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Vento 2018 1.6l Clsa

This document provides a current flow diagram for the 1.6L petrol engine in Volkswagen Polos from May 2015. It shows the electrical components and connections including the battery, starter, alternator, voltage regulator, ignition switch, starter inhibitor relay and fuse holders. Arrows indicate the electric current paths between these components labeled with designations like SA1, SA3, D, J207, T5zy etc.

Uploaded by

Jon Rock
Copyright
© © All Rights Reserved
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0% found this document useful (0 votes)
714 views14 pages

Vento 2018 1.6l Clsa

This document provides a current flow diagram for the 1.6L petrol engine in Volkswagen Polos from May 2015. It shows the electrical components and connections including the battery, starter, alternator, voltage regulator, ignition switch, starter inhibitor relay and fuse holders. Arrows indicate the electric current paths between these components labeled with designations like SA1, SA3, D, J207, T5zy etc.

Uploaded by

Jon Rock
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

10/7/23, 18:51 1.

6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
2018 Volkswagen Vento (604) (MEXICO) L4-1.6L (CLSA)
Vehicle > Powertrain Management > Diagrams > Electrical (OE)

1.6L PETROL ENGINE, CLSA, FROM MAY 2015


Licensed by VOLKSWAGEN AG
Polo Current Flow Diagram No. 45 / 1
01.2022

1.6l petrol engine , CLSA


From May 2015

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 1/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 2


Battery, Starter, Alternator with
SA1
SA

SA3 151 158 12


voltage regulator, Ignition/starter
157 42

0.5 2.5 *4
switch, Starter inhibitor relay, Fuse
holder A, Fuse holder B
rt/sw rt
16.0 A40
B239 A40
rt
16 142

17
0.5 *
rt/sw *3
A -Battery
B -Starter
152
0.5 * 2.5 * 2.5 *5 1.0 0.5 2.5 4.0
rt/ge *9 rt/sw rt/ws sw/rt sw/rt rt/sw rt

Alternator with voltage


CX1 -
0.5 0.35
T5zy
/2
T5zy
/3
T6ba
/4
S
T6ba
/6
75
T6ba
/1
50
T6ba
/3
30
regulator
85 30

D -Ignition/starter switch
bl vi/gn

J207 -Starter inhibitor relay 📷


86 87 30 15
T5zy J207 T5zy T6ba D T6ba
/1 * /5 /5 /2

SA -Fuse holder A 📷
SA1 -Fuse 1 on fuse holder A 📷
0.5 * 2.5 *4
br rt
2.5 * 1.5 *6 4.0

SA3 -Fuse 3 on fuse holder A 📷


rt/ge rt sw

SB -Fuse holder B 📷
161 27 14
T2aa T2aa
/1 /2 A15

0.5
bl
16.0
sw
0.5
br/rt
SB3 -Fuse 3 on fuse holder B 📷
25.0 *2

-Fuse 9 on fuse holder B 📷


1.5 4.0
T2a
/1
61 B+
T2a
/2
DF
sw

30
T1m
/1
sw sw
SB9
SB 3a 9a
Fuse 11 on fuse holder
SB11 -
3
>U A B SB3 SB9 SB11
G
B📷
M
3b 9b 11b
CX1

*8
16.0
sw
*8 *8
0.5
sw/bl
0.5 *7
sw/ge
0.5
sw/ge T1m -1-pin connector
624 38 180 173
T2a -2-pin connector
1 2 3 4 5 6 7 8 9 10 11 12 13 14 T2aa -2-pin connector 📷
604-045020122

T5zy -5-pin connector


T6ba -6-pin connector
Earth point, next to starter
624 -
ws=white battery 📷
sw=black Positive connection (15), in
A15 -
ro =red instrument wiring harness
rt =red Positive connection 1 (30),
br =brown A40 -in dash panel wiring
gn =green harness
bl =blue Positive connection 1 (50),
B239 -
gr =grey in interior wiring harness
li =purple For models with automatic
* -
vi =purple gearbox
ge =yellow Cross section depends on
*2 -
or =orange equipment
rs =pink *3 -Up to June 2015
tk =turquoise *4 -For right-hand drive models
blk=uninsulated For models with manual
*5 -
gearbox
*6 -For left-hand drive models
*7 -According to equipment
*8 -Earth supply via housing
*9 -From June 2015

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10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 3


Main relay, Fuse holder B
171 11
J271 -Main relay 📷
SB -Fuse holder B 📷
Fuse 19 on fuse holder
SB19 -
A40

0.5
rt/ge
B📷
4.0 1.5 *2 6.0
rt rt rt
Fuse 20 on fuse holder
SB20 -
10.0
rt

B169 B16
B📷
0.5
rt/ge Fuse 23 on fuse holder
SB23 -
B📷
A52

T5zt T5zt
/3 /1
Fuse 28 on fuse holder
SB28 -
B170 30 86

B📷
11

87 85
J271
Fuse 29 on fuse holder
T5zt T5zt 0.5
/5 /2 rt/ge

SB29 -
B📷
4.0 1.5
sw/vi rt
16.0 10.0

Fuse 31 on fuse holder


rt rt
1.0 B275 0.5

SB31 -
sw/rt bl/gn

B📷
4.0
sw/vi 18
Fuse 32 on fuse holder
6 43
SB32 -
B📷
SB 19a 20a 28a 36a

SB19 SB20 SB23 SB45 SB28 SB29 SB31 SB32 SB33 SB36
19b 20b 23b 45b 28b 29b 31b 32b 33b 36b
Fuse 33 on fuse holder
SB33 -
0.35
sw/br
0.5
rt/ge
0.5
rt/ws
1.5 *3
rt/ge
1.0
bl/vi
1.5
sw/vi
1.0
bl/ws
2.5
sw/ge
0.5
bl/ge
1.5 *
rt/ge B📷
Fuse 36 on fuse holder
SB36 -
147 44 31 127 53 71 41 111 30
26

15 16 17 18 19 20 21 22 23 24 25 26 27

604-045030122
28
B📷
 Open In New TabZoom/Print Fuse 45 on fuse holder
ws=white SB45 -
B📷
sw=black
T5zt -5-pin connector
ro =red
Positive connection 1 (30),
rt =red
A40 -in dash panel wiring
br =brown
harness
gn =green
Positive connection 2 (30),
bl =blue
A52 -in dash panel wiring
gr =grey
harness
li =purple
Positive connection 1 (30),
vi =purple B169 -
in interior wiring harness
ge =yellow
Positive connection 2 (30),
or =orange B170 -
in interior wiring harness
rs =pink
Positive connection (87), in
tk =turquoise B275 -
main wiring harness
blk=uninsulated
* -Up to June 2017
*2 -For left-hand drive models
*3 -From June 2017

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10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 4


Fuel pump relay, Engine/motor
control unit, Fuel supply relay
J623
28 20 150

T80a
/4
T80a
/26
T80a
/27
T80a
/11
J17 -Fuel pump relay 📷
DF
1.5 *2 1.5 *5 0.5 *3 0.5
Engine/motor control
J623 -
rt/ge rt/ge sw/bl sw/bl

unit 📷
J643 -Fuel supply relay 📷
B272 A38

0.5 *3
T5zx -5-pin connector
2.5 0.35
bl/ge sw/ge vi/gn
B169

1.5 *3
rt/ge
0.5 *
rt/ge
*2
1.5 *4
rt/ge
*2
0.5 *5
rt/ge
*3
1.5
rt/ge
0.5 *6
rt/ge
0.5 *3
sw/bl
0.5
sw/bl
0.5 *6
bl/vi T5zz -5-pin connector
T80a -80-pin connector, black
T5zz T5zz T5zx T5zx

30
/3
86
/1
30
/3
86
/1
Positive connection 2 (15a)
A38 -in dash panel wiring
162 25
12 36 3

87 85 87 85 146

harness
T5zz J643 T5zz T5zx J17 T5zx
/5 /2 /5 /2

*5
Connection 1 (87) in dash
A99 -
*3
1.5 *3 0.5 1.5 1.5 0.5 *6 0.5 *6

panel wiring harness


ws/rt bl/vi ws/rt ws/rt bl/vi bl/vi
0.5 *2 0.5 *3
bl/ge bl/ge

Positive connection 1 (30),


144 145
B169 -
in interior wiring harness
A99 40 B634

Positive connection (30), in


B272 -
main wiring harness
Positive connection 2 (87),
B634 -
in main wiring harness
29 30 31 32 33 34 35 36 37 38 39 40 41 42 * -For right-hand drive models
604-045040122

*2 -Up to June 2017


ws=white
*3 -Up to September 2018
sw=black
*4 -For left-hand drive models
ro =red
*5 -From June 2017
rt =red
*6 -From September 2018
br =brown
gn =green
bl =blue
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 4/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 5


Engine/motor control unit, Ignition
J623
coil 1 with output stage, Ignition coil
T80a
/9
T80a
/15
156
T80a
/2
T80a
/28
174
T80a
/57
T80a
/72
2 with output stage
Engine/motor control
0.5 0.5
J623 -
B111
rt/ws rt/ws
unit 📷
Ignition coil 1 with output
F2 F2

N70 -
stage
0.5
bl/gn
2.5 2.5 2.5 0.35 1.5 1.5 0.35 1.5
br br br gn/br sw/vi sw/vi gn/ge sw/vi
0.5
rt/ws Ignition coil 2 with output
N127 -
stage
T4a N70 T4a T4b N127 T4b
/4 /3 /4 /3
Q23 -Spark plug 1
Q24 -Spark plug 2
131
24 19 179

T4a -4-pin connector


T4a T4a T4b T4b
/1 /2 /1 /2
2.5
br

T4b -4-pin connector


T14a
/7
0.5 *
br
1.5
br
1.5
br/ge
T14a
/8
1.5
br
1.5
br/ge T14a -14-pin connector
T80a -80-pin connector, black
Earth point, on cylinder
91 91

15 -
head 📷
6.0 2.5 2.5 1.5
br br br/ge sw/vi
281 281

Earth connection 1, in fully


Q23 Q24 91 -electronic ignition system
wiring harness
23
*2 *2
640 15

43 44 45 46 47 48 49 50 51 52 53 54 55

604-045050122
56
Earth connection 2, in
 Open In New TabZoom/Print 131 -engine compartment wiring
ws=white
harness
sw=black
Earth point 1, in engine
ro =red 281 -
prewiring harness
rt =red
Earth point 2, left in engine
br =brown 640 -
compartment 📷
gn =green
Positive connection 1
bl =blue
B111 -(30a), in interior wiring
gr =grey
harness
li =purple
Positive connection (87a),
vi =purple
F2 -in fully electronic ignition
ge =yellow
wiring harness
or =orange
* -According to equipment
rs =pink
*2 -Earth supply via housing
tk =turquoise
blk=uninsulated

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10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 6


Accelerator pedal module,
Engine/motor control unit, Ignition
J623

T80a
/71
T80a
/76
T80a
/8
T80a
/33
T80a
/7
T80a
/19
T80a
/45
T80a
/6
coil 3 with output stage, Ignition coil
4 with output stage
GX2 -Accelerator pedal module
Accelerator position
F2

G79 -
0.35 1.5 0.35 1.5 0.35 0.35 0.35 0.35 0.35 0.35 sender
vi/sw sw/vi sw/ge sw/vi gr/ge br/gn bl ge/br br ge/gr

Accelerator position
G185 -
sender 2
T4c N291 T4c T4as N292 T4as
/4 /3 /4 /3
T6b T6b T6b T6b T6b T6b
Engine/motor control
J623 -
/2 /4 /3 /5 /6 /1

unit 📷
G79 G185

GX2

Ignition coil 3 with output


T4c T4c T4as T4as
/1 /2 /1 /2

N291 -
stage
1.5 1.5 1.5 1.5
Ignition coil 4 with output
N292 -
br br/ge br br/ge

stage
Q25 -Spark plug 3
91

281
Q26 -Spark plug 4
T4as -4-pin connector
Q25 Q26 T4c -4-pin connector
* *
T6b -6-pin connector
57 58 59 60 61 62 63 64 65 66 67 68 69 70 T80a -80-pin connector, black
604-045060122

Earth connection 1, in fully


ws=white
91 -electronic ignition system
sw=black
wiring harness
ro =red
Earth point 1, in engine
rt =red 281 -
prewiring harness
br =brown
Positive connection (87a),
gn =green
F2 -in fully electronic ignition
bl =blue
wiring harness
gr =grey
* -Earth supply via housing
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 6/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 7


Knock sensor 1, Engine/motor control
J623
unit, Injector, cylinder 1, Injector,
T80a
/79
T80a
/59
T80a
/73
T80a
/65
T80a
/14
T80a
/54
T80a
/63
T80a
/77
cylinder 2, Injector, cylinder 3, Injector,
cylinder 4
0.5
vi/rt
G61 -Knock sensor 1
T14a

Engine/motor control
/9

J623 -
1.0 1.0 1.0 1.0 0.5 0.5 0.35 0.35 0.35 unit 📷
vi vi/gn vi/rt vi/bl bl/vi br/bl sw bl gr

N30 -Injector, cylinder 1


N31 -Injector, cylinder 2
T2c
/2
T2d
/2
T2e
/2
T2fo
/2
T2i
/2
T2g
/2
T2g
/1 N32 -Injector, cylinder 3
N33 -Injector, cylinder 4
N30 N31 N32 N33 N80
T2c T2d T2e T2fo T2i G61
/1 /1 /1 /1 /1

Activated charcoal filter


N80 -
1.0 1.0 1.0 1.0 0.5
rt/sw rt/sw rt/sw rt/sw bl/sw

solenoid valve 1
D140 283 283
T2c -2-pin connector
T2d -2-pin connector
1.5
rt/sw
T2e -2-pin connector
T14a
/5
T14a
/6
T2fo -2-pin connector
T2g -2-pin connector
1.0
bl/ws
1.0
bl/vi T2i -2-pin connector
24 126 T14a -14-pin connector
71 72 73 74 75 76 77 78 79 80 81 82 83

604-045070122
84
T80a -80-pin connector, black
 Open In New TabZoom/Print Earth point 2, in engine
ws=white 283 -
prewiring harness
sw=black
Connection (injectors), in
ro =red D140 -
engine prewiring harness
rt =red
br =brown
gn =green
bl =blue
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 7/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 8


Engine speed sender, Charge
pressure sender, Hall sender, Coolant
J623

T80a
/74
T80a
/56
T80a
/62
T80a
/70
T80a
/60
T80a
/53
T80a
/67
T80a
/22
temperature sender, Engine/motor
1.0
control unit, Radiator fan
GX26 -Charge pressure sender
rt/gn

G28 -Engine speed sender


D174

0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5
*
*2
*
0.5 *3 G31 -Charge pressure sender
bl gn rt/gn br/ws sw ge gn ws br sw/vi sw/ge

G40 -Hall sender


Intake air temperature
G42 -
T2h
/1
T4ai
/2
T4ai
/3
T4ai
/4
T3c
/1
T3c
/2
T3d
/1
T3d
/2
T3d
/3
T4ab
/3 sender
J
G62 J G31
Coolant temperature
G42 P

T2h
/2
T4ai
/1
GX26 T3c
/3
G40 G28 VX57
G62 -
sender
*
0.35 0.35 0.5
br br br

Engine/motor control
J623 -
283 unit 📷
T2h -2-pin connector
T3c -3-pin connector
T3d -3-pin connector
T4ab -4-pin connector 📷
T4ai -4-pin connector
T80a -80-pin connector, black
85 86 87 88 89 90 91 92 93 94 95 96 97 98 VX57 -Radiator fan 📷
604-045080122

Earth point 2, in engine


ws=white 283 -
prewiring harness
sw=black
Connection 2 (5V) in
ro =red D174 -
engine prewiring harness
rt =red
see applicable current flow
br =brown * -
diagram for radiator fan
gn =green
*2 -Up to June 2015
bl =blue
*3 -From June 2015
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 8/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 9


Brake pedal switch, Throttle valve
J623
module, ABS control unit,
T80a
/80
T80a
/66
T80a
/75
T80a
/55
T80a
/68
T80a
/61
119 115
T80a
/23
T80a
/51
26 148
Engine/motor control unit
F -Brake light switch
0.5

D183
bl/ge
FX2 -Brake pedal switch
0.5 0.35 *
sw/rt sw/rt
F47 -Brake pedal switch
GX3 -Throttle valve module
0.35 0.35
or/br or/sw
0.5 0.5 0.35 0.35 0.35 0.35
D73 D73
br gn ws/gr gn/gr sw gr

Throttle valve drive for


0.5 0.5 0.5 0.5
G186 -
electric throttle
sw/rt sw/gn bl/ge sw/rt

T6c
/3
T6c
/5
T6c
/4
T6c
/2
T6c
/1
T38a
/14
T38a
/26
T38a
/30
T4e
/1
T4e
/4
T4e
/3 Throttle valve drive angle
G186 G187 HL HL

G187 -sender 1 for electric


M J338 2 F47 F 1
G188
GX3 T6c J104 FX2 T4e
/6 /2

throttle
Throttle valve drive angle
G188 -sender 2 for electric
throttle
J104 -ABS control unit 📷
0.5
br

J338 -Throttle valve module


Engine/motor control
J623 -
unit 📷
174 T4e -4-pin connector
99 100 101 102 103 104 105 106 107 108 109 110 111 112

604-045090122
T6c -6-pin connector
 Open In New TabZoom/Print T38a -38-pin connector, black
ws=white
T80a -80-pin connector, black
sw=black
Positive connection (54), in
ro =red
D73 -engine compartment wiring
rt =red
harness
br =brown
Connection 4 (87a), in
gn =green
D183 -engine compartment wiring
bl =blue
harness
gr =grey
* -Up to June 2015
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 9/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 10


Lambda probe 1 before catalytic
converter, Engine/motor control unit,
J623

149
T80a
/31
108 154 169
T80a
/32
107 153 170
T80a
/20
T80a
/46
T80a
/1 79 Lambda probe heater
Lambda probe 1 before
1.0
GX10 -
catalytic converter
bl/vi

0.5 *2 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35

G39 -Lambda probe


E29 E29
sw/rt or/sw or/sw or/sw or/sw or/br or/br or/br or/br

B383 B390
Engine/motor control
J623 -
0.5 0.5 1.0 * 1.0 *2 1.0
D73

unit 📷
br gn br/ws br/rt bl/vi

T4g -4-pin connector 📷


T4g
/3
T4g
/4
T4g
/2
T4g
/1 T80a -80-pin connector, black
Z19 -Lambda probe heater
l G39 Z19

GX10

Connection 1 (powertrain
B383 -CAN bus, high), in main
wiring harness
Connection 1 (powertrain
B390 -CAN bus, low), in main
wiring harness
Positive connection (54), in
D73 -engine compartment wiring
harness
113 114 115 116 117 118 119 120 121 122 123 124 125 126 Connection, in engine
604-045100122 E29 -
wiring harness
ws=white
* -Up to June 2015
sw=black
*2 -From June 2015
ro =red
rt =red
br =brown
gn =green
bl =blue
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 10/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 11


Lambda probe 1 after catalytic
J623
converter, Engine/motor control unit,
T80a
/13
T80a
/21
T80a
/47
T80a
/29
Diagnostic connection
0.5
Lambda probe 1 after
GX7 -
gr/ws

catalytic converter
Lambda probe after
E29 A76

G130 -
1.0 *3 1.0 * 1.0 0.35
*
*4
0.35 *3 0.5
*
*2
0.35
*
*4
0.35 *3 0.5
*
*2
0.5 catalytic converter
bl/rt bl/vi br/ws gr/ws gr/ws br gr/rt gr/rt gn gr/ws
1.0
bl/vi Engine/motor control
J623 -
unit 📷
T4h
/1
T4h
/2
T4h
/3
T4h
/4
T16b
/7 T4h -4-pin connector 📷
T16b -16-pin connector
22 Z29 l G130

GX7 U31

T80a -80-pin connector, black


U31 -Diagnostic connection
Lambda probe 1 heater
Z29 -
after catalytic converter
Connection (K-diagnosis
A76 -wire), in dash panel wiring
harness
Connection, in engine
E29 -
wiring harness
127 128 129 130 131 132 133 134 135 136 137 138 139 140
For models with Euro 4
604-045110122
* -
 Open In New TabZoom/Print emission standard
ws=white
*2 -For left-hand drive models
sw=black
For models with Euro 5
ro =red *3 -
emission standard
rt =red
*4 -For right-hand drive models
br =brown
gn =green
bl =blue
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 11/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 12


Onboard supply control unit
J59 J519
J59 -X-contact relief relay 📷
T7zz T73b T73a T73a T73a T73a T73a T73b T73b Onboard supply control
J519 -
/2 /51 /52 /42 /43 /44 /55 /18 /19

0.5
sw/rt
0.5
sw/rt
0.35
sw/br unit 📷
T7zz -7-pin connector
T73a -73-pin connector, black
A33 A219

0.5 *7 0.5 *5 0.5 *2


73-pin connector,
0.5 *3 0.35 0.35
*6 bl/vi sw/rt sw/bl rt/ge *5 or/br or/sw
*2

T73b -
0.5 *4 0.5 0.35 * 0.5 *3
bl/ge bl/vi sw/rt rt/sw *
0.5
sw/rt
0.35
sw/br colourless
Connection (75), in dash
A33 -
panel wiring harness
12 32 33 38 16 112 113 37 7 6 120 116
Connection (S contact), in
A219 -
main wiring harness
* -Up to June 2015
*2 -Up to September 2018
For models with automatic
*3 -
gearbox
*4 -Up to June 2017
*5 -From June 2015
*6 -From June 2017
*7 -From September 2018
141 142 143 144 145 146 147 148 149 150 151 152 153 154

604-045120122

ws=white
sw=black
ro =red
rt =red
br =brown
gn =green
bl =blue
gr =grey
li =purple
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 12/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 13


KX2 Fuel delivery unit, Ambient
J519
temperature sensor, Onboard supply
T73b
/39
T73b
/49
T73b
/50
control unit, Dash panel insert
34
T32a
/2
T32a
/1
T32a
/20
T32a
/19 G -Fuel gauge sender
GX1 -Fuel delivery unit
Fuel system pressurisation
G6 -
pump
0.5 0.5 0.5
rt/ws bl rt/sw
1.5 0.35 0.35 0.35 0.5
ws/rt bl vi/sw br/ws br/ge

Ambient temperature
G17 -
sensor
T5a
GX1
T5a T5a T2fm
Onboard supply control
J519 -
/1 /4 /3 /2

unit 📷
45 1 9
7 M G6 G G17
T5a T5a T2fm

KX2 -Dash panel insert 📷


/5 /2 /1

0.5 * 1.5 0.35 0.5


br br br/ws br/ws

T2fm -2-pin connector


269

T5a -5-pin connector


369 371

T32a -32-pin connector, blue


2.5

1.5
br
73-pin connector,
br
T73b -
366
colourless
Earth connection (sender
6.0
br 269 -earth) 1, in dash panel
606 wiring harness
155 156 157 158 159 160 161 162 163 164 165 166 167 168
Earth connection 1, in main
604-045130122
366 -
 Open In New TabZoom/Print wiring harness
ws=white
Earth connection 4, in main
sw=black 369 -
wiring harness
ro =red
Earth connection 6, in main
rt =red 371 -
wiring harness
br =brown
Earth point, under the
gn =green
606 -centre console near gear
bl =blue
stick 📷
gr =grey
For models with automatic
li =purple * -
gearbox
vi =purple
ge =yellow
or =orange
rs =pink
tk =turquoise
blk=uninsulated

https://my.alldata.com/repair/#/repair/article/64146/component/1233/itype/21/nonstandard/13290/selfRefLink/false 13/14
10/7/23, 18:51 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair

Polo Current Flow Diagram No. 45 / 14


KX2
Oil pressure switch, Brake fluid level
G1 K105 K43 J285 K2 K149 K273 K132 K3 K118

K
warning contact, Vehicle speed
J119
sender, Dash panel insert
T32a
/28
T32a
/29
T32a
/32
T32a
/31
T32a
/26
T32a
/27
T32a
/10 13
F1 -Oil pressure switch
Brake fluid level warning
0.5 F34 -
sw/ge
contact
0.35 0.35 0.5
B149
0.5 0.5 0.5 * 0.5 * G1 -Fuel gauge
or/sw or/br rt/ge br/vi gn/sw ws/sw sw/ge

G68 -Vehicle speed sender


0.5
sw/ge J119 -Multifunction indicator
T2cx
Control unit in dash panel
J285 -
/2

insert 📷
T14a T14a T14a
117 121 24 14 111 F34 /1 /10 /2

T2cx
/1

K -Dash panel insert


K2 -Alternator warning lamp
0.5
br
0.5
br
0.5
gn/sw
0.5 *
ws/bl
0.5 *
sw KX2 -Dash panel insert 📷
K3 -Oil pressure warning lamp
Coolant temperature
T1o T3au T3au K43 -
132
/1

F1
/2 /1
warning lamp (too cold)
2.5
T3au
/3
G68
*
K105 -Reserve fuel warning lamp
Brake system warning
br
0.5 *

K118 -
br
*2

48 49 lamp
169 170 171 172 173 174 175 176 177 178 179 180 181 182 Electronic power control
604-045140122 K132 -
fault lamp
ws=white
Engine electronics warning
sw=black K149 -
lamp
ro =red
Brake prompt warning
rt =red K273 -
lamp
br =brown
T1o -1-pin connector
gn =green
T2cx -2-pin connector
bl =blue
T3au -3-pin connector
gr =grey
T14a -14-pin connector
li =purple
T32a -32-pin connector, blue
vi =purple
Earth connection 3, in
ge =yellow
132 -engine compartment wiring
or =orange
harness
rs =pink
Positive connection 2
tk =turquoise
B149 -(15a), in interior wiring
blk=uninsulated
harness
* -According to equipment
*2 -Earth supply via housing

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