TRACEABILITY

4.0

MATERIAL AND PRODUCTION MONITORING 4.0

100% TRACEABLE
www.moditrace.net
02
 MODI MODULAR DIGITS
INSPECTION AND ID READING SYSTEMS  04
LONG-TERM PARTNERS  06

MODI INCOMING GOODS

INCOMING GOODS SYSTEMS  08
ERROR-FREE DATA ACQUISITION  10
THE OPTIMAL INCOMINGSCANNER PROCESS  12
EXAMPLE PROCESS DIAGRAM  14
READ AND DATA MATCHING  16
TRACEABILITY  18

ADD ONS
OCR TEXT RECOGNITION  20
SOFTWARE FEATURES  22
HARDWARE FEATURES  24

INCOMINGSCANNER
GOODSSCANNER 4.0  26
ROBO WES  32
XRAY  38

INLINE CODE READING AND INSPECTION SYSTEMS

IBOX  42
SCANSTATION & TOPSCAN  46

TECHNOLOGY
ADOMO® TECHNOLOGY  48

03
MODI MODULAR DIGITS
Inspection and ID Reading Systems

MODI GmbH has been a specialist for identification

solutions and process optimization for more than 20
years. Modi‘s vision systems are mainly used in the
production area for the electronics and pharmaceutical
industries.

MODI is the right company for traceability solutions from

Incoming goods area through the overall production.
As an expert in image processing, MODI has developed
different products over the past years in order to
optimize the production lines efficiency with innovative
and highly efficient technology.

The complete hardware and software development are

done in the same place, so that gives a high flexibility
and speed in terms of further developments and
customer requirements.

In addition to the industrial business, MODI has also

been a leading provider of biometric systems for
commercial and government applications worldwide
for several years.

04
05
LONG-TERM PARTNER OF MODI GMBH
Specialist for identification solutions and process optimization

MODI GmbH has been working and specialized in

the field of industrial image processing for more than
20 years now. Through global projects and covering wide
range of different customer requirements, a valuable
business relationships were established. Continuously
changes were done by us to fulfill our customers need,
that has led us to design all our products modularly and
independently.

Customizing our solutions based on each customer

needs in the area of GoodScanners and traceability
gave our products the ability to cover different use
cases.

MODI GmbH can also be a strong partner. Through

targeted consulting and workshops, we attempt to
integrate our products into your production workflow
in a flexible way. Our focus or goal is to achieve higher
efficiency and safety within individual process steps.

Benefits of being experienced.

Start today with 100% traceability.

MADE IN GERMANY
All MODI products are manufactured in Germany and
are therefore subjected to high quality standards.
Hardware and software development take place in-
house. Speed without loss of quality is thus guaranteed.

Innovative engineering combined with the latest

software developments stands for one of Modi‘s core
capabilities.

As a specialist in traceability, for all the materials flow,

we offer industrially unique products and solutions.

A friendly and experienced team in sales are always

available to supports our clients and partners with all
questions and problems.

06
07
INCOMING GOODS SCANNER
For Good markings of all kinds

 
AVOID MISPLACEMENTS


MAXIMUM TIME SAVINGS


NO COST INTENSIVES
PROCESSES


INTEGRABLE INTO
EXISTING SYSTEMS
The fourth generation of the GoodScanner tables
combines intelligent information processing from
captured images and data administration into one

 building block of Industry 4.0.

Incoming GoodScanner is the most known product in

CLEAR TRACEABLE the MODI products family. This is about ensuring that
all materials are identified, at the right time, in the right
place, in a defined quality and quantity.

With the MODI Incoming GoodScanner system, you

take your production workflow to a new level, which is
more efficient and safer.
08
CONVINCE BY!

COMPLETE TRACEABILITY IN THE CASE SIMPLEST ERGONOMIC FLEXIBLE HANDLING!

OF CUSTOMER AND QUALITY AUDITS! The system removes all difficulties from the operator
In modern industry, components must be able to be and exchange it with process reliability. The system
traced throughout the entire production process. In this can be ergonomically adapted to any operator via a
way, you ensure sustainably which product which batch stepless height adjustment.
/ lot number / date codes of components have been
installed when and where.
UNBEATABLE PERFORMANCE!
Read and match label information in 1-2 seconds.
MAKE SURE THAT EACH ITEM
MEETS YOUR SPECIFICATION!
During the first read process, manufacturer product EVERYTHING FROM A SINGLE SOURCE!
information is being read and compared with a Hardware and software development in the same
customer item main database or the ERP system. Only facilities. We can react flexibly to customer requirements
if the identity of the data is given, the system releases and tailor solutions.
the article.

ELIMINATE MISPLACEMENT COSTS BY

INCORRECTLY MARKED COMPONENTS!
The article release triggers the printing of the
customer‘s own label (format, layout and barcode types
are freely editable). A counter-read operation ensures
that the printed label is readable and reliable with the
manufacturer label.

REDUCE SHORTFALL COSTS!

ELIMINATE MISPLACEMENTS!
RELIEVE YOUR EMPLOYEES!
SPEED UP YOUR PROCESS!
GUARANTEE SECURITY!

09
HOW TO MAKE SURE THAT...

... THE ITEMS OF THE DELIVERY ARE COMPLETE?

... EACH ITEM IS CORRECTLY MARKED?

... THE ITEM COMPLIES WITH THE SPECIFICATIONS?

... TRACEABILITY IS ALSO GIVEN WITHIN A BATCH?

...NAME CHANGES CAN BE NOTICED BY

THE MANUFACTURER WITHOUT PRIOR INFORMATION?

... THE FAULT OF THE COMPONENT MANUFACTURER HAS

LED TO STOP THE PRODUCTION LINE OR CUSTOMER COMPLAINT?

... SUSPICIOUS / IN ERP BLOCKED GOOD BEFORE ENTERING PRODUCTION?

Each company designs the warehouse process flow individually, so it is of the utmost importance to analyze the
procedures and to identify potential for improvement. As a specialist in the area of GoodScanner, we offer hardware
and software-based solutions for customer-specific processes. Thus, the GoodScanners can be integrated into
the processes and thus offers the best combination of cost-effectiveness and safety.

10
THE USAGE IN INCOMING GOODS PROCESSES
Error-free data acquisition – 100% Traceability

MATCHING PROCESS
FAULTLESS MASTER DATA
AUTOMATIC PRODUCT NO | LED |
DATAENTRY DATE CODE | MSL |
REJECTED BATCHES

BOOKING PRINTING UNIQUE

TRACEABILITY | ERP |
ID LABEL
WAREHOUSE | PICK & PLACE

11
 THE OPTIMAL INCOMINGSCANNER PROCESS
(read and data matching)

G
N

RE
I
OK

AD
BO

ING
CHE
CK

STEP 1: STEP 2: STEP 3:

The process begins with the Now the operator starts scanning When the expected quantity of
registration of the materials the delivered items in any order. ASN and packing slip is reached,
before they are posted in the ERP For example, if a component reel is the posting is triggered in the ERP
software. Delivery note and/or ASN placed on the reading surface, the software. In the background, all
(advanced shipping notification) manufacturer‘s label is read out and mechanisms that ensure traceability
information is available. Optionally, registered in seconds. are running.
the delivery note can be archived
as a PDF. The required document Immediately, all captured content Extensive information is stored
scanner can be addressed directly is compared to the article root in the traceability database. All
from the MODI software. database. If all information is read information as well as image
correct and the item is released, documents, posting and release
a customer-owned label with a information are uniquely assigned
unique identification number will to a customer label.
be issued. This is placed on the
reel and checked in a counter- MODI feeds your assembly and
read operation. Here it is checked storage systems with all the
whether the label with the correct necessary data in order to optimize
content is on the right material. all further processes here as well.
Now the process for the operator is
complete. The unique ID created guarantees
traceability throughout the entire
process chain.

12
13
EXAMPLE PROCESS DIAGRAM
WITH ERP CONNECTION VIA WEB-SERVICE

Thanks to many years of experience, MODI offers a wide

range of standardized material workflow and interfaces
for ERP, EMS, LVS or automatic assembly machines.

Nevertheless, as with ERP solutions used, many

processes are individually structured depending on
customer different needs.

For this reason, a cooperative workshop is often

recommended in advance for complex processes in
order to define a customer-specific workflow in detail.
This process can then be implemented 1:1 by MODI
software-technically and integrated into the existing
LABELS operating software.

That way, each customer will achieve the optimal

process throughput and the entire material registration
can be carried out to the highest efficiency levels and
error-free at only one workstation.

14
 NEW SHIPPING NOTE
Shipping plan number / shipping
information to ERP

DATA EXCHANGE VIA

SCAN OF SHIPPING NOTE, MANUAL
WEB SERVICE
DATASET OF EACH DELIVERY ADDITION OF SCHEDULING
SCHEDULE COMPLETED AGREEMENT OR DELIVERY
Flowchart implementation of MODI NOTE NUMBER
Relabeling Station to customers.

DATASET COMPLETED

PLACING OF ANY COMPONENT

PART OF THE DELIVERY
ONTO THE READING AREA

REPRINT OPTION FOR DAMAGED

ERP BOOKING
BARCODE LABELS FROM
TRACE DATABASE POSSIBLE

REPEAT STEP UNTIL DELIVERY IS PROCESSED

DOCUMENTATION OF MISSING QUANTITY AND
CONFIRMATION OF PRESENT AMOUNT READING PROCEDURE
SPECIFIED QUANTITY (scheduling remains open until total amount achieved)
OF EACH ITEM or total amount is manually completed / corrected
ACHIEVED?

SECOND SCREEN WITH STATUS COULD ALL RELEVANT

DISPLAY OF SCHEDULING INFORMATION INFORMATION BE READ?
ABOUT PROCESSED MATERIAL AMOUNT E.g. information required: product
number or name quantity,
ANOTHER PRINT OF AN UNAMBIGUOUS CUSTOMER

lot number / batch number /

Error message dialogue data code, customer item number
for manual completion
COUNTER-CHECK FAILED
LABEL IS OFFERED

IS THE ENTIRE
INFORMATION
CONSISTENT?

INFORMATION COULD BE PRINTING OF CUSTOMER

ENTERED COMPLETELY SPECIFIC LABEL

(COUNTER-CHECK INACTIVE)

COMPARISON OF CUSTOMER
LABEL / MANUFACTURER LABEL COUNTER-CHECK
TO LABEL ID (COUNTER-CHECK ACTIVE)

15
THE MODI WORKFLOW
(read and data matching)
Reading information is compared with the article root database, or via interface with the expected ERP data. The
query contains all the necessary information to individually identify the item. If all data is consistent and the item
is released, the check is successfully completed.

FIRST READING READBACK

ARTICLE ROOT DATA
FROM PRODUCT
DATABASE OR ERP
SYSTEM

THE TECHNOLOGY
The heart of our system is the ADOMO camera technology. The overview camera determines the exact position
of all labels located in the 380 x 380 mm reading area. The aspect camera looks at a deflection mirror that shows
the exact position of each individual label. In this way, the camera resolution is completely focused only on the
label to be read. They system is efficiently directed to this area only. This results in shortest cycle times and highest
read accuracy.

DATA COLLECTION
When a label is detected by the camera, it goes through a filtering process. About 80% of all labels structure is
detected on this step. This automatic detection is done via identifiers that precede the actual barcode content and
uniquely identify it. If these are not available, it is possible to train the manufacturer‘s labels. This is done once, per
manufacturer label type.

The other defined information fields can be assigned to individual barcodes. Furthermore, complex code contents
in string format can also be broken down into individual information. In this way, all content can be safely assigned
and recognized even without an identifier.

16
 EXAMPLE PDF CODE EXAMPLE 2D CODE

without Prefix / Identifier with Prefix / Identifier

Each identifier represents a specific content (e.g. 1P for manufacturer product number, 1T for trace code / lot num-
ber). The identifiers can be freely added and linked to specific content.

17
TRACEABILITY

18
All operations are archived in a traceability database. In addition to the
required data such as product number and quantity (customer-specific),
all other read content is stored here. In addition, each operation is
documented in the image. Some important traceability information be a
pictogram or in plain text on the material (e.g. MSL or lead-free markings).

19
ADD ONS | OCR
TEXT RECOGNITION

OCR is the English abbreviation of Optical Character

Recognition and refers to the automated text recognition
within printed objects. OCR is the technology that
captures the printed text using an image file and makes
it digitally editable again. This makes it easy to transfer
scanned paper documents or digital images with
printed text to the computer for use.

The MODI software uses this technology to match codes

with plain text. This ensures that delivered components
also correspond to the labels.

The OCR function makes it possible to read even

encoded information correctly and safely. Thus, >99%
of the labels on the market can be recorded. Automatic
quality recognition reads well-printed content without
manual inspection and is passed on to the subsequent
systems.

20
In case of poorly printed information, the operator is
given the opportunity to control, change, or confirm this
information. A typical example is the label on which the
information is needed for the certain identification, it
has been printed in plain text without a barcode.

In many cases, the manual entry of the employee is

required to register and process the material. The MODI
OCR solution also processes plaintext information that
automatically reads it and is passed on to subsequent
systems and the trace database. Labels that previously
needed a big effort to be detected or read, has now no
problem to be handled safely.

21
ADD ONS | SOFTWARE FEATURES

REJECTED PRODUCTION BATCHES FULL TRACEABILITY DATABASE

If a faulty part batch has been delivered, it is import- All scan operations are stored in a traceability database.
ant that this batch never enters the production again. There you will find all scanned information as well
A new database makes it possible for MODI to block as the corresponding images of the process. Wide
those batches and reject them. possibilities are available for filtering, searching, and
exporting. A powerful tool that saves a lot of time and
money.

LED BRIGHTNESS CLASS MAPPING

CONVERSION OF THE DATE CODE

9D3519
26.08.2019
I RE S: 3 60 DAYS
Regularly the binning information is given for LEDs in
EXP
different coding. A new feature at MODI allows you to
summarize this information and bundle it to the follo- The manufacturers of the components encrypt their
wing system. Example Osram label with up to 5 diffe- production date on the reel. If you want to use this
rent binning classes on one container: date for calculation, for example, the durability of the
component, you must convert it into a „real“ date. The
Each binning class is divided into four components, label software now offers this feature.
each with four different prefixes. The LED Add-on ma-
kes it possible to read the individual components and The option to store a Date Code format for each article
compare them as a composite string with ERP article allows the read date to be automatically converted
master data. accordingly. This converted date can then be used in
all secondary systems to ensure optimal use of the
Furthermore, it is possible to attach the LED information components. The same applies to other types of codes
to the read product number. This offers the convenien- in date format.
ce of preventing or stopping any changes to the exis-
ting item master data, as the software can process the
data accordingly.

22
ADVANCED USER MANAGEMENT The labels software can be connected to a wide range
of ERP, trace, and storage systems. Thanks to customer-
specific processes, the Incoming GoodScanner can be
integrated deeply into the processes and thus offers
the best combination of cost-effectiveness and safety.

INDIVIDUAL SPLITTING OPTIONS

(REGULAR PHRASE)
Scanning processes can now be carried out on
an operator-by-user basis. Wide-ranging rights
management enables critical processes to be handled
only by authorized employees.

Up to six without restrictions definable rights can also be

customized and added. All operations can be logged.
In this way, scanning operations and other operational
activities are assigned to individual operators. Barcodes can now be more individually disassembled.
Complex code content can now be broken down even
more easily with the new splitting option.
PICK AND PLACE INTERFACES
- Remove unwanted characters
- Normalize content
- Filter out based on regular phrases
- Merging information

There are no more limitations

MODI offers interfaces to the common component PICTOGRAM RECOGNITION

assembly units. This allows the material, including all
important traceability information, to be passed directly
to the processing machines. By assigning a unique ID
for each scanned material it can be used through the
full production process in an easy way. All information
such as HTN, quantity, lot, date code, etc. is known to
subsequent system.

Capture data that are only available as image

CUSTOMER-SPECIFIC CONNECTION (ERP) information!

With the pictogram recognition the images or logos

can be converted into machine-usable texts. Individual
settings option brings a reliable results.

23
ADD ONS | HARDWARE FEATURES

24
TOP SCAN LABELSMOBILE

The MODI Incoming GoodScanner can be upgraded With a tablet device and a mobile version of the labels
with a top unit including ADOMO® technology, as some software, you are able to handle each kind of packaging.
components must be scanned from two sides due to Bulky and heavy material excludes handling at the
packaging. incoming goods scanner. That‘s why MODI offers the
ability to capture product labels with a mobile solution.
The reel no longer needs to be rotated. This also makes
it much easier to stick or the readback printed labels! The mobile device sends the captured image directly
to the GoodScanner. The feedback is provided directly
on the tablet‘s display.

The connection to a mobile printer is also possible.

INTEGRATION OF TOUCH PANELS INDIVIDUAL RETROFIT OPTIONS

With the optional installation of touchpads in the MODI offers individually customized solutions. In
worktop, the trigger elements lay within the natural addition to the standard products, MODI can offer
movement of the operator. individual solutions on both the software and the
hardware side.
The customer decides whether the touchpad is
mounted to the left or right of the reading surface. If you have any individual enquiries, please feel free to
However, MODI recommends two touchpads for several contact us directly:
operators, so that the scanner can be operated by both
left-handed and right-handed users. info@moditrace.net

25
GOODSCANNER SCANNER 4.0
MAXIMUM MATERIAL CHECK

26
27
INCOMINGSCANNER | GOODSCANNER 4.0
MAXIMUM MATERIAL CHECK

The fourth generation of the GoodScanner table

combines intelligent information processing from
captured images and data administration into a basic
building block of Industry 4.0.

Scanning of incoming materials is the most popular

use case. This is about ensuring that all materials are
identified, at the right time, in the right place, in a defined
quality and quantity.

From a quality point of view, the first step is to identify

the materials. The most reliable information is provided
by the manufacturer‘s label on the packaging units. The
packaging unit is placed with the manufacturer‘s label
page down on the glass reading surface of the scanner.
Now the user will start the reading.

28
29
INCOMINGSCANNER | GOODSCANNER SCANNER 4.0
MAXIMUM MATERIAL CHECK
In the first step, the patented ADOMO camera
technology mechanically decouples the acquisition
of a detailed image from an area to be monitored.
This is achieved by using two cameras placed below
the table. An overview camera with a resolution of two
megapixels looks through a 480 x 480 mm illuminated
glass reading surface. After a single training (once per
label pattern), this camera can detect label structures
and forward the position of those labels to the control
of the ADOMO unit. The second camera looks at a
mirror unit that can be swiveled in two axes. This mirror
unit deflects the camera image to the area of the
label. Afterwards, a detailed image of the dimension
170 x 125 mm is taken in five-megapixel resolution.

On this image, Modi labels software can collect

information based on different criteria. Depending on
the combination of the selected features, the system
can read and evaluate 1D, 2D codes as well as patterns,
pictograms, and plain text. All information can be made
available to subsequent processes in a defined form.
A unique label can be printed by triggering a printing
process. All recorded information and images are
stored in a database, also accessible via the ID from
other systems, but not changeable.

30
31
ROBO WES
INCOMINGSCANNER | ROBO WES
DER VOLLAUTOMATISIERTE
FULLY AUTOMATED ROBOT UNIT
WARENEINGANGSSCANNER

32
In the ROBO WES, MODI uses the latest robot
technology. The robot arm mounted on the table is
designed to replace all manual processes quickly and
reliably.

INCREASED EFFICIENCY AND SAFETY

THROUGH AUTOMATION.
INCOMINGSCANNER | ROBO WES
FULLY AUTOMATED ROBOT UNIT

MODI ROBOT CART VARIANT

This case is a combination of manual and automated In the standard version, it is sorted into a second trolley.
workstation. In the automated version, a trolley is Alternatively, boxes can be filled in a defined packing
equipped with component reels by the employee order. A major advantage is the possibility to use this
and driven into the lift station. From here, automated station as a manual workstation. Although The robot
processing by the robot takes place. (reading, printing, can be moved to a basic position outside the working
pasting, sorting away) area.

34
Driven by the needs of our customers to automate the
process of the material flow, MODI developed a robot-
based variant of the GoodScanner.

Thanks to the same technology that was mentioned

previously, this solution remains completely compatible
with the software components and interfaces that is
used so far.

Labels already trained at the manual workstation

can also be used at the automated station without
exception. An intelligent lift system lifts the reels into
reading position. Thus, an ideal distance to the camera is
always guaranteed. During the automatically triggered
scanning process, all labels are securely recorded by
a special camera that is installed from above, and the
information is evaluated.

After a successful printing of the custom Unique ID

label, this is automatically applied by the robot on the
reel.

The component reel is then transported in storage

boxes or sets in specially developed transport racks
by another lift system. The connection to self-driven
loading robots (AGV) is possible.

Various interfaces allow easy integration into existing

processes. The modular design allows a space-
saving installation individually adapted to the spatial
possibilities.

35
INCOMINGSCANNER | ROBO WES
FULLY AUTOMATED ROBOT UNIT

LET US GIVE YOU INDIVIDUAL ADVICE.

WE ARE HAPPY TO DEVELOP THE RIGHT CONCEPT WITH YOU TO

CAPTURE YOUR ELECTRONIC COMPONENTS SAFELY AND QUICKLY.

AVOID MISPLACEMENT WITH THE HELP OF STATE-OF-THE-ART TECHNOLOGY!

100% TRACEABILITY WITH MODI AS PARTNER!

VOLLAUTOMATISIERTE VARIANTE
In this case, we offer the highest level of automation. The racks are transported to the processing position
So-called „Reel Racks“ serve as a transport unit for a by a conveyor. A double lift system lifts the component
stack with component reels. This is compatible with reels into reading position and securely stacks the
common self-driven loading robots. The material feed finished component reels into a free transport unit.
as well as the collection can thus be carried out fully
automatically.

36
37
INCOMINGSCANNER | XRAY
THE X-RAY COUNTING SYSTEM

The high demand to be able to process the material

more and more automatically, has brought Modi into the
situation of expanding its product portfolio. Whether it
is a return from production or the complex situation on
the component procurement market. wherever it is a
matter of reducing component sizing, detecting shor-
tage, or counting components. it is a necessary device.

A X-ray counting system in combination with the MODI

identification and traceability competence offers the
right solution. With the X-ray scanner it is possible to
count components on containers without mechanical
influence. However, the counted quantity itself is worth-
less without reference to material information.

38
39
INCOMINGSCANNER | XRAY
THE X-RAY COUNTING SYSTEM
The most benefit is guaranteed, if the live matching
of read and scheduled quantities will be verified by
a precise counting process. So, we realized this with
a combination of reading the Manufacturer Label
quantities and added a counting procedure. This can
also take place with all trace applicable interfaces.
An example is the direct booking of potential under
deliveries in the ERP Software. This allows it to regulate
in the earliest step of the process chain. Another
application would be the removing and re-storage of a
component reel from the pick and place machine. This
is about recognizing the failure of deployment though
production and removing the material. After removing
the reel from the machine, it will be rescanned and
counted. Another label with the actual quantity is
printed or the quantity is digitally booked by the system
according to the unique ID. In this way, the affected
process key figures can be specified based on the
periodical.

The product solution placed on the market is the

Viscount XRH count connected to the top scan unit
of the MODI WES V4 system. The XRH count has an
automatically open and closing drawer. Above this
drawer, the MODI WES Top Scan assumes its core
competence. The component reel is placed in the
drawer and the scan starts. Once all readable data is
collected and the material identified the drawer is
closing and the counting process begins. The process
is finished when the drawer is opened. Optionally, a
Unique ID label can be printed with the actual quantity.
The product is compatible with all software add-ons.

It is also interesting for MODI existing customers that all

existing interfaces can be operated.

40
41
INSPECTION SYSTEMS | IBOX BY MODI
Traceability Inline

The MODI Ibox is the link between a simple code scanner

and the traceability system. Turn any conveyor belt
into an intelligent process system. With the integrated
SMEMA interfaces, the Ibox can be installed between
two machines. An adjustment of the respective system
control is not necessary. The board handover serves as
a trigger for the code reading process. Any scanner can
be easily connected via RS232. The read code contents
are sent to the traceability system via TCP/IP. Here the
check is carried out: Can the current board go through
the next process step?

If the traceability system is giving its clearance, the

SMEMA interfaces will open by the Ibox and the board
can enter the following machine. In case of negative
feedback, a corresponding error message can be
displayed directly on the display of the Ibox.

42
43
INSPECTION SYSTEMS | IBOX VON MODI
Traceability Inline

IBOX SERVER SOFTWARE

The Ibox server’s software is installed on the line control computer and can control any number of Iboxes. The
Iboxes are connected to the software via network. A graphical interface gives the operator the possibility to
monitor all processes any time. Through individual scripts, each Ibox can go through a process-specific workflow.

44
IBOX STATE CHART NETWORK COMMUNICATION

TRIGGER VIA SMEMA

NEXT MACHINE
CONNECTION TO FOLLOW-UP SYSTEMS OR DIGITAL INPUT

The Ibox can pass on the read code

contents directly to subsequent machines.
An installation of a code scanner in the
respective process system is therefore not NO
READ
mandatory. The connection can be realized
via RS232 or network.

TRACEABILITY WORKSHOPS

SENDING OK TCP/IP
Each production has its own individualities. SENDING NOK TCP/IP
GOOD
Each traceability system has specific READ
interfaces. In different workshops, we advise
them in order to optimally integrate the Ibox
SENDING CODE CONTENT
into their existing processes. TCP/IP

Contact us and make an appointment.

SNR SNR
NOT OK OK

CHECKING THE RECIEVED SNR.

HERE IT IS POSSIBLE TO DO SOME
TRACEABILITY BOOKINGS.

IF IBOX ANSWERS
NOK OR NO READ
>> REMOVE BOARD

45
MODI INLINE CODE READING AND
INSPECTION SYSTEMS
MODI supplies optical reading and inspection systems SOFTWARE VCSP
to ensure the traceability of any production processes. (VISION CONTROL SERVER PACKAGE)
With the patented ADOMO technology, the field of view A powerful software package is used to control our
of a camera can be diverted to different positions with inspection and code reading systems. The modular
only one camera. software offers the possibility to program individual
testing tasks.
Individually customized to the needs of each customer,
MODI supplies either a complete processing system An integrated graphical workflow editor makes it
including board conveyor technology, or detached possible to edit machine sequences quickly and easily.
camera systems with SMEMA interfaces for easy With individual training courses around your inspection
integration on existing board handling equipment. task, you quickly become an expert in machine vision.

SCANSTATION ADODAT 4000 INTERFACES:

The full-featured inspection cell from MODI comes Hardware-based interfaces:
with state-of-the-art camera technology, proven board SMEMA | Digital inputs and outputs | RS232 | TCP / IP
handling, and modern design. The basis is a transport
conveyor from Nutek. A partnership that has grown
over many years has allowed a seamless combination SOFTWARE-BASED INTERFACES:
of both systems. Benefits of working for many years Socket communication to subsystems | Web services
with experienced companies in the fields of optical databases | File transfer | OPC UA
inspections and board handling.

PRODUCT-SPECIFIC FEASIBILITIES
MODI TOPSCAN UNIT • You have a test task, but you are not sure which
Detached from the actual board handling equipment, camera system would be the right one?
MODI developed a camera system for optical inspection • Which lighting should be chosen?
and code reading tasks. Thanks to integrated digital • What else do I have to consider?
inputs and outputs as well as its own SMEMA interface, We are happy to answer all these questions!
the TopScan unit can be installed over any conveyor
belt. Turn your simple transport conveyor into a full- With sample parts we offer free feasibility studies. This
fledged optical inspection system. ensures that all necessary parameters are already fixed
at the start of the project.
Interference with existing controllers is not required
due to the standardized interfaces. CONTACT US!

FLEXIBLE CONSTRUCTION
Thanks to the modular technology, the system is
individually customized for each project. Camera
resolution, lighting, and the complete test cell setup is
determined based on a feasibility study.

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 TECHNIK | ADOMO®
(ADVANCED OPTICAL MODULATION TECHNOLOGY)
THE HEART OF THE MODI TECHNOLOGY

The ADOMO® technology is the heart of the MODI

Systems. It uses two cameras. First one is detecting
labels on the full reading area. With a deflecting
motorized mirror, a second camera captures the object
directly.

The fast movement of the mirror occurs on both the

horizontal and vertical axes. The field of view of the
camera can be changed very quickly and precisely in
all directions.

048
48
49
EINZIGARTIGER KAMERAVERBUND SCHNELLIGKEIT DURCH SPIEGELTECHNIK
UNIQUE CAMERA COMPOSITE SPEED THROUGH MIRROR TECHNOLOGY
Die patentierte ADOMO ® Technologie dient in Mit dem wartungsfreien Hochgeschwindigkeits-
der Industrie
The patented für ADOMOeine ® lückenlose
technology und
is used
detaillierten
in the MODI‘s maintenance-free high-speed
Spiegelumlenksystem von MODI
mirror defl
können
ection
Erkennung
industry forvon complete
Barcodesand oderdetailed
Etiketten.recognition of system allows mirrorinnerhalb
Spiegelpositionen positions to
von
be changed
20 ms geändert
within 20
barcodes or labels. ms. This allows
werden. Damit the
kann
detail
die camera
Detailkamera
to capture
unabhängig
up to 30
Neben der hochauflösenden Detailkamera, dient die high-resolution
von ihrer Position
images,
präzise
regardless
bis zu 30of its
hochaufl
position.
ösende
This
weitere
In addition
Übersichtskamera
to the high-resolution
dazu die genaue
detail Position
camera,aller
the guarantees
Bilder aufnehmen.
a high working
Dies speed
garantiert
and shorter
eine cycle
hohe
Etiketten, die
additional overview
sich im 360camera
x 360 mmcangroßen
detectLesebereich
the exact Arbeitsgeschwindigkeit
times. und kürzere Zykluszeiten.
befinden,of zu
position all labels
ermitteln.
located
Die inKoordinaten
the 380 x 380 werden
mm
unmittelbar
reading area. Thean coordinates
die Spiegelbewegungssteuerung
are sent directly to the Imdiff
In Gegensatz
erence, heredazuis thesteht
idea ofder
otherGedanke
providers,anderer
which
gesendet
mirror motion undcontrol
die andUmlenkspiegel
the deflectionrichten
mirrors sich
are align the die
Anbieter, camera
die Kamera
itself with
selbst
theauf
corresponding
das entsprechende
object
dementsprechend
adjusted accordingly sosoaus,
that dass
the detail
die Detailkamera
camera can by meansmittels
Objekt of a deflection
einer unit.
Umlenkeinheit
However, this technology
ausrichten.
das Etikett
capture the label
schnell
quickly
undandpräzise
accurately.
erfassen
In this
kann.
way, Auf
the requiresTechnologie
Diese a more exposed benötigtconstruct.
aber einThis anfälligeres
certainly
diese Weise
camera resolution
konzentriert
is completely
sich diefocused
Kameraaufl
only on
ösung
the leads to a high
Konstrukt. Dieswear
führtofzwangsläufi
the individual
g zu
parts
einem
at a slower
hohen
vollständig
label to be read.
nur auf das zu lesende Etikett. verschleiss
alignment speed.
der Einzelteile bei einer verlangsamten
Ausrichtungsgeschwindigkeit.
The camera
Die gesamteresolution
Hardwareleistung
is efficiently directed
wird effito
zient
this area
nur The ADOMO ® technology has been the fastest and
auf diesen
only. This results
Bereich
in shortest
gelenkt. cycle
Dies führt
timeszu
and kürzesten
highest most
Die ADOMO
precise®system
Technologie
on theist
relabeling
seit Jahren
market
das schnellste
for years.
Zykluszeiten
read accuracy.
und zu höchsten Lesegenauigkeiten. und präziseste System auf dem Umetikettierungsmarkt.

50
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An der Hoehe 20 phone: +49 2261 // 91 552 - 0 info@moditrace.net
D-51674 Wiehl fax: +49 2261 // 91 552 - 39 www.moditrace.net