Installation and Owner's Manual: Listed C US
Installation and Owner's Manual: Listed C US
Owner’s Manual
7, 10, 13 and 16kW Air-cooled,
Automatic Standby Generators
Models: 005240, 005280 (6 kW NG, 7 kW LP)
005241, 005281 (9 kW NG, 10 kW LP)
C US 005242, 005282 (13 kW NG, 13 kW LP)
005243, 005244, (15 kW NG, 16 kW LP)
LISTED 005283, 005284
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 0F9653 1 PAD, 24 X 48” WITH MOUNTING HOLES 47 0F5438 1 HARNESS, ENGINE (7KW)
2 045771 4 NUT HEX M8-1.25 0F5434 1 HARNESS ENG V-T HSB
3 022129 4 WASHER LOCK 5/16 48 0F8263 1 PANEL, ENGINE DIVIDER (7KW)
022129 5 WASHER LOCK 5/16 (7KW) 0F7886 1 PANEL, ENGINE DIVIDER (10KW)
4 022145 8 WASHER FLAT 5/16 0F7885 1 PANEL, ENGINE DIVIDER
5 043107 4 SCREW HHC M8-1.25 X 25 49 023484H 1 BUSHING SNAP SB-1500-18
6 090388 15 SCREW TAPTITE M6-1.0 X 12 50 0D3058A 1 FOAM, FRONT INTAKE BAFFLE (7KW)
7 0D3700 24 NUT, LOCKING FLANGE M6-1.0 0E4245 1 FOAM, FRONT INTAKE BAFFLE
0D3700* 14 NUT, LOCKING FLANGE M6-1.0 51 0D3058C 1 FOAM, BACK INTAKE BAFFLE (7KW)
022097* 10 WASHER LOCK M6-1/4 52 0D1605A 1 BAFFLE, INTAKE (7KW)
022473* 10 WASHER FLAT 1/4-M6 ZINC 0F7798 1 BAFFLE, INTAKE
049813* 10 NUT HEX M6 X 1.0 53 0F8380 1 FOAM, TOP INTAKE BAFFLE
8 0D4662 14 SCREW HHTR 5/16-18 X 3/4" (7KW) 54 0D3472 1 GROMMET OVAL 31.75 X 50.8
0D4662 13 SCREW HHTR 5/16-18 X 3/4" 55 0C8285 1 BRACKET, BATTERY SUPPORT
9 0F8871 1 SCROLL, FAN (7KW, 10KW) 56 0D3167 1 GASKET, BATTERY SUPPORT BRACKET
0F8080 1 SCROLL, FAN 57 0E1330 1 GROMMET, 38.1 DIA. CROSS SLIT
10 0F8246 1 PANEL, ALTERNATOR DIVIDER (7KW) 58 043116 3 SCREW HHC, M6-1.0 X 12 G8.8(7KW)
0F8915 1 PANEL, ALTERNATOR DIVIDER (10KW) 043116 1 SCREW HHC M6-1.0 X 12 G8.8
0F6558 1 PANEL, ALTERNATOR DIVIDER 59 086729 1 CONTACTOR, STARTER (7KW)
11 092120 4 NUT LOCK TRIC M6 X 1.0 60 0F8039 1 MOUNTING CLIP
12 0F7825 1 FOAM, MUFFLER BOX FRONT 61 022127 1 NUT HEX 1/4-20 (7KW)
13 0F7824 1 FOAM, MUFFLER BOX END 62 0388040AJ0 1 CABLE, #6 RED BATTERY 38.5”
14 0F6549 1 ENCLOSURE, EXHAUST SIDE 63 0F8847 1 GASKET, FRONT DIVIDER
15 0F7824A 1 FOAM, MUFFLER BOX END 0F8434 1 GASKET, FRONT DIVIDER (10KW)
16 0D1840 2 BRACKET, BOTTOM SUPPORT 64 0F9968 1 FUEL LINE, 1/2” OUTDOOR (NOT SHOWN)
17 047411 6 SCREW HHC M6-1.0 X 16 G8.8 (7KW) 65 0C2937 1 BRACKET, BATTERY HOLD DOWN (7KW)
047411 8 SCREW HHC M6-1.0 X 16 G8.8 66 049813 1 NUT HEX M6-1.0 G8
18 0F0710 12 RIVET POP 0.125” X 0.337” 67 0A1658 1 LOCK WASHER SPECIAL 1/4
19 0A2115 4 WASHER NYLON M6-1/4” 68 0G0617 1 EXTERNAL CONNECTION BOX
20 0C6735 2 SUPPORT, ROOF FOLDING 69 092079 1 SCREW TAPTITE M6-1.0 X 25 BP
21 0D2979D 2 CLOTH HARDWARE 266.7mm X 387.4mm 70 055414 1 LUG SLDLSS #2-#8 X 17/64 CU
22 0D7176 34 WASHER, SELF LOCKING 71 0F8234 1 ASSEMBLY, ENCLOSURE BASE (7KW)
23 0F7827 2 FOAM, EXHAUST ENCLOSURE COVER 0F7711 1 ASSEMBLY, ENCLOSURE BASE
24 0F6570 1 COVER, BACK EXHAUST ENCLOSURE 72 0F8257 1 FOAM, FRONT ENCLOSURE
25 0F6571 1 COVER, FRONT EXHAUST ENCLOSURE 73 0C3906 2 SELF-ALIGN SCREW M6 HH
26 0D2979B 1 CLOTH, HARDWARE 266.7mm X 146mm 74 0F6555 1 ENCLOSURE, FRONT
27 0D2979C 1 CLOTH, HARDWARE 543mm X 146mm 75 0F8555 1 GASKET, DOOR SEAL
28 022097 4 WASHER LOCK M6-1/4 (7KW) 76 0D3037 1 LATCH, QUARTER TURN LOCKING
022097 3 WASHER LOCK M6-1/4 77 0D3037A 1 LATCH, QUARTER TURN NON-LOCKING
29 022473 2 WASHER FLAT M6-1/4 78 0F9143 2 PAWL, DOOR
30 0F7826 1 FOAM, MUFFLER BOX BACK 79 0F8261 1 FOAM, BACK ENCLOSURE
31 0F0165A 1 HINGE TYPE B WITH STUDS, SOCKET 80 0F5440 1 HARNESS GENERATOR TO EXTERNAL
32 0F6550 1 ENCLOSURE, SIDE & BACK CONNECTION BOX (7KW)
33 0F0164A 1 HINGE TYPE A WITH STUDS, SOCKET 0F9328 1 HARNESS GENERATOR TO EXTERNAL
34 0E1330A 1 GROMMET, 38.1 CROSS SLIT WITH HOLE CONNECTION BOX (10KW)
35 021267A 2 PLUG PLASTIC 1.5 BLIND GROMMET 0F5478 1 HARNESS GENERATOR TO EXTERNAL
36 0E5968 11 GASKET, EXTRUDED TRIM CONNECTION BOX
37 0F0165 1 HINGE TYPE B WITH STUDS, PIN 81 051713 2 WASHER FLAT M5
38 0F0164 1 HINGE TYPE A WITH STUDS, PIN 82 022152 5 WASHER LOCK #10
40 0A8475 1 L/WASH SPECIAL #10 83 036937 2 SCREW PPHM#10-32 X 1
41 0G0400 1 WIRE ASSEMBLY, GROUND 84 022158 5 NUT HEX #10-32
42 0F6552 1 ENCLOSURE, ROOF 85 0C8911 1 POWER BLOCK
43 0F9379 1 FOAM, ROOF ENCLOSURE 86 026850 1 WASHER SHAKEPROOF EXT 1/4 STEEL
44 0D1839 2 BRACKET, TOP SUPPORT 89 0G3540 1 WASHER FLAT .125ID X .375OD
45 0F8210 1 REGULATOR ASSEMBLY (7KW) 90 0G3539 1 RIVET POP .122 X 0.465 STEEL
0F8209 1 REGULATOR ASSEMBLY (10KW)
0F9078 1 REGUALTOR ASSEMBLY *ITEM 7 FOR MODELS WITH ALUMINUM ENCLOSURE
46 0F5458 4 SCREW PLASTITE HI-LOW #10 X 3/8
41
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Control Panel – Drawing No. 0F9695-F
42
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Control Panel – Drawing No. 0F9695-F
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
43
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Transfer Switch Assembly – Drawing No. 0F9774-C
44
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Transfer Switch Assembly – Drawing No. 0F9774-C
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 0F8278 1 BOX LOAD CENTER 21 074138 2 LUG QUICK DISCONNECT NI-S 10X45
2 0D4800 1 COVER, 8 CIRCUIT LOAD CENTER DEG BRASS / TIN
0F5211 1 COVER, 10 CIRCUIT LOAD CENTER 22 036933 6 SCREW PPHM #10-32 X 3/8”
0D3092 1 COVER, 12 CIRCUIT LOAD CENTER 23 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU
0F8312 1 COVER, 16 CIRCUIT LOAD CENTER 24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V
3 0C2237 1 TRANSFER SWITCH HOME STANDBY 25 028739 4 TIE WRAP 3.9" X .10"
100A 2P 250V 26 0A2110 4 SCREW SWAGE 1/4-20 X 1/2" ZINC
3A 077220 1 COIL UTILITY 27 0D3191 1 COVER, RELAY & TERMINAL BLOCK
3B 077220A 1 COIL STANDBY 28 0D3088 1 WIRE HARNESS, LOAD CENTER (NOT
3C 082574 1 INSULATOR-SIDEWALL (NOT SHOWN) SHOWN)
3D 084464 1 LIMIT SWITCH OPERATION (NOT 29 073591 2 FUSE HOLDER
SHOWN) 30 073590A 2 FUSE 5A
4 074908 6 SCREW HHTT M5-0.8 X 10 31 040213B 4 SUPPORT SNAP-IN 1-3/8"
5 024912 1 SCREW HHTT 1/4-20 X 5/8 8 10 12 16 CIR.
6 0A1658 1 LOCK WASHER, SPECIAL-1/4” 32 0E7888 A/R CIR BRK 20A 2P 1 1
7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VAC 33 0E7888A A/R CIR BRK 30A 2P 1 1 1
8 0E7889A 1 8 CIRCUIT LOAD CENTER 34 0E7888B A/R CIR BRK 15A 1P 5 3 5 5
0E7889 1 12 CIRCUIT LOAD CENTER (ALSO USED 35 0E7888C A/R CIR BRK 20A 1P 1 3 3 5
FOR 10 CIRCUIT) 36 0E7888D A/R CIR BRK 40A 2P 1 1
0F9213 1 16 CIRCUIT LOAD CENTER 37 0E7888E A/R CIR BRK 50A 2P 1
9 0A1495 4 SCREW HHTT M4-0.7 X 10 38 0D3320 1 COVER - HARNESS ENTRY
10 0A1661 2 RIVET POP .156” X .675” 39 0F5439 1 HARNESS, 8 CIRCUIT LOAD CENTER TO
11 022473 1 WASHER FLAT 1/4-M6 ZINC EXT CONN BOX
12 081108 1 PLUG PLASTIC 0F9327 1 HARNESS, 10 CIRCUIT LOAD CENTER
13 0D4684 1 HARNESS ADAPTER PLATE TO EXT CONN BOX
0D4684A 1 8 CIRCUIT HARNESS ADAPTER PLATE 0F6720 1 HARNESS, 12 CIRCUIT LOAD CENTER
14 0F8279 1 SUBPLATE, LOAD CENTER TO EXT CONN BOX
15 0F4790 10.5” U-CHANNEL 0F6720 1 HARNESS, 16 CIRCUIT LOAD CENTER
16 022152 6 WASHER LOCK #10 TO EXT CONN BOX
17 064526 2 SCREW HWHS #6-25 X 3/8” 40 074908 2 SCREW HHTT M5-0.8 X 10 (8 CIRCUIT)
18 0E6155 1 ARM EXTENDER PIN 066849 2 SCREW HHTT M5-0.8 X 16 (10, 12, 16
19 063378 4 HOLDER CABLE TIE CIRCUIT)
20 0G0979 1 HARNESS, 8 CIRCUIT LOAD CENTER TO 41 0A7215 4 SCREW SW 1/4"-20 X 5/8” WITH WASHER
MAIN PANEL 42 0E6193 1 BRACKET, ARM EXTENDER
0G0980 1 HARNESS, 10 CIRCUIT LOAD CENTER
TO MAIN PANEL
0G0981 1 HARNESS, 12 CIRCUIT LOAD CENTER
TO MAIN PANEL
0G0982 1 HARNESS, 16 CIRCUIT LOAD CENTER
TO MAIN PANEL
45
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 1
46
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 1
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 0C5729 1 ASSY, CRANKCASE WITH SLEEVE 34 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 VS
2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 35 0E9842A 1 SEAL, 42 I.D. CRANKSHAFT GREEN
3 0G0919 5 SCREW, HHFCS M6-1.0 X 12 G8.8 36 0F8054 1 GEARCOVER / ADAPTOR GTH-990
4 0C5372 1 ASSEMBLY, BREATHER 37 0C3006 10 SCREW, HHFC M10-1.5 X 55
5 0C3005 1 GASKET, BREATHER COVER 38 080318 8 SCREW HHFC M6-1.0 X 25
6 0E3372B 1 SEPARATOR, OIL BREATHER 39 093064 1 ASSEMBLY, OIL FILL CAP
7 0D8067A 1 ASSEMBLY, HEAD #1 G&S 40 0G1839 2 LIFT HOOK GT990/760
8 071983 4 RETAINER, PISTON PIN 20 41 0D2723D 1 ROCKER, COVER WITH OIL FILL
9 0C2981F 1 ROCKER, COVER NO OIL FILL 42 0C2979 2 GASKET, VALVE COVER
11 0G2751 2 PISTON, FLAT TOP DIA 90 COATED 43 086515 8 KEEPER, VALVE SPRING
12 0G2565 2 RING SET, PISTON DIA 90 44 0D2274 4 RETAINER, VALVE SPRING
13 0E1466 2 PIN PISTON 45 0D3867 4 SPRING, VALVE
14 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 46 078672 2 SEAL, VALVE STEM D7
15 0C2977 1 GASKET, CRANK CASE 47 0C5371 4 WASHER, VALVE SPRING
16 0C5943 1 SEAL, OIL PASSAGE 48 072694 4 STUD, ROCKER ARM PIVOT
17 0E3791E 1 ASSY, CRANKSHAFT GTH-990 DIRECT 49 0D5313 4 ROCKER ARM
DRIVE 50 0D3998 4 NUT HEX M8-1.0 G8 YEL CHR
18 0E3223 2 ASSEMBLY, CONNECTING ROD 51 0D6024 2 PLATE, PUSH ROD GUIDE
19 0D2157 2 SCREW SHC M6-1.0 X 50 G8.8 52 0C2976 12 SCREW HHFC M8-1.25 X 65
20 0E6098 1 SCREEN, OIL PICKUP 53 086516 2 VALVE, EXHAUST
21 0D4123B 1 ASSEMBLY, OIL PUMP W/O O-RING 54 0C2229 2 VALVE, INTAKE
22 0E8152 1 O-RING .49 ID X .07 THICK 55 083897 4 TAPPET, SOLID
23 0C3011 2 COVER, OIL RELIEF 56 0D8067B 1 ASSEMBLY, HEAD #2 G&S
24 0C3009 2 SPRING, OIL RELIEF 57 0D9853D 4 PUSHROD, 147
25 0C3010 2 BALL, 1/2D OIL RELIEF 58 0C2978 2 GASKET, HEAD
26 093873 2 WASHER, LOCK RIB M6 59 0D4010 1 KIT GASKET
27 0F5458 1 SCREW, PLASTITE HI-LOW #10 60 0D4012 1 KIT BREATHER ASSEMBLY
28 0C3027 1 O-RING, 3/8” X 1/2” 61 0D8675A 1 KIT HEAD ASSEMBLY CYLINDER 1
29 0C5998 1 CLAMP, OIL TUBE 62 0D8675B 1 KIT HEAD ASSEMBLY CYLINDER 2
31 0F2664C 1 ASSEMBLY, DIPSTICK WITH HANDLE 63 0D4015 1 KIT OIL RELIEF
32 0C5305 1 TUBE, DIPSTICK 64 078699C 2 SLEEVE DOWEL PIN 14 DIA.
33 0D6147 5 SCREW HHFC M6-1.0 X 10mm 65 078699B 4 SLEEVE DOWEL PIN 12 DIA.
47
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 2
48
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 2
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
49
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 1
50
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 1
1 0E9428B 1 CRANKCASE
2 0E3812 2 SEAL D 35 X 48.2
3 0C8566 2 SCREW HHFC M6 – 1.0 X 20
4 0E9367A 1 ASSY, BREATHER
5 0E9366 1 GASKET BREATHER ASSY
6 0E9304 1 CYLINDER HEAD 1
7 0E9334C 1 COVER, ROCKER PLAIN
8 076390 4 PISTON PIN RETAINER RING
9 076389 2 PISTON PIN
10 088057 2 PISTON
11 088411 2 PISTON RING SET
12 0E9322A 2 ASSY CONNECTING ROD
13 0E9407A 1 ASSY, CAM & GEAR
14 0E9350 1 GASKET CRANKCASE
15 0E9318E 1 ASSY CRANKSHAFT W/PLUG
16 043116 3 SCREW HHC M6 – 1.0 X 12
17 093873 3 WASHER LOCK M6 RIBBED
18 0G0272 1 ASSY GEROTOR
19 0E9482 1 SPRING OIL PRESSURE RELIEF
20 0A5776 1 BALL 11/32 DIA PRESSURE RELIEF
21 0C5315A 1 GEROTOR OUTER 9MM THICK
22 0C5314A 1 GEROTOR INNER 9MM THICK
23 0E9473 1 GEAR COVER
24 073144 9 SCREW HHFC M8 – 1.25 X 45
25 0C3027 2 O-RING 3/8 X 1/2
26 0E9358 1 SCREEN OIL PICK-UP
27 093064 1 ASSY, OIL FILL CAP
28 0E9334A 1 COVER, ROCKER, W/ FILL
29 0E9352 2 GASKET, VALVE COVER
30 0C3592 8 KEEPER, VALVE SPRING
31 0C3733 4 VALVE RETAINER
32 0C4390 4 SPRING VALVE
33 088156 2 SEAL, VALVE STEM
34 084186 4 WASHER, VALVE SPRING
35 0E9368 2 SPARKPLUG
36 077168 12 SCREW HHC M8 – 1.25 X 56
37 0E9305 1 CYLINDER HEAD 2
38 0C3590 2 VALVE EXHAUST
39 0E9351 2 GASKET CYLINDER HEAD
40 0C3591 2 VALVE INTAKE
41 083235 4 TAPPET, SOLID
42 0E9455E 4 PUSHROD, ALUMINUM
43 0E9353A 2 PLATE, PUSH ROD GUIDE
44 076307 4 NUT JAM (ROCKER ARM)
45 077160 4 ROCKER ARM
46 077161 4 STUD ROCKER ARM PIVOT
47 0G0273 1 GASKET KIT
48 0G0274 1 BREATHER KIT
49 0G0275 1 KIT HEAD ASSY CYLINDER #1
50 0G0276 1 KIT HEAD ASSEMBLY CYLINDER #2
51 0E9502 1 SEPERATOR, OIL, GT530
52 080318 12 SCREW HHFC M6 – 1.0 X 25
53 0E3372C 1 SEPARATOR, OIL BREATHER GT530
54 078699B 6 SLEEVE DOWEL PIN 12 DIA.
55 0C5943 1 SEAL, OIL PASSAGE
56 043790 1 BARBED EL 90 3/8 NPT X 3/8
51
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 2
52
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 2
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
53
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 1
54
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 1
55
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 2
56
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 2
57
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9422-C
58
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9422-C
59
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10, 13, and 16kW, V-twin Generators – Drawing No. 0G4392-A
60
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10, 13, and 16kW, V-twin Generators – Drawing No. 0G4392-A
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
61
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7 & 10kW, GN-410/GT-530 Regulator – Drawing No. 0F9425-B
62
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7 & 10kW, GN-410/GT-530 Regulator – Drawing No. 0F9425-B
63
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Regulator – Drawing No. 0F9426-A
64
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Regulator – Drawing No. 0F9426-A
65