Electrical Machines Lab Guide
Electrical Machines Lab Guide
AEEP2211
      Electrical Machines
      Laboratory Manual
            Rayyan Irshad 60302204
            Mahmoud Firas 60099554
            Haseeb Ahmad 60084195
            Farzhan Kabeer 60103041
   Laboratory Exercise #3
The Seperately-Excited DC Motor
                                      1
                                                   Table of Contents
                                                                                                                                           2
SAFETY RULES AND OPERATING PROCEDURES
The safety of our employees and students is a core value of CNA – Qatar. No other business
objective has higher priority.
1. Note the location of the Emergency Disconnect (red button near the door) to shut off power
   in an emergency. Note the location of the nearest emergency exit (map on bulletin board) and
   safety equipment (fire extinguisher, safety shower etc.).
2. No shop tool, equipment or machine will be used unless the operator fully understands the
   proper and safe operation. If the operator is not sure of correct procedures, help must be
   requested from the instructor.
3. Report any broken equipment or defective parts to the lab instructor. Do not open, remove
   the cover, or attempt to repair any equipment. No shop Tool, equipment or machine will be
   used if safeguards are removed or the device is not operating properly.
4. Proper PPE must be worn at all times in the lab. In addition, appropriate attire must be worn
   while operating or observing in the vicinity of operating shop and laboratory tools, machines,
   equipment and processes. (No loose-fitting clothes, open shoes, long loose hair, excessive
   jewelry or accessories.)
5. Students are allowed in the laboratory only when the instructor is present.
6. Open drinks and food are not allowed near the lab benches.
7. When the lab exercise is over, all instruments, except computers, must be turned off and the
   laboratory station must be cleaned.
8. Do not move instruments from one lab station to another lab station or from the laboratory
   without prior permission from instructor.
Hazards
Electrocution
                                                                                               3
LABORATORY SPECIFIC SAFETY INFORMATION
Introduction
The danger of injury or death from electrical shock, fire, or explosion is present while
conducting experiments in this laboratory. To work safely, it is important that you understand the
prudent practices necessary to minimize the risks and what to do if there is an accident.
Electrical Shock
Avoid contact with conductors in energized electrical circuits. The typical cannot let-go (the
current in which a person cannot let go) current is about 6-30 mA (OSHA). Muscle contractions
can prevent the person from moving away the energized circuit. Possible death can occur as low
50 mA. For a person that is wet the body resistance can be as low as 1000 ohms. A voltage of 50
volts can result in death.
Do not touch someone who is being shocked while still in contact with the electrical conductor
or you may also be electrocuted. Instead, press the Emergency Disconnect (red button located
near the door to the laboratory). This shuts off all power.
Make sure your hands are dry. The resistance of dry, unbroken skin is relatively high and thus
reduces the risk of shock. Skin that is broken, wet, or damp with sweat has a low resistance.
When working with an energized circuit, work with only your right hand, keeping your left hand
away from all conductive material. This reduces the likelihood of an accident that results in
current passing through your heart.
Be cautious of rings, watches, and necklaces. Skin beneath a ring or watch is damp, lowering the
skin resistance.
If the victim isn’t breathing, find someone certified in CPR. Be quick! Some of the staff in the
Department Office are certified in CPR. If the victim is unconscious or needs an ambulance,
contact the Security or call 2999. If able, the victim should go to the Student
Medical Services for examination and treatment.
Fire
Transistors and other components can become extremely hot and cause severe burns if touched.
If resistors or other components on your proto-board catch fire, turn off the power supply and
notify the instructor. If electronic instruments catch fire, press the Emergency Disconnect (red
button). These small electrical fires extinguish quickly after the power is shut off. Avoid using dry
powder fire extinguishers on electronic instruments. Try to use only CO2 extinguisher, if possible.
First Aid
A first aid kit is located on the wall near the door. Proceed to Medical Services, if needed
                                                                                                   4
Electrical Machines
Laboratory Exercise #3
                            The Separately-Excited DC Motor
EXERCISE OBJECTIVE          When you have completed this exercise, you will be able to demonstrate the
                            main operating characteristics of a separately-excited dc motor using the
                            DC Motor/Generator.
DISCUSSION OUTLINE The Discussion of this exercise covers the following points:
                            Previously, you saw that a dc motor is made up of a fixed magnet (stator) and a
                            rotating magnet (rotor). Many dc motors use an electromagnet at the stator, as
                            Figure 2-8 shows.
                                                                                  Stator
                                                                             (electromagnet)
IS
                                                                                   Rotor
                                                                                (armature)
ES N S
                            current flowing in the stator electromagnet is often called field current because it
                            is used to create a fixed magnetic field.
IÆ RÆ
                                                                                    E
                                                                                 + RÆ
                                               +
                                               EÆ                                                              ECEMF
                            In the circuit, EÆ is the voltage applied to the motor brushes, IÆ is the current
                            flowing in the armature through the brushes, and RÆ is the resistance between
                            the brushes. Note that EÆ, IÆ, and RÆ are usually referred to as the armature
                            voltage, current, and resistance, respectively. ERÆ is the voltage drop across the
                            armature resistor. When the motor turns, an induced voltage ECEMF proportional
                            to the speed of the motor is produced. This induced voltage is represented by a
                            dc source in the simplified equivalent circuit of Figure 2-9. The motor also
                            develops a torque T proportional to the armature current IÆ flowing in the motor.
                            The motor behavior is based on the two equations given below. Equation (2-1)
                            relates motor speed n and the induced voltage ECEMF. Equation (2-2) relates the
                            motor torque T and the armature current IÆ.
n = K1 · ECEMF (2-1)
T = K 2 · IÆ (2-2)
                                Relationship between the motor rotation speed and the armature voltage
                                when the armature current is constant
                                                           Motor speed n
                                                              (r/min)
Slope = K1
                                                                                     Armature voltage EÆ
                                                                                            (V)
Figure 2-10. Linear relationship between the motor rotation speed and the armature voltage.
                                Since the relationship between voltage EÆ and the rotation speed n is linear, a
                                dc motor can be considered to be a linear voltage-to-speed converter, as shown
                                in Figure 2-11.
                             The same type of relationship exists between the motor torque T and the
                             armature current IÆ, so that a dc motor can also be considered as a linear
                             current-to-torque converter. Figure 2-12 illustrates the linear relationship between
                             the motor torque T and the armature current IÆ. Constant K2 is the slope of the
                             line relating the two. The linear current-to-torque converter is shown in
                             Figure 2-13.
                                                        Motor torque T
                                                        (N·m or lbf·in)
Slope = K2
                                                                                   Armature current IÆ
                                                                                          (A)
Figure 2-12. Linear relationship between the motor torque and the armature current.
                             Relationship between the motor rotation speed and the armature voltage
                             when the armature current varies
                             When the armature current IÆ increases, the voltage drop ERÆ (RÆ · IÆ) across the
                             armature resistor also increases and can no longer be neglected. As a result, the
                             armature voltage EÆ can no longer be considered equal to ECEMF, but rather the
                             sum of ECEMF and ERÆ, as Equation (2-3) shows:
                            Figure 2-14. The motor rotation speed drops as the armature current increases (fixed armature
                            voltage EA).
PROCEDURE
                                    High voltages are present in this laboratory exercise. Do not make or modify any
                                    banana jack connections with the power on unless otherwise specified.
                                    Before coupling rotating machines, make absolutely sure that power is turned off
                                    to prevent any machine from starting inadvertently.
                            3. On the Power Supply, make sure that the main power switch and the 24 V
                               ac power switch are set to the O (off) position, and that the voltage control
                               knob is set to 0% (turned fully counterclockwise). Connect the Power Supply
                               to a three-phase ac power outlet.
                            5. Connect the USB port of the Data Acquisition and Control Interface to a
                               USB port of the host computer.
                            6. Connect the equipment as shown in Figure 2-16. Use the variable dc voltage
                               output of the Power Supply to implement the variable-voltage dc power
                               source ES. Use the fixed dc voltage output of the Power Supply to implement
                               the fixed-voltage dc power source. E1, I1 and I2 are voltage and current
                               inputs of the Data Acquisition and Control Interface (DACI). Leave the circuit
                               open at points A and B shown in the figure.
IÆ
                                                                    +               DC Motor/                   Two-quadrant,
                          ES                                         EÆ             Generator                   constant-torque
                                                                                    armature                    brake
                                                                          Iƒ
                                     A   B
                                                                                           DC Motor/
                                                                                           Generator
                                                                                           shunt winding
                                                                                                DC Motor/
                                                                                                Generator
                                                                                                rheostat
8. Turn the host computer on, then start the LVDAC-EMS software.
                                In the LVDAC-EMS Start-Up window, make sure that the Data Acquisition
                                and Control Interface and the Four-Quadrant Dynamometer/Power Supply
                                are detected. Make sure that the Computer-Based Instrumentation function is
                                available for the Data Acquisition and Control Interface module. Select the
                                network voltage and frequency that correspond to the voltage and frequency
                                of the local ac power network, then click the OK button to close the LVDAC-
                                EMS Start-Up window.
                                −   Set the Pulley Ratio parameter to 24:24. The first and second numbers in
                                    this parameter specify the number of teeth on the pulley of the Four-
                                    Quadrant Dynamometer/Power Supply and the number of teeth on the
                                    pulley of the machine under test (i.e., the DC Motor/Generator),
                                    respectively.
                                −   Make sure that the Torque Control parameter is set to Knob. This allows
                                    the torque of the two-quadrant brake to be controlled manually.
                                −   Set the Torque parameter to the maximum value (3.0 N·m or 26.5 lbf·in).
                                    This sets the torque command of the Two-Quadrant, Constant-Torque
                                    Brake to 3.0 N·m (26.5 lbf·in).
                                a     The torque command can also be set by using the Torque control knob in the
                                      Four-Quadrant Dynamometer/Power Supply window.
                            10. In LVDAC-EMS, open the Metering window. Set two meters to measure the
                                dc motor armature voltage EÆ (E1) and armature current IÆ (I1). Set a meter
                                to measure the dc motor armature resistance RÆ [RDC (E1, I1)]. Finally, set a
                                meter to measure the dc motor field current Iƒ (I2).
                            11. Turn the Power Supply on by setting the main power switch to the I (on)
                                position. Set the voltage control knob of the Power Supply so that the
                                armature current IÆ (indicated by meter I1 in the Metering window) flowing in
                                the DC Motor/Generator is equal to the rated armature current.
                                a     The rating of any of the supplied machines is indicated in the lower section of
                                      the module front panel.
                            12. On the Power Supply, set the voltage control knob to 0%, then set the main
                                power switch to the O (off) position. (Leave the 24 V ac power source of the
                                Power Supply turned on.)
                            In this section, you will measure data and plot a graph of the separately-excited
                            dc motor speed n as a function of the armature voltage EÆ to demonstrate that
                            the motor speed is proportional to the armature voltage under no-load conditions.
                            13. In LVDAC-EMS, open the Data Table window. Set the Data Table to record
                                the dc motor rotation speed n and torque T (indicated by the Speed and
                                Torque meters in the Four-Quadrant Dynamometer/Power Supply window),
                                as well as the dc motor armature voltage EÆ, armature current IÆ, and field
                                current Iƒ (indicated by meters E1, I1, and I2 in the Metering window).
                            15. Turn the Power Supply on by setting the main power switch to the I (on)
                                position.
                                On the DC Motor/Generator, set the Field Rheostat knob so that the field
                                current Iƒ (indicated by meter I2 in the Metering window) is equal to the value
                                indicated in Table 2-1 for your local ac power network.
120 60 300
220 50 190
240 50 210
220 60 190
                            16. On the Power Supply, vary the voltage control knob setting from 0% to 100%
                                in 10% steps in order to increase the armature voltage EÆ by steps. For each
                                setting, wait until the motor speed stabilizes, then record the motor armature
                                voltage EÆ , armature current IÆ , and field current Iƒ , as well as the motor
                                rotation speed n and torque T in the Data Table.
                            17. When all data has been recorded, stop the DC Motor/Generator by setting
                                the voltage control knob to 0% and the main power switch of the Power
                                Supply to the O (off) position. (Leave the 24 V ac power source of the Power
                                Supply turned on.)
                                In the Data Table window, confirm that the data has been stored, save the
                                data table under filename DT211, and print the data table if desired.
                            18. In the Graph window, make the appropriate settings to obtain a graph of the
                                dc motor speed n as a function of the armature voltage EÆ. Name the
                                graph “G211”, name the x-axis “Armature voltage”, name the y-axis “Motor
                                speed”, and print the graph if desired.
❑ Yes ❑ No
                            19. Use the two end points to calculate the slope K1 of the relationship obtained
                                in graph G211. The values of these points are indicated in data table DT211.
                                                  n2 — n1                   —                            r/min
                                           K1 =           =                                   =
                                                  E2 — E1                   —                              V
                            In this section, you will measure data and plot a graph of the separately-excited
                            dc motor torque T as a function of the armature current IÆ to demonstrate that the
                            motor torque is proportional to the armature current.
22. Turn the Power Supply on by setting the main power switch to the I (on)
    position.
    On the Power Supply, set the voltage control knob so that the motor rotation
    speed n is 1500 r/min. Note and record the value of the motor armature
    voltage EÆ (E1).
    Note and record the value of the motor torque T indicated by the Torque
    meter in the Four-Quadrant Dynamometer/Power Supply.
    Increase the Torque parameter from the minimum value to about 1.9 N·m
    (about 16.8 lbf·in) if your local ac power network voltage is 120 V, or from the
    minimum value to about 2.3 N·m (about 20.4 lbf·in) if your local ac power
    network voltage is 220 V or 240 V, in steps of 0.2 N·m (or 2.0 lbf·in). For
    each torque setting, readjust the voltage control knob of the Power Supply so
    that the armature voltage EÆ remains equal to the value recorded in step 22,
    readjust the field current Iƒ to the value given in Table 2-1, then record the
    motor rotation speed n and torque T, as well as the motor armature
    voltage EÆ, armature current IÆ, and field current Iƒ in the Data Table.
The armature current IÆ will exceed the rated value while performing this manipulation.
Therefore, perform this manipulation in less than 5 minutes.
                                                                                             17
Ex. 2-1 – The Separately-Excited DC Motor ⬥ Procedure
                            24. When all data has been recorded, stop the DC Motor/Generator by setting
                                the voltage control knob to 0% and the main power switch of the Power
                                Supply to the O (off) position. (Leave the 24 V ac power source of the Power
                                Supply turned on).
                                In the Data Table window, confirm that the data has been stored, save the
                                data table under filename DT212, and print the data table if desired.
                            25. In the Graph window, make the appropriate settings to obtain a graph of the
                                dc motor torque T as a function of the armature current IÆ. Name the
                                graph “G212”, name the x-axis “Armature current”, name the y-axis “Motor
                                torque”, and print the graph if desired.
                                What kind of relationship exists between the armature current IÆ and the
                                dc motor torque T as long as the armature current does not exceed the
                                nominal value?
                                Linear
❑ Yes ❑ No
                            26. Use the two end points of the linear portion of the relationship obtained in
                                graph G212 to calculate the slope K2. The values of these points are
                                indicated in data table DT212.
                                       T2 — T 1             —                               N · m (lbf · in)
                                K2 =            =                         =
                                        I2 — I1             —                                   A
                                                                                                               18
19
20
Ex. 2-1 – The Separately-Excited DC Motor ⬥ Procedure
                            In this section, you will demonstrate that when the armature voltage EÆ is set to a
                            fixed value, the speed of the separately-excited dc motor decreases with
                            increasing armature current or torque because of the increasing voltage drop
                            across the armature resistor.
                            27. Using the values determined previously for the armature resistance RÆ
                                (step 11), constant K1 (step 19), and armature voltage EÆ (step 22), calculate
                                the motor rotation speed n for each of the three armature currents IÆ given
                                in Table 2-2 for your local ac power network.
ERÆ = IÆ × RÆ
ECEMF = EÆ — ERÆ
n = ECEMF × K1
When IÆ = A:
ERÆ = V
ECEMF = V
n= r/min
When IÆ = A:
ERÆ = V
ECEMF = V
n= r/min
When IÆ = A:
ERÆ = V
ECEMF = V
n= r/min
                                Based on your results, how should voltage ECEMF and the dc motor speed n
                                vary as the armature current IÆ is increased?
                            28. In the Graph window, make the appropriate settings to obtain a graph of the
                                dc motor speed n as a function of the armature current IÆ, using the data
                                recorded previously in data table DT212. Name the graph “G212-1”, name
                                the x-axis “Armature current”, name the y-axis “Motor speed”, and print the
                                graph if desired.
                                Does graph G212-1 confirm the prediction you made in the previous step
                                about the variation of the dc motor speed n as a function of the armature
                                current IÆ?
❑ Yes ❑ No
                                Briefly explain what causes the dc motor speed n to decrease when the
                                armature voltage EÆ is fixed and the armature current IÆ increases.
                                                                                                    22
29. In the Graph window, make the appropriate settings to obtain a graph of the
    dc motor speed n as a function of the dc motor torque T using the data
    recorded previously in data table DT212. Name the graph “G212-2”, name
    the x-axis “Motor torque”, name the y-axis “Motor speed”, and print the
    graph. This graph will be used in the next exercise of this unit.
   a     If you want to perform the additional experiments, skip the next step, then
         return to it when all additional manipulations are finished.
30. On the Power Supply, make sure that the main power switch is set to
    the O (off) position, then turn the 24 V ac power source off. Close the
    LVDAC-EMS software. Turn the Four-Quadrant Dynamometer/Power Supply
    off. Disconnect all leads and return them to their storage location.
                                                                            23
© Festo Didactic 88943-00
                            24
Ex. 2-1 – The Separately-Excited DC Motor ⬥ Conclusion
                            You can obtain graphs of the dc motor speed n as a function of the armature
                            voltage EÆ, and dc motor torque T as a function of the armature current IÆ, with
                            reversed armature connections. To do so, make sure that the Power Supply is
                            turned off [main power switch set to the O (off) position] and reverse the
                            connections at the variable dc voltage output (voltage source ES) in Figure 2-16.
                            Make sure that the voltage control knob of the Power Supply is set to 0%. Refer
                            to steps 13 to 25 of this exercise to record the necessary data and obtain the
                            graphs. This will allow you to verify that the linear relationships between the
                            motor speed n and armature voltage EÆ, and between the motor torque T and
                            armature current IÆ, are valid regardless of the polarity of the armature
                            voltage EÆ. Recalculating constants K1 and K2 will show you that their values are
                            independent of the armature voltage polarity.
CONCLUSION                  In this exercise, you learned how to measure the armature resistance of a
                            dc motor. You saw that the rotation speed of a separately-excited dc motor is
                            proportional to the armature voltage applied to the motor. You saw that the
                            torque produced by a dc motor is proportional to the armature current. You
                            observed that the dc motor speed decreases with increasing armature current
                            when the armature voltage is fixed. You demonstrated that this speed decrease
                            is caused by the increasing voltage drop across the armature resistor as the
                            armature current increases.
                            If you performed the additional experiments, you observed that the speed-
                            versus-armature voltage and torque-versus-armature current relationships are
                            not affected by the polarity of the armature voltage. You also observed that the
                            direction of rotation is reversed when the polarity of the armature voltage is
                            reversed.
REVIEW QUESTIONS            1. What kind of relationship exists between the rotation speed and armature
                               voltage of a separately-excited dc motor?
                            2. What kind of relationship exists between the torque and armature current of a
                               separately-excited dc motor as long as the armature current does not exceed
                               the nominal value?
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                                                                                                     Appendix A
                                     Equipment                                     Exercise
               Model                      Description                 1-1   2-1   2-2    2-3   3-1   3-2
         8134(1)       Workstation                                     1     1     1      1     1     1
         8211          DC Motor/Generator                              1     1     1     1      1     1
         8254          Universal Motor                                                                1
         8311(2)       Resistive Load                                  1           1      1     1
         8821          Power Supply                                    1     1     1      1     1     1
         8942          Timing Belt                                     1     1     1      1     1     1
         8951-L        Connection Leads                                1     1     1      1     1     1
         8960-C(3)     Four-Quadrant Dynamometer/Power Supply          1     1     1     1      1     1
         8990          Host Computer                                   1     1     1     1      1     1
         9063-B(4)     Data Acquisition and Control Interface          1     1     1     1      1     1
         (1) The Mobile Workstation, Model 8110-2, can also be used.
         (2) Resistive Load unit with voltage rating corresponding to your local ac power network voltage.
             Use model variant -00, -01, -02, -05, -06, -07, or -0A.
         (3) Model 8960-C consists of the Four-Quadrant Dynamometer/Power Supply, Model 8960-2, with
29