VSB 09 2003
VSB 09 2003
Contents>>>
09/2003
z
Introduction i
Using correct and up-to-date technical data and The date printed on the front cover is the issue date of
specifications when servicing Jaguar Vehicles is important the booklet. The booklet will be updated and reissued
to ensure a safe and trouble free operation. periodically to enable the inclusion of new and modified
data.
This booklet is produced to assist Jaguar Service In between these updates we recommend that
Technicians in their task of providing first class repairs information issued in publications, such as Technical
and service to Jaguar Vehicles. Enabling them to achieve Service Bulletins, which supersedes the information
the high standard of workmanship customers expect from issued here should be entered by hand into this booklet.
Jaguar Dealers.
Published September 2003 by Technical Support and Communications Jaguar Cars Limited Publication Part No. JJM 10 34 99/40
Contents ii
SECTION PAGE
Vehicle Identification Numbers (VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Location of Powertrain Identification Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Cylinder Numbering and Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Valve Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spark Plug Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Engine Oil – Specification and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Rear Axle Differential Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Transmission and Differential Lubricants – Specification and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Engine Coolant – Specification and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Air Conditioning – Specification and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Power Steering Fluid – Specification and Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Tire Specification (Original Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Tire Specification (Winter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tire Pressures (Original Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Tire Pressures (Winter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Vehicle Ride Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wheel Alignment – Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Wheel Alignment – Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Tightening Torques – Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Tightening Torques – V8 Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Tightening Torques – V6 Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Tightening Torques – 2.0 Liter Diesel Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Tightening Torques and Sequence – Cylinder Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Tightening Torques and Sequence – Intake and Exhaust Manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Accessory Drive Belt Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Vehicle Identification Numbers (VIN) 1
2003.5 MY onwards: The VIN and other information are displayed on a label located on left-hand “A” pillar. The VIN stamping is
located on the right-hand-side of the luggage compartment and a quick reference plate is visible through the left-hand lower corner of
the windshield.
XK
The VIN and other information are displayed on a label located on the left-hand “B” pillar above the door striker plate. The VIN
stamping is located on the right-hand-side of the luggage compartment and a quick reference plate is visible through the left-hand
lower corner of the windshield.
S-TYPE
The VIN and other information are displayed on a label located on left-hand “A” pillar. The VIN stamping is located on the
right-hand-side of the luggage compartment and a quick reference plate is visible through the left-hand lower corner of the
windshield.
X-TYPE
The VIN and other information are displayed on a label, located on:
• early vehicles, the left-hand “A” pillar,
• later vehicles, bottom of the left-hand “B” pillar.
The VIN stamping is located on the right-hand-side of the luggage compartment and a quick reference plate is visible through the
left-hand lower corner of the windshield.
Vehicle Identification Numbers (VIN) 2
Engine Identification Code Mains Bearing Selection Codes Serial Number and Emission Code
Location of Powertrain Identification Codes 5
V6 (X-TYPE) Engine Identification Codes Notes
Engine Identification Code Mains Bearing Selection Codes Serial Number and Emission Code
Location of Powertrain Identification Codes 6
2.0 Liter Diesel X-TYPE Engine Identification Codes Notes
Serial Number and Emission Code Engine Identification Code Fuel Injector Codes
Location of Powertrain Identification Codes 7
All Vehicles: Transmission and Final Drive Identification Codes Notes
Transmission: the serial numbers are either stamped on the casing, or displayed on a metal plate or bar-code label attached to
the casing.
Final drive unit: serial numbers are either stamped on the casing, or displayed on a metal label or bar-code label attached to the
units casing.
Engine Data 8
Model/ Engine Engine Max. Engine Max. Engine Max. Engine Max. Engine Comp. Bore Stroke
Engine Capacity Description Torque Power Torque Power Ratio
(DIN) (DIN) (EC and SAE) (EC and SAE)
XJ: 1998 up to 2003.5 MY – VIN From 812317 To F59525
3.2 liter 3248 cm³ 90° “Vee” 316 Nm / 240 BHP / 310 Nm / 233 BHP / 10.5 : 1 86.0 mm 70.0 mm
(198.2 in³) 8 Cylinder 233 lb ft 179 kW / 243 PS 228 lb ft 174 kW / 237 PS ± (3.386 in) (2.756 in)
32 Valves at 4350 RPM at 6350 RPM at 4350 RPM at 6350 RPM 0.5 : 1
4.0 liter 3996 cm³ 90° “Vee” 393 Nm / 290 BHP / 375 Nm / 280 BHP / 10.75 : 1 86.0 mm 86.0 mm
(244 in³) 8 Cylinder 290 lb ft 216 kW / 294 PS 276 lb ft 209 kW / 284 PS ± (3.386 in) (3.386 in)
32 Valves at 4250 RPM at 6100 RPM at 4250 RPM at 6100 RPM 0.5 : 1
4.0 liter – 3996 cm³ 90° “Vee” 525 Nm / 370 BHP / 505 Nm / 358 BHP / 8.9 : 1 86.0 mm 86.0 mm
supercharged (244 in³) 8 Cylinder 387 lb ft 276 kW / 375 PS 372 lb ft 267 kW / 363 PS ± (3.386 in) (3.386 in)
32 Valves at 3600 RPM at 6150 RPM at 3600 RPM at 6150 RPM 0.5 : 1
Notes
Engine Data 9
Model/ Engine Engine Max. Engine Max. Engine Max. Engine Max. Engine Comp. Bore Stroke
Engine Capacity Description Torque Power Torque Power Ratio
(DIN) (DIN) (EC and SAE) (EC and SAE)
XJ: 2003.5 MY onwards – VIN From G00442 To Current
3.0 liter 2967 cm³ 60° “Vee” 300 Nm / 240 BHP / 293 Nm / 235 BHP / 10.5 : 1 89.0 mm 79.5 mm
(181 in³) 6 Cylinder 221 lb ft 179 kW / 243 PS 216 lb ft 175 kW / 238 PS ± (3.504 in) (3.130 in)
24 Valves at 4100 RPM at 6800 RPM at 4100 RPM at 6800 RPM 0.5 : 1
3.5 liter 3555 cm³ 90° “Vee” 345 Nm / 262 BHP / 335.2 Nm / 255 BHP / 11.0 : 1 86.0 mm 76.5 mm
(216 in³) 8 Cylinder 254 lb ft 196 kW / 266 PS 262 lb ft 190 kW / 258 PS ± (3.386 in) (3.011 in)
32 Valves at 4200 RPM at 6250 RPM at 4200 RPM at 6250 RPM 0.5 : 1
4.2 liter 4196 cm³ 90° “Vee” 420 Nm / 300 BHP / 410.8 Nm / 293.5 BHP / 11.0 : 1 86.0 mm 90.3 mm
(256 in³) 8 Cylinder 310 lb ft 224 kW / 304 PS 303 lb ft 218.9 kW / 298 PS ± (3.386 in) (3.555 in)
32 Valves at 4100 RPM at 6000 RPM at 4100 RPM at 6000 RPM 0.5 : 1
4.2 liter – 4196 cm³ 90° “Vee” 553 Nm / 400 BHP / 541.4 Nm / 390 BHP / 9.1 : 1 86.0 mm 90.3 mm
supercharged (256 in³) 8 Cylinder 408 lb ft 298 kW / 406 PS 399 lb ft 290.8 kW / 395 PS ± (3.386 in) (3.555 in)
32 Valves at 3500 RPM at 6100 RPM at 3500 RPM at 6100 RPM 0.5 : 1
Notes
Engine Data 10
Model/ Engine Engine Max. Engine Max. Engine Max. Engine Max. Engine Comp. Bore Stroke
Engine Capacity Description Torque Power Torque Power Ratio
(DIN) (DIN) (EC and SAE) (EC and SAE)
XK: 1997 up to 1998.75 MY – VIN From 001246 To 024686
4.0 liter 3996 cm³ 90° “Vee” 393 Nm / 290 BHP / 375 Nm / 280 BHP / 10.75 : 1 86.0 mm 86.0 mm
(244 in³) 8 Cylinder 290 lb ft 216 kW / 294 PS 276 lb ft 209 kW / 284 PS ± (3.386 in) (3.386 in)
32 Valves at 4250 RPM at 6100 RPM at 4250 RPM at 6100 RPM 0.5 : 1
XK: 1998.75 up to 2003 MY – VIN From 024687 To A30644
4.0 liter 3996 cm³ 90° “Vee” 393 Nm / 290 BHP / 375 Nm / 280 BHP / 10.75 : 1 86.0 mm 86.0 mm
(244 in³) 8 Cylinder 290 lb ft 216 kW / 294 PS 276 lb ft 209 kW / 284 PS ± (3.386 in) (3.386 in)
32 Valves at 4250 RPM at 6100 RPM at 4250 RPM at 6100 RPM 0.5 : 1
4.0 liter – 3996 cm³ 90° “Vee” 525 Nm / 370 BHP / 505 Nm / 358 BHP / 8.9 : 1 86.0 mm 86.0 mm
supercharged (244 in³) 8 Cylinder 387 lb ft 276 kW / 375 PS 372 lb ft 267 kW / 363 PS ± (3.386 in) (3.386 in)
32 Valves at 3600 RPM at 6150 RPM at 3600 RPM at 6150 RPM 0.5 : 1
XK: 2003 MY onwards – VIN From A30645 To Current
4.2 liter 4196 cm³ 90° “Vee” 420 Nm / 300 BHP / 410.8 Nm / 293.5 BHP / 11.0 : 1 86.0 mm 90.3 mm
(256 in³) 8 Cylinder 310 lb ft 224 kW / 304 PS 303 lb ft 218.9 kW / 298 PS ± (3.386 in) (3.555 in)
32 Valves at 4100 RPM at 6000 RPM at 4100 RPM at 6000 RPM 0.5: 1
4.2 liter – 4196 cm³ 90° “Vee” 553 Nm / 400 BHP / 541.4 Nm / 390 BHP / 9.1 : 1 86.0 mm 90.3 mm
supercharged (256 in³) 8 Cylinder 408 lb ft 298 kW / 406 PS 399 lb ft 290.8 kW / 395 PS ± (3.386 in) (3.555 in)
32 Valves at 3500 RPM at 6100 RPM at 3500 RPM at 6100 RPM 0.5 : 1
Notes
Engine Data 11
Model/ Engine Engine Max. Engine Max. Engine Max. Engine Max. Engine Comp. Bore Stroke
Engine Capacity Description Torque Power Torque Power Ratio
(DIN) (DIN) (EC and SAE) (EC and SAE)
S-TYPE: 1999.25 up to 2002.5 MY – VIN From L00600 To M45254
3.0 liter 2967 cm³ 60° “Vee” 300 Nm / 240 BHP / 293 Nm / 235 BHP / 10.5 : 1 89.0 mm 79.5 mm
(181 in³) 6 Cylinder 221 lb ft 179 kW / 243 PS 216 lb ft 175 kW / 238 PS ± (3.504 in) (3.130 in)
24 Valves at 4500 RPM at 6800 RPM at 4500 RPM at 6800 RPM 0.5 : 1
4.0 liter 3996 cm³ 90° “Vee” 390 Nm / 281 BHP / 378 Nm / 272 BHP / 10.75 : 1 86.0 mm 86.0 mm
(244 in³) 8 Cylinder 287 lb ft 209 kW / 284 PS 279 lb ft 203 kW / 276 PS ± (3.386 in) (3.386 in)
32 Valves at 4300 RPM at 6100 RPM at 4300 RPM at 6100 RPM 0.5 : 1
S-TYPE: 2002.5 MY onwards – VIN From M45255 To Current
2.5 liter 2497 cm³ 60° “Vee” 250 Nm / 201 BHP / 245 Nm / 197 BHP / 10.30 : 1 81.65 mm 79.5 mm
(152 in³) 6 Cylinder 184 lb ft 150 kW / 204 PS 181 lb ft 147 kW / 200 PS ± (3.214 in) (3.129 in)
24 Valves at 4000 RPM at 6800 RPM at 4000 RPM at 6800 RPM 0.35 : 1
3.0 liter 2967 cm³ 60° “Vee” 300 Nm / 240 BHP / 293 Nm / 235 BHP / 10.5 : 1 89.0 mm 79.5 mm
(181 in³) 6 Cylinder 221 lb ft 179 kW / 243 PS 216 lb ft 175 kW / 238 PS ± (3.504 in) (3.130 in)
24 Valves at 4100 RPM at 6800 RPM at 4100 RPM at 6800 RPM 0.5 : 1
4.2 liter 4196 cm³ 90° “Vee” 420 Nm / 300 BHP / 410.8 Nm / 293.5 BHP / 11.0 : 1 86.0 mm 90.3 mm
(256 in³) 8 Cylinder 310 lb ft 224 kW / 304 PS 303 lb ft 218.9 kW / 298 PS ± (3.386 in) (3.555 in)
32 Valves at 4100 RPM at 6000 RPM at 4100 RPM at 6000 RPM 0.5 : 1
4.2 liter – 4196 cm³ 90° “Vee” 553 Nm / 400 BHP / 541.4 Nm / 390 BHP / 9.1 : 1 86.0 mm 90.3 mm
supercharged (256 in³) 8 Cylinder 408 lb ft 298 kW / 406 PS 399 lb ft 290.8 kW / 395 PS ± (3.386 in) (3.555 in)
32 Valves at 3500 RPM at 6100 RPM at 3500 RPM at 6100 RPM 0.5 : 1
Notes
Engine Data 12
Model/ Engine Engine Max. Engine Max. Engine Max. Engine Max. Engine Comp. Bore Stroke
Engine Capacity Description Torque Power Torque Power Ratio
(DIN) (DIN) (EC and SAE) (EC and SAE)
X-TYPE: 2001.5 MY onwards – VIN From C00344 To Current
2.0 liter 2099 cm³ 60° “Vee” 200 Nm / 157 BHP / 196 Nm / 154 BHP / 10.75 : 1 81.65 mm 66.84 mm
Gasoline (128 in³) 6 Cylinder 148 lb ft 117 kW / 159 PS 145 lb ft 114.6 kW / 156 PS ± (3.214 in) (2.631 in)
24 Valves at 4100 RPM at 6800 RPM at 4100 RPM at 6800 RPM 0.5 : 1
2.0 liter 1998 cm³ Inline 331 Nm / 128 BHP / 330 Nm / 129 BHP / 18.2 : 1 86 mm 86 mm
Diesel (122 in³) 4 Cylinder 244 lb ft 96 kW / 129 PS 243 lb ft 96 kW / 130 PS ± (3.385 in) (3.385 in)
16 Valves at 1800 RPM at 3800 RPM at 1800 RPM at 3800 RPM 0.5 : 1
2.5 liter 2497 cm³ 60° “Vee” 244 Nm / 194 BHP / 241 Nm / 192 BHP / 10.30 : 1 81.65 mm 79.5 mm
(152 in³) 6 Cylinder 180 lb ft 145 kW / 197 PS 178 lb ft 143.5 kW / 196 PS ± (3.214 in) (3.130 in)
24 Valves at 3000 RPM at 6800 RPM at 3000 RPM at 6800 RPM 0.35 : 1
3.0 liter 2967 cm³ 60° “Vee” 284 Nm / 231 BHP / 279.3 Nm / 227 BHP / 10.5 : 1 89.0 mm 79.5 mm
(181 in³) 6 Cylinder 210 lb ft 172 kW / 234 PS 206 lb ft 169.4 kW / 231 PS ± (3.504 in) (3.130 in)
24 Valves at 3000 RPM at 6800 RPM at 3000 RPM at 6800 RPM 0.5 : 1
Notes
Engine Cylinder Numbering and Firing Order 13
3 6 5 6
2 5 3 4
1 4 1 2
X-TYPE
2004.25 MY onwards
Front of Engine
Firing Order
1–3–4–2
Engine Valve Clearances 16
Model/Engine VIN Market Spark Plug Spark Plug Gap Engine Type
Part Number mm (inches)
From To
XJ: 1998 MY
3.2 liter 812317 853935 ROW NCA385OFA 1 1.2 – 1.3 (0.047 – 0.051)
NAS NCA385OHA 1
4.0 liter 1.2 – 1.3 (0.047 – 0.051)
ROW NCA385OFA 1 AJ26 V8
4.0 liter – supercharged All NCA385OHA 2 1.2 – 1.3 (0.047 – 0.051)
All Leaded NCA385OCA (service fit only) 1.0 – 1.1 (0.039 – 0.043)
XJ: 1999 up to 2003.5 MY
3.2 liter 853936 F59525 ROW AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
AJ27 V8
4.0 liter All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
NCA3850HA 2 up to 2000 MY 1.2 – 1.3 (0.047 – 0.051) AJ26.5 V8
4.0 liter – supercharged All
AJ8 4575 (iridium) from 2000 MY 0.9 – 1.0 (0.035 – 0.039) AJ27 V8
All Leaded XR8 15350 (service fit only) * 1.0 – 1.1 (0.039 – 0.043) –
XJ: 2003.5 MY onwards
3.0 liter G00442 Current All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
3.5 liter All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
4.2 liter All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039) AJ33 V8
4.2 liter – supercharged All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
Note: * Not applicable with the introduction of “iridium” spark plugs.
Notes
Spark Plug Specification 18
Model/Engine VIN Market Spark Plug Spark Plug Gap Engine Type
Part Number mm (inches)
From To
XK: 1997 up to 1998 MY
001246 018107 NAS NCA385OHA 1 1.2 – 1.3 (0.047 – 0.051)
4.0 liter ROW NCA385ODA 2 AJ26 V8
1.0 – 1.1 (0.039 – 0.043)
Leaded NCA385OCA (service fit only)
XK: 1998 and 1999 MY
018108 A00115 NCA385OHA 1 up to 1999 MY 1.2 – 1.3 (0.047 – 0.051) AJ26 V8
NAS
AJ8 4575 (iridium) from 1999 MY 0.9 – 1.0 (0.035 – 0.039) AJ27 V8
4.0 liter
NCA385OFA 1 up to 1999 MY 1.2 – 1.3 (0.047 – 0.051) AJ26 V8
ROW
AJ8 4575 (iridium) from 1999 MY 0.9 – 1.0 (0.035 – 0.039) AJ27 V8
AJ26 V8 and
4.0 liter – supercharged ** All NCA385OHA 2 1.2 – 1.3 (0.047 – 0.051)
AJ26.5 V8
All Leaded NCA385OCA (service fit only) 1.0 – 1.1 (0.039 – 0.043) –
XK: 2000 up to 2003 MY
4.0 liter A00116 A30644 All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
AJ27 V8
4.0 liter – supercharged All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
All Leaded XR8 15350 (service fit only) * 1.0 – 1.1 (0.039 – 0.043) –
XK: 2003 MY onwards
4.2 liter A30645 Current All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
AJ33 V8
4.2 liter – supercharged All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
Note: * Not applicable with the introduction of “iridium” spark plugs.
Note: ** Supercharged engine introduced at VIN 024687.
Spark Plug Specification 19
Model/Engine VIN Market Spark Plug Spark Plug Gap Engine Type
Part Number mm (inches)
From To
S-TYPE: 1999.25 up to 2002.5 MY
L00600 M45254 All XR8 42795 1.32 – 1.42 (0.051 – 0.056)
3.0 liter V6
Leaded XR8 15349 (service fit only) 1.0 – 1.1 (0.039 – 0.043)
All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
4.0 liter AJ28 V8
Leaded XR8 15350 (service fit only) * 1.0 – 1.1 (0.039 – 0.043)
S-TYPE: 2002.5 MY onwards
2.5 liter M45255 Current All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
3.0 liter All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
4.2 liter All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
AJ33 V8
4.2 liter – supercharged All AJ8 4575 (iridium) 0.9 – 1.0 (0.035 – 0.039)
Note: * Not applicable with the introduction of “iridium” spark plugs.
Notes
Spark Plug Specification 20
Model/Engine VIN Market Spark Plug Spark Plug Gap Engine Type
Part Number mm (inches)
From To
X-TYPE: 2001.5 MY onwards
2.0 liter C00344 Current All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
2.5 liter All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
3.0 liter All XR8 42795 1.32 – 1.42 (0.051 – 0.056) V6
Notes
Engine Oil – Specification and Capacity 21
V6 gasoline engine oil specification (NAS): Synthetic oil meeting the following specification may be used API SL and ILSAC GF–3.
V6 gasoline engine oil specification (ROW): Synthetic oil meeting the following specification may be used API SJ / EC and ACEA A1 or A3.
SAE Viscosity Rating: For climates ranging from –30°C (–22°F) and +50°C (+122°F), the following oil viscosities may be used:
0W–30 5W–30 (preferred)
0W–40 5W–40
Rear Axle Differential Ratio 34
XJR SC
8.5" x 19" 255/40ZR 19 96Y Pirelli P-Zero size/designation
(also option on this range)
9" x 20" 255/35ZR 20 97Y MichelinPilot Sport size/designation Option on this range
T135/80R 18 104M Pirelli
4" x 18" size/designation All
(temporary spare wheel)
Note: * Only fitted to USA and Canadian cars, limited to 195 km/h (121 mile/h).
Note: As tire fitment can vary in individual markets, consult the vehicle handbook or tire label for further information.
Notes
Tire Specification (Original Equipment) 53
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• Showroom = with all fluids at full and 9 liters (9.5 US Quarts) of fuel.
• Curb = with all fluids at full and a full tank of fuel.
• All figures quoted assume ± 15 mm (0.59 inch) anticipated build variance and condition.
Vehicle Ride Heights 70
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• Ride heights quoted are as attained after the vehicle has been leveled using the WDS Pre-Geometry function.
Once leveled, the figures quoted assume ± 15 mm anticipated build variance and condition.
• Ride height calibration can only be performed using WDS.
• Due to WDS calibration, metric figures are quoted only.
Vehicle Ride Heights 71
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• Showroom = with all fluids at full and 9 liters (9.5 US Quarts) of fuel.
• Curb = with all fluids at full and a full tank of fuel.
• All figures quoted assume ± 15 mm (0.59 inch) anticipated build variance and condition.
Vehicle Ride Heights 72
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• Showroom = with all fluids at full and 9 liters (9.5 US Quarts) of fuel.
• Curb = with all fluids at full and a full tank of fuel.
• All figures quoted assume ± 15 mm (0.59 inch) anticipated build variance and condition.
Vehicle Ride Heights 73
• Showroom = with all fluids at full and 9 liters (9.5 US quarts) of fuel.
• Curb = with all fluids at full and a full tank of fuel.
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• All figures quoted assume ± 15 mm (0.59 inch) anticipated build variance and condition.
Vehicle Ride Heights 74
• Ride height is measured from the center of the wheel to the apex of the wheel arch, through the wheel center line.
• Showroom = with all fluids at full and 9 liters (9.5 US quarts) of fuel.
• Curb = with all fluids at full and a full tank of fuel.
• All figures quoted assume ± 15 mm (0.59 inch) anticipated build variance and condition.
Wheel Alignment – Front 75
XJ – Camber Notes
1998 up to 2003.5 MY Camber
VIN – 812317 to F59525
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 76
XJ – Camber Notes
2003.5 MY onwards Camber
VIN – G00442 to Current
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “standard” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 77
XJ – Castor Notes
1998 up to 2003.5 MY Castor
VIN – 812317 to F59525
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 78
XJ – Castor Notes
2003.5 MY onwards Castor
VIN – G00442 to Current
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “standard” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 79
XJ – Toe Notes
1998 up to 2003.5 MY Total Toe
VIN – 812317 to F59525
Min Max
XJR Excluding NAS, and German Daimler Super-8
Degrees/Minutes + 0° 05' + 0° 25'
All Right-Hand Drive and Japan
Decimal Degrees + 0.08° + 0.42°
Degrees/Minutes + 0° 05' + 0° 25'
Rest of World
Decimal Degrees + 0.08° + 0.42°
XJR NAS, and Comfort/Sports/Daimler Super-8
Degrees/Minutes + 0° 05' + 0° 25'
All Right-Hand Drive and Japan
Decimal Degrees + 0.08° + 0.42°
USA, Canada, Mexico, Degrees/Minutes + 0° 05' + 0° 25'
Dominican Republic (NAS) Decimal Degrees + 0.08° + 0.42°
Degrees/Minutes + 0° 05' + 0° 25'
Rest of World
Decimal Degrees + 0.08° + 0.42°
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 80
XJ – Toe Notes
2003.5 MY onwards Total Toe
VIN – G00442 to Current
Min Max
Degrees/Minutes – 0° 26' – 0° 06'
All Right-Hand Drive and Japan
Decimal Degrees – 0.43° – 0.10°
USA, Canada, Mexico, Degrees/Minutes – 0° 26' – 0° 06'
Dominican Republic (NAS) Decimal Degrees – 0.43° – 0.10°
Degrees/Minutes – 0° 26' – 0° 06'
Rest of World
Decimal Degrees – 0.43° – 0.10°
• All above figures are at “standard” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 81
XK – Camber Notes
1997 MY onwards Camber
VIN – 001246 to Current
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 82
XK – Castor Notes
1997 MY onwards Castor
VIN – 001246 to Current
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 83
XK – Toe Notes
1997 MY onwards Total Toe
VIN – 001246 to Current
Min Max
Degrees/Minutes + 0° 05' + 0° 25'
All Right-Hand Drive and Japan
Decimal Degrees + 0.08° + 0.42°
USA, Canada, Mexico, Degrees/Minutes + 0° 05' + 0° 25'
Dominican Republic (NAS) Decimal Degrees + 0.08° + 0.42°
Degrees/Minutes + 0° 05' + 0° 25'
Rest of World
Decimal Degrees + 0.08° + 0.42°
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Front 84
S-TYPE – Toe
X-TYPE – Castor
XJ – Camber Notes
1998 up to 2003.5 MY Camber
VIN – 812317 to F59525
Left-Hand Right-Hand Balance (RH minus LH)
• 1998 up to 2003.5 MY figures are at “showroom” height – See “Vehicle Ride Heights” section.
• 2003.5 MY onwards figures are at “standard” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Rear 90
XJ – Toe Notes
1998 up to 2003.5 MY Toe
VIN – 812317 to F59525
Left-Hand Right-Hand Total Toe Thrust Angle
• 1998 up to 2003.5 MY figures are at “showroom” height – See “Vehicle Ride Heights” section.
• 2003.5 MY onwards figures are at “standard” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Rear 91
XK – Camber Notes
1997 MY onwards Camber
VIN – 001246 to Current
Left-Hand Right-Hand Balance (RH minus LH)
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
XK – Toe
• All above figures are at “showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to normal pressure – See “Tire Pressures” sections.
Wheel Alignment – Rear 92
• All above figures are at “Showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to:
– “normal” setting up to 2002.5 MY and
– “up to 4 people” setting 2002.5 MY onwards – See “Tire Pressures” sections.
Wheel Alignment – Rear 93
• All above figures are at “Showroom” height – See “Vehicle Ride Heights” section.
• Tires must be inflated to:
– “normal” setting up to 2002.5 MY and
– “up to 4 people” setting 2002.5 MY onwards – See “Tire Pressures” sections.
Wheel Alignment – Rear 94
X-TYPE – Toe
XJ
1998 1999 812317 878717 88 – 102 65 – 75 68 – 82 50 – 60
2000 2003.5 F00103 F59525 88 – 102 65 – 75 – –
2003.5 Onwards G00442 Current 115 – 135 85 – 100 – –
XK
1997 1999 001246 042775 88 – 102 65 – 75 68 – 82 50 – 60
2000 Onwards A00116 Current 88 – 102 65 – 75 – –
S-TYPE
1999.25 Onwards L00600 Current 115 – 135 85 – 100 – –
X-TYPE
2001.5 Onwards C00344 Current 88 – 118 65 – 87 68 – 92 50 – 68
Tightening Torques – V8 Engine Components 96
A = Dowel
2 8
1. Tighten to 15 Nm in order: 1, 5, 3, 7, 2, 6, 4, 8.
3 7
2. Tighten to 110 Nm in order: 1, 5, 3, 7, 2, 6, 4, 8.
4 6
5
J.303.1563
Engine Mounting Bracket to Engine 40 Nm
Exhaust Manifold See: Tightening Torques and Sequence – Intake and
Exhaust Manifolds Section.
Ignition Coil 5 Nm
Intake Manifold See: Tightening Torques and Sequence – Intake and
Exhaust Manifolds Section.
Knock Sensor 10 Nm (stud) / 20 Nm (nut)
Oil Diverter Valve 12 Nm
22 23
18 19
17 14 15 20
9
10
21 24
3 12 Nm – Tighten in sequence shown.
13 16
7 6
1 11 4 12 2
5 8
J.303.1562
Front of Engine
Camshaft Sprocket – Exhaust 40 Nm + 90 degrees – not to exceed 215 Nm
6 5
20 10 14 13 9 19
Tighten in sequence below:
2 1
1. 1 through to 8 – tighten to 25 Nm.
12 11
18 17 2. 9 through to 16 – tighten to 40 Nm.
3. 1 through to 16 – rotate 90 degrees.
4 3 4. 17 through to 22 – tighten to 25 Nm.
22 16 15
7
8 21
J.303.1559
X-TYPE only
bolts 3, 4, 10, 11 30 Nm + 45 degrees
V8 Engine Notes
Tightening Torques in Nm and Degrees of Rotation
Cylinder head bolts can be used twice, for reference purposes mark for re-use.
Step Apply each step in sequence shown:
1 Tighten bolts 1 to 10 to 20 Nm
2 Tighten bolts 1 to 10 to 35 Nm
3 Tighten bolts 1 to 10, 90 degrees
4 Tighten bolts 1 to 10, 90 degrees
5 Tighten bolts marked Y to 23 Nm
Bank 1 Bank 2
8 10 7 9
4 6 3 5
2 1 1 2
5 3 6 4
V6 Engine Notes
Tightening Torques in Nm and Degrees of Rotation
Use new bolts and washers.
Step Apply each step in sequence shown to both cylinder heads.
1 Tighten to 30 Nm
2 Tighten 90 degrees
3 Loosen 360 degrees
4 Tighten to 30 Nm
5 Tighten 90 degrees
6 Tighten 90 degrees
5 6
1 2
7 8
front of engine
Tightening Torques and Sequence – Cylinder Heads 111
front of engine
Tightening Torques and Sequence – Intake and Exhaust Manifolds 112
V8 Engine Notes
8
2 4 6 8 6 4 2
J.303.1552 J.303.1551
• Slightly tighten bolts 5 and 6 to align manifold • Slightly tighten bolts 5 and 6 to align manifold
• Tighten bolts in sequence shown to 20 Nm • Tighten bolts in sequence shown to 20 Nm
• Tighten nuts in sequence shown to 25 Nm • Tighten nuts in sequence shown to 25 Nm
Intake Manifold 21 Nm
To convert Nm to lbf ft:
Divide the Nm torque figure by 1.356
Tightening Torques and Sequence – Intake and Exhaust Manifolds 113
J.303.1548
Intake Manifold 15 Nm
Exhaust Manifold 40 Nm
F G
A
E
D
C B
J.303.1565
G
H
D
C B
C
J.303.1566
A = Supercharger
B = Idler
C = Crankshaft Pulley
D = Tensioner
Accessory Drive Belt Installation 120
V6 (X-TYPE) Notes
A = Generator E = Tensioner
B = Idler Pulley F = Power Steering Pump
C = Air Conditioning Compressor G = Idler Pulley
D = Crankshaft Pulley H = Idler Pulley
Accessory Drive Belt Installation 122
z
Published September 2003 by Technical Support and Communications Jaguar Cars Limited Publication Part No. JJM 10 34 99/40