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Hot Water Pressure Cleaner Manual

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0% found this document useful (0 votes)
50 views56 pages

Hot Water Pressure Cleaner Manual

Uploaded by

Owen Barnes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GB

Hot Water-High Pressure Cleaners

11/130
12/150
15/120

m an ual
perating
O d confo r m to
n
Read a tructions
ins
safety
e fore use
b

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Description
Dear Customer
We would like to congratulate you on your new hot water high pressure cleaner, and
to thank you for buying it!
The following pages contain information about the machine in order to familiarize
you with it and facilitate its use.
The machine is a professional cleaning aid in all cleaning tasks, e.g.:
- facades - vehicles of all types - containers
- flagstones - sheds e.g.: food processing
- removing of old paint etc. - machines industry

Technical data therm CA 11/130 therm CA 12/150 therm CA 15/120


Operating pressure 30 - 130 bar 30 - 150 bar 30 - 120 bar
Nozzle size 25045 25045 25070
Permissible overpressure 145 bar 170 bar 135 bar
Water output *1 max. 660 l/h max. 720 l/h max. 900 l/h
Hot water output 12 - 80 °C 12 - 80 °C 12 - 80 °C
Steam level max. 140 °C max. 140 °C max. 140 °C
Heat.oil nozzle/Heat.oil press. 1.35 Gph/10bar 1.35 Gph/11bar 1,5 Gph/10bar
Heat. oil consumpt. (Heat. oil EL) 4.8 kg/h (=5.7 l/h) 5,3 kg/h (=6,3 l/h) 5,8 kg/h (=6,8 l/h)
Heating capacity 49 kW 55 kW 60 kW
Exhaust gas mass flow 0.032 kg/s 0.035 kg/s 0,037 kg/s
Fuel tank 25 l 25 l 25 l
High pressure hose 10 m 10 m 10 m
with hose drum 15 m 15 m 15 m
Electrical rating: 230V / 50Hz / 15A 400V / 50Hz / 6.5A 400V / 50Hz / 7,5A
Input P1: 3.4 kW P1: 4.0 kW P1: 4,0 kW
Output P2: 2.3 kW P2: 2.7 kW P2: 2,7 kW
Weight 150 kg 150 kg 150 kg
Dimens. in mm without reel 790 x 590 x 980 790 x 590 x 980 790 x 590 x 980
Sound level acc. to DIN 45 635 83 dB (A) 89 dB (A) 89 dB (A)
Guaranteed sound level LWA 90 dB (A) 92 dB (A) 92 dB (A)
Vibrations at lance 2.1 m/s² 2.1 m/s² 2,2 m/s²
Recoil at lance approx. 20 N approx. 22 N approx. 24 N

Permissible tolerance for figures ± 5 % in acc. with VDMA uniform sheet 24411
*1 Min. water quantity to be supplied to the high pressure cleaner!
2
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Description
Connections and functional parts

13

11

3
8 5
2
1
10

12 4 9 6

1 Water inlet connection with filter 8 Storage bin for spray gun and pipe
2 Power cable 9 Brake
3 Winder for cable 10 Fuel tank
4 Suction hose for detergent 11 Filler aperture for fuel
5 High pressure hose 12 High pressure outlet
6 Spray gun 13 Hose drum (special accessories)
7 Spray pipe attachment
15 16 17

19 20 18

15 Master switch (appliance On- Off) 18 Manometer


16 (Burner ON- OFF) ignition 19 Thermostat
17 Brief operating instructions 20 Detergent dispensing valve
3
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Description
Water system
The water flows into a tank.
A float valve (a) regulates the water intake.
The water is then directed to the safety spray pipe under
pressure from the high pressure pump.
a
The high pressure spray is formed through the nozzle on
the spray pipe.

Detergent and caring system


The high pressure pump can also suck a detergent/caring agent and mix it with the
high pressure jet. - The detergent must have the ph-value 7-9 neutral.
Only open the dosing valve, if the chemistry sieve is placed in a
liquid.
The rules concerning the environment, refuse and ground water
protection must be complied with!

Pressure control and safety facilities


The pressure control valve allows full adjustment of the
quantity and pressure of the water.
The safety valve protects the machine from excessive
pressure and cannot be adjusted beyond the admissible
operating pressure. The setting nuts are sealed with lacquer.

Replacements, repairs, new adjustments and sealing operations


may only be performed by trained personnel.

Motor protection switch


The pump motor is protected from overload by a motor protecting switch. In case of
an overload the motor is switched off by this motor protecting switch. For a restart
the master switch has to be switched off and then on again. In case of a repeated
switching off of the motor by the motor protecting switch the cause of the
malfunction has to be removed.

Replacement and inspection work may


only be performed by trained personnel.

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Description
Spray pipe with spray gun
The spray gun only allows the machine to
be operated when the safety trigger is
pulled.
The spray gun can be used when the safety
trigger is pulled. The machine is started and
the liquid transported to the nozzle. Spray
pressure builds up and quickly reaches the selected operating pressure.
When the trigger is released the gun is closed, which prevents any further liquid
from coming out of the spray pipe and the motor is stopped.

After completing work with your Kränzle therm CA, or if work is


interrupted, the safety catch (1) must be applied. This makes it
impossible to press the trigger by accident.

The spray gun is a safety device. Repairs may only 1


be performed by trained personnel. If spare parts
are required, use only those approved by the maker.

Thermostat
The thermostat with rotary control
switch controls the temperature
of the spray water.
Use the rotary control switch to adjust
the desired water temperature.

Thermostat with rotary


control switch

High pressure hose and spray equipment


The high pressure hose and spray equipment supplied with the machine are made
of high quality material specially adapted for the operating conditions of the
machine, and are properly marked.
If spare parts are required, only properly marked components
approved by the maker should be used. High pressure hoses and
spray equipment must be connected so that they are pressure-
tight. The high pressure hoses should not be driven over, pulled
excessively or twisted. Do not pull the hose over sharp edges,
since this will invalidate the warranty.
5
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Description
Heat exchanger
Heating coil: 34 m long - Content: 5 l of water – Heating capacity: 70 k W
The heat exchanger is heated by a high pressure fan heater.
A ventilator (1) draws in the cold, fresh air from the bottom end of the machine and
forces it upwards between the outer mantle (2) and the inner mantle (3). In the process,
the fresh air is pre-heated and the outer mantle of the heat exchanger is cooled.
The pre-heated air is pressed through a mixing unit (4). Here finely atomized fuel is
injected via a nozzle (5) and mixed with the air. The electrodes (6) located below then
ignite the fuel-air mixture.
The flame burns from top to bottom, turns round and the hot gas flows past the heating
coil (7) on its way back up. The burned gases collect in the exhaust chamber and are
emitted from the chimney (8).
The water is forced through a heating coil by the high pressure pump. Hot air flows
around the coil, as described above.
The fuel pump (9) draws the oil through a filter (10) and pumps it to the injector nozzle
(5). The surplus quantity of fuel flows straight back into the tank. The oil pressure is
shown on the fuel manometer (11).

5
6

3 10
11
2
9

6
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Safety Information
Brake
The Kränzle therm is fitted with a brake that prevents the machine from rolling away
on flat ground.
Always apply the brakes firmly when working with the machine !!!

Brake applied Brake not applied

If you want to move the Now you can


high pressure cleaner move the cleaner
into another direction, into the desired
first slightly tilt back the direction.
machine by pressing the
foot rest and pulling the
pushbar at the same
time.

Safety Information
CAUTION !!!
For safety reasons always put the master switch into the
„0“ position (=power switch-off) after completion of work.

When starting the cleaning process do not aim the high pressure
jet at the object to be cleaned for at least 30 seconds.
It is possible, that the water contents in the combustion chamber (approx. 5 litres)
has changed colour due to the resting time.
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Safety Information
Safety Information
Important !!!
The machine must be disconnected from the power supply
when servicing work is being carried out. The master
switch should be in position "0" and the plug out of the socket.
Do not use the cleaner if electrical connections or other
safety-relevant parts (e.g. overpressure valve, high
pressure hose, spraying equipment etc.) are damaged.
The machine may only be used by persons who have
received the necessary training.
Never operate the machine without supervision.
The water spray can be dangerous. It should never be directed at people,
animals, electrical apparatus or the machine itself.
Never direct the spray at power sockets.
Parts of the machine interior and parts of the gun and lance become hot when hot
water is used. Leave the cover of the machine closed when using the machine
and do not touch the metallic parts of the gun and lance.
Children must not use high pressure cleaning equipment.
Do not damage the cable or repair it incorrectly.
Do not pull the high pressure hose if there are kinks or loops in it. Make sure that
the hose is not damaged on sharp edges.
Persons operating the machine should wear the necessary protective clothing, i.e.,
waterproof clothing, rubber boots, safety goggles, headwear etc. It is prohibited to
use the machine in close vicinity to people lacking suitable protective clothing.
The high pressure spray can generate a high level of noise. If noise exceeds the
maximum allowed levels, users and others in the vicinity must wear suitable ear protection.
The high pressure spray causes recoil and additional twisting movement if the gun
is angled. The gun must therefore be held firmly with both hands. (see page 2)
Do not close off the exhaust aperture on the topside of the machine. Do not
bend over this aperture and do not put your hands inside it. Exhaust gases are
very hot!
Do not clamp down the trigger of the gun. Apply the safety catch after use, in order
to prevent accidental spraying.
Do not spray against matter containing asbestos or other hazardous substances.
Never spray liquids containing solvents, such as paint thinner, petrol, oil, or anything
similar. Note the specifications of the additive makers! The seals in the machine
are not resistant to solvents. The spray vapour of solvents is highly inflammable,
explosive and poisonous.
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Safety Information
The machine may not be set up and used in rooms where there is a danger of fire
or explosion. The machine may not be used under water.
Air is required for combustion, and exhaust fumes are generated. If the machine is
used in closed rooms, make sure that the exhaust fumes can escape and that
there is adequate ventilation.
Use light heating oil EL (DIN 51 603) or Diesel (DIN EN 590) only. The use of other
fuel is perilous and may even cause an explosion.
Never direct the high-pressure jet at yourself or other persons just to clean clothing
or shoes.
As to the recoil -
see notice on page 2!

Apply the safety catch on the


spray gun after each use, in
order to prevent unintentional
spraying!

9
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This is prohibited!

Never direct the


water jet at people
or animals!

Do not damage the


power cable or
repair it incorrectly!

Never pull the high


pressure hose if it
has formed kinks or
“nooses”!
Never pull the hose
over sharp edges!

10
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This is prohibited!

Never allow
children to use the
high pressure
cleaner!

Never direct the


water jet at the
machine itself!

Never direct the


water jet at a
power socket!

11
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Commissioning
Commissioning
Secure the machine by applying the brake (see page 8)

and check the oil level of the high pressure


pump.
Do not start the machine if there is no oil on
the dipstick. Fill oil if necessary. See page 18.

Fill the fuel tank with light heating oil prior to use.

Use EL heating oil (DIN 51603) or Diesel fuel only.


Unsuitable fuels, such as petrol, may not be used (danger of
explosion).

Electrical connection
Make sure that the master switch is switched off (position „0“).
Plug in the power cable of your high-pressure cleaner.
The voltage given on the specification plate must match the mains voltage. You can
find the specification plate on the front right-hand side of the appliance.
The machine is supplied with a power cable and plug.
The plug must be connected to a properly installed electrical so-
cket with earthing and have a 30 mA FI residual current circuit
breaker. The socket must have a neutral 16A fuse on the mains
side.
If an extension cable is used, it must have an earth line that is properly connected to
the plug connections. The lines in the extension cable must have a cross section of at
least 1.5 mm². The plug connections must be of spray protected design and may not
lie on a wet surface. (If the extension cable is longer than 10 m the minimum cross
section is 2.5 mm²)
Important!
Extension cables that are too long cause a drop in the voltage and
thus interruptions in operation. If you are using a cable drum, the
cable must always be fully unwound.

12
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Commissioning
High pressure connection
Connect the high pressure hose to the handgun.
Unwind the hose so that it is free of loops and connect it to the handgun and the
machine.

Check that all screw-type connections are pressure-tight. Leaks


from gun, high pressure hose or hose drum must be eliminated
immediately. Leakage leads to increased wear.

Water connection
Connect the machine to a water tap using a hose of at least 1/2" and turn on the
tap. (2-10 bar admission pressure)
The water tank in the machine fills up. When the tank is full, the built-in float valve
closes the water inlet.
Use clean water only!

CAUTION !
Please pay attention to the regulations of your waterworks company.
In accordance with EN 61770, the machine may not be directly connected to the
public drinking water supply lines.
A brief connection however is permissible according to DVGW (German Association
for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Order-No.
41.016 4) is built into the water supply.
Also indirect connection to the public drinking water supply lines is permissible by
way of free emission in accordance with EN 61770, e.g. by using a reservoir with a
float valve.
Direct connection to a non-drinking water supply line is permissible.

13
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Commissioning
Commissioning
15 16 17

19 20 18
- Switch off the ignition. Rocker switch (16) to „0“.
- Set the pressure control (4) valve to maximum pressure
(see below) and close the detergent valve (20).
- Open the gun and switch the master switch (15) on.
The high pressure pump now presses the air out of the
lines, and after a short time the high pressure spray is
formed and the operating pressure is reached.
If the system has to be deaerated (appliance rattles), open 4
and close the spray gun repeatedly.

CAUTION
After an extended standstill do not instantly aim the high pressure
water jet at the object to be cleaned, as the remaining water
inside the high pressure cleaner may be discoloured.

Adjusting the pressure


Use the pressure control valve (4) directly turn left: turn right:
on the pump head to adjust the pressure. min. max.

The machine is fitted with a Total-Stop-System. If the gun is


closed for longer than approx. 20 seconds, the machine switches
off automatically, after 20 minutes the machine moves to safety
switch off and you must use the master switch to turn it back on.
The machine restarts automatically when the gun is operated,
provided that the master switch is on.

14
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Commissioning
Usage as a cold water high pressure cleaner
- Leave the ignition "OFF". Rocker switch (1A) to „0“.
- Start cleaning
Usage as a hot water high pressure cleaner
- Set the target temperature on the thermostat to min. 40 °C and than switch the
ignition "ON" (rocker switch).The oil burner starts to work. The water is heated up
and kept at the temperature you have set.
During high-pressure operation (above 30 bars) the temperature may not exceed 90 °C.

Steam level
To reach the steam level, i.e. over 90 ° C water temperature, adjust the pressure and
the water quantity downwards using the handwheel ( 4 ) and choose the desired
temperature of max. 150 °C with the thermostat. For high pressure cleaners with hose
drum applies: The hose must always be fully unwound.
During steam operation the pressure may not exceed 30 bars.

Usage with detergents


- The detergent must have the ph-value 7-9 neutral.
- Wait until the pump has pressed the air out of the lines.
- Put the chemical filter into a container with detergent.
- Open the detergent valve (20). The pump now sucks detergent in and mixes it
with the high pressure spray.
- Set the desired concentration of detergent.
- At the end of the working procedure with detergent reset the rotary button
to „O“.
- When the high pressure cleaner is operated with open chemistry valve
without chemicals, the pump sucks in air. Damages caused to the pump as
a result are not covered by the guarantee.

Comply with additive manufacturers’ instructions (e.g. protective


equipment and waste water regulations). Use only additives approved
for use with high pressure cleaners. Using other additives impairs
the safety of the machine.
In the interest of the environment and to keep expenditure down, we
recommend sparing use of detergent. Please observe the
recommendations of the detergent manufacturer.
After using detergents, rinse the machine for approx. 2 minutes by
pressing the trigger of the spray gun.

15
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Decommissioning
Decommissioning
- Switch off the master switch (position "0").
- Pull the plug out of the power socket.
- Turn off the water supply.
- Open the gun until the pressure is gone.
- Lock the gun.
- Disconnect the water hose.
- Slacken the connections of the high pressure hose and gun and unscrew the high
pressure hose from the machine (appliances without hose drum).

Anti-Freeze Protection
The machine is normally still partially filled with water after work has been completed.
It is therefore necessary to take special precautions to protect the machine from frost.
- Completely empty the machine of water
Disconnect the machine from the water supply and switch off the ignition.
Switch on the master switch and open the gun. The pump now presses the
remaining water out of the heating coil. Do not allow the machine to run for
longer than a minute without water.
- Fill the machine with anti-freeze
If the machine is not in use for lengthy periods of time, it is advisable to
pump anti-freeze into the machine, especially in winter. For this purpose, fill the
antifreeze agent into the water box and turn on the machine without ignition
(rocker switch (16) to „0“). Wait with opened gun, until the agent comes out of
the nozzle.
However, the best protection against frost is to keep
the machine in a place that is safe from frost.

16
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Care and Maintenance
Care and Maintenance
Care and maintenance is required to keep the machine in good working order, and
to allow you to enjoy the machine for as long as possible.

IMPORTANT!!!
Always remove the plug before working on the machine!
Only use original Kränzle spare parts
What to do!
- Weekly, or after approx. 40 hours of operation
Check the oil level of the high pressure pump. (see page 13)
If the oil level is too low, add oil until the oil level is between the two markings on
the oil measuring rod.
Change the oil (see page 19) if it has a grey or whitish appearance. The oil should
be disposed of responsibly.
Check the filter in front of the float valve in the water tank and the fuel filter
in front of the solenoid valve. Clean the filters if necessary.
- Yearly, or after approx. 500 hours of operation
Desulphurise and decarbonize the heating coil.
Check if the heating coil is calcified (see page 20).
Check the oil burner and ignition system.
Clean the oil nozzle, oil filter, solenoid valve and filter, clean and adjust the
ignition transformer, ignition cable and ignition electrodes and replace defective parts.
Change the oil

Changing the oil


To do this, take the oil drainage hose (1)
connected to the oil drain screw, from the inside
of the machine and open the red oil filler cap on
the top side of the black oil reservoir. Open the
cap at the end of the hose. Drain off the oil into
an oil pan and dispose of it responsibly.
Close the end of the hose.
Refill with oil.

17
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Care and Maintenance
Oil leakage
If oil leaks out, go to the nearest customer service (dealer) immediately.
(Environmental damages, transmission damages, loss of guarantee.)
Type of oil: Formula RS of Castrol - Quantity: 1.0 l

Adjusting ignition electrodes


For a smooth ignition, the setting of the ignition electrode must be controlled
regularly.

Check distance in mm

Fuel System
IYour fuel may contain particles of dirt, or impurities or
water may get into the tank during refuelling.
As a safeguard for the fuel pump the appliance is fitted
with a fuel filter (c). Check regularly if the filter is soiled
and clean it if necessary.
Check the tank for impurities on a regular basis. c
Empty the fuel tank using the drainage screw (d) at the
bottom of the tank. Clean the tank and the fuel lines
carefully. Screw in the drainage screw.

Detergent and dirty fuel must be


d
disposed of responsibly.

18
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Care and Maintenance
Decalcifying the heating coil
Calcified machines use an unnecessary amount of energy because the water can only
be heated slowly and the excess pressure valve feeds a part of the water back into the
pump circuit.
Calcified machines can be recognised by increased pipeline resistance.
Check pipeline resistance by disconnecting the high pressure lance from the gun and
switching the machine on. A full jet of water emerges from the gun. The machine must
be decalcified if the pressure shown on the manometer is greater than 25 bars.
Decalcifiers are caustic!
Observe the instructions for usage and accident prevention. Wear
protective clothing to prevent the decalcifying agent from contacting
your skin, eyes and clothing (e.g. gloves, safety mask etc.)
Proceed as follows to decalcify the machine:
Unscrew the high pressure hose from the machine and decalcify it separately.
Put the detergent suction hose into a container of decalcifying solution.
Set the dispenser valve to the maximum concentration.
Switch on the machine.
Hold the gun in a separate container and press the trigger.
Wait for about a minute until the decalcifier comes out of the gun
(recognisable by its whitish colour).
Switch off the machine and allow the solution to act for about 15-20 minutes.
Switch the machine back on and rinse it through with clear water for about 2
minutes.
Now check whether pipeline resistance is back to an acceptable level. Repeat the
decalcifying process if the pressure without the high pressure lance is still above 25
bars.

19
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Care and Maintenance
Rules, directives, inspections
Inspections performed by Kränzle
- measurement of earth line resistance
- measurement of voltage and current
- inspection of tension consistency with +/- 1530 V
- pressure check of heating coil at 300 bar
- visual and functional check as per the inspection sheet provided
- exhaust fume analysis (see test strips provided)
Guidelines for liquid sprayers
The machine conforms with the "Guidelines for liquid sprayers". These
guidelines are issued by the organisation of trade associations and may be
obtained from Carl Heymann-Verlag KG, Luxemburger Str. 49, 50939 Köln.
These guidelines specify that this machine is to be inspected by qualified
personnel whenever necessary, but no less than once every 12 months.
These inspections must be recorded in the inspection log at the end of this
manual.
Pressure container and steam boiler directives
Kränzle high pressure cleaning equipment conforms to the pressure container
and steam boiler directive. No construction approval, notification of licence and
takeover inspection are required. The water capacity is less than 10l.
Duties of owner
The owner is to ensure that all safety-relevant components are in a serviceable
condition before the sprayer is used. (e.g., safety valves, hose and electric
cables, spray equipment etc).
Emission control legislation
With stationary installation, the emission levels of the machine must be checked
once a year by a qualified organisation or person according to German law.
The first inspection must be carried out four weeks after the machine is
commissioned. The owner is responsible for having the inspection performed.

20
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Description of function -Troubleshooting
IMPORTANT!!!
Always remove the plug before working on the machine!
1 2 3

1 Master switch
2 Ignition “ON/OFF
3 Brief operating instructions
4 Thermostat

7 8 17 18

10

16

15

13
14
12
11

5 6 9

5 Hand wheel for pressure adjustment 14 Fuel manometer


6 High pressure pump 15 Fuel filter
7 Pressure switch black (start solenoid 16 Ignition transformer
valve) 17 Thermosensor water
8 Pressure switch red (start pump) 18 Ignition electrodes
9 Safety valve
10 Flow controller
11 Motor for ventilator and fuel pump
12 Solenoid valve (Fuel)
13 Fuel pump
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Description of function -Troubleshooting
Cold water mode
1. Connect to water supply and determine whether the water tank fills up
completely and the float valve stops.
2. Ignition (2) to OFF.
3. Main switch (1) to ON.
4. Open high pressure gun. The apliance started, the pump sucks water from the
water tank and moves the water through the heating coil to the lance, the
pressure is increased.
ATTENTION!!
If the pressure is not built up immediately, there is still air
in the pump. Open and close the gun repeatedly to press
the air from the machine.

Hot water mode


Start the machine just like in cold water mode and then turn the rocker switch (2) for
the burner to ON. Then, turn the rotary switch on the thermostat, (4) located on the
front, to the desired temperature (at least 40 °C) in order to activate the burner, i.e.,
that fuel is injected.
The manometer (14) on the fuel pump shows approx. 10 bars. If this reading is not
displayed, check whether
1. there is heating oil in the tank
2. the motor fuse ( 11) in the switch box (below the operation panel) has tripped.
3. the fuel sieve (15) or the fuel sieve in the pump (13) is dirty.
4. the fuel pump does no operate smoothly or is blocked.
5. the ventilator jams.
The thermostat grants permission to open the solenoid valve. The burner starts and
heats up the water to the set temperature. The burner switches off as soon as the
desired temperature has been reached.
If the temperature drops again, the burner switches on automatically thus guaranteeing
the required constant temperature.

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Description of function -Troubleshooting
The thermostat (4) is controlled via a thermo-sensor (18) mounted at the outlet of the
heaiting coil.
In the switchbox (below the operating panel), a fuse (F1) is installed on the board
protecting the motor (11) of the fuel pump and the ventilator. If the motor is overloaded
the fuse trips. This may happen if the fuse pump is blocked or sluggish - the same
applies if the ventilator is blocked or sluggish or in case of an electrical malfunction.
Another fuse (F2) on the board trips, if the ignition transformer (17) is faulty.
To avoid an overheating of the burning chamber a flow indicator (10) is installed in the
high pressure system between the high pressure pump (6) and the burning chamber
enabling a fuel supply only if water streams through the heating coil at the same time.

Control board (p. 28-29)


The control board is equipped with two LEDs for trouble shooting.
L1: - permanently illuminated, if the overcurrent release has tripped.
- blinking, if the fuel flow valve detects only a low quantity of fuel in the tank or if
it is defctive.
L2: - illuminated, if the burner has been released but the flame is not burning. If the
flame starts burning within 2 seconds, the LED goes out.
If the LED does not go out the combustion has to be checked. If the LED is
not illuminated at all, the flame sensor has to be checked.
Nevertheless the cleaner can be used as a cold water high pressure cleaner
even if the burner is switched off.

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Troubleshooting
IMPORTANT!!!
Always remove the plug before working on the machine!

Malfunction Cause of malfunction / Trouble shooting


W ater supply

Water tank runs over. Float valve is dirty.


Float valve is defect.
Water tank does not fill completely. Float valve is defect
Water filter soiled.
Check water inlet quantity.
Pump does not suck.
Valves stick or are dirty.
Suction hose leaks.
Chemistry valve is open or leaks.
Check hose clips (connections).
High-pressure nozzle is clogged.
Test: check water and chemical Connect water in let directly to the pump (2-4
system for tightness. bar pre-pressure).
Disconn ect suction lines below the pump.
High-pressure pump
Pump makes lots of noise. Pump sucks air. C heck suction connections.
Operating pressure is not reached. Check high-pressure nozzle.
Check valves.
Check O-rings under valves.
Check sleeve s.
Manometer is defect.
Unloader: check stainless steel seat and ball.
Ch eck seals on the control piston.

Water drops from the pump. Replace sleeves in the pump.


Replace O-rings.
Oil drops from the transmission. Check oil sea ls (replace).
Check plunger and plunger guides.
Check water supply, since wa ter deficiency or
air suction can cause damage to seals and O-
rings (chemistry va lve leaks?).
Worn high pressure nozzle
Pressure is too low Stainless steel seat, ball, O-ring in unloader is
dirty o r defect.
Manometer is defect

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Troubleshooting

Malfunction Ca use of malfunction / Trouble shooting


Machine does not switch off
Ch eck return body and O-ring in unloader of the
valve housing.

Test: Jumper (red) pressure switch Ch eck pressure switch (red).


Ch eck micro switch.
Ch eck cable connections.
Board is def ect.

Appliance does not start or Ch eck ele ctricity supply.


stopps during operation Ch eck main switch.
Ch eck cable connections.
Ch eck board.
Ch eck pressure switch.
Switch off by overcurrent release.
Heating (burner)
Fuel pump/blower opera tes, but Set water te mperature is reached.
burner does not heat.
Increase temperature on thermostat with rotary
cont rol switch.
Open gun, until temperature drops.
Fuel tank is empty.
Fuel filter is dirty.
Fuel nozzle is dirty.

Fuel pump/blower does not Blower/fuel pump mo tor is defect.


operate. Ch eck ele ctrical equipme nt.
- Pump makes lots of noise Ch eck fuse in terminal box.
- Fuel operating pressure has not Co upling be tween bu rn er motor and fuel pump
been reached is defect.

Coupl ing between burner motor Water in fuel tank.


and fuel pump is broken Dirt or rust in the fuel pump.
Clean tank.
Re place fue l pump.

Burning

Smoke during operation Fuel is dirty.


Smoke after switching off No zzle or nozzle stock leaks.
Water in tank.
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Troubleshooting

Malfunction Cause of malfunction / Trouble shoooting

Solenoid valve on the fuel pump Check pressure switch (black).


does not open Solenoid valve is defect or dirty.
Test: Pressure switch (black)
Bridge in terminal box between
terminal 3 +4 Clean filter, clean supply line, clean fuel pump.
Setting is wrong.
Test: Connect solenoid valve 230 Clean fuel nozzle, or replace it.
V externally
Oil pressure on the fuel pump is
too low
too high

Ignition does not function Check ignition cable.


Charring of plug-in contacts by moisture.
Cable is broken
Check ignition transformer connections.
Transformer is defect
Ignition electrode has been falsely set or burnt
up.
Ventilator does not operate
Blower-/fuel pump motor is defect.
Check electrical equipment.
Check fuse in terminal box.
Coupling between burner motor and fuel pump
is defect.
Spray gun -
High-pressure hose Check for leakages.
Gun drips Replace seals.
High pressure hose drips Replace O-ring under screwed connection.
Nozzle is clogged Manometer indicates pressure, but no water
comes out of HP-hose – clean nozzle.
Sucking detergent

Detergent is not sucked Pump sucks air.


Check hose clips.
Test:
Connect water line to the pump.
Water inlet: 2 - 4 bar pre-pressure. No water
must come from the detergent hose.

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Pipeline plan
High
pressure
connection
Detergent

Heating chamber
Water inlet
Safety valve, number
5 must be set approx.
15 % higher than the
unloader valve on the
HP pump

1 Float valve, water inlet 6 Pressure switch Burner release


2 Water tank 7 Safety valve for heating coile
3 Control valve, detergent 8 Flow controller
4 High pressure pump 9 Fuel pump with solenoid valve
with integrated unloader valve 10 Fuel filter
5 Pressure switch Motor Start/Stop 11 Fuel tank

Warranty
This warranty covers material and/or workmanship related defects only and does not
extend to ordinary wea r.
Machine must be operated a ccording to enclosed operatin g instructions which are part of
present warran ty conditions.
All products sold directly to private customers are warrantied for a period of 24 months,
whe re as the warranty p eriod for industrial purchases is limited to 12 months.
In case of any warranty claim s, please h ave your HP cleaner together with accessories
and your purch ase documen t read y and contact your nearest dealer or authorized service
point which can also be looked up in t he internet at www.kraenzle.com .
Warranty is vo id in case of attempts to m odify any o f the safety de vices or in the event of
exceeding temperature or rpm limits - this also applies to undervoltage, low water and/or
pollute d water. Gaug e, nozzle, valves, sealing gaskets, high pressure hose and spray
equipme nt a re conside red wear parts and do not fall under this warranty.

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28

Master switch

Circuit diagramme 230V / 50Hz


Switch
Heating
Ord.-No:
Excess 44.952
current actuator 15 A
Interf. suppr. for
ignition
transformer
A.C. motor installed on board
High pressure pump

Connection via
grounding plug
230 V / 50 Hz
Burner
motor Ignition
transformer
Fuel
valve
Motor Start/Stop
Pressure switch
Burner release

Flow controller
Burner release

Pressure switch

Sensor
Water
temperature

Thermostat
with rotary
switch
Sensor line
F1 F2 Thermostat

Flow controller
Pressure switch Burner release
Pressure switch Motor Start/Stop

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Master switch

Circuit diagramme 400V / 50Hz


Switch
Heating
Ord.-No:
44.952
Excess
current actuator 8,5 A
Interf. suppr. for
ignition
transformer
Three-Phase motor installed on board
High pressure pump

Connection via
CEE 4x 16 A
380 V 50 Hz +MP

Burner
motor Ignition
transformer
Fuel
valve
Sensor line
Motor Start/Stop
Pressure switch
Burner release

Flow controller
Burner release

Pressure switch

Sensor
Water temperature

Thermostat
with rotary
switch
F1 F2 Thermostat

Flow controller
Pressure switch Burner release
Pressure switch Motor Start/Stop
29

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Complete Assembly

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Spare parts list KRÄNZLE therm CA
Complete Assembly

No. Description Qty. Order No. No. Description Qty. Order No.

1 Fahrgestell 1 44.800 22 Sc hraube M6x35 DIN6912 2 46.024


2 Ac hse 4 44.820 23 Sc hraube M5x16 DIN7985 4 40.178
3 Rad d250 4 46.010 2 24 Deckel Zuluft 1 44.801
4 Federstec ker 4 40.115 1 25 Ablassschraube 2 44.004 1

Kränzle therm CA
5 Radkappe 4 46.011 26 Dichtung für Ablassschraube 2 41.047 1
6 Sc hraube M6x30 DIN912 8 43.037 27 Sc heibe DIN9021 8,4 4 41.409
7 Wasserkasten sc hwarz 1 44.805 1 28 Sc hraube M8x80 DIN931 4 44.832
8 Sc hraube M6x16 DIN912 3 44.831 29 Sc heibe Haubenbefestigung 6 44.849
9 Tankdeckel mit Pos. 10 1 44.833 30 Sc heibe DIN9021 8,4 4 41.409
10 O-Ring 70 x 5 1 44.020 31 Sc hraube M 8 x 110 DIN931 4 44.826
11 Brennstofftank sc hwarz 1 44.806 1 32 Sc heibe D40x19x1,5 16 46.533
12 Haube hinten 1 44.812 36.1 Motor-Pumpe für therm CA 11/130 1 44.960
13 Sc hraube M5x14 DIN7985 6 40.536 36.2 Motor-Pumpe für therm CA 12/150 1 44.961
14 Haube vorn 1 44.813 36.3 Motor-Pumpe für therm CA 15/120 1 44.962
15 Kaminblende 1 44.825 37 Hochdruckschlauch NW 8 10 m 1 44.878
16 Sc hubbügel 1 44.834 38 O-Ring 9,3 x 2,4 Viton 2 13.273 1
17 Köchertopf 1 46.503 39 Pistole mit Lanze und HD-Düse 25045 1 12.164 1-D25045
18 Lanzenhalter 2 42.610 (CA 11/130; CA 12/150)
19 Lanzenständer 1 46.502 39.1 Pistole mit Lanze und HD-Düse 25070 1 12.164 1-D25070
20 Sc hraube M6x16 2 40.171 1 (CA 15/120)
21 Blechschraube 3,5x16 DIN7981 8 44.161 40 Gummidämpfer 4 44.891
41 Motorträger 1 44.950
31

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Electronics switchbox

32
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ESpare parts list KRÄNZLE therm CA
Electronics switchbox

No. Description Qty. Order No. No. Description Qty. Order No.

1 Elektrokasten 1 44.807 1 28 Sc hraube 3,5 x 14 2 44.525


2.1 Deckel für Elek trokasten therm CA 11/130 1 44.808 6 29 Netzanschlußleitung Drehstrom 1 44.036
2.2 Deckel für Elek trokasten therm CA 12/150 1 44.808 7 8,0m, 4x 1,5 mm², H07RNF
2.3 Deckel für Elek trokasten therm CA 15/120 1 44.808 8 29.1 Netzanschlußleitung Wechs elstrom 1 41.092

Kränzle therm CA
mit Dichtung 5,75m, 3x 1,5 mm², H07RNF
3 Frontplatte Manometer 1 44.809 1 30 PG16-Verschraubung 1 Durchführung 2 41.419 1
4 Kabelaufwicklung 2 44.822 31 PG16-Verschraubung 2 Durchführungen 1 44.132
5 Sc hraube 5 x 25 4 41.414 1 32 PG16-Verschraubung 3 Durchführungen 1 44.133
6 Bock für Schalter 1 44.810 33 Manometer 1 15.039 1
7 Sc hraube 5x14 10 43.426 34 Gehäuse Was chmittelventil 1 44.145
8 Bock für Thermostat 1 44.811 35 O-Ring 5 x 1,5 (Viton) 1 44.150
9 Dichtung für Thermostat 1 44.818 36 O-Ring 28,24 x 2,62 1 44.149
10 Dichtung für Schalter 1 44.817 37 Regulierkolben Chemieventil 1 44.147
11 Sc halter 2 44.835 38 Edelstahlfeder 1,8 x 15 x 15 1 44.148
12 Drehgriff Thermostat 1 44.153 39 Deckel für Chemieventil 1 44.146
13 Gewindesc hneidschraube M 2,5 x 8 1 44.168 40 Blechschraube 3,5 x 16 3 44.161
14 Thermos tat drehbar elektronisch 1 44.951 41 Blechschraube 3,5 x 19 2 44.162
15 Deckel für Übertemperaturauslös er 1 44.182 42 Drehgriff Chemieventil mit Blendkappe 1 44.151
16 PG16 – Blindstopfen 2 44.890 44 Sc hraube 5,0 x 20 mit angepr. Scheibe 10 43.018
18 Sc hraube 4,0 x 16 8 43.417 45 Durchführungstülle 2 44.823
19 Erdungsklemme 1 44.839 46 Dichtung für Deckel Übertemp. 1 44.182 1
20 Feinsicherung M 1,25 A 1 44.676 47 Dichtung Elektrokasten 1 44.838
20.1 Feinsicherung M 2,5 A 1 44.889 2 48 Klemmbügel für Manometer 1 44.049
21 Sc hraube M4x8 DIN84 2 46.604 1 49 Anschlußmuffe Manometer 1 44.136
22 Steuerplatine 230 V / 50/60 Hz 1 44.952 50 Kunststoffschraube 4,0 x 25 8 43.425
23 Sc hütz 400 V / 50/60 Hz 1 46.005 1 51 Sc hlauchklemme 9 - 9 2 44.054
23.1 Sc hütz 230 V / 50/60 Hz 1 46.005 52 Sc hlauch für Waschmittelansaugung 1 44.055
24 Sc hraube 4,0 x 25 mit angepr. Scheibe 2 43.425 53 Sc hlauch mit Filter und Rückschlagv. 1 44.056 1
25 Übers tromauslöser 8,5A 3-pol. 1 46.040 54 Rückschlagventil für Waschmittelans. 1 44.240 1
25.1 Übers tromauslöser 15A 1-pol. 1 46.041 55 Druckmeßleitung 1 44.102
26 Kabeltrompete mit Zugentlas tung 1 44.819 1
33

27 Zugentlastungsschelle 1 43.431 Chemieventil kpl. Pos. 34-42 44.052

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Water supply and brake

No. Description Qty. Order No.

1 Wassertank 1 44.805 1
4 Schwimmerventil 1 46.250
5 Moosgummidichtung 1 46.261
6 Mutter R3/4“ 1 46.258
7 Kunststoffschraube 5x14 1 43.426
8 Scheibe 5,3 DIN9021 1 50.152
9 Zugfeder 1 46.020
10 Deckel Bremse 1 46.016
11 Hebel Bremse 1 44.804
12 Zylinderschraube M 8 x 20 1 41.480
13 Innensechskantschraube M4x10 4 46.002
14 Schelle 2 43.431
15 Bolzen für Bremse 1 46.018
16 HD-Schlauch Wasserausgang 1 44.840
17 Haltescheibe 1 44.841
18 Ausgangsteil R1/4“ x ST30 1 44.855
19 Schraube DIN912 M5x12 2 41.019 4
20 Zahnsc heibe 5,1 2 43.483
Brake compl. Pos.7-15 44.880

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Fuel supply

No. Description Qty. Order No.

1 Deckel Brennstoffversorgung 1 44.011


2 Flansch mit Brennstoffleitungen 1 44.842
3 Gummidichtung 1 44.012
7 PA-Schlauch DN6 0,4 m 44.403
8 PA-Schlauch DN6 0,3 m 44.403
9 PA-Schlauch DN6 0,4 m 44.403
10 Steckverbinder 6 - 6 1 44.404
11 Schraube 5,0 x 25 3 41.414 1
12 Steckverbinderstutzen 1/8“ x 6 1 44.407
13 Ermeto-Verschraubung R1/8“ x 6L 1 44.372
14 Steckverbinderwinkel 1/8“ x 6 1 44.408
16 Anschlussteil Brennstofffilter R1/4“ 2 44.214
17 Gummidichtung 3/4" 2 41.047 1
18 Filtergrundkörper 1 13.301
19 Gummidichtung 1 13.303
20 Siebkörper Brennstofffilter 1 44.213
21 Filterbecher 1 13.302
22 Einschraubwinkel R1/4" AG x 10L 2 40.121 1
23 Brennstoffpumpe mit Magnetventil (Pos. 23, 26, 31) 1 44.852
24 Brennstoffmanometer 0-15 bar R1/8" 1 44.082
25 Magnetspule für Magnetventil 1 44.892
26 Magnetventil 1 44.251
27 Abstandsrohr 128 mm 1 44.084
28 Steckverbinderwinkel 1/4" x 6 1 44.405
30 Brennstoffzuleitung 1 44.845 1
31 Doppelnippel 1/4“ x 1/4“ 1 44.251 2
Fuel filter compl. Pos. 15 - 21 44.881
Fuel pump compl. Pos. 22-26, 28, 29 ,31 44.852 1
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Combustion chamber

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Kränzle therm CA
Spare parts list KRÄNZLE therm CA
Combustion chamber

No. Description Qty. Order No.

1 Gebläsegehäuse 1 44.802
2 Schraube M 5 x 10 5 43.021
3 Schraube 3,9 x 9,5 3 41.079
8 F ederring A 8 5 44.222
9 Edelstahlmutter M 8 2 14.127 2
10 T iefenanschlag 1 44.088
11 Brennstoffleitung „Düsenstock“ 120 mm 1 44.089
12 Winkelverschraubung 6L x 6L 1 44.106
13 Brennstoffleitung Pumpe 1 44.845
14 Edelstahlschraube M 6 x 10 3 44.177
15 Halterung Zündtrafo 1 44.821
16 Scheibe DIN9021 4,3 4 43.472
17 Schraube 3,9 x 13 4 41.078
18 Z ündtrafo 1 44.851
19 Schraube 4,0 x 60 4 43.420
20 Deckel Gebläsegehäus e 1 44.803
21 Schraube 4,8 x 16 4 40.282
22 Lüfterrad 1 44.847
24 Lüftermotor 230 V / 50 Hz, DR rechts 1 44.850
25 Stec kkupplung 1 44.852 2
26 Brennstoffpumpe kpl. 44.852 1
27 Hochspannungszündkabel 1 44.114 2
29 Z yl.schraube mit ISK M 5 x 12 DIN 912 1 40.134
31 F ächerscheibe 4,3 4 43.471
32 Schraube M 4 x 10 4 43.470
33 Gewindestift M 6 x 8 DIN 914 1 44.090
34 L-Verschraubung 1 44.869
35 T emperaturfühler 1 44.954
36 Ermetomutter 12 mm 2 40.075
38 Ermtorohr 12x85 mit Muttern und Schneidring 1 44.848
39 Winkelverschraubung 12L x 12L 1 42.630
40 Einschraubwinkelverschr. 3/8" x 12L 2 44.092
41 Grundkörper Strömungs wächter 1 12.601
42 Strömungskörper 1 12.602
43 Abdeckung 1 12.603
44 Schraube M 4 x 8 4 44.216
45 Eingangs teil 3/8“ x 12 mit Mutter und Schneidring 1 12.604
46 Magnetschalter 1 40.594 1
47 Schlauchführung 1 44.830
48 Schraube M 5 x 14 2 40.536
50 Hochdruc kschlauch Wasseraus gang 1 44.840
51 Abschlussring 2 44.086
52 Gewindestift M 6 x 8 DIN 914 2 44.090
54 F ühler Muffe 1 44.171
55 Mutter 1 44.172
Blower-fuel pump unit Pos. 20 - 33 44.882
Flow controller compl. Pos. 41 - 45 12.600 1

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Combustion chamber

38
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Kränzle therm CA
Spare parts list KRÄNZLE therm CA
Combustion chamber

No. Description Qty. Order No.

1 Außenmantel mit Zugbolzen 1 44.860


3 Innenmantel mit Bodenplatte 1 44.064 1
4 Deckel Düsenstoc k 1 44.079
5 Innendeckel mit Kamin und Flammrohr 1 44.861
6 Außendeckel 1 44.862
7 Brennstoffdüs e 60° B 1,35 gph 1 44.077 2
(CA 11/130; CA 12/150)
7.1 Brennstoffdüs e 60° B 1,5 gph 1 44.077
(CA 15/120)
8 Blockelek trode 1 44.854
9 Düsenstock Ø 25 mm, 6 Schl. 1 44.076 4
10 Düsenhalter 1 44.078
11 Edelstahlschraube M 6 x 10 3 44.177
12 Klemmblech für Elektrode 1 44.076 1
13 Z yl.schraube mit ISK M 5 x 15 DIN6912 1 44.076 2
15 Abschlusshülse 2 44.081
16 Schraube M 6 x 12 DIN 933 2 44.090 1
19 Edelstahlmutter M 8 7 14.127 2
20 F ederring A 8 7 44.222
21 Schauglas 1 44.258
22 Schraube M 4 x 12 DIN7985 4 41.489
25 Heizschlange 1 44.226
26 F lammprallplatte Edelstahl 1 44.224
27 Isolationsplatte 1 44.223
28 Z ugbolzen 10 44.863
29 Spannstift 4 x 14 10 44.829
30 Z ahnsc heibe 4,3 10 43.471
31 Schraube DIN912 M 4 x 10 10 46.002

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Unloader and pressure switch

No. Description Qty. Order No.

80 Guide piston compl. 40.490


81 Output piece for red switch, compl. 15.009 3
82 Pressure switch (red) compl.
with cable 0,49 m 44.120 1
83 Ventilgehäuse kpl. 44.320
84 Pressure switch (black) compl.
with cable 0,59 m 44.120
40 85 Output piece for black switch, comp. 15.011 1

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Kränzle therm CA
Spare parts list KRÄNZLE therm CA
Unloader and pressure switch

No. Description Qty. Order No.

5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167
8 O-Ring 1 12.256
9 Edelstahlsitz 1 14.118
10 Sicherungsring 1 13.147
11 Edelstahlkugel 8,5 mm 1 13.148
12 Edelstahlfeder 1 14.119
13 Verschlussschraube 1 14.113
14 Steuerk olben 1 14.134
15 Parbaks 16 mm 1 13.159
16 Parbaks 8 mm 1 14.123
17 Spannstift 1 14.148
18 Kolbenführung spezial 1 42.105
19 Mutter M 8 x 1 2 14.144
20 Ventilfeder schwarz 1 14.125
21 Federdruc kscheibe 1 14.126
22 Nadellager 1 14.146
23 Handrad 1 40.457
24 Kappe Handrad 1 40.458
25 Elastic-Stop-Mutter 1 14.152
26 Parbaks 7 mm 1 15.013
27 Ausgangsteil R1/4" AG 1 15.011
49 O-Ring 3,3 x 2,4 1 12.136
50 O-Ring 5 x 1,5 1 15.014
51 Führungsteil Steuerstößel 1 15.009 1
52 O-Ring 12,3 x 2,4 2 15.017
53 O-Ring 14 x 2 1 43.445
54 Parbaks 4 mm 3 12.136 2
55 Stützscheibe dm 5 1 15.015
55.1 Stützscheibe dm 4 2 15.015 1
56 Edelstahlfeder 1 15.016
57 Steuerstößel lang 1 15.010 2
58 Parbaks 1 15.013
59 Stopfen M10x1 (durchgebohrt) 1 13.385 1
60 Gehäuse Elektroschalter (schwarz) 1 15.007
60.1 Gehäuse Elektroschalter (rot) 1 15.007 1
61 Gummimanschette PG 9 1 15.020
62 Sc heibe PG 9 1 15.021
63 Verschraubung PG 9 1 15.022
64 Kabel 2 x 1,0 mm² 1,10 m grau 1 44.871
64.1 Kabel 2 x 1,0 mm² 1,10 m schwarz 1 44.235
65 Blechschraube 2,9 x 16 6 15.024
66 Dec kel Elektroschalter (schwarz) 1 15.008
66.1 Dec kel Elektroschalter (rot) 1 15.008 1
67 O-Ring 44 x 2,5 1 15.023
68 Mikrosc halter 1 44.262
69 Zylinders chraube M 4 x 20 2 15.025
70 Sechskant-Mutter M 4 2 15.026
72 Druckfeder 1 x 8,6 x 30 1 40.520
73 Grundteil Elektros chalter 1 15.009
74 Steuerk olben 1 15.010
75 Aluminium-Dichtring 2 13.275 1 41
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Safety valve for heating coil
Safety valve for
heating coil
(Adjustment must be approx. 15%
above the operating pressure)

No. Description Qty. Order No.

1 Ventilkörper 1 14.145
4 Ermetoverschraubung R 3/8" x 12 mm 1 40.076
6 Ermetowinkel 12 mm x 12 mm Mutter 1 44.865
7 Stopfen R1/4" 1 13.387
8 O-Ring 1 13.275
10 Spanstift 1 14.148
11 Steuerkolben 1 14.133
12 O-Ring 1 13.150
13 Kolbenführung 1 14.130
14 Parbaks 16 mm 1 13.159
15 Parbaks 8 mm 1 14.123
21 Ventilfeder 1 14.125
22 Federdrucksc heibe 1 14.126
23 Sechsk antmutter M 8 x 1 2 14.144
33 Rücklaufschlauch S200 1 44.867
34 Einschraubwinkel 1 40.121
35 O-Ring 11 x 1,44 1 12.256
36 Edelstahlsitz 1 14.118
37 Sprengring 1 13.147
38 Edelstahlkugel 8,5 mm 1 13.148
39 Edelstahlfeder 1 14.119
40 O-Ring 15 x 2 2 13.150
41 Eingangsstück M20x1,5" x R1/4“ 1 13.136 1
42 Anschlussteil Druckmessleitung 1 44.868
43 Verbindungsschlauch 12mm S200-Strömungw. 1 44.866
Guide piston compl. Pos. 10-15; 21-23 14.110 1
Safety valve compl. Pos. 1-15; 21-42 44.888

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Pump
23

No. Description Qty. Order No.

1 Gehäuseplatte mit Dic htungen 1 40.471


2 Öldichtung 18 x 28 x 7 3 41.031
3 O-Ring 113,97 x 2,62 1 40.474
4 Plungerfeder 3 40.453
5 Federdrucksc heibe 3 40.454
6 Plunger 18mm (AM-Pumpe) 3 40.455
7 Sprengring 3 41.035
8 Wellenscheibe 1 40.043
9 Axial-Rollenkäfig 1 40.040
10 AS-Scheibe 1 40.041
11.1 Taumelscheibe 9,0° (therm CA 11/130) 1 40.473-9,0
11.2 Taumelscheibe 9,85° (therm CA 12/150) 1 40.473-9,85
11.3 Taumelscheibe 12,25° (therm CA 15/120) 1 40.473-12,25
12 Schraube DIN912 M 8 x 30 6 41.036 3
13 Ölschauglas 1 42.018 1
14 O-Ring 14 x 2 3 43.445
15 Dichtung Öldeckel 1 41.019 3
16 Öldeckel 1 41.023 1
17 Schraube DIN912 M 5 x 12 4 41.019 4
18 Verschlussstopfen R 3/8“ 1 40.051
19 O-Ring 98 x 1,5 1 40.475
20 Ölgehäus e kpl. 1 40.470 1
21 Motor-Lager Kegelrollenlager 31304 1 40.472
22 Öldichtung 25 x 35 x 7 1 41.024
23 Öleinfüllschraube 1 43.819 43
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Valve housing

44
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Kränzle therm CA
Spare parts list KRÄNZLE therm CA
Valve housing AM for plunger diameter 18 mm

No Description Qty. Ord.-No

1 Ventilgehäuse AM-Pumpe 1 40.451


2 O-Ring 15 x 2 6 41.716
3 Ventile (grün) für APG-Pumpe 6 41.715 1
4 O-Ring 16 x 2 6 13.150
5 Ventilstopfen 5 41.714
5.1 Ventilstopfen mit R1/4" IG 1 42.026 1
7 Innensechskantschraube M10 x 35 4 42.509 1
8 Ansaugschlauch mit Nippel R1/4" 2 44.096 4
9 Saugzapfen Schlauchanschluss 1 13.236
11 Dichtring 1 40.019
12 Stopfen 3/8" 1 40.018
13 Manschette 18 x 26 x 4/2 3 41.013
14 Backring 18 mm 6 41.014
15 O-Ring 3 40.026
16 Leckagering 18 mm 3 41.066
18 Gewebemanschette 18 x 26 x 5,5/3 3 41.013 1
20 Zwischenring 18 mm 3 41.015 2
23 Druckring 3 41.018
25 O-Ring 11 x 1,5 1 12.256
26 Edelstahlsitz Ø 7 1 14.118
27 Sprengring 1 13.147
28 Ausgangsteil Pumpe R1/4" x 12 1 44.215
29 Kupferring 1 42.104
30 Dichtstopfen R1/4" mit Bund 1 42.103
32 Dichtstopfen M 8 x 1 2 13.158
33 Ausgangsteil 1 40.522
34 Edelstahlkugel Ø10 1 12.122
35 Rücksc hlagfeder „K“ 1 14.120 1
37 O-Ring 18 x 2 1 43.446
Ventilgehäuse kpl. 44.320
Rep.-kit valves for APG-pump 41.748 1
consisting of: 6x Pos. 4; 6x Pos. 5; 6x Pos. 6

Repair kit sleeves 18 mm 41.049 1


consisting of: 3x Pos. 27; 3x Pos. 28;
3x Pos. 28.1; 6x Pos. 29; 3x Pos. 30

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Pump motor

No. Description Qty. Order No.

2.1 Motorgehäuse mit Stator Wechselstrom 1 43.826


2.2 Motorgehäuse mit Stator Drehstrom 1 43.827
3 Rotor mit Motorwelle 1 43.316
4 Passfeder 6 x 6 x 20 1 41.483 1
5 Motor-Lager B-Seite 6205 - 2Z 1 43.317
6 Motor-Lager Kegelrollenlager 31304 1 40.472
7 Toleranzhülse 1 43.330 1
8 Öldichtung 25 x 35 x 7 1 41.024
9 Lüfterrad BG 90 1 43.319
10 Lüfterhaube BG 90 1 43.320
11 Flac hdichtung 1 43.030
12 Innensechskantschraube M 6 x 30 4 43.037
13 Schelle für Lüfterrad mit Schrauben 1 43.454
14.1 Kabel mit Stecker (Schuk o) 1 41.092
14.2 Kabel mit Stecker (CE-KON) 1 43.828
16 Erdungsschraube kpl. 1 43.038

41.1 Motor Wechselstrom 230V / 50Hz kpl. ohne Schalter Pos. 1 - 16 43.867
41.2 Motor Drehstrom 400V / 50Hz kpl. ohne Schalter Pos. 1 - 16 43.868

46
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Terminal box

No. Description Qty. Order No.

1 Klemmkasten 1 44.814
2 Deckel Klemmkasten 1 44.815
3 Dichtung Deckel 1 44.816
4 Schraube 5,0 x 14 3 43.426
5 Kunststoffschraube 3,5 x 20 2 43.415
6 Lüsterklemme 5-pol. 1 43.326 1
7 PG9-Verschraubung (CA 11/130) 1 43.034
7.1 PG9-Verschlusstopfen (CA12/150) 1 44.142
8 PG9-Gegenmutter 1 41.087 1
9 PG16-Verschraubung 1 41.419 1
10 PG16-Gegenmutter 1 44.119
11 Kondensator 70 µF 1 43.322
12 Flac hdichtung 1 43.030
13 Schraube M 4 x 12 4 41.489
Terminal box compl. 2.3 kW 230V / 50Hz 44.886
Terminal box compl. 4.8 kW, 3~ 400V / 50Hz 44.887

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Hose drum
(Special accessory)
Upgrade kit: 44.152 2

48
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Spare parts list KRÄNZLE therm CA
Hose drum

No. Description Qty. Order No. No. Description Qty. Order No.

1 Seitensc hale Schlauchführung 1 40.302 35 Haltebügel 1 44.143


2 Seitensc hale Wasserführung 1 40.301 36 Gummistopfen 2 40.208 1
3 Trommel Unterteil 1 40.304 37 Sc hlossschraube M 8 x 35 2 41.408
4 Trommel Oberteil 1 40.303 38 Elastic-Stop-Mutter M 8 2 41.410

Kränzle therm CA
5 Innensechskantschraube M 4 x 25 4 40.313 40 Überwurfmutter 1 13.276 2
6 Lagerklotz mit Bremse 1 40.306 42 O-Ring 9,3 x 2,4 4 13.273
7 Lagerklotz links 1 40.305 44 Verbindungsschlauch NW 8 1 m 1 44.160
8 Klemmstück 2 40.307 45 Hochdruckschlauch NW 8 15 m 1 44.879
9 Kunststoffschraube 5,0 x 20 12 43.018
10 Antriebswelle 1 40.310 Hose drum compl. 41.259
11 Welle Wasserführung 1 40.311 without hose, without bracket
12 Elastic-Stop-Mutter M 4 4 40.111
13 Handkurbel klappbar 1 40.320 0 Bracket compl. 44.143 1
14 Verriegelungsbolzen 1 40.312 consisting of: Pos. 35 - 38
15 Sc heibe MS 16 x 24 x 2 1 40.181
16 Wellens icherungsring 22 mm 2 40.117 Crank compl. 40.309 9
17 Wellens icherungsring 16 mm 1 40.182 consisting of: Pos. 51 - 57
20 Parbaks 16 mm 2 13.159
21 Sicherungsscheibe 6 DIN6799 1 40.315
22 Sc hraube M 5 x 10 1 43.021
23 Drehgelenk 1 40.167
25 Distanzring 1 40.316
27 O-Ring 6,86 x 1,78 1 40.585
28 Anschlussstück 1 40.308
33 O-Ring 6 x 1,5 1 13.386
34 Stopfen M 10 x 1 1 13.385
49

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Gun

No. Description Qty. Order No.


6 Scheibe 5,3 DIN9021 1 50.152
7 Abzug-Hebel kpl. 1 12.144 1
18 Rohr 950 mm; bds. R1/4" 1 15.004 4
19 Isolierhandgriff 340mm 1 12.141
20 Schraube 3,5 x 9,5 1 41.088
21 Aluminium Dichtring 2mm 2 13.275 1
22 Düsenschutz 1 26.002
23 Flachstrahldüs e 25045 1 D25045
23.1 Flachstrahldüs e 25070 1 D25070

A Rep.-Kit 12.158
Pos: 3, 4, 5, 8, 9, 12, 15, 16; 21
B Griff komplett 12.164

Midi-gun with extension 12.164 1-25045


and HP-nozzle 25045 (CA 11/130; CA 12/150)

Midi-gun with extension 12.164 1-25070


and HP-nozzle 25070 (CA 15/120)

50
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High-pressure-cleaners
Hochdruckreiniger
Nettoyeurs à Haute Pression

I. Kränzle GmbH
Elpke 97 . 33605 Bielefeld

EC declaration of conformity

We hereby declare, Kränzle therm CA 11/130


that the high pressure models: Kränzle therm CA 12/150
Kränzle therm CA 15/120

(techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle


Rudolf-Diesel-Str. 20, 89257 Illertissen

comply with the following guidelines and Machine guideline 89/392/EEC


specifications and their amendments Low voltage guideline 73/23 EEC
for high pressure cleaners: Specification for electromagnetic
compatibility 89/336 EEC
Outdoor noise directive 2000/14/EC,
Art. 13, High-pressure water jet machines
Appendix 3, part B, chapter 27

Sound power level measured: CA 11/130: 88 dB (A); CA 12/150: 90 dB (A);


CA 15/120: 90 dB (A);
guaranteed: CA 11/130: 90 dB (A); CA 12/150: 92 dB (A);
CA 15/120: 92 dB (A);

Applied specifications and EN 60 335-2-79:2004


standards: EN 55 014-1 / A2:2002
EN 55 014-2 / A1:2001
EN 61 000-3-2 / A14:2000
EN 61 000-3-3 / A1:2001

Bielefeld, 12.12.07

(Managing Director)

51
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Inspection sheet
Customer .................................................

All lines connected


Hose clamps tight
Screws all installed and tightened
Ignition cable plugged in
Visual check carried out
Brake function checked

Leak test
Water tank filled and checked
Water inlet checked for tightness
Float valve function checked
Machine checked for tightness under pressure

Electrical check
Earth line checked

Current intake

Operating pressure
Switch-off pressure

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Kränzle therm CA ________
Result of flue gas analysis

Steam phase checked


Chemical valve checked
Start/Stop automatic and
re-run delay checked
Fuel shortage switch checked
Thermostat function checked
Burner function checked

Water inlet temperature


5 6 7 8 9 10 11 12 13 14 15 °C
Water temperature reached
70 72 74 76 78 80 82 84 86 88 90 °C
Fuel pressure
9 9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 bar
Measured smoke spot number
0 1 2 3

Safety equipment sealed with lacquer


The appliance fulfills all requirements
according to this inspection sheet

Name of inspector .............................................................

Date .............................................................

Signature .............................................................
53
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Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according
to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof
for the completion of the retest and must be kept carefully!)
Owner: _____________________ Type: therm CA ____ Built: ________
Address: _____________________ Serial no.: _______________________
_____________________ Rep.-order-no.: ___________________

ok repai r- determ. se t
ed value value
Scope of i nspecti on: yes no Inspecti on data:

Type plate (on hand) Hi gh-pressure nozzle

Operati ng manual (on hand) Operati ng pressure ............bar

Protecti ve coveri ng, -devi ce C utti ng-off pressure.............bar

Pressure li ne (ti ghtness) Smoke spot number...................acc.


to Bacharach scale
Pressure gauge (functi on)
C O²-value...................% C O²
Float valve (ti ghtness)
Effi ci ency rati ng.............%
Sprayi ng devi ce (marki ng)
C onductor resi st. not exceeded /
HP-hose/ connector value:
(damage, marki ng)
Insulati on
Safety valve opens at 10% / 20%
exceedi ng of operati ng pressure Leakage current:

Pressure reservoi r Gun locked

Heati ng oi l li ne (ti ghtness)


Inspection result (tick):
Solenoi d valve (functi on) The appliance was checked by an
Thermostat (functi on) expert according to the Guidelines for
Flow controller (functi on) Liquid Spray Equipment, the defects
found have been rectified so that the
Power cable (damage)
Labour Safety can be confirmed.
Power plug (damage)

Protecti ve conductor (connected)

Emergency Off Swi tch (functi on)


The appliance was checked by an
expert according to the Guidelines for
On/Off-swi tch
Liquid Spray Equipment. The Labour
Water quanti ty safety devi ce Safety cannot be confirmed unless the
(functi on)
defects found are rectified by repair or
Used chemi cals replacement of the faulty parts.
Allowed chemi cals

The next retest according to the Guidelines


for Liquid Spray Equipment has to be carried
Place, Date: ___________________
out by:
Month: __________ Year: _____________ Signature: _____________________
R

54 - Test Stamp Mark: Order Number UVV200106


Downloaded from www.Manualslib.com manuals search engine
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according
to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof
for the completion of the retest and must be kept carefully!)
Owner: _____________________ Type: therm CA ____ Built: ________
Address: _____________________ Serial no.: _______________________
_____________________ Rep.-order-no.: ___________________

ok repai r- determ. se t
ed value value
Scope of i nspecti on: yes no Inspecti on data:

Type plate (on hand) Hi gh-pressure nozzle

Operati ng manual (on hand) Operati ng pressure ............bar

Protecti ve coveri ng, -devi ce C utti ng-off pressure.............bar

Pressure li ne (ti ghtness) Smoke spot number...................acc.


to Bacharach scale
Pressure gauge (functi on)
C O²-value...................% C O²
Float valve (ti ghtness)
Effi ci ency rati ng.............%
Sprayi ng devi ce (marki ng)
C onductor resi st. not exceeded /
HP-hose/ connector value:
(damage, marki ng)
Insulati on
Safety valve opens at 10% / 20%
exceedi ng of operati ng pressure Leakage current:

Pressure reservoi r Gun locked

Heati ng oi l li ne (ti ghtness)


Inspection result (tick):
Solenoi d valve (functi on) The appliance was checked by an
Thermostat (functi on) expert according to the Guidelines for
Flow controller (functi on) Liquid Spray Equipment, the defects
found have been rectified so that the
Power cable (damage)
Labour Safety can be confirmed.
Power plug (damage)

Protecti ve conductor (connected)

Emergency Off Swi tch (functi on) The appliance was checked by an
expert according to the Guidelines for
On/Off-swi tch
Liquid Spray Equipment. The Labour
Water quanti ty safety devi ce Safety cannot be confirmed unless the
(functi on)
defects found are rectified by repair or
Used chemi cals replacement of the faulty parts.
Allowed chemi cals

The next retest according to the Guidelines


for Liquid Spray Equipment has to be carried
Place, Date: ___________________
out by:
Month: __________ Year: _____________ Signature: _____________________

55
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Order No.: 30.702 1

Reprint only allowed with the authorization of .


As date of 15. 04. 2009

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