Operations
Management
       Topic 2 – Forecasting
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              Learning outcomes
At the end of this lesson students should be able to :
1. Discuss the overview of forecasting techniques
2. Compare and contrast qualitative and quantitative
   approaches to forecasting
3. Apply the naive, moving averages, weighted moving averages
   and exponential smoothing methods.
4. Compute and analyze three measures of forecast accuracy;
   MAD, MSE and MAPE
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               What is Forecasting?
1. Process of predicting a
   future event                                                Hmm…. you are
                                                               going to get an A for
2. Underlying basis of                                         this subject. But!!!
   all business decisions
         Production
         Inventory
         Personnel
         Facilities
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             Forecasting Time Horizons
   1. Short-range forecast
             Up to 1 year, generally less than 3 months
             Purchasing, job scheduling, workforce levels, job
              assignments, production levels
   2. Medium-range forecast
             3 months to 3 years
             Sales and production planning, budgeting
   3. Long-range forecast
             3+ years
             New product planning, facility location, research and
              development
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            Seven Steps in Forecasting
   1. Determine the use of the forecast
   2. Select the items to be forecasted
   3. Determine the time horizon of the
      forecast
   4. Select the forecasting model(s)
   5. Gather the data
   6. Make the forecast
   7. Validate and implement results
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                    Types of Forecasts
   1. Economic forecasts
             Address business cycle – inflation rate, money
              supply, housing starts, etc.
   2. Technological forecasts
             Predict rate of technological progress
             Impacts development of new products
   3. Demand forecasts
             Predict sales of existing products and services
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     Strategic Importance of Forecasting
      1. Human Resources – Hiring, training, laying
         off workers
      2. Capacity – Capacity shortages can result in
         undependable delivery, loss of customers,
         loss of market share
      3. Supply Chain Management – Good supplier
         relations and price advantages
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                  The Realities!
    1. Forecasts are seldom perfect
    2. Most techniques assume an underlying
       stability in the system
    3. Product family and aggregated forecasts
       are more accurate than individual product
       forecasts
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                   Forecasting Methods
    Generally there are two types of forecasting
    methods; Qualitative and Quantitative
    Methods
     1. Qualitative methods are based on:
               judgment
               opinion
               past experience
               best guesses
     2. Quantitative methods are based on:
               mathematical methods
               two traditional types; time series and regression
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            Forecasting Approaches
                   Qualitative Methods
         Used when situation is vague and
          little data exist
             New products
             New technology
         Involves intuition, experience
             e.g., forecasting sales on Internet
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              Forecasting Approaches
                    Quantitative Methods
     Used when situation is ‘stable’ and
      historical data exist
             Existing products
             Current technology
     Involves mathematical techniques
             e.g., forecasting sales of color televisions
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              Overview of Quantitative
                    Approaches
   1.       Naive approach
   2.       Moving averages
   3.       Weighted Moving Averages                           Time-Series
                                                                 Models
   4.       Exponential smoothing
   5.       Trend projection
                                                               Associative
   6.       Linear regression                                    Model
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              Time Series Forecasting
     Set of evenly spaced numerical data
             Obtained by observing response variable at
              regular time periods
     Forecast based only on past values, no
      other variables important
             Assumes that factors influencing past and
              present will continue influence in future
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              Time Series Components
             Trend                                             Cyclical
            Seasonal                                           Random
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                                    Components of Demand
                                                                        Trend
                                                                        component
                                    Seasonal peaks
    Demand for product or service
                                                                                                Actual
                                                                                                demand
                                                                                      Average demand
                                                                                      over four years
                                               Random
                                               variation
                                    |                |                       |                 |
                                    1                2                       3                 4
                                                                Year                               Figure 4.1
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                   Trend Component
            1. Persistent, overall upward or
               downward pattern
            2. Changes due to population,
               technology, age, culture, etc.
            3. Typically several years duration
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                Seasonal Component
            1. Regular pattern of up and down
               fluctuations
            2. Due to weather, customs, etc.
            3. Occurs within a single year
                                                               Number of
                      Period                    Length          Seasons
                       Week                   Day                     7
                       Month                  Week                4-4.5
                       Month                  Day                28-31
                       Year                   Quarter                 4
                       Year                   Month                 12
                       Year                   Week
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            Cyclical Component
   1. Repeating up and down movements
   2. Affected by business cycle, political, and
      economic factors
   3. Multiple years duration
   4. Often causal or
      associative
      relationships
                                           0           5   10   15   20
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            Random Component
  1. Erratic, unsystematic, ‘residual’
     fluctuations
  2. Due to random variation or unforeseen
     events
  3. Short duration and
     non-repeating
                                             M            T   W   T   F
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                    Naive Approach
      Assumes demand in next
       period is the same as
       demand in most recent period
             e.g., If January sales were 68, then
              February sales will be 68
      Sometimes cost effective and efficient
      Can be good starting point
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            Techniques for Averaging
   1. Moving average
   2. Weighted moving average
   3. Exponential smoothing
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               Moving Average Method
    1. MA is a series of arithmetic means
    2. Used if little or no trend
    3. Used often for smoothing
              Provides overall impression of data over
               time
                                ∑ demand in previous n periods
            Moving average =
                                                            n
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            Moving Average Example
                 Actual                           3-Month
       Month     Sales                         Moving Average
     January      10
     February     12
     March        13
     April        16                      (10 + 12 + 13)/3 = 11 2/3
     May          19                      (12 + 13 + 16)/3 = 13 2/3
     June         23                      (13 + 16 + 19)/3 = 16
     July         26                      (16 + 19 + 23)/3 = 19 1/3
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                  Graph of Moving Average
                                                                               Moving
             30   –
                                                                              Average
             28   –
                                                                              Forecast
             26   –           Actual
             24   –           Sales
             22   –
     Sales
             20   –
             18   –
             16   –
             14   –
             12   –
             10   –
                      |   |   |   |     |       |      |      |      |    |   |   |
                      J   F   M   A     M       J      J      A      S    O   N   D
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             Weighted Moving Average
     1. Used when trend is present
              Older data usually less important
     2. Weights based on experience and
        intuition
                                     ∑ (weight for period n)
              Weighted                  x (demand in period n)
            moving average =                      ∑ weights
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                Weights Applied                                   Period
            Weighted Moving Average
                       3                                     Last month
                       2                                     Two months ago
                       1                                     Three months ago
                       6                                     Sum of weights
               Actual                        3-Month Weighted
  Month        Sales                          Moving Average
January         10
February        12
March           13
April           16                [(3 x 13) + (2 x 12) + (10)]/6 = 121/6
May             19                [(3 x 16) + (2 x 13) + (12)]/6 = 141/3
June            23                [(3 x 19) + (2 x 16) + (13)]/6 = 17
July            26                [(3 x 23) + (2 x 19) + (16)]/6 = 201/2
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                       Moving Average And
                     Weighted Moving Average
                                                                                        Weighted
                    30 –                                                                 moving
                                                                                        average
                    25 –
     Sales demand
                    20 –       Actual
                               sales
                    15 –
                                                              Moving
                    10 –                                      average
                     5 –
                           |    |   |    |     |       |      |      |      |   |   |   |
                       J        F   M    A     M       J      J      A      S   O   N   D
Figure 4.2
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            Potential Problems With
                Moving Average
 1. Increasing n smoothens the forecast but
    makes it less sensitive to changes
 2. Do not forecast trends well
 3. Require extensive historical data
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               Exponential Smoothing
   1. Form of weighted moving average
             Weights decline exponentially
             Most recent data weighted most
   2. Requires smoothing constant ()
             Ranges from 0 to 1
             Subjectively chosen
   3. Involves little record keeping of past data
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              Exponential Smoothing
                    Remember This!!!!!!!!
New forecast = Last period’s forecast
               +  (Last period’s actual demand
                    – Last period’s forecast)
               Ft = Ft – 1 + (At – 1 - Ft – 1)
            where      Ft = new forecast
                    Ft – 1 = previous forecast
                       = smoothing (or weighting)
                          constant (0 ≤  ≤ 1)
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     Exponential Smoothing Example
      Predicted demand = 142 Ford Mustangs
      Actual demand = 153
      Smoothing constant  = .20
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     Exponential Smoothing Example
      Predicted demand = 142 Ford Mustangs
      Actual demand = 153
      Smoothing constant  = .20
            New forecast = 142 + .2(153 – 142)
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     Exponential Smoothing Example
      Predicted demand = 142 Ford Mustangs
      Actual demand = 153
      Smoothing constant  = .20
            New forecast = 142 + .2(153 – 142)
                                = 142 + 2.2
                                = 144.2 ≈ 144 cars
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                  Forecast Error
     The objective is to obtain the most accurate
     forecast no matter the technique; lowest
     forecast error indicates better accuracy.
      Forecast error = Actual demand - Forecast value
                    = At - Ft
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                    Forecast Accuracy
            (Common Measures of Error) – MAD #1
       Error: difference between actual value and forecast
              value
       1. Mean Absolute Deviation (MAD)
                Average absolute error
                 {this value is computed by taking the sum of the absolute
                 values of the individual forecast errors and dividing by
                 the number of periods of data (n)}
                               ∑ |Actual - Forecast|
                  MAD =
                                         n
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                   Forecast Accuracy
            (Common Measures of Error)-MSE #2
      2. Mean Squared Error (MSE)
               Average of squared error;
                { 2nd method of measuring overall forecast error; the
                average of the squared differences between forecasted
                and observed values}.
                            ∑ (Actual - Forecast )2
                MSE =
                                       n
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                    Forecast Accuracy
            (Common Measures of Error)-MAPE #3
      3. Mean Absolute Percent Error (MAPE)
               Average absolute percent error
                { the average of the absolute value difference betrween
                the forecasted and the actual values; expressed in %}
                           n
            MAPE =             ∑100|Actuali - Forecasti|/Actuali
                          i=1                                 n
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       Common Measures of Error or
           Forecast Accuracy
    1) Mean Absolute Deviation (MAD)
                     ∑ |Actual - Forecast|
            MAD =
                               n
     2) Mean Squared Error (MSE)
                     ∑ (Actual - Forecast )2
            MSE =
                                n
     3) Mean Absolute Percent Error (MAPE)
                       n
            MAPE =         ∑100|Actuali - Forecasti|/Actuali
                     i=1                                 n
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                       Examples 1
    Demand for the last four months was:
   Predict demand for July using each of these methods:
   (A)
   1) A 3-period moving average
   2) exponential smoothing with alpha equal to .20 (use naïve to
      begin).
   (B)
   3) If the naive approach had been used to predict demand for April
      through June, what would MAD have been for those months?
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                            Examples 1 (cont)
    A) 1.       (8+10+8)/3 = 8.67 (July Forecast)
       2.       Use naïve to begin
             Month          Demand                        Forecast
            March             6       -
            April             8       6
            May               10      6 + 0.2(8 – 6) = 6.4
            June              8       6.4 + 0.2(10 – 6.4) = 7.12
                                      7.12 + 0.2(8 – 7.12) = 7.296
    B)
                    Month          March            April               May      June
            Demand                   6                8                  10       8
            Naïve                    -                6                      8   10
            Absolute Error           -                2                      2    2
            MAD = (2+2+2) /3 = 2
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                            Example 2
Moving Average
Weekly sales of ten-grain bread at the local organic food market are in the
table below. Based on this data, forecast week 9 using a five-week moving
average.
 Week        1      2         3              4              5       6     7     8
 Sales       415   389      420            382            410       432   405   421
 (382+410+432+405+421)/5 = 410.0
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                           Examples 3
 Exponential Smoothing & Forecast Accuracy measurement
 Jim's department at a local department store has tracked the sales of a product
 over the last ten weeks. Forecast demand using exponential smoothing with
 an alpha (α) of 0.4, and an initial forecast of 28.0. Calculate MAD, MSE and
 MAPE.
                      Period                     Demand
                        1                          24
                        2                          23
                        3                          26
                        4                          36
                        5                          26
                        6                          30
                        7                          32
                        8                          26
                        9                          25
                        10                         28
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                            Examples 3 (cont)–
 (Exponential Smoothing & Forecast accuracy)
                 Demand                                      І At – FtІ        ( At – Ft)2     100*І At – FtІ / At
      Period                Forecast        Error
                 (Actual)                                    І errorІ          (error) 2     100 (І error І/actual)
            1      24         28.00           -4                 4                16                16.6 %
            2      23         26.40         -3.40             3.40              11.56              14.78 %
            3      26         25.04          0.96             0.96               0.92               3.69 %
            4      36         25.42         10.58             10.58             111.94             29.39 %
            5      26         29.65         -3.65             3.65              13.32              14.04%
            6      30         28.19          1.81             1.81               3.28               6.03%
            7      32         28.92          3.08             3.08               9.49               9.63 %
            8      26         30.15         -4.15             4.15              17.22              15.96 %
            9      25         28.49         -3.49             3.49              12.18              13.96%
            10     28         27.09          0.91             0.91               0.83               3.25%
                              Total         -1.36             36.03            196.74             127.33 %
                             Average        -0.14              3.6               19.6              12.73 %
                                            Bias              MAD                MSE                MAPE
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                           Let’s Recap
    1. Discuss the overview of forecasting techniques
    2. Compare and contrast qualitative and quantitative
       approaches to forecasting
    3. Apply the naive, moving averages, weighted moving averages
       and exponential smoothing methods.
    4. Compute and analyze three measures of forecast accuracy;
       MAD, MSE and MAPE
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