Rosemount 644H and 644R Smart Temperature Transmitters: Quick Installation Guide
Rosemount 644H and 644R Smart Temperature Transmitters: Quick Installation Guide
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   ¢00825-0100-4728[¤
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   © 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are
   registered trademarks of Rosemount Inc.
                                             IMPORTANT NOTICE
       This installation guide provides basic guidelines for the Rosemount 644. It does not
       provide instructions for detailed configuration, diagnostics, maintenance, service,
       troubleshooting, or installation. Refer to the 644 Reference Manual (document number
       00809-0100-4728) for more instruction. The manual and this QIG are also available
       electronically on www.rosemount.com.
                                                       WARNING
       Explosions could result in death or serious injury:
       Installation of this transmitter in an explosive environment must be in accordance with the
       appropriate local, national, and international standards, codes, and practices. Please
       review the Product Certifications for any restrictions associated with a safe installation. In
       an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when
       power is applied to the unit.
       Process leaks may cause harm or result in death
        • Install and tighten thermowells or sensors before applying pressure.
        • Do not remove the thermowell while in operation.
       Electrical shock can result in death or serious injury
        • Avoid contact with the leads and terminals. High voltage that may be present on leads
          can cause electrical shock.
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                      Field Communicator
            AMS                    Power Supply
                                                                  Field Communicator
                                                          AMS
                                                                                 Power Supply
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   STEP 1 CONTINUED...
   Verify Transmitter Configuration
   From the Home Screen, enter the HART Fast Keys listed below to verify if the transmitter is
   configured correctly. This table contains the minimum functions required for configuration.
   Refer to the 644 Reference Manual (document number 00809-0100-4728) for a complete
   list.
    Communicator Functions                                         HART Fast Keys
    LRV (Lower Range Value)                                        1, 1, 6
    Sensor 1 Setup                                                 1, 3, 2, 1, 2
    Sensor Type                                                    1, 3, 2, 1, 1
    URV (Upper Range Value)                                        1, 1, 7
    Variable Mapping                                               1, 3, 1
    Verify Callendar Van-Dusen Constants (f applicable)            1, 3, 2, 1, 3
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                                                 B
                            A
                                                                             C
                                    E                         F
    A = 644H Transmitter                                D = Transmitter Mounting Screws
    B = Connection Head                                 E = Integral Mount Sensor with Flying Leads
    C = Thermowell                                      F = Extension
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   STEP 3 CONTINUED...
   Typical Universal Head Installation
   Head Mount Transmitter with Threaded Sensor
   1. Attach the thermowell to the pipe or process container wall. Install and tighten
      thermowells before applying process pressure.
   2. Attach necessary extension nipples and adapters to the thermowell. Seal the nipple and
      adapter threads with silicone tape.
   3. Screw the sensor into the thermowell. Install drain seals if required for severe
      environments or to satisfy code requirements.
   4. Verify the transmitter failure mode switch.
   5. Pull the sensor wiring leads through the universal head and transmitter. Mount the
      transmitter in the universal head by threading the transmitter mounting screws into the
      universal head mounting holes.
   6. Mount the transmitter-sensor assembly into the thermowell. Seal adapter threads with
      silicone tape.
   7. Install conduit for field wiring to the conduit entry of the universal head. Seal conduit
      threads with silicone tape.
   8. Pull the field wiring leads through the conduit into the universal head. Attach the sensor
      and power leads to the transmitter. Avoid contact with other terminals.
   9. Install and tighten the universal head cover. Enclosure covers must be fully engaged to
      meet explosion-proof requirements.
A B D
                                                                                E
    A = Threaded Thermowell                             D = Universal Head (transmitter inside)
    B = Threaded Style Sensor                           E = Conduit Entry
    C = Standard Extension
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   STEP 3 CONTINUED...
   Rail Mount Transmitter and Sensor
   1. Attach the transmitter to a suitable rail or panel.
   2. Attach the thermowell to the pipe or process container wall. Install and tighten the
      thermowell, according to plant standards, before applying pressure.
   3. Attach the sensor to the connection head and mount the entire assembly to the
      thermowell.
   4. Attach and connect sufficient lengths of sensor lead wire from the connection head to the
      sensor terminal block.
   5. Tighten the connection head cover. Enclosure covers must be fully engaged to meet
      explosion-proof requirements.
   6. Run sensor lead wires from the sensor assembly to the transmitter.
   7. Verify the transmitter failure mode switch.
   8. Attach the sensor wires to the transmitter (see Step 4: Connect the Wiring for more
      information).
                                 C
        A                                     A = Rail Mount Transmitter
                                              B = Sensor Leads with Cable Glands
                           B
                                              C = Integral Mount Sensor with Terminal Block
                                 D            D = Connection Head
         B                                    E = Standard Extension
                                              F = Threaded Thermowell
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   STEP 3 CONTINUED...
   Rail Mount Transmitter with Threaded Sensor
   1. Attach the transmitter to a suitable rail or panel.
   2. Attach the thermowell to the pipe or process container wall. Install and tighten the
       thermowell before applying pressure.
   3. Attach necessary extension nipples and adapters. Seal the nipple and adapter threads
       with silicone tape.
   4. Screw the sensor into the thermowell. Install drain seals if required for severe
       environments or to satisfy code requirements.
   5. Screw the connection head to the sensor.
   6. Attach the sensor lead wires to the connection head terminals.
   7. Attach additional sensor lead wires from the connection head to the transmitter.
   8. Attach and tighten the connection head cover. Enclosure covers must be fully engaged
       to meet explosion-proof requirements.
   9. Set the transmitter failure mode switch
   10. Attach the sensor wires to the transmitter (see Step 4: Connect the Wiring for more
       information).
A B C
D E
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       * The transmitters must be configured for at least a 3-wire RTD in order to recognize an RTD with a
          compensation loop.
       ** Rosemount Inc. provides 4-wire sensors for all single element RTDs. Use these RTDs in 3-wire
          configurations by leaving the unneeded leads disconnected and insulated with electrical tape.
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   STEP 4 CONTINUED...
   Ground the Transmitter
   Ungrounded Thermocouple, mV, and RTD/Ohm Inputs
   Each process installation has different requirements for grounding. Use the grounding
   options recommended by the facility for the specific sensor type, or begin with grounding
   Option 1 (the most common).
   Option 1:
   1. Connect sensor wiring shield to the transmitter housing.
   2. Ensure the sensor shield is electrically isolated from surrounding fixtures that may be
      grounded.
   3. Ground signal wiring shield at the power supply end.
                                        Transmitter
                                                                      4–20 mA loop
                         Sensor Wires
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   STEP 4 CONTINUED...
   Option 3:
   1. Ground sensor wiring shield at the sensor, if possible.
   2. Insure that the sensor wiring and signal wiring shields are electrically isolated from the
      transmitter housing.
   3. Do not connect the signal wiring shield to the sensor wiring shield.
   4. Ground signal wiring shield at the power supply end.
                                      Transmitter
                       Sensor Wires                                 4–20 mA loop
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   PRODUCT CERTIFICATIONS
   Approved Manufacturing Locations
   Emerson Process Management Rosemount Division. – Chanhassen, Minnesota, USA
   Rosemount Temperature GmbH – Germany
   Emerson Process Management Asia Pacific – Singapore
                               • 0.5 kV line–line
    Surge                                                                      None
                               • 1 kV line–ground (I.O. tool)
    Conducted                  • 150 kHz to 80 MHz at 10 V                     < 0.5%
   CE Mark
   The 644H and 644R meet all requirements listed under IEC 61326:Amendment 1, 1998
   Hazardous Locations Certificates
   North American Certifications
   Factory Mutual (FM) Approvals
   I5 FM Intrinsic Safety and Non-incendive:
      Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G.
      Non-incendive for Class I, Division 2, Groups A, B, C, and D. Intrinsically Safe and
      non-incendive when installed in accordance with Rosemount drawing 00644-0009.
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        Note
        K6 is only available with 644H option code J6.
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   European Certifications
   CENELEC ATEX Approvals
   I1 CENELEC Intrinsic Safety:
      Certificate Number: BAS00ATEX1033X
      ATEX Marking:      II 1 G EEx ia IIC T4/T5/T6
         1180
        Table 3. Temperature Code
        Pi                           Temperature Code
        0.67 W                       T6 (Tamb = – 60 °C to 40 °C)
        0.67 W                       T5 (Tamb = – 60 °C to 50 °C)
        1.0 W                        T5 (Tamb = – 60 °C to 40 °C)
        1.0 W                        T4 (Tamb = – 60 °C to 80 °C)
   E1 CENELEC Flame-Proof:
      Certificate Number: KEMA99ATEX8715
      ATEX Marking:      II 2 G EEx d IIC T6
         1180
      Temperature Code: T6 (Tamb=–40°C to 65°C)
      Max Input Voltage: Ui=55Vdc
   N1 CENELEC Type n:
      Certificate Number: BAS00ATEX3145
      ATEX Marking:      II 3 G EEx nL IIC T5
      Temperature Code: T5 (Tamb=–40°C to 70°C)
      Max Input Voltage: Ui=45Vdc
   NC CENELEC Type n Component:
      Certificate Number: BAS99ATEX3084U
      ATEX Marking:      II 3 G EEx nL IIC T5
      Temperature Code: T5 (Tamb=–40°C to 70°C)
      Max Input Voltage: Ui=45Vdc
        Note
        The equipment must be installed in an enclosure meeting the requirements of IP54 and
        the requirements of the impact tests described in EN50021.
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   IECEx Certifications
   E7 IECEx Flameproof and Dust
      Certificate No.: IECEx KEM 09.0015X
      Ex d IIC T6 (Flameproof)
      Ex tD A20 IP 66 T 95 ºC (Dust)
      Vmax = 42.4V
        Special Conditions for Safe Use (X):
        For information on the dimensions of the flameproof joints the manufacturer shall be
        contacted.
         Table 5. Electrical Data
         Transmitter                      Sensor
          Umax = 42.4 Vdc                  Umax = 5 V
          Imax = 24.0 mA                   Imax = 2.0 mA
   N7 IECEx Type n
      Certificate Number: IECEx BAS 07.0055
      Ex nA nL IIC T5 (-40 °C < Ta < 70 °C)
         Table 8. Electrical Data
                                                               Sensor
         Transmitter                      RTD                      Thermocouple
          Ui = 42.4 V                      Ui = 5 V                 Ui = 0
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   Brazilian Certifications
   Centro de Pesquisas de Energia Eletrica (CEPEL) Approval
   I2 CEPEL Intrinsic Safety. Not available, consult factory
   Japanese Certifications
   Japanese Industrial Standard (JIS) Approvals
   E4 JIS Explosion-Proof
   Russian Certifications
   Gostandart
   Tested and approved by the Russian Metrological Institute GOSTANDART.
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                                    EC Declaration of Conformity
                                                      No: RMD 1016 Rev. F
                   We,
                           Rosemount Inc.
                           8200 Market Boulevard
                           Chanhassen, MN 55317-6985
                           USA
                   declare under our sole responsibility that the product,
                   Assumption of conformity is based on the application of the harmonized standards and, when
                   applicable or required, a European Community notified body certification, as shown in the
                   attached schedule.
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                                                           Schedule
                                     EC Declaration of Conformity RMD 1016 Rev. F
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