100% found this document useful (1 vote)
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Manual Book I (Dump Truck)

This document appears to be a parts catalog or service manual that lists various engine components and systems in sections with 3-digit codes. It includes sections on the crankcase, crankgear, cylinder head, engine timing, lubrication system, cooling system, intake/exhaust manifolds, turbocharger, injection components, injection pump/high pressure pump, and fuel system. Each section lists various individual parts related to that system.

Uploaded by

FIRMAN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
228 views108 pages

Manual Book I (Dump Truck)

This document appears to be a parts catalog or service manual that lists various engine components and systems in sections with 3-digit codes. It includes sections on the crankcase, crankgear, cylinder head, engine timing, lubrication system, cooling system, intake/exhaust manifolds, turbocharger, injection components, injection pump/high pressure pump, and fuel system. Each section lists various individual parts related to that system.

Uploaded by

FIRMAN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 108

,.

CONTENTS

00836 LFL 13
ENGINE
010 CRANKCASE
ANGLE ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 001
CRANKCASE .. . . .. . . . . .. . . . . .. . . . .. . . .. . .. .. . .. . . . . .. . . .. . .. . .. .. . . .. . . . . . . . .. . . . . . . . .. . . . 002
CYLINDER LINNER ... ... ... ... ... ...... ... ... ...... ... ... ... ... ...... ...... ...... ........ 004
DATA PLATE ... ...... ...... ...... ..................... ...... ... ...... ...... ... ... ...... .... 005
ENGINE BREATHER...................................................................... 006
FLYWHEEL HOUSING ... ...... .... .. ...... .. . ...... ...... ...... .... .. ...... ...... .... .. .. 008
OIL SPRAYER NOZZLE ...... ...... ........ ...... ...... ...... ...... ...... ...... ...... .... 009
PISTON........................................................................................ 010
POWER TAKE- OFF........................................................................ 011
POWER TAKE- OFF COMPONENT................................................... 012
TIMING CASE................................................................................ 013
TIMING CASE COMPONENT............................................................ 014
TIMING COVER.............................................................................. 015
TIMING COVER DRAIN PLUG........................................................... 016
020 CRANKGEAR
CONNECTING ROD CONROD BEARING ............ ...... ........................ 017
CRANKSHAFT .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. ... 018
FLYWHEEL .. . . .. .. . .. . . . . .. . . . . . .. . . . .. . .. . . . . . . . . .. .. . .. . . . . .. . . .. .. . .. . .. . .. . .. . . . . .. . .. . . 019
MOUNTING PART FOR CRANKSHAFT WITH MAIN BEARING ...... .... .. .. 020
PISTON....................................................................................... 022
V-BELT PULLEY ON CRANKSHAFT ... ... ... ... ... .. . ... ... ... ... ... .. . ... .. . ... ... .. 023
030 CYLINDER HEAD
CYLINDER HEAD COMPONENTS ...... ...... .. .... .... .. ...... .... .. .... .. ...... ... 024
CYLINDER HEAD COVER .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ... .. . .. . .. . .. . .. 026
CYLINDER HEAD GASKET CYLINDER HEAD BOLT ...... .... .. ...... .... .. ... 027
INSTRUCTION PLATE. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... 028
040 ENGINE TIMING
CAMSHAFT WITH CAMSHAFT GEAR .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 029
INTERMEDIATE GEAR 1 GEAR STUD ...... ...... ...... ...... ...... ...... ...... ... 030
INTERMEDIATE GEAR 2 GEAR STUD ...... ...... ...... ...... ...... ...... ...... ... 031
ROCKER BRACKET ASSEMBLY .. .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. 032
VALVES VALVE TAPPET................................................................. 034
050 ENGINE LUBRICATION
OIL FILTER PIPE OIL DIPSTICK WITH TUBE .. .... ...... ...... ...... .. .... .. .. .. 035
OIL FILTER HEAD OIL FILTER OIL COOLER .. . ... ... ... ... ... ... .. . .. . .. . ... ... 036
OIL PUMP ...... ...... ... .. . .... .. .. .... ...... .. . ...... ... ... ...... .. .... .. .... ...... ...... ... 038
OIL SUCTION LINE .. . ....... ... ... ... ... ... ... .. . ... ... ... .. . ... ... ... ... ... ... .. . ... ... ... 040
OIL SUMP CRANKCASE YOKE MOUNTING PARTS ...... ...... ...... ...... ... 041
060 COOLING SYSTEM (WATER COOLING)
BRACKET ................................................................................. .. 043
BRACKET BREATHER HOSE ........................................................ . 044
COOLANT ELBOW ....................................................................... . 045
COOLANT ELBOW DRAIN PLUG .................................................... .. 046
COOLANT PUMP MOUNTING PART ................................................ . 047
COOLING WATER OUTLET PIPE .................................................. .. 048
COOLING WATER PIPE MOUNTING PARTS .................................... . 049
COOLING WATER THERMOSTAT .................................................. . 050
RIGID FAN MOUNTING PARTS ..................................................... .. 051
THERMOSTAT HOUSING ............................................................ .. 052
080 INTAKE SYST I EXHAUST MANIFOLD
BRACKET FOR CONTROL .............................................................. . 053
CHARGE-AIR PIPE WITH HOLDER ................................................ .. 054
DRAIN PLUG DELETION STARTING AID .......................................... . 055
EXHAUST ELBOW HEAT PROTECTION PLATE ................................ . 056
INTAKE PIPE ................................................................................. 058
INTAKE PIPE MOUNTING PARTS .................................................... .. 059
INTERCOOLER ELBOW ................................................................ . 060
RETAINING PLATE ...................................................................... . 061
STARTING AID DELETION DRAIN PLUG INTAKE MANIFOLD ............ .. 062
090 TURBOCHARGER c
TURBOCHARGER ....................................................................... . 063
TURBOCHARGER AIR INTAKE ..................................................... .. 064
TURBOCHARGER OIL FEED LINE ................................................ .. 065
TURBOCHARGER OIL RETURN PIPE ............................................ .. 066
100 INJECTION NOZZLES AND PIPES
INJECTION LINES ........................................................................ . 067
INJECTOR ................................................................................... . 068
PRESSURE PIPE & FASTENING .................................................... .. 069
-----110-INdEfr'fi0N-PUMP-/-HP-PUMP'------------- -

DRIP OIL LINE ............................................................................ . 070


ELECTRONIC CONTROL UNIT ...................................................... .. 071
HP PUMP .................................................................................... 072
HP PUMP CP3.3 COMPONENTS .................................................... . 073
120 FUEL SYSTEM
DRAIN PLUG & SEAL DELETION STARTING AID .............................. .. 074
FUEL FILTER ............................................................................. .. 075
FUEL LINES & CONNECTING PARTS .............................................. .. 076
150 EXHAUST SYSTEM
EXHAUST ELBOW ....................................................................... . 078

<>

~
192 ENGINE ATTACHMENTS
ENGINE SHROUDING OIL SUMP SHROUD ... ... ... ... ... .. . ... .. . ... .. . . .. .. . ... 079
ENGINE SUPPORT .. . .. . .. . .. . .. . .. . .. . . . .. . .. . . .. . .. ... . . . .. . .. . .. . . .. .. . ... .. . . . . . .. . .. 080
ENGINE SUPPORT FRONT & PLATE................................................ 081
LIFTING EYE REAR........................................................................ 082
250 LIGHTING, SIGNALS, SWITCHES
BRACKET FOR CABLE HARNESS . . . .. . ... .. . ... ... ... ... .. . .. . .. . . . . . ... . .. . .. .. . .. . 083
CABLE HARNESS BRACKET MOUNTING PART ... ... ... . . . .. . . . . ... . .. ... .. . . .. 084
260 ELECTRICAL EQUIPMENT
ALTERNATOR MOUNTING PARTS ... ... ... ... .. . .. . ... ... ... ... ... .. . .. . ... ... . . . .. 086
STARTER ...... , . . . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . .. . .. . . . . . . .. . . . . .. . .. . .. . . .. . . . . . . . .. . . . . 087
270 INSTRUMENTS
CHARGING -PRESSURE SENSOR ... . .. ... ... ...... .. . .. . .. .. . ... .. . ... ... .. . ... ... 088
CHARGING- PRESSURE SENSOR KAVLICO MOUNTING ... ... ... ... ... .... 089
OIL PRESSURE SENDER ... .. . ... ... . . . ... ... ... ... . ... ... ... . .. .. . ... ... ... ... .. . . .. ... 090
SPEED SENDER . .. .. . ... ... . . . ... .. . ... . . . ... .. . ... ... ... ... ... ... ... ... ... .. . ... .. . .. . ... 091
TEMPERATURE SENDER.................................................. ... ... ... ... 092
TEMPERATURE SENSOR ................................................................ 093
470 HYDRAULIC STEERING BOOSTER
STEERING PUMP PIPING WITH CONNECTIONS .. . .. . ... . .. ... .. . ... . . . .. . .. . .. 094
VANE TYPE PUMP MOUNTIUNG PART............................................. 0'96
VANE TYPE PUMP REPAIR KITS .................................................... 097
540 AIR COMPRESSOR
1-CYLINDER AIR COMPRESSOR..................................................... 098
1-CYLINDER AIR COMPRESSOR AIR INTAKE MANIFOLD
COOLING WATER LINES........................................................................... 099
1-CYLINDER AIR COMPRESSOR COOLING
WATER LINES MOUNTING ... ... . .. ... ... ... .. . ... . .. . . . ... ..... .. .. . .. . ... ... . .. . .. .... 10.1
1-CYLINDER AIR COMPRESSOR FASTENERS & CONNECTIONS........ 102
770 REFRIGERANT COMPRESSOR
REFRIGERANT COMPRESSOR MOUNTING PARTS .......................... 103
TENSION PULLEY ON ENGINES WITH REFRIGERANT
COMPRESSOR MOUNT................................................................... 104
Type
K CA9 00
~~et
32.13
Group
010 0
I Chassis No.

~~
Table [
angle

Reference No.
64.0001 0-0004 Long engine block D0836LFL 13-2VCR

010070000

--
~
~1
/
~

-
Pos Part No. Description Pat All Qty Unit

1 64.06245-0005 angle 3-hole 1 Pes


11-()4~06240-000o angle3-nole '3(J.1"q 1 -Pes
1 deleted * Pes

--

..
v

! I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:05 Page 001
Type Pet Group Chassis No.
KCA90~0~__~3~2~.1~3______~0~1~0~0------~--------------------------~
Table ~

:::::~::o.
64.00030·0003 crankcase assembly 00836 LFL03
fMAN\
010051500

Pas Part No. Description Pat All Qty . Unit

1 64.01102-4002 crankcase assembly 26.14 1 "'Pes

1 64.01102-6517 crankcase assembly 1 Pes

2 51.90020-0352 >hex collar bolt M14X118-10.9-PHR 14 Pes

3 51.91301-0083 >dowel pin 6H8X10-E295 14 Pes

4 64.04401-0002 >camshaft bush 6 Pes

5 64.04410-1002 >camshaft bush 1 Pes

6 51.91606-0100 >cover A62,15/10,25-X5CRN11810 8 Pes

7 51.91606-0091 >cover A50, 15/1 O-X5CRNI18~0N 11 Pes

8 51.91606-0090 >cover A40,15/14,5-X5CRNI1810N 6 Pes

9 64.91606-0006 >cover 816 X5CRNI1810 DIN 443 10 Pes

10 64.91606-0007 >cover 820 X5CRNI 2 Pes


'<
11 04.10160-9164 >adhesive 50 ML bottle N81 Pes

PT. OUTA PUTERA SUMATERA 24.04.2015 15:06 Page 002


Type
~~et
32.13
Group
010 0
l
Chassis No.
K CA9 00

c~
Table 0
crankcase

Reference No. •
64.00030-0003 crankcase assembly 00836 LFL03

Pos Part No. Description Pat All Qty Unit

12 64.90490-0060 >plug 1 Pes

13 64.96481-0003 >ball 6.35G20P2 1 Pes

14 64.96601-0001 >gasket 1 Pes


--
15 51.98112-2420 >flange 1 Pes

16 64.90710-0026 >washer A8.4 DIN125-ST 2 Pes

17 64.90020-0153 >hex bolt M8X20-8.8 MAN183-B1 2 Pes

18 06.56631-0106 >seal with elastomer lip 14,7X22X1, 1 Pes


5-ST/FPM1-80

19 64.90490-0041 >drain plug A-M14X1.5-ST-A3C 1 Pes •


20 06.56631-0114 >seal with elastomer lip 3 Pes
31X39X2-ST/FPM1-80 "
21 64.90490-0036 >drain plug M30X1.5-ST ZNPHR3F 3 Pes

22 64.90490-0050 >plug 1 Pes


>or * Pes
--22 _6A.,90A.90~0065 >pJug_G_6 1 Pes

23 06.56631-0104 >seal with elastomer lip 10,7X16X1, 1 Pes


5-ST/FPM1-80
--
24 64.90490-0043 >drain plug C-M 10X1-ST-A3C DIN 7604 1 Pes

25 51.91301-0083 >dowel pin 6H8X10-E295 6 Pes

26 51.91301-0087 >centring pin 1OH8X24/9, 2 Pes


6X22-11SMNPB30+C

' ..
'I

!
PT. DUTA PUTERA SUMATERA 24.04.2015 15:06 Page 003
Type Pet Group Chassis No.
K CA9 00 32.13 010 0
Table ~

l: ~:~ n-:-:-~:~:-r--------------------------------------------------------~~~~~l
1

,.
64.00030-0003 crankcase assembly D0836 LFL03

010925901

Pas Part No. Description Pat All Oty Unit

1 64.01201-0001 cylinder liner normal 6 Pes

.,

PT. DUTA PUTERA SUMATERA 24.04.2015 15:07 Page 004


Type
~~·t Group IChassis No.
K CA9 00 32.13 010 0

'A~
Table 0
data plate

Reference No. "


64.00030-0003 crankcase assembly 00836 LFL03

010051600

1
,------·
MAN FORCE TRUCKS PVT.LTD.
TYPE [ _ _ _ _ _ _ _ _ ]
---
0 ENGINE NO[________ ] ·~

MADE IN INDIA
J

2r#
..
-<

-
Pas Part No. Description Pat All Qty Unit

1 64.97871-0002 data plate 1 Pes

--2' ~64~91001~ooos--- oval-grooved-pir, 2 -Pes-

--

.
'
'
PT. DUTA PUTERA SUMATERA 24.04.2015 15:09 Page 005
Type IPet Group
010 0
l
Chassis No.
K CA9 00 132.13
Table ~

~:-:~~.~-::-,~~~~:a-t-he_r------------------------------------------------~~~~~l
64.00440-0001 crankcase br&ather

010844301
01-8443/1

...

Pas I Part No. Description Pat All Qty . Unit.

1 64.01804-0001 oil separator with pressure regulating valve 1 Pes

2 64.01840-0003 bracket 1 Pes

3 64.90020-0092 hex bolt M8X16 DIN 933-8.8 1 Pes

4 64.90710-0026 washer A8.4 DIN125-ST 2 Pes

5 64.90020-0093 hex bolt M8 X20 DIN 933-8.8 1 Pes

6 51.01802-5470 bleeder line assembly 1 Pes

7 64.96501-0032 toric seal 32X2.5 B-ACM 1-60 M7 1 Pes

8 64.90020-0301 hex shoulder stud M8X85-8.8 MAN183 PHR 1 Pes

9 06.56631-0125 seal with elastomer lip 8,7X14X1-ST/FPM1-80 1 Pes

10 64.05702-0002 oil return pipe 1 Pes

11 64.96501-0062 toric seai25X2.5-FPM 1-70 MAN 1 Pes


••
12 51.01802-0335 bleeder line 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:10 Page 006


~~··
Type Group I Chassis No.
K CA9 00 32.13 010 0

'A:
Table c
engine breather

Reference No.
64.00440-0001 crankcase breather

Pos Part No. Description Pat All Qty t.

13 64.96301-0001 hose bend 1 F'·

14 64.97640-0004 hose clamp 32X12 2 F

~~

"

~~

I
-
I .I
'
PT. DUTA PUTERA SUMATERA 24.04.2015 15:10 Page 00!
Type Pet Group Chassis No.
K CA9 00 32.13 010 0
Table ~

~~-::-.~-:-:-:-:-us-in_g_a_n_d_m_o_un-ti-ng--pa_rt_s------------------------------------~~~~~l
64.00270-0006

010085200

-r--
Pos Part No. Description Pat All aty I Unit
1 64.01401-5008 flywheel housing assembly 1 Pes

2 64.01510-0003 radial shaft seal 1 Pes

3 51.01904-0010 gasket flywheel housing 1 Pes

4 51.91605-0127 cover 2 Pes

5 06.07241-0505 tapping screw,hex with collar ST4,2X16-C-A3C 4 Pes

6 06.03216-8506 hex flange bolt M12X30-10.9-MAN183-B1 9 Pes

7 06.01019-0313 hex shoulder stud M14X1 05-8.8-MAN183-PHR 2 Pes

8 06.15015-0415 washer 14X28X2,5-300HV-MAN 183-B 1 2 Pes

PT. DUTA PUTERASUMATERA 24.04.2015 15:10 Page 008


Type
K CA9 00
Table
oilsprayernozzle

Reference No.
Pet
32.13
Group
010 0
Chassis No.

I"'
fMANl •

64.00030-0003 crankcase assembly 00836 LFL03

010924901

~1?
1lj Q 2

~t •

Pas I Part No. Description


--~Pat All Qty I Unit

11 51.01601-5065 oil sprayer nozzle assembly


lPes
-2-f--86:3~638-83~-1- r->baii-B628 6 Pes-

3 64.05405-5001 oil pressure valve assembly 6 Pes


I
4 64.90801-0009 spring washer B12-ZNPHR3F I 6 Pes

'

PT. DUTA PUT ERA SUMATERA 24.04.2015 15:10 Page 009


Type IPet Group Chassis No.
K CA9 00 132.13 010 0
Table ~

~:~:~:.-~-o ~N~o-.--------------------------------------------------~~---~~\
64.00010-0004 Long engine block D0836LFL 13-2VCR

020057100

Pas Part No. Descr'1ption Pat All Qty Unit

1 64.02511-0008 piston (2VCR) BSIII 280PS 6 -Pes

2 64.02503-0001 piston pin 6 Pes

3 64.90820-0019 circlip 42X1 ,75-ZNPHR5F 12 Pes

4 64.02503-0002 keystone ring 6 Pes

5 64.02503-0003 taper face compression ring 6 Pes

6 64.02503-0004 oil scraper ring 6 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:10 Page 010


Type Pet Group Chass!s No.
K CA9 00 32.13 010 0

~
Tab!e
lpowertake-off 1

Reference No.
64.00510-0005 powertake-off MAN

010847103
3

I
4
-~~
2 II (( '\.
I ' ~ \
r.:1~~~\. / \"~:...-~- y
.

~/
\..)-2]1" "' \~ r.~' \.\
\ \.\.:·~· '!\
'. •· ;::.,::1 f.o:\..'

.j

·.!)'L}
'tk"!"\·~
~IJi_~d r-<:
P
\ \''\
\1 \' ·,
~~
1
~-
. ''
II

· ,·,:.·.:. -_).\
-,>.
'~:··
'· ;6io [!,, . 1'\:,

Pas Part No. Description Pat I All I Qty I Unit

1 see plate: power take-off components *' Pes

~-z~-06:03z-16o8401'- hex-flange-bolt-M~0X-B5~-10:9"MAN-1-83,B-1 +Pcs-11----

3 06.56936-2709 toric seal 73X3N-FPM1-70-GN 11 Pes

4 51.47104-0040 carrier plate 11 Pes

"

PT. OUTA PUTERA SUMATERA 24.04.2015 15:11 Page 011


Type IPet Group IChassis No.
K CA9 00 132.13 010 0
~
• Table

~:-::-.:-.~-:-:-:-·o_ff_ro_m_p_o_n_en-ts------------------------------------------~f~~~\
64.0051 0-0005 power take-off

010847002

'

....._. .................___
--
Pos Part No. Description Pat All Qty .Unit
·-- _:·::::-
1 51.38500-6122 power take-off coolant pump generator 1 Pes

2 51.38507-0070 >gear carrier for power take-off 1 Pes

3 51.38517-0060 >drive shaft 1 Pes

4 06.31410-4803 >ball bearing 6008-C4 1 Pes

5 06.31420-3803 >ball bearing 6306-C4 1 Pes

6 51.01510-7002 >radial shaft seal assembly 1 Pes

7 51.93020-0384 >race 1 Pes

8 06.56936-1300 >toric seai25X2,5-FPM1-70-GN 1 Pes

9 51.95820-0104 >pulley 1 Pes

10 06.01783-8514 >hex bolt M16X1 ,5X45LH-8.8-MAN183-PHR 1 Pes

.,

PT. DUTA PUTERA SUMATERA 24.04.2015 15:11 Page 012


Type Pet Group Chassis No.
K CA9 00 32.13 010 0
Table ~~ •
timing case fMANl
-~ MAN
64.00010-0004 Long engine block D0836LFL 13-2VCR

010083200

·-4
·---ffY'

-~~·

.~~.~ f' •

~---·
·--~-~ I •
-·~ .............. "'~-"

Pos I Part No. r ·--

Description
-r--
Pat All Qty I Unit

1 64.01304-4003 timing case 11 Pes

-1 components-see-reference-ntJmber *I PGS-

2 64.01903-0002 gasket I I I 11 Pes

3 06.03216-8305 hex flange bolt M8X25-1 0.9-MAN183-B 1 I I I 41 Pes

41 06.03216-8307 hex flange bolt M8X35-10.9-MAN183-B1 I I I 81 Pes

51 06.03216-8309 hex flange bolt M8X45-10.9-MAN183-B1 I I I 31 Pes

6 64.90020-0229 hex bolt M8X20-10.9-MAN183 PHR 2 Pes

7 06.15013-0411 washer 8X16X1,6-200HV-MAN183-B1 2 Pes

81 06.03216-8410 Ihex flange bolt M10X50-10.9-MAN183-B1 11 Pes


I I I 1
.,

'

PT. DUTA PUTERA SUMATERA 24.04.2015 15:12 Page 013


Type Pet Group Chassis No.
K CA9 00 32.13 010 0
Table ~

l-:-:e-i~-:-::-:-:-c-om_p_o_n_en_ffi------------------------------------------~~~~~\
64.01304-4003 timing case

010083100

, _ _.J,

_,_._ ...... ---... .,- -


Pas Part No. Description Pat All Qty .Unit
1 64.90020-0141 hex bolt M6X8-8.8 MAN183 A2C 1 -Pes

2 06.56631-0101 seal with elastomer lip 6,7X11X1-ST/FPM1-80 1 Pes

3 04.10160-9215 adhesive 250 ML bottle NB Pes

4 64.91 001-0012 spiral dowel pin 8X16-ST DIN ISO 8750 2 Pes

'•

PT. DUTA PUTERA SUMATERA 24.04.2015 15:14 Page 014


IChassis No.
~~··
Type Group
K CA9 00 32.13 010 0

~~
Table
timing cover

Reference No. .
64.00010-0004 Long engine block D0836LFL 13-2VCR

010855700

01-8557

t' '/',>,'
~~ \-,
~,\"~ ·""'~, \,~~'\
--

~~'• ~ \
~ '~

~~·~~t~~~
\ -~, f.·::-. \
J

\ tro. - ' •~
-'
~'
<, ~.1\1 /~ r.;' 3

~
4 ....A\
~
.~
IT ·-
~.I~ '
~-\
,r;,:; ./
~~~
~.-
(~)'~A
;:.l . ~,£l
,{~~{ 1 "
2 ,/ ''-..Jl.\ '
if, '
"

-- --
Pas Part No. Description Pat All Oty Unit

1 51.01305-5144 timing cover 1 Pes

2·i--64,01-540-0004- radial-shaft-seal -1- r-Pes

3 51.01903-0322 Control housing seal 1 Pes

-- 4 06.03216-8307 hex flange bolt M8X35-1 0.9-MAN183-B1 6 Pes

5 06.03216-8305 hex flange bolt M8X25-10.9-MAN183-B1 3 Pes

' ' I

PT. DUTA PUTERA SUMATERA 24.04.2015 15:14 Page 015


Type
K CA9 00
!Pet
132.13
Group
010 0
l
Chassis No.

~
• Table

~~-:~:-:-n~-:-::-'-d_rn_in--pl-ug----------------------------------------------~~~~~~
64.00010-0004 Long engine block D0836LFL13-2VCR

010083300

'

r--,--------------,-----------------------------,---,---.---,~----4

Pas Part No. Description Pat All Qty .. Unit

1 06.08042-0616 drain plug M38X1 ,5-ST -A3C 1 "-Pes

2 06.56200-0701 seal A38X44-CU 1 Pes

.•

PT. DUTA PUTERA SUMATERA 24.04.2015 15:14 Page 016


Type -~Pet Group IChassis No.
K CA9 00 32.13 0200

Table
connecting rod conrad bearing
~~ •

'Refe;ence No. MAN


64.00010-0004 Long engine block D0836LFL 13-2VCR

020825402

~7
,.

~---,-----------,--------------------------,--,
~2 ............................................
-T--
I -
Pas Part No. Description Pat I All I Oty Unit
-
1 64.02400-6001 crack con rod assembly 6 Pes

----1 2j--s-1o90490-0028---j->external-hex-round-bolt-M1-1*1~5X60~1-11-.--+---+---I-- 1-2 Pes-


9-E14-PHR

51.02410-6639 conrad bearing assembly normal sputtered s6


-- I
:I 51.02410-6641 con rod bearing assembly normal 1 = 0,10 mm
sputtered
NB s

31 51.02410-6668 lconrod bearing assembly repair stage 1 = 0, NB Pes


25 mm sputtered

31 51.02410-6669 Icon rod bearing assembly repair stage 2 = 0, NB Pes


50 mm sputtered

31 51.02410-6670 lconrod bearing assembly repair stage 3 = 0, NB Pes

31 51.02410-6671
75 mm sputtered

Icon rod bearing assembly repair stage 4 = 1, NBI Pes


I "

00 mm sputtered 1 .

PT. DUTA PUTERA SUMATERA 24.04.2015 15:15 Page017


Type Pet Group Chassis No.
K CA9 00 32.13 020 0
Tab!e ~

l-cr-an-ksh_a_ft----------------------------------~~~~. .l
Reference No.
64.00190-0006 crankshaft

020822401
4

J
-··-·-·H ... ._ ..._ ..
Pos Part No. Description Pat All Qty •Unit

1 64.02101-0001 crankshaft 1 Pes

2 64.90490-0065 plug G6 6 Pes

3 64.91001-0010 pin 6X16-ST DIN EN ISO 8 1 Pes

4 64.91001-0013 spiral dowel pin 8X24-ST DIN ISO 8750 1 Pes

.,

PT. DUTA PUTERA SUMATERA 24.04.2015 15:17 Page 018


Type Pet Group Chassis No.
K CA9 00 32.13 020 0

~~
Table

flywheel

Reference No.
64.00100-0017 flywheel SAE1 MAN

020008800

.--~
/--.., ·t,~
If·:'- •. J
··:~_1 t

~. [~
~
Pos Part No. Description Pat I All I ~~~Tun~~
1 64.02301-5008 flywheel 11 Pes

----~~~ >no·spare·part-"not-available * 1-Pes-1-----

3 51.90020-0335 hex collar bolt M14X1,5X30-10.9-ZNPHR3F 81 Pes

4 64.93410-0001 ball bearing 11 Pes

5 64.90820-0023 circlip 47X1.75-ZNPHR5F 11 Pes

"

PT. DUTA PUTERA SUMATERA 24.04.2015 15:17 Page 019


Type Pet Group Chassis No.
K CA9 00 32.13 020 0
.• Table ~

~:-:-:-:n-t:-:-N:_a_rt_s_ro_r_c-ra_n_ks_h_a_ft_w_ith__m_a-in_b_e_a_rin-g------------------------------~~~~~~
64.00190-0006 crankshaft

020008700

---
_,_ ... -~, ,_ ... __ ,
Pas Part No. Description Pat Ail Oty Unit

1 64.01113-6005 main bearing assembly normal 1 ···s·


1 64.01113-6001 main bearing assembly repair stage 1 =0,25 1 Pes
mm

1 64.01113-6002 main bearing assembly repair stage 2 =0,50 1 Pes


mm

1 64.01113-6003 main bearing assembly repair stage 3 =0,75 1 Pes


mm

1 64.01113-6004 main bearing assembly repair stage 4 =1 ,00 1 Pes


mm

2 64.01113-6005 main bearing assembly normal 6 s


2 64.01113-6001 main bearing assembly repair stage 1 =0,25 6 Pes
mm

2 64.01113-6002 main bearing assembly repair stage 2 =0,50 6 Pes


., mm

PT. DUTA PUTERA SUMATERA 24.04.2015 15:17 Page 020


Type
~~et Group IChassis No.
K CA9 00 32.13 020 0

~~
Table

mounting parts for crankshaft with main bearing

Reference No. .
64.00190-0006 crankshaft

Pas Part No. Description Pat All Qty Unit

2 64.01113-6003 main bearing assembly repair stage 3 =0,75 6 Pes


mm

2 64.01113-6004 main 'learing assembly repair stage 4 =1,00 6 Pes


mm

-- 3 64.01114-0002 thrust washer upper normal 2 Pes

3 64.01114-0003 thrust washer repair stage 1 upper 2 Pes

4 64.01114-0001 thrust washer lower normal 2 Pes

4 64.01114-0004 thrust washer repair stage 1 lower 2 Pes

5 51.02115-0251 timing gear- crankshaft 30.14 1 Pes


I .
5 64.02115-0002 timing gear- crankshaft 1! Pes
I
6 04.10160-9249 sealants OMNIFIT FD304150ML tube NB I Pes
7 64.01505-0001 slinger
-
1 Pes

8 51.02201-0181 vibration damper 1 Pes

9 64.02205-0001 washer 1 Pes

10 51.90030-0036 c~linder screw with hexagon socket M14X1 6j__e.cs


5X95-10.9-ZNPHR3F

--

"

PT. DUTA PUTERA SUMATERA


-
24.04.2015 15:17 Page 021
Type IPet Group Chassis No.
K CA9 00 132.13 020 0
Table ~

1=:~:~:-~-ce~N~o-.--------------------------------------------------~~~~~l
64.00010-0004 Long engine block D0836LFL 13-2VCR

020057100

--
Pos Part No. Description Pat All Qty Uhit

1 64.02511-0008 piston (2VCR) BSIII 280PS 6 Pes

2 64.02503-0001 piston pin 6 Pes

3 64.90820-0019 eirclip 42X1 ,75-ZNPHR5F 12 Pes

4 64.02503-0002 keystone ring 6 Pes

5 64.02503-0003 taper face compression ring 6 Pes

6 64.02503-0004 oil scraper ring 6 Pes

·•

PT. DUTA PUTERA SUMATERA 24.04.2015 15:18 Page 022


Type
~~·t Group IChassis No.
K CA9 00 32.13 020 0

'A~
Table
V-belt pulley on crankshaft

Reference No.
64.00360-0001 V-belt pulley power take-offs

020822600

02-8226

-- 1

fF'
-~
&!
~
~

~/\~ ~

-
'~~ -- .

Pas Part No. Description Pat All Qty Unit

1 51.02601-0595 V-belt pulley 1 Pes

21--6~90(}20-0093- hex-belt-MS-X-20-QI N-933-8, o 6-1-Pcs-

--

"

.
'
PT. DUTA PUTERA SUMATERA 24.04.2015 15:19 Page 023
Type Pet Group Chassis No.
K CA9 00 32.13 030 0
Table ~

~-~-.:-~~-:-~-~-:a-d------------------------------------------------~1~~~\
64.00010-0004 Long engine block D0836LFL 13-2VCR

030004300

. ·--
Pas Part No. Description Pat All Qty Unit

1 64.03101-6003 cylinder head assembly 3 Pes

2 51.03201-0106 >valve guide intake 16,00 normal 6 Pes

2 51.03201-0107 >valve guide intake 16,25 normal 1 NB Pes

3 51.03201-0098 >valve guide exhaust 16,00 normal 6 Pes

3 51.03201-0099 >valve guide exhaust 16,25 normal1 NB Pes

4 51.03203-0347 >valve seat ring intake 6 Pes

4 51.03203-0348 >valve seat ring NB Pes

5 51.03203-0219 >valve seat ring exhaust 44,11 normal 61 Pes

5 51.03203-0225 >valve seat ring exhaust 44,31 normal 1 NB Pes

6 51.91606-0105 >cover A32,3/1 0/1 ,25-X5CRNI181 0 3 Pes

71 51.91606-0040 >cover A25,2/8-X5CRNI181 ON 9 Pes

04.10160-9131 >adhesive 50 ML-GN bottle NB Pes


81
PT. DUTA PUTERA SUMATERA 24.04.2015 15:20 Page024
Type
~~et Group !Chassis No.
K CA9 00 32.13 030 0 •

':~
Table
cylinder head

Reference No.
64.00010-0004 Long engine block D0836LFL 13-2VCR

Pos Part No. Description Pat All Qty Unit

9 64.91020-0039 pin 6 Pes

-
I

I
I -
I
I .
I
;
i

I
I
I "
I
'
I
I' I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:20 Page 025
Type Pet Group Chassis No.
K CA9 00 32.13 030 0
Table ~

1-:-:~-~ -:n-e:-.h-N:-a-d-co_v_e_'_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _--lfMANl


64.00010-0004 Long engine block D0836LFL 13-2VCR

030807500

03-8075

Pas Part No. Description Pat All Qty Unit

1 51.03401-0188 cylinder head cover 3 Pes

2 51.03905-0155 Cylinder head cover gasket 3 Pes

3 64.90030-0017 external hex round bolt BM6X35-10.9 18 Pes


MAN183 PHR DIN 348

PT. DUTA PUTERA SUMATERA 24.04.2015 15:20 Page 026


Type
K CA9 00
~~Pet
32.13
Group
030 0
1 Chassis No.

'Table
cylinder head gasket cylinder head bolt ~~
l;.,.ference No. MAN
64.00010-0004 Long engine block D0836LFL 13-2VCR

030807400
03-8074

:il
2

~o-:1 Part No. I Description I Pat I A 0 t ; · I Unit I


1 51.03901-0379 cylinder head gasket 31 Pes
----11--2\-5-1~90020,0381---fextemal-hex-rotmd-bol I f--24+Pcs-11----
M14X2X140-1200N/MM2-E18-ZNPHR3

PT. DUTA PUTERA SUMATERA 24.04.2015 15:21 Page 027


l
~~··32.13
Type Group Chassis No.
K CA9 00 030 0

t:.A~
Table
instruction plates

Reference No.
64.00010-0004 Long engine block D0836LFL 13-2VCR

030205100

1 2 3
E '&if-i """""" •
~~
Ventilspiel ~·~

~~-
Einlass 0,5mm
Auslass 0,5mm
0 0

4 5 6 7
~

Ventilspiel
,@ '!~~
V<nll$p><i I VolvolHII

L_;•IIM•"•uiE..~ouot
Mmm
0,6mn>
Einlass 0,6mm
Auslass 0.6mm '. 15W-40 ~ 15W-40
~BE OIL
)
~
OEL ONLY
-

B 9

~~~ACHTUNGIATIENTIO~I
l"'".............
""""'"""""'
............-.,.. ""-·
,."''"""<><
""""""""""'"..""""""
iI
®·
g

·:..c.

Pos Part No. Description Pat All Uty . Unit

1 64.97801-0001 instruction plate 1 "Pes

2 deleted * Pes

3 64.97801-0005 instruction plate valve setting brake without 1 Pes


item number 4 - 9 deleted * Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:21 Page 028


Type Pet Group Chassis No.
K CA9 00 32.13 040 0
Table
camshaft with camshaft gear ~~
1 -
Reference No.
MAN
64.00170-0003 camshaft

040003900

.I

ef>·'

_, __ ...... ,_,.__.,
-r-
Pos I Part No. I Description Pat All Qty Unit

1 L64.04401-0001Jcamshaft 1 Pes

-2 06~22022-10~-1 dowel-pin-8M6XA8-8'1'!5G-2K 1 -Pes-

31 51.98112-0240 !flange 1 Pes

4 64.90020-0092 hex bolt M8X16 DIN 933-8.8 2 Pes

5 64.90710-0026 washer A8.4 DIN125-ST 2 Pes

6 51.04501-5013 Icamshaft gear 30.14 1 Pes

61 64.04501-5001 Icamshaft gear 1 Pes

71 51.90020-0300 Ihex collar bolt M10X1 ,25X38-10.9 4 Pes

I 0

PT. DUTA PUTERA SUMATERA 24.04.2015 15:21 Page 029


Type IPet Group I Chassis No.
K CA9 00 132.13 040 0
• Table ~

r~-:~-:-:-~-d~-~-e-g-e-ar 1_g_ea_'_"_tu-d-------------------------------------------1f~~~1l
__

64.00010-0004 Long engine block D0836LFL13-2VCR

040002500

-·~·- ........... ..._....._,.


-
Pos Part No. Description Pat All Qty ·Unit

1 51.04506-0082 gear stud 15.14 1 Pes

1 64.04506-0005 gear stud 1 Pes

2 51.04505-5118 intermediate gear 1 Pes

3 06.02099-0365 cylinder screw M14X1 ,75X45-8.8-ZNPHR3F 1 Pes


I
4 06.02099-0411 cylinder screw M14X1 ,75X60-8. 1 Pes
8-MAN183-PHR

PT. DUTA PUTERA SUMATERA 24.04.2015 15:21 Page 030


~~roup
~~··32.13
Type I Chassis No.
K CA9 00 040 0
.

'A~
Table
intermediate gear 2 gear stud

Reference No.
.
64.0001 0·0004 Long engine block D0836LFL 13-2VCR

040805301

&.>·,,,
/\'' J,A;t>·l

£f<<?'
,, k
•,, ·~· '/"-
.· ·;?~·~~;)~;j
--
r;; ~ ./ .· ' · · \ . . . ··.
'i\!IJA<~~;/
•l·l

3·~-"if:~-
,.
.y
")\ __
. ' ...
,
.,- ..l
__
2
' 1

-~

.
..........,................... .
,~.,_,

Pos Part No. Description Pat All Qty Unit

1 51.04505-5119 intermediate gear 1 Pes

2 -54.,-14302-0054- gear·st~ · 1-5:-14· 1 1-Pes-

2 64.11302-0001 intermediate shaft for pressure pump 1 Pes


-- 3 06.01283-5119 hex bolt M8X40-8.8-MAN 183-B 1 2 Pes

'

PT. DUTA PUTERA SUMATERA 24.04.2015 15:22 Page 031


Type [Pet Group r Chassis No.
K CA9 00 [32.13 0400
Table ~

~~-~-~e-0~-:.-:-:-ke_t_a-ss_e_m_b_o/------------------------------------------~~~~~\
64.0001 0-0004 Long engine block D0836LFL13-2VCR

040803301
04-8033/1

9 ~ 12

B, 11
~f1
~~ ~
12

,~ ~) 1
~
6 ' • I • 9 15
: 2 ' ) B, 13

10~ ~ 6
~ ~~
12
7
(/91
~~ f)J ~)~
s
2 ..

1
~~li~. ~1 )I ~· I
12 16 B
4 7
15 1 tO I
fl.--~ 5
16

v 16 ///
4

-~A 51
(
!J16 ~
,4
L.N"·
~~1
~

··-···
Pas Part No. Description Pat All Oty Unit

1 64.04200-4001 rocker arm mechanism assembly 3 Pes

2 64.04202-0001 >mount bracket for rocker arm 6 Pes

3 64.04200-4002 >rocker shaft assembly 3 Pes

4 06.21641-2608 »plug 10 6 Pes

5 51.04205-0042 >adjusting screw with hexagon socket 6 Pes


M1 OX1X34,7-B-CK45-SW5

6 51.90501-0030 >hexagon nut M10X1-7-8-SW14 6 Pes

7 64.04201-6173 >rocker arm I 6 Pes

8 64.04205-0002 >adjusting screw with hexagon socket 12 Pes

, 9 51.90501-0030 >hexagon nut M10X1-7-8-SW14 12 Pes

10 64.04201-6001 >rocker arm assembly 6 Pes

11 64.97601-0009 >pressure spring 3 Pes


'
I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:22 Page 032
Type
K CA9 00 ~~et
32.13
Group
040 0
I Chassis No.
--

,;:~
Table
rocker bracket assembly

--
Reference No.
64.0001 0-0004 Long engine block D0836LFL13-2VCR

Pos Part No. Description Pat All Qty Unit

12 51.90701-0213 >washer 20X37X0,5-CK67V 12 Pes

13 64.97601-0010 >pressure spring 6 Pes

14 51.90701-0103 >washer 20,3X30X0,5-CK67V-ZNPHR3F 6 Pes

-- 15 64.90820-0021 >eirelip 6 Pes

16 >deleted * Pes

--

I
-
-
I I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:22 Page 033
Type (Pet Group Chassis No.
K CA9 00 (32.13 040 0
Table ~

~:~::-::-:-~-:-:e-.t-a-pp_e_t--------------------------------------------~~IWI~~\
64.00010-0004 Long engine block D0836LFL13-2VCR

040804700

04-8047

10

Pos Part No. Description Pat All Qty [ Unit


I
1 64.04101-0001 intake valve 6 Pes

2 64.04101-0002 exhaust valve 6 Pes

3 64.04902-0001 seal - valve stem 12 Pes

4 51.90701-0174 washer 24X36X0,5-CK67V-ZNPHR3F 12 Pes

5 64.04102-0001 spring - valve 12 Pes

6 64.04103-0001 spring seat 12 Pes

7 64.04104-0001 valve cotter 24 Pes

8 64.04301-0001 valve tappet normal 20,00 mm outer 12 Pes

8 64.04301-0002 valve tappet normal 1 20,25 mm outer 12 Pes

91 51.04302-0038 push rod 12 Pes

10 51.90490-0019 external hex round bolt M10X65-10.9-E12 6 Pes

11 51.90490-0020 external hex round bolt M10X75-10.9-E12 6 Pes


I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:23 Page034
Type Pet Group Chassis No.
K CA9 00 32.13 050 0

I~
Table
oil filler pipe oil dipstick with tube

Reference No.
64.00380-0001 oil dipstick MAN

050036100

'·® ·~
/
~7
. 4 3
I

l.~=__/ 6 5 7

Pos I Part No. I Description Pat All Qty Unit

11 51.05807-0005 Ioil filler pipe 1 Pes

-2-l--64.9660-1-00t8-l@asket 1 -Pes-

64.90020-0097 hex bolt M8x30-8.8 2 Pes


31
64.90710-0026 washer A8.4 DIN125-ST 2 Pes
41
51 51.98181-0004 [threaded union straight 1 Pes

61 06.56631-01 06 Iseal with elastomer lip 14,7X22X1, 1 Pes


5-ST/FPM1-80

71 64.05806-5001 Iguide tube 1 Pes

81 64.05805-5003 Ioil dipstick 1 Pes

91 88.96002-0095 leap 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:23 Page 035


Type Pet Group Chassis No.
K CA9 00 32.13 050 0

• Table
oil filter head oil filler oil cooler
~

~R-ef~er-en-~-N-0-.--------------------------------------------------~ ~~~
64.00120-0001 oil filter housing assembly

050836801

05-8368/1

Pos Part No. Description Pat All Qty Unit

1 51.05503-6106 oil filter head assembly 1 Pes

2 51.98130-0267 >threaded piece 1 Pes

3 51.98130-0422 >threaded union M24X1 ,5-M18X1, 1 Pes


5-9SMNPB28K

4 04.10160-9164 >adhesive 50 ML bottle NB Pes

4 04.90300-9025 >adhesive locking compound 250 ML bottle NB Pes

5 06.56631-0111 >seal with elastomer lip 24, 1 Pes


7X32X2-ST/FPM1-80

6 64.92010-0001 >threaded bush M24X1.5-M18X1.5 1 Pes

7 64.90310-0007 >drain plug M24X1.5-ST-ZNPHR3F 1 Pes

8 64.90490-0037 >drain plug M18x1,5-ST-AC3 1 Pes

9 06.56631-0109 >seal with elastomer lip 18, 7X26X 1 , 1 Pes


5-ST/FPM1-80

PT. DUTA PUTERA SUMATERA 24.04.2015 15:23 Page 036


Type
~~et
32.13
Group
050 0
lChassis No.
K CA9 00

':~
Table
oil filter head oil filter oil cooler

Reference No.
64.00120-0001 oil filter housing assembly

Pas Part No. Description Pat All Qty Unit

10 64.90490-0042 drain plug M18X1.5-ST-A3C 1 Pes

11 06.56631-0109 seal with elastomer lip 18,7X26X1, 1 Pes


5-ST/FPM 1-80

12 51.98130-024 7 threaded union M30X1 ,5-M18X1, 1 Pes


-- 5-9SMNP828K

13 64.05601-0001 oil cooler 1 Pes

14 64.96601-0017 gasket 2 Pes

15 64.90030-0011 external hex round bolt 8 M8X45-8.8-MAN 183 3 Pes


PHR with large flange

16 64.90030-0012 external hex round bolt 8 M8X55-8.8-MAN183 21 Pes


PHR with large flange
I
17 deleted *I Pes
18 51.05901-0139 gasket oil filter head 11 Pes

19 64.90030-0013 external hex round bolt 8 M8X65-8.8-MAN183 3\ Pes


PHR with large flange

20 64.90030-0014 external hex round bolt with large flange 4 Pes

21 64.05501-7001 disposable engine oil filter 1 Pes

deleted
--·
22
*I Pes
I
I

-
I
-

PT. DUTA PUTERA SUMATERA 24.04.2015 15:23 Page 037


Type Pet Group Chassis No.
K CA9 00 32.13 0500
Table ~

1=:~ f~ :-~-~ N~o-.------------------------------------------------~~~~~\


64.00130-0003 oil sump deep

050838901

05-8389/1

1
~14
13
,.~·1
,),!

~15
Pos Part No Description Pat All Qty ;·unit

64.05102-0005 body, oil pump 1 Pes

2 64.05104-6011 gear- oil pump assembly with shaft 1 Pes

3 64.05104-6009 gear- oil pump assembly with shaft 1 Pes

4 deleted * Pes

5 64.90020-0229 hex bolt M8X20-10.9-MAN183 PHR 3 Pes


64.90710-0077 washer 8.4 DIN125-200HV 3 Pes

6 deleted * Pes

7 51.05201-0083 drive gear for oil pump 1 Pes


04.10160-9164 adhesive 50 ML bottle NB Pes

8 64.90801-0009 spring washer B12-ZNPHR3F 1 Pes

9 64.90501-0050 hexagon nut M12X1.5-17H-ZNPHR3F 1 Pes

10 51.05207-0010 coupling sleeve 1 Pes

11 64.96501-0036 toric seai19X3 B-FPM 1-70 STOF 2 Pes

PT. DUTA PUT ERA SUMATERA 24.04.2015 15:23 Page 038


Type
K CA9 00 1~··
32.13
Group
050 0
T Chassis No.

':~
Table
oil pump

Reference No. '

64.00130-0003 oil sump deep

Pos Part No. Description Pat All Qty Unit

12 51.05410-0056 valve plunger pressure relief valve normal 1 Pes

12 'i1.0541 0-0057 valve plunger pressure relief valve normal 1 1 Pes


oversize diameter 0.50 mm

-- 13 64.97601-0011 pressure spring 2,8X13,2X78 1 Pes

14 06.56631-0111 seal with elastomer lip 24, 1 Pes


7X32X2-ST/FPM 1-80

15 51.90310-0153 drain plug M24X1 ,5X14-ST 1 Pes

'

I
-

---
I

PT. DUTA PUTERA SUMATERA 24.04.2015 15:23 Page 039


Type !Pet Group IChassis No.
K CA9 00 132.13 050 0
Table ~

~:~:re-s:-:-:-:-~1-ne--------------------------·-------------------------~~~~~l
oil sump deep
64.00130-0003

050826100

05-8261

Pas Part No. Description Pat All Qty Unit

1 64.05703-5002 oil suction line 1 Pes

2 64.96501-0035 toric seal 25X3 B-FPM 1-70 M7. 1 Pes

3 64.97401-0014 clamp 2 Pes

4 64.97480-0001 retaining bracket 2 Pes

5 64.90020-0093 hex bolt M8 X20 DIN 933-8.8 4 Pes

6 64.90710-0026 washer A8.4 DIN125-ST 6 Pes

7 64.90501-0037 hexagon nut 2 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:24 Page 040


IType IPet Group Chassis No.

:~l;iu:: crankca::·::ke mountin.J.g~:;;:c:rt~s_____


0
~~
0 0
L__ _ _ _ _ _ _ _ _ _ _ _ _ _ -1

Reference No.
64.00130-0003 oil sump deep

050841500

05-8415

-T--
Pos +
1
Part No.
64.05801-6002
I
011 sump assembly
Description ~tt~ I Unit
11 Pes

64Jl0490-0035-~0rain-plug-M2-2X-h!'i-Si-ZNPHRB +Pcs-1

31 64.96501-0050 >seal with elastomer lip BS22.7X30.0-ST I I I 11 Pes


/FPM 1-80

4 64.05904-0001 Oil sump seal I I I 11 Pes

5 51.01108-0060 crankcase yoke I


I I I 11 Pes

6 04.10394-9292 sealants 50 ML cartridge with nozzle I I I NB I Pes


7 64.90030-0010 external hex round bolt B M8X40-8. I I I 191 Pes
8-MAN183-PHR with large flange

81 64.90030-0010 Iexternal hex round bo!t B M8X40-8. I I I 121 Pes


8-MAN183-PHR with large flange
I
9 64.05840-0001 retainer for oil sump I I I 12 i Pes

10 64.90490-0037 drain plug M18x1 ,5-ST-AC3 I I I 1 i Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:24 Page 041


IChassis No.
~~··
Type Group
K CAS 00 32.13 050 0
Table

~~
oil sump crankcase yoke mounting parts

Reference No.
64.00130-0003 oil sump deep

Pos Part No. Description Pat All Qty Unit

11 06.56631"0109 seal with elastomer lip 18, 7X26X1, 1 Pes


5-ST/FPM1-80

..
.,..,

I I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:24 Page 042
' "--.._

~~··
! . :
Type Group 1 Chassis No.
K CA9 00 32.13 060 0

':~
Table
bracket

Reference No.
64.00090-0003

060271200

--
0
~
~
/: \$ (
~ :·"

I
3
2

-
... ,M......... ._ _ _ ,
--- -
Pos .
Part No. Description Pat All Qty Unit

1 64.41710-0347 bracket 1 Pes

2 -oo.ot283=5"123- h·e-x-b-clrM8X60=8:8=MANt83=Bi I l"cs

3 06.15013-0411 washer 8X16X1,6-200HV-MAN183-B1 1 Pes

-·-

PT. DUTA PUTERA SUMATERA 24.04.2015 15:24 Page 043


Type IPet Group I Chassis No.
K CA9 00 132.13 060 0
Table ~

r~-~:-~~-:-~b-~e-0a-th_e_rh_o-se------------------------------------------~fiWI~~\
64.00420-0003 coolant elbow

060271800

~'
·~-
~ ·.·
J. ~ t§J-
.. '

I
I

·-
Pas Part No. Description Pat All Qty Unit

1 64.4171 0-0407 bracket 1 Pes

2 06.01283-5215 hex bolt M10X25-8.8-MAN183-B1 1 Pes

3 06.15019-0092 washer 10X20X2-200HV-A4 1 Pes

4 06.01283-5112 Ihex bolt M8X18-8.8-MAN183-B1 1 Pes

5 06.15013-0411 washer 8X16X1 ,6-200HV-MAN183-B1 1 Pes

6 06.01283-4913 hex bolt M6X20-8.8-MAN183-B1 2 Pes

7 06.15017-0109 washer 6X12X1 ,6-MS 2 Pes

8 06.11064-2112 hexagon nut M6-8-MAN 183-B 1 2 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:25 Page044


Type
K CA9 00 l Pet
32.13
Group
060 0
Chassis No.

...,.~ ~
Table
coolant elbow \

64.oo47o-ooo7 fMANl
060271900
2

~-·~
4

i ,-·~·"---
~/....__~

-·~ ............... --.. --


Pos Part No. Description Pat All I Qty Unit

1 51.06302-0861 coolant elbow 30.14 1 Pes

I 1f-64.06302-0003- GoolaRt-elbew + f>cs


21 51.06903-0059 Coolant pipe seal 1 Pes

3 06.03216-8315 hex flange bolt M8X80-10.9-MAN183-B1 2 Pes

4 06.03216-8333 hex flange bolt M8X95-10.9-MAN183-B1 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:26 Page 045


Type
~~et Group IChassis No.
K CA9 00 32.13 060 0

'A~
Table
coolant elbow drain plug

Reference No.
64.00470-0007

060268200

w-1
:

02

.... ,_. .......... ___ ,.,

Pas Part No. Description Pat All Qty ·Unit

1 06.08092-0145 drain plug AM16X1 ,5-ST-A3C 1 Pes

2 06.56631-0107 seal with elastomer lip 16,7X24X1, 1 Pes


5-ST/FPM1-80

I I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:26 Page 046
Type Pet Group c:1assis No.
K CA9 00 32.13 060 0

---------~'~~
Table
coolant pump mounting parts

Reference No.
64.00470-0006

060195201

~-
··f\
~ •
v_/
1 ,-? ...

.·(··;·:~
J
'

_.,................ --..
Pas Part No. Description
---T~at I All
Qty I Unit

:t:::-
1 51.06500-6679 coolant pump

- 1+---------+for-individual-parts-see-plate-and/orreference·-t---t---t---
number

2 51.06901-0196 Coolant pump seal 1 Pes

06.03216-8314 hex flange bolt M8X70-10.9-MAN183-B1 5 Pes


31
06.03216-8317 hex flange bolt M8X1 00-10.9-MAN183-B1 3 Pes
:I 51.06503-0384 pulley 1 Pes

61 64.90020-0093 hex bolt M8 X20 DIN 933-8.8 3 Pes

PT. DUTA PUT~RA SUMATERA 24.04.2015 15:29 Page 047


Type -~~·t Group I Chassis No. ·
K CA9 00 32.13 060 0

r::~
Tab!e
cooling water outlet pipe

Reference No.
64.00460-0004

060863800

06·8638

-.-~
l(2))~
'-!/" ..._________J 1

-~·

~3

Pas Part No. Description Pat All Qty Unit

1 51 .06405-0041 adapter thermostat housing 1 Pes

2 64.90030-0036 hex flange bolt 2 Pes

3 deleted * Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:29 . Page 048


Type Pet Group Chassis No.
K CA9 00 32.13 060 0

--~ ~
Table
cooling water pipe mounting parts I
64.00420-0003 coolantelbow fMAN'
060271700
5

2
1(2)1~

2~ iY
l '
""'
~
@ -~
~~""' ,.,..~
d·-~·-. ·... ,--..,~--.. ~L
3

T
~
4

3 8

. ,c.'l'~~-
-~ ''t'. .
1 ~

" 1~ I " ~
3
11 I 7

9
.........................._...,_.,
·-.----
Pas I Part No. Description Pat l:~~rotv Unit

21 51.06903-0030 >Coolant pipe seal asbestos-free 3 Pes

----1-------3 06,032-16-83-10- hex-flange-bolt-M8X:-50~1-0o9=MAN1-8<l=B11---t---t---t--1 2 Pes-

4 64.91710-0029 seal A38X44-CU DIN 760 1 Pes

5 64.90490-0518 adapter 1 Pes

6 51.98181-6004 W plug 1 Pes

7 64.06303-5015 tube FUr AUFFANGBEHAELTER 1 Pes

8 64.97445-0017 clamp D1-9X20-W1-2 EPDM DIN 3016 2 Pes

101 64.96301-0079 hose 1 Pes

111 64.97201-0006 Ihose clamp 2 Pes

PT. DUTA PUT ERA SUMATERA 24.04.2015 15:30 Page 049


Type IPet Group I Chassis No.
K CA9 00 32.13 060 0

'A~
Table
cooling water thermostat

Reference No.
64.00090-0003

060822901

06-8229/1

.
2

'.~~
1

Pas Part No. Description Pat All Oty Unit

1 51.06402-0099 cooling water thermostat 83 deg. 1 •Pc·s

2 51.06901-0108 Coolant pump seal asbestos-free 1 Pes

3 64.96501-0040 toric seal 1 Pes

.
I
PT. DUTA PUTERASUMATERA 24.04.2015 15:30 Page 050
Type Pet Group Chassis No.
K CA9 00 32.13 060 0

I~
Table

rigid fan mounting parts MAN


\

'Reference No.
64.00140-0001 suction fan

060841501

06-8415/1

6 5
)~~
/

~/
W"~>
~1&)4
2

1.-·
Pos Part No. Description Pat I All I Qtfenit

1-64.06601-0003 suction fan 12.141 I 1 Pes 1

-1 64o06601-0302- fan-wheei-GMR654 Pes-

2 64.06630-0001 fan clutch 1 Pes

64.90020-0093 hex bolt M8 X20 DIN 933-8.8 4 Pes


31
64.90710-0026 washer A8.4 DIN125-ST 4 Pes

:I 64.90501-0037 hexagon nut 6 Pes

6 64.90710-0026 washer A8.4 DIN125-ST 6 Pes

7 64.06611-0001 intermediate flange 1 Pes

81 64.90020-0093 Ihex bolt M8 X20 DIN 933-8.8 6 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:30 Page 051


Type !Pet Group I Chassis No.
K CA9 00 132.13 060 0
Table ~

~th_e_rm_o_s_ta_t_h-ou-s-in-g------------------------------------------------~~~~~~
Reference No.
64.00090-0003

060202601

...,_.. .........---.....,.,
Pos Part No. Description Pat All Qty .U~it

1 51 .06404-0098 thermostat housing 1 ·Pes


2 51.06904-0044 gasket thermostat housing 1 Pes

3 06.03216-8313 hex flange bolt M8X65-10.9-MAN183-B1 2 Pes

4 06.03216-8316 hex flange bolt M8X90-10.9-MAN183-B1 1 Pes

5 51.98182-0009 extension tube 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:30 Page 052


IChassis No.
~~··
Type Group
K CA9 00 32.13 080 0
.

~~
Table
bracket for control

Reference No. -
64.00110-0005 intake system D0836LFL 13

080159500

21
~

~
3@

-- 1~' JA(.
·~~'-Y~
:\5)[]'
ljY~)/~/'-'
J

·
Cu.~cr
.'":;/
"

·~

Pas Part No. Description Pat All Qty Unit

1 64.32615-5007 bracket 1 Pes

2 -64~90020-0095- hex-bolt-8X-25-EJIN-933;8;8 2 r-Pcs-

3 64.90710-0026 washer A8.4 DIN125-ST 2 Pes

-- 4 51.91701-0677 bush 9X18X8-ST35NBK 2 Pes

I I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:31 Page 053
Type IPet Group IChassis No.
K CA9 00 32.13 080 0

c~
Table
charge-air pipe with holder

Reference No.
64.00110-0005 intake system D0836LFL 13

080159600

~~~~~
1

.u~·
- \
~· '@~

~
2

Pas Part No. Desr.:ription Pat All Qty ·Unit

1 64.09411-0001 charge-air pipe 1 Pes

2 64.97445-0019 clamp D1-50X25-W1-2-EPDM 2 Pes

3 64.90020-0095 hex bolt 8X25 Dl N 933-8.8 2 Pes

4 64.90710-0026 washer A8.4 DIN125-ST 2 Pes

5 51.96330-0359 hose 50X70-7L 1 Pes

6 64.97122-0013 hose clamp AS56-63N 2 Pes

I
,.

I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:34 Page 054
Type IPet Group I Chassis No.
K CA9 00 32.13 080 0
.

':~
Table
drain plug deletion starting aid

r----
Reference No.
.
64.00430-0009

080827000

08-8270

~~
1

@)]>~-----
..
2
~
/\
~
'C. ...-- \
\ <:)~
.. / .0
-/ "
/ -/
/

~
~4 -
-- - -
Pas Part No. Description Pat All Qty Unit

1 64.90490-0034 drain plug M20X1.5-ST-ZNPHR3F D 1 Pes

-2 r----o6~56631-=0121- seal with-elastorn·Err-lip-20~7X28X1 , .I l"es


5-ST/FPM1-80

3 64.90020-0097 hex bolt M8x30-8.8 1 Pes


~~

41 64.90710-0026 washer A8.4 DIN125-ST 1 Pes

-
i
'
PT. DUTA PUTERA SUMATERA 24.04.2015 15:34 Page 055
Type Pet Group Chassis No.
K CA9 00 32.13 0800
Table ~

l::~:~~:-~-:~:~~~-o_w_h-ea_t_p-ro-te-c-tio_n_p_la-te-------------------------------------~~~~~\
64.00160-0001 exhaust elbow

080837200

08·8372

10
'11
@.."

Pos Part No. Description Pat All Qty Unit

1 64.08101-0001 exhaust elbow cylinder 1-3 1 ·Pes

2 51.08101-0704 exhaust elbow cylinder 4-6 1 Pes

3 51.98701-0085 multipiece oil ring set 4 s


4 51.08901-0027 Exhaust manifold seal asbestos-free 35.13 6 Pes

4 64.08901-0001 gasket f!lr Auspuffkrllmmer 6 Pes

5 51.90490-0029 external hex round bolt M1 OX48-1. 11 Pes


7709-E14-GA-WARMFEST-

6 51.90490-0030 external hex round bolt M 1OX57-1. 1 Pes


7709-E14-GA-WARMFEST-

7 deleted * Pes

deleted * Pes

:I 51.08120-0184 heat protection plate 35.13 1 Pes

9 64.08120-0001 heat protection plate 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:34 Page 056


IChassis No.
~~··
Type Group
K CA9 00 32.13 080 0
.

'A~
Table
exhaust elbow heat protection plate

Reference No. .
64.00160-0001 exhaust elbow

Pas Part No. Description Pat All Qty Unit

10 64.90020-0175 hex bolt MBX16·8.8 C3J DIN 933 8 Pes

11 51.90710-0314 washer 9X19X3-9SMNPB28K 10 Pes


..
--

---

.
-
II
PT. DUTA PUTERA SUMATERA 24.04.2015 15:34 Page 057
Type
K CA9 00
!Pet Group
080 0
l Chassis No.
l32.13
Table ~

~:-.:-:-::-,:-i:-~-----------------------------------------------------~r~~~l
64.0011 0-0005 intake system D0836LFL 13

080842800

08-8428

1---,-------------,---------------------------,---,--,--~---~

Pas Part No. Description Pat All Qty Unit

1 64.08201-0057 intake manifold 1 Pes

2 64.90490-0044 drain plug CM8x1-5.8-ZNPHR3F 1 Pes

3 06.56631-0125 seal with elastomer lip 8,7X14X1-ST/FPM1-80 1 Pes


item number 4- 7 deleted * Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:35 Page 058


Type
K CA9 00
Pet
I32.13
Group
080 0
IChassis No. l
I~
Table
in take pipe mounting parts

Reference No.
B4.0011 0-0005 intake system D0836LFL 13 MAN
080834300

08-8343

~~0::~
~~j/ 5

~'"')~ _.r--
ir>.;',""~
5\@\IY' '

a Q"~
1 .
o0~\
/,@.Y
/ -r-~~-
1),

o, 3
@~
r-- ----,---
Pas Part No. Description Pat I All I Qty I Unit
~---~------------+------------------------------~---+--~---4 -
1 64.08902-0001 Intake pipe seal asbestos-free
6rcs
-------1-2i----64o90020"0242-lhex-shoulderstud-M8:X-70-SIN-931~8:8:-----!----t----l-r2 f'cs

2 64.90020-0222 hex shoulder stud M8X75 DIN 931-8.8 3 Pes

---- 3 64.90710-0026 washer A8.4 DIN125-ST 12 Pes

4 64.08203-0001 cover 1 Pes

5 51.08902-0139 Intake pipe seal asbestos-free 1 Pes

6 64.90020-0095 hex bolt 8X25 DIN 933-8.8 4 Pes

7 64.90710-0026 washer A8.4 DIN125-ST 4 Pes

51.90710-0371 washer 8,4X19X4-C45K i Pes


7
I
.

PT. DUTA PUTERA SUMATERA 24.04.2015 15:35 Page 059


Typ'e
IPet Group Chassis No.
K CA9 00 32.13 080 0

~~
Table

intercooler elbow

Reference No.
64.00110-0005 intake system D0836LFL13

080103700

·---

~~~7,t]~Jf!~
"'/:;; 2/

r~1r·
1 ""·"·;,
6 /

·~
(j) 5~

..
Pas Part No. Description Pat 1111 Oty Unit

1 51.09411-0194 intercooler elbow 1 Pes

2 51.08902-0139 Intake pipe seal asbestos-free 1 Pes

3 64.90020-0097 hex bolt M8x30-8.8 2 Pes

3 64.90020-0100 hex bolt M8x40-8.8 1 Pes

4 64.90710-0026 washer A8.4 DIN125-ST 3 Pes

5 see plate: * Pes


drain plug deletion starting aid * Pes

6 51.96410-0030 cap 70-PE-GPN250 1 Pes

I
I
PT. DUTA PUT ERA SUMATERA 24.04.2015 15:35 Page 060
IChassis No.
~~··
Type Group
K CA9 00 32.13 080 0

'A~
Table
retaining plate

Reference No.
.
64.00110-0005 intake system D0836LFL 13

080103900

~
G. " .,.,
-
--
" " .,
1
..._
" ., 3

"@
p I
.-
( '((
I'
\
2

"
'

-
-~--

Pos Part No. Description Pat All Qty Unit

1 64.06245-0004 angle 2 holes 1 Pes

2 ~64:90020"0029- hex-bolt-M10'X'20=8:8-E> IN-933 I 1-Pcs

3 64.9071 0-0075 washer A 10.5 DIN125-200HV 1 Pes

--

-
-

PT. DUTA PUTERA SUMATERA 24.04.2015 15:35 Page 061


~~··
Type Group j Chassis No.
K CA900 32.13 080 0

~~
Table
starting aid deletion drain plug intake manifold

Reference No.
64.00430-0009

080138600

~1
:

0-2

........................ - ..
·'
Pas Part No. Description Pat All Qty Unit

1 06.08042-0602 drain plug M12X1 ,5-ST-A3C 1 ·Pes

2 06.56631-0105 seal with elastomer lip 12,7X16X1, 1 Pes


5-ST/FPM1-80

'

I
PT. DUTA PUTERA SUMATERA 24.04.2015 15:35 Page 062
Type Pet Group Chassis No.
K CA9 00 32.13 090 0

~
Table
turbocharger 1

Reference No.
64.00070-0001 turbocharger MAN

090819301

3~
~
~2
!

"

Pos Part No. Description Pat I All I Qty I Unit

11 64.09100-7003 turbocharger 11 Pes

l-2r64:09901~0001 gasket-f!lrl'urbolade Pcs-1-----

3 51.90201-0251 stud M1 OX25-SD-HOCHWARMFEST 41 Pes

41 64.90501-0060 hex lock nut 41 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:37 Page 063


Type !Pet Group I Chassis No.
K CA9 00 132.13 090 0
• Table ~

~:-:-:~-~-~~-~-:e_r_a-ir-in-ta_k_e--------------------------------------------~~~~~\
64.00300-0001 intake manifold

090009400

..
Pas Part No. Description Pat All Qty Unit
1 64.09402-0001 air intake curved 1 ~Pes

2 64.96501-0039 toric seal 1OOX4 B-NBR 3-70 M7 1 Pes

3 64.08240-0001 clamping ring 1 Pes

4 51.97445-0051 profiled clamp 120X16-W1-2 1 Pes

5 64.91606-0010 cap 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:44 Page 064


Type Pet Group -rchassis No.
K CA9 00 I32.13 090 0
Table

...,,., r-......
:ocharger oil feed line 1

64.00070-0001 turbocharger fMANl


090820000

09-8200
I

,{\\
·-·~
-..-.

Pos Part No. Description Pat I All I Qty I Unit

1 64.05703-5001 oil inlet pioe 11 Pes


----I-2J-64~98110=0023-Istraighronion-tt2A-oM1-4'X1, ! I 2-~PesJ_ _ __
5-ST-M3360-RK3-K
31 06.56631-0106 !seal with elastomer lip 14,7X22X1, 21 Pes
5-ST/FPM1-80

PT. DUTA PUTERA SUMATERA 24.04.2015 15:47 Page 065


Type IPet Group IChassis No.
K CA9 00 132.13 090 0
Table ~

~:-:b-.~-~-~~-~-:e_r_o-il-re-tu-rn_p_i-pe------------------------------------------~f~~~\
64.00070-0001 turbocharger

090819201
09-8192/1

©6

-
Pos Part No. Description Pat All Qty Unit
..
11 64.05702-0001 oil return pipe 1 Pes
2 64.96601-0001 gasket 1 Pes
3 delAted * Pes
4 64.9071 0-0026 washer A8.4 DIN125-ST 2 Pes
5 64.90030-0008 cylinder screw M8X20-8.8-A2C 2 Pes
6 64.96501-0033 toric seai23X3 B-FPM 1-70 M7.6 1 Pes

PT. DUTA PUTERA SUMATERA 24.04.2015 15:47 Page 066


Type Pet Group Chassis No.
K CA9 00 32.13 100 0

injectio~nline~==~~~__j~C\
Table

Reference No.
64.00210-0010 injectionsystem MAN

100007600

Pos Part No. Description Pat All Qty I Unit

1 64.10303-7024 injection line D0836LFL 13 11 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:15 Page 067


Type Pet Group Chassis No.
K CA9 00 32.13 100 0
Table ~

1-:-~~-:-:-:-e-No-.----------------------------------------------------~fiWI~~~
64.0021 0-0010 injection system

100007800

Pas Part No. Description Pat All Qty . Unit

1 64.10100-7004 injector 6 ·-Pes

2 64.97445-0058 mounting clamp injector 6 Pes

3 64.91710-0064 washer 6

4 06.02246-0611 cylinder screw with internal torx M8X50-8. 6 Pes


8-MAN183-B1

5 64.10100-0001 injector covering 6 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:16 Page 068


Type Pet Group Chassis No.
K CA9 00 32.13 100 0

~
Table
Ipressure pipe and fastening 1

Reference No.
64.00210-0010 injection system MAN

100007700

@----.

[
.... .............. --.....
~

Pas Part No. Description Pat I All Qty I Unit

1 64.10311-6002 pressure pipe 11 Pes


----1-2 06:0101'3·7-116-fhex-shoulderstud-M8:X55=8:8=MANt83=B1 · -\-Pcs-1----

3 06.15013-0411 washer 8X16X1 ,6-200HV-MAN183-B1 21 Pes

PT. DUTA PUTERASUMATERA 05.05.2015 16:16 Page 069


Type ,. Pet Group Chassis No.
K CA9 00 32.13 110 0
Table ~

r~-~~~.,-::-~~i:~:-.--------------------------------------------------~~---~~\
64.0021 0-001 0 injection system

110011300

r?l
!

_,_, ............. --..


Pos Part No. Description Pat All Qty Unit

1 51.12305-7001 drip oil line hose pipe 1 Pes

2 64.98150-0012 hollow screw DIN 7643-6-3-1 12.14 1 Pes

2 64.98150-0018 hollow screw 29.14 1 Pes

2 51.98150-0175 hollow screw M14X1 ,5X26E-ST -SW19-P3A 1 Pes

3 06.56631-0104 seal with elastomer lip 10,7X16X1, 12.14 2 Pes


5-ST/FPM1-80

3 06.56631-0106 seal with elastomer lip 14,7X22X1, 2 Pes


5-ST/FPM1-80

PT. DUTA PUTERA SUMATERA 05.05.2015 16:17 Page 070


Type Pet Group Chassis No.
K CA9 00 32.13 110 0

~
Table
electronic control unit mounting I

--··
64.00210-0010 injection system 4 fMANl
110011200
:--

~-"···
·--®_

--~

"'-
~--~

~-

(1 __~--
~-- _, ___ .. ·---···
Pas

1
Part No.

64.11640-6015 bracket
Description
,. I '" I .,;, I """
1 Pes 1

----11 2l-o4~H640=0287-r.>IYra·cket +- l"cs-

31 51.96210-0077 I >rubber pad 3 Pes

41 06.03216-8308 >hex flange bolt M8X40-10.9-MAN183-B1 3 Pes

5 64.25803-7001 electronic control unit electronic diesel control 1 Pes

6 64.25441-0024 bracket electronic control unit 1 Pes

71 64.97430-0002 tube bracket DN13 1 Pes

81 64.25441-0025 bracket cable harness 1 Pes

91 64.97430-0004 tube bracket 1 Pes

101 64.90030-0064 hex flange bolt 8 Pes

PT. DUTA PUT ERA SUMATERA 05.05.2015 16:18 Page 071


Type
~~et Group IChassis No.
K CA9 00 32.13 110 0

'A~
• Table
hp pump

Reference No.
64.00210-0010 injection system

110850300

11-8503

Pos Part No. Description Pat All Qty Unit

1 51.11103-7849 High-pressure fuel pump 1 -Pes

11 for individual parts see plate and/or reference * Pes


number
I
2 06.03215-6308 hex flange bolt M8X40-8.8-MAN183-PHR 2 Pes

3 06.11064-2114 hexagon nut M8-8-MAN183-B1 1 Pes

4 06.15013-0411 washer 8X16X1 ,6-200HV-MAN183-B1 1 Pes

5 51.11301-0259 drive gear for High-pressure fuel pump 1 Pes

06.15015-0417 washer 18X34X3-300HV-MAN183-B1 12.14 1 Pes


61
6f, deleted * Pes

.• 71 06.11022-6408 hexagon nut BM18X1,5-05-ZNPHR3F 12.14 1 Pes

71 deleted * Pes
i
I
I
r

PT. DUTA PUTERA SUMATERA 05.05.2015 16:18 Page 072


Type Pet Group Chassis No.
K CA9 00 32.13 110 0

I~
Table
hp pump CP3.3 components

Reference No.
51 ·11103-7849 High-pressure fuel pump MAN
110853503

(!~~
I
8

..... .................._"
~

Pos Part No. Description Pat ~~~ Unit

1 51.12101-7152 gear pump ZP18 LIS 1 Pes 1

- 2 -5Hl0490=01-48- oval-head-screw 4+-Pcs- 1

3 51.96501-0689 profiled a-ring 1 Pes

4 51.12505-0038 measuring unit 1 Pes

51 51.90030-0108 !cylinder screw M5X20-1 0.9-A2C 3 Pes

6 51.96501-0678 toric seal 11 X 2 1 Pes

7 51.96501-0677 toric seal 9 X 2 1 Pes

8 51.11107-0035 overflow valve 1 Pes

9 51.96501-0690 toric seal 1 Pes

10 51.96501-0608 toric seal 71 X3,55-NBR-70 1 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:18 Page 073


Type Pet Group Chassis No.
K CA9 00 32.13 120 0
• Table ~

~:-:-~~-.-:-:-:-a-nd_s_e_a-ld_e_le-ti_o_n_st-a-rti_n_g_a'_'d------------------------------------~~~~~1l
0
64.00430-0009

120833200

12-8332

Pas Part No. Description Pat All Qty Unit

1 64.90490-0043 drain plug C-M 1OX 1-ST-A3C DIN 7604 1 Pes

2 06.56631-01 04 seal with elastomer lip 10,7X16X1, 1 Pes


5-ST/FPM1-80

PT. DUTA PUTERA SUMATERA 05.05.2015 16:18 Page 074


Type
K CA9 00 l Pet
32.13
Group
120 0
1
Chassis No.

fu~fi~
~

_,.
Table
I
64.00150-0037 fuel filter {MAN'
120261100

1----· ..., ,-..,d

/ '1r~
~ / -,-,_i)=
rij ~,,
3

I- I
Pas I Part No: · Description Pat I All I Qty Unit

11 51.12501-7313 lfuel filter assembly without heater 1 Pes

----1 1 for-individual-parts-see-reference-numbe 1 - l - - 1 - -•- Pes

2 06.03216-8308 hex flange bolt M8X40-10.9-MAN183-B1 3 Pes

3 06.08042-0605 drain plug M18X1,5-ST-A3C 1 Pes

4 06.56631-0109 seal with elastomer lip 18,7X26X1, 1 Pes


5-ST/FPM 1-80

51 51.12340-0116 bracket 1 Pes

6 06.03216-8304 hex flange bolt M8X20-10.9-MAN183-B1 2 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:19 Page 075


Type Pet Group Chassis No.
K CA9 00 32.13 120 0
• Table ~

~:-:.-~~-i:-:-:-~d_c_o_n-ne-c-tin_g_p_a-rts-----------------------------------------1f~~~l
64.00150-0037 fuel filter

120261300

Pos Part No. Description Pat All Qty Unit

1 64.12300-6095 fuel line assembly for D0836LFL 13 1 -Pes

2 64.12304-5002 >fuel line assembly 12,5X1 ,25 1 Pes

3 64 12305-5002 >fuel line assembly 12,5X1 ,25 return 1 Pes

4 64.12307-5304 >fuel line assembly 12,5X1,25 return 1 Pes

5 64.12304-5001 >fuel line assembly 12,5X1,25 1 Pes

6 64.12304-5939 >fuel line assembly 12,5X1 ,25 1 Pes

7 64.12307-5001 >fuel line assembly 12,5X1 ,25 1 Pes

8 64.98130-0045 link 3 Pes

9 06.56631-01 06 seal with elastomer lip 14, 7X22X 1 , 3 Pes


• 5-ST/FPM1-80

10 51.98150-0191 hollow screw 3 Pes

11 06.56190-0706 seal A 14X20-CU 6 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:19 Page076


Type
~~·t Group IChassis No.
K CA9 00 32.13 120 0

~~
Table
fuel line and connecting parts
'

1=-:--
Reference No.
.
64.00150-0037 fuel filter

Pos Part No. Description Pat All Qty Unit

12 64.97445-0027 mounting clamp D1·12X15 1 Pes

13 64.97445-0030 clamp D1 25X15 2 Pes

14 06.01283-4913 hex bolt M6X20-8.8-MAN183-B1 1 Pes -

-- 15 06.11064-2112 hexagon nut M6-8-MAN183-B1 1 Pes

16 64.12340-6005 bracket assembly 1 Pes

17 64.97401-0018 >bracket 2-pin 2 Pes

18 64.90020-0455 hex bolt M10X20-10.9-MAN183-B1 2 Pes

19' 64.12340-0008 bracket fuel line 1 Pes


I .

---

.
I
PT. DUTA PUTERASUMATERA 05.05.2015 16:19 Page 077
Type Pet Group Chassis No.
K CA9 00 32.13 150 0

1------------------------------~t.:~~
Table

exhaust elbow

Reference No.
64.00450-0001 exhaust elbow

150800200
15-8002

~~3
. 2
/

Pos Part No. Description Pat All Qty 1 Unit

1 64.15201-0001 exhaust elbow 1 Pes

2 51.90201-0080 stud M10X40-GA-WARMFEST-C3J 4 Pes

3 64.90501-0060 hex lock nut 4 Pes

4 06.01289-0304 hex bolt M10X30-GA-WARMFEST-C3J 2 Pes

,.

PT. DUTA PUTERA SUMATERA 05.05.2015 16:20 Page 078


Type Pet Group Chassis No.
K CA9 00 32.13 192 0

__ .,
Table
engine shrouding oil sump shroud

64 .00330-0001 engine shrouding -----i


I
~
fMANl
190804400

19-8044

(;;
I
®7
Jl, 8

Pos I Part No. Description Pat All Oty I Unit

11 64.19220-0009 oil sump shroud 11 Pes

~2\51-:-1922o=o-n<~ gasl<et 11Pcs-

3 deleted * Pes

4 deleted • Pes

5 64.05840-0003 spacer 4 Pes

61 64.05823-0001 Irubber pad I I I 41 Pes

7 64.90710-0070 washer8-100HVA3C DIN EN I 4 Pes

8 64.90020-0249 hex shoulder stud M8X50-8.8-MAN183-PHR 3 Pes

8 64.90020-0322 hex flange bolt M8X80-8.8 DIN6921 1 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:20 Page 079


IChassis No.
~~··32.13
Type Group
K CA9 00 192 0

'A~
Table
engine support

Reference No.
64.00410-0007

190016800

~~
~

&

J/
2

....................... ....__.,

Pos Part No. Description Pat All Qty Unit

1 64.19210-5007 engine support front I vorne 1 Pes

2 06.01283-5415 hex bolt M14X25-8.8-MAN183-B1 1 Pes

I
PT. DUTA PUT ERA SUMATERA 05.05.2015 16:20 Page 080
Type !Pet Group \ Chassis No.
K CA9 00 j32.13 192 0

I~
Table
engine support front and plate MAN
Reference No.
64.00410-0007

190033900

Pos I Part No. I Description -;:-1 AI~-- Qty Unit

11 64.19210-0003 Iengine support outlet-end 1 Pes

:21--64:1921-0~0002--tengine-sapportinler-end I Pes
I
3 64.90020-0212 hex lock screw 7 Pes

-- 4 64.90030-0028 cylinder screw M12X30-10.9-MAN183-PHR I I 1 Pes


DIN 912
I

51 64.19240-5001 Iplate assembly 1 Pes

6 64.90001-0001 hex bolt 5 Pes


I

7 64.90710-0027 washerA10.5 DIN125-ST 1 Pes

8 64.90501-0038 hex lock nut M1 Ox1.5 1 Pes


I .

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 081


Type
~~et
Group IChassis No.
K CA9 00 32.13 192 0

'A~
Table
lifting eye rear

Reference No.
64.0041 0-0007

190806801

19-8068/1

0 ·~ .\

:~ -
/"'~
'L C·,·:-e ~'
~ rji' j 0J . ',~
( . i I' i@(;>...

·)~
- .~ .() .':. 1'.
3~~
2
·~ \'0 \1'
.''l r

Pas Part No. Description Pat All Qty Unit

1 64.19210-0001 lifting eye long 1 Pes

2 64.90020-0125 hex bolt M16X45 DIN:933-1 0.9 PHR 2 Pes

3 64.90710-0030 washer A17 5 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 082


Type
K CA9 00 J
Pet
32.13
Group
250 0
l Chassis No.

Table ~~
bracket for cable harness ------------~ fMANl
IReference No.
64.00630-0014

250617200

u--·
2

, I

~ @------·3
<D"' ~
v!D <§. '-
0 0
JD/ b o// 6
/n
.<D

Pos Part No. Description Pat I All I Qty I Unit

1 64.25441-5014 lbraeket

l------2l-81~97401~0589leable-binder4~8X360=PA6:~SW

31 06.15019-0092 washer 10X20X2-200HV-A4 11 Pes

41 06.01283-5218 lhex bolt M10X35-8.8-MAN183-B1 11 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 083


Type Pet Group Chassis No.
K CA9 00 32.13 250 0
• Table ~

~:-:~-:e-.:-~-~-":-s-s-br_a_ck-e-tm_o_u_n_tin_g_p_a_rt_s__________________________________-4(~~~\
64.00630-0014

250616400

Pas Part No. Description Pat All Qty Unit

1 64.25441-0021 bracket 1 Pes

2 06.01283-5215 hex bolt M10X25-8.8-MAN183-B1 2 Pes

3 06.15019-0092 washer 10X20X2-200HV-A4 2 Pes

4 81.97401-0589 cable binder 4,8X360-PA6.6-SW NB Pes

5 64.25441-0006 retaining bracket 3 Pes

6 81.97401-0589 cable binder 4,8X360-PA6.6-SW NB Pes

7 64.97480-0006 bracket 2 Pes

8 64.25424-6161 cable harness engine 1 Pes

9 81.25424-0030 wiring conduit upper part 1 Pes

10 06.01013-7116 hex shoulder stud M8X55-8.8-MAN 183-B 1 2 Pes

11 06.01013-7117 hex shoulder stud M8X60-8.8-MAN 183-B 1 3 Pes

12 64.91701-0035 spacer sleeve 18x27x9 3 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 084


Type
~~et Group IChassis No.
K CA9 00 32.13 250 0
. •

'A~
Table
cable harness bracket mounting parts

.
Reference No.
64.00630-0014

Pas Part No. Description Pat All Qty Unit

13 64.91701-0034 spacer 2 Pes

14 06.15013-0411 washer 8X16X1,6~200HV-MAN183-B1 5 Pes


51.91701-0677 bush 9X18X8-ST35NBK 5 Pes

--

--

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 085


Type Pet Group Chassis No.
K CA9 00 32.13 260 0
• Table ~

~:~~-::-~-:~~~~-o-un-t-in-g-pa_rt_•__________________________________________-1(~~~\
64.00040-0006

260083400

..

Pas Part No. Description Pat All Qty Ur.it

1 51.19101-0515 carrier belt tensioner generator 1 Pes

2 06.03216-8413 hex flange bolt M1 OX65-10.9-MAN183-B1 3 Pes

4 06.03216-8405 hex flange bolt M10X25-10.9-MAN183-B1 2 Pes

5 06.03216-8418 hex fiange bolt M10X11 0-10.9-MAN183-B1 1 Pes

7 81.90640-0057 hex collar nut M 16X1,5-15-ST-A3C 1 Pes

8 06.03216-8508 hex flange bolt M12X40-10.9-MAN183-B1 1 Pes

9 51.95800-7479 belt tensioner automat. 1 Pes

9 for individual parts see reference number * Pes


10 51.90040-0007 countersunk screw M10X70-10.9-MAN183-B1 1 Pes
•• 11 51.96820-0326 ribbed v-belt 8PK1548/28,28 1 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:21 Page 086


Type Pet Group Chassis No.
K CA9 00 32.13 260 0

"--~ ~
Table •
starter 1

64.ooo5o-ooo2 fMAN\
260083300

~J)

f, f,
2
'

Pos I Part No. Description Pat All Qty Unit

1 51.26201-7236 starter 1 Pes

------1 forindividaal-parts-see-plate-and/orreferenee • rPes-


number

2 06.01283-5218 hex bolt M10X35-8.8-MAN183-B1 2 Pes

3 06.06138-0807 stud M1 OX28-8.8-ZNPHR3F 1 Pes

4 06.11064-2115 hexagon nut M10-8-MAN183-B1 2 Pes

51 06.15019-0092 lwasher 10X20X2-200HV-A4 3 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:22 Page087


Type Pet Group Chassis No.
K CA9 00 32.13 270 0
Table ~


~:-:~-:-:-:-:-:-0re_•_•_u_re_s_e_n_s_o'------------------------------------------------~{~~~\
64.00600-0020

270054500

Pos Part No. Description Pat All Qty Unit

1 51.27421-0216 charging-pressure sensor 1 Pes

2 06.03216-8204 hex flange bolt M6X20-1 0.9-MAN183-B1 2 Pes

'

PT. DUTA PUTERA SUMATERA 05.05.2015 16:22 Page 088


IChassis No.
~~··
Type Group
K CA9 00 32.13 270 0

~~
Table
charging-pressure sensor KA VLICO mounting

Reference No.
.
64.00600-0020

.
270811400

27-8114

- I
~
-- !
I

~-- 0-.,
)CD
"" "2@~
3 •

-
--·

Pas Part No. Description Pat All Qty Unit

1 64.90201-0010 stud M6X16-8.8-ZNPHR3F DIN 835 2 Pes

2-5"1~90710o0332- !wa-sh-er-6;3X10~8X0-9SMNPB28K 2- -pe-s

2 64.90710-0025 washer A6.4 DIN125-ST 2 Pes

-- 3 64.90501-0036 hexagon nut M6X1.00 DIN 934-8 2 Pes


04.90300-9025 >adhesive locking compound 250 ML bottle NB Pes

'

I
1-------
PT. DUTA PUTERA SUI~ATERA 05.05.2015 16:23 Page 089
IChassis No.
I~··
Type Group
K CA9 00 32.13 270 0

r::~
• Table
oil pressure sender

Reference No.
64.00600-0020

270032100

'

//

dl"~' 01:
1
2

'

Pas Part No. Description Pat All Qty Unit

1 64.27430-0001 oil pressure sender 1 Pes

2 06.56631-0109 seal with elastomer lip 18,7X26X1, 1 Pes


5-ST/FPM1-80

PT. DUTA PUTERA SUMATERA 05.05.2015 16:23 Page 090


Type Pet Group Chassis No.
K CA9 00 32.13 2700

,,A~:
'Table
speed sender
"

Reference No.
.
64.00600-0020

270803900

27-8039

'i
"

"- / ~
Pos Part No. Description Pat I All I Qty I Unit

1 51.27120-0014 lspeed sender 11 Pes


---~1 zt--oKo·rza·3-=-49T~Ihex 501fTV16Xf6=8~8=TVIIXNl83=B1 1-1--t------1+-Pcrl----

31 06.15013-0409 !washer 6X12X1 ,6-200HV-MAN183-B1 11 Pes

-~

PT. DUTA PUTERA SUMATERA 05.05.2015 16:23 Page 091


Type
K CA9 00 1~·1
32.13
Group
270 0
TChassis No.

~~
• Table
temperature sender

• Reference No.
64.00600-0020

270057400

tD -
t1f:
v
1

~
:

~2

.... .._............. --..


Pas Part No. Description Pat All Qty Unit

1 51.27421-0190 temperature sensor 1 Pes

2 06.56631-0107 seal with elastomer lip 16,7X24X1, 1 Pes


5-ST/FPM1-80


,,

PT. DUTA PUTERA SUMATERA 05.05.2015 16:23 Page 092


Type
K CA9 00 1Pet
32.13
Group
270 0
1 Chassis No.

ITable
:emperature sensor I~
Reference No.
64.oo6oo-oo2o MAN

270802800

27-8028

Pas Part No. Description Pat I All I Qty I Unit

1 51.27421-0151 temperature sender 106C+3K BEl 15KIMIN I I I I


1 Pes
---~1 21--00.5663·1~01"0~1 with-eli,rsto-rrierllp-1<4~7X22X1, -J-----1+Pcs-l---~
5-ST/FPM1-80

"'

PT. DUTA PUT ERA SUMATERA 05.05.2015 16:24 Page 093


Type Pet Group Chassis No.
K CA9 00 32.13 4700
• Table ~


~:-:.-~~-i~-:-:-:-m_p_p-ip-in_g_w_ith_c_o_n_ne_c_tio_n_s----------------------------------~~~~~\
64.00290-0005 steering pump

470800200
47-8002

12~

Pas Part No. Description Pat All Qty Unit


1 64.47340-0001 bracket 1 Pes

2 64.90020-0153 hex bolt M8X20-8.8 MAN183-B1 1 Pes

3 64.90710-0077 washer 8.4 DIN125-200HV 1 Pes

4 64.94299-5022 piping 22x1,5 1 Pes

5 64.98150-0006 hollow screw 1 Pes

6 06.56631-0112 seal with elastomer lip 26,7X34, 2 Pes


93X2-ST/FPM1-80

7 64.97201-0008 mounting clamp 22 MAN 217 1 Pes

8 64.90020-0153 hex bolt M8X20-8.8 MAN183-B1 1 Pes

9 64.90710-0077 washer 8.4 DIN125-200HV 2 Pes

10 06.11064-2114 hexagon nut M8-8-MAN183-B1 1 Pes


' 11 64.94299-5023 pressure line 1 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:24 Page 094


IChassis No.
~~··
Type Group
K CA9 00 32.13 470 0
.

'A~
Table
steering pump piping with connections


Reference No.
64.00290-0005 steering pump

Pas Part No. Description Pat All Qty Unit

12 64.981 03-0006 hollow screw 1 Pes

12 64.98103-0008 union 1 Pes



13 64.91710-0024 seal A 18X 22 DIN 7603 CU 2 Pes

-- 14 64.97201-0007 mounting clamp 15 MAN 217 1 Pes

15 64.90020-0086 hex bolt M6 X 15 DIN 933-8.8 1 Pes

16 06.15013-0409 washer 6X12X1,6-200HV-MAN183-B1 2 Pes

17 64.90501-0042 hexagon nut M6 DIN 934-8 MAN183-B1 1 Pes

--

"'

'
PT. DUTA PUTERA SUMATERA 05.05.2015 16:24 Page 095
Type Pet Group Chassis No.
K CA9 00 32.13 470 0
... Table ~

~:-:~~:-.:-:-:e~N0-pu_m_p_m--ou-n-ti-ng--pa_rt_s----------------------------------------~~~~~1l
64.00290-0005 steering pump

470800100

47-8001

~
"
.
2

Pas Part No. Description Pat All Qty Unit

1 81.47101-6137 vane type pump aluminium ZF/21 CCM 1 Pes


right-handed
>components see plate: vane type pump 81. * Pes
47101-6137
>repair kit * Pes

2 64.47104-0001 driving dog 1 Pes

3 64.90030-0027 cylinder screw M1 OX30-12.9 2 Pes

4 51.90710-0207 washer 11X21X3-9SMNPB28K 2 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:24 Page 096


Type· Pet Group Chassis No.
K CA9 00 32.13 470 0
I
_., I~
~
Table
vane type pump repair kits

64.00290-0005 steering pump fMANl '

470005900

'

Pas Part No. Description Pat I All I Qty I Unit

~L:-~----
1L81.47101-6220 set of seals asbestos-free

----11-------2 81-:47101~6150 small-parts-kits-asbestos;free

3 06.56936-2076 toric seai45X3N-FPM1-70-GN 11 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:25 Page 097


Type Pet Group Chassis No.
K CA9 00 32.13 540 0
Table ~

r:~:-:~-i~-~:~~~:.-ir_ro_m_p_r_es_s_or------------------------------------------~~~~~l
64.00060-0006 air compressor 1-cylinder

540022901

[ HQ
. ~·~ 5
\J
@
7 10

&
~ 11

.~

·•

Pos Part No. Description Pat All Qty Unit

1 51.54100-7071 air compressor assembly 1-cylinder air 1 Pes


compressor 238CCM

2 51.91607-0022 >cap 1 Pes

3 51.90020-0384 >hex collar bolt M18X1,5X80-10.9 1 Pes

4 51.54210-0205 >drive gear for air compressor 1 Pes

5 51.54106-6032 >connecting rod 1 Pes

6 81.54119-6040 >compressor piston 1 Pes

7 51.54114-6082 >compressor cylinder head set 1 Pes

8 81.54122-6004 >>pressure valve for air compressor 1 Pes

:.). 9 51.54116-0002 >>suction disc 1 Pes

10 51.54100-6042 >parts kit 1 s


11 51.54116-0002 >>suction disc 1 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:25 Page 098


Type
K CA9 00

Table
Pet
32.13
Group
540 0
Chassis No.

1-cylinder air compressor air intake intake manifold cooling water lines

Reference No.
I"l fMAN

64.00250-0011 air compressor fitting parts

540012300

·~
__ _rr
// ';ri~"'•'
. r
___ j j / w· i

. ' ~

·-t
r····
. ~--·
,---.,
~-· ~

-~
..... ....." ......
~ - ...
Pas I Part No. Description Pat All Qty~t
1h51.54120-6035 intake manifold 11 Pes

-2 64-:-5'4T2o-:ouo2 >1ntaRe manifOia a1r compressor I I I 11-Pcs-

31 51.90501-0084 >hexagon nut M30X1, I I I 11 Pes


5-38X 10-9SMNPB28K-SW36

41 64.96330-0040 hose 11 Pes

51 64.54120-6004 air intake 11 Pes

61 64.54120-0005 >inlet pipe 1 Pes

71 64.90620-0003 >hexagon nut 1 Pes

81 06.67420-1235 spring clip A-35X 12 I I I 21 Pes

91 51.98110-0235 !swivel union L10 M14X1,5 2 Pes I Q

10 64.06303-5007 coolant pipe 1 Pes

11 51.98110-0235 swivel union L 10 M14X1,5 I I I 11 Pes

PT. DUTA PUTERA SUMATERA 05.05.2015 16:25 Page 099


tChassis No.
~~··32.13
Type Grcup
K CA9 00 540 0

~~
Table
1-cylinder air compressor air intake intake manifold cooling water lines

'• Reference No.


64.00250-0011 air compressor fitting parts

Pos Part No. Description Pat All Qty Unit

12 64.06303-5008 coolant pipe 1 Pes

13 64.98001-0004 adapter 1 pes

14 06.56631-0107 seal with elastomer lip 16, 7X24X 1, 1 Pes


5-ST/FPM1-80

15 64.98110-0002 straight union M26X1.5-M26X1.5 12.14 1 Pes

15 deleted * Pes

.•

PT. DUTA PUTERA SUMATERA 05.05.2015 16:25 Page 100


Type
K CA9 00
TPet
132.13
Group
540 0
1Chassis No.

Table ~~ ..,
1-cylinder air compressor cooling water lines mounting

Reference No. MAN •


64.00250-0011 air compressor fitting parts

540023200

i 4
i'
~ 5

"k g~ I
""'5 ~42:::,

~~~~~
: ,~Nr'

~
.

,/~/ ~·

~
;/C. ®7
/ ®·
~- ®7 "

-
Pos 1 Part No. Description Pat All Qty I Unit

11 64.41710-0012 Ibracket
2 f---64:90020"001-7- hex-lock-screw-M10X-20-10,9-MHl4-2~0A 'I ,~
1 -RGS-

3 64.97122-0010 mounting clamp 18 2 Pes

-- 4 64.90020-0088 hex bolt M6X20 DIN 933-8.8, I I I 21 Pes

5 64.90801-0046 spring washer B6-A3C I I I 21 Pes

6 64.90710-0025 washer A6.4 DIN125-ST 4 Pes

7 64.90501-0036 hexagon nut M6X1.00 DIN 934-8 2 Pes

-~

PT. DUTA PUTERA SUMATERA 05.05.2015 16:25 Page 101


Type Pet Group Chassis No.
K CA9 00 32.13 5400
Table ~

lc1~-c~yl-in-de_r_a-ir_~_m_p_r_es_s_or_f-as-te_n_e_rn_a_n_d_~_n_n_ec_ti_on_s--------------------------~~~~---'
...
Reference No.
64.00060-000G air compressor 1-cylinder

540012200

·----~

·~
__
................. ._ ... ,.

Pas Part No. Description Pat All Qty Unit

1 see plate: 1-cylinder air compressor * Pes


64.54210-0002 drive gear pneumatic equipment 1 Pes

2 06.56936-2969 toric seal 85X3N-FPM1-70-GN 1 Pes

3 06.56938-0522 to ric seal 1OX3-FKM1-80-GN 1 Pes

4 06.03216-8531 hex flartge bolt M12X75-10.9-MAN183-B1 3 Pes

5 64.54302-0002 support bracket 1 Pes

6 06.03216-8312 hex flange bolt M8X60-10.9-MAN183-B1 1 Pes

7 06.03216-8309 hex flange bolt M8X45-1 0.9-MAN183-B1 1 Pes

8 64.90490-0516 plug 1 Pes

..

PT. DUTA PUTERA SUMATERA 05.05.2015 16:26 Page 102


Type Pet Group Chassis No.
K CA9 00 32.13 7700
~
Table
refrigerant compressor mounting parts "'
-~ MAN ~'

64.00480-0001 air conditioning prepared

770802400

77-8024

r
8 !./'
@~
"

Pos I Part No. Description Pat All Oty I Unit

11 51.77970-7025 ~refrigerant compressor 11 Pes

-2t-5·t:77940=0073 carrierrefrigerant-compressormoun I 1+Pcs-

31 06.02813-4412 !hex lock screw M10X35-10.9-MAN183-B1 2 Pes

4 64.90020-0025 hex lock screw M1 OX70-10.9-MAN183-B1 1 Pes

5 51.91701-0549 bush 11 X22X6,6-ST35NBK 2 Pes

6 06.01019-0140 hex shoulder stud M 1OX130-8.8-A3C 2 Pes

7 64.90710-0075 washer A10.5 DIN125-200HV 2 Pes

8 06.11240-0406 hex lock nut BM10-8-MAN183-B1 2 Pes

I G


PT. DUTA PUTERA SUMATERA 05.05.2015 16:26 Page 103
Type I Pet Group IChassis No.
K CA9 00 132.13 770 0
Table ~

l::~:~:-:-~.~:~~-~-y-on_e_n_g-in-es_w_i-th_r_ef-ri-ge-ra_n_t_co_m_p-re-s-so_r_m_o_u_nt----------------------~~~~~l
64.00480-0001 air conditioning prepared

770802500

77-8025

~12

Pas Part No. Description Pat All Qty Unit

1 51.91 020-0249 pin 1 Pes

2 51.91701-0382 slinger 2 Pes

3 64.93410-0019 seal 2 Pes

4 assembly not available * Pes

5 51.95820-0101 V-belt pulley 1 Pes

6 64.90820-0023 circlip 47X1.75-ZNPHR5F 1 Pes

7 51.90710-0223 washer 21X30X2,2-9SMNPB28K 1 Pes

8 64.93410-0024 ball bearing 2 Pes

9 51.90710-0262 washer 11X35X5-9SMNPB28K 1 Pes

10 06.11240-0406 hex lock nut BM10-8-MAN183-B1 1 Pes

.• 11 06.01283-7133 hex bolt M8X120-8.8-MAN183-PHR 1 Pes

12 06.58073-2332 narrow v-belt set C-13X1290X2 1 s


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PT. DUTA PUTERA SUMATERA 05.05.2015 16:26 Page 104

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