EC1 Filling Machine HMI & PLC

Totally Integrated
Automation Portal

Table of contents
Program blocks
Main [OB1] 3-1
HMI_alarms [FC13] 4-1
Mapping_Input [FB9] 5-1
Mapping_Output [FB6] 6-1
AlarmFB [FB2] 7-1
DB1_Param [DB1] 8-1
DB2_Alarm [DB2] 9-1
DB3_Manual [DB3] 10 - 1
DB4_Bypass [DB4] 11 - 1
DB5_Inputs [DB5] 12 - 1
DB6_Output [DB7] 13 - 1
DB8_Timer [DB8] 14 - 1
DB9 [DB9] 15 - 1
Mapping_Input_DB [DB10] 16 - 1
Mapping_Output_DB [DB11] 17 - 1
AlarmFB_DB [DB12] 18 - 1
Tank Level [FB3] 19 - 1
Tank Level_DB [DB13] 20 - 1
Mapping_AnalogOutput [FB4] 21 - 1
Mapping_AnalogOutput_DB [DB15] 22 - 1
Tank Level_DB_1 [DB6] 23 - 1
ValveTimer [FB1] 24 - 1
ValveTimer_DB [DB14] 25 - 1
FillingAutoCycle [FB5] 26 - 1
FillingAutoCycle_DB [DB16] 27 - 1
 Totally Integrated
Automation Portal

Program blocks
Main [OB1]
Main Properties
General
Name Main Number 1 Type OB Language LAD
Numbering Automatic
Information
Title "Main Program Sweep (Cy‐ Author Comment Family
cle)"
Version 0.1 User-defined ID

Name Data type Default value

Input
Initial_Call Bool
Remanence Bool
Temp
Constant

Network 1: Input Mapping

%DB10
"Mapping_Input_
DB"
%FB9
"Mapping_Input"
EN ENO

Network 2: Output Mapping

%DB11
"Mapping_
Output_DB"
%FB6
"Mapping_Output"
EN ENO

Network 3: Analog Output

%DB15
"Mapping_
AnalogOutput_
DB"
%FB4
"Mapping_AnalogOutput"
EN ENO

Network 4: Alarm

%DB12
"AlarmFB_DB"
%FB2
"AlarmFB"
EN ENO

Network 5: Tank Level

%DB6
"Tank Level_
DB_1"
%FB3
"Tank Level"
EN ENO

Network 6: ValveTimer
 Totally Integrated
Automation Portal

Program blocks
HMI_alarms [FC13]
HMI_alarms Properties
General
Name HMI_alarms Number 13 Type FC Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value

Input
Output
InOut
Temp
Constant
Return
HMI_alarms Void

Network 1: Infeed Jam

%DB2.DBX0.1
"DB2_Alarm".
Alarm_ %M50.1
InfeedJam "Alarm-1"

Network 2: Outfeed Jam

%DB2.DBX0.2
"DB2_Alarm".
Alarm_ %M50.2
OutfeedJam "Alarm-2"

Network 3: Level HIGH HIGH

%DB2.DBX0.3
"DB2_Alarm".
"Alarm_I0.2_ %M50.3
LevelHH_S3" "Alarm-3"

Network 4: Level LOW

%DB2.DBX0.4
"DB2_Alarm".
"Alarm_I0.4_ %M50.4
LevelL_S3" "Alarm-4"

Network 5: Station Going UP Fault

%DB2.DBX0.5
"DB2_Alarm".
"Alarm_I0.5_ %M50.5
StationUpFB_S4" "Alarm-5"

Network 6: Station Going Down Fault

%DB2.DBX0.6
"DB2_Alarm".
"Alarm_I0.6_
StationDownFB_ %M50.6
S5" "Alarm-6"
 Totally Integrated
Automation Portal

Network 7: Drip Tray Forward Fault

%DB2.DBX0.7
"DB2_Alarm".
"Alarm_I0.7_ %M50.7
DripTrayFB_S6" "Alarm-7"

Network 8: Bottle Grip Fault

%DB2.DBX1.0
"DB2_Alarm".
"Alarm_I1.0_
BottleGripperFB_ %M51.0
S7" "Alarm-8"

Network 9: Air Pressure Low

%DB2.DBX1.1
"DB2_Alarm".
"Alarm_I1.1_
AirPressureSwitch %M51.1
_S8" "Alarm-9"

Network 10: Emergency Filling Pressed

%DB2.DBX1.2
"DB2_Alarm".
"Alarm_I1.5_ %M51.2
EMG_PB" "Alarm-10"

Network 11: Emergency Turn Table Pressed

%DB2.DBX1.3
"DB2_Alarm".
"Alarm_I2.2_ %M51.3
EMG_TurnTable" "Alarm-11"

Network 12: Front Door Open

%DB2.DBX1.4
"DB2_Alarm".
"Alarm_I2.3_
FrontDoor_ %M51.4
GateSwitch_S9" "Alarm-12"

Network 13: Back Door Open

%DB2.DBX1.5
"DB2_Alarm".
"Alarm_I2.4_
BackDoor_
GateSwitch_ %M51.5
S10"
"Alarm-13"

Network 14: Capper Offline

%DB2.DBX1.6
"DB2_Alarm".
"Alarm_I2.5_ %M51.6
CapperRuningFB" "Alarm-14"
 Totally Integrated
Automation Portal

Network 15: Pilz Series Fault

%DB2.DBX1.7
"DB2_Alarm".
"Alarm_I4.5_
PilzFB_ %M51.7
MainPanel" "Alarm-15"

Network 16: Main Conveyor VFD1 Fault

%DB2.DBX2.0
"DB2_Alarm".
"Alarm_I4.6_
VFD1_Conv_
Fault_ %M52.0
MainPanel"
"Alarm-16"

Network 17: Turn Table VFD 2 Fault

%DB2.DBX2.1
"DB2_Alarm".
"Alarm_I4.7_
VFD2_TurnTable_
Fault_ %M52.1
MainPanel"
"Alarm-17"

Network 18: Spare Alarm -1

%DB2.DBX2.2
"DB2_Alarm".
"Alarm_Manual %M52.2
Mode Activated" "Alarm-18"

Network 19: Spare Alarm -2

%DB2.DBX2.3
"DB2_Alarm". %M52.3
Alarm_2 "Alarm-19"

Network 20: Spare Alarm -3

%DB2.DBX2.4
"DB2_Alarm". %M52.4
Alarm_3 "Alarm-20"

Network 21: Spare Alarm -4

%DB2.DBX2.5
"DB2_Alarm". %M52.5
Alarm_4 "Alarm-21"

Network 22: Spare Alarm -5

%DB2.DBX2.6
"DB2_Alarm". %M52.6
Alarm_5 "Alarm-22"

Network 23:
 Totally Integrated
Automation Portal

Program blocks
Mapping_Input [FB9]
Mapping_Input Properties
General
Name Mapping_Input Number 9 Type FB Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value

Input
Output
InOut
Static
Temp
Constant

Network 1: I0.0_BottleINSensor_S1

%DB5.DBX0.0
%I0.0 "DB5_Inputs".
%DB4.DBX0.0 "I0.0_ "I0.0_
"DB4_Bypass". BottleINSensor_ BottleINSensor_
"Bypass_I0.0" S1" S1"

%DB4.DBX0.0
"DB4_Bypass".
"Bypass_I0.0"

Network 2: I0.1_BottleOutSensor_S2

%DB5.DBX0.1
%I0.1 "DB5_Inputs".
%DB4.DBX0.1 "I0.1_ "I0.1_
"DB4_Bypass". BottleOutSensor_ BottleOutSensor_
"Bypass_I0.1" S2" S2"

%DB4.DBX0.1
"DB4_Bypass".
"Bypass_I0.1"

Network 3: I0.2_LevelHH_S3

%DB5.DBX0.2
%DB4.DBX0.2 %I0.2 "DB5_Inputs".
"DB4_Bypass". "I0.2_LevelHH_ "I0.2_LevelHH_
"Bypass_I0.2" S3" S3"

%DB4.DBX0.2
"DB4_Bypass".
"Bypass_I0.2"

Network 4: I0.3_LevelH_S3

%DB5.DBX0.3
%DB4.DBX0.3 "DB5_Inputs".
"DB4_Bypass". %I0.3 "I0.3_LevelH_
"Bypass_I0.3" "I0.3_LevelH_S3" S3"

%DB4.DBX0.3
"DB4_Bypass".
"Bypass_I0.3"

Network 5: I0.4_LevelL_S3
 Totally Integrated
Automation Portal

%DB5.DBX0.4
%DB4.DBX0.4 "DB5_Inputs".
"DB4_Bypass". %I0.4 "I0.4_LevelL_
"Bypass_I0.4" "I0.4_LevelL_S3" S3"

%DB4.DBX0.4
"DB4_Bypass".
"Bypass_I0.4"

Network 6: I0.5_StationUpFB_S4

%DB5.DBX0.5
%DB4.DBX0.5 %I0.5 "DB5_Inputs".
"DB4_Bypass". "I0.5_ "I0.5_
"Bypass_I0.5" StationUpFB_S4" StationUpFB_S4"

%DB4.DBX0.5
"DB4_Bypass".
"Bypass_I0.5"

Network 7: I0.6_StationDownFB_S5

%DB5.DBX0.6
%I0.6 "DB5_Inputs".
%DB4.DBX0.6 "I0.6_ "I0.6_
"DB4_Bypass". StationDownFB_ StationDownFB_
"Bypass_I0.6" S5" S5"

%DB4.DBX0.6
"DB4_Bypass".
"Bypass_I0.6"

Network 8: I0.7_DripTrayFB_S6

%DB5.DBX0.7
%DB4.DBX0.7 %I0.7 "DB5_Inputs".
"DB4_Bypass". "I0.7_ "I0.7_
"Bypass_I0.7" DripTrayFB_S6" DripTrayFB_S6"

%DB4.DBX0.7
"DB4_Bypass".
"Bypass_I0.7"

Network 9: I1.0_BottleGripperFB_S7

%DB5.DBX1.0
%I1.0 "DB5_Inputs".
%DB4.DBX1.0 "I1.0_ "I1.0_
"DB4_Bypass". BottleGripperFB_ BottleGripperFB_
"Bypass_I1.0" S7" S7"

%DB4.DBX1.0
"DB4_Bypass".
"Bypass_I1.0"

Network 10: I1.1_PressureSwitch_S8

%DB5.DBX1.1
%I1.1 "DB5_Inputs".
%DB4.DBX1.1 "I1.1_ "I1.1_
"DB4_Bypass". PressureSwitch_ PressureSwitch_
"Bypass_I1.1" S8" S8"

%DB4.DBX1.1
"DB4_Bypass".
"Bypass_I1.1"
 Totally Integrated
Automation Portal

Network 11: I1.2_StartPB

%DB4.DBX1.2 %DB5.DBX1.2
"DB4_Bypass". %I1.2 "DB5_Inputs".
"Bypass_I1.2" "I1.2_StartPB" "I1.2_StartPB"

%DB4.DBX1.2
"DB4_Bypass".
"Bypass_I1.2"

Network 12: I1.3_StopPB

%DB4.DBX1.3 %DB5.DBX1.3
"DB4_Bypass". %I1.3 "DB5_Inputs".
"Bypass_I1.3" "I1.3_StopPB" "I1.3_StopPB"

%DB4.DBX1.3
"DB4_Bypass".
"Bypass_I1.3"

Network 13: I1.4_ResetPB

%DB4.DBX1.4 %DB5.DBX1.4
"DB4_Bypass". %I1.4 "DB5_Inputs".
"Bypass_I1.4" "I1.4_ResetPB" "I1.4_ResetPB"

%DB4.DBX1.4
"DB4_Bypass".
"Bypass_I1.4"

Network 14: I1.5_EMG_PB

%DB5.DBX1.5
%DB4.DBX1.5 "DB5_Inputs".
"DB4_Bypass". %I1.5 "I1.5_EMG_
"Bypass_I1.5" "I1.5_EMG_PB" PB"

%DB4.DBX1.5
"DB4_Bypass".
"Bypass_I1.5"

Network 15: I2.0_StartPB_TurnTable

%DB5.DBX1.6
%DB4.DBX1.6 %I2.0 "DB5_Inputs".
"DB4_Bypass". "I2.0_StartPB_ "I2.0_StartPB_
"Bypass_I2.0" TurnTable" TurnTable"

%DB4.DBX1.6
"DB4_Bypass".
"Bypass_I2.0"

Network 16: I2.1_StopPB_TurnTable

%DB5.DBX1.7
%DB4.DBX1.7 %I2.1 "DB5_Inputs".
"DB4_Bypass". "I2.1_StopPB_ "I2.1_StopPB_
"Bypass_I2.1" TurnTable" TurnTable"

%DB4.DBX1.7
"DB4_Bypass".
"Bypass_I2.1"
 Totally Integrated
Automation Portal

Network 17: I2.2_EMG_TurnTable

%DB5.DBX2.0
%DB4.DBX2.0 %I2.2 "DB5_Inputs".
"DB4_Bypass". "I2.2_EMG_ "I2.2_EMG_
"Bypass_I2.2" TurnTable" TurnTable"

%DB4.DBX2.0
"DB4_Bypass".
"Bypass_I2.2"

Network 18: I2.3_FrontDoor_GateSwitch_S9

%DB5.DBX2.1
%I2.3 "DB5_Inputs".
%DB4.DBX2.1 "I2.3_ "I2.3_
"DB4_Bypass". FrontDoor_ FrontDoor_
"Bypass_I2.3" GateSwitch_S9" GateSwitch_S9"

%DB4.DBX2.1
"DB4_Bypass".
"Bypass_I2.3"

Network 19: I2.4_BackDoor_GateSwitch_S10

%DB5.DBX2.2
%I2.4 "DB5_Inputs".
"I2.4_ "I2.4_
%DB4.DBX2.2 BackDoor_ BackDoor_
"DB4_Bypass". GateSwitch_ GateSwitch_
"Bypass_I2.4" S10" S10"

%DB4.DBX2.2
"DB4_Bypass".
"Bypass_I2.4"

Network 20: I2.6_Spare-1

%DB5.DBX2.3
%DB4.DBX2.3 %I2.5 "DB5_Inputs".
"DB4_Bypass". "I2.5_ "I2.5_
"Bypass_I2.5" CapperRuningFB" CapperRuningFB"

%DB4.DBX2.3
"DB4_Bypass".
"Bypass_I2.5"

Network 21: I2.7_Spare-2

%DB5.DBX2.3
%DB4.DBX2.3 %I2.5 "DB5_Inputs".
"DB4_Bypass". "I2.5_ "I2.5_
"Bypass_I2.5" CapperRuningFB" CapperRuningFB"

%DB4.DBX2.3
"DB4_Bypass".
"Bypass_I2.5"

Network 22: I3.0_Spare-3

 Totally Integrated
Automation Portal

Program blocks
Mapping_Output [FB6]
Mapping_Output Properties
General
Name Mapping_Output Number 6 Type FB Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value

Input
Output
InOut
Static
Temp
Constant

Network 1: Q0.0_GateIN_R1_SV1

%DB3.DBX0.0 %DB7.DBX0.0
"DB3_Manual". "DB6_Output". %Q0.0
"Auto-0_ "Q0.0_GateIN_ "Q0.0_GateIN_
Manual-1" R1_SV1" R1_SV1"

%DB3.DBX0.1
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.0_Manual_
"Auto-0_ GateIN_R1_
Manual-1" SV1"

Network 2: Q0.1_GateOut_R2_SV2

%DB7.DBX0.1
%DB3.DBX0.0 "DB6_Output". %Q0.1
"DB3_Manual". "Q0.1_ "Q0.1_
"Auto-0_ GateOut_R2_ GateOut_R2_
Manual-1" SV2" SV2"

%DB3.DBX0.2
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.1_Manual_
"Auto-0_ GateOut_R2_
Manual-1" SV2"

Network 3: Q0.2_BottleGripper_R3_SV3

%DB7.DBX0.2
%DB3.DBX0.0 "DB6_Output". %Q0.2
"DB3_Manual". "Q0.2_ "Q0.2_
"Auto-0_ BottleGripper_ BottleGripper_
Manual-1" R3_SV3" R3_SV3"

%DB3.DBX0.3
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.2_Manual_
"Auto-0_ BottleGripper_
Manual-1" R3_SV3"

Network 4: Q0.3_DripTray_R4_SV4
 Totally Integrated
Automation Portal

%DB7.DBX0.3
%DB3.DBX0.0 "DB6_Output". %Q0.3
"DB3_Manual". "Q0.3_ "Q0.3_
"Auto-0_ DripTray_R4_ DripTray_R4_
Manual-1" SV4" SV4"

%DB3.DBX0.4
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.3_Manual_
"Auto-0_ DripTray_R4_
Manual-1" SV4"

Network 5: Q0.4_MainConveyor_VFD1_R5

%DB7.DBX0.4
%DB3.DBX0.0 "DB6_Output". %Q0.4
"DB3_Manual". "Q0.4_ "Q0.4_
"Auto-0_ MainConveyor_ MainConveyor_
Manual-1" VFD1_R5" VFD1_R5"

%DB3.DBX0.5
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.4_Manual_
"Auto-0_ MainConveyor_
Manual-1" VFD1_R5"

Network 6: Q0.5_TurnTable_VFD2_R6

%DB7.DBX0.5
%DB3.DBX0.0 "DB6_Output". %Q0.5
"DB3_Manual". "Q0.5_ "Q0.5_
"Auto-0_ TurnTable_VFD2_ TurnTable_VFD2_
Manual-1" R6" R6"

%DB3.DBX0.6
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.5_Manual_
"Auto-0_ TurnTable_VFD2_
Manual-1" R6"

Network 7: Q0.6_StationUpDown_R7_SV5

%DB7.DBX0.6
%DB3.DBX0.0 "DB6_Output". %Q0.3 %Q0.6
"DB3_Manual". "Q0.6_ "Q0.3_ "Q0.6_
"Auto-0_ StationUpDown_ DripTray_R4_ StationUpDown_
Manual-1" R7_SV5" SV4" R7_SV5"

%DB3.DBX0.7
%DB3.DBX0.0 "DB3_Manual". %Q0.3
"DB3_Manual". "Q0.6_Manual_ "Q0.3_
"Auto-0_ StationUpDown_ DripTray_R4_
Manual-1" R7_SV5" SV4"

Network 8: Q0.7_TankFillingValve_R8_SV6

%DB7.DBX0.7
%DB3.DBX0.0 "DB6_Output". %Q0.7
"DB3_Manual". "Q0.7_ "Q0.7_
"Auto-0_ TankFillingValve_ TankFillingValve_
Manual-1" R8_SV6" R8_SV6"

%DB3.DBX1.0
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q0.7_Manual_
"Auto-0_ TankFillingValve_
Manual-1" R8_SV6"

Network 9: Q1.0_FillingValve_01_R9_SV7
 Totally Integrated
Automation Portal

%DB7.DBX1.0
%DB3.DBX0.0 "DB6_Output". %Q1.0
"DB3_Manual". "Q1.0_ "Q1.0_
"Auto-0_ FillingValve_01_ FillingValve_01_
Manual-1" R9_SV7" R9_SV7"

%DB3.DBX1.1
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q1.0_Manual_
"Auto-0_ FillingValve_01_
Manual-1" R9_SV7"

Network 10: Q1.1_FillingValve_02_R10_SV8

%DB7.DBX1.1
%DB3.DBX0.0 "DB6_Output". %Q1.1
"DB3_Manual". "Q1.1_ "Q1.1_
"Auto-0_ FillingValve_02_ FillingValve_02_
Manual-1" R10_SV8" R10_SV8"

%DB3.DBX1.2
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q1.1_Manual_
"Auto-0_ FillingValve_02_
Manual-1" R10_SV8"

Network 11: Q2.0_FillingValve_03_R11_SV9

%DB7.DBX1.2
%DB3.DBX0.0 "DB6_Output". %Q2.0
"DB3_Manual". "Q2.0_ "Q2.0_
"Auto-0_ FillingValve_03_ FillingValve_03_
Manual-1" R11_SV9" R11_SV9"

%DB3.DBX1.3
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q2.0_Manual_
"Auto-0_ FillingValve_03_
Manual-1" R11_SV9"

Network 12: Q2.1_FillingValve_04_R12_SV10

%DB7.DBX1.3
%DB3.DBX0.0 "DB6_Output". %Q2.1
"DB3_Manual". "Q2.1_ "Q2.1_
"Auto-0_ FillingValve_04_ FillingValve_04_
Manual-1" R12_SV10" R12_SV10"

%DB3.DBX1.4
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q2.1_Manual_
"Auto-0_ FillingValve_04_
Manual-1" R12_SV10"

Network 13: Q2.2_FillingValve_05_R13_SV11

%DB7.DBX1.4
%DB3.DBX0.0 "DB6_Output". %Q2.2
"DB3_Manual". "Q2.2_ "Q2.2_
"Auto-0_ FillingValve_05_ FillingValve_05_
Manual-1" R13_SV11" R13_SV11"

%DB3.DBX1.5
%DB3.DBX0.0 "DB3_Manual".
"DB3_Manual". "Q2.2_Manual_
"Auto-0_ FillingValve_05_
Manual-1" R13_SV11"

Network 14: Q2.3_FillingValve_06_R14_SV12

 Totally Integrated
Automation Portal

Program blocks
AlarmFB [FB2]
AlarmFB Properties
General
Name AlarmFB Number 2 Type FB Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value Retain

Input
Output
InOut
Static
Bool Array[0..10] of Bool Non-retain
Temp
Constant

Network 1: Gerneral Alarm Bit

%DB2.DBX0.3
"DB2_Alarm".
%M1500.3 "Alarm_I0.2_
"AlwaysFALSE" LevelHH_S3" #Bool[0]

%DB2.DBX0.4
"DB2_Alarm".
"Alarm_I0.4_
LevelL_S3"

%DB2.DBX1.1
"DB2_Alarm".
"Alarm_I1.1_
AirPressureSwitch
_S8"

%DB2.DBX1.2
"DB2_Alarm".
"Alarm_I1.5_
EMG_PB"

%DB2.DBX1.4
"DB2_Alarm".
"Alarm_I2.3_
FrontDoor_
GateSwitch_S9"

%DB2.DBX1.5
"DB2_Alarm".
"Alarm_I2.4_
BackDoor_
GateSwitch_
S10"

%DB2.DBX1.7
"DB2_Alarm".
"Alarm_I4.5_
PilzFB_
MainPanel"

%DB2.DBX2.0
"DB2_Alarm".
"Alarm_I4.6_
VFD1_Conv_
Fault_
MainPanel"

%DB2.DBX2.2
"DB2_Alarm".
"Alarm_Manual
Mode Activated"

%DB2.DBX0.0
%M1500.3 "DB2_Alarm".
"AlwaysFALSE" #Bool[0] GeneralAlarmBit
S

%DB1.DBX0.5 %DB2.DBX0.0
"DB1_Param". "DB2_Alarm".
#Bool[0] ResetMBit GeneralAlarmBit
R
 Totally Integrated
Automation Portal

Network 2: Outfeed Jam Alarm

%DB5.DBX0.1
P#DB8.DBX832.0
"DB5_Inputs". %DB2.DBX0.2
"DB8_Timer".T53
"I0.1_ "DB2_Alarm".
%M1500.3 BottleOutSensor_ TON Alarm_
"AlwaysFALSE" S2" Time OutfeedJam

IN Q S
ET T#0ms
%DB8.DBD1728
"DB8_Timer".
Time_5_
OutfeedJam_
Ondelay
PT

%DB5.DBX0.1
P#DB8.DBX848.0
"DB5_Inputs". %DB2.DBX0.2
"DB8_Timer".T54
"I0.1_ "DB2_Alarm".
BottleOutSensor_ TON Alarm_
S2" Time OutfeedJam

IN Q R
ET T#0ms
%DB8.DBD1732
"DB8_Timer".
Time_6_
OutfeedJam_
Offdelay
PT

Network 3: Level HH Alarm

P#DB8.DBX864.0
%DB5.DBX0.2 %DB2.DBX0.3
"DB8_Timer".T55
"DB5_Inputs". "DB2_Alarm".
%M1500.3 "I0.2_LevelHH_ TON "Alarm_I0.2_
"AlwaysFALSE" S3" Time LevelHH_S3"

IN Q S
T#2s PT ET T#0ms

P#DB8.DBX880.0
%DB5.DBX0.2 %DB2.DBX0.3
"DB8_Timer".T56
"DB5_Inputs". %DB1.DBX0.5 "DB2_Alarm".
"I0.2_LevelHH_ TON "DB1_Param". "Alarm_I0.2_
S3" Time ResetMBit LevelHH_S3"

IN Q R
T#2s PT ET T#0ms

Network 4: Level L Alarm

P#DB8.DBX896.0
%DB5.DBX0.4 %DB2.DBX0.4
"DB8_Timer".T57
"DB5_Inputs". "DB2_Alarm".
%M1500.3 "I0.4_LevelL_ TON "Alarm_I0.4_
"AlwaysFALSE" S3" Time LevelL_S3"

IN Q S
T#1s PT ET T#0ms

P#DB8.DBX912.0
%DB5.DBX0.4 %DB2.DBX0.4
"DB8_Timer".T58
"DB5_Inputs". %DB1.DBX0.5 "DB2_Alarm".
"I0.4_LevelL_ TON "DB1_Param". "Alarm_I0.4_
S3" Time ResetMBit LevelL_S3"

IN Q R
T#1s PT ET T#0ms

Network 5: Alarm_I0.5_StationUpFB_S4

%DB7.DBX0.6
P#DB8.DBX928.0
"DB6_Output". %DB5.DBX0.5 %DB2.DBX0.5
"DB8_Timer".T59
"Q0.6_ "DB5_Inputs". "DB2_Alarm".
%M1500.3 StationUpDown_ "I0.5_ TON "Alarm_I0.5_
"AlwaysFALSE" R7_SV5" StationUpFB_S4" Time StationUpFB_S4"

IN Q S
T#5s PT ET T#0ms

P#DB8.DBX944.0
%DB5.DBX0.5 %DB2.DBX0.5
"DB8_Timer".T60
"DB5_Inputs". %DB1.DBX0.5 "DB2_Alarm".
"I0.5_ TON "DB1_Param". "Alarm_I0.5_
StationUpFB_S4" Time ResetMBit StationUpFB_S4"

IN Q R
T#5s PT ET T#0ms

Network 6: Alarm_I0.6_StationDownFB_S5
 Totally Integrated
Automation Portal

%DB7.DBX0.6 %DB5.DBX0.6 %DB2.DBX0.6

P#DB8.DBX960.0
"DB6_Output". "DB5_Inputs". "DB2_Alarm".
"DB8_Timer".T61
"Q0.6_ "I0.6_ "Alarm_I0.6_
%M1500.3 StationUpDown_ StationDownFB_ TON StationDownFB_
"AlwaysFALSE" R7_SV5" S5" Time S5"

IN Q S
T#5s PT ET T#0ms

%DB5.DBX0.6 %DB2.DBX0.6
P#DB8.DBX976.0
"DB5_Inputs". "DB2_Alarm".
"DB8_Timer".T62
"I0.6_ %DB1.DBX0.5 "Alarm_I0.6_
StationDownFB_ TON "DB1_Param". StationDownFB_
S5" Time ResetMBit S5"

IN Q R
T#5s PT ET T#0ms

Network 7: Alarm_I0.7_DripTrayFB_S6

%DB7.DBX0.3
P#DB8.DBX992.0
"DB6_Output". %DB5.DBX0.7 %DB2.DBX0.7
"DB8_Timer".T63
"Q0.3_ "DB5_Inputs". "DB2_Alarm".
%M1500.3 DripTray_R4_ "I0.7_ TON "Alarm_I0.7_
"AlwaysFALSE" SV4" DripTrayFB_S6" Time DripTrayFB_S6"

IN Q S
T#5s PT ET T#0ms

P#DB8.
DBX1008.0
%DB5.DBX0.7 %DB2.DBX0.7
"DB8_Timer".T64
"DB5_Inputs". %DB1.DBX0.5 "DB2_Alarm".
"I0.7_ TON "DB1_Param". "Alarm_I0.7_
DripTrayFB_S6" Time ResetMBit DripTrayFB_S6"

IN Q R
T#5s PT ET T#0ms

Network 8: Alarm_I1.0_BottleGripperFB_S7

%DB7.DBX0.2 %DB5.DBX1.0 %DB2.DBX1.0

P#DB8.DBX1024.0
"DB6_Output". "DB5_Inputs". "DB2_Alarm".
"DB8_Timer".T65
"Q0.2_ "I1.0_ "Alarm_I1.0_
%M1500.3 BottleGripper_ BottleGripperFB_ TON BottleGripperFB_
"AlwaysFALSE" R3_SV3" S7" Time S7"

IN Q S
T#5s PT ET T#0ms

P#DB8.DBX1040.
%DB5.DBX1.0 0 %DB2.DBX1.0
"DB5_Inputs". "DB2_Alarm".
"DB8_Timer".T66
"I1.0_ %DB1.DBX0.5 "Alarm_I1.0_
BottleGripperFB_ TON "DB1_Param". BottleGripperFB_
S7" Time ResetMBit S7"

IN Q R
T#5s PT ET T#0ms

Network 9: Alarm_I1.1_AirPressureSwitch_S8

%DB5.DBX1.1 %DB2.DBX1.1
"DB5_Inputs". "DB2_Alarm".
"I1.1_ "Alarm_I1.1_
%M1500.3 PressureSwitch_ AirPressureSwitch
"AlwaysFALSE" S8" _S8"
S

%DB5.DBX1.1 %DB2.DBX1.1
"DB5_Inputs". "DB2_Alarm".
"I1.1_ %DB1.DBX0.5 "Alarm_I1.1_
PressureSwitch_ "DB1_Param". AirPressureSwitch
S8" ResetMBit _S8"
R

Network 10: Alarm_I1.5_EMG_PB

%DB5.DBX1.5 %DB2.DBX1.2
"DB5_Inputs". "DB2_Alarm".
%M1500.3 "I1.5_EMG_ "Alarm_I1.5_
"AlwaysFALSE" PB" EMG_PB"
S

%DB5.DBX1.5 %DB2.DBX1.2
"DB5_Inputs". %DB1.DBX0.5 "DB2_Alarm".
"I1.5_EMG_ "DB1_Param". "Alarm_I1.5_
PB" ResetMBit EMG_PB"
R
 Totally Integrated
Automation Portal

Program blocks
ValveTimer [FB1]
ValveTimer Properties
General
Name ValveTimer Number 1 Type FB Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value Retain

Input
Output
InOut
Static
Real Array[0..20] of Real Non-retain
Temp
Constant

Network 1: Valve 1 Timer

%DB1.DBX248.6
"DB1_Param".
%M1500.3 "Filling-Time- ADD
"AlwaysFALSE" Valve-(+)-1" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[41]
%DB1.DBD142 %DB1.DBD142
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-1" IN1 OUT Valve-1"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

%DB1.DBX250.6
"DB1_Param".
"Filling-Time- SUB
Valve-(-)-1" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[42]
%DB1.DBD142 %DB1.DBD142
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-1" IN1 OUT Valve-1"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

MUL CONV
Auto (Real) Real to DInt
EN ENO EN ENO
OUT #Real[1] #Real[1] IN
%DB1.DBD142 %DB8.DBD324
"DB1_Param". "DB8_Timer".
"Filling-Time- T21_FillingVale_
Valve-1" IN1 OUT 01.PT
1000.0 IN2

Network 2: Valve 2 Timer

 Totally Integrated
Automation Portal

%DB1.DBX248.7
"DB1_Param".
%M1500.3 "Filling-Time- ADD
"AlwaysFALSE" Valve-(+)-2" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[43]
%DB1.DBD146 %DB1.DBD146
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-2" IN1 OUT Valve-2"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

%DB1.DBX250.7
"DB1_Param".
"Filling-Time- SUB
Valve-(-)-2" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[44]
%DB1.DBD146 %DB1.DBD146
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-2" IN1 OUT Valve-2"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

MUL CONV
Auto (Real) Real to DInt
EN ENO EN ENO
OUT #Real[2] #Real[2] IN
%DB1.DBD146 %DB8.DBD340
"DB1_Param". "DB8_Timer".
"Filling-Time- T22_FillingVale_
Valve-2" IN1 OUT 02.PT
1000.0 IN2

Network 3: Valve 3 Timer

%DB1.DBX249.0
"DB1_Param".
%M1500.3 "Filling-Time- ADD
"AlwaysFALSE" Valve-(+)-3" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[45]
%DB1.DBD150 %DB1.DBD150
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-3" IN1 OUT Valve-3"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

%DB1.DBX251.0
"DB1_Param".
"Filling-Time- SUB
Valve-(-)-3" P_TRIG Auto (Real)
CLK Q EN ENO
"DB9".P_Trig[46]
%DB1.DBD150 %DB1.DBD150
"DB1_Param". "DB1_Param".
"Filling-Time- "Filling-Time-
Valve-3" IN1 OUT Valve-3"
%DB1.DBD210
"DB1_Param".
"Filling-Time-
Increment-
Decrement-
Factor"
IN2

MUL CONV
Auto (Real) Real to DInt
EN ENO EN ENO
OUT #Real[3] #Real[3] IN
%DB1.DBD150 %DB8.DBD356
"DB1_Param". "DB8_Timer".
"Filling-Time- T23_FillingVale_
Valve-3" IN1 OUT 03.PT
1000.0 IN2

Network 4: Valve 4 Timer

 Totally Integrated
Automation Portal

Program blocks
FillingAutoCycle [FB5]
FillingAutoCycle Properties
General
Name FillingAutoCycle Number 5 Type FB Language LAD
Numbering Automatic
Information
Title Author Comment Family
Version 0.1 User-defined ID

Name Data type Default value Retain

Input
Output
InOut
Static
Temp
Constant

Network 1: Conveyor Running

%DB7.DBX0.4
%DB2.DBX1.2 %DB3.DBX0.0 "DB6_Output".
%DB1.DBX0.3 %DB1.DBX0.4 "DB2_Alarm". %DB2.DBX0.0 "DB3_Manual". "Q0.4_
%M1500.3 "DB1_Param". "DB1_Param". "Alarm_I1.5_ "DB2_Alarm". "Auto-0_ MainConveyor_
"AlwaysFALSE" StartMBit StopMBit EMG_PB" GeneralAlarmBit Manual-1" VFD1_R5"

%DB7.DBX0.4
"DB6_Output".
"Q0.4_
MainConveyor_
VFD1_R5"

Network 2: Machine Running

%DB7.DBX0.4
"DB6_Output". %DB2.DBX1.2 %DB3.DBX0.0
%DB1.DBX0.3 "Q0.4_ %DB1.DBX0.4 %DB2.DBX0.0 "DB2_Alarm". "DB3_Manual". %DB1.DBX0.7
%M1500.3 "DB1_Param". MainConveyor_ "DB1_Param". "DB2_Alarm". "Alarm_I1.5_ "Auto-0_ "DB1_Param".
"AlwaysFALSE" StartMBit VFD1_R5" StopMBit GeneralAlarmBit EMG_PB" Manual-1" MachineRunning

%DB1.DBX0.7
"DB1_Param".
MachineRunning

Network 3: Step 0 - Bottle In

%DB7.DBX0.0
%DB1.DBD2 %DB1.DBX0.7 "DB6_Output".
"DB1_Param". "DB1_Param". "Q0.0_GateIN_
Steps MachineRunning R1_SV1"
P_TRIG
==
CLK Q S
DInt
0 "DB9".P_Trig[0]

%DB5.DBX0.0
"DB5_Inputs".
"I0.0_ %DB1.DBX0.7
BottleINSensor_ "DB1_Param". INC
S1" MachineRunning DInt
P_TRIG
CLK Q EN ENO
"DB9".P_Trig[30]
%DB1.DBD58
"DB9".Bypass[51]
"DB1_Param".
"Bottle IN
Counter CV" IN/OUT

P#DB8.DBX0.0
"DB8_Timer".
%DB1.DBD58 T1_InGate_
Close_Delay %DB7.DBX0.0
%DB1.DBX0.7 "DB1_Param". "DB6_Output".
"Bottle IN TON "Q0.0_GateIN_
"DB1_Param". Counter CV"
MachineRunning Time R1_SV1"
>=
IN Q R
DInt
ET T#0ms
%DB1.DBD62
%DB8.DBD4
"DB1_Param". MOVE
"DB8_Timer".
"Bottle IN
T1_InGate_ EN ENO
Counter SP"
Close_Delay.PT PT 1 IN %DB1.DBD2
"DB1_Param".
OUT1 Steps
 Totally Integrated
Automation Portal

Network 4: Step 1 - Bottle Gripper Set

P#DB8.DBX16.0
"DB8_Timer".
T2_
BottleGripper_ %DB7.DBX0.2
Engaged_Delay "DB6_Output".
%DB1.DBD2 %DB1.DBX0.7 "Q0.2_
"DB1_Param". "DB1_Param". TON BottleGripper_
Steps MachineRunning Time R3_SV3"
P_TRIG
==
IN Q CLK Q S
DInt
1 %DB8.DBD20 ET T#0ms "DB9".P_Trig[1]
"DB8_Timer". MOVE
T2_
BottleGripper_ EN ENO
Engaged_Delay. 2 IN
PT %DB1.DBD2
PT "DB1_Param".
OUT1 Steps

Network 5: Step 2 - Drip Tray Going Backward- Set

P#DB8.DBX32.0
"DB8_Timer".
%DB5.DBX1.0 T3_DipTray_ %DB7.DBX0.3
"DB5_Inputs". Backward_Delay "DB6_Output".
%DB1.DBD2 "I1.0_ "Q0.3_
%DB1.DBX0.7
"DB1_Param". "DB1_Param". BottleGripperFB_ TON DripTray_R4_
Steps MachineRunning S7" Time SV4"
P_TRIG
==
IN Q CLK Q R
DInt
2 ET T#0ms "DB9".P_Trig[2]
"DB9".Bypass[52] %DB8.DBD36 MOVE
"DB8_Timer".
T3_DipTray_ EN ENO
Backward_Delay. 3 IN
%DB1.DBD2
PT
PT "DB1_Param".
OUT1 Steps

Network 6: Step 3 - Station Down

P#DB8.DBX48.0
"DB8_Timer".
T4_Station_ %DB7.DBX0.6
%DB5.DBX0.7 Down_Delay "DB6_Output".
%DB1.DBD2 "Q0.6_
%DB1.DBX0.7 "DB5_Inputs".
"DB1_Param". "DB1_Param". "I0.7_ TON StationUpDown_
Steps MachineRunning DripTrayFB_S6" Time R7_SV5"
P_TRIG
==
IN Q CLK Q S
DInt
3 ET T#0ms "DB9".P_Trig[3]
%DB8.DBD52
"DB9".Bypass[53] MOVE
"DB8_Timer".
T4_Station_ EN ENO
Down_Delay.PT PT 4 IN
%DB1.DBD2
"DB1_Param".
OUT1 Steps

Network 7: Step 4 - Fillng CMD Delay Timer

P#DB8.DBX64.0
"DB8_Timer".
%DB5.DBX0.6 "T5_Filling_
"DB5_Inputs". Start_Delay_" %DB5.DBX0.3
%DB1.DBD2 "I0.6_
%DB1.DBX0.7 "DB5_Inputs".
"DB1_Param". "DB1_Param". StationDownFB_ TON "I0.3_LevelH_
Steps MachineRunning S5" Time S3" P_TRIG MOVE
==
DInt IN Q CLK Q EN ENO
4 ET T#0ms "DB9".P_Trig[4] 5 IN %DB1.DBD2
"DB9".Bypass[54] %DB8.DBD68
"DB1_Param".
"DB8_Timer". Steps
"T5_Filling_ OUT1
Start_Delay_".
PT
PT MOVE
EN ENO

%DB1.DBD32 %DB1.DBD24
"DB1_Param". "DB1_Param".
MainConvSpeed_ OUT1 MainConvSpeed
Slow IN

Network 8: Step 5 - Fillng Time - 1 to 5