2010 3 110 Ca
2010 3 110 Ca
REVIEWS
Francesca Ridi
Dipartimento di Chimica
& CSGI
Università di Firenze
ridi@csgi.unifi.it
HYDRATION OF CEMENT:
STILL A LOT TO BE UNDERSTOOD
Despite the millenary history of the cement, several open questions still arise on the physico-chemical mechanisms underlying
its hydration process. This short review addresses some of the most interesting open issues, indicating the main developing
strategies for the investigation of this process.
A little bit of history themselves at the beginning were used to do) with volcanic ashes.
“There is […] a kind of powder which from natural causes produces According to the modern knowledge, a siliceous and aluminous mate-
astonishing results. It is found in the neighborhood of Baiae and in the rial in itself does not possess cementitious value, unless it is calcinated
country belonging to the towns round about Mount Vesuvius. This sub- and converted in an amorphous form. This calcination process, artifi-
stance, when mixed with lime and rubble, not only lends strength to cially produced in the modern times, was naturally made by the volcano
buildings of other kinds, but even when piers of it are constructed in the for the Romans.
sea, they set hard under water.” (Marcus Vitruvius Pollio, Liber II, De Nowadays, concrete is the synthetic material with the largest produc-
Architectura, ~25 BC). tion on Earth: more than 11 billion metric tons are consumed every year
In these words the Roman engineer Vitruvius firstly described the prop- all over the world. It is also one of the most complex inorganic systems.
erties of a material with surprising properties: a mixture of lime and After more than a century of systematic studies, basic questions are still
crushed volcanic ashes was able to set under water, the resistance unsolved regarding its internal structure over the nanometer to macro-
being increased along the time, in a way completely different to any scopic scale range, on its effects on concrete behavior, on the chemi-
other material. This “magic” material was called pozzolanic from Poz- cal and the physico-chemical mechanisms involved in the hydration
zuoli, the place near Vesuvio where the ashes were taken from. reaction, especially in the presence of organic polymers. Most of these
The reason of the success of the Roman concrete was the substitution questions pertain to the primary hydration product and binding phase
of the usual crushed stones (as Greeks, British people and the Romans of Portland cement paste, the calcium silicate hydrate (C–S–H) gel [1].
CRITICAL REVIEWS
sulfate are added to the obtained nodules of clinker and finely ground- minates with water; b) the induction period (or dormant period), last-
ed to produce the final cement powder. The major phases in a typical ing few hours, with a very low heat evolution; c) the acceleratory peri-
Portland cement are alite, belite, aluminate and ferrite. Alite is essen- od, in which the nucleation and growth of the calcium silicate hydrate
tially tricalcium silicate (Ca3SiO5, C3S) [2]: it generally constitutes 50- phase and of calcium hydroxide starts occurring rapidly and setting
70% of the total mass. In conventional cements it is the most impor- takes place; d) the deceleratory period; e) a period of slow, continued
tant phase, because it determines the setting time and the short-term reaction, called diffusional period, because the rate of hydration is
strength development. Belite is dicalcium silicate (Ca3SiO4, C2S, usu- determined by the diffusion of reacting species from the solution
ally the β polymorph). It constitutes 15-30% of the whole clinker; the through the hydrated phases, to reach the anhydrous grains.
rate of belite hydration is very slow, thus it substantially contributes to
the long-term strength development. Aluminate (Ca3Al2O6, C3A) and Experimental approaches
ferrite (Ca4Al2Fe2O10, C4AF) are respectively the 5-10% and 5-15% of The kinetics of ce-
typical Portland cements: they chemically react very rapidly with water, ment hydration can
forming a number of metastable hydrated species, that eventually be studied by follow-
transform over the time and convert to a final stable phase showing a ing the variation of
cubic structure (C3AH6). The rate of aluminate reaction is so high that the degree of hydra-
can cause a detrimentally rapid setting, unless a set-controlling agent, tion, α, as a function
as gypsum, is added. of the hydration time
t. A kinetic curve co-
The hydration reaction uld in principle be
When anhydrous cement is mixed with water, a number of exothermic obtained by sum-
chemical reactions take place both simultaneously and successively, ming the amounts of
commonly denoted with the term hydration (schematically shown in Fig. the individual phases
1). In the very first period after the adsorption of water on the surface of that have reacted,
Fig. 2 - Heat flow (blue curve, left axis) and degree of
the dry powder, the dissolution of part of the inorganic phases starts to reaction (green curve, right axis) as a function of time for example by
in the hydration of a C3S/water paste (w/c=0.4)
occur. Very soon, how- quantitative x-ray dif-
ever, new silicate and fraction analysis (QXDA), but, because of the experimental difficulties
aluminate hydrated pha- and the limited precision, other indirect methods are typically used.
ses begin to precipitate The most used method to study the cement hydration kinetics is prob-
from the solution on the ably isothermal calorimetry (IC) [3-4]. The sample is placed in a bath
existing grains, thus fa- with controlled temperature. The exothermic nature of the hydration
voring the further disso- process produces an increase in the sample temperature. The instru-
lution of the anhydrous ment records the temperature difference between the sample and the
phases through an in- bath: this temperature gradient corresponds to the rate of heat evolu-
congruent process. tion. The integration of this quantity gives the total evolved heat (Fig.
The hydrated phase 2). This technique allows both studying the hydration rate and calcu-
responsible for the bind- lating the activation energy. However, after a few days of hydration, the
ing characteristics of the rate of heat evolution becomes too low to be accurately separated
cement is an amor- from the instrumental noise. Furthermore, as this technique requires a
phous calcium silicate continuous use of the calorimeter, very long kinetics, such those pro-
hydrate, called C-S-H, duced by addition of some superplasticizers, can hardly be monitored
having the properties of for a time long enough to detect the acceleration period.
a rigid gel. A secondary Another technique used to study the cement hydration reaction is
product of the hydration quasi-elastic neutron scattering (QENS) [5-11]. A beam of neutrons
process is crystalline impinging on a hydrating cement paste is scattered both elastically
Fig. 1 - Schematic representation Ca(OH)2, portlandite. and inelastically. This scattering is almost totally due to the interaction
of the early stages of C3S hydration The reaction of the sili- of the neutrons with the hydrogens, because of its large incoherent
exponent, β and (C) average relaxation time, τ, at 25 °C. Reproduced with permission from Reference 10. © Institute of Physics (the “Institute”) and IOP Publishing 2006
Fig. 3 - Time evolution of the QENS fitted parameters in the case of the four phases forming an ordinary cement powder (C3S, C2S, C3A, C4AF): (A) bound water (p), (B) stretch
CRITICAL REVIEWS
globules [24]. In the description of CM-I model, the Jennings’ effort
was mainly directed to correlate the results obtained for the measure-
ment of cement specific surface area by means of different tech-
niques. As a matter of fact, because of the complexity of cement
microstructure, conflicting experimental results are obtained when dif-
ferent methods are used to probe this feature [25]. In particular, the
major challenge to the measurement of surface area arises from the
very wide length-scale range of the microstructure internal features,
from a few nanometers to tens of micrometers. Furthermore the
cement surface area is an evolving property, depending both on the
hydration time and on the curing conditions.
In the CM-I version of the Jennings’ model, the influence of the glob-
ules’ internal structure on the bulk properties was not explored in
detail. Recently, CM-I has been modified and extended to take into
Fig. 4 - Free Water Index (FWI) vs time curves of C3S/water (∆) and account the smallest porosity of the C-S-H phase associated to the
C3S/water/cellulose ether (◊) obtained by DSC. Water/cement=0.4, T=20 °C
basic globules internal structure [26]. The Colloidal Model-II, CM-II,
explaining the shrinkage behavior and gas sorption properties of represents a significant improvement in the description of cement
cement paste. However they are insufficient to fully address the C-S- microstructure, since it reconciles many controversial data reported in
H properties, especially regarding the viscoelastic response of the literature. In particular, this model gives an exhaustive interpreta-
C–S–H gel to mechanical loading (creep) and the relative humidity tion of the sorption isotherms experiments. According to CM-II, the
changes (drying shrinkage). microstructure of a cement paste can be schematically described as
Over the years the recognition of the colloidal and gel-like properties in Fig. 5: the basic globule is a disk-like object, whose thickness is
of C-S-H has progressively gained more and more importance. The around 4 nm, having a layered internal structure. The water inside the
first studies date back to the work of Powers and Brownyard, in the globule is located both in the interlamellar spaces and in very small
1950s [19, 20]. They described the broad structure of the material cavities (intraglobular pores, IGP), with dimensions around 1 nm. The
basing their model on evidences from total and non-evaporable water packing of these globules produces a porous structure, where two
contents and water vapour sorption isotherms. Their experimental other main populations of pores can be identified: the small gel pores
results suggested that the product of the cement hydration was com- (SGP), with dimensions of 1-3 nm; and the large gel pores (LGP), 3-
posed of solid units having a size of 14 nm, with nanometric gel 12 nm in size. The inclusion of the sub-nanometric porosity in the
pores. The colloidal description of C-S-H has been later included in model justifies most of the experimental evidences, representing a cru-
other models [21] and nowadays it is definitely the most accepted, cial step for the understanding and the control of the relationships
being the most appropriate to address the complex properties of cal- between structure and properties (Fig. 5).
cium silicate hydrate.
A milestone in the development of the colloidal model for the C-S-H
microstructure is the work published by Allen and coworkers in 1987,
in which the microstructure of a hydrating cement paste was moni-
tored by small angle neutron scattering. In that work the authors
assessed the presence of a growing population of 5 nm gel globules,
after the induction time. These globules successively were found to
aggregate in structures with correlation lengths around 40 nm [22]. In
recent years, based on the huge amount of data present in the litera-
ture, Hamlin M. Jennings in a series of papers formulated a clear and
coherent model for the calcium silicate hydrate microstructure. The
basic idea of the model is that the bulk microstructure is formed as a
consequence of the packing of basic globules having peculiar shape Fig. 5 - Shematic representation of the C-S-H microstructure according to the
and internal structure. Clusters of these particles group together in two Jennings’ Colloidal Model II (CM-II)
CRITICAL REVIEWS
addition of organic polymers
The modification of the concrete properties by adding small amounts
of additives was a common practice since Roman times. For exam-
ple, Romans used to add horsehair in order to enhance the mechan-
ical resistance of the concrete.
Nowadays several kinds of organic polymers are commonly intro-
duced in cement manufacturing to improve cement mechanical
properties (i.e. workability and durability). These products are classi-
fied according to specific purposes and uses (water content reduc-
tion, setting time acceleration or retardation, fluidity enhancement,
air entrapment, corrosion inhibition, water-proofing, modification of
the viscosity, etc.).
In cement paste casting, sufficient fluidity and workability is needed.
Both these properties can be improved simply by increasing the
amount of water in the paste. Nevertheless, this operation causes
two undesired side effects: a lower mechanical resistance in the
Fig. 7 - Some of the most used chemical additives.
A) Polynaphthalen sulphonic salts; B) Polymelamine sulphonic salts; C) Comb
hardened concrete and a lower resistance to meteorological alter-
polymer with acrylic (R=H) or methacrylic (R=CH3) backbone and polyethoxylic ations. In order to obtain fluid pastes, enhancing the workability and
side chains; D) Methyl HydroxyEthyl Cellulose
controlling the cement porosity, without increasing the water/cement
has been developed. This model was first elaborated for solid phas- ratio, chemical additives are used. These compounds are usually
es transformations occurring preferentially at grain boundary [32] and referred to as plasticizers and superplasticizers (SPs). The use of
has been demonstrated to describe very well the C3S hydration, these water-reducing additives in concrete began in the 1960s and
introducing less parameters than needed in the Avrami model. nowadays is essential in concrete technology and in the field of con-
According to the BNGM, the hydration process depends on two struction. They are organic polyelectrolytes, used to improve the
independent rate constants, associated with two distinct physical workability of mortar and concrete systems for demanding industrial
processes occurring during a boundary-nucleated transformation. applications. The first plasticizer used in industrial scale belonged to
Citing directly the Thomas’ paper “kB describes the rate at which the the class of lignin-sulphonated derivatives (LS) [34-37]. Very soon
nucleated boundary area transforms, while kG describes the rate at other chemical substances with better performances replaced LS
which the non-nucleated ‘‘grains’’ between the boundaries trans- compounds. The first-generation SPs were polynaphtalen-sulphonic
form”. The introduction of these two kinetic constants enables to salts (NSF) and polymelamin-sulphonic salts (MFS) [38-40] (Fig. 7A
include in the fitting also the induction period, demonstrating that this and 7B). The addition of low quantities of NSF or MSF produces high
is not a separate chemical process, but it is simply a period where the fluidity to the pastes: anyway an important drawback of these prod-
overall hydration rate is very low because few nuclei have formed. ucts was the fluidity decrease in time (slump loss).
The refinement of the mathematical methods used to analyze the Because of this effect, the technical advantage connected to their
hydration processes of additives-containing pastes represents utilization was gradually lost in time. In the last years, a second gen-
another interesting development of this topic. As previously said, the eration of SP has been developed. They are comb polymers (or co-
kinetic curves obtained by means of DSC can be monitored for very polymers) with acrylic or methacrylic backbones and polyetoxylic
long times. In this way, thanks to the calorimetric method developed side chains (Fig. 7C). These systems are able to maintain constant in
by our group, it is possible to study systems that are impossible to time the fluidity of the paste [41, 42].
be analyzed by IC. When BNGM model is applied to fit the long The effect of SPs on the hydration of Portland cement paste has
kinetics of pastes additivated with superplasticizers, any kB-kG com- been extensively studied, almost completely from an applicative
bination is found to describe the initial period of the process. For point of view [41-44]. In the last years F. Winnefeld and coworkers
these systems the boundary-nucleation model has to be modified in carried out a systematic work by on the effect of the molecular struc-
order to account for the presence of a real induction period. Interest- ture of comb-shaped SPs on the performance of cementitious sys-
ing enough, the addition of high amounts of a cellulosic polymer tems [41, 45, 46]. The effect of molecular weight, side chains length
does not require the use of a modified BNGM, even if the C3S kinet- and side chain density on workability and on the early hydration
CRITICAL REVIEWS
oxide is abbreviated with its first letter, C: CaO, S: SiO2, H: H2O, Doctoral fellowship focuses on the
A: Al2O3, F: Fe2O3 study of the hydration reaction of
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RIASSUNTO
Idratazione del cemento: molto ancora da capire
Con una produzione di più di 11 miliardi di tonnellate di calcestruzzo prodotte ogni anno, il cemento è uno dei materiali sintetici più ampiamente utilizzati
nel mondo. Nonostante il suo utilizzo sia noto fin dall’antichità molte domande sono tuttora aperte a riguardo della reazione di idratazione e costituiscono l’argomento
di numerosi progetti di ricerca sia nel campo della scienza dei materiali, che nel campo della chimica-fisica dei sistemi colloidali.