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Came v6000

The document provides installation and operation instructions for a garage door operator. It covers important safety precautions when installing and using the operator such as keeping people clear of moving parts, maintaining safety devices, and warning signs. Regular maintenance such as checking photocells and lubricating moving parts is also advised.

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0% found this document useful (0 votes)
639 views20 pages

Came v6000

The document provides installation and operation instructions for a garage door operator. It covers important safety precautions when installing and using the operator such as keeping people clear of moving parts, maintaining safety devices, and warning signs. Regular maintenance such as checking photocells and lubricating moving parts is also advised.

Uploaded by

Traian Pop
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OPERATOR

FOR GARAGE DOORS

FA0 00 47 -EN

INSTALLATION AND OPERATION

V6000 EN English

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WARNING!
important safety instructions for people:
READ CAREFULLY!
Premise while the gate is closing; if the operator inverts its direction of
• This product should only be used for the purpose for travel or suddenly stops, the photocells are working properly.
which it was explicitly designed. Any other use is dangerous. This is the only maintenance operation to do with the power on.
CAME S.p.A. is not liable for any damage caused by Constantly clean the photocells' glass covers using a slightly
improper, wrongful and unreasonable use • Keep these warnings water-moistened cloth; do not use solvents or other chemical
together with the installation and operation manuals that come products that may ruin the devices • If repairs or modifications
with the operator. are required to the system, release the operator and do not use
it until safety conditions have been restored • Cut off the power
Before installing supply before releasing the operator for manual openings and
(Check what's there: if something is missing, do not continue before any other operation, to prevent potentially hazardous
until you have complied with all safety provisions) situations. Read the instructions. If the power supply cable is
• Check that the automated parts are in proper mechanical damaged, it must be replaced by the manufacturer or authorized
order, that the operator is level and aligned, and that it opens technical assistance service, or in any case, by similarly qualified
and closes properly. Make sure you have suitable mechanical persons, to prevent any risk • It is FORBIDDEN for users to
stops • If the operator is to be installed at a height of less than perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED
2.5 m from the ground or other access level, make sure you OF THEM AND WHICH ARE NOT LISTED in the manuals. For any
have any necessary protections and/or warnings in place • repairs, modifications and adjustments and for extra-ordinary
Before beginning any operation it is mandatory to carefully read maintenance, CALL TECHNICAL ASSISTANCE • Log the job and
all instructions; improper installation may result in serious harm checks into the periodic maintenance log.
to people and things. • If any pedestrian openings are fitted into Special instructions and recommendations for everyone
the operator, there must also be a a system to block their opening
while they are moving • Make sure that the opening automated • Keep clear of hinges and mechanical moving parts • Do
door or gate cannot entrap people against the fixed parts of the not enter the operator's area of operation when it is moving •
operator • Do not fit upside down or onto elements that could Do not counter the operator's movement as this could result
bend. If necessary, add suitable reinforcements to the anchoring in dangerous situations • Always pay special attention to
points • Do not install door or gate leaves on tilted surfaces • any dangerous points, which have to be labeled with specific
Make sure any sprinkler systems cannot wet the operator from pictograms and/or black and yellow stripes • While using a
the ground up. • Make sure the temperature range shown on selector switch or a command in maintained actions, keep
the product literature is suitable for the climate where it will be checking that there are no persons within the operating range of
installed. any moving parts, until the command is released • The operator
may move the door at any time and without warning • Always
Installing cut off the power supply before performing any maintenance or
• Suitably section off and demarcate the entire installation cleaning

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site to prevent unauthorized persons from entering the area,
especially minors and children • Be careful when handling
operators that weigh over 20 kg. If need be, use proper safety
hoisting equipment • All opening commands (that is, buttons,
key switches, magnetic readers, and so on) must be installed
at least 1.85 m from the perimeter of the gate's working area,
or where they cannot be reached from outside the gate. Also,
any direct commands (whether buttons, touch panels, and so on)
must be installed at least 1.5 m from the ground and must not
be reachable by unauthorized persons • All maintained action
commands, must be fitted in places from which the moving
gate leaves and transit and driving areas are visible • Apply, if
missing, a permanent sign showing the position of the release
device • Before delivering to the users, make sure the system
is EN 12453 standard compliant (regarding impact forces), and
also make sure the system has been properly adjusted and that
any safety, protection and manual release devices are working
properly • Apply Warning Signs where necessary and in a visible
place, such as the gate's plate
Special user-instructions and recommendations
• Keep garage-door operation areas clean and free of any
obstructions. Make sure that the photocells are free of any
overgrown vegetation and that the operator's area of operation is
free of any obstructions • Do not allow children to play with fixed
controls, or to loiter in the gate's maneuvering area. Keep any
remote control transmitters or any other command device away
from children, to prevent the operator from being accidentally
activated. • This apparatus is not for people (including children)
with physical, mental and sensory issues, or even ones without
any experience, unless this happens under close supervision or Danger of hand crushing
once they have been properly instructed to use the apparatus
safely and to the potential hazards involved. • Frequently check
the system for any malfunctions or signs of wear and tear or Danger of foot crushing
damage to the moving structures, to the component parts,
all anchoring points, including cables and any accessible
connections. Keep any hinges, moving joints and slide rails Danger! High voltage.
properly lubricated • Perform functional checks on the photocells
and sensitive safety edges, every six months. To check whether
the photocells are working, wave an object in front of them No transiting while the barrier is moving

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LEGEND
 This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
☞ This symbol shows which parts to tell users about.

REFERENCE REGULATIONS
Came S.p.A. is certified for the ISO 9001 quality and ISO 14001 environmental management systems.
This product complies with the current regulations mentioned in the declaration of conformity.

DESCRIPTION
This product complies with current safety standards.
The operator is made up of a gearmotor, a control board with transformer, a slide guide with either a belt or
chain transmission system, a transmission arm and an ABS casing with display for keypad programming and
a LED courtesy light.

Intended use
The V6000 operator is designed to power overhead and sectional garage doors used in homes and
apartment buildings.
Any installation and/or use other than that specified in this manual is forbidden.

Limits to use
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Type V6000
Door surface area (m2) 9
Maximum height of counterbalanced overhead doors (m) 2.4
Maximum height of spring-balanced overhead doors (m) 3.25
Maximum height of sectional doors (m) 3.20

Technical data
Type V6000
Protection rating (IP) 40
Power supply (V - 50/60 Hz) 230 AC
Power supply motor (V) 24 DC
Stand-by absorption (W) 7
Maximum power of the accessories (W) 35
Nominal power (W) 100
Opening speed (m/min) 6
Traction force (N) 600
Operating temperature (°C) -20 ÷ +55
Insulation class
Weight (kg) 4.9

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Packing list
1. One operator 15
2. One installation manual 3
3. Two anchoring perforated-plates
4. One curved lever 4
5. Two support braces
6. Three U-shaped braces
7. One guide - fitting brace 6
8. One door - fitting brace
8
9. Eight self-drilling hexagonal head M6x15 screws
10. One hexagonal M6x80 nut and bolt 2 7
1
11. One (Ø8x25) drive-shaft adapter 5
12. One 3x20 linchpin
13. One pin 9 10 11 12 13 14
14. Four M8X20 hexagonal screws with
washers and nuts
15. One slide guide

3 2 1
Description of parts
Operator
1. Cover

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2. Gearmotor
3. Transformer
4
4. Control board
5
5. Power supply cable
9
10
Pre-assembled guide package
6. Guide
8
7. Chain or belt
8. Skid 6
9. Straight transmission-arm
10. Release cord 7

Slide guides
001V06001 Chain guide T = 3.02 m.
Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height
- Sectional* doors up to 2.20 m in height.

001V06002 Chain guide T = 3.52 m.


- Counter-balanced overhead doors up to 2.75 m in height.
- Sectional* doors up to 2.70 m in height.

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001V06003 Chain guide T = 4.02 m.
- Spring-balanced overhead doors up to 3.25 m in height.
- Sectional* doors up to 3.20 m in height.

001V06005 Belt guide T = 3.02 m.


Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height
- Sectional* doors up to 2.20 m in height.

001V06006
001 Belt guide T = 3.52 m.
- Counter-balanced overhead doors up to 2.75 m in height
- Sectional* doors up to 2.70 m in height.

Belt guide T = 4.02 m.


001V06007 - Spring-balanced overhead doors up to 3.25 m in height
- Sectional* doors up to 3.20 m in height.

Optional accessories
001V201
001 Transmission arm for counter-balanced overhead doors.

001V121 Pull-cord release device to apply onto handle.

☞ For sectional doors, see the APPLICATION EXAMPLES paragraph.


Dimensions (mm)
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365
210

3020 ÷ 4020
115

GENERAL INSTRUCTIONS FOR INSTALLING


Only skilled, qualified staff must install this product.
Preliminary checks
Before beginning, do the following:
• Have in place a suitable dual pole cut-off switch with minimum contact openings of 3 mm, and section the power
supply;
• Set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any
mechanical damage;
• Make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are
fitted with additional insulation with respect to those of other electrical parts inside;

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• Check that the door is properly balanced; when stopped at any interim point, it should maintain its balance and
position;
• If the door is fitted with a pedestrian door, it is obligatory to add a safety switch, connected to the STOP INPUT, to
prevent the operator from moving when the pedestrian door is open.

Tools and materials


Make sure you have all the tools and materials you will need for installing in total safety and in compliance
with applicable regulations. The figure shows some of the equipment installers will need.

Cable types and minimum thicknesses

Cable Cable length Cable length Cable length


Connection
type 1 < 10 m 10 < 20 m 20 < 30 m
2 2 2
Power supply FROR 3G x 1.5 mm 3G x 2.5 mm 3G x 4 mm
Photocell transmitters CEI 20- 2 x 0.5 mm
2
2 x 0.5 mm
2
2 x 0.5 mm
2

22 2 2 2
Photocell receivers CEI EN 4 x 0.5 mm 4 x 0.5 mm 4 x 0.5 mm
Command and control 50267- 2 2 2
2 x 0.5 mm 2 x 0.5 mm 2 x 0.5 mm
devices 2-1
Antenna connection RG58 max. 10 m

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☞ If cable lengths differ from those specified in the table, establish the cable sections depending on the actual
power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according
to the actual power draw and distances. For connecting products that are not contemplated in this manual, see
the literature accompanying said products

Standard installation
1. Operator with receiver 1
2
2. Slide guide
3. Release device 3
4. Transmission arm 4
5. Key-switch selector
6. Photocells
7. Keypad 5 7
8. Sensitive safety-edge

TX

RX
6 8

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Applicative examples

SECTIONAL DOOR * double-guide sectional * single-guide sectional


door door

H - 100 mm
H - 100 mm
(

H
H
COUNTERBALANCED OVERHEAD DOOR, SPRING-BALANCED OVERHEAD DOOR,
partially retracting and protruding fully retracting and protruding

( (

INSTALLATION
The following illustrations are just examples, in that the space available for fitting the operator and accessories
varies depending on the overall dimensions. It is up to the installer to find the most suitable solution.
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Assembling the transmission guide


Fitting the brace to the transmission guide use the supplied nut and bolt .

M6x80 M6

Position the slide guide in the following way:


A for sectional doors exceeding the overall dimensions of the spring-pole brace.
B for overhead doors between 10 and 20 mm from the apex point of the leaf's slide arc.
C for partially retracting protruding counter-balanced overhead doors, use the V201 arm (see attached
technical documentation).

(mm) (mm) (mm)


10 ÷ 20
20 ÷ 30
max 330

V201

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Fitting the slide guide

Fit the slide guide to the center of the door opening, using suitable screws.
E Lift the guide and place it horizontally to measure the distance from the ceiling and then choose the type of
fastening to use.

?
Install the support braces and the U-shaped brace onto the guide.
Bend the perforated flat tabs so they fit snugly and so as to compensate for the distance between the guide
and ceiling.
Fasten the flat tabs to the support braces and to the U-shaped brace using the supplied screws and washers.
Drill the ceiling so the holes match those on the flat tabs.
Fasten the flat tabs to the ceiling using suitable dowels and screws.

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Fasten the door anchoring brace to the upper transom so that it is perpendicular to the guide. Either use the
supplied screws or other suitable ones.
Fasten the transmission arm to the door anchoring brace using supplied linchpin.
If mounting the curved lever fit it to the transmission arm by using the supplied nuts and bolts

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Fitting the operator to the guide
Fit the adapter to the drive shaft.
The operator can be fitted onto the guide: either in standard position or at a right angle .

Self-drilling 6 x 15 screw
U-shaped brace

Micro

Guide

Drive shaft with adapter


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Self-drilling 6 x 15 screw

Guide

U-shaped brace

Micro switch

Drive shaft with adapter

If fitting it at a right angle, before installing it, you will have to move the micro switch (see paragraph on
Moving the micro switch).

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Moving the micro switch
Disconnect the cables of the micro switch and remove the latter.

Remove the operator's cover and the cable brace. Pull out the electrical cable and fit it through the hole.
Refit the cable brace so as to block the hole.
Use a screwdriver to open up the predrilled hole for the electrical cables of the micro switch and for the cables
to the micro switch. Fit the micro switch to the operator.
Connect the connectors to the corresponding positions on the micro switch.
Reconnect the cables as originally connected (NO - C).
Fit the cover back onto the operator.

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Release the operator

Latch
ⓒ To release the operator, pull the cord ⓒ downwards.
Locking
To lock the operator back into place, use the transmitter or a command button.

ELECTRICAL CONNECTIONS

Before powering up the board, cut off the mains power supply.
FUSE TABLE
Power supply (V - 50/60 Hz): 230 AC
Line fuses (A) 5
Board functions: LIGHTS
• Movement control and obstacle detection
• Reopening during closing LED courtesy (W) ≤1
• Adjustable automatic reclosing time
• Open-stop-close-stop from transmitter and/or from button
• Courtesy light (at each opening command, the courtesy
light stays on for three minutes)
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Description of parts
3
1. Line fuse
2. Gearmotor 2
3. Transformer
4. Cables input
5. AF card connector
6. Antenna cable
1
7. Photocell connection terminal board
8. STOP button connection terminal board
9. Limit switch connection terminal board
10. Encoder connection terminal board
11. Display connection terminal board 6
12. Motor connections
13. Transformer connections 12 11 10 9
8
14. Courtesy light connection terminal board
15. Antenna connection terminals 7
16. Flashing light connection terminal boards
15
13 AF

14
16 5

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Movement control and obstacle detection

When OPENING: the door stops. To


resume movement, either press a button
or use the transmitter.

When CLOSING: inverts the


direction of travel until opening is
complete.
After three consecutive inversions,
the door stays open and excludes
the automatic closing: to close,
either use the transmitter or button.

Power supply
The operator is supplied with an electrical cable (L = 1.2 m) with an already connected Shuko plug.

Warning devices

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Flashing light (contact rated for: 24 V - 25 W max).
It flashes during opening and closing.

Command and control devices

OPEN-STOP-CLOSE-STOP function from control device (NO contact).

If a device is connected, remove the bridge

Stop button (NC contact). Enables the door to stop and excludes the automatic closing. To resume movement
either press the control button or any other control device.

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Safety devices

TX

RX

If a device is connected, remove the bridge

Contact (NC) for reopening during closing.


Input for safety devices such as photocells, sensitive safety-
edges and other devices that are compliant with EN 12978
standards.
During closing, opening this contact triggers an inversion of
movement until the door is completely open.

If a device is connected, remove the bridge

PROGRAMMING
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Preparing for programming


Manually hook up the door to the skid.
Power up the operator. After emitting a sound signal, the
control board is ready for programming.
Remove the transparent panel to access the programming
keys.

Memorizing (function 5) must always be the last phase of programming, otherwise the settings will not
be saved.
In the case of errors, cut off and the power up again the mains power and reprogram.

Description of keys Legend of symbols


Display for programming and monitoring the
operator's operation L = normal
operation
Transmitter Menu adjusting
memorizing and browsing key F = obstacle
key detection

H = Encoder error

Menu access and Menu adjusting


save changes key and browsing key A = Active
photocell

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Some functions must be set so that the operator can work, others, on the other hand, are optional

Obligatory functions
Establishing the opening limit-switch points

Respect the order of settings of the limit switches shown in this manual.

With the operator idle

Press P for about five


1 4 Press +.
5” seconds.

The operator emits a sound Let the door reach the


2 5
signal and 1 appears. position you want.

Press P again, Press P to save the


3 6
1 flashes procedure.

Establishing the closing limit-switch points

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Let the door reach the closing
1 Press +, 2 appears. 4
position you want.

Press P for saving the


2 Press P, 2 flashes. 5
procedure.

3 Press -.

Checking the travel self-learning

1 Press +, 3 appears. 4 Press P.

The door reaches the closing


2 Press P, 3 flashes. 5
limit switch.

The door reaches the


3
opening limit switch.

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Memorizing the programming

It is OBLIGATORY to conclude the programming procedures with this function so as not to lose
any saved settings!

Press + to select 5. Press P. The display segments rotate clockwise.


The programming is now memorized.

Adjusting the sensitivity


The door must be properly balanced. If the sensitivity is too low it could cause the door to malfunction.
By default, the sensitivity is set to a medium level. To increase or reduce sensitivity:

1 Press P for about five seconds, 1 appears.



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2 Press + and select 4.

3 Press P, appears .

4 Press + o - to set the suitable sensitivity level.

Minimum level of Maximum sensitivity

6 Press P to save the procedure.

 The last phase of programming must always be memorized (function 5).


Once memorization is complete, perform two opening and closing cycles to confirm that the settings have
been saved.

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Optional functions
Setting the alarm
By default, this function is deactivated; by activating the alarm function, the operator emits a long sound
signal if the door stays open for more than 10 minutes. To activate it:

Press P for about five Press + and select 1. The


1 4
5” seconds, 1 appears. alarm is now activated.

Press P to save the


2 Press + and select 6 5
procedure.

3 Press P, 0 appears

 Memorizing (function 5) must always be the last phase of programming, otherwise the settings will not be saved.

Adjusting the waiting time before automatic the closing


By default, this function is deactivated. To activate it:

1 Press P for about five seconds, 1 appears.

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2 Press + and select 7.

3 Press P, 0 appears.

Press + and select 1. The automatic closing is active and the waiting
4
time is 30 seconds.

To change the duration of the waiting time before the automatic closing, either press + or -.

150
60 seconds 90 seconds 120 seconds
seconds
5

180 seconds 210 seconds 240 seconds

Press P to save the


6
procedure

 Memorizing (function 5) must always be the last phase of programming, otherwise the settings will
not be saved.

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The operator emits a sound signal for 20 seconds before the door starts to automatically close. Simultaneou-
sly, the courtesy light flashes. When the door starts closing, the operator emits a sound signal and the courtesy
light comes on. When the door is closed, the operator does not emit any sound signal and the courtesy light
stays on for three minutes.

Activating the radio control

Additional external antenna


Disconnect the internal antenna and connect the external one to the
corresponding terminals on the control board.

Radio frequency card


For proper functioning, before fitting any AF snap-in card, you MUST
CUT OFF THE MAINS POWER SUPPLY.

AF
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Memorizing the transmitters


You can memorize up to 16* different codes/users. When the operator is idle:

1 Press and keep pressed S until

0 appears on the left side of the display. The segments of the 0 on the left side of
2
the display rotate clockwise.

3 Press the key that you want to memorize twice consecutively.

* When you try to memorize the 17th code (or transmitter) the courtesy light flashes slowly five times to
signal that the memory is full.

Deleting transmitters

1 Press and keep pressed S until

0 appears on the left side of the display. The segments of the 0 on the right side of the display
2 rotate clockwise.

3 When the 0 on the left disappears, release the S key: the transmitters have been deleted.

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MAINTENANCE

☞ Before any maintenance jobs, cut off the mains power, to prevent possible hazards from unwanted
movements by the operator.
Lubricate the rotation points using grease whenever squeaks or vibrations appear.

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TX

RX

Periodic maintenance
Periodic maintenance log to be filled in by users every six months.
Date Notes Signature

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Extraordinary maintenance
The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed
by specialized contractors.
Any extraordinary maintenance jobs must be done only by specialized technicians.

Extraordinary maintenance log


Fitter's stamp Name of operator
Job performed on (date)
Technician's signature
Requester's signature
Job performed _______________________________________________________
__________________________________________________________________
___________________________________________________________________

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed ________________________________________________________
__________________________________________________________________
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___________________________________________________________________

TROUBLESHOOTING

Malfunctions What to do
The operator neither opens nor closes 1-2-4-14 1 Check the power supply and line fuses
The operator opens but does not close 3-6-12 2 The N.O. control contact (2-7) is open
3 The N.C. safety contact (2-C1) is open
The operator closes but does not open 12
4 The N.C. safety contacts are open
The operator does not perform the automatic closing 5-6
5 Check in menu 7 that a time is set
The transmitter does not work 7 6 Check the proper direction of the door travel
The operator is too powerful 8 7 Memorize the radio code again
The operator is too weak 8-9-12-13 8 Adjust the sensitivity in menu 4
9 Eliminate all mechanical friction
The operator inverts the travel direction 8-9-12-13
10 Enter (or duplicate) the same code in all
Only one transmitter works 10
the transmitters
The photocells do not work 3-11 11 Check operation of the photocells
The POWER on signal LED is off 1-2 12 Check door balancing
The operator inverts the travel direction at the limit 13 Check the belt/chain tautness
6-9-12
switch 14 Encoder malfunction: cut off and power up
The operator starts too slowly 9-12-13 again the control board

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DISMANTLING AND DISPOSAL

☞ CAME S.p.A. applies a certified Environmental Management System at its premises, which is compliant
with the UNI EN ISO 14001 standard to ensure the environment is safeguarded. Please continue safeguarding
the environment. At CAME we consider it one of the fundamentals of our operating and market strategies.
Simply follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, and so on) should be disposed of as solid urban waste, and
simply separated from other waste for recycling. Always make sure you comply with local laws before
dismantling and disposing of the product.
DISPOSE OF PROPERLY
DISMANTLING AND DISPOSAL
Our products are made of various materials. Most of these (aluminum, plastic, iron, electrical cables) is
classified as solid household waste. They can be recycled by separating them before dumping at authorized city
plants. Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous
pollutants. These must therefore be disposed of by authorized, certified professional services. Before disposing,
it is always advisable to check with the specific laws that apply in your area.
DISPOSE OF PROPERLY

DECLARATION OF CONFORMITY

Declaration - Came S.p.A. declares that this product conforms to the essential, pertinent requirements
provided by directives 2006/42/EC and 2006/95/EC. An original copy is available on request.

The contents of this manual may be changed at any time without prior notice.
English - Manual FA00047-EN v. 1 - 05/2015 - © Came S.p.A.

Came S.p.A.
Via Martiri Della Libertà, 15 Via Cornia, 1/b - 1/c
31030 Dosson di Casier 33079 Sesto al Reghena
Treviso - Italy Pordenone - Italy
(+39) 0422 4940 (+39) 0434 698111
(+39) 0422 4941 (+39) 0434 698434
www. came.com
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