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5 Maintenance & inspection
‘Symptom
‘The liquid passes but
‘neither pointer nor
totalizing counter move.
Clogged strainer.
Remedy
(Check the piping system.
Clean the strainer element.
No rotation of rotor due to dust, scale, et. in
the measuring unit.
Disassemble and inspect the measuring unit
‘according tothe disassembling procedure of
flow meter.
Disengagement of gears in the counter unit
Loose set screw of gears in the counter unit.
Galling of shaft and bearing in the counter
unit.
Breaking of transmitting mechanism parts in
the counter unit
Clean, lubricate or replace parts.
Excessive liquid temperature, pressure, ete.
beyond allowable range,
‘Mixing of air in the liquid,
Use within the range indicated on the
nameplate.
Eliminate air by instaling an air separator, et
Excessively large
totalized volume of fow "
‘meter against actual _| Empty piping before and after the flow meter. aa [arcana poten
liquid volume:
‘on plus side) | High viscosity of operating liquid ; :
CRecurecy on pus se) | HR Vaca oe ent kom | Comet nrumenta err by replacing he
comection gears.
specications)
Small fow rate Use inthe fw rate range of specifications
Excstalyamal | Low vecnty of operating ut (empeaine, | Carectinst ume ero by wpa te
ae viscosity, ete. diferent fom specifications). | correction gears. _
liquid volume Wear or breaking of measuring uitpars. | Disassemble and inspect the measuring unit
(Rccuracy on minus | Adhesion of dust, scale, et. to the measuring | according fo the disassembling procedure of
side) unit flow meter, Clean or replace pars.
Heavy rotation of counter unit Clean, lubricate or replace pats
Disagreement between | Defective engagement or damage ot
iieelvledion |coeraetn meneame Clean, ubrcate or replace pats.
rate in the counter unit
and value of output
puise in the generator
unit.
Unusual waveform of
output signals,
Defective wire connection with flow rate
indicator, converter, etc.
Repair defective parts of the wiring.
Defective puise generator.
Replace pulse generator.
Flow meter needs periodic maintenance and inspection to maintain measuring accuracy. Interval of inspection is basicaly
‘every year but this interval is changed depending on the frequency of use and the working environment
Itis recommended to make inspection of flow meter at our factory atleast every three years.
uw6 .Disassembling procedure
sain Sy é
ete
Remove all body bolts, Lift the main body vertically and Remove the mossur ing chanber cover
Tool, Size ‘separate the measuring charber by lifting it vertically,
Lonel eed en from the main body while taking
£080 1040 : Spumer tm) cere not to damage the lover
(868010080 | SpemerOnn) mae
Check if the rotor turne smoothly. Clean well the roter and the Sat the rotor chaft correctly in
measuring chanber sufficiently the hole for rotor shaft in the
ing.
asoline or water, ete, If eccentric be
there is © contact betwoen the
rotor and the partition wall when
you replaced the rotor. grind the
contact part gently with a fine
file
Patitin
it is: ewig cielber: ier: Ascenble the measuring chanber by
fitting the inlet of the measur ing
chamber to the Inlet of the main
correctly by fitting the rotor
shaft to the position of hole in
tthe clutch and the partition wall body
‘to the groove in the measuring
chamber cover
w7. Disassembly drawing
[Counter unit(Type AO)
[Counter unit(Type Z8)
23B
Ghudine
\\ 208.228)
Notel
|When counter units is type
|AO , 28 and direct totalizing
|type (without pulse generator /
(cooling fin), installation of dial
lease is made by fastening nut
\, 200.218.2209
220
“intermediate gear)
Note) Set serews are not included
Generator unit and cooling fins or Measuring unit Please instruct separately Hf necessary.
13From counter unit pesestoemet
ie wots 7 (Non explosion-proof type and
(7 Equipped with generator inisaidataty Bp
| Eavipped with
jp ereceue-anetant a
———" I
| senerator i 16 Shape of pulse unit
! | [ is slightly differed
i i NX bee according to kind of|
[Puce unit H Es inciting 16~18) | pulse (RM.
use uri i
||(Pressure-resistant | 18
i
proof type
Plate packing is changed to
‘Orrin from October 2016,
Groove for O-ring at signal
output case is added
Shape of pulse unit
is slightly differed
according to kind of|
pulee (RMD.
HE In case of two stage cooling fins
construction, same cooling fin is added,
a (Note) Sat ecrews are not included.
uu Please instruct separately if necessaryNote) Set screws are not included
Please instruct separately if necessary. |
From Measuring unit or Generator unit and cooling finsMa Parts name Q'ty} No. Parts name JQ" ty| Na. Parts name Q'ty]
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z Pear i |e _generator case set Lie including 200,216.226) t
ae
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| retort 1 [oe Poreceserset mentor Vas satatoratint |
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16