Electrical
Electrical
1. SCOPE OF WORK
The works related to the Electrical system, which are included in the scope of this
Contract, are shown on the Drawings, stated in the Specifications and Bill of Quantities
and explained in these specifications. The works shall broadly include but not limited to
the following:
The Contractor shall also be responsible to supply any other equipment not specifically
mentioned in these documents but which is necessary for proper operation of the system
as intended in the scope of this Contract. The Contractor shall solely be responsible for
ensuring proper functional requirements of various equipment and shall be responsible
for furnishing any additional piece of equipment and for making modifications in the
equipment as desired and/or approved by the Engineer to achieve proper co-ordination
with various equipment offered in the bid and also with those installed by others.
Contractor shall timely carry out field survey to identify the route and exact location of
feeders which are to be connected with the proposed Main Low tension Outdoor
Distributors (MLTODs). However, the contractor is fully responsible to ensure timely
coordination and approval from with the utility (KELECTRIC) related to connection and
termination of 0.415kV suppy and cables at Main Low Tension Outdoor
Distributors(MLTODs).
The Contractor shall have good knowledge pertaining to such works and shall ensure its
implementation along with any additional requirements as spelled out in the tender
documents or as per the requirement of these authorities.
All works shall be carried out in accordance withthe latest edition of the Regulations of
the Electrical Equipment of Buildings issued by the Institute of Electrical Engineers-
London, the Tender Documents, The Electricity Rules 1937 and bye-laws that are in
force from time to time. Any discrepancy between these Specifications and any other
rules and regulations shall be brought to the notice of Engineer for his instructions and
the decision of the Engineer shall be final and conclusive.
Construction of Bridge at Korangi Causeway 8001-1 General Specifications for Electrical Works
The Contractor shall ensure that the connection of 0.415kV supply and cable with
theMain Low Tension Outdoor Distributors (MLTODs) is certified by / acceptable
toKELECTRIC.
3. AMBIENT CONDITIONS
All material and equipment supplied and installed shall be designed, manufactured and
tested to meet the following ambient conditions unless specifically stated otherwise for
any material/equipment.
The atmospheric condition is highly humid. The wind loading shall also be considered as
per applicable local Codes and Standards.
All the offered/supplied electrical equipment, devices and material etc., shall be strictly in
line with the project site conditions.
4. STANDARDS
Contractor shall maintain at the site office one copy of the standards/codes/
recommendations as applicable to the works and will furnish the same as and when
required by the Engineer / Employer.
5. SYSTEM DATA
Unless otherwise specified elsewhere, all equipment and material shall be designed to
operate satisfactorily with the following minimum requirements without any de-rating.
b) Frequency : 50 Hz + 2 Hz
In general, the electrical colour coding of switchgear cubicles, control panels, desks etc.,
shall be in accordance with the respective IEC Recommendations.
Live parts of electrical connections shall be colour coded according to IEC 60445:2017 &
BS7671:2008 as follows:
Construction of Bridge at Korangi Causeway 8001-2 General Specifications for Electrical Works
Conductor Coding Colour
Designation Alphanumeric
Control Cables
The Control Cables shall be manufactured according to specifications for L.T. Cables.
The Control Cables shall be of multi-core, PVC insulated type withstanding without
deterioration the conditions prevailing at the place of installation. The cross section of
cable shall be as per the requirement of the system.
All the cores should be numbered and/or colour coded or otherwise properly identified.
At-least 20% spare cores shall be provided in all Control Cables.
6. EQUIPMENT
All equipment and material supplied for the project shall be standard products of
reputable and ISO certified manufacturers having similar manufacturing
experience of at-least five years.
For imported equipment, required for the project, only authorized local
distributors/suppliers of the Original Equipment Manufacturer (OEM) shall be
considered.
For all Original Equipment Manufacturer (OEM) equipment, the Contractor shall
clearly identify the brand of the equipment, the country where the equipment has
been manufactured, as well as the local agent in Pakistan who is able to provide
local maintenance assistance.
Authorized Local agents reference shall include at least (but not limited to)
• Company name,
• Address in Pakistan,
• Contact persons,
• Phone numbers,
• Valid Email,
• Reference of the company in similar fields.
• Authorized Distribution Certificate from OEM.
• Certified Engineer's Certificate.
Construction of Bridge at Korangi Causeway 8001-3 General Specifications for Electrical Works
After sales, service, spare and support of all offered local/imported equipment
and material shall be available with the manufacturer/authorized distributors.
All materials and equipment shall be new, unused and of best quality. Standard
components of suppliers regularly engaged in their manufacture shall be offered.
All equipment and components shall have been thoroughly tested and proven in
actual use. Equipment shall have current year of manufacturing.
Manufacturers quality control shall be in accordance with the ISO 9000 - series
(or DIN equivalent) recommendations. Manufacturers whose quality control has
been certified according to ISO 9000 – series will only be acceptable. Certified
copy shall be attached to bid.
All outdoor metal works including but not limited to transformer, cable
trays,outdoor LTDistribution Boards, lighting poles etc., shall be coated with
protective paint system in accordance with ISO 12944 Corrosivity Category “C5”
with Medium Durability. The Priming coat(s) shall be Epoxy based and top coat
shall be polyurethane based with color shade, not other than RAL 7032 / 7035 or
as approved by the Engineer.
Construction of Bridge at Korangi Causeway 8001-4 General Specifications for Electrical Works
- Paint manufacturer’s confirmation that proposed paint system is compatible
with the intended surface to be coated.
- Paint manufacturer’s confirmation that proposed paint products are
compatible with each other.
- Paint products catalogues.
- OEM’s recommended surface preparation methodology.
- No. of coats.
- DFT per coat.
6.6. Nameplate
All equipment shall be provided with stainless steel name plates which shall be
mounted in a visible position. The entries on the name plate shall be indelibly
marked in English by engraving and shall include the data in accordance with
relevant IEC and other relevant standard applicable to each equipment. In
addition, any specified requirement stated in these specifications shall also be
complied.
The Contractor shall also supply all labels, instruction and warning plates
necessary for the identification and safe operation of the plant/site and all
instructions shall be in English and where specified in Urdu languages. All
labels, nameplates, instructions and warning plates shall be securely fixed to
items of plant and equipment with stainless steel rivets, plated self-tapping
screws or by other approved means. The use of adhesives will not be permitted.
All devices, meters cabling, wiring and auxiliaries shall be properly labeled for
identification. Labeling of equipment shall be done by means of flameproof
material using indelible ink/marking. The labeling shall be such as to ensure
uniformity and shall facilitate study of control diagrams/ drawings during
operation and maintenance.
All equipment / Switchboards / Motor Control Centers, etc. shall be provided with
common lamp test facility.
7.1. The shop drawings, comprehensive material submittals and/or technical data to
be furnished by the Contractor for each electrical equipment shall include, but
not limited to the following:
Construction of Bridge at Korangi Causeway 8001-5 General Specifications for Electrical Works
Detailed wiring / control diagrams, elevations / internal component
layout / Top & Bottom / Side views and other standard / required
details.
- Light Fixtures
- LT Cables
- Wiring Accessories
- Conduits / Pipes & Fittings
- Earthing System
- Miscellaneous Items (Cable Trays / Ladders, Switch disconnector / LBS
with weatherproof Enclosure box)
For details, refer the relevant sections of the specifications to ensure
compliance as required therein.
Construction of Bridge at Korangi Causeway 8001-6 General Specifications for Electrical Works
Based on the final approved / selected equipment/ fixture/ protective device
etc. Contractor shall perform and submit calculations to the Engineer for
review and approval. In this regard, Contractor shall perform following
software based simulations, calculations, assessment,analysis unless
required otherwise by the Engineer.
7.2. At least three (3) copies of the shop drawings, comprehensive material
submittals and/or technical data of the equipment shall be submitted to the
Engineer for review and approval.
Engineer's approval must be obtained before any equipment, device & material
is purchased or material fabrication is commenced. The Engineer's approval will
be general and shall in no way relieve the Contractor of this responsibility for any
work required under the Contract.
7.3. One copy of each drawing and descriptive data will be returned to the Contractor
generally marked.
(a) "APPROVED"
(b) "APPROVED EXCEPT AS NOTED"
(c) "REVISE AND RESUBMIT"
(a) "NOT APPROVED"
Construction of Bridge at Korangi Causeway 8001-7 General Specifications for Electrical Works
Each drawing, document, material submittal, technical data, calculations and
schedules etc., which is noted as "NOT APPROVED" shall be considered
Rejected and the Contractor shall offer alternates and re-submit after making
required corrections/ compliance for Engineer’s review and approval. The
Contractor shall submit four (4) copies of the alternative offer.
7.6. Any delay; in the approval of the submitted material submittal, drawing,
document, technical data, calculations, and schedules etc., which is caused due
to incompleteness, shortcomings, non-submission of required information / data
etc. shall be totally attributable to the Contractor and will not be considered a
reason for extension of time (EOT).
7.7. The symbols used for the simplified representation of electrical equipment
shown on the drawings must conform to applicable NFPA, NEC, IEEE, IEC,
and/or DIN etc. Soft copies of all the applicable codes / standards as specified in
relevant clauses of different specification sections will be provided by the
Contractorto the Engineer for his reference and record.
7.8. All circuit diagrams shall be drawn in a way that they can be assembled in a
standard hard core, non-detachable binder and can be unfolded without having
to be detached.
8. MANUFACTURER'S INSTRUCTIONS
The Contractor shall supply to the Engineer in properly bound form six (6) copies of
manufacturer's instruction manuals for installation, testing, commissioning, operation and
maintenance of the specified equipment including manuals of spare parts and tools of
the equipment. At least two copies of the documents shall be submitted in original. The
installation instructions shall be submitted 2 weeks prior to commencement of installation
of each equipment, and operation and maintenance instruction at the time of
commissioning. If the Contractor fails to provide the documents,The Engineer shall
withhold issuance of requisite certificates and deduct suitable amount from the payments
to the Contractor.
Construction of Bridge at Korangi Causeway 8001-8 General Specifications for Electrical Works
9. GUARANTEE
The Contractor shall furnish written guarantee of the manufacturer or supplier with
respect to satisfactory performance of each equipment. Guarantee shall be given for
replacement and repair ofpart or whole of the equipment, which may be found defective
in material or workmanship. The guarantee shall cover the duration of Defects Liability
Period as defined in the Conditions of Contract.This guarantee shall not relieve the
Contractor of his obligations and he will be fully responsible for the repair or replacement
of any defective material in time, so as not to cause any undue delay in carrying out the
repairs and/or replacements.
Except where separately stated in the Bill of Quantities the cost of all civil works
associated with any BOQ item of electrical works, such as excavation and backfilling of
earth, compaction of the earth, foundation pads, thrust boring, chiseling, making
openings, etc. shall deemed to be included in the price quoted against respective
electrical items.
All openings made in external/internal walls, slab, ceiling, etc. for electrical works shall
be filled in after installation of equipment, laying of trays/cables etc. with suitable heat
and fire-resistant mortar, suitably rated with respect to the building fire zones so as to
ensure no ingress of water, spread of fire from one fire zone to another. All unutilized
conduit/pipe/slab opening shall be sealed with same material. Such works will also
include repair of any damage to civil works caused by the Contractor during electrical
installation.
No separate payment for such works will be made. Such works will also include repair of
any damage to civil works caused by the Contractor during electrical installation.
The Contractor shall install all systems components and appurtenance in accordance
with manufacturer’s recommendation and provide all necessary interconnections,
services and adjustments required for a complete functional system.
The Contractor shall furnish all labour, materials, tools and equipment required to install,
connect, test and commission all electrical equipment specified herein, whether or not
such equipment is furnished by him or by others.
For all equipment to be installed by the Contractor, the Contractor shall supply and install
all erection materials such as foundation bolts, washers, nuts, etc. as required and
without any additional costs.
The Contractor shall set out the works himself as per Specifications and Drawings and
shall properly position the equipment on specified foundation/location. In general, the
manufacturer's instructions for installation shall be followed. Any defect or faulty
operation of equipment due to the Contractor not following the manufacturer's
instructions shall be corrected and repaired by the Contractor at his own cost.
For any deviation from the working drawings that are deemed necessary by the
Contractor due to site conditions, he shall submit the details and obtain the Engineer
approval before starting such works.
Construction of Bridge at Korangi Causeway 8001-9 General Specifications for Electrical Works
12. FACTORY ACCEPTANCE TESTS (FAT)
12.1 Scope
Factory tests are to be carried out in the presence of both the Employer and the
Engineer. All type and routine tests onLT Outdoor Distributor, L.T Cables,
Control Cables,Plugs, Receptacles, Miscellaneous Itemsand all other equipment
shall be performed at the manufacturer's works in the presence of the Engineer
and the Employer or their representative.
Type tests may be waived off in case test certificates are submitted as certified
by an Engineer approved standard laboratory of international repute; but merely
producing the type test certificates will not relieve the manufacturerto carry out
the required standard/routine tests.
The Contractor shall submit the test procedure to the Engineer/Employer for
approval at least 4 (four) weeks before carrying out the tests.Factory test
procedures shall be drawn in accordance with relevant code/standards,
standards practices and manufacturer’srecommendation.
The Contractor shall inform the Engineer/Employer about the date and time of
test of each equipment at least two weeks in advance to allow time to the
Engineer and the Employer for preparation and travelling. This shall, however,
be done after the Contractor has got the test procedures duly approved by the
Engineer.
The Contractor shall make necessary arrangements and provide all the facilities
required for the representatives of Employer / Engineer for conductingsuch
inspection, atthe Contractor’s cost. The cost of travel shall be responsibility of
the Contractor.
The witnessing of test by the Engineer and the Employer shall not absolve the
Contractor from his responsibility for the proper functioning of the equipment,
and for furnishing the guarantees referred to in clause 9.0. All test results shall
be supplied in quadruplicate.All observations agreed on and discrepancies noted
during the inspection are to be corrected by the Contractor prior to shipment of
the equipment. Only tested equipment will be released for shipment. All test
results shall be supplied in quadruplicate.
The Contractor shall submit tests procedures for approval of Engineer well in
advance to the set date of pre-shipment inspection. All relevant submittals, shop
drawings and requisite technical data should be approved by the Engineer prior
to the start of production.
All domestic FATs shall be carried out in the presence of the Employer and the
Engineer or their representatives.
Construction of Bridge at Korangi Causeway 8001-10 General Specifications for Electrical Works
12.2 L.T Outdoor Distribution Boards
Contractor shall submit the proforma / list for essential routine tests in
accordance with the latest edition of IEC 62271-1 & 62271-200 which are to be
carried out on the proposed HT Switchboard at the manufacturer’s / assembler’s
premises during FAT for Engineer’s review during submittal review stage.
Routine tests on the proposed L.T Distribution Boards / L.T Outdoor Distribution
Boards shall be carried out at the manufacturer’s / assembler’s premises as per
relevant international standards.
The Contractor shall properly identify the phases of all switchgear and cables for
connections to give proper phase sequence. Trip circuits shall be checked for
correct operation and rating of equipment served. The correct size and function
of fuses, disconnect switches, number of interlocks, indicating lights, alarms and
remotecontrol devices shall be in accordance with approved manufacturer
drawings. Nameplates shall be checked for proper designation of equipment
served. Protective relays shall be tested and set at site prior to commissioning of
the equipment. Lamp test facility will also be checked.
Contractor shall submit the proforma / list for essential routine tests in
accordance with the latest edition of IEC 60502-1 / BS 6346 which are to be
carried out at the manufacturer’s premises on the offered size / rating / types of
600/1000 volt grade Multicore L.T Cables, for Engineer’s review during submittal
review stage.
Contractor shall submit the proforma / list for essential routine tests in
accordance with the latest edition of BS 6004 which are to be carried out at the
manufacturer’s premises on the offeredsize / rating / types of 450/750 volt grade
Single-core L.T Cables as well as on the offered size / rating / types of 300/500
volt grade Single-core / Multi-core L.T Cables, for Engineer’s review during
submittal review stage.
13.1 Scope
Upon completion of the installation, the Contractor shall perform field tests on all
equipment, cables, materials and systems. All tests shall be conducted in the
presence of the Engineer or his representative for demonstrating equipment or
system compliance with Specifications. The Contractor shall submit for
Engineer's approval complete details of tests to be performed describing the
procedure, test observations and expected results.
The Contractor shall furnish all tools, instruments, test equipment, materials, etc.
and all qualified personnel required for the testing, setting and adjustment of all
electrical equipment and material including putting the same into operation.
All tests shall be made with proper regard for the protection of the personnel and
equipment and the Contractor shall be responsible for adequate protection of all
personnel and equipment during such tests. The cost of any damages or
rectification work due to any accident during the tests shall be the sole
responsibility of Contractor.
Construction of Bridge at Korangi Causeway 8001-11 General Specifications for Electrical Works
The Contractor shall record all test values of the tests made by him on all
equipment. Four (4) copies of all test data and results certified by the Engineer
shall be given to the Engineer for record purposes. These shall also include
details of testing method, testing equipment, diagrams, etc.
The witnessing of any tests bythe Engineerdoes not relieve the Contractor of his
guarantees for materials, equipment and workmanship, or as any other
obligations of Contract.
Before making connections at the ends of each cable run or joint between
cables, the insulation resistance test of each cable section shall be made. All
cables shall be subjected to high voltage test as per recommendations of
standard to which the cable is manufactured. Each conductor of a multi-core
cable shall be tested individually with each of the other conductor of the group
and also with earth. If insulation resistance test readings are found to be less
than the specified minimum in any conductor, the entire cable shall be replaced
and tests repeated on new cable. If cable joint is provided, then each cable
section shall be tested, and joint made only after the tests have been made
satisfactorily. Finally, the completed cable length including the joints shall be
tested.
If the insulation resistance of the circuit under test is less than the specified
value, the cause of the low reading shall be determined and removed. Corrective
measures shall include dry-out procedure by means of heaters, if equipment is
found to contain moisture. Where corrective measures are carried out, the
insulation resistance readings shall be taken after the correction has been made
and repeated twice at 12 hours interval. The maximum range for each reading in
the three successive tests shall not exceed 20% of the average value. After all
tests have been made, the equipment shall be reconnected as required. Polarity
test shall be made on single pole switching devices.
Earth resistance tests shall be made by the Contractor on the earthing system,
separating and reconnecting each earth connection.
The electrical resistance of the ECC together with the resistance of the earthing
leads measured from the connection with earth electrode to any other position in
the complete installation shall not exceed one Ohm. Earth resistance test shall
be performed as per Electrical Inspector's requirements. Where more than one
Construction of Bridge at Korangi Causeway 8001-12 General Specifications for Electrical Works
earth electrodesare installed, the earth resistance test of each electrode shall be
measured by means of resistance bridge instrument.
The complete lightning protection system shall be tested for continuity and earth
resistance. The combined earth resistance at any point in the lightning protection
system shall not exceed 10 ohms.
After any equipment has been tested, checked for operation, etc., and is
accepted by the Engineer the Contractor shall be responsible for the proper
protection of that equipment so that subsequent testing of other equipment do
not cause any damage to the already tested equipment.
13.5 Expenses
The contractor shall provide special tools as indicated in Appendix-C and as may be
deemed essential for assembly, adjustment, dismantling, installation and operation
&maintenance (O&M) reasons.The total amount of Special Tools shall be carried to
relevant BoQ item.
Contractor shall submit an overall in writing compliance signed and stamped with the
items of these specifications in the form of Statement of Compliance. No consideration
will be given to the bid without this important document at the bidding stage. However,
during the material submittal review stage, contractor shall submit his own proposal and
OEMs parawise compliance of relevant specification section along with each material
submittal. In absence of such compliance from the contractor and his proposed OEM,
the submittal shall be considered incomplete and will lead to rejection.
The Contractor shall provide warranty of equipment as specified under the respective
section of specification for the period defined in the specifications. Effectiveness of
duration of warranty from Original Equipment Manufacturer (OEM) shall commence from
the effective date of Taking over Certificate issued by the Engineer. All warranties are to
be endorsed in the name of the Employer and an undertaking shall be submitted
from Original Equipment Manufacturer (OEM) and local representatives for ensuring
compliance of services to the Employer during Warranty Period.
The details regarding equipment manufacturers, deviations, technical data, special tools,
spare parts etc. are to be furnished in the appendices attached with form of tenders, in
accordance with the provision of the Clause “Requirements of Electrical Works” given in
the instructions to Tenderer.
18. PAYMENT
No separate payment shall be made for work involved within the scope of this section
unless specifically stated in the Bill of Quantities or herein.
Construction of Bridge at Korangi Causeway 8001-13 General Specifications for Electrical Works
SECTION - 8132
1. SCOPE OF WORK
The work under this section consists of supplying, installing, testing, connecting,
commissioning of all material and services of the complete LT Switchboards/LT Outdoor
feeder pillar as specified herein and/or shown on the Bidding Drawings and given in the
Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and coordinate at site
with other services for exact route, location and position of the LT Switchboards/
LT Outdoor Distribution Boards.
The LT Switchboards/ LT Outdoor Distribution Boards shall also comply with the General
Specifications for Electrical Works Section-8001 and with other relevant provisions of the
Bidding Documents.
2. GENERAL
The Priming coat(s) shall be Epoxy based and top coat shall be polyurethane based with
color shade not other than RAL 7032 or 7035.
The Contractor shall submit following documents pertaining to protective paint system for
approval of the Engineer:
- Paint manufacturer’s confirmation that proposed paint system is compatible with the
intended surface to be coated.
- Paint manufacturer’s confirmation that proposed paint products are compatible with
each other.
- Paint products catalogues.
- OEM’s recommended surface preparation methodology.
- No. of coats.
- DFT per coat
3. APPLICABLE STANDARDS/CODES
The latest editions of the following standards and codes shall be applicable for the
materials specified within the scope of this Section:
IEC 60831 - Shunt Power Capacitors of self- heating type AC systems having
a rated voltage upto and including 1000V
IEC 60073 - Basic safety principles for man-machine interface, marking and
identification. Coding principles for indicators and actuators
IEC 60871-1 - Shunt Power Capacitors for AC power systems having a rated
voltage above 1000V - General
IEC 60947-4-1 - Low Voltage switchgear and control gear – Contactors and
motor starters – Electromechanical contactors and motor
starters.
BS EN 13601 - Copper and copper alloys: Copper rod, Busbar and wire
for general electrical purposes.
4. MATERIAL
The Switchboards shall be fabricated, welded, grinded, finished with angle iron
framework and cladded with 14 SWG MS sheet. It shall be suitably divided into
panels and compartments for accommodating the required number of circuit
components, instruments and accessories in accordance with the specified form
of internal separation.
The switchboard shall be supplied complete with foundation bolts and other
installation materials as recommended by the manufacturer. Proper size cable
clamping channels with galvanized steel clamps and brass cable glands
respectively for unarmoured and armoured cables shall be provided. All holes,
cutout shall be tool or jib manufactured and free from burrs and rough edges. An
earth bar of appropriate cross section shall be provided and connected to the
bodies of all sections of the switchboard. Two external earth terminals shall be
provided for main earth connection to the body of switchboard. The doors shall
be earthed by means of flexible copper strip. Means shall be provided to limit the
0
opening angle of doors to about 100 .
The cabling inside the switchboard shall be suitably numbered and harnessed by
means of straps or cords. Colour sleeves shall be provided on each cable lugs,
connected to the bus bars, circuit breakers or terminals etc. for phase
identification. Wiring to door mounted components shall be in flexible PVC
4.2 Components
The bus bars shall be made of 99.99% pure high conductivity electrolytic
tinned copper and shall be completely insulated by heat shrink colored
sleeves of specified voltage grade. And mechanically braced for the
specified fault level according to relevant IEC standard. The phase
identification of bus bars shall be by providing colours sleeves on bus
bars ends and these shall be red, yellow and blue for phase and black
for neutral. The earth bus bar shall be green. The thickness of tinning on
bus bars shall be adequate enough to ensure perfect protection against
corrosion beside ensuring specified rated ampacity.
The bus bars shall be triple pole, neutral & earth and shall be of
appropriate size to meet the electrical and mechanical requirements of
the system. The temperature rise of bus-bars, at rated current, shall not
0
exceed 30 C above the specified ambient temperature.
Neutral bus bar shall be of the same cross section as phase bus bars.
Earth bus bar shall be of half cross section area as phase bus bars.
The incoming circuit breaker shall have two numbers normally open and
two numbers normally closed auxiliary contacts rated for 2 Amp, 230
The construction of meter shall be suitable for its purpose in all respect
and shall give reasonable assurance of permanence in all mechanical,
electrical and magnetic adjustments. The construction shall be such that
the meter is not prone to produce appreciable noise in use.
The meter shall have a dust proof case, which can be sealed in such a
way that the mechanism of the meter is only accessible after breaking
the seal. The case shall be made of metal or toughened glass of a
sufficient strength to ensure adequate protection of the internal parts.
All meters shall be flush mounting, moving iron, spring controlled. The
front dimensions shall be 96 x 96 mm for meters.
Electronic meters with same accuracy class can also be provided subject
to no additional cost.
The selector switches for controls shall be rotary cam type, having
required number of positions. It shall be provided complete with knob
and front plate showing all positions as required.
The contactors shall be air break, triple pole 400 VAC type and suitable
for the type of duty (at least utilization Category AC3) to be performed
and AC6b when used inside Power Factor Improvement plant to perform
capacitor bank switching. The main contacts shall be silver tipped, butt
type with double break per pole. Each contactor shall be provided with
single phase 230 VAC operating coil and minimum two spare normally
open and one normally closed auxiliary contact. The number of working
auxiliary contacts shall be provided according to the system
requirements.
The Magnetic Contactors when used for Motor Starter circuit shall be
type-2 coordinated with the backup protection. That is under short circuit
conditions; the contactor and starter shall cause no danger to persons or
installation and shall be suitable for further use.
HRC fuses shall be provided complete with fuse bases, fuse and trip
indicator etc. The fuses shall have a fusing factor as specified for class
Q1 in accordance with BS 88.
Indicating lamps shall be LED type suitable for flush mounting, complete
with base. They shall be suitable for operation on 230V AC or 60V DC/
110V DC and it shall have rosettes of suitable colours as approved by
the Engineer.
4.2.13 Line up Terminals
The line-up terminals for controls shall be suitable for channel mounting.
All necessary accessories such as end plates, fixing clips, transparent
label holder caps and label sheets with marking shall be provided.
The auxiliary relays used for control purposes shall generally be provided
with operating coil voltage rating 230 volts AC, 50 Hz. The auxiliary
relays shall have appropriate number of pins/contacts as required for
normal operation of the system. Use of different types and makes shall
be avoided as much as possible.
4.2 Warranty
All proposed L.T Switchboards (complete set including all equipment, devices,
components, parts etc.) will include a warranty of at least 2 years from his
proposed Original Equipment Manufacturer (OEM). The warranty period shall
commence upon issuance of the Taking Over Certificate (TOC). Effectiveness of
duration of warranty from Original Equipment Manufacturer (OEM) shall
commence from the effective date of Taking Over Certificate issued by the
Engineer. All warranties are to be endorsed in the name of the Employer and an
undertaking shall be submitted from Original Equipment Manufacturer (OEM)
and local representatives for ensuring compliance of services to the Employer
during Warranty Period. The cost incurred for such warranty shall deem to have
been included in the item rate of relevant BOQ item. No additional payment,
whatsoever, shall be admissible in this regard and for extended warranty, if any.
5 INSTALLATION
The Contractor shall provide foundation bolts and grout them in cement concrete floor
using non-shrinkable material with the approval of Engineer.
All installation materials for physically erecting the switchboard such as bolts, nuts,
washers, supporting steel, etc., shall be provided and installed by the Contractor.
The Switchboard, Automatic Transfer Switch (ATS) and LT Outdoor Distribution Boards
shall be installed upright and in level and shall be firmly and rigidly bolted to the floor and
concrete supports.
The control system components, devices, and wiring etc. shall be installed as per
manufacturer’s instructions and recommendations. After installation, the equipment shall
be sequentially tested to confirm that the required switching is effective. The tests shall
be carried out in the presence of the Engineer and to his entire satisfaction.
The switchboard body shall be connected to earth as per instructions given in section
"Earthing" of these Specifications. The switchboard shall be tested and commissioned in
the presence of the Engineer.
No separate payment for supplying, installing the control cables for the complete system
and testing and commissioning of the entire system is admissible and is deemed to have
been included in the BOQ rates for LT Switchboards / LT Outdoor Distribution Boards.
6.1 General
The Contractor's bid amount against Bill of Quantities items as given below shall
include design, manufacturing, fabrication, supply, installation, testing,
commissioning and completion for all works specified herein and as shown on
the Tender Drawings related to the item.
6.2.1 Measurement
6.2.2 Payment
Payment shall be made for the total number of each type of job
measured, as provided above, at the Contract unit price each and shall
constitute full compensation for design, manufacturing, fabricating,
supplying, installing, connecting, interfacing, testing and commissioning
of the LT Switchboards / LT Outdoor Distribution Boards as per single
line diagram shown on the drawing alongwith Power Factor Improvement
Plant (including main circuit breaker, Multi-stage power factor correction
relay, AC6b magnetic Contactors, HRC Fuses, Detuned Harmonic Filter
Reactors including it design calculations, all controls / indications etc.) ,
all erecting material such as foundations bolts, supporting steel
channels, nuts, washers, cable glands etc., complete with foundation
and all related Civil works.
No separate payments shall be made for the under mentioned specified work
related to the supply and installation of LT Switchboards / LT Outdoor Distribution
Boards. The cost thereof shall be deemed to have been included in the quoted
rates of above work.
LIGHT FIXTURES
1. SCOPE OF WORK
The work under this section consists of supplying, installing, testing and commissioning
of all material and accessories of the complete Light fixtures as specified herein and/or
shown on the Tender drawings and given in the Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and co-ordinate at
Site with other services for exact locations and positions of the light fixtures
The lighting fixtures with accessories shall also comply with the General Specifications
for Electrical Works, Section-8001 and with other relevant provisions of the Tender
Document.
2. GENERAL
The description of light fixtures is given in the bill of quantities, and stated on the
drawings, and all relevant material is described in this Section.
The Contractor shall submit at least one sample of each and every light fixture specified
and obtain approval of the Engineer before purchasing. The light fixture, for which the
material sample is not submitted, shall be liable to rejection. The quality and finishes of
the light fixtures shall be as required and specified in the relevant section of this
specification. The accessories such LED drivers, LED Chips, LED opticsetc., for all type
of light fixtures, shall be of approved manufacturer. Approved equivalent against those
specified will be accepted if the specified one is/will not be available. For any substitution
the Engineer's approval is necessary. However, if any approved equivalent light fixture
has any additionalfeatures including lumen output then no extra payment shall be
admissible.
Light fixtures offered by the authorized local distributor / supplier shall only be considered
for review subject to submission of following documents by the Contractor:
3. APPLICABLE STANDARDS/CODES
The latest editions of the following standards/codes shall be applicable to the material
specified within the scope of this section:
The Contractor shall furnish and install the complete LED Batten luminaire of
proper rating as shown on the drawings, specified in Bill of Quantities and/or as
required by the Engineer.
The luminaire shall have colour temperature of 4000K Colour rendering index
(CRI) shall be greater than 80. The LED shall have colour consistency preferably
within 5 SDCM (standard deviation of colour matching).
The LED luminaire shall be designed for lumen maintenance of L70B50 at the
end of useful life. The complete luminaire shall have a useful life of at least
50,000 burning hours.The luminaire shall be suitable for operating at an ambient
temperature of upto +40 degree Celsius.
The housing shall be made of SPCC cold rolled steel material suitable for indoor
environment whereas optic shall be made of Polycarbonate material with Opal
finish. Optical cover / lens type shall be of Polymethyle material with polymer
plastic bowl / cover finish and stainless-steel fixation material to achieve the
required beam symmetry.
Appropriate size bushed wire entry holes, fixing holes, and earth terminal shall
be provided to suit the installation requirement. The driver shall be fixed output
type and integrated within the luminaire and must be adequately protected
against heating effect. The internal wiring of LED batten light fixtures shall be
done with heat resistant wires at the manufacturer's factory. The internal wiring
shall be clipped properly and heat resistant sleeves be provided on cables
passing near driver. Connectors suitable for connecting 2.5 sq.mm cable
conductors shall be provided for supply connections. An earth terminal for
connection to 2.5-sq.mm cable conductor shall be provided.
The light fixture shall be designed to comply the IK03 category’s impact
requirement unless required otherwise.
The Contractor shall furnish and install the complete Corrosion Resistant LED
Street Light Fixturesof proper rating as shown on the drawings, specified in Bill
of Quantities and/or as required by the Engineer.
The Contractor shall submit “Natural Salt Spray Test Report” for the proposed
Flood light fixture for Engineer’s review to ensure its application being suitable
For the description of Light fixture including its IP degree of protection, salt spray
testing hours, minimum luminous flux and minimum luminous efficacy, the
“Legend & Light Fixture Schedule” drawing shall be referred.
The luminaire shall have colour temperature of 4000K, with colour rendering
index (CRI) of greater than 70. The LED shall have colour consistency preferably
within 5 SDCM (standard deviation of colour matching).
The system should be designed in a way that it ensures higher uniformity along
with a smooth light of higher colour consistency & system efficiency.
The LED luminaire shall be designed for lumen maintenance of L70B50 at the
end of useful life. The complete luminaire shall have a useful life of at least
100,000 burning hours.The luminaire shall be suitable for operating at an
ambient temperature of upto +50 degree Celsius.
The housing will include optical system, LED light source, integrated heat sink,
SPD and driver. It shall be made of non-corrosive high pressure aluminium die
cast material, optic made of polycarbonate material with thermally hardened
glass front cover, heat resistant silicon rubber gasket in optical LED
compartment, programmable driver and fixation material made of aluminium. It
shall be salt spray tested as required with required beam light distribution optics,
along with 15 kV built in surge protection. The light fixture should have flexible
optical system to achieve lighting parameters for required class of roads.
The heat sink shall be designed to create better air-flow for better heat transfer.
Appropriate size bushed wire entry holes, fixing holes, and earth terminal shall
be provided to suit the installation requirement. The programmable driver which
can carry control signal through neutral; cable shall be integrated within the
luminaire and must be adequately protected against heating effect.
The light fixture shall be designed to comply the IK08 category’s impact
requirement unless required otherwise.
5. INSTALLATION
5.1. General
The mounting heights of light fixtures are indicated on the drawings, and
positions of fixtures are according to the mentioned scale.
The Contractor must ensure that the light fixtures are installed uniformly with
respect to the dimensions of the area. Any modifications due to site conditions
may be made with the approval of Engineer. All fixtures shall be carefully aligned
before fixing in position.
The wiring between ceiling rose or terminal box and the fixture shall be carried
out with 3-core 1.0 sq.mm and 1.5-sq.mm flexible copper conductor PVC/PVC
cable respectively for circuits protected by 10 amps and 15/20 amps MCBs. The
wiring inside light fixture body shall be done with heat resistant cables or PVC
insulated cable in heat resistant sleeves as approved by the Engineer.
Light fixtures on the surface of LT outdoor Distributor shall be installed with the
back of the body flush with the surface, and in a manner so as to facilitate wiring.
Nylon plugs and galvanized steel bolts or screws shall be used for fixing the light
fixture to the ceiling of LT Outdoor Distributor.
LED Street light fixture shall be installed Hot Dipped Galvanized, with ISO-
12944, corrosivity category “C3” medium durability painted, Mild Steel, poles and
arm as described in Contract specification section-8920 finished with high-
performance epoxy paint and arm as specified in B.O.Q, and “General detail”
drawing. The light fixture shall be mounted considering that the pole is fixed type
and light fixtures are not damaged during maintenance.
The lighting fixture shall be properly levelled and the luminaire shall be adjusted
to the appropriate position and all screws, bolts checked for tightness, etc. The
light fixture shall be connected to the supply and earth at the proper terminals in
the fixture.
6.1. General
The Contractor's bid amount against each Bill of Quantities item as given below
shall include supply, installation, testing, commissioning and completion for all
work specified herein and/or shown on the Bidding Drawings related to the item.
The Contractor's bid amount against each Bill of Quantities item as given below
shall include supply, installation, testing, commissioning and completion for all
work specified herein and/or shown on the Bidding Drawings related to the item.
6.2.1 Measurement
Measurement shall be made for each type of light fixture including all
accessories acceptably supplied and installed by the Contractor as
complete unit.
6.2.2 Payment:
1 SCOPE OF WORK
The work under this section consists of supplying, installing, testing and commissioning
of all material and services of low tension (LT) cables and the accessories as specified
herein or as shown on the Tender Drawings and in the Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and coordinate at
site with other services for exact route, location and position of the L.T. cables.
The LT cables with accessories shall also comply with the General Specifications for
Electrical Works, Section-8001 and with other relevant provisions of the
TenderDocument.
2 GENERAL
- All multi-core and single core PVC insulated and sheathed cables for light
circuits, socket outlets and circuits operating upto 250 volts shall be 300/500
volts grade.
- Power cables for main feeders, main to sub main feeders, power equipment,
etc., armoured or unarmoured shall be of 600/1000 volt grade.
- Armouring of multi-core/ single core cables shall be done with appropriate size
galvanized steel/aluminium wire as per relevant codes.
The conductors shall be stranded high conductivity, soft annealed copper. Conductors of
single core cables shall be circular, whereas of multi-core cables may be circular or
shaped according to standard practices and codes. The PVC insulation, bedding and
overall sheath shall be of extruded PVC compound having good flexibility, resistance to
ageing and ability to withstand deformation at high temperatures. Non-hygroscopic filler
shall be provided in multicore cable to fill empty gaps between the cores to make the
cable a smooth round finish. In all shaped cables a non-hygroscopic high strength
binding tape shall be provided on the core assembly. All cables shall be treated for
vermin proofing and be protected against rodents during storage, laying and all
protective pipe/sleeves shall be plugged to attain the same after installation.
Embossed marking on the oversheath at 3 meters intervals shall give the following
information:
- Name of Manufacturer
- Yearof Manufacture
- No. of cores and size of cable in sq.mm.
- Voltage grade
- Type of cable i.e., Cu./PVC/SWA/PVC
3 APPLICABLE STANDARDS/CODES
The latest editions of the following standards and codes shall be applicable for the
materials specified within the scope of this section:
IEC 60227 - Polyvinyl chloride insulated cables of rated voltages upto and
including 450/750V
IEC 60332 - Tests on electric and optical fibrecables under fire conditions
4 MATERIAL
4.1 General
The power, lighting and control cables shall be furnished and installed in
accordance with most appropriate routes, well-coordinated with other services,
for interconnection of electrical and mechanical equipment, fixtures etc., shown
on the drawings.
All cables shall have phase identification colours on insulation of each core. The
colour code for three phase circuits shall be red, yellow and blue for phase
conductors and black for neutral conductor. Where insulated earth conductor is
installed, it shall have green or green-yellow colour insulation.
Single-phase circuits shall have insulation of red colour for phase/line, black
colour for neutral and green or green-yellow colour for earth conductor.
All DC circuits shall have insulation of white colour for positive, black colour for
negative and green or green-yellow colour for earth conductor.
4.4 Cables inside solid bottom surface M.S Trunking / Under Floor Metal Trunking
All cables/wiring inside solid bottom surface M.S Trunking / Under Floor Metal
Trunking shall be 3 core PVC insulated PVC sheathed, high temperature
resistant of specified grade and size, unless specifically shown on the drawing
or given in the BOQ having insulation of red colour for phase/line, black colour
for neutral and green or green-yellow colour for earth conductor.
All cables/wiring inside lighting column from cable connection box to light
fixtures / lanterns shall be 3 core PVC insulated PVC sheathed, high
temperature resistant of specified grade and size, unless specifically shown on
the drawing or given in the BOQ having insulation of red colour for phase/line,
black colour for neutral and green or green-yellow colour for earth conductor.
Cables for laying directly underground shall be PVC insulated, PVC sheathed
and armoured with galvanized steel/ aluminum wire. Cables fully installed in
underground ducts/pipes and mechanically protected from end to end shall be
PVC insulated and PVC sheathed unless specifically shown on the drawings or
given in BOQ.
All cable accessories shall be provided for the complete cabling and wiring
system without any additional cost unless specifically mentioned in BOQ. These
shall include but not limited to the items such as saddles, clamps, fixing
channels, connectors, cable joints (where necessary and as approved by the
Engineer), clips, lugs, colour sleeves, identification tags, bushes, glands, etc. All
cable accessories should be standard products of reputable manufacturers.
5.1 General
All installation material, labour, tools, cable rollers and accessories for cable
installation shall be furnished by the Contractor. The cable and accessories shall
be installed as described in accordance with these Specifications, drawings and
manufacturer's instructions.
The Contractor shall confirm the exact cut lengths for cable by actual
measurements at site prior to the ordering. The cable lengths where shown on
the drawings or in BOQ are tentative and only for general guidance. The
Contractor shall be solely responsible for furnishing correct lengths of cable to
avoid joints in cable length except where necessary, after obtaining approval of
the Engineer.
Prior to installation of jointing and termination kits, the cable lengths shall be
checked and tested to ensure that the cables are in sound condition, and no
damage has been done during handling and installation. After installation, these
shall again be tested prior to commissioning as per recommendations of the
standards according to which the cable is manufactured.
The wiring through conduit shall be started only after the conduit and channel
system is completely installed and all outlet boxes, junction boxes, etc., are fixed
in position.
The wires shall be pulled in conduit or channel with care, preferably without the
use of any lubricant. Where necessary and if approved by the Engineer, the
cable manufacturer's recommended lubricant may be used. Where several wires
are to be installed in the same conduit, they shall be pulled together along with
the earth conductor. All wires of same circuit shall be run in one conduit.
The wires shall not be bent to a radius less than ten times the overall diameter
of the wire, or more if otherwise recommended by the manufacturer.
The wiring shall be continuous between terminations and looping-in system shall
be followed throughout. Any joint in wires shall not be allowed. The use of
connectors shall only be allowed at locations where looping-in is rendered
difficult. The consent of the Engineer shall be required for using connectors. The
connector shall be of suitable rating having porcelain body with sunk-in screw
terminals. The connector shall be wrapped with PVC insulation tape after its
installation. A minimum of 150 mm extra length of cable/wire shall be provided at
each termination to facilitate repairs in future.
All cables for installation on surface of wall, column, ceiling, trenches, trays etc.,
shall be fixed to the surface by means of galvanized steel clips secured to a
steel channel using suitable stud plate, nuts and washers. The distance between
each cable clip shall be such so as to support the entire weight of the cable and
that distance between the cable & surface and also the vertical clearance
between two adjacent cables at any point is 50mm minimum. Common
mounting channels are to be furnished for cable along the same route. The
When cables cross road, paved area, other services or other cables, they shall
be laid in protective pipes of required size as shown on the drawings. Cables
entering the buildings shall also be laid in protective pipes. The protective pipe
ends, after installation of cables, shall be plugged watertight be means of
bituminizedhessian or equivalent method as approved by the Engineer. A
minimum clearance of 250mm vertically and 500mm horizontally shall be
maintained between cables and other services.
The cable trench shall be excavated as per route and location shown on the
drawings. Before laying of cables in the trench, the bed of the trench shall be
leveled and filled with a 100mm thick layer of fine sand (as per specification
section 1100). The sand layer shall be leveled and the cables placed thereon.
The cables shall be covered with a layer of fine sand 100mm thick measured
above the top of the cable. Cable protective bricks shall be placed over the sand
cover which shall be of class-C cement concrete, minimum 50mm thick and
300mm (W) X 300mm (L) dimensions. Good quality bricks of proper strength
and shape, well-formed can also be used for the purpose of protection. The
bricks shall be placed over the sand layer and end-to-end to cover the entire
length and breadth of the cable trench. After the concrete bricks are placed, the
remainder of the trench shall be backfilled with earth in layer of loose thickness
of200mm. Each layer shall be thoroughly tamped and compacted. Backfill/ earth
fill shall be compacted to 95% for traffic / paved area and 90% for non-traffic
area of the maximum density of soil / sand when checked as per ASTM D 1557.
A PVC warning tape shall be provided 300 mm below normal ground level
covering the entire length and breadth of the trench. The warning tape shall be
yellow in colour with marking of danger and voltage of the cable printed in black
and as approved by the Engineer.
Sufficient slack shall be left in cables for this purpose the cut lengths of cables
shall allow about 3% more in the measured lengths between terminations. At
underground joint box, ample slack shall be left to prevent straining of cable
joints due to settlement of earth. Payment shall be done as per actual lengths
measured at site after installation.
If existing services / culverts / drain etc. are present, LV Cables shall be laid
using thrust boring or the support as approved by the Engineer. No payment
shall be made and its cost is deemed to be included in the item else wherein
BOQ.
Above ground, cable markers shall be erected at a100 meter interval along the
straight trench, and at each bend and joint box for indication of presence of
underground cable. For more than 3 feet wide trenches, cable markers shall be
provided at both edges of the trench. The cable marker shall bear the necessary
instructions indicated in approved colours.
The Contractor shall submit to the Engineer for approval, schedule of cable
markers showing location of marker and instructions on each marker.
6.1 General
The Contractor's bid amount against each Bill of Quantities item as given below
shall include supply, installation, testing, commissioning and completion for all
work specified herein and/or as shown on the Drawing related to the item.
6.2.1 Measurement
Measurement shall be made for the total number of light circuit wiring
from connections box to light fixture through hollow of the column,
including all accessories carried out by the Contractor as a complete
unit.
6.2.2 Payment
6.3 LT Cables
6.3.1 Measurement
Measurement shall be made for the total running meter for each size
and type of LTacceptably supplied and installed by the Contractor. If
existing services / culverts / drain etc. are present, LV Cables shall be
laid using thrust boring or the support as approved by the Engineer. No
payment shall be made and its cost is deemed to be included in the item
else wherein BOQ.
Payment shall be made for the total running meter of each size and type
of LT cable measured, as provided above, at the Contract unit price
each and shall constitute full compensation for supplying, installing,
connecting, testing and commissioning of the LT including all
accessories such as cable joints, lugs, color sleeves, glands, bush, etc.
complete with plugging of protective pipe/ sleeve ends for water
tightening. If existing services / culverts / drain etc. are present, LV
Cables shall be laid using thrust boring or the support as approved by
the Engineer. No payment shall be made and its cost is deemed to be
included in the item else wherein BOQ.
6.4.1 Measurement
6.4.2 Payment
6.5.1 Measurement:
6.5.2 Payment:
Payment shall be made for the total number of cable marker as provided
above at the contract unit price and shall constitute full compensation for
supplying & installing reinforced concrete cable markers, excavation,
backfilling, concrete curing, and painting etc.
1. SCOPE OF WORK
The work under this section consists of supplying, installing and commissioning of all
material and services of the complete Conduits and Pipes as specified herein and/or
shown on Tender Drawings and stated in the Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and co-ordinate at
Site with other services for exact route, location and position of the conduits and pipes.
The conduits and pipes with accessories shall also comply with the General
Specifications for Electrical Works, Section-8001 and with other relevant provisions of
the Tender Document.
2. GENERAL
The extent of works shown on the drawing does not indicate the exact position of
conduits and pipes. The Contractor shall ensure exact location and route of conduit and
pipes in coordination with other services drawings and actual equipment layout plan as
per site requirements and as directed by the Engineer.
The quality and material for the accessories of conduits and pipes such as sockets, end
cap, elbows, bushings, bends, inspection/pull boxes, round boxes, etc., necessary for
the complete installation shall be similar to that of conduits or pipes. All the accessories
shall be supplied by the Contractor without any extra cost and deemed to have been
included in the price of conduits/pipes.
Appropriate size flexible conduits and pipes shall be used at expansion joints of the
buildings and structures.
3. APPLICABLE STANDARD/CODES
The latest edition of the following standards and codes shall be applicable for the
materials specified within the scope of this section:
BS EN ISO - Plastics piping systems for water supply and for buried & above
1452-1:2009 – ground drainage and sewerage under pressure. Unplasticized
poly(vinyl chloride) UPVC. General
BS EN 10255 - Non-alloy steel tubes for welding & threading. Technical delivery
conditions
4. MATERIAL
G.I. conduits shall be used on surface for lighting and power circuits wherever
specified and required, as shown on drawings or given in BOQ.
The G.I. conduits shall be made of medium gauge mild steel, galvanized inside
and outside by hot dip galvanized process. The conduit shall be free from stains,
burrs or any other defects. The accessories for G.I. conduit such as sockets,
bends etc. shall also be galvanized inside and outside and of the same quality
and specification as the conduit. Each length of conduit shall be furnished with
threaded ends.
The round junction boxes for ceiling light points shall have minimum dimensions
of 64mm diameter and 64mm depth. The junction boxes for wall light points shall
have minimum dimensions of 64mm diameter and 40mm deep. Round junction
boxes shall be provided with one piece cover plate fixed to the box by means of
brass screws. All junction boxes and other accessories shall also be hot dip
galvanized to ensure protection against corrosion.
The PVC conduits and accessories for lighting and power circuits shall be
furnished by the Contractor as shown on the drawings or given in BOQ. The
PVC bends shall have enlarged ends to receive conduit without any reduction in
the internal diameter at joint. Manufactured smooth bends shall be used where
conduit changes direction. Bending of conduits by heating or otherwise will be
allowed in special situations only for which the consent of the Engineer shall be
required. The use of sharp 90 degree bends and tees will not be allowed for
concealed wiring.
The round PVC junction boxes for ceiling light or fan points shall have minimum
dimensions of 63 mm diameter and depth. The junction boxes for wall light
points shall have minimum dimensions of 63 mm diameter and 38 mm deep.
Round junction boxes shall be provided with one piece PVC cover plate fixed to
the box by means of brass screws.
The drawings are diagrammatic and do not indicate the position and spacing of
inspection/pull boxes or adaptable boxes. However, these shall be as per
Engineer's approval.
All surface type boxes shall have cover of same gauge sheet steel of
appropriate size. The covers shall be fixed to the box by means of
counter sunk galvanized screws.
Adaptable boxes shall also be made of 16 SWG sheet steel and painted
and finished to the same quality as the Lighting distribution boards.
Un-plasticized PVC pressure pipes and fittings shall conform to BS 3505 and
PS 3051 and shall be of Class D(working pressure - 12 bars) and class-B
(working pressure - 6 bars). The buried uPVC pipes should be able to withstand
the external load acting upon it by continuous movements of heavy duty vehicles
such as trucks, cranes, forklift etc. where pipe changes direction; manufacturer
smooth bend shall be used.
Fittings and accessories for use with uPVC pressure pipes shall be of the same
class and manufacture as the pipe and shall have the required shapes and
dimensions of turned ends to fit the uPVC pressure pipes. uPVC pipes and
accessories shall be suitable for jointing with rubber rings or solvent.
Bending of pipes by heating or otherwise will not be allowed. The use of sharp
90 degree bends and tees will not be allowed. The bends shall conform to same
specifications as given for PVC conduits. For joining of pipe all precautions and
procedures recommended by manufacturer shall be allowed.
Hard PVC pipe range spacers with locking arrangements shall be used if there is
more than one pipe running in parallel. The distance between range spacers
shall not be more than 2 meters. Range spacers shall be prefabricated/precast
and decay resistant.
Wherever the underground pipe ends do not terminate into any airfield light
fixture, transformer housing or a concrete pit, pipe end markers shall be installed
to indicate the location of the pipe ends underground. The pipe end markers
shall be a concrete slab marker in the vicinity of Runway, Taxiway and Apron.
The size, thickness and concrete grade of the flat pipe end markers shall be as
shown on the drawing. Each marker shall have following information impressed
upon its top surface.
Inspection/Pull Boxes
The inspection/pull boxes shall be installed inside the edge barrier /new jersey
barrier under each street lighting column for facilitating the bending &
termination of incoming and outgoing cables in the connection block in the
street lighting column.
The covers shall be fixed to the box by means of counter sunk galvanized
screws.
Adaptable Boxes
The adaptable box shall preferably be fixed adjacent to the DB and have
suitable dimensions to match the installation with DB. However, in any case,
the depth of adaptable box shall be according to number & size of cables &
conduits and shall not be less than the following:
uPVC pipes shall be installed as shown on the drawings. The depth of the pipe
shall vary according to the conditions at site, and approval of Engineer shall be
obtained prior to installation. In general the pipes shall be installed underground
at the following depths measured from the top of the pipe.
The trench of required dimensions shall be excavated and the bottom of trench
cleaned and leveled. A 100 mm bed of fine sand shall be provided over which
the PVC pipes installed after proper alignment. Where two or more pipes are
installed in the same trench the clearance between pipes shall not be less than
50 mm. This shall be done by the provision of pipe range spacers as shown in
the drawings & as per Engineers approval. After laying of pipe the trench shall
be backfilled with clean screened sand at least 100 mm above the top most
pipes. The remaining portion of trench shall be backfilled with selected earth in
layers well compacted. Warning tape shall be laid all along the pipe trench at a
depth of 300 mm from finished ground level.
After installation, the ends of the pipe shall be plugged with manufactured end
cap impervious to water and chemicals. All joints shall be sealed adequately not
only to prevent entry of foreign elements but water tightness shall be ensured as
well.
The installation of pipes shall be completed in all respects including its fixing at
terminations, before cabling work is started. All sharp edges and burrs shall be
removed by using reamer or any approved device. The pipe shall be through
cleaned of dirt and dust from inside whereas the pipes shall be installed in
proper co-ordination with other works.
The protective PVC pipe for cable entering building shall be installed so as to
lead cable into the cable trench. The required number of pipes shall be fixed
before completing the work in the plinth. If an opening is provided to the cable
trench or electrical pit from outside, the required number of pipes shall be
installed and part of the opening remained unutilized and annular space after
laying of cable shall be properly packed and sealed using polyurethane sealant
which should be impervious to water and chemical to make it completely water-
tight.
Empty/Spare pipes shall be provided with 5 mm dia rope pulled from end to end
and plugged with manufactured end cap.
Flexible pipes of compatible material and size shall be used wherever deemed
essential.
The pipe end markers shall be installed flat in the ground with top approximately
2.5 cm. above the finished grade. After the concrete marker has set a minimum
of 24 hours, the top surface shall be painted bright orange with paint suitable for
uncured exterior concrete.
Markers shall be installed after the laying of cables through the pipes is
completed in all respects and cable trenches are finally covered and compacted.
6.1 General
The Contractors bid amount against each item of Bill of Quantities as given
below shall include supply, installation, testing, commissioning and completion
for all work specified herein and/or as shown on the Tender Drawings related to
the item.
6.2.1 Measurement:
Measurement shall be made for the total running meter of each type and
size of pipes and accessories acceptably supplied and installed by the
Contractor according to specification and as shown on drawings.
6.2.2 Payment:
Payment shall be made for the total running meter of each type and size
of pipes measured as provided above at the contract unit price each and
shall constitute full compensation for supplying, installing and completion
of the laying of the pipes including all accessories related to the item.
6.3.1 Measurement:
Measurement shall be made for the total running meter of each type and
size of conduits and accessories acceptably supplied and installed by
the Contractor according to specification and as shown on drawings.
Payment shall be made for the total running meter of each type and size
of conduits measured as provided above at the contract unit price each
and shall constitute full compensation for supplying, installing and
completion of the laying of the conduits including all accessories related
to the item.
The cost thereof shall be deemed to have been included in the quoted
rates of above work.
6.4.1 Measurement
6.4.2 Payment
1. SCOPE OF WORK
The work under this section consists of supplying, installing, testing and commissioning
of all material and services of the complete Earthing system as specified herein, as
shown on the Tender Drawings and given in the Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and co-ordinate at
Site with other services for exact route, location and position of the earth electrode,
counterpoise conductor and ECC etc.
The Earthing/ Grounding system shall also comply with the General Specifications for
Electrical Works Section - 8001 and with other relevant provisions of the Tender
Documents.
2. GENERAL
The earthing/ Grounding system consists of earth electrodes, earthing leads, earth
connecting points, earth continuity conductors, counter poise conductor, equipment
ground lead and all accessories necessary for the satisfactory operation of the
associated electrical system.
The electrical contractor has to supervise the installation in order to guarantee the proper
execution of the works ensuring overall earthing resistance within permissible limits of
applicable standards.
3. APPLICABLE STANDARDS/CODES
The latest editions of following standards / codes shall be applicable for the materials
specified within the scope of this section:
BS EN 13601 - Copper and Copper Alloys - Copper rod, bar and wire for
General electrical purposes
BS EN 13602 - Copper and Copper Alloys - Drawn round, copper wire for the
Manufacture of electrical conductors
BS EN 12164 - Copper and Copper Alloys – Rod for free machining purposes
BS EN 12167 - Copper and Copper Alloys – Profiles and bars for general
Purposes
4. MATERIAL
The plate type earth electrode shall comprise a 600 x 600 x 3mm 99.9%
pure high conductivity electrolytic copper plate. The surface of the plate
shall be tinned for protection. The plate shall have four terminals for
connecting the earthing leads. Nuts bolts and washers shall be either of
brass or tinned copper. A 50mm dia. G.I. pipe shall be provided from
inspection chamber to earth plate for watering purpose. This pipe shall
have 10mm dia. holes at 500mm center to center all along the length.
The inspection chamber with heavy/ medium duty C.I. cover shall be
provided as instructed by the Engineer.
The earthing leads shall connect the earth electrode to earth connecting point
(ECP) inside the inspection chamber unless required otherwise. It shall be of
stranded electrolytic copper. It can be bare tinned copper or PVC insulated
(green or green/yellow) of sizes shown on the drawings. The cost of earthing
leads deemed to have been included in the price of earth electrode and no
separate payment shall be made for it.
The specifications for single core PVC insulated cables used as ECC shall be
same as those given in section "LT Cables" of the technical specifications. PVC
insulated cables when used as ECC shall be green or green/yellow.
Earth connecting points shall comprise tinned copper bar, rectangular in shape,
having dimensions of at least 50 x 6 mm and 300 mm long. At least six terminals
for connection shall be arranged on the bar, which can be increased or
decreased as required by the Engineer. The length of earth connecting points
shall be suitably increased, if more than six earth wires are required to be
terminated on the same ECP.
The terminals shall have brass or tinned copper bolts, nuts and washers for
protection against corrosion. Two holes shall be provided off center of the
copper bar for fixing to the wall by means of 10 mm dia. nut and bolt and shall
be insulated by means of rubber gaskets/washers, porcelain insulators, etc.
5. INSTALLATION
5.1 General
Lead sheaths or steel tape armours are not permitted as grounding conductors.
At any joint or terminations, the ECC shall be connected using proper
accessories. No connection shall be made by twisting of earth conductors.
The earthing system shall be designed and installed to ensure that when any
part of the earthing system is disconnected for the purpose of carrying out
periodic testing an alternative path to earth is available.
6.1 General
The Contractor's bid amount against each Bill of Quantities item as given below
shall include supplying, installation, testing, and commissioning of all work
specified herein, as shown on the Tender drawing related to the item.
6.2.1 Measurement:
Measurement shall be made for the total no. of each type of earth
electrode acceptably supplied and installed by the Contractor as a
complete unit.
6.2.2 Payment:
6.3.1 Measurement:
Measurement shall be made for the total running feet of each size and
type of earth continuity conductor (ECC) / Earthing Leads acceptably
supplied and installed by the Contractor.
6.3.2 Payment:
Payment shall be made for the total running feet of each size and type
of ECC/ Earthing Leads measured, as provided above, at the Contract
unit price and shall constitute full compensation for supplying, installing,
connecting, testing and completing of ECC/ Earthing Leads/
Counterpoise Conductor/ Equipment Ground Lead including all
accessories such as sockets, clamps/saddles, thimbles, lugs, bolts,
nuts, washers, brazing, etc.
6.4.1 Measurement:
Measurement shall be made for the total no. of earth connecting points
acceptably supplied and installed by the Contractor as a complete unit.
6.4.2 Payment:
MISCELLANEOUS ITEMS
1. SCOPE OF WORK
The work under this section consists of supplying, installing, testing and commissioning
of all material and accessories for Miscellaneous Items as specified herein and/or shown
on the drawings and given in the Bill of Quantities.
The Contractor shall discuss the electrical layout with the Engineer and coordinate at site
with all other services for exact locations, installation height and positions of the
Miscellaneous Items.
The Miscellaneous Items with accessories shall also comply with the General
Specifications for Electrical Works Section - 8001 and with other relevant provisions of
the Contract Document.
2. GENERAL
The Miscellaneous Items as described in this section shall comply with other sections of
these specifications as applicable. The Contractor shall ensure that all the miscellaneous
items be supplied/fabricated from the reputable manufacturers, who have already
supplied/fabricated similar items.
3. APPLICABLE STANDARDS/CODES
The latest editions of the following standards/codes shall be applicable to the material
specified within the scope of this section:
IEC 61084-2-2 - Cable trunking systems and cable ducting systems for
IEC 60884-1 - Plugs & socket-outlets for household & similar purposes
4. MATERIAL
4.1. Hot dipped galvanized M.S. Cable Trays / Trunking / Ladders with protective
paint system
The hot dipped galvanized M.S. cable tray / trunking (with cover) shall be 14
SWG M.S. sheets. Suitable trunking design shall be provided for bends,
crossings, etc., keeping in view allowable bending radius of cables.
After cutting/perforation and fabrication of each tray / trunking and cover section,
the metalwork shall be galvanized and coated as specified in 4.4.1.
Where specified, the cables shall run on cable trays/trunking supported to the
wall and/or ceiling. The tray shall be of appropriate dimensions to ensure
minimum clearance of one dia spacing between the cables. Tray and trunking
shall be provided with complete accessories such as straight through joint,
flexible expansion coupler, tee, cross, internal and external bend, cover etc.
complete with proper support and fixing accessories, GI nuts, bolts washer etc.
The cable tray/ trunking length shall be fabricated in sections not exceeding 3
meters.
All indoor cable trays/ trunking/ ladders shall be coated with protective
paint system in accordance with ISO 12944 Corrosivity Category “C3”
with Medium Durability. The Priming coat(s) shall be Epoxy based and
top coat shall be polyurethane based with color shade not other than
RAL 7032 or 7035.
All outdoor cable trays/ trunking/ ladders shall be coated with protective
paint system in accordance with ISO 12944 Corrosivity Category “C4”
with Medium Durability. The Priming coat(s) shall be Epoxy based and
top coat shall be polyurethane based with color shade not other than
RAL 7032 or 7035.
16 Amp Socket Outlets shall be 2 pin + earth German type (Schuko) socket
outlets with faceplate of colour as approved by the Engineer.
Weather proof socket outlet shall be designed for outdoor use or in areas heavily
exposed to dust and / or splashing water. The socket outlet shall be constructed
from extremely robust polycarbonate that provides minimum degree of ingress
protection of IP55. If the specified degree of IP protection cannot be achieved
then the socket outlet shall be supplied with suitable weather proof enclosure.
On top of each lighting columns there shall be either one or two bracket mounted
lanterns with suitable adapters provided. Ratings of the lanterns shall be as
specified in the contract drawings and specification section 8150. The street light
All columns and accessories such as anchor bolts, doors, adaptors, shim plates
etc., shall be galvanized in full bath process and coated as specified in 4.6.1.
After galvanizing the threads of the anchor bolts shall be re-cut and greased.
The Contractor shall submit a civil drawing regarding the foundation of the
Lighting Pole in consultation with the Pole Manufacturer and as shown in
‘electrical details’ drawing. The parameters required for pole foundation are
dimension and weight of the selected light fixture, dimension and weight of Pole,
design wind velocity as mentioned in Contract specification section-8001 along
with seismic calculation for the zone mentioned in the specification
The Contractor shall submit a pole design drawing in consultation with the Pole
Manufacturer in accordance with the project requirement and as shown in
‘Electrical details’ drawing for engineer review and approval.
Cable connection – circuit breaker / MCB blocks (as per number of lights) shall
be provided in every light pole and shall have cable supports and terminals for at
least 2 cables 5 x 25 sq.mm. Screw in sufficient number and size shall be
provided. The design of the cable connection, circuit breaker / MCB block shall
be as required. Each light fixture on pole shall have separate circuit breaker /
MCB.
The arm/bracket length shall vary as per site condition. In all cases the length of
bracket shall be such that overhang (the distance from center of light fixture to
the kerb) shall not be less than 0.5 meters.
All street lighting poles/ columns shall be coated with protective paint
system in accordance with ISO 12944 Corrosivity Category “C4” with
Medium Durability. The Priming coat(s) shall be Epoxy based and top
coat shall be polyurethane based with color shade not other than RAL
7032 or 7035.
5.1. General
The mounting heights, depths and other dimensions of all the Miscellaneous
Items are stated on the drawings or in general notes. In case of any
discrepancy, the instructions of the Engineer shall be obtained before fixing the
item.
5.2. Hot dipped galvanized M.S. Cable Trays / Trunking / Ladders with protective
paint system
The cable trays / trunking shall be installed on supports fixed to the wall and/or
ceilings/trusses. The supports shall be fixed to civil works by means of Rawl
bolts. The additional hangers and other metalwork required for the installation of
the trays / trunking shall be galvanized and finished by method as specified for
the cable tray / trunking.
The distance between alternate supports (span) in straight runs shall be finalized
as per loading and in no case shall exceed 2 metres. In addition to these,
supports shall be provided near each bend or change in direction, end of
trunking/ tray.
The straight jointing, bends and other accessories shall be fixed with cable tray/
trunking in such a manner that they are in one line with no sharp edges/
protruded surfaces. Rivet head nuts shall be installed on inner side of tray/
trunking.
On straight lengths over 65’-8” (20 meter) and at every building expansion joint
suitable flexible expansion couplers shall be provided.
At each joint, bend earth continuity shall be ensured by using copper earth braid
and copper lugs in electro-tinned finish.
The wiring accessories shall be mounted as stated on the drawings. In case the
mounting height is not mentioned, the instructions of the Engineer at site shall be
obtained before fixing.
Foundation blocks shall be generally in reinforced concrete, Class ‘B’ (grade 25)
type and in accordance with approved structural calculation. Construction of
foundation blocks shall be according to the relevant drawings or as
recommended by the manufacturer. The foundation designed shall be able to
bear the wind velocity as mentioned in specification section-8001.
In addition, at least 10 pieces of setting templates for each size light poles shall
be included in the scope of supply.
Expenses for auxiliary tools and equipment, such as crane and operator shall
incorporated in the tender bids. The cable opening and all gaps shall be filled
with approved watertight material.
The transport of the poles to site shall be carried out in a neat and clean manner.
Steel/wood racks with grooves shall be supplied for stacking of poles to prevent
any direct contact with ground. Any pole damaged during transportation or
storage shall be replaced and any damage to paint work shall be made good by
the Contractor at his own cost.
6.1. General
The Contractor’s bid amount against each Bill of Quantities item as given below
shall include supply, installation, testing, commissioning and completion for all
work specified herein, as shown on the Tender Drawings and given in the Bill of
Quantities related to the item.
6.2. Hot dipped galvanized M.S. Cable Trays / Trunking / Ladders with protective
paint system
6.2.1 Measurement:
Measurement shall be made for the total running meters of each size of
M.S. cable tray/cable trunking with all accessories acceptably supplied
and installed by the contractor.
6.2.2 Payment:
Payment shall be made for the total running meters as provided above
at the contract unit price and shall constitute full compensation for
supplying, installing, and completion of each size of M.S cable tray/cable
trunking for cables complete with all installation material and accessories
such as covers, mounting brackets, bend, elbow, nuts and bolts etc.
6.3.1 Measurement:
Measurement shall be made for the total number of each type of lighting
column including civil works, foundation as per ambient condition, Load
requirements and with all accessories acceptably supplied and installed
by the contractor as complete unit.
6.3.2 Payment: