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INDEX Page
Manual revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Keyboard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front LED indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Password access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Display page navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Harmonic analysis page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Waveform pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
User pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inputs, outputs, internal variables, counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Limit thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remote-controlled variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
User alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PLC Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automatic test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Sleep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
IR programming port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parameter setting through PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Setting of parameters (setup) from front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parameter table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alarm properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alarm table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Input function table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Output function table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Command menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Terminal arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mechanical dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Panel protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Technical carachteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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INTRODUCTION
The RGK700 control unit has been designed to offer state-of-the-art functions for genset applications, both with and without automatic mains outage control.
Built with dedicated components and extremely compact, the RGK700 combines the modern design of the front panel with practical installation and LCD screen
that provides a clear and intuitive user interface.
DESCRIPTION
– Genset control with automatic management of mains-generator switching (RGK700) or remote starting management (RGK700SA). G
– 128x80 pixel, backlit LCD screen with 4 grey levels
– 13 function and setting keys
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– Built-in buzzer.
– 10 LEDs indicate operating modes and states
– 5-language text for measurements, settings and messages.
– Advanced programmable I/O functions.
– 4 alternative functions can be managed, selecting the same with a selector.
– Integrated PLC logic with thresholds, counters, alarms, states.
– Fully user-definable alarms.
– High accuracy TRMS measurement.
– 3-phase + neutral mains voltage reading input.
– 3-phase + neutral genset voltage reading input.
– 3-phase load currents reading input.
– 12-24 VDC universal battery power supply.
– Front optical programming interface: galvanically isolated, high speed, waterproof, USB and WiFi compatible.
– 3 analog inputs for resistive sensors:
• Oil pressure:
• Coolant temperature
• Fuel level
– 7 digital inputs:
• 6 programmable, negative
• 1 for emergency-stop pushbutton, positive
– 7 digital outputs:
• 4 protected positive static outputs
• 3 relays
– Engine speed reading W and pick-up input
– CAN bus-J1939 engine ECU control communications interface.
– Storage of last 250 events.
– Support for remote alarms.
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FRONT KEYBOARD
OFF, MAN, AUT and TEST keys - To choose function mode.
START and STOP keys - Only enabled and used to start and stop genset in MAN mode. Pressing the START key will attempt to start the machine in
semiautomatic mode, while holding it down will maintain the start command in manual mode. The LED flashing on the engine symbol indicates the engine is
running with the alarms inhibited, and fixed access at the end of the inhibit alarms time. The engine can be stopped immediately with the OFF key.
MAINS and GEN keys - Only enabled in MAN mode and used to switch the load from the mains to the generator and vice versa. The green LEDs lit near the
mains and generator symbols indicate the respective voltages available within the preset limits. The LEDs lit near the switching symbols indicate the circuit G
breakers have been closed. They will flash if the circuit breakers closing or opening feedback signal does not correspond to the state of the command.
Key - Calls up the main menu and is also used to confirm choices.
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Keys and - Used to scroll the pages of the display or select the list of options in a menu.
Key - Used to select the Mains or Generator measurements, or to decrease a number.
Key - Used to scroll sub-pages or increase a number.
FRONT LEDs
OFF, MAN, AUT and TEST LED (red) - Lit LED indicates active mode. If the LED flashes, remote control via serial interface is enabled (and therefore the
operating mode could be changed by a remote command).
Engine running LED (green) - Indicates the engine is running. The RGK700 detects the state of the engine running on the basis of several signals (generator
voltage/frequency, D+, AC, W, Pick-up, etc.). The LED lights when any one of these signals is present. The LED flashes when the engine is running, but the
protections (Alarms) associated with this state have not been enabled, which is usually the case for a few seconds after starting.
Mains/generator voltage present LEDs (green) - When lit, theses indicate that all the parameters of the respective power sources are within the limits. Any
anomaly will immediately turn the LEDs off. The state of the LEDs instantaneously follows the voltage/frequency trend, without programmed delays.
Mains/generator load LEDs (yellow) - Indicate the load is connected to the respective power sources. These light when feedback signals are received if
programmed, otherwise they light for output commands. If they are blinking, this indicates that the actual state of the circuit breaker (read through the feedback
inputs) does not correspond to the state of the RGK700 command.
Alarm LED (red) - Flashing, indicates an active alarm.
OPERATING MODES
OFF mode - The engine will not start. The engine will stop immediately when this mode is selected. The mains contactor is closed. This mode reproduces the
state of the RGK700 when it is not powered. Use this system mode to program the parameters and open the commands menu. The siren is disabled in OFF
mode.
MAN Mode - The engine can only be started and stopped manually using the START and STOP keys, as is the case for switching the load from the mains to the
generator by pressing the MAINS/GEN keys and vice versa. Holding down the START key extends the set starting time. When START is pressed once, the
generator will attempt to start in semiautomatic mode on the basis of the times set.
AUT Mode - The engine of the RGK700 is started automatically in the case of a mains outage (outside the set limits) and stops when the mains parameters are
once again within said limits, on the basis of the times set in menu M13 Mains control. In the presence of voltage, the load is switched automatically in both
directions.
The RGK700SA is started and stopped remotely through a digital input (remote starting) normally controlled by an ATS. The load can be switched automatically
or controlled remotely.
For both models, if the engine fails to start, the system continues attempting to start the engine up to the maximum number of programmed attempts. If the
automatic test is enabled, it runs at the preset times.
TEST Mode – The engine is started immediately even in the absence of the conditions normally required for the automatic mode. The engine starts in the
programmed automatic mode. There is normally no load switching. If there is a mains outage while the RGK700 is in TEST mode, the load is switched to the
generator. If mains voltage is restored, the load with remain switched to the generator until the operating mode is changed.
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POWER-UP
– The system normally starts in OFF mode.
– If you want the operating mode used before the system powers down to be maintained, change parameter P01.03 in menu M01 Utility.
– The system can be powered at both 12 and 24 VDC, but the correct battery voltage must be set in menu M05 Battery, or a battery voltage alarm will be
generated.
– The parameters of menu M02 General (type of connection, rated voltage, system frequency), menu M11 Engine Starting, and the menus for the type of
engine used (sensors, CAN, etc.) should normally be set. G
MAIN MENU
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– The main menu is made up of a group of graphic icons (shortcuts) that allow rapid access to measurements and settings.
– Starting from normal viewing, press key. The main menu screen is displayed.
– Press to rotate clockwise/counter clockwise to select the required function. The selected icon is highlighted and the central part of the display shows
the description of the function.
– Press to activate the selected function.
– If some functions are not available, the correspondent icon will be disabled, that is shown in a light grey colour.
– etc. - Shortcuts that allow jumping to the first page of that group. Starting from that page it is still possible to move forward-backward
in the usual way.
– - Opens the password entry page, where it is possible to specify the numeric codes that unlock protected functions (parameter setting, commands
menu).
– - Access point to the setup menu for parameter programming. See dedicated chapter.
– - Access point to the commands menu, where the authorised user can execute some clearing-restoring actions.
PASSWORD ACCESS
– The password is used to enable or lock the access to setting menu (setup) and to commands menu.
– For brand-new devices (factory default), the password management is disabled and the access is free. If instead the passwords have been enabled and
defined, then to get access, it is necessary to enter the password first, specifying the numeric code through the keypad.
– To enable password management and to define numeric codes, see setup menu.
– There are two access levels, depending on the code entered:
• User-Level access – Allows clearing of recorded values and the editing of a restricted number of setup parameters.
• Advanced access level – Same rights of the user access plus full settings editing-restoring.
– From normal viewing, press to recall main menu, select the password icon and press .
– The display shows the screen in picture:
– On some pages of the RGK700, the display can be switched from the mains measurements to the generator measurements and vice versa with key . The
source displayed is always indicated, either in the middle of the page or by the icons M and G in the status bar.
– Sub-pages, which can be opened with key , are also available on some pages (displaying voltages and currents in the form of bar graphs, for example).
– The user can specify which page and which sub-page the display should return to automatically when no keys have been pressed for a certain time.
– The system can also be programmed so the display remains were it was last.
– You can set this function in menu M01 – Utility.
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L-N voltageTHD
Current THD
L-L Voltages/Currents
L-N Voltages/Currents
Active power
Reactive power
Apparent power
Power factor
Energy meters
Engine speed
Note:
From this page it is possible to
acquire automatically the ratio between
RPM and W frequency.
See description of parameter P07.02.
Fuel autonomy
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PAGES EXAMPLE
Generator thermal protection
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Maintenance intervals
Rent
List of events
Alternative configurations
I/O state
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PAGES EXAMPLE
Info page
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System info
Note: Some of the pages listed above may not be displayed if the relevant function is disabled. For example, if the rent function is not programmed, the
corresponding page will not be shown.
– It is possible to show the harmonic content in numeric format, selecting the required order through and . The lower part of the screen will display a
little arrow that points to the selected column, and the relative percentage value of the three phases.
– The vertical scale of the graph is automatically selected among four full-scale values, depending on the column with the highest value.
WAVEFORM PAGE
– This page graphically views the waveform of the voltage and current signals read by the RGK700.
USER PAGES
– The user can create a maximum of 4 customised display pages.
– Each of these pages can view 3 measurements, freely chosen among the available readings of the RGK700.
– The title of the page can be freely programmed by the user.
– The user pages are placed in a position that allows to reach them easily starting from the first page, by pressing button .
– Like all other pages, it is possible to set the system to return automatically to the user page after a time has elapsed without keystrokes.
– To define the user page, see the dedicated menu M26 User pages in the parameter setup chapter.
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– In a similar way, there are some internal bit-variables (markers) that can be associated to the outputs or combined between them. For instance, it is possible
to apply some limit thresholds to the measurements done by the system (voltage, current, power, etc.). In this case, an internal variable named LIMx will be
activated when the measurements will go outside the limits defined by the user through the dedicated setting menu.
– Furthermore, there are up to 4 counters (CNT1..CNT4) that can count pulses coming from an external source (through a digital input INPx) or the number of
times that a certain condition as been verified. For instance, defining a limit threshold LIMx as the count source, it will be possible to count how many times
one measurement has exceeded a certain limit.
– The following table groups all the I/O and the internal variables managed by the RGK700.
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AUTOMATIC TEST
– The automatic test is a periodic test carried out at set intervals (set during setup) if the system is in AUT mode and the function has been enabled.
– It is possible to decide in which days of the week the automatic test can be executed and at what timeof the dauy (hours:minutes).
– See menu M16 Autoamtic test formore details on automatic test programming.
– After starting, the genset runs for a set time, after which it will stop. The message 'T.AUT' is displayed before the generator starts.
– The automatic test can be set to run in setup also if there is an external stop signal.
– The automatic test can be enabled/disabled without opening the Setup menu in the following way:
• Open the 'AUTOMATIC TEST' page and press the keys and START to enable the function, or the keys and STOP to disable it.
– The automatic test can be stopped with the OFF key.
SLEEP MODE
– The sleep mode allows the RGK to enter a low battery consumption mode, where current sink is reduced to about …mA.
– To enter sleep mode, use command C25 in command menu.
– The back light is turned off and the display shows sleep icon. Led OFF flashes slowly.
– In this mode the RGK act like it is powered off.
– To quit sleep mode and go back to normal operation, press OFF button.
CANBUS
– The CAN port allows RGK700 controllers to be connected to the electronic control units (ECU) of modern engines in order to:
– Read the measurements contained in the ECU without adding sensors to the engine
– Considerably simplify wiring
– Obtain complete, detailed diagnostics
– Avoid assembly of CIU or Coo (coordinator) type decoding boards
– Permit direct control from CAN of engine stopping and starting (where permitted)
– The board functions in combination with the ECUs of the engines most widely used in gensets applications, using the standard defined by the SAE J1939.
– For details on CAN parameters, see setup menu M21 CANBUS.
SUPPORTED MEASUREMENTS
– The CAN port is able to decode and make available a set of measurements defined by the J1939 standard and identified by a number (SPN, Suspect
Parameter Number).
– According to the type of engine, a certain number of measurements are available (a sub-set of possible measurements) that are shown on the display of the
RGK700.
– The measures are grouped in several sub-pages, that can be viewed pressing and keys.
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– When the ECU is off, the measurements are not available and are therefore replaced by hyphens.
– If a measurement is not availabe on a particular engine, NA (Not Available) is displayed.
– If a measurement is incorrect (for example, the sensor is disconnected) ERR is displayed instead of this.
DIAGNOSTICS
– In the case of failures, many ECUs highlight the problem with a J1939 standard code, called DTC (Diagnostic Trouble Code) consisting of SPN+FMI, where
SPN (Suspect Parameter Number) identifies the signal affected by the fault, while FMI (Failure Mode Indicator) identifies the type of failure.
For example:
SPN-FMI
100-01
indicates SPN 100 (oil pressure) and FMI 01 (too low).
– In view of the many sensors connected to an ECU, a high number of possible codes is managed. In the case of a fault, this is indicated on the display of the
RGK700 with both a code and with a description in the related language, in the last of the sub-pages dedicated to the CAN.
– In the case of several simultaneus alarms, these are cycled periodically.
– According to the seriousness of the code, an amber alarm indicator (warning) or red alarm indicator (critical alarm) is usually generated.
– Some ECUs do not use the J1939 standard to code the alarms. Also in this case, the DTCs are displayed with their numeric code and, when possible, with an
uncoded description.
– To reset the alarms, press or OFF, as usual.
– If enabled, the RGK700 will send a reset alarm command, according to the type of ECU selected, on the BUS.
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IR PROGRAMMING PORT
– The parameters of the RGK700 can be configured through the front optical port, using the IR-USB CX01 programming dongle, or with the IR-WiFi CX02
dongle.
– This programming port has the following advantages:
• You can configure and service the RGK700 without access to the rear of the device or having to open the electrical board.
• It is galvanically isolated from the internal circuits of the RGK700, guaranteeing the greatest safety for the operator.
• High speed data transfer. G
• Ip65 front panel.
• Limits the possibility of unauthorized access with device config.
B
I335 GB I D F E 02 14
– Simply hold the CX.. dongle up to the front panel, connecting the plugs to the relevant connectors, and the device will be acknowledged as shown by the
LINK LED on the programming dongle flashing green.
• Select the icon . If it is disabled (displayed in grey) you must enter the password (see chapter Password access).
• Press to open the setup menu.
– The table shown in the illustration is displayed, with the settings sub-menus of all the parameters on the basis of their function.
– Select the required menu with keys and confirm with .
– Press OFF to return to the valves view.
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12
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– When the editing screen is displayed, the parameter setting can be modified with and keys. The screen shows the new setting, a graphic bar that
shows the setting range, the maximum and minimum values, the previous setting and the factory default.
+ the value is set to the minimum possible, while with + it is set to the maximum.
– Pressing
– Pressing simultaneously + , the setting is set to factory default.
– During the entry of a text string, keys and are used to select the alphanumeric character while
and and are used to move the cursor along the
text string. Pressing keys and simultaneously will move the character selection straight to character ‘A’.
– Press to go back to the parameter selection. The entered value is stored.
G
– Press OFF to save all the settings and to quit the setup menu. The controller executes a reset and returns to normal operation. B
– If the user does not press any key for more than 2 minutes, the system leaves the setup automatically and goes back to normal viewing without saving the
I335 GB I D F E 02 14
TABLE OF PARAMETERS
M01 - UTILITY U/M Default Range
P01.01 Language English English
Italiano
Francais
Espanol
Portuguese
P01.02 Set power delivery clock OFF OFF-ON
P01.03 Power-on operating mode OFF mode OFF mode
Previous
P01.04 LCD contrast % 50 0-100
P01.05 Display CAN bus e intensity high % 100 0-100
P01.06 Display CAN bus e intensity low % 25 0-50
P01.07 Time to switch to low backlighting s 180 5-600
P01.08 Return to default page s 300 OFF / 10-600
P01.09 Default page VLL (page list)
P01.10 Generator identifier (empty) String 20 chr.
P02.01 – Value of the phase current transformers primary. Example: set 800 for 800/5 CT.
P02.02 – Value of the phase current transformers secondary. Example: set 5 for 800/5 CT.
P02.03 – Positioning of phase CT. If positioned on load, the current (and the relative power and energy) are switched to the mains or generator on the basis of
which circuit breaker is closed.
P02.07 – Using voltage transformers (TV) on mains/generator voltage metering inputs.
P02.08 – Primary value of any voltage transformers.
P02.09 – Secondary value of any voltage transformers.
P02.10 – Enable phase sequence control. OFF = no control. Direct = L1-L2-L3.
Reverse = L3-L2-L1. Note: Enable also corresponding alarms.
P03.01 – If set to OFF, password management is disabled and anyone has access to the settings and commands menu.
P03.02 – With P03.01 enabled, this is the value to specify for activating user level access. See Password access chapter.
P03.03 – As for P03.02, with reference to Advanced level access.
P03.04 – If set to a numeric value, this becomes the code to specify via serial communication before sending commands from a remote control.
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L-L + L-N
P04.n.04 Rated current A 5 1-10000
P04.n.05 Rated frequency Hz 50 50
60
P04.n.06 Rated engine rpm RPM 1500 750-3600
P04.n.07 Rated active power kW Aut Aut / 1-10000
P04.n.08 Rated apparent power kVA Aut Aut / 1-10000
Note: This menu is divided into 4 sections, which refer to 4 configurations CNF1…CNF4. See relevant chapter on managing the variable configurations.
P04.n.01 – Rated voltage of mains and generator. Always set the line-to-line voltage for polyphase systems
P04.n.02 – Choice of the type of connection, 3-phase with/without neutral, 2-phase or single phase.
P04.n.03 – Voltage controls performed on line-to-line voltages, phase voltages or both.
P04.n.04 – Rated current of the generator. Used for the percentage settings of the protection thresholds.
P04.n.05 – Rated frequency of mains and generator.
P04.n.06 – Rated engine rpm.
P04.n.07 – Rated active power of the generator. Used for the percentage settings of the protection thresholds, dummy load management, priority loads, etc.
Ifset to Aut, it is calculated using the CT primary and rated voltage.
P04.n.08 – Rated apparent power of the generator.
P06.01 – OFF = siren disabled. Keyboard = Siren goes off continuously until silenced by pressing a key on the front panel. Timed = Activated for the specified
time with P06.02. Repeated = Activated for time P06.02, pause for 3x time, then repeated periodically.
P06.02 – Duration of buzzer activation for alarm.
P06.03 – Duration of buzzer activation before engine start.
P06.04 – Duration of buzzer activation after remote control via communication channel.
P06.05 – Duration of buzzer activation after mains outage.
P06.06 – Select buzzer.
P06.07 – Activation and duration of buzzer for key press.
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P07.01 – Select source for engine speed readings. OFF = rpm not displayed and controlled. Freq. Gen = RPM calculated on the basis of power alternator
frequency. Rated rpm corresponds to rated frequency. W = RPM measured using the frequency of signal W, with reference to RPM/W ratio set with
the following parameter. Pick-up LS = RPM measured by pick-up sensor, using a low sensitivity input (for strong signals). Pick-up HS = as above,
with high-sensitivity input (for weak signals). CAN = RPM read by engine ECU through CAN bus.
P07.02 – Ratio between the RPM and the frequency of the W or pick-up signal. Can be set manually or acquired automatically through the following procedure:
From the engine speed page, with engine running at nominal speed, press START and toghether for 5 seconds. The ssystem will acquire the
present speed as the rated one, using the present frequency of the W signal to calculate the value of parameter P07.02.
P07.03 – P07.04 – Limit threshold and delay for generating engine speed too high alarm.
P07.05 – P07.06 – Limit threshold and delay for generating engine speed too low alarm.
P08.01 – Specifies which source is used for reading the oil pressure. OFF = not managed. RES = Read from resistive sensor with analog input on PRESS
terminal. CAN = Read from CANbus.
P08.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation Manager software.
P08.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This
value can also be set without opening setup by using the quick function in the commands menu which lets you view the measurements while
calibrating.
P08.05 – Selects the unit of measurement for the oil pressure.
P08.06 – P08.07 – Define respectively the prealarm and alarm thresholds for MIN. oil pressure. See respective alarms.
P09.01 – Specifies which source is used for reading the coolant temperature. OFF = not managed. RES = Read from resistive sensor with analog input on TEMP
terminal. CAN = Read from CANbus. AINx = Read from analog input of an EXP expansion module.
P09.02 – Channel number (x) to specify if AINx was selected for the previous parameter.
P09.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation manager software.
P09.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This
value can also be set without opening setup by using the quick function in the commands menu which lets you view the measurements while
calibrating.
P09.05 – Selects the unit of measurement for the temperature.
P09.06 – P09.07 – Define respectively the alarm and prealarm thresholds for MAX. temperature of the liquid. See respective alarms.
P09.08 – Defines the min. liquid temperature alarm threshold. See respective alarms.
P09.09 – If the engine temperature is higher than this threshold (engine is warm) , then the load is connected to the generator after 5s instead of waiting the
usual presence delay set with P14.05. If instead the temperature I lower , then the system will wait the elapsingof the whole presence time.
P09.10 – P09.11 – Defines the thresholds for on-off control of the output programmed with the preheating function
P09.12 – Delay before a temperature resistive sensor fault alarm is generated.
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….
P10.04 Resistive sensor offset Ohm 0 -30.0 - +30.0
P10.05 Capacity CAN bus measurement % %
l
gal
P10.06 Tank capacity OFF OFF / 1-30000
P10.07 MIN. fuel level prealarm % 20 0-100
P10.08 MIN. fuel level % 10 0-100
P10.09 Start filling with fuel pump level % OFF OFF/ 0-100
P10.10 Stop filling with fuel pump level % OFF OFF/ 0-100
P10.11 Rated hourly engine consumption l/h OFF OFF / 0.0-100.0
P10.12 Fuel theft alarm sensitivity % OFF OFF / 0-100
P10.13 Enable AN bu efficiency page OFF OFF
ON
P10.01 – Specifies which source is used for reading the fuel level. OFF = not managed. RES = Read from resistive sensor with analog input on FUEL terminal.
CAN = Read from CANbus.
P10.03 – When using a resistive sensor, selects which curve to use. The curves can be custom set using the Customisation manager software.
P10.04 – When using a resistive sensor, this lets you add or subtract an offset in Ohms from the set curve, to compensate for cable length for example. This
value can also be set without opening setup by using the quick function in the commands menu, which lets you view the measurements while
calibrating.
P10.05 – Selects the unit of measurement for fuel tank capacity and available fuel.
P10.06 – Defines the fuel tank capacity, used to indicate autonomy.
P10.07 – P10.08 – Defines respectively the prealarm and alarm thresholds for min. fuel level. See respective alarms.
P10.09 – The fuel filling pump starts when the fuel drops below this level.
P10.10 – The fuel filling pump stops when the fuel reaches or is higher than this level.
P10.11 – Rated hourly engine consumption. Used to calculate minimum autonomy left.
P10.12 – Sets a coefficient for fuel theft alarm sensitivity. Low values = high sensitivity - High values = low sensitivity. Suggested values between 3% and 5%.
P10.13 – Enables the display of a sub-page on the fuel level page, with the genset energy efficiency data.
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P11.01 – Battery charger alternator voltage engine running acknowledgement threshold (D+/AC).
P11.02 – Generator voltage engine running acknowledgement threshold (VAC).
P11.03 – Generator frequency engine running acknowledgement threshold.
P11.04 – Engine running ‘W’ or pick-up speed signal acknowledgement threshold.
P11.05 – Glow plug preheating time before starting.
P11.06 – Engine temperature above which fuel preheating is disabled.
P11.07 – Max. fuel preheating time.
P11.08 – Time between the activation of fuel EV and the activation of starting motor.
P11.09 – Total number of automatic engine start attempts.
P11.10 – Duration of start attempt.
P11.11 – Pause between one start attempt, during which no engine running signal was detected, and next attempt.
P11.12 – Pause between one start attempt which was stopped due to a false start and next start attempt.
P11.13 – Alarms inhibition time immediately after engine start. Used for alarms with the “engine running” property activated. Example: min. oil pressure
P11.14 – As for previous parameter, with reference in particular to max. speed alarms.
P11.15 – Programmed output energizing time with decelerator function.
P11.16 – Engine temperature above which the deceleration function is disabled.
P11.17 – Cooling cycle mode. Always = The cooling cycle runs always every time the engine stops in automatic mode (unless there is an alarm that stops the
engine immediately). Load = The cooling cycle only runs if the generator has connected to the load. Temperature threshold = The cooling cycle is only
run for as long as the engine temperature is higher than the threshold specified in the following parameters.
P11.18 – Max. duration of the cooling cycle. Example: time between load disconnection from the generator and when the engine actually stops.
P11.19 – Temperature below which cooling is stopped.
P11.20 – Programmed output energizing time with stop magnets function.
P11.21 – Time from the activation of the start output (starter motor) and the activation of the output programmed with the function gas valve.
P11.22 – Programmed output energizing time with priming valve function.
P11.23 – Programmed output energizing time with choke function.
P11.24 – Percentage threshold with reference to set rated generator voltage, after which the output programmed as choke is de-energized.
P11.25 – Number of attempts with choke on.
P11.26 – Choke command mode for petrol engines. Consecutive = All starts use the choke. Alternate = Alternate starts with and without choke.
P11.27 – Compressed air start output command mode: OFF = The output programmed with the compressed air start function is disabled. Consecutive = The
first half of the starts are with the starting output, the second half with the output programmed for compressed air. Alternate = The starts alternate
between activation of the starting output and the output programmed for compressed air.
P11.28 – Fuel solenoid valve output command mode: Normal = The fuel solenoid valve relay is disabled between start attempts. Continuous = The fuel solenoid
valve remains enabled between start attempts.
P11.29 – Glowplug preheating output command mode: Normal = The glowplugs output is energized for the set time before starting. +Start = The glowplugs
output remains energized also during the starting phase. +Cycle = The glowplugs output remains energized also during the starting cycle.
P11.30 – Stop magnets output command mode: Normal = The stop magnets output is energized during the stop phase and continues for the set time after the
engine has stopped. Pulse = The stop magnets output remains energized for a timed pulse only. No pause = The stop magnets output is not energized
between one start and the next. Output The stop magnets output remains energized during the stop phase for the set time.
P11.31 – Deceleration mode before stopping: Enabled = During the last seconds of the cooling phase, before the engine is stopped, the deceleration output is
activated (and/or deceleration command sent via CAN). Disabled = The deceleration output is not activated.
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P12.01 – Time from the opening of the Mains switchgear, after which the Generator switchgear closing command is given and vice versa.
P12.02 – Max. time for which the system tolerates that the input of the feedback on the switchgear state fails to correspond to the state controlled by the board,
in the presence of the voltage necessary to move the same. Switchgear fault alarms are generated after this time.
P12.03 – Selects the type of switchgear. Contactors = Command with 2 outputs. Motorised circuit breakers = Command with 4 outputs (open-close
Mains/open-close generator). Motorised changeovers = Command with 3 outputs (Close Mains, Open both, close generator).
Note: When motorised breakers or changeovers are used, the use of feedback inputs is mandatory.
P12.04 – When set to ON, if any alarm with the Electrical fault property enabled is active, the generator contactor is opened.
P12.05 – There are the following opening commands for motorised circuit breakers or changeover switches: Pulse = Maintained for the time necessary to complete
the operation and extended for the time set in the two following parameters. Continuous = Opening or closing command maintained continuously.
P12.06 – P12.07 – Impulse type command extension times (min. permanence times for the command).
P12.08 – Defines the circuit breakers open command times: OBP (Open Before Presence) = Sends the open command to a device before there is voltage at the
alternative source (for example: following a mains outage, the mains circuit breaker open command is sent immediately, before voltage is supplied by
the generator). OAP (Open After Presence) = The opening command is only generated after voltage from the alternative source is available.
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P15.01 – Percentage threshold with reference to the rated current set for activating the A31 Max. generator current alarm.
P15.02 – Previous parameter threshold intervention delay.
P15.03 – Percentage threshold with reference to the rated current set for activating the A32 Generator short-circuit alarm.
P15.04 – Previous parameter threshold intervention delay.
P15.05 – Time after which the thermal protection alarm can be reset.
P15.06 – Selects one of the possible integral thermal protection curves for the generator. The curves can be custom set using the Customisation manager
software . If set, this enables displaying the page with the thermal state of the generator.
P15.07 – Min. time required for reset after thermal protection tripped.
P15.08 – Intervention threshold for Earth fault alarm. If set this enables displaying the corresponding page on the display.
P15.09 – Previous parameter threshold intervention delay.
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P16.01 – Enable periodic test. This parameter can be changed directly on the front panel without using setup (see chapter Automatic Test) and its current state
is shown on the relevant page of the display.
P16.02 – Time interval between one periodic test and the next. If the test is not enabled the day the period expires, the interval will be extended to the next
enabled day.
P16.03…P16.09 Enables the automatic test in each single day of the week. OFF means the test will not be performed on that day. Warning!! The calendar clock
must be set to the right date and time.
P16.10 – P16.11 Sets the time (hour and minutes) when the periodic test starts. Warning!! The calendar clock must be set to the right date and time.
P16.12 – Duration in minutes of the periodic test
P16.13 – Load management during the periodic test: OFF = The load will not be switched. Load = Enables switching the load from the mains to the generator.
Dummy load = The dummy load is switched in, and the system load will not be switched.
P16.14 – Runs the periodic test even if the input programmed with the External stop function is enabled.
Note: This menu is divided into 3 sections, which refer to 3 independent service intervals MNT1…MNT3.
P17.n.01 – Defines the programmed maintenance period, in hours. If set to OFF, this service interval is disabled.
P17.n.02 – Defines how the time should be counted for the specific maintenance interval: Total hours = The actual time that elapsed from the date of the
previous service. Engine hours = The operating hours of the engine. Load hours = The hours for which the generator supplied the load.
Note: This menu is divided into 6 sections that refer to 6 possible digital inputs INP1…INP6, which can be managed by the RGK700.
P18.n.01 – Selects the functions of the selected input (see programmable inputs functions table).
P18.n.02 – Index associated with the function programmed in the previous parameter. Example: If the input function is set to Cxx commands menu execution,
and you want this input to perform command C.07 in the commands menu, P18.n.02 should be set to value 7.
P18.n.03 – Select type of contact: NO (Normally Open) or NC (Normally Closed).
P18.n.04 – Contact closing delay for selected input.
P18.n.05 – Contact opening delay for selected input.
Note: This menu is divided into 7 sections that refer to 7 possible digital outputs OUT1, OUT2, OUT3, OUT4, OUT8, OUT9 and OUT10, which can be
managed by the RGK700.
P19.n.01 – Selects the functions of the selected output (see programmable outputs functions table).
P19.n.02 – Index associated with the function programmed in the previous parameter. Example: If the output function is set to Alarm Axx, and you want this
output to be energized for alarm A31, then P19.n.02 should be set to value 31.
P19.n.03 – Sets the state of the output when the function associated with the same is inactive: NOR = output de-energized, REV = output energized.
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57600
115200
P20.n.03 Data format 8 bit – n 8 bit, no parità
8 bit, dispari
8bit, pari
7 bit, dispari
7 bit, pari
P20.n.04 Stop bits 1 1-2
P20.n.05 Protocol (various) Modbus RTU
Modbus ASCII
Modbus TCP
Propr. ASCII
P21.01 – Selects the type of engine ECU. If the ECU you wish to use cannot be found in the list of possible choices, select Generic J1939. In this case, the
RGK700 only analyses messages on the CAN that meet SAE J1939 standards.
P21.02 – Communication mode on CANbus. M = Measurements only. The RGK700 only captures the measurements (pressures, temperatures, etc.) sent to the
CAN by the engine ECU. M+E – As well as the measurements, the RGK700 captures and displays the diagnostic and alarm messages of the ECU.
M+E+T – As above, but the RGK700 also sends the commands for resetting diagnostics, etc. to the CANbus. M+E+T+C = As above, but engine
start/stop commands are also managed via CANbus.
P21.03 – ECU power extension time through the output programmed with the function ECU Power, after the solenoid valve has been de-energised. This is also
the time for which the ECU is powered after the keys have been pressed on the front keyboard, to read the measurements sent by the same.
P21.04 – Some of the main alarms are generated by a CAN message, instead of in the traditional way. OFF = The alarms (oil, temperature, etc.) are managed in
the standard way. The ECU diagnostic reports are displayed on the page CAN Diagnostics. Usually all the CAN alarms also generate the cumulative
Yellow lamp (prealarm) or Red lamp (critical alarm), which can be managed with their properties. ON = CAN diagnostics messages with a direct
correspondence in the alarms table also generate this alarm, as well as activating the yellow and red lamp. See the alarms chapter for the list of
redirectable alarms.
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1 STEP
2 STEP
3 STEP
4 STEP
P22.07 Dummy load step switch-in threshold kW 0 0-9999
P22.08 Dummy load switch-in delay s 0 0-9999
P22.09 Dummy load step switch-out threshold kW 0 0-9999
P22.10 Dummy load switch-out delay s 0 0-9999
P22.11 Dummy load ON time min OFF OFF/1-600
P22.12 Dummy load OFF time min OFF OFF/1-600
P22.13 Non-priority loads switch in/out management (load shedding) OFF OFF
1 STEP
2 STEP
3 STEP
4 STEP
P22.14 Load shedding step switch-in threshold kW 0 0-9999
P22.15 Load shedding switch-in delay s 0 0-9999
P22.16 Load shedding step switch-out threshold kW 0 0-9999
P22.17 Load shedding switch-out delay s 0 0-9999
P22.18 Max. kW alarm threshold % OFF OFF/1-250
P22.19 Max. kW alarm delay s 0 0-9999
P22.01…P22.05 – Used to start the generator when the load exceeds a threshold in kW measured on a branch of the mains, normally to prevent exceeding the
maximum limit set by the energy provider supplying the load with the generator. When the load drops to below P22.04, the generator is stopped and
the load is switched back to the mains.
P22.06 – Enable dummy load management, setting the number of steps for the same. When the generator load is too low, dummy loads are switched in for the
maximum number of steps set on the basis of incremental logic.
P22.07…P22.10 – Thresholds and delays for switching-in or switching-out a dummy load step.
P22.11…P22.12 – If enabled, the dummy load will be switched in and out cyclically at the time intervals defined by these parameters.
P22.13 – Enable non-priority load switch in and out (load shedding) defining the number of load sections to disconnect. When the load on the generator is low
enough, non priority loads are switched in. Otherwise when it is too high, non-priority loads are disconnected in various sections, on the basis of
incremental logic.
P22.14…P22.17 – Thresholds and delays for switching-out or switching-in a non-priority load section.
P22.18…P22.19 – Thresholds and delays for generating the alarm A35 Generator kW threshold exceeded.
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COM1
COM2
COM3
P23.05 Mutual stand-by alternating mode Start Start
Time
P23.06 Mutual stand-by alternating time h 12 1-1000
P23.07 Remote alarms mode OFF OFF
OUT
CAN
P23.08 EJP function mode Normal Normal
EJP
EJP-T
SCR
P23.09 EJP starting delay min 25 0-240
P23.10 EJP switching delay min 5 0-240
P23.11 ELP re-switching block ON OFF/ON
P23.12 Start on mains feedback alarm OFF OFF/ON
P23.13 Operating mode output OFF OFF
O
M
O+M
…
P23.14 Harmonic analysis OFF
THD
HAR
P23.01 – Number of rent hours to pre-charge in the counter on command C14 Recharge rent hours.
P23.02 – Rent hours counter down count mode. When this counter reaches zero, the A48 Rent hours expired alarm is generated. Total hours = Decreasing
count on the basis of the real time expired. Engine hours = The operating hours of the engine. Load hours = Hours supplying load.
P23.03 – Enable emergency input incorporated in terminal +COM1, common positive of outputs OUT1 and OUT2 (default function: Start and fuel solenoid
valve). ON = When +COM1 is disconnected from the positive terminal of the battery, the A23 Emergency stop alarm is automatically generated.
OFF = When +COM1 is disconnected from battery terminal, no alarm is generated.
P23.04 – Enables Mutual stand-by function and defines the communication port used to connect to an alternative generator.
P23.05 – Alternating genset mode for mutual stand-by function. Start = The gensets alternate with every request for intervention. If necessary the genset with
the lowest number of operating hours is started, and remains operational as long as required (until the conditions that started the genset are no longer
applicable). Time = If necessary the genset with the lowest number of operating hours is started, and remains operational until its operating hours
exceed those of the alternative genset by an amount equal to or greater than those programmed with the following parameter. When this condition
arises, the load is switched from one genset to the other.
P23.06 – Max. deviation on the operating hours of the gensets in mutual stand-by. See previous parameter.
P23.07 – Type of connection between RGK700 and RGKRR relay remote unit. OFF = Communication disabled. OUT= Communication through programmable
output set for Remote alarms function, connected to the digital input of the RGKRR. CAN = The RGK700 and RGKRR communicate through the CAN
interface. Unless there are indications to the contrary for a specific ECU, it is usually possible to communicate simultaneously with the RGKRR and the
engine ECU on the same CAN line. See RGKRR manual for more details.
P23.08 – Normal = Standard operation in AUT mode. EJP = 2 programmable inputs are used, set with the functions Remote starting and Remote switching for
EJP. When the starting input closes the engine start (P23.09) delay is enabled, after which the start cycle runs. Then, when the remote switching go-
ahead is received, if the engine started properly, the load will be switched from the mains to the generator. The load is restored to the mains by the
remote switching go-ahead opening and the genset runs a stop cycle when the start input opens. The EJP function is only enabled if the system is in
automatic mode. The cutouts and alarms function as usual. EJP-T = The EJP/T function is a simplified variation of the previous EJP, and in this case
the engine start is controlled in the same way, but a timer switches the load instead of an external signal. This function therefore uses only one digital
input, the starting input. The switching delay starts from when the start command closes, and can be set using parameter P23.10 Switching delay.
SCR = The SCR function is very similar to the EJP function. In this mode, the starting input enables genset starting as for EJP, without waiting for
delay P23.09. The remote switching input still has a switching go-ahead function after Switching delay P23.10.
P23.09 – Delay between the closing of the generator EJP starting signal and the beginning of the starting cycle.
P23.10 – Delay for switching the load from mains to generator in EJP and SCR mode.
P23.11 – If ON, in EJP and EJP-T mode, the load will not be switched back to the mains in the case of a generator malfunction, but only when the signals on the
EJP inputs give a go-ahead.
P23.12 – If On, in the case of a mains switchgear malfunction which does not prevent closing and the consequent generation of the alarm A41 Mains contactor
anomaly, the engine is started and the load switched to the generator.
P23.13 – Defines in which operating mode the programmed output with the Operating mode function is enabled. For example, if this parameter is programmed
for O+M, the Operating mode output will be enabled when the RGK700 is in OFF or MAN mode.
P23.14 – Defines whether the harmonic analysis should be performed on the generator voltage and current waveforms. OFF = Harmonic analysis not
performed. THD = THD (Total Harmonic Distortion) display and calculation only. THD+HAR = THD display and calculation of the harmonic spectrum
and wave form.
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GEN
P24.n.03 Channel no. (x) 1 1..99
P24.n.04 Function Max Max
Min
Min+Max
P24.n.05 Upper threshold 0 -9999 - +9999
P24.n.06 Multiplier x1 /100 – x10k
P24.n.07 Delay s 0 0.0 – 600.0
P24.n.08 Lower threshold 0 -9999 - +9999
P24.n.09 Multiplier x1 /100 – x10k
P24.n.10 Delay s 0 0.0 – 600.0
P24.n.11 Idle state OFF OFF-ON
P24.n.12 Memory OFF OFF-ON
Note: This menu is divided into 8 sections for the limit thresholds LIM1..8
P24.n.01 – Defines to which RGK700 measurements the limit threshold applies.
P24.n.02 – If the reference measurement is an electrical measurement, this defines if it refers to the generator.
P24.n.03 – If the reference measurement is an internal multichannel measurement, the channel is defined.
P24.n.04 – Defines the operating mode of the limit threshold. Max = LIMn enabled when the measurement exceeds P24.n.03. P24.n.06 is the reset threshold.
Min = LIMn enabled when the measurement is less than P24.n.06. P24.n.03 is the reset threshold. Min+Max = LIMn enabled when the
measurement is greater than P24.n.03 or less than P24.n.06.
P24.n.05 and P24.n.06 – Define the upper threshold, obtained by multiplying value P24.n.03 by P24.n.04.
P24.n.07 – Upper threshold intervention delay.
P24.n.08, P08.n.09, P08.n.10 – As above, with reference to the lower threshold.
P24.n.11 – Inverts the state of limit LIMn.
P24.n.12 – Defines whether the threshold remains stored and is reset manually through commands menu (ON) or if it is reset automatically (OFF).
Note: This menu is divided into 4 sections for the user pages PAG1...PAG4
P26.n.01 – Enables user page PAGn.
P26.n.02 – User page title. Free text.
P26.n.03, P26.n.04, P26.n.05 – Measurements which will be displayed in the text boxes on the user page.
24
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Note: This menu is divided into 6 sections, for the generation of energy consumption pulse variables PUL1…PUL6.
P31.n.01 – Defines which energy meter should generate the pulse of the 6 possible meters managed by the RGK700. kWh M = Mains active energy.
kWh G = Generator active energy. Kvarh M = Mains reactive energy. Kvarh G = Generator reactive energy. kVA M = Mains apparent energy.
kVA G = Generator apparent energy.
P31.n.02 – The quantity of energy which must accumulate for a pulse to be emitted (for example 10Wh, 100Wh, 1kWh, etc.).
P31.n.03 – Pulse duration.
Application example: For every 0,1 kWhoutput by generator, a pulse of 100ms ha sto be generated on output OUT10.
First of all we should generate an internal pulse variable, forinstance PUL1. So we must program section 1 of this menu as follows:
P31.1.01 = kWh G (generator active energy)
P31.1.02 = 100Wh (correspond to 0,1 kWh)
P31.1.03 = 0,5
Now we must set output OUT10 and link it to PUL1:
P19.10.01 = PULx
P19.10.02 = 1 (PUL1)
P19.10.03 = NOR
Note: This menu is divided into 8 sections for user alarms UA1...UA8
P32.n.01 – Defines the digital input or internal variable that generates the user alarm when it is activated.
P32.n.02 – Channel number x with reference to the previous parameter.
P32.n.03 – Free text that appears in the alarm window.
Example of application: User alarm UA3 must be generated by the closing of input INP5, and must display the message ‘Panels open’.
In this case, set the section of menu 3 (for alarm UA3):
P32.3.01 = INPx
P32.3.02 = 5
P32.3.03 = ‘Panels open’
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31100161
ALARMS
– When an alarm is generated , the display will show an alarm icon, the code and the description of the alarm in the language selected.
G
B
I335 GB I D F E 02 14
– If the navigation keys in the pages are pressed, the pop-up window showing the alarm indications will disappear momentarily, to reappear again after a few
seconds.
– The red LED near the alarm icon on the front panel will flash when an alarm is active.
– If enabled, the local and remote alarm buzzers will be activated.
– Alarms can be reset in one of the following ways:
• by pressing the key
• by pressing the OFF key.
– Switching OFF prevents unexpected engine starting after resetting the alarm.
– If the alarm cannot be reset, the problem that generated the alarm must still be solved.
– In the case of one or more alarms, the behaviour of the RGK700 depends on the properties settings of the active alarms.
ALARM PROPERTIES
Various properties can be assigned to each alarm, including user alarms (User Alarms, Uax):
– Alarm enabled – General enabling of the alarm. If the alarm is not enabled, it is as if it does not exist.
– Retained alarm – Remains stored even if the cause of the alarm has been eliminated.
– Global alarm – Activates the output assigned to this function.
– Mechanical fault – Activates the output assigned to this function.
– Electrical fault – Activates the output assigned to this function.
– Siren – Activates the output assigned to this function, as configured in the acoustic Alarms menu.
– Engine stop – Stops the engine.
– Engine cooling – Stops the engine after a cooling cycle, depending on the cooling mode programming (duration and conditions).
– Active with engine running – The alarm is only generated when the engine is running and the alarms activation time has elapsed.
– Inhibition – The alarm can be temporarily disabled by activating an input that can be programmed with the Inhibit alarms function.
– Modem – A modem is connected as configured in setup.
– No LCD – The alarm is managed normally, but not shown on the display.
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ALARM TABLE
CODE DESCRIPTION DEFAULT ALARM PROPERTIES
Retained
Glob. Al.
Enabled
No LCD
Cooling
Modem
Inhibit.
Engine
Motor
Siren
Fault
Fault
A01 Engine temperature warning (analog sensor)
G
A02 High engine temperature (analog sensor) B
I335 GB I D F E 02 14
27
31100161
ALARM DESCRIPTION
CODE DESCRIPTION ALARM EXPLANATION
A01 Engine temperature prealarm (analog sensor) Engine temperature higher than prealarm threshold set in P09.06.
A02 High engine temperature (analog sensor) Engine temperature higher than alarm threshold set in P09.07.
A03 Analog temperature sensor fault Open circuit (disconnected) resistive temperature sensor. If the measurement has been
sent by the CAN, the alarm is generated by a specific diagnostics message.
G
A04 High engine temperature (digital sensor) Engine overtemperature signal on activation of digital input programmed with relevant B
I335 GB I D F E 02 14
function.
A05 Low engine temperature (analog sensor) Engine temperature lower than alarm threshold set in P09.08.
A06 Oil pressure prealarm (analog sensor) Engine oil pressure lower than prealarm threshold set in P08.06.
A07 Low oil pressure (analog sensor) Engine oil pressure lower than alarm threshold set in P08.07.
A08 Analog pressure sensor fault Open circuit (disconnected) resistive pressure sensor. If the measurement has been sent
by the CAN, the alarm is generated by a specific diagnostics message.
A09 Low oil pressure (digital sensor) Low oil pressure signal on activation of digital input programmed with relevant function.
A10 Digital pressure sensor fault Engine stopped for over one minute, but oil sensor failed to close on no pressure signal.
Presumed break in connection.
A11 Fuel level prealarm (analog sensor) Fuel level lower than prealarm threshold set in P10.07.
A12 Fuel level low (analog sensor) Fuel level lower than alarm threshold set in P10.08.
A13 Analog level sensor fault Open circuit (disconnected) resistive fuel level sensor.
A14 Fuel level low (digital sensor) Low fuel level signal on activation of digital input programmed with relevant function.
A15 High battery voltage. Battery voltage higher than threshold set in P05.02 for time greater than P05.04.
A16 Low battery voltage Battery voltage lower than threshold set in P05.03 for time greater than P05.04.
A17 Inefficient battery Starting attempts expired with battery voltage below min. starting threshold.
A18 Battery alternator fault This alarm is generated when the engine is running (voltage and/or frequency from
generator or ‘Pick-up/W’) but the battery-charger alternator signal (D+) remains below
engine running voltage threshold P11.01 for more than 4 seconds.
A19 “Pick-up/W” signal fault With speed measurement enabled, This alarm is generated when the engine is running
(battery charger alternator signal present or voltage and/or frequency from generator)
but the ‘Pick-up/W’ speed signal has not been detected within 5 seconds.
If the measurement has been sent by the CAN, the alarm is generated by a specific
diagnostics message.
A20 “Pick-up/W” engine speed low This alarm is generated when the engine is running (battery charger alternator signal
present or voltage and/or frequency from generator) but the ‘Pick-up/W’ speed signal
remains below threshold P07.05 for longer than the time set in P07.06.
A21 “Pick-up/W” engine speed high This alarm is generated when the ‘Pick-up/W’ speed signal remains below threshold
P07.03 for longer than the time set in P07.04.
A22 Starting failed This alarm is generated after the set number of starting attempts if the engine has not
started.
A23 Emergency stopping This alarm is generated when terminal +COM1 is disconnected (with P23.03 enabled) or
by the opening of a digital input programmed with the ‘Emergency stop” function’.
A24 Unexpected stop This alarm is generated when the engine stops on its own after the alarms activation time
if it was not stopped by the system.
A25 No stop Alarm generated if the engine still has not stopped 65 seconds after the stop phase began.
A26 Low generator frequency This alarm is generated when the engine is running but the generator frequency is lower
than P14.11 for the time set in P14.12.
A27 High generator frequency This alarm is generated when the generator frequency is higher than P14.09 for the time
set in P14.10.
A28 Low generator voltage This alarm is generated when the engine is running but the generator voltage is lower
than P14.01 for the time set in P14.14
A29 High generator voltage This alarm is generated when the generator voltage is higher than P14.13 for the time set
in P14.15.
A30 Generator voltages asymmetry Alarm generated when the imbalance between the generator voltages exceeds P14.07
for the time set in P14.08.
A31 Max. generator current The generator current exceeds the percentage threshold set in P15.01 for the delay set in
P15.02. When this alarm is generated, you must wait for the time set in P15.05 before
resetting it.
A32 Generator short-circuit The generator current exceeds the percentage threshold set in P15.03 for the delay set in
P15.04.
A33 Generator overload Electronic cutout tripped because of percentage current and protection curve selected.
When this alarm is generated, you must wait for the time set in P15.07 before resetting it.
A34 Generator external protection intervention If programmed, this alarm is generated when the contact of the digital input of the
generator thermal cutout closes, if the genset is running.
A35 Generator kW threshold exceeded The generator active power exceeds the percentage threshold set in P22.18 for the delay
set in P22.19.
A37 Generator phase sequence error The generator phase sequence does not correspond to the programmed sequence.
A38 Mains phase sequence error The mains phase sequence does not correspond to the programmed sequence.
A39 System frequency settings error Alarm generated when the system frequency does not correspond to the set rated
frequency.
A40 Generator contactor anomaly Alarm generated if a discrepancy is detected after the set time between the sate of the
command output and the generator contactor/circuit breaker feedback input.
A41 Mains contactor anomaly Alarm generated if a discrepancy is detected after the set time between the sate of the
command output and the mains contactor/circuit breaker feedback input.
28
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ALARM DESCRIPTION
COD DESCRIPTION ALARM EXPLANATION
A42 Maintenance request 1 Alarm generated when the maintenance hours of the relevant interval reach zero.
A43 Maintenance request 2 See menu M17. Use the commands menu to reset the operating hours and the alarm.
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FUNCTION DESCRIPTION G
Disabled Disabled input B
Configurable User configuration free To use for example if the input is used in PLC logic.
I335 GB I D F E 02 14
30
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FUNCTION DESCRIPTION G
Disabled Output disabled B
Configurable User configuration free to use for example if the output is used in PLC logic.
I335 GB I D F E 02 14
31
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COMMANDS MENU
– The commands menu allows executing some occasional operations like reading peaks resetting, counters clearing, alarms reset, etc.
– If the Advanced level password has been entered, then the commands menu allows executing the automatic operations useful for the device configuration.
– The following table lists the functions available in the commands menu, divided by the access level required.
Warning!
In this mode the installer alone is responsible for the output
commands.
C23 Resistive sensors offset regulation Advanced Lets you calibrate the resistive sensors, adding/subtracting a
value in Ohms to/from the resistance measured by the
resistive sensors, to compensate for cable length or resistance
offset. The calibration displays the measured value in
engineering magnitudes.
C24 Reset PLC program Advanced Delete the program with the PLC logic from the internal
memory of the RGK700.
C25 Sleep mode Advanced Enables battery-saving sleep mode.
– Once the required command has been selected, press to execute it. The device will prompt for a confirmation. Pressing again, the command will be
executed.
– To cancel the command execution press OFF.
– To quit command menu press OFF.
INSTALLATION
– RGK700 is designed for flush-mount installation. With proper mounting, it guarantees IP65 front protection.
– Insert the device into the panel hole, making sure that the gasket is properly positioned between the panel and the device front frame.
– Make sure the tongue of the custom label does not get trapped under the gasket and break the seal. It should be positioned inside the board.
– From inside the panel, for each four of the fixing clips, position the clip in its square hole on the housing side,then move it backwards in order to position the
hook.
32
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WIRING DIAGRAMS
Wiring diagram for three-phase generating set with pre-energised battery charger alternator
(RGK700 ONLY)
CURRENT
GENERATOR
MAINS CONTACTOR
GENERATOR CONT.
INPUTS
VOLTAGE
VOLTAGE
G
(RGK700 ONLY)
CAN
MAINS
B
CT1
CT2
CT3
L1 L2 L3 N L1 L2 L3 N TR L H SG RS232
I335 GB I D F E 02 14
3x 3x
F1A F1A
S1
S1
S1
S2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 29 30 19 20 21 22
27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56 57 58
OIL PRESSURE
OIL PRESSURE ( ANALOG)
NC
PICK-UP / W
PICK-UP / W
FUEL LEVEL (ANALOG)
REMOTE START
DECELERATOR
SIREN
ENGINE TEMPERATURE
ENGINE TEMPERATURE (ANALOG)
GENERATOR CONTACTOR
FUEL LEVEL
FUEL SOLENOID VALVE
START
GLOBAL ALARM
12 O 24VDC
BATTERY
Reference earth for analog sensors to be connected directly on the engine block.
NOTES
S2 terminals are internally interconnected.
The dotted section refers to use with RGK700 control
CANBUS CONNECTION
The CANbus connection has two 120-Ohm termination resistors at both ends of the bus.
To connect the resistor incorporated in the RGK700 board, jumper TR and CAN-L.
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WIRING FOR SINGLE-PHASE GENERATING SET WIRING FOR TWO-PHASE GENERATING SET
(RGK700 ONLY)
(RGK700 ONLY)
CURRENT
GENERATOR
MAINS CONTACTOR
CURRENT
GENERATOR
GENERATOR CONT.
MAINS CONTACTOR
GENERATOR CONT.
INPUTS
INPUTS
VOLTAGE
VOLTAGE
VOLTAGE
VOLTAGE
(RGK700 ONLY)
(RGK700 ONLY)
MAINS
MAINS
G
CT1
CT2
CT1
L1 N L1 N L1 L2 N L1 L2 N
B
I335 GB I D F E 02 14
F1A F1A 2x 2x
S1
S2
F1A F1A
S1
S1
S2
S2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18
27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 49 50 27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 49 50
NOTES
S2 terminals are internally interconnected.
The dotted section refers to use with RGK 700 control.
WIRING FOR GENERATING SET WITH PERMANENT MAGNET BATTERY WIRING FOR GENERATING SET WITH PICK-UP SPEED DETECTOR
CHARGER ALTERNATOR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18
27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 27 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47
PICK-UP / W
PICK-UP / W
EMERGENCY PUSH BUTTON
FUEL SOLENOID VALVE
ALTERNATOR TYPE
G
FUEL SOLENOID VALVE
PICK-UP / W
PICK-UP / W
EMERGENCY PUSH BUTTON
AC
AC
12 O 24VDC
BATTERY
12 O 24VDC
BATTERY
TERMINAL ARRANGEMENT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18
S1-2
S1-1
S1-3
L1
L2
L3
L1
L2
L3
N
S2
S2
TR 19
L 20
CAN
H 21
SG 22
RS232
+ COM 2
+ COM 1
OUT 8
OUT 1
OUT 2
OUT 3
OUT 4
PICK-UP / W
PICK-UP / W
S. GND
BATTERY
PRESS
TEMP
INP 1
INP 2
INP 3
INP 4
INP 5
INP 6
FUEL
EXC.
D+
AC
AC
--
+
27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56 57 58
34
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240.00
32.60 11.30
G
B
I335 GB I D F E 02 14
180.00
CUTOUT (mm)
220.00
160.00
35
31100161
TECHNICAL CHARACTERISTICS
Supply SSR output OUT3 - OUT 4 (+ battery voltage output)
Battery rated voltage 12 or 24V= indifferently Type of output 4 x 1 NO + one common terminal
Maximum current consumption 400mA at 12V= and 200mA at 24V= Rated voltage 12-24V= from battery
Maximum power consumption/dissipation 4.8W Rated current 2A DC1 each
G
Voltage range
Minimum voltage at the starting
7…33V=
5.5V=
Protection Overload, short circuit and reverse
polarity B
I335 GB I D F E 02 14
Stand-by current 70mA at 12V= and 40mA at 24V= Relay output OUT 8 (voltage free)
Input “low” voltage ≤1.5V (typical 2.9V) Relay output OUT 9 (voltage free)
Input “high” voltage ≥5.3V (typical 4.3V) Type of contact 1 NC (mains contactor)
Pressure sensor Current 10mA = max Rated current at 250VAC 8A AC1 (1,5A AC15)
Measuring range 0 - 450Ω Relay output OUT 10 (voltage free)
Temperature sensor Current 10mA = max Type of contact 1 NO (generator contactor)
Measuring range 0 - 1350Ω UL Rating B300 / 30V= 1A Pilot Duty
Fuel level sensor Current 10mA = max Rated voltage 250V~ (400V~ max)
Measuring range 0 - 1350Ω
Rated current at 250VAC 8A AC1 (1,5A AC15)
Speed input “W”
Communication Lines
Input type AC coupling
RS232 Serial interface Not isolated
Voltage range 2.4…75Vpp
Baud-rate programmable 1200…115200 bps
Frequency range 40…2000Hz
CAN bus interface Not isolated …...
Pick-up input
Insulation
Input type AC coupling
Rated insulation voltage Ui 600V~
Voltage range High sensitivity: 1.6...60Vpp – 0.6...21VRMS
Rated impulse withstand voltage Uimp 9.5kV
Low sensitivity: 4.8...150Vpp – 1.7...53VRMS
Power frequency withstand voltage 5,2kV
Frequency range 20Hz...10000Hz
Ambient conditions
Measuring input impedance >100kΩ
Operating temperature -30 - +70°C
Engine running input (500rpm) for permanent magnet alternator
Storage temperature -30 - +80°C
Input type AC coupling
Relative humidity <80% (IEC/EN 60068-2-78)
Voltage range 0…44V~
Maximum pollution degree 2
Engine running input (500rpm) for pre-excited alternator
Overvoltage category 3
Voltage range 0…44V=
Measurement category III
Maximum input current 12mA
Climatic sequence Z/ABDM (IEC/EN 60068-2-61)
Maximum voltage at +D terminal 12 or 24V= (battery voltage)
Shock resistance 15g (IEC/EN 60068-2-27)
Pre-excitation current ( 42 terminal) 230mA 12V= – 130mA 24V=
Vibration resistance 0.7g (IEC/EN 60068-2-6)
Mains and generator voltage inputs
Connections
Maximum rated voltage Ue 600V~ L-L (346V~ L-N)
Terminal type Plug-in / removable
Measuring range 50…720V L-L (415V~ L-N)
Conductor cross section (min… max) 0.2…2.5 mm² (24…12 AWG)
Frequency range 45…65Hz – 360…440Hz
Tightening torque 0.56 Nm (5 lbin)
Measuring method True RMS
Housing
Measuring input impedance > 0.55MΩ L-N
> 1,10MΩ L-L Version Flush mount
Overload peak 50A for 1 second For use on a flat surface of a type
4X enclosure
Power consumption <0.6VA Tighting torque used for fixing
Measuring accuracy screw =0.5Nm
Mains and generator voltage ±0.25% f.s. ±1digit Comply with standards IEC/EN 61010-1,
SSR output OUT1 and OUT 2 (+ battery voltage output) IEC/EN 61000-6-2,
IEC/ EN 61000-6-3, UL508,
Type of output 2 x 1 NO + one common terminal CSA C22.2 N°14
Rated voltage 12-24V= from battery
Rated current 2A DC1 each
Protection Overload, short circuit and reverse
polarity
36