Rock Profiling Cavity Monitoring

Blast Design
Lidar Scanning
Void Scanning
Stockpile
Volumetrics

Software and Hardware for Land Development Professionals

 Carlson Software produces a complete suite of solutions for land development professionals,
across the disciplines of data collection, surveying, engineering design and drafting. In addition,
utilizing its expertise in data collection, Carlson also offers accident and crime reconstruction
field and office software for law enforcement personnel or law consultants.

Carlson C-ALS....................................................3 We at Carlson recognize the paramount importance of free choice

Table of Contents

Carlson Merlin.....................................................6 to the professional consumer in the land industry. We are commit-
Carlson Quarryman PRO................................9 ted to providing consistent software interfaces across hardware
Carlson Boretrak.............................................. 12 and across disciplines. This is the mission of Carlson Software.
Carlson Void Scanner.....................................17 --R. Bruce Carlson
Carlson Void Scanner Wi-Fi Box.............. 20 Founder and President
Carlson FiX1....................................................... 21 Carlson Software
Founded in 1983 and based in Maysville, Kentucky, U.S.A., Carlson has a branch office in Boston,
Massachusetts, U.S.A., and local representatives in Australia, Russia, Germany, The Netherlands,
Spain, Ireland, and El Salvador.

2
C-ALS

Carlson C-ALS®
®
Cavity Auto-scanning Laser System
The Carlson C-ALS laser system provides safe, quick, and reliable mapping How it works
capabilities for inaccessible underground cavities. Deployable via boreholes on
cable or rods, via a boom, or on a zip-wire, the C-ALS system can be used from • With a diameter of just 50 mm, the Carlson C-ALS system is easily deployed
the surface to provide a detailed visual record of the subsurface environment in through boreholes, downhole or uphole in order to survey inaccessible spaces.
a wide range of applications. These include underground and open-cast mining, • A system of hinged, lightweight, 1 m rods provide a fixed azimuth capability, as
construction, subsidence investigations, and subterranean excavations. well as the ability to deploy the C-ALS down boreholes as long as 200 m. C-ALS
can also be deployed by boom, zip-wire or by remote-controlled vehicle.
C-ALS supports successful projects • A nosecone camera, embedded within the end of the C-ALS probe, provides
onscreen video and a real-time view of the borehole as the probe is deployed
The Carlson C-ALS system enables laser scanning of air-filled voids to cre-
so operators can see any obstructions, and judge the point at which the C-ALS
ate geo-referenced 3D models of subsurface conditions as a cost-effective, scanning head pivot and rotating horizontal shaft breaks through into the void.
comprehensive, and accurate alternative to systematic drilling, enabling us- • The C-ALS probe incorporates pitch-and-roll sensors. The sensors ensure C-ALS
ers to: can be tracked both up and down the borehole and that the scan is automatically
• Protect worker safety georeferenced to fit into existing 3D mine data.
• Report to project stakeholders in greater detail • Once in the void, a simple click from the operator commands the laser-scanning
• Cost out planned works accurately head to rotate on two axes, measuring the 3D shape of the void with full (horizontal
axis) 360-degree coverage and no blind spots, and with a range up to 150 m2.
• Devise more efficient work programs
• Operators control C-ALS from a distance, via the robust PC or tablet that may
• Move new projects forward faster
be optionally included in the package. PC or tablet is linked to the C-ALS system
• Design and engineer solutions based on accurate data
by Ethernet cable or a WiFi link. From a safe distance, they can view live data,
• Minimize disruption, drilling, and disturbance in populated areas analyse point clouds and create models.
• The use of the remote PC or tablet keeps operators safe while offering broad
visibility of the probe’s location and what is happening underground.
The advantages of C-ALS laser scanning
• Ability to survey potentially dangerous underground voids safely
• Get precise and accurate cavity/void measurement in minutes, not days
• 360° spherical coverage for a full view from a single scan, with no blind spots
• Operation is remotely controlled
• Deployment methods are flexible
• Easily transported
• Rugged design for durability in extreme conditions –
• IP67 rating (probe only)
• Withstands submersion to a depth of 1 m (in case accidentally deployed in a
flooded cavity) The C-ALS system deployed The nosecone camera pro- The probe rotates on two
• Withstands extremes of temperature and high humidity downhole to survey an inac- vides a helpful view into the axes to create full 360-degree
cessible underground void. borehole during deployment. scans of voids and cavities.
3
 C-ALS Applications
Carlson C-ALS®
Monitor excavations, assess risk, or design solutions
Utilize the Carlson C-ALS system when a complete picture of the situation
underground is needed. Identify, measure, and map voids below construction or geo-
technical projects to help avoid/prepare for differential settlement, sinkholes, or even
catastrophic collapse of old mine workings or voids that may underlie residential
and commercial properties. With the complete picture the C-ALS system provides,
engineering solutions can then be put into place to counter the problems.
The C-ALS system can be used in a huge range of applications where an inaccessible
void exists and accurate data is required, including:
• Subsurface voids and cavities
• Underground chambers and tanks
• Ducts
• Inaccessible roof spaces
• Stopes The ruggedised PC Laser cavity scans
• Ore passes enables you to carry out are easy to export
• Collapsed mine workings operations on site in into a large range of
• Culverts extreme environments. software packages.
• Shafts and bunkers
• Underground caverns C-ALS® Software
• Industrial production facilities with limited or unsafe access
Carlson’s software for C-ALS makes it easier and quicker for operators to learn and
use the system by guiding them through the process of deploying and scanning to
enable:
Support underground or surface mining projects
By using C-ALS to determine the size, extent, and status of inaccessible voids, mining • Quick navigation and intuitive design for both new and experienced operators,
customers get a complete picture of the situation underground before committing both reducing training needs and improving efficiency
to projects or deploying workers. In addition, a full understanding of the layout of • “Seeing” the heading and inclination of the C-ALS probe at all times
underground workings and their relation to surface operations is also essential for • One-click surfacing and volume calculation from raw scan data for the production
safe open-pit operations using heavy machinery, explosives, and personnel. of closed 3D model and volume within seconds of finishing a scan
• Point cloud editing and visualization on site
The C-ALS system provides a detailed visual record of the following:
• Swifter setup time due to auto-connection to the C-ALS probe
• Excavation and infill of stopes • Saving and sharing of video footage with live recording from the C-ALS camera
• Location of voids into WMV
• Geometry and condition of mine workings • Easy integration with third-party processing software packages with ability to
• Inaccessible historic workings export to many industry-standard formats, including LAS and DXF
• Collapsed areas, sinkholes, and troughs
• Erosion of ore passes
• Volumes of voids
• Position of cavities in relation to other underground workings and structures
• Size and location of remaining pillars
• Location of the voids/workings relative to surface features
4
C-ALS Probe dimensions

Carlson C-ALS®
1100
179 117
25 71. 5
45. 5

ø50 Dimensions given in mm

C-ALS
Laser module Physical data
Laser classification (BS EN 60825-1 : 2014) Construction Machined aluminium and stainless steel
(21 CRF 1040.10 and 1040.11 except for deviations Class 1
Water and dust resistant IP67
pursuant to Laser No 50, dated 24 June 2007)
Operating temperature Probe -10 °C to +60 °C
Type InGaAs laser diode
range
Wavelength (typical) 905 nm
Surface Unit 0 °C to +50 °C
Resolution 1 cm
Dimensions Probe 1100 mm × Ø50 mm
Maximum range to a passive target* Up to 150 m
Probe with exten- 2179 mm × Ø50 mm
Minimum range 0.5 m sion piece
Surface Unit 270 mm × 245 mm × 170 mm
Angle measurement Weight Stainless steel probe 5.9 kg
Type Opto-electronic encoder Single-section steel 3 kg
Inertial Pitch-Roll Sensor ± 0.2° extension piece

Angular Accuracy 0.2° Main C-ALS cable 0.18 kg/m

Angular Resolution 0.1° 1 m Boretrak rod 0.4 kg

Range Vertical -90° to 90° Surface Unit 4.1 kg

Horizontal 0° to 360° External power input 12-15 V dc and 110-240 V ac

Servo-driven gear system in both axes Power consumption during scan 0.8 to 2.0 A
Motion
with manual clutch override system

Boretrak Sensors * Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Type (standard system) Triaxial sensor
For further information and the best possible application and performance support please
Pitch-and-roll accuracy ± 0.2° contact Carlson at lasermeasurement@carlsonsw.com
Pitch-and-roll range 360°
Compass (optinal) accuracy ± 1.2°
5
 Merlin
Carlson Merlin

Vessel-Based Laser Scanner

Merlin is the marine Lidar (Light Detection and Ranging) system developed specifically
for cost-effective and safer coastal, offshore and inland waterway surveying. Extremely
robust, portable, and well-engineered, Merlin provides eye-safe, long-range laser
scanning that enables the capture, processing, and analysis of geospatial point cloud
data quickly and accurately.

Safer, faster, more efficient surveying with Merlin

Seamless integration with existing echosounder technology enables the fast
and effective acquisition of time-tagged survey data above and below the water
simultaneously.

Map the full environment in a single survey

Information acquired by Carlson’s time-tagged Merlin marine laser scanner combines
seamlessly with bathymetric echosounder data for complete datasets that reveal the
full landscape above and below the waterline in the same survey.
Obtaining a full 360° point cloud with Merlin quickly and safely:
• Speeds up project timescales,
• Minimizes the amount of time crew spend in potentially hazardous areas, and
• Reduces the surveying costs associated with complex vessel-based surveying
assignments.

Key Features
• IP66 (EN 60945) water and dust resistance
• 250 m laser range (maximum)
• ±1 cm laser accuracy
• 360° field of view

Key Benefits
• Saves on setup: Seamless integration with existing hardware and software means
no need to duplicate equipment, infrastructure, or technologies already owned.
• Minimizes training costs: The low maintenance plug-and-play Merlin system is
easy to install and operate, eliminating the need for specialist training. It is also
compatible with industry-standard software packages.
• Improves worker safety: Fast installation, deployment, and speed of data capture
6 reduce the amount of time spent in potentially hazardous marine environment.
 Carlson Merlin
The custom-made mounting Accurately manage and monitor The portable Merlin laser scanner The marine surveying industry needs a dedicated
plate ensures rapid installation coastal erosion by comparing new can be deployed for offshore sur- marine laser scanner for high-performance data
and deployment and old data with ease. veying in remote locations. acquisition in extreme environments.

Safe, flexible, and easy to operate for a wide range Many uses for Merlin’s high-quality 3D data
of applications • Monitoring coastal change by comparing old and new information
• Creating navigation charts without venturing into hazardous coastal zones
Merlin is ready to install out of the box with no customization required. The mounting
plate can either be permanently welded into place or attached temporarily to a mast • Updating risk management and flood models to predict future events by using
or cabin roof by three simple screws. historic data
• Assisting with urban planning with identification of key marine features
Merlin’s 250 m range* addresses the challenges of safely and accurately mapping
• Collecting detailed information safely and quickly from high traffic waterways
the full landscape above the waterline – including the shoreline, coastal features,
manmade structures, and more – as it enables accurate data acquisition from a safe
distance. These challenges include avoiding hazardous natural features and dealing
Connect an additional sensor
with unpredictable weather conditions. The option to connect a second Merlin unit via a specialized top-side interface box
further helps to reduce project timelines and improve point cloud density. Benefits of
Merlin also comes with its own diagnostic tool, which can be used to set up the system deploying two Merlin units on one vessel include:
with existing infrastructure, such as port numbers and IP addresses. It also enables
operators to select and test a timing source and troubleshoot. • Reducing the amount of shadowing encountered during scanning
• Enabling the capture of more points per second for more detailed datasets in a
* Passive range limit is target (reflectivity) dependent (to a 90% reflective target where the entire
shorter amount of time
laser spot falls upon the target).
• Increasing the quality and quantity of scan data that can be captured, for
improved decision making

The Merlin marine laser scanner provides high- With improved data you can better analyse the
Merlin supports faster and more accurate data collection, minimizing performance range accuracy and marine resistance. landscape for complex mapping projects with ease
the amount of time operators need to spend in the field. and confidence. 7
 Merlin: Compatible with all major software The processed point cloud can then be exported in formats such as LAS or XYZ into
Carlson Merlin
a CAD package such as Carlson Point Cloud, to Carlson P3D Topo to produce a 3D
The Merlin vessel-based Lidar system quickly measures and records time-tagged geo- model, create surfaces, or to export to other file formats including DXF or DWG.
referenced data points, which can then be calibrated and processed into a finished
point cloud by the following packages: Merlin’s universal interface ensures operator familiarity and ease of use.
• HYSWEEP® multibeam collection and editing software from HYPACK®
Global support and training
• NaviScan and Kuda sonar and laser data acquisition software from EIVA
Carlson provides expert training and support provided by our team of in-house
• QINSy hydrographic data acquisition software from QPS
surveyors and engineers at your location or at our offices in the UK, USA, Canada, and
• Teledyne PDS software for hydrographic survey and dredging operations Australia. We also offer remote diagnostics support to perform instant software and
hardware diagnostics from our offices to yours anywhere in the world. Please contact
us at lasermeasurement@carlsonsw.com for more information.

Merlin Vessel-Based Laser Scanner Environmental

Laser module Water and dust resistant*** IP66 (marine grade)

Type InGaAs laser diode Operating temperature -10 °C to +50 °C
Wavelength (typ) 905 nm Storage temperature -25 °C to +70 °C
Accuracy* ± 1cm Tests and approvals
Maximum energy per pulse 0.461 μJ CE conformity DoC available
Beam divergence 2.25 × 1.5 mrads BS EN 60825-1: 2007 (21 CFR 1040.10
Safety of laser products (Class 1) and 1040.11 except for deviations pursu-
Range resolution 1 cm ant to Laser No. 50, dated 24 June 2007)
Maximum range to a passive target** 250 m EMC BS EN 60945: 2002 section 9-11
Minimum range 0.5 m FCC compliance CFR47 Part 15.19, 15.21, 15.105
Lens aperture size and location 28 mm (location at front of module) Photobiological safety of lamps and BS EN 62471: 2008
Scanner field of view 360° lamp systems

Scanner angle resolution Up to 0.01° Safety of machinery BS EN ISO 12100: 2010

Scan rate Up to 20 Hz Safety of electrical equipment BS EN 61010-1: 2010

Beam footprint at 50 m 141 mm × 103 mm

* Max measuring accuracy recorded at 50 m against Kodak white card (90% reflectivity)
Pulse measurement rate (points per 36000
to 1σ. Accuracy is defined as the degree of conformity of the measured sample mean
second)
range to its actual (true) value, measured with reference to a total station under Carl-
Physical data
son test conditions.
Power 11 to 30 V dc 198 W
** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Weight (Merlin unit excluding 12.5 kg
mount) *** Environmental protection is tested in accordance with EN 60529: 1992 + A1: 2002 and
EN 60945: 2002.
Dimensions (L × W × H) 370.5 mm × 274 mm × 423 mm

8
 Carlson Quarryman® PRO
Quarryman® Pro

The Carlson Quarryman Pro is the 3D laser-scanning system of choice for quarries
around the world. It is intuitive to use, portable and rugged, and carefully designed
and tested to make it robust enough to operate in the toughest environments.

Improves safety. Increases profitability.

Made for the demanding quarry environment.
• Safe, long-range reflectorless surveying for blast planning, stockpile measurement,
and whole site mapping
• Easily operated by one person, with very little training needed to use the system
or the associated intuitive software
• Durable and reliable in tough environments – certified water and dust resistance
with operating capabilities from -20 °C to +45 °C
• Light and portable for easy, one-man operation that can quickly be moved around
and between sites by operators
• Scans entire rock faces in minutes as it measures and records thousands of data
points, which can be sent directly to a USB drive
• Provides a manual point-and-shoot mode and an automatic laser-scanning
mode (250 points per second) and can be integrated with blast design software
packages and with Lidar data collected from mobile mapping systems and UAVs
• Processes the collected data to create detailed 3D models, which can be edited,
analyzed, and exported to specialist packages or other CAD software

Blast design, optimization, and evaluation

Scan a full rock face quickly with the Quarryman Pro and then use the data to plan:
• More accurate blasts, which eliminates the costs associated with over-using
explosives
• Safer blasts that keep workers safe
• Legally compliant blasts, which have less impact on the external environment by
minimizing noise and vibration
• Blasts with optimal fragmentation, which cuts transport costs for quarried rock
and minimizes the waste associated with over-fragmentation
• Improved floor control, minimizing wear on tires and heavy mobile equipment 9
 Detailed mapping
Carlson Quarryman® PRO
Use Quarryman Pro data to measure bench heights, level of crest and toe, slope angle,
and maximum/minimum burden. This detailed mapping of a rock face increases safety
as it enables the determination of actual burden across the face. This helps to avoid
the problems associated with underestimating the burden, such as vibration and over-
sized rock, and overestimating the burden, which can result in flyrock and airblast.

Plan blast layout

Determine the layout of the blast hole pattern using data from the Quarryman
Pro, taking into account safety parameters, vibration limits, explosives to be used,
and design floor elevations. The resultant blast design plan will specify the collar Quarries around the world rely on Perform safer, quieter, more effective blasting
elevations, burden, spacing, drill hole diameter, type and quantity of explosives, and Quarryman Pro to plan safer, quieter, using data acquired from Carlson laser sys-
type and delay of detonations. more effective blasting operations. tems.

Drilling
Utilize Carlson Boretrak® borehole deviation tool to check that drilling has been
carried out correctly as per the blast design, verifying the hole depth, heading, and
inclination, to increase safety and improve final results.

Features and Applications

The must have on-site system for quarries for more than three decades, the Quarryman
Pro has transformed on-site safety and improved post-blast workflow and minimized
costs.

3D Map entire quarry or mine site Quarryman Pro is When used in combination
Fast, portable and rugged, the Quarryman Pro system provides scans that can dust-resistant and waterproof with our Boretrak borehole
be stitched together for a complete model of a site or for a quick and simple way for performance even in deviation tool, Quarryman
to conduct necessary stockpile and volu- metric surveys. The long range of the extreme conditions Pro enables the design of
Quarryman Pro minimizes the number of instrument setups required and also reduces more productive blasts.
the operator time needed to complete surveys.
Utilize the Quarryman Pro to compile a complete 3D map of a constantly evolving, open-
pit site to plan such operations as truck routes, siting of generators, crushers, or other
equipment, and to report to local residents or other stakeholders at update meetings.
The Carlson Quarryman Pro offers the following features:
• A highly visible, full color sun-readable screen
• Data is saved to a USB for ease of data transfer, and enables holding many more files
• A GPS mount is built into the handle so that the Quarryman Pro can be
geopositioned quickly, and easily maps point cloud data to other quarry surveys
• Minimal clicks for each operation greatly enhances work speed
• Auto date and time stamping helps users find files without needing to enter details.
• The battery issues a warning when low, but shuts down automatically if not Rock faces that are
recharged, retaining data for retrieval later mapped by Quarryman
• The lightweight Li-ion battery provides at least four hours of scan time Pro allow users to plan
10 effective operations.
Quarryman® Viewer Software

Carlson Quarryman® PRO

The intuitive Quarryman Viewer software offers increased flexibility and functionality
as it speeds workflow:
• Clear, precise visuals enable quicker interpretation of data
• Automated point coding, traverse processing, and surfacing of single scans save
time
• Ability to store most commonly completed functions makes it quick and easy to
retrieve them for future projects
• Project tree gives easy access to, and control of, all data: scans, surfaces,
observations, and stations
• Versatile import and export options together with user-preset filters reduce Quarryman software provides clear visuals Filters can be defined to obtain the data
operator programming time for quicker interpretation of data. required. Data is then exported in multiple
formats to all major CAD and point cloud
packages.

Quarryman Pro Quarryman Pro LR Keyboard and display

(long range) Display 3.5-in, sun-readable TFT
Laser module Resolution 320 x 240
Laser classification (BS EN 60825-1: 2014) Keyboard 17-button keypad
(21 CFR 1040.10 and 1040.11 except for Class 2 Class 3R*
deviations pursuant to Laser No. 50, dated 24 Data logging
June 2007) Supplied logging media 8GB USB drive
Infrared laser module Compatibility USB 2.0 and 3.0
Type InGaAs laser diode Power
Wavelength (typical) 905 nm Supplied battery 14.4 V Lithium-ion
Maximum energy per pulse 2.88 µJ 4.81 µJ Capacity 6.2 Ah
Beam divergence 2.25 x 0.15 mrads Scan time (typical) 210 min
Resolution 1 cm Alternative power 12 V dc lead acid
Maximum range to a passive target ** Up to 750 m Up to 1200 m Physical data
Minimum range 10 m 20 m Construction Machined aluminium
Lens aperture size and location 46 mm (location at front of module) Water and dust resistant IP66
Visible laser module Operating temperature range*** -20 °C to +45 °C
Type InGaAsP laser diode Weight Including tribrach 8 Kg
Wavelength (typical) 650 nm Including tribatch and battery pack 8.6 Kg
Maximum power <0.6 mW (continuous wave) Including transit case and accessories 16.5 Kg
Lens aperture size and location 3 mm (location at front of module)
Angle measurement * Visible and invisible laser radiation. Avoid direct eye exposure.
Encoder type Opto-electronic encoder ** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Encoder accuracy 0.02° *** Visible laser module operational -10°C to +60 °C
Encoder resolution 0.01°
Range Vertical -45° to +90°
Horizontal 0° to 360°
Motion Stepper-driven worm and wheel drives in
both axes with manual clutch override

11
Rodded Boretrak® and Cabled Boretrak®

Boretrak ®
Rodded and Cabled
The Boretrak measurement system measures borehole deviation in a wide Carlson LMD Blast Design Package
range of applications, including quarrying, mining, geotechnical, and
Widely used in mines, quarries, and in various engineering and geotechnical works,
engineering works. the Quarryman Pro laser scanner, Boretrak, and associated software make up the
Carlson LMD blast design package. The Boretrak system is used alongside the Carlson
Improve safety Quarryman Pro to provide detailed data at all stages of blast planning, thus providing
Accurately measure the borehole data needed and effectively use the data to plan quarry managers with a greater degree of control over final results.
projects safely and in compliance with audit trail.
• Provides 3D data on drilling activity from ground level or Get accurate data on site and make better decisions
underground site
• Ensures compliance with quarrying legislation • A ruggedized PDA interfaces with dedicated PC software so users can audit
• Avoids the potential risks and costs associated with deviated or drilled holes and produce reports in minutes. Results can then be issued to drillers
unsurveyed boreholes on site if needed. On-site drilling operations are then data-led, responsive and
better integrated.
• Map entire sites. Boretrak data can easily be georeferenced and related to your
Increases work efficiency local co-ordinate system helping users to map entire sites. This means current
Optimizes blasting and engineering works by easily creating detailed maps of drilling results can be compared with historical data and data viewed from a range of
activity. systems – notably Carlson’s Quarryman Pro – in one place. There’s no guesswork
and no data gaps.
• Easy-to-use with minimal training, lessening the need for an
• Allows uphole and downhole borehole measurement with a single tool.
expert surveyor
• Reduces the need for large teams with entire drilling sites able to
be measured and modeled in hours
• Portable, lightweight and made to be transported, the easy-to-
deploy system is designed to be used by a single operator
• Audits drilled holes and produces reports in minutes, making
on-site drilling operations data-led, with no guesswork and data
gaps

Works reliably in extreme environments

The rugged, portable design, which is resistant to weather and environmental factors,
make Boretrak a system for challenging projects.
• Provides a high degree of environmental protection to perform
reliably and accurately in the toughest conditions
• Rodded Boretrak operates in areas of magnetic interference and
in flooded holes

12
 Increase safety and efficiency

Rodded Boretrak® and Cabled Boretrak®

Avoiding borehole deviation
Drilled holes are employed in a wide variety
of quarrying and mining projects and need to
be drilled to a specified depth, inclination, and
heading. Deviation from these specifications can
pose real dangers and also increase costs due
The Boretrak system enables Carlson’s Cabled Boretrak system is The quick-to-deploy Boretrak is designed for
to unpredictable blast results. The Carlson LMD
faster yet safer rock face blasting. supplied in a Peli-case that can be use by a single operator. Boretrak provides a reliable way of measuring
hand carried by a single operative.
borehole deviation by taking the actual results of
Cabled Boretrak drilling activity into account. When used as part
of the blast design package, this ultimately saves The benefit of a Cabled Boretrak
Compact, lightweight, rugged, and highly portable, Cabled Boretrak enables users to mine and quarry owners on secondary breakage, is speed and portability.
work quickly and move across large sites, covering vast areas, without the need to transport, explosives, and fuel costs as well as increasing worker safety and that of
transport bulky surveying equipment. others working or living near blast sites.
• Designed to be deployed downhole on its integrated toughened cable to depths
up to 65 meters (70+ yards) Work safely
• Contains a dual axis tilt sensor and digital compass to calculate borehole deviation • Deployed from ground level (or from underground sites), Boretrak keeps workers
from the collar position at fixed intervals safe while providing 3D data on drilling activity
• Simple, robust CDU provides speedy job configuration, calibration, survey, and • Boretrak works with Quarryman to help ensure compliance with quarrying
download legislation, protecting local residents, employees, and property
• Measuring borehole deviation avoids the risks associated with incorrect borehole
Rodded Boretrak data: fly-rock caused by poorly designed blasts, or intersection with underground
utilities in engineering works
The Rodded Boretrak system uses specially designed rods to deploy the probe: these • Safer, more efficient blasts also result in neater quarry faces and quarry floors, on
maintain the orientation of the system without the need for a compass. This method which it is easier to operate machinery and vehicles
offers accurate measurement for uphole deployments and areas that contain ferrous
material, whether next to cabling or metalwork, or where there is magnetic interference.
Work reliably and efficiently in extreme environments
The Rodded Boretrak system is ideal if needed to be deployed to great depths. Cabled • A high degree of dust- and water-proofing
probes limit users to the fixed cable length originally purchased. With Rodded Boretrak, is engineered into both the Rodded and
additional stacks of rods can simply be added to be deployed down deeper holes. Cabled Boretrak variants. Resistance to wet
weather, water-logged ground, submersion,
Recent Rodded Boretrak improvements include: temperature extremes, sand and dust mean
• Bluetooth communications between the probe and ruggedized PDA, that Boretrak performs reliably and accurately
negating the need for a hotshoe and enabling easy, on-site data download in tough conditions.
• The ruggedized PDA provides the ability to communicate wirelessly with the • Portable, lightweight, and easy to transport
probe and allows data to be sent to a PC via WiFi or Bluetooth across sites and between locations, the easy-
• The Boretrak Mobile Android app provides on-site viewing and to-deploy Boretrak is designed to be used by
troubleshooting, and enables users to output data directly into their own a single operator. The Cabled Boretrak system
third-party packages comes in a single ‘Peli’ case, with a total weight
• Store and revisit multiple projects on one device of less than 11 pounds (5 kg), and a soft case to
• Android capabilities and applications further complement the Rodded carry the tripod and ballast rod when needed.
Boretrak system The Rodded Boretrak probe and rods can also Rodded Boretrak’s rods guide and
• New smaller and lighter briefcase-style transit case be hand carried by a single operator. locate the probe. 13
 P3D Boretrak plug-in
Precision 3D Boretrak plugin

Carlson’s P3D software is a point and surface modelling

and processing package. Functionality for the Cabled
and Rodded Boretraks is offered as a plug-in to P3D.
Available free of charge as part of all new Boretrak
system purchases, the Boretrak P3D plug-in enables
you to use the Boretrak ‘out of the box’ with no need to
purchase additional third-party software. The package
offers functionality for downloading, processing,
editing, and viewing Boretrak data. The processed holes
can then be exported in a wide range of data formats Each hole can be positioned on predefined coordinates.
and comprehensive printed reports can be generated. These can be automatically generated by default, or
The combination of Boretrak hardware and the P3D you can import surveyed or planned hole coordinates
Boretrak plug-in provides operators with the control from a file. Alternatively, the Hole Designer allows you
required to complete complex tasks. to manually create individual holes or rows of holes. Any
hole coordinates can then be automatically matched to
P3D Boretrak plug-in works with all generations and the surveyed holes on import of Boretrak data.
models of Boretrak system, including seamless data
transfer in DRL format with the ‘Boretrak Mobile’ You can create design holes in P3D Boretrak plug-in and
Android application which is supplied with Carlson’s then export these in DRL format to Boretrak Mobile. This
latest Rodded Boretrak. DRL data can be transferred will then form the basis of your Boretrak project in the
across Carlson’s range of mining, quarrying and field which, in turn, can then be downloaded back into
surveying software packages. P3D.
P3D’s UI is very flexible and you can adapt the
workspace to create a clear and simple interface for
Boretrak operations.

All data relating to each hole can be viewed on a single

window showing design information, plan view, side
views and each Boretrak reading in tabular form. Both
the graphics and the table illustrate how the surveyed
hole deviated from the design hole as the Boretrak was
deployed.

The powerful 3D graphics window shows all surveyed

holes together with the relevant design data.

14
Rodded Boretrak®

Carlson Rodded Boretrak® - Specifications

Dimensions given in mm
Construction
Probe Stainless steel
Rods Glass fibre rods, acetal joints, and
stainless steel quick release joints,
nuts and bolts
Rack Tubular aluminium
Physical
Weight Probe (inc batteries) 3.2 kg
Rods (individual) 400 g
PDA (inc battery) 302 g
Dim. Probe 709.6 mm × 40 mm (L × Dia)
The measurement range is 45°
Rods (individual) 1000 mm × 30 mm (L × Dia)
from vertically up or down.
PDA 155 mm × 83 mm × 24 mm
Sensor
Angular range 0° to 45° and 135° to 180°
Accuracy 0.2°
Resolution 0.01° PDA
Power Model CEDAR CT5
Probe 3 × 1.5V D cells (LR20) Display 4.7” high-definition (720 mm × 1280
PDA 4000 mAh rechargeable Li-ion battery mm) with Corning® Gorilla® Glass 3

Environmental Interface Capacitive touchscreen and buttons

Probe IP68 waterproof (pressure rated to Data communications Bluetooth (probe to PDA), Wi-Fi and
IP degree of protec- USB (PDA to PC)
300 m)
tion* * Environmental compatibility requirements of EN 60529:1992+A1:2002.
PDA IP67
** The probe operating and storage temperature may be limited by the choice of
Operating temperature** -10 °C to +60 °C battery. The supplied Duracell has an operating temperature of -20 °C to +54 °C and
Storage temperature** -20 °C to +70 °C a storage temperature of +5 °C to +30 °C 15
 Cabled Boretrak®
Carlson Cabled Boretrak® - Specifications

Dimensions given in mm

Construction
Probe 316 stainless steel body and brass insert
Ballast Rod Glass fibre and stainless steel
Cable Kevlar-reinforced polyurethane
CDU Black acetal
Physical Weight Dimensions CDU
Probe 2.5 kg 480 x 38 mm (L x Dia) Display 128 × 64 graphic backlit
Balast Rod 960 g 1000 x 38 mm (L x Dia) Keypad 4 × 4 plus dedicated Fire button
Cable 50 g/m N/A Memory 64 KB
CDU 800 g 210 mm x 102 mm x 41 mm Data download RS232 (selectable baud rate)

Sensor Power system

Dual axis inclinometer Range: +/- 40° from the vertical System 3 x 1.5V C (MN 1400, LR14) cells
Accuracy: 0.2° Environmental
Resolution: 0.1° Probe Waterproof (pressure rated to 100 m)
Compass Range: 0 to 360° from the vertical CDU IP66
Accuracy: +/- 1° typical (vertical and calibrated) Operating temperature 0 °C to +45 °C
16 Resolution: 0.1° Storage temperature -10 °C to +50 °C
 Carlson Void Scanner
Void Scanner
Laser-based cavity monitoring system

The affordable Carlson Void Scanner is a survey and inspection tool designed for
use in extreme environments to work quickly, safely, and accurately. The specialized
and ruggedized Void Scanner uses time-of-flight laser measurement to map the
shape, position, and spatial location of cavities quickly, giving site managers the
information needed to plan more profitable projects, improve operational efficiency,
and, importantly, ensure high standards of safety in potentially hazardous locations.

Applications for mining and civil engineering

Void Scanner solves a wide range of underground surveying challenges at a low cost,
including the following:
• Gallery, void, and stope surveying
• Ore pass monitoring
• Mine design management
• End-of-shift extraction volume scanning
• Compliance, environmental, and safety management
• Underground blast planning
• Drive surveys
• Pre- and post-excavation mapping
• Storage silo volume measurement
• Project profitability/feasibility planning

Benefits of use
Reach otherwise inaccessible or hazardous locations safely to determine the exact
volume and position of air-filled underground spaces. This helps to provide:
• Enhanced safety – Ensure the safety and compliance of current operations and
future projects with Void Scanner’s detailed models of underground voids
• Increased profitability – Use Void Scanner to map the shape and dimensions of
underground voids, thus helping to manage dilution and ore loss in the mine
• Better planning – Support new project planning with Void Scanner’s full 3D images
of sites that can be exported into CAD packages to plan for new extraction,
installations, or mine workings 17
 Engineered for precise, safe underground use VS Software - Intuitive design and navigation
Carlson Void Scanner
Running on a rugged field PC or tablet, Carlson’s Cavity Profiler – VS package
controls the Void Scanner, guiding users through deployment and processing and
How Void Scanner works enabling visualization of scans in real-time as data is collected. This saves time both
in training of operators and when in use on-site.
The Void Scanner laser sends out infrared pulses, which reflect off solid surfaces and
are received back into the probe to provide quick, precise, and safe surveying of The software’s post processing tools enable operators to analyze, edit, and filter data
underground voids. Distance measurements are accurate to ±5 cm and the encoders as required. Geo-referenced point clouds or modeled surfaces can be exported in a
measuring the direction of the laser are accurate to 0.2°. number of industry-standard formats for easy integration with third-party processing
software packages.
The scan information is corrected by internal pitch-and-roll sensors to produce real-
time XYZ coordinates for each data point. This allows the data to be accurately
geo-referenced in the mine’s co-ordinate system and multiple scans can be stitched Tested to guarantee high performance
together. The output data can then be plotted against design drawings or as-built Developed for use underground, Carlson’s Void Scanner has been subjected to
data to build a 3D representation of the project site. rigorous environmental testing to guarantee high performance operation within
specified limits of temperature, pressure, humidity, mechanical stress, and other
adverse environmental conditions. Testing includes IP65 dust and water protection
Specialized features and performance in extremes of temperature and humidity. Inspections also include:
Ease of use • Shock testing
Quick set-up and simple operation – it takes 5 minutes to unpack the system, connect • Acceleration testing
cables, mount to the boom, and ready the software – speeding regular stope volume • Vibration testing & drop testing
calculations.
Speed of operation Cavity Profiler – VS is the ideal choice
Complete a full scan in 1° increments in less than 12
minutes with the 200 points-per-second scan rate, 360°
for mining and construction projects
Rotate the data if orientation
horizontal scan, and vertical scan extent of 270°. where time is at a premium not known prior to scan
commencing.
Flexible deployment
Mount the Void Scanner via tripod, boom, mast, and
crane to enable safe operation where access is limited Reduce setup time with Conduct point cloud editing
or dangerous. auto-connection to the probe. and visualisation on site to
support swift operations.
Optional wireless connectivity Visualise scans in real time Shift the dataset if collar
Control the Void Scanner wirelessly from a position of as data is collected. Software co-ordinates not known prior
safety (up to 50 meters if needed) with the optional shows scanner inclination and to scan commencing.
WiFi box that includes a rechargeable battery, a wireless position at all times.
module, two power options, and a ruggedized IP65
Peli™ case enclosure.
Obtain a closed 3D model Use 3D manipulation tools to
Multi-station project capabilities and volume within seconds of visualise data.
Scan from multiple locations and view the resulting 3D finishing a scan with one-click
surfacing and volume calculation
data together in real time for a complete 3D representation from raw scan data.
of a mining or construction project site.

Export to industry-standard
Calculate the width, height, and formats, including LAS and
length of tunnels, as well as the DXF, allows easy integration
volume, shape, position and with third-party processing
spatial location of voids. software.
18
VOID SCANNER dimensions

Carlson Void Scanner

Angle measurement
Type Opto-electronic encoder
Accuracy 0.2°
Resolution 0.1°
Range Vertical + 135° to -135°
Horizontal 0° to 360°
Motion Servo-driven gear systems with
manual clutches

Pitch-and-roll sensors
Type Accelerometer based
Pitch-and-roll accuracy ± 0.2°
Pitch-and-roll range 360°

Dimensions given in mm Physical data

Construction Machined aluminium and stainless
steel
IP degree of protection••• IP65
Operational temperature range -10 °C to 45 °C
Void Scanner
Transit case dimensions 620 mm x 480 mm x 240 mm
Laser module
Weight Probe: 5 kg / System in transit
Laser classification (BS EN 60825-1 : 2014) Class 2* case: 23 kg
(21 CRF 1040.10 and 1040.11 except for deviations
External power input 10 to 15 V dc and 110 to 240 V ac
pursuant to Laser No 50, dated 24 June 2007)
Power consumption during scan (typical) 9.6 W
lnfrared laser module * Viewing laser output with optical instruments designed for use at a distance (e.g. binoculars) may
Type lnGaAs laser diode pose an eye hazard.
** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Wavelength (typical) 905 nm
*** Environmental compatibility requirements of EN 60529:1992+Al:2002.
Maximum energy per pulse 1.06 μJ
Beam divergence 2. 76 x 1.5 mrads
Resolution 1 cm
Maximum range to a passive target•• Up to 150 m
Minimum range 0.5 m
Lens aperture size and location 18 mm location at front of module

Visible laser module

Type lnGaAs laser diode
Wavelength (typical) 650 nm
Maximum power <0.6 mW
Lens aperture size and location 3 mm location at front of module
19
Carlson Void Scanner Wi-Fi Box

Void Scanner Void Scanner Wi-Fi Box

Wi-Fi Box Physical data

IP degree of protection*
IP65 (when lid is closed and connector
caps fitted)
Operational temperature range -10 °C to +45 °C
-20 °C to +50 °C for up to one month
Storage temperature range**
(thereafter -20 °C to +35 °C)
Dimensions 260 mm × 198 mm × 109 mm
Weight 2.0 kg

Power
Internal battery 14.4 V dc, 6.8 Ah lithium-ion battery
External battery Optional Carlson-supplied 14.4 V dc, 6.8
Ah lithium-ion battery pack
Max current 3.15 A
Max power rating 45.4 W
Fuse T3.15 AH 250 V

Operations
Connection to Void Scanner Via power/data cable: supplied 1.5 m cable
or standard 13.6 m cable
Data connections Wi-Fi connection to PC or handheld tablet
RS232 connection to Void Scanner probe
Continuous scanning time (typical***) 6 hours on internal battery
Wi-Fi range (limit) >50 m line of sight

Dimensions given in mm Charge time 3 hours (approx.)

Charging temperature +10 °C to +45 °C

Compatibility
Void Scanner probe Mk3 onwards
Wi-Fi frequency range 2.412 GHz–2.484 GHz
Wi-Fi standard 802.11 b/g/n
Operating system Windows versions 7, 8 and 10
Software Cavity Profiler – VS: version 1.3 onwards

* Environmental compatibility requirements of EN 60529:1992+A1:2002.

** Storage at up to 50 °C permissible within guidelines. Prolonged storage at high temperatures
will dramatically shorten life.
20 *** Under standard test conditions.
FiX1

Carlson FiX1
Fixed Installation Scanner
The Fixed Installation Scanner (FiX1) from Carlson provides a simple, automated
method for obtaining volumetric data of stockpiles in many different installation
scenarios. The system can be scheduled to scan, process and deliver a result without
any user intervention. With remote connectivity through Cellular and Wi-Fi networks,
the FiX1 can be permanently installed into inaccessible areas. It can be left to carry out
volumetric scans which are triggered manually or by a user-defined schedule.
Several FiX1 units can be configured into a single system. One unit acts as the master,
with up to eight slaves connected to it. All the slaves are accessed and controlled
through the master unit.
The FiX1 is not limited to volumetric data. At its simplest it will output a volume at the
end of any scan. However, it also stores a timestamped archive of the collected point
clouds which can be downloaded via the numerous connection options. This allows
the FiX1 to be used as a standard laser scanner.

Advantages of the FiX1

• Automated delivery of volumetric data
• Provides stockpile volume information or detailed scans in geographically
remote areas without assigning man power and measurement tools.
• After installation, no knowledge of surveying, data processing or point cloud
manipulation is required by users.
• Improves safety by removing the need for feet on the ground in potentially
hazardous areas, such as quarries or open pit mining.
• Identify trends in material stockpiling or usage.
• Multiple units can be connected in a network to allow monitoring of large
stockpiles or distinct unrelated locations within a site.
• Web interface accessible through cellular, Wi-Fi or ethernet.
• Resolution of scans can be adjusted to meet time requirements. A fast, low
resolution scan can be completed in 5 mins. Slower, high resolution scans can
take 25 mins.
• Versatile mounting plate supplied for easy installation.
• Options to mount the unit hanging down or sat upright.
• Serial and USB ports provide opportunities to interface with external sensors for
more advanced configurations.
• Rugged design for durability in extreme conditions:
• IP67
• Temperature range of -40 °C to +50 °C.
• GPS/GLONASS for site location and identification. 21
 How it works – System How it Works – Laser Scanning
Carlson FiX1
• A common web interface is provided across the three connectivity options, • By default, all point cloud data is stored in the FiX1. This information can be
Cellular, Wi-Fi and Ethernet. downloaded from the FiX1 in the common ‘.las’ format.
• The web interface presents a complete history of scans and volumes that the • Like the volumetric calculations, the resolution of point cloud data can be
user can download, if required. configured through the web interface.
• Scheduled scans can report completion and volumetric data via email and SMS. • Automatic stitching of the point clouds in a multiple scanner system is carried
• The web interface provides access to all settings and diagnostics such as out by the referencing of each FiX1 during installation.
scheduling of scans, system performance, laser and motor configurations. • Point clouds for distinct and isolated FiX1 systems in a multiple scanner setup
• Fault reporting can be accessed through the web interface and alerts sent to can be downloaded in isolation through the FiX1 master.
email. • Pont cloud manipulation and processing can remain ‘invisible’ to the user for
• The software for the FiX1 is remotely upgradeable through the web interface. regular operations.
• In a multiple system configuration, the master provides the connection to all
networked systems so that they can be configured and accessed through a
single interface.

How it works – Volumetric Data Applications

• If a volumetric scan is activated the FiX1 will generate a point cloud, extract the Road Salt Barn/Dome Volumes
region of interest and calculate the volume of material in that area. The volume Exterior Ore Stockpiles
is presented to the user through the web interface without any need for further Warehouse monitoring
manipulation. Quarry & Open Pit Mine profiling
• Volumes can be verified by examining the linked point cloud data for foreign
objects and anomalies.
• Volumetric accuracy can be user-defined through the setting of laser and angle
resolutions in the web interface.
• The web interface provides a graphical representation of how volumes have
changed over time.
• Data for a multiple FiX1 system is automatically stitched together based on
references created during installation and therefore a total volume can be
22 calculated without the need for manual intervention.
Dimensions

Carlson FiX1
184
Angle Measurement
Type Opto-electronic Encoder
Angular Accuracy 0.0055°
Pan Angle Resolution 0.0055°
� 186,3 Tilt Angle Resolution 0.0055°
Pan Range 360°
Tilt Head Range 360°

453,2 Scanning Field of View (Pan) 360°

Scanning Filed of View (Tilt) 200°
Motion Servo controlled Brushless DC Motor

External Connections
Serial Rugged 9-Pin D-Type
Ethernet Rugged RJ45
41,2
USB Rugged STD USB A Female
� 260
Antenna 3 x 50Ω SMA (IP67)
Power 4-pin Rugged Binder Connector
Laser Module
SIM Card Access via IP67 threaded plug
Type InGaAs Laser Diode
Wavelength (typical) 905 nm Connectivity
Accuracy* ±10 mm Serial 115200 baud, with 12 V, 1 A power. Isolated data and power.
Maximum Energy per Pulse 0.461 uJ USB Full Speed USB2.0 with 5 V, 500 mA isolated power.
Beam Divergence 2.25 x 1.5 mrads Ethernet 10/100 Base T
Range Resolution 10 mm Wi-Fi • 802.11 b/g/n 1x1 (1-14, max channel width 20 MHz)
• Up to 72.2 Mbps OTA throughput, 50 Mbps actual throughput
Maximum Range to Passive Target** 250 m
Cellular 2G: • GSM/GPRS/EDGE (multi-slot class 10)
Minimum Range 0.5 m note: only EDGE RX mode supported
Lens Aperture Size and Location 28 mm located in tilt head • Quad band support (GSM850/E-GSM900/w
DCS1800/PCS1900)
Beam Footprint at 50m 141 mm x 103 mm 3G: • WCDMA (HSDPA 21Mbps cat14 / HSUPA
5.76Mbps cat6)
Maximum Measurement Rate (points 15000 Hz • Quad band support (band 1 / 2 / 5 / 8)
per second) • Class3 power class
GNSS • GPS/GLONASS receiver
Physical Data • Assisted GNSS
Size (H x W) 495 mm x 314 mm (rotational clearance 368 mm) • SBAS: WAAS, EGNOS

Weight 12.5 kg * Max measuring accuracy recorded at 50 m against Kodak white card (90%
reflectivity) to 1σ. Accuracy is defined as the degree of conformity of the measured
Power 85 – 265 VAC, 80 W sample mean range to its actual (true) value, measured with reference to a total
station under Carlson test conditions.
Environmental ** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Carlson Software maintains the right to change the specifications.
Water & Dust Resistance IP67
Operating Temperature -40 °C to +50 °C
Storage Temperature -40 °C to +85 °C
23
By Surveyors, For Surveyors
Carlson Works for You

www.carlsonsw.com

The Complete Workflow

Offering powerful software, with comprehensive yet easy-to-use features,
backed by dedicated customer service, Carlson is used world-wide
by professionals in land surveying, civil engineering, construction,
machine control, mining, crash/crime investigation, and agriculture.

Carlson Software Inc

33 East Second Street | Maysville, KY 41056, USA | 800-942-2540 (Sales) | 800-989-5028 (Support)

Carlson EMEA UK
Halifax House/Unit 2 | Tockwith, York, N.Yorkshire YO26 7QP | United Kingdom | +44 (0) 1904 736736
lasermeasurement@carlsonsw.com

Carlson EMEA
Markerkant 1338 | 1314 AN Almere | The Netherlands | +31 (0) 36 750 1781 | emea@carlsonsw.com

Carlson Software Inc. - Laser Measurement Devices

11 Rosemount Ave., Unit 100 | Ottawa ON, K1Y 4R8 | 606-564-5028 (p) | mhwa@carlsonsw.com

Carlson Software Australia

43 Stubbs St, Kensington Vic 3031 | +61 390210861 | apac@carlsonsw.com