Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
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This standard is issued under the fixed designation C42/C42M; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
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C174/C174M. When core length for determining the thickness When surfaces appear dry, but not later than 1 h after drilling,
of a member is not required to be measured in accordance with place cores in separate plastic bags or nonabsorbent containers
Test Method C174/C174M, core diameter shall be as directed and seal to prevent moisture loss. Maintain cores at ambient
by specifier of tests. temperature, and protect cores from exposure to direct sunlight.
6.2 For cores that are not intended for determining structural Transport the cores to the testing laboratory as soon as
dimensions, measure the longest and shortest lengths on the cut possible. Keep cores in the sealed plastic bags or nonabsorbent
surface along lines parallel to the core axis. Record the average containers at all times except during end preparation and for a
length to the nearest 5 mm [1⁄4 in.]. maximum time of 2 h to permit capping before testing.
7.3.2 If water is used during sawing or grinding of core
7. Cores for Compressive Strength ends, complete these operations as soon as possible, but no
7.1 Diameter: later than 2 days after drilling of cores unless stipulated
7.1.1 Except as provided in 7.1.2, the diameter of core otherwise by the specifier of tests. After completing end
specimens for the determination of compressive strength shall preparation, wipe off surface moisture, allow the surfaces to
be at least 94 mm [3.70 in.] or at least two times the nominal dry, and place the cores in sealed plastic bags or nonabsorbent
maximum size of the coarse aggregate, whichever is larger. containers. Minimize the duration of exposure to water during
7.1.2 If limited member thickness makes it impossible to end preparation.
obtain cores with length-diameter ratio (L/D) of at least 1.0 or 7.3.3 Allow the cores to remain in the sealed plastic bags or
if clear distance between reinforcement is limited, core diam- nonabsorbent containers for at least 5 days after last being
eters less than 94 mm [3.70 in.] are not prohibited. If a core wetted and before testing, unless stipulated otherwise by the
diameter less than 94 mm [3.70 in.] is used, report the reason. specifier of tests.
NOTE 10—The compressive strengths of nominal 50-mm [2-in.] diam- NOTE 11—The waiting period of at least 5 days is intended to reduce
eter cores are known to be somewhat lower and more variable than those moisture gradients introduced when the core is drilled or wetted during
of nominal 100-mm [4-in.] diameter cores. In addition, smaller diameter sawing or grinding.
cores appear to be more sensitive to the effect of the length-diameter
ratio.8 7.3.4 When direction is given to test cores in a moisture
7.2 Length condition other than achieved by conditioning according to
7.2.1 Except as provided in 7.2.2, the preferred length of the 7.3.1, 7.3.2, and 7.3.3, report the alternative procedure.
capped or ground specimen is between 1.9 and 2.1 times the 7.4 Sawing of Ends—The ends of core specimens to be
tested in compression shall be flat, and perpendicular to the
8
Bartlett, F. M., and MacGregor, J. G., “Effect of Core Diameter on Concrete
longitudinal axis in accordance with Test Method C39/C39M.
Core Strengths,” ACI Materials Journal, Vol 91, No. 5, September–October 1994, If necessary, saw the ends of cores that will be capped so that
pp. 460–470. prior to capping, the following requirements are met:
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the nearest 20 kg/m3 [1 lb/ft3].
NOTE 12—The intent of 7.5 is to obtain an approximate density of the by the appropriate correction factor shown in the following
specimen, which can provide additional insight on measured strength. For table (see Note 14):
example, a lower than expected density can be an indication of a batching Ratio of Length Strength
error, that there is too much air in the concrete, or that the concrete was to Diameter (L/D) Correction Factor
not consolidated properly, all of which can affect the compressive
strength. Because the moisture content of the core is not known and 1.75 0.98
1.50 0.96
because the calculated volume is approximate, the calculated density is
1.25 0.93
not intended for evaluating compliance with specified density require- 1.00 0.87
ments. Separate cores should be taken for this purpose, and the specifier
of the tests should indicate the procedure for measuring density; for Use interpolation to determine correction factors for L/D
example, Test Method C642 could be specified for normal weight values not given in the table.
concrete.
NOTE 14—Correction factors depend on various conditions such as
7.6 Capping—If the ends of the cores do not conform to the moisture condition, strength level, and elastic modulus. Average values for
corrections due to length-diameter ratio are given in the table. These
perpendicularity requirements of Test Method C39/C39M, they
correction factors apply to low-density concrete having a density between
shall be sawed or ground to meet those requirements or capped 1600 and 1920 kg/m3 [100 and 120 lb/ft3] and to normal density concrete.
with bonded caps in accordance with Practice C617/C617M. If They are applicable to both dry and wet concrete for strengths between 14
the ends of the cores do not conform to the planeness MPa and 42 MPa [2000 psi and 6000 psi]. For strengths above 70 MPa [10
requirements of Test Method C39/C39M, they shall be sawed 000 psi], test data on cores show that the correction factors may be larger
than the values listed above.9
or ground to meet those requirements or capped with bonded
caps in accordance with Practice C617/C617M or tested with 7.10 Report—Report the results as required by Test Method
unbonded caps in accordance with Practice C1231/C1231M. If C39/C39M with the addition of the following information:
cores are capped in accordance with Practice C617/C617M, the 7.10.1 Length of core as drilled to the nearest 5 mm [1⁄4 in.],
capping device shall accommodate actual core diameters and 7.10.2 If the core diameter is less than 94 mm [3.70 in.],
produce caps that are concentric with the core ends. Measure provide reason for using the smaller diameter.
7.10.3 Length of test specimen before and after capping or
core lengths to the nearest 1 mm [0.05 in.] before capping. If
end preparation to the nearest 1 mm [0.05 in.], and average
unbonded caps are used, the gap between the core and retaining
diameter of core to the nearest 0.2 mm [0.01 in.] or 1 mm [0.05
rings shall conform to the requirements of Practice C1231/
in.],
C1231M.
7.10.4 Compressive strength to the nearest 0.1 MPa [10 psi]
NOTE 13—To satisfy the maximum gap limit in Practice C1231/ when the diameter is measured to the nearest 0.2 mm [0.01 in.]
C1231M the inner diameter of the retaining rings cannot exceed 107 % of and to the nearest 0.5 MPa [50 psi] when the diameter is
the average core diameter. Smaller diameter retaining rings may be needed measured to the nearest 1 mm [0.05 in.], after correction for
for testing cores with diameters smaller than standard cylinders. For length-diameter ratio when required,
example if the core diameter is 95 mm [3.75 in.], the inside diameter of the
retaining rings cannot exceed 102 mm [4.01 in.].
7.10.5 Direction of application of the load on the specimen
with respect to the horizontal plane of the concrete as placed,
7.7 Measurement—If the core will be tested with bonded 7.10.6 The moisture conditioning history:
caps, determine the average length before and after capping, 7.10.6.1 The date and time core was obtained and first
and use the length after capping to compute the length- placed in sealed bag or nonabsorbent container,
diameter ratio (L/D). If the core will be tested with unbonded 7.10.6.2 If water was used during end preparation, the date
caps or with ground ends, determine the average length of the and time end preparation was completed and core placed in
prepared core before testing. Determine the average length of sealed bag or nonabsorbent container,
the core to the nearest 1 mm [0.05 in.] using the jaw caliper 7.10.7 Date concrete was placed, if known,
procedure of Test Method C1542/C1542M or the procedure in 7.10.8 The date and time when tested,
Test Method C174/C174M. Determine the average diameter by 7.10.9 Nominal maximum size of concrete aggregate.
averaging two measurements taken at right angles to each other
at the mid-height of the core. Report the average core diameter 9
Bartlett, F. M., and MacGregor, J. G, “Effect of Core Length-to-Diameter Ratio
to the nearest 0.2 mm [0.01 in.] if the difference in core on Concrete Core Strengths,” ACI Materials Journal, Vol 91, No. 4, July-August
diameters does not exceed 2 % of their average, otherwise 1994, pp. 339–348.
APPENDIX
(Nonmandatory Information)
X1.1 General When beams are required for measuring properties other than
X1.1.1 There are insufficient data on the effects of various flexural strength, such as toughness, beam dimensions should
variables that could affect the measured flexural performance conform to the requirements of the applicable test method.
of sawed beams. Considerable resources are necessary to X1.2.2 Sawing and Inspection—Beams should be cut with
provide the data necessary to develop a definitive test method water-cooled masonry saws. Test specimens can be damaged if
and the accompanying precision data. Until that data are sawing is not done carefully. Ensure that an adequate supply of
generated, the following general recommendations are pro- water is used to keep the saw blade cool. The sawed surfaces
vided for obtaining and testing sawed beams. need to be parallel and square within the limits provided by the
X1.1.2 Testing beams sawed from existing concrete is not a specifier of tests. Mark the specimen so that its orientation in
preferred method of assessing the in-place flexural strength the structure can be identified. Check the sawn surface for the
because of the difficulty in obtaining the correct geometry and presence of cracks, which can be seen by surface drying the
because of the risk of damage to the specimens by the sawing specimen and looking for dark lines that indicate water filled
process, subsequent handling, and incorrect moisture condi- cracks. Do not test a beam if there is a crack in the loading span
tioning. If in-place flexural strength needs to be assessed, the or if there is a chip on the face that will be loaded in tension.
splitting tensile strength can be measured on cores in accor- Take care in handling sawed beam specimens to avoid chipping
dance with Section 8 and published relationships between or cracking. Specimens may be rejected by the specifier of tests
flexural strength and splitting tensile strength can be applied.13 if they do not conform to the dimensional tolerances or they do
If it is necessary to test sawed beams, the specifier of tests not conform to contact requirements (at load and support
should provide instructions on the size of the beams, dimen- points) when placed in the loading apparatus.
sional tolerances, and how beams are to be oriented in the X1.3 Moisture Conditioning
testing apparatus.
X1.3.1 The surfaces of sawed specimens need to be pro-
X1.2 Test Specimens tected from drying by covering them with wet burlap and
X1.2.1 Dimensions—A beam specimen for the determina- plastic sheeting during transportation and storage. Relatively
small amounts of drying of the surface of flexural specimens
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SUMMARY OF CHANGES
Committee C09 has identified the location of selected changes to this test method since the last issue,
C42/C42M – 13, that may impact the use of this test method. (Approved October 1, 2016.)
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