1

Index

Brief
Features
Medium Voltage Cable Joints
Medium Voltage Cable Terminations
Low Voltage Joints & Terminations
How to Order
Lugs & Connectors
Polymer Surge Arrester
Certificates

2
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Giza Cable Accessories (GCA) was established in the year 2019 ,We
specialize in manufacturing power cable accessories up to 36kv. The
factory is located in the Wadi El Natroon Industrial area.
Our main objectives are maintaining superior product quality and
satisfying our customers.
Our highly qualified engineers, technicians and administrative staff uses
state-of-the-art technologies in the design, manufacturing, and inspection
of products.

GCA aspires to be one of the leading electrical cable accessories

manufacturers locally and internationally within the coming few years.
Our main goal is to be the partner of choice for all of our clients by
maintaining superior customer relationships, team proficiencies, and
exceptional product quality and after sales services.
Backed up with 30 years of electrical cables manufacturing and
contracting from our sister company, Giza Cable Industries , we
ceaselessly endeavor to premium qualify products solutions for all types
of electrical cable systems.

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4
MEDIUM VOLTAGE CABLE ACCESSORIES FEATURES

1. Simple installation: for installing our cable accessories “No

special tools required”.
2. Raw Materials outstanding performance: Our accessories
were manufactured according to the latest and the most
reliable technologies. Widely used and applicable to
variety of harsh environments to ensure a safe operation
and extended shelf lifetime.
3. Smart design: Universal for cables up 36 KV. Our accessories
are designed to fit a wide range of cables including LV and
medium voltage cables up 36 KV.
4. Quality: 100% factory inspected and tested to ensure
meeting or exceeding the requirements for IEC 60502-4.
GCA facility is equipped with high technology and modern
testing equipment’s, to ensure providing our customers
with high quality products. Starting from raw materials
acceptance procedures, in process inspection, final
product testing and packing approval before the release
stage to customers.
5. Minimizing training required and maximizing productivity.
6. Performance: due to the intensive material and geometry
research and development on both software simulation
platforms and dynamic Realtime trials and quality
inspection.
7. After-sales services: Our customers are supported with
high quality training support, on-site visits, technical
assessments and analysis, research and development for
specially tailored solutions through our online and direct
contact channels.

5
 MEDIUM VOLTAGE CABLE JOINTS

6
 MEDIUM VOLTAGE CABLE JOINTS - PREMOLDED TYPE

• Pre-molded slip-on joints offer high stable performance in a variety of environments tested
and approved for cables up to (36) KV.

1 . Cable outer jacket 6. Compression connector

2. Mastic tapes applied under final Jacket 7. joint metallic screen
3. Heat shrink tube 8. Capper solder wires
4. Joint armor 9. Cable metallic screen
5. Joint body 10. Clamp

JOINT SPECS TABLE:

Series Conductor Rated Voltage Cable Conductor

Type CSA-mm2 U0/U (Um) KV No. of Cores Type

G03 95 - 120 12/20 (24) 1C, 3C Al,CU

150 -185 12/20 (24) 1C, 3C Al,CU

G04
95 18/30 (36) 1C, 3C Al,CU

185 - 300 12/20 (24) 1C, 3C Al,CU

G05
95 -150 18/30 (36) 1C, 3C Al,CU

300 - 400 12/20 (24) 1C, 3C Al,CU

G07
185-240 18/30 (36) 1C, 3C Al,CU

400 12/20 (24) 1C, 3C Al,CU

G09
240 - 300 18/30 (36) 1C, 3C Al,CU

G11 400 18/30 (36) 1C, 3C Al,CU

7
MEDIUM VOLTAGE JOINTING THEORY

Cable joints are essential for connecting medium voltage cables, involving the reconstruction
of cable layers. The choice of joint depends on factors such as cable size, shape, voltage rating,
insulation type, application, and the number of cores to be connected.

CABLE AND JOINT CONSTRUCTION:

A- CABLE CONDUCTOR / CONNECTOR

B-INNER SEMI-CONDUCTIVE SCREEN ON

THE CONDUCTOR / JOINT INSERT

C- CABLE INSULATION / JOINIT

INSULATION

D- OUTER SEMI-CONDUCTIVE SCREEN

ON INSULATION / JOINT JACKET

E- CABLE METALLIC
SCREEN / COPPER
BRAID TYPE

8
MEDIUM VOLTAGE CABLE JOINTS - PREMOLDED TYPE

Ser. * Product Kit Cable Conductor Conductor Rated Voltage Metalic Shield Armor Restoration Final Jacket
No. Code Cores CSA-mm2 Type U0/U(Um) KV Type Type Type
1 GJ03PMN630095ALCBNSSH 3 95 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
2 GJ03PMN630095CUCBNSSH 3 95 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
3 GJ04PMN730095ALCBNSSH 3 95 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
4 GJ04PMN730095CUCBNSSH 3 95 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
5 GJ03PMN630120ALCBNSSH 3 120 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
6 GJ03PMN630120CUCBNSSH 3 120 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
7 GJ05PMN730120ALCBNSSH 3 120 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
8 GJ05PMN730120CUCBNSSH 3 120 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
9 GJ04PMN630150ALCBNSSH 3 150 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
10 GJ04PMN630150CUCBNSSH 3 150 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
11 GJ05PMN730150ALCBNSSH 3 150 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
12 GJ05PMN730150CUCBNSSH 3 150 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
13 GJ05PMN630240ALCBNSSH 3 240 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
14 GJ05PMN630240CUCBNSSH 3 240 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
15 GJ09PMN730240ALCBNSSH 3 240 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
16 GJ09PMN730240CUCBNSSH 3 240 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
17 GJ05PMN630300ALCBNSSH 3 300 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
18 GJ05PMN630300CUCBNSSH 3 300 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
19 GJ09PMN730300ALCBNSSH 3 300 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
20 GJ09PMN730300CUCBNSSH 3 300 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
21 GJ09PMN630400ALCBNSSH 3 400 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
22 GJ09PMN630400CUCBNSSH 3 400 Copper 12/20 or 12.7/22 (24) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
23 GJ11PMN730400ALCBNSSH 3 400 Aluminum 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
24 GJ11PMN730400CUCBNSSH 3 400 Copper 18/30 or 19/33 (36) T.Copper Braid Gal. Steel Strips Heat Shrink Tube
25 GJ03PMN6100950ALCBNASH 1 95 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
26 GJ03PMN610095CUCBNASH 1 95 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
27 GJ04PMN710095ALCBNASH 1 95 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
28 GJ04PMN710095CUCBNASH 1 95 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
29 GJ03PMN610120ALCBNASH 1 120 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
30 GJ03PMN610120CUCBNASH 1 120 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
31 GJ05PMN710120ALCBNASH 1 120 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
32 GJ05PMN710120CUCBNASH 1 120 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
33 GJ04PMN610150ALCBNASH 1 150 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
34 GJ04PMN610150CUCBNASH 1 150 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
35 GJ05PMN710150ALCBNASH 1 150 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
36 GJ05PMN710150CUCBNASH 1 150 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
37 GJ05PMN610240ALCBNASH 1 240 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
38 GJ05PMN610240CUCBNASH 1 240 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
39 GJ09PMN710240ALCBNASH 1 240 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
40 GJ09PMN710240CUCBNASH 1 240 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
41 GJ05PMN610300ALCBNASH 1 300 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
42 GJ05PMN610300CUCBNASH 1 300 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
43 GJ09PMN710300ALCBNASH 1 300 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
44 GJ09PMN710300CUCBNASH 1 300 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
45 GJ09PMN610400ALCBNASH 1 400 Aluminum 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
46 GJ09PMN610400CUCBNASH 1 400 Copper 12/20 or 12.7/22 (24) T.Copper Braid Aluminum Strips Heat Shrink Tube
47 GJ11PMN710400ALCBNASH 1 400 Aluminum 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube
48 GJ11PMN710400CUCBNASH 1 400 Copper 18/30 or 19/33 (36) T.Copper Braid Aluminum Strips Heat Shrink Tube

* Special Kits Contents are Available up on request .

9
 MEDIUM VOLTAGE CABLE TERMINATIONS

10
MEDIUM VOLTAGE TERMINATIONS - PREMOLDED TYPE

• Pre-molded/Cold Shrink GTxx Cable Terminations series offer smart and fast installation
technique, the tube is shrunk onto the cable by just extracting the spiral plastic core, and it then
conforms to the shape of the cable, providing a watertight and electrically insulating seal.
• Widely used in a variety of applications like power distribution, substations, switchgear, industrial,
commercial, renewable energy projects, offshore and marine installations.

1 - Cable lug
2 - Conductor
3 - anti-track sealing mastic tape
4 - Sealing tube
5 - Termination body
6 - Cable insulation
7 - Phase marking strip
8 - Stress Control
9 - cable outer semi-conductive screen
10 - Cable metallic screen
11 - Semi conductive tape
12 - Anti-tracking tube
13 - Breakout boots
14 - Termination shielding
15 - Cable outer sheath

TERMINATION SPECS TABLE:

Series Environmental Conductor Rated Voltage Cable Conductor
Type Condition CSA-mm2 U0/U (Um) KV No. of Cores Type

12/20 (24) 1C, 3C Al,CU,BI

GTxx-I Indoor 95-400
18/30 (36) 1C, 3C Al,CU,BI

12/20 (24) 1C, 3C Al,CU,BI

GTxx-O Outdoor 95-400

18/30 (36) 1C, 3C Al,CU,BI

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MEDIUM VOLTAGE TERMINATIONS -HEAT SHRINKABLE TYPE

• Heat Shrinkable XSE & XSO Cable Terminations series offer many advantages such as ease
of installation, watertight seal, durable and resistant to chemicals, solvents and extreme
temperatures.
• They are used in a variety of applications: power system, industrial, commercial. …etc.

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TERMINATION SPECS TABLE:

Series Environmental Conductor Rated Voltage Cable Conductor
Type Condition CSA-mm2 U0/U (Um) KV No. of Cores Type

12/20 (24) 1C, 3C Al,CU,BI

XSE Indoor 95-400
18/30 (36) 1C, 3C Al,CU,BI

12/20 (24) 1C, 3C Al,CU,BI

XSO Outdoor 95-400

18/30 (36) 1C, 3C Al,CU,BI

12
MEDIUM VOLTAGE TERMINATIONS -HEAT SHRINKABLE TYPE

Ser. * Product Kit Cable Conductor Rated Voltage Lug Earth Environmental
No. Code Cores CSA-mm2 U0/U(Um) KV Type Type Conditions
1 GT03HSI630095BICB 3 95 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
2 GT03HSI630095CUCB 3 95 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
3 GT04HSI730095BICB 3 95 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
4 GT04HSI730095CUCB 3 95 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
5 GT03HSI630120BICB 3 120 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
6 GT03HSI630120CUCB 3 120 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
7 GT05HSI730120BICB 3 120 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
8 GT05HSI730120CUCB 3 120 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
9 GT04HSI630150BICB 3 150 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
10 GT04HSI630150CUCB 3 150 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
11 GT05HSI730150BICB 3 150 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
12 GT05HSI730150CUCB 3 150 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
13 GT05HSI630240BICB 3 240 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
14 GT05HSI630240CUCB 3 240 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
15 GT09HSI730240BICB 3 240 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
16 GT09HSI730240CUCB 3 240 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
17 GT05HSI630300BICB 3 300 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
18 GT05HSI630300CUCB 3 300 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
19 GT09HSI730300BICB 3 300 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
20 GT09HSI730300CUCB 3 300 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
21 GT09HSI630400BICB 3 400 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Indoor
22 GT09HSI630400CUCB 3 400 12/20 or 12.7/22 (24) Copper T.Copper Braid Indoor
23 GT11HSI730400BICB 3 400 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Indoor
24 GT11HSI730400CUCB 3 400 18/30 or 19/33 (36) Copper T.Copper Braid Indoor
25 GT03HSO630095BICB 3 95 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
26 GT03HSO630095CUCB 3 95 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
27 GT04HSO730095BICB 3 95 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
28 GT04HSO730095CUCB 3 95 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor
29 GT03HSO630120BICB 3 120 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
30 GT03HSO630120CUCB 3 120 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
31 GT05HSO730120BICB 3 120 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
32 GT05HSO730120CUCB 3 120 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor
33 GT04HSO630150BICB 3 150 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
34 GT04HSO630150CUCB 3 150 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
35 GT05HSO730150BICB 3 150 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
36 GT05HSO730150CUCB 3 150 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor
37 GT05HSO630240BICB 3 240 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
38 GT05HSO630240CUCB 3 240 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
39 GT09HSO730240BICB 3 240 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
40 GT09HSO730240CUCB 3 240 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor
41 GT05HSO630300BICB 3 300 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
42 GT05HSO630300CUCB 3 300 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
43 GT09HSO730300BICB 3 300 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
44 GT09HSO730300CUCB 3 300 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor
45 GT09HSO630400BICB 3 400 12/20 or 12.7/22 (24) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
46 GT09HSO630400CUCB 3 400 12/20 or 12.7/22 (24) Copper T.Copper Braid Outdoor
47 GT11HSO730400BICB 3 400 18/30 or 19/33 (36) Bi-metallic (AL-Cu) T.Copper Braid Outdoor
48 GT11HSO730400CUCB 3 400 18/30 or 19/33 (36) Copper T.Copper Braid Outdoor

* Single Core and Special Kits Contents are Available up on request .

13
 LOW VOLATAGE JOINTS AND TERMINATIONS

Application:
Giza Heat Shrink low voltage joints and terminations are available for joining armoured/
unarmoured single core and multi core, polymeric insulated energy cables up to 1.2 kV.
All the heat shrinkable components are supplied in an expanded state and would shrink
effectively on application of heat.

Features:
- Ease of installation
- No special tools are required
- Unlimited shelf life.
- Excellent weather & UV resistance.
- Good mechanical strength
- Immediate energization on completion.
- Weight addition to cable negligible.

14
 HOW TO ORDER GCA PRODUCTS KITS (CODE-KEY)

Example Code : GJ09PMN730240ALCBNSTH Premolded Joint 18/30(36)KV 3x240mm2 Aluminum/C.Braid Screen/G.SteelTape/HS Jacket

Digit no. 1 Manufacturer Digit no. 10,11,12,13 Cable Conductor CSA

G Giza Cable Accessories
Digit no. 2 Product Family 0025 25
J Joint 0035 35
T Termination 0050 50
Digit no. 3,4 * Final Insulation Diameter-mm 0070 70
From To 0095 95
00 ~ 16.0 0120 120
01 16.5 21.0 0150 150
02 19.5 24.0 0185 185
03 21.5 26.5 0240 240
04 25.0 30.0 0300 300
05 27.5 33.0 0400 400
07 30.0 37.0
09 35.0 41.5 Digit no. 14,15 Connector / Lug Type
11 38.0 45.0 CU Copper
LV In case of Low Volage Cable AL Aluminum
Digit no. 5,6 Product Technology BI Bi-metal
PM Premolded OO Others
HS Heat Shrink Digit no. 16,17 Metalic Shield
PC Promolded / Cold Shrink NA Not Required ( Not Applied )
Digit no. 7 Enviromental Conditions CB Copper Braid ( Tinned )
I Indoor CM Copper Mash
O Outdoor Digit no. 18 Inner Jacket Bedding layer)
N Not Specified N Not Required ( Not Applied )
Digit no. 8 Rated Voltage Uo/U (Um) T Tape
3 0.6/1 (1.2) KV H Heat Shrink
4 6/10 (12) KV Digit no. 19,20 Armouring Resoration
5 8.7/15 (17.5) KV NA Not Required ( Not Applied )
6 12/20 (24) KV ST Steel Tape (Galvanized)
7 18/30 (36) KV SW Stee Wire (Galvaized)
Digit no. 9 No. of Cable Cores AT Aluminum Tape
1 Single Core CB Copper Braid ( Tinned )
2 Two Cores Digit no. 21 Outer Jacket
3 Three Cores N Not Required ( Not Applied )
4 Four Cores T Tape
5 Five Cores H Heat Shrink Tube
6 Three and Half Cores / 3.5C

*Final Insulation Diameter is Measured Physically with Excluding Outer Conductive Layer in Case of MV Cable.

15
 COMPRESSION LUGS & CONNECTORS

16
PRODUCTS’ MAIN FEATURES
• High-quality lugs and connectors as per DIN standards.
• Seamless, one-piece construction to ensure maximum conductivity.
• Smooth surface without any form of nicks, deformations, and sharp edges.
• Intended to be installed on circular sectorial shaped, stranded.
• Conductor size, material, and recommended die size are marked on every
piece.
• Connectors are produced with middle stopper camber to ensure proper and
equal insertion of conductors.

APPLICATION GUIDE
• Sectoral aluminium cable conductors require pre-rounding with appropriate
crimping dies, prior to introduction in connector or lug.
• Hexagonal crimping is the most common type of crimp for cable lugs and
connectors.
• In order to achieve professional installation without over or under crimping,
the use of the appropriate cable crimping tool is essential.
• Follow the correct sequence of crimping.

GCCL GCCC
Giza Compression Giza Compression
Copper Lugs Copper Connectors

GCIL GCAC
Giza compression Compression
Insert Lugs Aluminum Connectors

GCAL
Giza Compression
Aluminum Lugs

17
 Giza Compression Aluminum Connectors (GCAC)

Main Features:
Material: Electrolytic aluminium with 99.5% purity
Standard: Tube according to DIN EN 755-7
Finish: Chemically treated surface
Suitability: Connect aluminium conductor to aluminium conductor

All dimensions in mm
Recommended
Product Code Conductor Cross-section
2 Die size
mm d1 d2 L

GCAC025 25 6.8 12 70 12

GCAC035 35 8 14 85 14

GCAC050 50 9.8 16 85 16

GCAC070 70 11.2 18 105 18

GCAC095 95 13.2 22 105 22

GCAC120 120 14.7 22 105 22

GCAC150 150 16.3 25 125 25

GCAC185 185 18.3 28 125 28

GCAC240 240 21 32 145 32

GCAC300 300 23.3 34 145 34

GCAC400 400 26 38 210 38

GCAC500 500 29 44 210 44

• Other lengths and dimensions are available upon request.

18
 Giza Compression Copper Connectors (GCCC)

Main Features:
Material: Copper CU- ETP CW with 99.9% purity
Standard: Tube in compliance with DIN 46267 Part 1, DIN EN 13600
Finish: Tin electro-plated surface
Suitability: Connect copper conductor to copper conductor

All dimensions in mm
Recommended
Conductor Cross-section
Product Code 2
mm Die size
d1 d2 L

GCCC010 10 4.5 6 30 10
GCCC016 16 5.5 8.5 50 12
GCCC025 25 7 10 50 12
GCCC035 35 8.2 12.5 50 14
GCCC050 50 10 14.5 56 16
GCCC070 70 11.5 16.5 56 18
GCCC095 95 13.5 19 70 22
GCCC120 120 15.5 21 70 22
GCCC150 150 17 23.5 80 25
GCCC185 185 19 25.5 85 28
GCCC240 240 21.5 29 90 32
GCCC300 300 24.5 32 100 34
GCCC400 400 27.5 38.5 150 38
GCCC500 500 31 42 160 44

• Other lengths and dimensions are available upon request.

19
 Giza Compression Copper Lugs (GCCL)

(d3)
L
C1 C2
B d2
d1
a L
Main Features:
Material: Copper CU- ETP CW with 99.9% purity.
Standard: Tube in compliance with DIN 46235, DIN EN 13600.
Finish: Tin plated surface.
Suitability: Connect copper conductor to copper elements.

Conductor All dimensions in mm

Cross- Recommended
Product Code
section Die size
2 Stud dia.
mm a B c1 c2 d1 d2 L
(d3)

GCCL010/06 10 6 10 9 7.5 8.5 4.5 6 27 6

GCCL016/08 16 8 20 13 10 10 5.5 8.5 36 8
GCCL025/08 25 8 20 16 10 10 7 10 38 10
GCCL035/10 35 10 20 19 12 12 8.2 12.5 42 12
GCCL050/10 50 10 28 22 12 12 10 14.5 52 14
GCCL070/12 70 12 28 24 12 12 11.5 16.5 55 16
GCCL095/12 95 12 35 28 13 13 13.5 19 65 18
GCCL120/12 120 12 35 32 16 13 15.5 21 70 20
GCCL150/12 150 12 35 34 16 17 17 23.5 78 22
GCCL185/16 185 16 40 37 19 20 19 25.5 82 24
GCCL240/16 240 16 40 42 19 20 21.5 29 92 28
GCCL300/16 300 16 50 46 19 22 24.5 32 100 32
GCCL400/20 400 20 70 54 25 22 27.5 38.5 115 38
GCCL500/20 500 20 70 60 25 22 31 42 125 42

• Bolt size is the standard size for each lug as per its cross section area.
• Other sizes and dimensions are available upon request.

20
 Giza Compression Aluminum Lugs (GCAL)

(d3)
L
C1 C2
B d2
d1
a L

Main Features:
Material: Electrolytic aluminium with 99.5% purity
Standard: Tube according to DIN 46329, DIN EN 755-7
Finish: Chemically treated surface
Suitability: Connect aluminium conductor to aluminium conductor

Conductor All dimensions in mm

Recommended
Product Code Cross-
Die size
section Stud dia.
2 a b c1 c2 d1 d2 L
mm (d3)

GCAL010/08 10 8 32 18 9.5 12 5 10 52 10
GCAL016/08 16 8 32 18 9.5 12 6.5 12 52 12
GCAL025/08 25 8 38 18 9.5 12 6.8 12 60 12
GCAL035/10 35 10 42 21 12 14 8 14 67 14
GCAL050/10 50 10 42 25 14 14.5 9.8 16 72 16
GCAL070/10 70 10 52 28 15 17.5 11.2 18 86 18
GCAL095/12 95 12 52 32 16 18 13.2 22 90 22
GCAL120/12 120 12 52 32 16 18 14.7 22 91 22
GCAL150/12 150 12 60 35 17.5 21.5 16.3 25 103 25
GCAL185/16 185 16 60 40 21.5 25 18.3 28 106 28
GCAL240/16 240 16 65 45 24 26 21 32 116 32
GCAL300/16 300 16 75 49 24 26 23.3 34 124 34
GCAL400/20 400 20 100 58 30.5 32 26 38 165 38
GCAL500/20 500 20 120 62 31 32 29 44 185 44

• Bolt size is the standard size for each lug as per its cross section area.
• Other sizes and dimensions are available upon request.

21
 Giza Compression Insert Lugs (GCIL)

d3
d4

C1 C2
B d2
d1
a
L
Main Features:
Material: Electrolytic aluminium with 99.5% purity, ETP -copper ring with 99.9% purity.
Standard: Tube according to DIN EN 755-7 , copper rings as per DIN EN 13600.
Finish: Chemically treated surface.
Suitability: Connect aluminium conductor to copper elements.

Conductor All dimensions in mm

Cross- Recommended Stud
Product Code
section Die size dia.
2 a b c1 c2 d1 d3 d2 L (d4)
mm

GCIL010/08 10 32 22 13 12 5 17 10 52 10 8
GCIL016/08 16 32 22.5 13.6 15.6 6.5 17.5 12 52 12 8
GCIL025/08 25 38 22.5 13.6 15.6 6.8 17.5 12 61 12 8
GCIL035/10 35 42 25 14 16 8 19.5 14 67.5 14 10
GCIL050/10 50 42 26 14 16 9.8 19.5 16 72 16 10
GCIL070/12 70 52 31.5 17 17.5 11.2 24.5 18 86 18 12
GCIL095/12 95 52 33.5 17.5 17 13.2 26 22 90 22 12
GCIL120/12 120 52 35 17.5 17 14.7 26 22 90 22 12
GCIL150/12 150 60 37 18.8 21.5 16.3 26 25 103 25 12
GCIL185/12 185 60 42.5 22.3 25 18.3 28 28 107 28 12
GCIL240/16 240 65 48 25 26 21 33 32 116 32 16
GCIL300/16 300 75 50.5 25 26 23.3 34 34 124 34 16
GCIL400/16 400 100 56 31.3 32 26 35 38 165 38 16
GCIL500/16 500 120 63 30.5 32 29 35 44 185 44 16

• Bolt size is the standard size for each lug as per its cross section area.
• Other sizes and dimensions are available upon request.

22
 POLYMER SURGE ARRESTERS

Application:
Metal oxides surge arresters without gaps
are designed to prevent probable damage
due to surge energy in system. It also has
no effect on energy on system in normal
operation voltage. This special feature of
gapless arresters is obtained by non-linear
characteristics of metal-oxide varistors
between voltage and current scales.
Standards: IEEE/ANSI - IEC.

Max continues op. voltage (kV) Max residual voltage (kV) 2000 μ s
catalogue Rated square wave
4/10 μ s
number voltage impulse
Steep current Lightning Switching high current
(10KA) (kV) as per ANSI/ current
as per IEC impulse 1/10 impulse 8/20 current impulse impulse (kA)
IEEE withstand
μs μs 30/60 μ s (A)

YH10W-03 3 2.4 2.6 11.3 9 8.9 250 100

YH10W-06 6 4.8 5.1 20.5 18 16 250 100
YH10W-09 9 7.2 7.7 31 27 24 250 100
YH10W-10 10 8 8.4 34.1 30 26.6 250 100
YH10W-11 11 8.8 9.3 38 33 29 250 100
YH10W-12 12 9.6 10.2 41.5 36 30.6 250 100
YH10W-15 15 12 12.7 52 45 38.3 250 100
YH10W-18 18 14.4 15.3 62 54 46 250 100
YH10W-21 21 16.8 17 72.5 63 53.5 250 100
YH10W-24 24 19.2 19.5 82.5 72 61.2 250 100
YH10W-27 27 21.6 22 93.2 81 69 250 100
YH10W-30 30 24 24.4 104 90 80 250 100
YH10W-33 33 26.4 28.0 113.8 99 84.2 250 100
YH10W-36 36 28.8 29 124.2 108 91.8 250 100

GCA surge arresters are normally equipped with an arrester disconnector connected in series:
In case of failure of the arrester due to discharges above rated values, it disconnects the failed
arrester from the system, thereby preventing its being source of fault.
Besides, enabling the sire people to easily find the failed arrester.
The continuous operating voltage Uc as per (IEC) and MCOV (as per ANSI) differ only due to
deviations in the type test procedures.
For specification or application beyond the rage listed here, please contact for details.
Different creepage distances are available upon request.

23
 CERTIFICATES

24
25
26
27
28
29
30
Notes

31
32