Service Documentation Market Release 2/90
Braun pocket de luxe traveler 5525
5525
BINC Rev: 7/96 Service Documentation
Exploded Drawing
BAG Rev: 2/90 5525
5525 - 2
BINC Rev: 7/96 Service Documentation
Spare Parts List
BAG Rev: 7/95 5525
Pos. No. Part Description Part Number
1 Cleaning brush 5524594
2 Protective cap 5525622
3 Shaving head frame 5525623
4 Shaving foil 5524764
5 Cutter block 5524761
6 Circlip 0107001
7 Cutter block support, w/pos. no 8 5523812
9 Conical coil spring 5523042
10 Oscillating frame 5525510
11 Eccentric 5523807
12 Motor 5523626
13 Switch slide 5525023
14 Housing, upper part 5525624
15 Housing, lower part 5525621
16 Spring 5523018
17 Spring catch 5523016
18 Battery cover 5523820
19 Locking button 5525024
20 Fork 5525021
21 Long-hair trimmer 5525812
22 Trim slide 5525020
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BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 2/90 5525
Description of shaver
Battery shaver
Housing: Plastic, with on-off switch, including switch fork
Shaving head frame: Plastic
Shaving foil: 40 mm wide, removable (snap connection)
Cutter block: 30 cutter blades, 3° obliquely positioned, 10 mm diameter, plastic
Long-hair trimmer: Integrated in the housing, upper part
Protective cap: swivel protective cap integrated in the unit with clamp for cleaning brush.
General Information
Drive: 2.7 V direct-current motor. Power transmission to cutter block by
means of eccentric and plastic oscillating frame.
Power supply: Supply by means two 1.5 V Mignon cells (type LR6/AM3/
MN 1500/AA alkaline).
Technical data
1 Amplitude at the cutter block: approx. 2.4 mm
2. Rotational speed: approx. 6200 r.p.m., without long-hair trimmer
3. Operating current: approx. 500 mA, without long-hair trimmer
4. Operating capacity: approx. 60 shaving minutes
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BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 2/90 5525
Disassembly
• Remove batteries, take off cutting parts.
• Disassemble cutter block support (7) with rubber seal (8).
• The housing halves (14 and 15) are held together by snap-action. Apply pressure diagonally
on sides of housing and squeeze, until parts disengage.
• Start at battery well to separate housing parts.
• Attention! Spring (16) and catch (17) will jump out of housing parts, also the battery cover
(18) will drop out.
• Motor (12) with oscillating frame (10) can now be removed from housing, lower part (15).
• Snapped in the housing, upper part (14) are: switch slide (13), locking slide (19), long-hair
trimmer (21) with fork (20) and trim slide (22).
Assembly
The assembly will be accomplished in a reversed sequence. Attention should be paid to the
following points:
• The motor (12) must be installed with correct polarity. The minus-pole of the motor (the
motor contact which is not soldered), must be pinched between the battery contact.
• Insert oscillating frame (10) in such away, to line-up with the upper edge of the housing.
• Make sure to correctly insert the protective cap (2) into the housing guides. The brush in the
protective cap must point to the right (see illustration).
• First engage housing halves on the upper side, put battery cover (18) into place at the
bottom, then press both parts together.
• Assemble cutter block support (7) and pull rubber seal (8) over bead on housing.
• After housing has been assembled, slide spring catch (17) with spring (16) into the pockets.
• If the assembly has been made correctly, the protective cap must distinctly snap into both
positions, first into the position which protects the shaving foil and second into the position to
serve as an extension of the shaver body.
Insert batteries, carry out functional tests.
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