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‘Thanks fr choosing an sing frit. The pret is of exelent workmanship with
eauonable design and spe operation. For the purpose of sey and right ofthe
product, plese ead his ntrtion manu cael.
[Note Al te nformtion ase on he dt bined when this istrction walt
‘issued. The company wll ave ight 0 improve the product tay time witout any prior
oie Therefore, we Would ike to advise you to bain our atest inoematon yall
1. Standard of pecteation
‘Load: 2000300045 Length of Fork: 1067-1220m
‘Wid of Fork $40-685cum Height of Fork: 7S-190200mm
Ne Weight 74.90
2 Mounting control Arm to Pump Body
Some tol re necessary fl purchasing fol such aan ton hammer anda
pinche In adtion to thee ols, sme otber parts ate necessary such 25. oled
‘hal105) and wo last pis (106) Noe: One of pi ithe sa 108) ad all.
‘the other prs are contained ina plastic bg and bound to he contro ar with
dhesive plaster,
Note: Control arm mast mate he pump body
Cc
| Fngeeshaped ContotArn; 2 Bol; 3.Nut; 4,Holed Sha; 5. late Pin
6.caier‘Oar | Trobe Reson "Toublsoring
1 | Cane cannot Be ras w | ~Nov enough hyiaulc oi. Ads i
Ma ih
z “No yal ol “Ada
caver camnotbe raved. | -Not puoi, Change ot
-Poston of ajuting boll (D104)is | Adjust bolt (104)
too igh and make rele valve open. | (Refer to Hem 3 and 4)
Air in hydra. Exhaust aie
3 —Cingo oes oroveadand | Replace big. Piston
CCariercamotbe lowered. | damaged big piston (328) or rnp | (328) oro pump (322).
Corie Pleise lower the
quite along ine andbig piston | caer to lowest,
sets cxponed ands positon when ao
Adjuting bolt (104) maeat sight | under operation,
postion, fequtly— Wiate
pista
Adjust (104) (Refer ite
33)
7 Sealing aged or daring Reps,
it esage Some pats ken Replace
5 | No performance of velit Impure oil used looeness at | ~Replae ol
‘valve when ear i being | eli valve Check and replace
lowered, Some pats in hydiatic system | damaged pasts.
broken o amas ~Exhat (See 42).
Air ini Adjust bolt (10) (See
Scaling aged or damage.
Adjusting bot (104 not aight
Adjusting bl (104) snot at right
32)
Personne without spc raining plese do ae t repair fri by is own
401
NO. Desrpon ee | [50. Derg wo
1o1_| Lang Connecting ad [1 10. ‘ono Arm 1
a Roller Chain r in Rubber Gasket |
103 | Short Connecting Rod [1 112 ti Pin n
lo Look Nat n 13 Hinge a
105 led Shaft r ua Spring ri
106 haste Pin 2 15, sie Pia r
107 Bushing 2 16 haste Pin H
108 | Compression Roller in| 1 117 Finger saped Control Arm [1
109 | Compression Roller | 1 m7 Roller r
9x Bushing 1 19, lai in HParts of Carrier
No. Description y. ‘NO_[ Description Oy.
201 Carrier 1 219 | Elastic Pin 2
202, Blast Pin r 220_ | Flastc Pin 4
203 0" Rod v 221 | Sbatt ofarm of 2
force bck
208 Bi T 222_| Aim offoree block | 2
205; Connecting Pn m7 2 ‘Shaft 4
206 Bushing 2 m4 | Connecting pate | 2
with shat
207, z 2s ‘Gasket a
208, 2 226 Bearing m0
209) 2 227 | Shall Roller 4
210) 2 228 | Comecting plate | 2
211 2 229 | Blatic Gasket 4
212 2 230 | Flate Pin 4
213 2 231 Bolt 2
24 i 232_ | Enty Roller 2
21s 4 233 | _Lck Nut 2
216 2 234 | Small Roller 2
217 4 235] Small Roller Sha | 2
218 @ 236 | __ Blane Pin 2
Foc transport or upside down of pump, ir mayhe enters hyaiiland ity cause
no going up of frit when finge-sbaped contol arm at Rae Poston pressurized,
Below action may be flowed to exhaust ar: Pl the fingershaped conto arm (117)
to Lower Position and pul conto arm (110) 0 move jt back and rth seve! Ties.
43 Daly Inspection & Maintenance
Daly inspection may reduce wear of fri. Pay special ateton to wheels and whee
shal fnd wheter hed rit wrapped. ARer anspor, ll ego must
unloaded and make fakin the lowest poston.
44 Latecaing
Prior to shipment al bearings and hats have boon applid with sting oil, Ad
ito these places on month basso at hough easing.
. Guide to Sate Operation
5.1 Prior operation ofthe fli operator shall hough! ead he nstton|
‘manual and cations nates on i
‘52 Noxmally pul fngrshaped controlar to mil positon when dragging fli No only is
‘tea for moving contol arm but als tea rede rebounding force the sll piston applied to
onol am. Meanwhile it can protect hydraulic sling is an piston asembly to prolong ie of
fot.
{53 Personnel nt familar with the equipment or witht raining don oper the fri
54 Check frit prio 1o operation and pay special tention to wheels (224, 234,310, contol
tm sembly ner andro br (319)
$8. Dou forklit on slope,
56. Doattuse oli to cary personel
‘57° Operator sal wear gloves forthe purpose of postion,
$58 During wansportng. persone! shall be 600mm away om cast
59. Pay atention ocemer of gravity oad ost or instiation (Refer Figure 28)
5.0 Dont overload
5.11 Operator shall eatousl operate under special cieumstnses oases
Pace.2.1 Pal the controlar oto smal piston and use hares iting ole sha 0 make
it ener ydeaulie pam and onl am (note Make cone hole hole shaft
*V shape andthe elastic pin acing yoursel. Use pincers and hammer to bit
ati pin (106) nthe sia (108)
2.2 Remove nit wih wench and set the cont arm, emove bl (iu
2. Make adjusting bot (10), ating nt (103) and chai (102) through he center
‘ole of af (105), and pull od bar 319) wp and put adjusting bol (103) nto the
trough at font nd sed make adjsing nt (108) tick bottom of ed ba (319)
Aer done the proces the contol a has bet mounted to pun.
3 Adjusting of Batfer Device
(On the contro sem of ali, youcan view fingsr-shaped contol am It can be ajdt tree
positions which te:
Raise
Drive Position
Lover
Ae nish operation, the ger-shaped con asl e pl ack to mile poston.
“The thee postions sve hen st pir o shipment. Foray eason the positions have
‘been changed following steps sal be ellowed fo operation
241 Atmidle postion if finger shaped cone arm pesuried and force oki up, so
tjsting nut (10) on adjusting bol (103) shal be adjusted clockwise util no more
‘raising eva oli pressurized and everything become noma
$32 At middle poston if finger shape consol rm pressurized and face fori down,
0 adjusting nt (104) shal be ase counterclockwise ntl frit no more going
own,
3.3 finger shaped coma (117 iat Lower Postion but frit doesnt po down,
dusting bol (108) sal be ajusted loki unil foi does down when
‘ingershaped contol am at Lower Poston. And eeck operation of ont arma
‘middle positon (operon poston flowing ste 3.1 and 3.210 ensure astng bot
(10 fat ight pion
{14 At Raise Poston if gershaped contol am pressurize but Forklift n asing,
adjusting nt (16) shal be adjusted counterclockwise ntl frit goes up. And chek
operation of ori at Lower and mide postion following sep 3.1, 3.2 and 33.
44. Waring
Frequent maintenance requested fr oki
4.10ing
‘Cck oi level every 6 months and il ean be hyauli oi ISOUG32, adits vic ony
shal be 30e8¢ with oa volume O.
42 Eshaunting
NO. Dessipton Oy. NO. Desrption Os.
301_| Spring Cover L ie ‘Screw 1
302 | Big pSpring - 319 Balance Rod r
303_| Stal Piston Rod n 320 laste pin 1
304 | Distprevenion Cover [1 321_| Hydraulic Valve Assembly | 1
305 "Ying r 322 | Oi pump body 1
306 | Distprevention Cover |? 323 | Sealing Gasket L
307_| Retaining Ring 2 324 Balt L
308 Gasket 2 325 Fring r
300, Bearing 4 326) ong r
310) Big Whook 2 327 | Dastpreventioning |
ait laste Pin 1 328 | Big Piston Rod n
32 laste Pin 2 329) eon Ball 1
313 | Retaining Plate i 330 | Adjusting Bok i
314 | Ehstie Retaining Ring | 331 1
315 Bearing L a2 1
316 | Big Wheel Sia t 333, r
317, lx Nut L aot | Coroof Say Valve | 1