HD465 605 7
HD465 605 7
1
HD465-
HD605
7E0
-7E0
Off-Highway Trucks
INTERNAL USE ONLY
2
TABLE OF CONTENTS
DESIGN CONCEPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
OUTLINE OF IMPROVEMENTS . . . . . . . . . . . . . . . . . . . . . . 05
SALES FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
• Tier 3 Emission certified engine . . . . . . . . . . . . . . . . . . . . . . . . . . 09
• Fuel consumption Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . 15
• Improvement in operator's comfort and . . . . . . . . . . . . . . . . . . . . . 26
• Improvement in environmental friendliness . . . . . . . . . . . . . . . . . . 28
INTERCHANGEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
COMPARATIVE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 33
3
DESIGN CONCEPT
4
OUTLINE OF IMPROVEMENTS [No.1]
Installation of Tier 3 emission certified engine
5
OUTLINE OF IMPROVEMENTS [No.2]
Fuel consumption improvement
6
OUTLINE OF IMPROVEMENTS [No.3]
Improvement in operator's comfort
1. Modified sections
• Adoption of glass laminate
• 3-inch (75 mm) seat belt adopted as standard equipment
• Change of location of fresh-air intake for air conditioner
• Prevention of upshifting to F2 and above gears while the body is being
raised
• Addition of front and rear under view mirrors
7
OUTLINE OF IMPROVEMENTS [No.4]
Improvement in environmental friendliness
8
SALES FEATURES [No.1] New sales Feature
9
SALES FEATURES [No.2] New sales Feature
Model HD465/605
Item M/C model Current model
10
SALES FEATURES [No.3] New sales Feature
High efficiency
Komatsu
Heavy duty cooled turbocharger
EGR system
High Pressure
Common Rail Fuel
High efficient fuel filter Injection System
system for poor fuel
Electronic Control
Unit
Tightening of the regulation from Tier 2 to Tier 3 means the significant reduction of NOx. To reduce NOx significantly,
the combustion temperature in the cylinder is be lowered by delaying the injection timing, but when the temperature in
the cylinder is lowered, PM will increase and the fuel consumption will worsen.
Therefore, the multi-stage injection, electronic-controlled, high pressure common rail injection system is installed as the
fuel injection system. This system realizes nearly perfect combustion and reduces PM. In addition, this system raises the
horsepower and is effective to reduce fuel consumption and noise.
In the exhaust system, the air-cooled aftercooler and the cooled EGR (Exhaust Gas Recirculation) system equipped with
venturi have been adopted to realize reductions of NOx and fuel consumption.
11
SALES FEATURES [No.4] New sales Feature
EGR: When gas once exhausted is mixed with intake air and returns into the cylinder, the combustion temperature will
lower and, consequently, NOx will reduce. This system reduces NOx without any affect on fuel consumption.
Cooled EGR: Since a water-cooled cooler is provided halfway in the re-circulation piping of the EGR, the system cools
exhaust gas highly heated by combustion with the cooler, feeds it to the intake side, and lowers combustion temperature
more than the traditional EGR by lowering intake air temperature to bring about the effect to reduce NOx. The latest
engines for on-road trucks adopt this cooled EGR.
Komatsu's Cooled EGR: Since engines of construction machinery are used with large load and in wide speed range,
Komatsu has equipped the EGR with a bypass valve to control air intake pressure in addition to EGR circuit and EGR
valve. These two valves are highly durable and reliable "electronic-controlled hydraulic drive type valves" developed by
KOMATSU. This EGR is a heavy-duty twin valve cooled type with large capacity. Komatsu has produced this EGR
cooler from highly corrosion resistant materials to withstand various operation environments in the world.
12
SALES FEATURES [No.5] New sales Feature
HD465/605
Item Unit
M/C model Current model
13
SALES FEATURES [No.6] New sales Feature
14
SALES FEATURES [No.7] New sales Feature
Economy mode
HD465/605
Item Unit
M/C model Current model
15
SALES FEATURES [No.8] New sales Feature
16
SALES FEATURES [No.9] New sales Feature
17
SALES FEATURES [No.10] New sales Feature
18
SALES FEATURES [No.11] New sales Feature
19
SALES FEATURES [No.12] New sales Feature
20
SALES FEATURES [No.13] New sales Feature
21
SALES FEATURES [No.14] New sales Feature
22
SALES FEATURES [No.15] New sales Feature
23
SALES FEATURES [No.16] New sales Feature
24
SALES FEATURES [No.17] New sales Feature
25
SALES FEATURES [No.18] New sales Feature
Inhibition of upshifting to
F2 and above gears while
Air conditioner installation location; the body is being raised
Rear -> Front of the cab
• The room behind the operator's
seat is increased.
• Location of fresh-air intake;
Left side -> Front face of the cab
26
SALES FEATURES [No.19] New sales Feature
The same as conventional model sales Feature
27
SALES FEATURES [No.20] New sales Feature
28
SALES FEATURES [No.21] New sales Feature
29
INTERCHANGEABILITY [No.1]
Interchangeability HD465 / 605 –7E0 (1/3)
HD465 / 605-7E0
Name Interchangeability Reason for non-interchangeability
Engine New Current Compliance with Tier3
Radiator New Current Adoption of aluminium radiator
Air conditioner New Current Change of manufacturer (Denso to Sanden)
Torque converter New Current Adoption of variable transmission main relief pressure
30
INTERCHANGEABILITY [No.2]
Interchangeability HD465 / 605 –7E0 (2/3)
HD465 / 605-7E0
Name Interchangeability Reason for non-interchangeability
Fuel tank New Current Addition of return port for spilled oil recovery piping
Hydraulic tank New Current Addition of sub tank, adoption of strengthened valve mounting bracket
ROPS cab New Current Adoption of integrated cab floor, change of air conditioner unit
Operator's seat New Current Not changed
Hydraulic pump (for charging T/C and T/M, and brake control) New Current Adoption of SD pump
Hydraulic pump (for cooling brake) New Current Adoption of SD pump
Hydraulic pump (for steering and hoist control) New Current Adoption of SD pump
Demand valve New Current Adoption of LS circuit
Frame New Current Change of bumper and front support installation portion
Steering valve New Current Adoption of LS circuit
31
INTERCHANGEABILITY [No.3]
Interchangeability HD465 / 605 –7E0 (3/3)
HD465 / 605-7E0
Name Interchangeability Reason for non-interchangeability
Hydraulic oil filter (High pressure) New Current Not changed
Hydraulic oil filter (return side) New Current Not changed
Air cleaner New Current Not changed
Air conditioner filter New Current Due to change of manufacturer (Denso to Sanden)
Brake oil filter New Current Not changed
Transmission disc New Current Not changed
32
COMPARATIVE SPECIFICATIONS
Item Manufacturer KOMATSU KOMATSU KOMATSU KOMATSU CATERPILLAR CATERPILLAR
Model HD465-7E0 HD465-7 HD605-7E0 HD605-7 773E 775D
HORSEPOW ER:
SAE J1995 Gross kW (HP)/rpm 551(739)/2000 INA 551(739)/2000 INA INA INA
ISO9249/SAEJ1349 Net kW (HP)/rpm 533(715)/2000 533(715)/2000 533(715)/2000 533(715)/2000 501(671)/2000 544(730)/2000
HAULING CAPACITY:
Heaped (2:1,SAE) m 3 (yd3 ) 34.2(44.7) 34.2(44.7) 40.0(52.3) 40.0(52.3) 35.5(46.4) 41.5(54.3)
Struck (SAE) m 3 (yd3 ) 25.0(32.7) 24.0(31.4) 29.0(37.9) 29.0(37.9) 26.6(34.8) 31.4(41.1)
Rated payload m ton (US ton) 55(61) 55(61) 63(69.4) 63(69.4) 54.4(60) 63.5(70)
OPERATING W EIGHT (empty):* kg (lb) 43100(95,020) 42800(94,360) 46200(101,850) 45900(101,190) 45480(100,270) 45210(99,670)
Front axle % 47.0 47.0 47.0 47.0 47.3 44.3
Rear axle % 53.0 53.0 53.0 53.0 52.7 55.7
Max. gross vehicle weight (loaded):* kg (lb) 99680(219,760) 98800(217,820) 110180(242,900) 109900(242,290) 99300(219,000) 108400(238,980)
Front axle % 32.0 32.0 32.0 32.0 33.3 31.2
Rear axle % 68.0 68.0 68.0 68.0 66.7 68.8
GROSS HP/W EIGHT: HP/ton 7.4(6.7) 7.5(6.8) 6.7(6.1) 6.7(6.1) 7.2(6.5) 7.0(6.4)
(HP/Uston)
PERFORMANCE:
Max. travel speed * km/h (mph) 70(43.5) 70(43.5) 70(43.5) 70(43.5) 65.8(40.9) 65.8(40.9)
Speed (ascend, loaded):
At 8% total resistance 20.0(12.4) 18.5(111.5) 18.5(111.5) 20.0(12.4) 18.0(11.2)
12% 16.0(9.9) 14.0(8.7) 14.0(8.7) 11.0(6.8) 11.0(6.8)
14% 12.0(7.5) 10.5(6.5) 10.5(6.5)
Speed (descend, loaded):
At 8% total resistance 29.0(18.0) 29.0(18.0) 29.0(18.0) 29.0(18.0) 21.0(13.0) 21.0(13.0)
Min. turning radius m (ft) 8.5(27.9) 8.5(27.9) 8.5(27.9) 8.5(27.9) 10.85(35.6) 10.85(35.6)
BODY EQUIPMENT:
Sidewall plate thickness mm (in) 9.0(0.35) 9.0(0.35) 14.0(0.55) 14.0(0.55) 10.0(0.39) 14.0(0.55)
Front plate thickness mm (in) 12.0(0.47) 12.0(0.47) 16.0(0.63) 16.0(0.63) 12.0(0.47) 16.0(0.63)
Bottom plate thickness mm (in) 19.0(0.75) 19.0(0.75) 25.0(0.98) 25.0(0.98) 20.0(0.79) 25.0(0.98)
Plate yield strength kg/mm 2 (PSI) 130(184,900) 130(184,900) 160(227,520) 160(227,520) 63(90,000) 63(90,000)
Hoist cylinder Two-stage Two-stage Two-stage Two-stage Two-stage Two-stage
Dual cylinders Dual cylinders Dual cylinders Dual cylinders Dual cylinders Dual cylinders
Body raise time sec 11.5 11.5 11.5 11.5 9.5 9.5
Dumping angle deg 48.0 48.0 48.0 48.0 60.0 60.0
33
COMPARATIVE SPECIFICATIONS
Item Manufacturer KOMATSU KOMATSU HITACHI HITACHI TEREX TEREX
Model HD465-7E0 HD605-7E0 EH1000 EH1100 TR60 TR70
HORSEPOW ER:
SAE J1995 Gross kW (HP)/rpm 551(739)/2000 551(739)/2000 INA INA INA INA
ISO9249/SAEJ1349 Net kW (HP)/rpm 533(715)/2000 533(715)/2000 483(648)/2100 541(725)/2100 457(613)/2100 522(700)/2100
HAULING CAPACITY:
Heaped (2:1,SAE) m 3 (yd3 ) 34.2(44.7) 40.0(52.3) 32.0(41.9) 39.0(51.0) 35.0(45.8) 41.5(54.3)
Struck (SAE) m 3 (yd3 ) 25.0(32.7) 29.0(37.9) 25.0(32.7) 27.5(36.0) 26.0(28.1) 29.0(37.9)
Rated payload m ton (US ton) 55(61) 63(69.4) 55.9(66) 65.6(72.3) 54(59.5)*2 65(72)*2
OPERATING W EIGHT (empty):* kg (lb) 43100(95,020) 46200(101,850) 41730(92,000) 42826(94,410) 41250(90,940) 47690(105,140)
Front axle % 47.0 47.0 48.0 49.0 48.0 48.0
Rear axle % 53.0 53.0 52.0 51.0 52.0 52.0
Max. gross vehicle weight (loaded):* kg (lb) 99680(219,760) 110180(242,900) 101,605(224,000) 108409(239,000) 95680(210,940) 112690(248,440)
Front axle % 32.0 32.0 33.0 32.0 34.0 34.0
Rear axle % 68.0 68.0 67.0 68.0 66.0 66.0
GROSS HP/W EIGHT: HP/ton 7.4(6.7) 6.7(6.1) 6.9(6.3) 7.0(6.4) 6.8(6.2) 6.7(6.1)
(HP/Uston)
PERFORMANCE:
Max. travel speed * km/h (mph) 70(43.5) 70(43.5) 61.3(38.1) 61.3(38.1) 57.5(35.7) 57.0(35.5)
Speed (ascend, loaded):
At 8% total resistance 18.5(111.5) 19.0(11.8) 19.0(11.8) 18.0(11.2) 17.0(10.6)
12% 14.0(8.7) 14.0(8.7) 13.0(8.1) 13.0(8.1) 12.0(7.5)
14% 10.5(6.5) 12.0(7.5) 11.0(6.8) 10.0(6.2)
Speed (descend, loaded):
At 8% total resistance 29.0(18.0) 29.0(18.0) 22.0(13.7) 20.0(12.4) 44.0(27.3) 33.0(20.5)
Min. turning radius m (ft) 8.5(27.9) 8.5(27.9) 9.64(31.6) 9.64(31.6) 10.5(34.5) 11.2(36.7)
BODY EQUIPMENT:
Sidewall plate thickness mm (in) 9.0(0.35) 14.0(0.55) 8.0(0.32) 8.0(0.32) 10.0(0.39) 10.0(0.39)
Front plate thickness mm (in) 12.0(0.47) 16.0(0.63) 10.0(0.39) 10.0(0.39) 10.0(0.39) 10.0(0.39)
Bottom plate thickness mm (in) 19.0(0.75) 25.0(0.98) 18.0(0.71) 18.0(0.71) 19.0(0.75) 19.0(0.75)
Plate yield strength kg/mm 2 (PSI) 130(184,900) 160(227,520) 102(145,000) 102(145,000)
Hoist cylinder Two-stage Two-stage Two-stage Two-stage Two-stage Two-stage
Dual cylinders Dual cylinders Dual cylinders Dual cylinders Dual cylinders Dual cylinders
Body raise time sec 11.5 11.5 10.0 11.1 16.0 13.0
Dumping angle deg 48.0 48.0 60.0 60.0 58.0 59.0
34
COMPARATIVE SPECIFICATIONS
Item Manufacturer KOMATSU KOMATSU KOMATSU KOMATSU CATERPILLAR CATERPILLAR
Model HD465-7E0 HD465-7 HD605-7E0 HD605-7 773E 775D
DIMENSIONS:
Overall length m m (ft.in) 9355(30'8") 9355(30'8") 9355(30'8") 9355(30'8") 9687(31'9") 9690(31'10")
Overall width 5395(17'8") 4595(15'1") 5395(17'8") 5395(17'8") 4316(14'2") 4504(14'9")
Overall height (empty) 4400(14'5") 4400(14'5") 4400(14'5") 4400(14'5") 4424(14'6") 4410(14'6")
Ground clearance (empty) 645(2'1") 645(2'1") 645(2'1") 645(2'1") 667(2'2") 650(2'2")
W heel base 4300(14'1") 4300(14'1") 4300(14'1") 4300(14'1") 4191(13'9") 4191(13'9")
Tread: Front 3515(11'6") 3515(11'6") 3515(11'6") 3515(11'6") 3966(13'0") 3275(10'9")
Rear 3080(10'1") 3080(10'1") 3080(10'1") 3080(10'1") 2927(9'7") 2927(9'7")
Loading height 3600(11'10") 3600(11'10") 3860(12'8") 3860(12'8") 3787(12'5") 3912(12'10")
Height at full dump 8800(28'10") 8800(28'10") 8800(28'10") 8800(28'10") 8815(28'11") 8796(28'11")
ENGINE:
Model Komatsu Komatsu Komatsu Komatsu Caterpillar Caterpillar
SAA6D170E-5 SAA6D170E SAA6D170E-5 SAA6D170E 3412E 3412E
Type Direct injection Direct injection Direct injection Direct injection Direct injection Direct injection
Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged
Aftercooled,EGR Aftercooled Aftercooled,EGR Aftercooled Aftercooled Aftercooled
No. of cylinders - mm (in) 6-170x170 6-170x170 6-170x170 6-170x170 12-137 x 152 12-137 x 152
bore x stroke (6.69x6.69) (6.69x6.69) (6.69x6.69) (6.69x6.69) (5.39 x 5.98) (5.39 x 5.98)
3
Piston displacement ltr (in ) 23.15(1413) 23.15(1413) 23.15(1413) 23.15(1413) 27.00(1648) 27.00(1648)
POW ER TRANSMITTING SYSTEM:
Torque convertor Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C
Transmission: Type Planetary gear and Planetary gear and Planetary gear and Planetary gear and Planetary gear and Planetary gear and
multiple-disc clutch multiple-disc clutch multiple-disc clutch multiple-disc clutch multiple-disc multiple-disc
Full automatic Full automatic Full autom atic Full automatic clutch clutch
Maker Komatsu Komatsu Komatsu Komatsu Caterpillar Caterpillar
No. of speeds (forward) 7 7 7 7 7 6
BRAKES:
Service brake: Front Dry, caliper Dry, caliper Dry, caliper Dry, caliper Dry, caliper Dry, caliper
Rear W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc
Retarder W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc W et, multiple-disc
SUSPENSION: Front Hydropneumatic Hydropneumatic Hydropneumatic Hydropneumatic Oil-pneumatic Oil-pneumatic
Rear Hydropneumatic Hydropneumatic Hydropneumatic Hydropneumatic Oil-pneumatic Oil-pneumatic
Fuel tank refill capacity ltr (US gal) 780(206) 780(206) 780(206) 780(206) 700(185) 700(185)
*)SPEC CONDITIONS:
・ Tire size: Front 24.00-35-36PR 24.00-35-36PR 24.00-R35 24.00-R35 24.00-R35(E-4) 24.00-R35(E-4)
Rear 24.00-35-36PR 24.00-35-36PR 24.00-R35 24.00-R35 24.00-R35(E-4) 24.00-R35(E-4)
Refer No. CEN00094-00 X23SP20010014 CEN00095-00 X23SP20010016 NOV 2002-308 NOV 2002-308
35
COMPARATIVE SPECIFICATIONS
Item Manufacturer KOMATSU KOMATSU HITACHI HITACHI TEREX TEREX
Model HD465-7E0 HD605-7E0 EH1000 EH1100 TR60 TR70
DIMENSIONS:
Overall length mm (ft.in) 9355(30'8") 9355(30'8") 9300(30'6") 9300(30'6") 9100(29'11") 9900(32'6")
Overall width 5395(17'8") 5395(17'8") 4750(15'7") 4750(15'7") 5000(16'4") 5300(17'4")
Overall height (empty) 4400(14'5") 4400(14'5") 4620(15'2") 4620(15'2") 4400(14'7") 4600(15'0")
Ground clearance (empty) 645(2'1") 645(2'1") 690(2'3") 690(2'3") 600(2'0") 600(2'0")
W heel base 4300(14'1") 4300(14'1") 4290(14'1") 4290(14'1") 4100(13'8") 4500(14'8")
Tread: Front 3515(11'6") 3515(11'6") 3560(11'8") 3560(11'8") 3300(10'11") 3700(12'0")
Rear 3080(10'1") 3080(10'1") 2920(9'7") 2920(9'7") 2900(9'6") 3000(9'10")
Loading height 3600(11'10") 3860(12'8") 3530(11'7") 3760(12'4") 3700(12'1") 3800(12'5")
Height at full dump 8800(28'10") 8800(28'10") 8130(26'8") 8880(29'2") 8000(26'5") 8400(27'6")
ENGINE:
Model Komatsu Komatsu Cum mins Detroit Diesel Cummins Detroit Diesel
SAA6D170E-5 SAA6D170E-5 QSK19-C700 Series 2000 QSK19-C650 12V 2000
Type Direct injection Direct injection Direct injection Direct injection Direct injection Direct injection
Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged Turbocharged
Aftercooled,EGR Aftercooled,EGR Aftercooled Aftercooled Aftercooled Aftercooled
No. of cylinders - m m (in) 6-170x170 6-170x170 6-159x159 12-130x150 6-159x159 12-130x150
bore x stroke (6.69x6.69) (6.69x6.69) (6.25x6.25) (5.12x5.91) (6.25x6.25) (5.12x5.91)
3
Piston displacement ltr (in ) 23.15(1413) 23.15(1413) 18.90(1150) 23.90(1458) 18.90(1150) 24.00(1464)
POW ER TRANSMITTING SYSTEM:
Torque convertor Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C Single-stage T/C
Transmission: Type Planetary gear and Planetary gear and Planetary gear Planetary gear Planetary gear Planetary gear
multiple-disc clutch multiple-disc clutch Automatic Automatic Automatic Automatic
Full automatic Full automatic
Maker Komatsu Komatsu Allison Allison Allison Allison
No. of speeds (forward) 7 7 6 6 6 6
BRAKES:
Service brake: Front Dry, caliper Dry, caliper Dry, disc Dry, disc Dry, disc Dry, disc
Rear W et, multiple-disc W et, multiple-disc W et, disc W et, disc W et, multiple-disc W et, multiple-disc
Retarder W et, multiple-disc W et, multiple-disc W et, disc W et, disc W et disc/Hydraulic retarder W et, disc/Hydraulic retarder
SUSPENSION: Front Hydropneumatic Hydropneum atic Oil-pneumatic Oil-pneumatic Oil-pneumatic Oil-pneumatic
Rear Hydropneumatic Hydropneum atic Oil-pneumatic Oil-pneumatic Oil-pneumatic Oil-pneumatic
Fuel tank refill capacity ltr (US gal) 780(206) 780(206) 700(185) 700(185) 606(160) 938(248)
*)SPEC CONDITIONS:
・ Tire size: Front 24.00-35-36PR 24.00-R35 24.00-R35**(E-4) 24.00-R35**(E-4) 24.00-R35 24.00-R35
Rear 24.00-35-36PR 24.00-R35 24.00-R35**(E-4) 24.00-R35**(E-4) 24.00-R35 24.00-R35
Refer No. CEN00094-00 CEN00095-00 KR-E120Q KR-E121Q TX04.TR60.01.1102.05 TX04.TR70.01.1102.05
36
NOTES:
NOTES:
NOTES:
The information set out in this Bulletin has been gathered to provide data on the performance of
KOMATSU and competitive machines under actual job conditions. Every effort was made to ensure
reliable results. However, because of the many variables peculiar to each application (including
material characteristics, operator efficiency, labor and other costs, haul road conditions and altitude),
neither KOMATSU LTD., nor any of its subsidiaries or distributors thereof can or does warrant
expressly or implicitly that the KOMATSU or competitive equipment referred to herein will achieve the
performance or the costs indicated herein or that the machine specifications set out herein will be in
conformity with the data provided in KOMATSU specification sheets or similar material.
The information contained herein is intended for circulation only to KOMATSU employees and to
those distributor employees, whose duties require knowledge of such reports, and is intended sole-
ly for the information and training of these readers. UNAUTHORIZED USE OF THIS DOCUMENT IS
HEREBY PROHIBITED AND THOSE RESPONSIBLE FOR SUCH USE SHALL BE SOLELY
RESPONSIBLE FOR ANY DAMAGES WITH THIRD PARTIES THAT MAY OCCUR AS A RESULT
OF SUCH USE. Any reproduction of this Bulletin without the foregoing explanation is prohibited.
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