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Installation and Owner's Manual: Listed C US

This document provides an exploded view and parts list for air-cooled generators. It includes detailed information on each component, including part numbers, quantities, descriptions, and material/color codes. The document is intended to help with identifying replacement parts for maintenance and repairs of the generators.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
71 views27 pages

Installation and Owner's Manual: Listed C US

This document provides an exploded view and parts list for air-cooled generators. It includes detailed information on each component, including part numbers, quantities, descriptions, and material/color codes. The document is intended to help with identifying replacement parts for maintenance and repairs of the generators.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Installation and

Owner’s Manual
7, 10, 13 and 16kW Air-cooled,
Automatic Standby Generators
Models: 005240, 005280 (6 kW NG, 7 kW LP)
005241, 005281 (9 kW NG, 10 kW LP)
C US 005242, 005282 (13 kW NG, 13 kW LP)
005243, 005244, (15 kW NG, 16 kW LP)
LISTED 005283, 005284

 Not intended for use as Primary Power in place of utility or in


life-support applications. 
DANGER
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Enclosure – Drawing No. 0F9431-D

SHEET METAL PAINT/MATERIAL CODE LEGEND


The following exploded views contain part numbers of various sheet metal components. Only the base part number is listed. When ordering sheet metal, the correct
color and material information must be included as a suffix at the end of the part number as shown below.
Material Color Example: Desc. Part No. Material Color Order As"
S = Steel N = Tan Roof 0F6522 S = Steel N = Tan 0F6522SN
A = Aluminum G = Gray Door 0F6555 A = Aluminum G = Gray 0F6555AG
B = Black Divider 0F6558 S = Steel B = Black 0F6558SB
40
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Enclosure – Drawing No. 0F9431-D

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 0F9653 1 PAD, 24 X 48” WITH MOUNTING HOLES 47 0F5438 1 HARNESS, ENGINE (7KW)
2 045771 4 NUT HEX M8-1.25 0F5434 1 HARNESS ENG V-T HSB
3 022129 4 WASHER LOCK 5/16 48 0F8263 1 PANEL, ENGINE DIVIDER (7KW)
022129 5 WASHER LOCK 5/16 (7KW) 0F7886 1 PANEL, ENGINE DIVIDER (10KW)
4 022145 8 WASHER FLAT 5/16 0F7885 1 PANEL, ENGINE DIVIDER
5 043107 4 SCREW HHC M8-1.25 X 25 49 023484H 1 BUSHING SNAP SB-1500-18
6 090388 15 SCREW TAPTITE M6-1.0 X 12 50 0D3058A 1 FOAM, FRONT INTAKE BAFFLE (7KW)
7 0D3700 24 NUT, LOCKING FLANGE M6-1.0 0E4245 1 FOAM, FRONT INTAKE BAFFLE
0D3700* 14 NUT, LOCKING FLANGE M6-1.0 51 0D3058C 1 FOAM, BACK INTAKE BAFFLE (7KW)
022097* 10 WASHER LOCK M6-1/4 52 0D1605A 1 BAFFLE, INTAKE (7KW)
022473* 10 WASHER FLAT 1/4-M6 ZINC 0F7798 1 BAFFLE, INTAKE
049813* 10 NUT HEX M6 X 1.0 53 0F8380 1 FOAM, TOP INTAKE BAFFLE
8 0D4662 14 SCREW HHTR 5/16-18 X 3/4" (7KW) 54 0D3472 1 GROMMET OVAL 31.75 X 50.8
0D4662 13 SCREW HHTR 5/16-18 X 3/4" 55 0C8285 1 BRACKET, BATTERY SUPPORT
9 0F8871 1 SCROLL, FAN (7KW, 10KW) 56 0D3167 1 GASKET, BATTERY SUPPORT BRACKET
0F8080 1 SCROLL, FAN 57 0E1330 1 GROMMET, 38.1 DIA. CROSS SLIT
10 0F8246 1 PANEL, ALTERNATOR DIVIDER (7KW) 58 043116 3 SCREW HHC, M6-1.0 X 12 G8.8(7KW)
0F8915 1 PANEL, ALTERNATOR DIVIDER (10KW) 043116 1 SCREW HHC M6-1.0 X 12 G8.8
0F6558 1 PANEL, ALTERNATOR DIVIDER 59 086729 1 CONTACTOR, STARTER (7KW)
11 092120 4 NUT LOCK TRIC M6 X 1.0 60 0F8039 1 MOUNTING CLIP
12 0F7825 1 FOAM, MUFFLER BOX FRONT 61 022127 1 NUT HEX 1/4-20 (7KW)
13 0F7824 1 FOAM, MUFFLER BOX END 62 0388040AJ0 1 CABLE, #6 RED BATTERY 38.5”
14 0F6549 1 ENCLOSURE, EXHAUST SIDE 63 0F8847 1 GASKET, FRONT DIVIDER
15 0F7824A 1 FOAM, MUFFLER BOX END 0F8434 1 GASKET, FRONT DIVIDER (10KW)
16 0D1840 2 BRACKET, BOTTOM SUPPORT 64 0F9968 1 FUEL LINE, 1/2” OUTDOOR (NOT SHOWN)
17 047411 6 SCREW HHC M6-1.0 X 16 G8.8 (7KW) 65 0C2937 1 BRACKET, BATTERY HOLD DOWN (7KW)
047411 8 SCREW HHC M6-1.0 X 16 G8.8 66 049813 1 NUT HEX M6-1.0 G8
18 0F0710 12 RIVET POP 0.125” X 0.337” 67 0A1658 1 LOCK WASHER SPECIAL 1/4
19 0A2115 4 WASHER NYLON M6-1/4” 68 0G0617 1 EXTERNAL CONNECTION BOX
20 0C6735 2 SUPPORT, ROOF FOLDING 69 092079 1 SCREW TAPTITE M6-1.0 X 25 BP
21 0D2979D 2 CLOTH HARDWARE 266.7mm X 387.4mm 70 055414 1 LUG SLDLSS #2-#8 X 17/64 CU
22 0D7176 34 WASHER, SELF LOCKING 71 0F8234 1 ASSEMBLY, ENCLOSURE BASE (7KW)
23 0F7827 2 FOAM, EXHAUST ENCLOSURE COVER 0F7711 1 ASSEMBLY, ENCLOSURE BASE
24 0F6570 1 COVER, BACK EXHAUST ENCLOSURE 72 0F8257 1 FOAM, FRONT ENCLOSURE
25 0F6571 1 COVER, FRONT EXHAUST ENCLOSURE 73 0C3906 2 SELF-ALIGN SCREW M6 HH
26 0D2979B 1 CLOTH, HARDWARE 266.7mm X 146mm 74 0F6555 1 ENCLOSURE, FRONT
27 0D2979C 1 CLOTH, HARDWARE 543mm X 146mm 75 0F8555 1 GASKET, DOOR SEAL
28 022097 4 WASHER LOCK M6-1/4 (7KW) 76 0D3037 1 LATCH, QUARTER TURN LOCKING
022097 3 WASHER LOCK M6-1/4 77 0D3037A 1 LATCH, QUARTER TURN NON-LOCKING
29 022473 2 WASHER FLAT M6-1/4 78 0F9143 2 PAWL, DOOR
30 0F7826 1 FOAM, MUFFLER BOX BACK 79 0F8261 1 FOAM, BACK ENCLOSURE
31 0F0165A 1 HINGE TYPE B WITH STUDS, SOCKET 80 0F5440 1 HARNESS GENERATOR TO EXTERNAL
32 0F6550 1 ENCLOSURE, SIDE & BACK CONNECTION BOX (7KW)
33 0F0164A 1 HINGE TYPE A WITH STUDS, SOCKET 0F9328 1 HARNESS GENERATOR TO EXTERNAL
34 0E1330A 1 GROMMET, 38.1 CROSS SLIT WITH HOLE CONNECTION BOX (10KW)
35 021267A 2 PLUG PLASTIC 1.5 BLIND GROMMET 0F5478 1 HARNESS GENERATOR TO EXTERNAL
36 0E5968 11 GASKET, EXTRUDED TRIM CONNECTION BOX
37 0F0165 1 HINGE TYPE B WITH STUDS, PIN 81 051713 2 WASHER FLAT M5
38 0F0164 1 HINGE TYPE A WITH STUDS, PIN 82 022152 5 WASHER LOCK #10
40 0A8475 1 L/WASH SPECIAL #10 83 036937 2 SCREW PPHM#10-32 X 1
41 0G0400 1 WIRE ASSEMBLY, GROUND 84 022158 5 NUT HEX #10-32
42 0F6552 1 ENCLOSURE, ROOF 85 0C8911 1 POWER BLOCK
43 0F9379 1 FOAM, ROOF ENCLOSURE 86 026850 1 WASHER SHAKEPROOF EXT 1/4 STEEL
44 0D1839 2 BRACKET, TOP SUPPORT 89 0G3540 1 WASHER FLAT .125ID X .375OD
45 0F8210 1 REGULATOR ASSEMBLY (7KW) 90 0G3539 1 RIVET POP .122 X 0.465 STEEL
0F8209 1 REGULATOR ASSEMBLY (10KW)
0F9078 1 REGUALTOR ASSEMBLY *ITEM 7 FOR MODELS WITH ALUMINUM ENCLOSURE
46 0F5458 4 SCREW PLASTITE HI-LOW #10 X 3/8

41
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Control Panel – Drawing No. 0F9695-F

42
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Control Panel – Drawing No. 0F9695-F

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 0E7886A 1 CIRCUIT BREAKER 30A X 2P 240V (7KW) 24 0D8502 1 NEUTRAL BLOCK


0E7886D 1 CIRCUIT BREAKER 45A X 2P 240V 25 031879 4 WASHER FLAT #4
(10KW) 031879 2 WASHER FLAT #4 (7KW)
0E7886K 1 CIRCUIT BREAKER 55A X 2P 240V 26 0F5433 1 HARNESS, CONTROL PANEL WIRE (NOT
(13KW) SHOWN)
0E7886J 1 CIRCUIT BREAKER 65A X 2P 240V 0F5437 1 HARNESS, CONTROL PANEL WIRE (NOT
(16KW) SHOWN) (7KW)
0E7886L 1 CIRCUIT BREAKER 80A X 2P 240V 27 074908 4 SCREW HHTT, M5-0.8 x 10 BP
(18KW) 28 049813 4 NUT HEX M6-1.0
2 0A1801 1 ASSEMBLY, BATTERY CHARGER ENGINE 29 082025 6 NUT HEX LOCK M5-0.8 NYLON INSERT
3 0F9719 1 ASSEMBLY, POTTED REGULATOR 30 0G0627 1 XFMR 240/16V 1VA&56VA W/PTC
4 0C2174 1 RELAY, 12V 25A SPST (NON 7KW) 31 022507 2 SCREW HHC 1/4”-20 x 1/2”
5 075210A 1 BLOCK TERMINAL 1 POSITION 32 022097 4 WASHER LOCK M6-1/4”
7 0F8992 1 ASSEMBLY, HOME STANDBY 33 046689 1 TERMINAL STRIP 4 POSITION
CONTROLLER 34 063617 1 RELAY PANEL 12VDC DPDT 10A 240VAC
0F1504 1 ASSEMBLY, HOME STANDBY 35 075475 2 SCREW PPHM M4-0.7 x 10mm
CONTROLLER (7KW) 36 043180 2 WASHER FLAT M4
0G5715 1 ASSEMBLY, HOME STANDBY 37 0F8041 1 COVER, CONTROL PANEL COMPONENT
CONTROLLER (18KW) 0F9283 1 COVER, CONTROL PANEL COMPONENT
8 032300 1 HOLDER, FUSE (7KW)
9 022676 1 FUSE, 15 AMP X AGC15 38 045770 2 SCREW HHC M5-0.8 x10mm
10 0E4494 1 SWITCH, ROCKER DPDT ON-OFF-ON 39 0E7866 1 COVER, CONTROL PANEL
11 0E7890 1 CIRCUIT BREAKER MOUNTING BRACKET 0E7867 1 COVER, CONTROL PANEL (7KW)
12 023484E 1 SNAP BUSHING 40 0D3700 8 NUT FLANGE M6-1.0 NYLOK
13 075476 4 SCREW PPHM M4-0.7 x 16mm 022097* 8 WASHER LOCK M6-1/4
14 043182 2 M3 LOCK WASHER (NON 7KW) 022473* 8 WASHER FLAT 1/4-M6
15 0E6480 6 NUT HEX LOCK M4-0.7 NYLON INSERT 049813* 8 NUT HEX M6 X 1.0
16 0D4804A CURRENT TRANSFORMER, IDLE 41 0G0400 1 WIRE ASSEMBLY, GROUND
CONTROL (NON 7KW) 43 0A1658 2 WASHER LOCK SPECIAL 1/4”
0D4804A 2 CURRENT TRANSFORMER, IDLE 44 022473 6 WASHER FLAT 1/4”-M6
CONTROL (18KW) 45 0E3969 2 SCREW PPH M3-0.5 X 30mm (18KW)
17 0C1085 12 SCREW PPHM M3-0.5 x 8mm 46 0G5454 2 SPACER (18KW)
0C1085 8 SCREW PPHM M3-0.5 x 8mm (7KW) 47 0G5449A 1 JUMPER WIRE, RED (18KW, NOT
18 058000H 2 M3-0.5 TRIC NUT (NON 7KW) SHOWN)
19 023897 2 WASHER FLAT #10 48 0G5449B 1 JUMPER WIRE, BLACK (18KW, NOT
20 0F8040 1 CONTROL, PANEL BOTTOM SHOWN)
0F9282 1 CONTROL, PANEL BOTTOM (7KW) 49 0D5303 2 WASHER FLAT .25” ID X 1"OD ZINC
21 075235 4 SCREW HHC M5-0.8 x 30mm 50 0G6131 2 SCREW HHC M6-1.0 x 30mm
22 0E3928 1 SWITCH, SPST
23 0D9784 4 NUT HEX LOCK M3-0.5 NYLON INSERT *ITEM 40 FOR MODELS WITH ALUMINUM ENCLOSURE
0D9784 2 NUT HEX LOCK M3-0.5 NYLON INSERT
(7KW)

43
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Transfer Switch Assembly – Drawing No. 0F9774-C

44
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
Transfer Switch Assembly – Drawing No. 0F9774-C

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 0F8278 1 BOX LOAD CENTER 21 074138 2 LUG QUICK DISCONNECT NI-S 10X45
2 0D4800 1 COVER, 8 CIRCUIT LOAD CENTER DEG BRASS / TIN
0F5211 1 COVER, 10 CIRCUIT LOAD CENTER 22 036933 6 SCREW PPHM #10-32 X 3/8”
0D3092 1 COVER, 12 CIRCUIT LOAD CENTER 23 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU
0F8312 1 COVER, 16 CIRCUIT LOAD CENTER 24 048850 1 BLOCK TERMINAL 20A 5 X 6 X 1100V
3 0C2237 1 TRANSFER SWITCH HOME STANDBY 25 028739 4 TIE WRAP 3.9" X .10"
100A 2P 250V 26 0A2110 4 SCREW SWAGE 1/4-20 X 1/2" ZINC
3A 077220 1 COIL UTILITY 27 0D3191 1 COVER, RELAY & TERMINAL BLOCK
3B 077220A 1 COIL STANDBY 28 0D3088 1 WIRE HARNESS, LOAD CENTER (NOT
3C 082574 1 INSULATOR-SIDEWALL (NOT SHOWN) SHOWN)
3D 084464 1 LIMIT SWITCH OPERATION (NOT 29 073591 2 FUSE HOLDER
SHOWN) 30 073590A 2 FUSE 5A
4 074908 6 SCREW HHTT M5-0.8 X 10 31 040213B 4 SUPPORT SNAP-IN 1-3/8"
5 024912 1 SCREW HHTT 1/4-20 X 5/8 8 10 12 16 CIR.
6 0A1658 1 LOCK WASHER, SPECIAL-1/4” 32 0E7888 A/R CIR BRK 20A 2P 1 1
7 063617 1 RELAY PANEL 12VDC DPDT 10A@240VAC 33 0E7888A A/R CIR BRK 30A 2P 1 1 1
8 0E7889A 1 8 CIRCUIT LOAD CENTER 34 0E7888B A/R CIR BRK 15A 1P 5 3 5 5
0E7889 1 12 CIRCUIT LOAD CENTER (ALSO USED 35 0E7888C A/R CIR BRK 20A 1P 1 3 3 5
FOR 10 CIRCUIT) 36 0E7888D A/R CIR BRK 40A 2P 1 1
0F9213 1 16 CIRCUIT LOAD CENTER 37 0E7888E A/R CIR BRK 50A 2P 1
9 0A1495 4 SCREW HHTT M4-0.7 X 10 38 0D3320 1 COVER - HARNESS ENTRY
10 0A1661 2 RIVET POP .156” X .675” 39 0F5439 1 HARNESS, 8 CIRCUIT LOAD CENTER TO
11 022473 1 WASHER FLAT 1/4-M6 ZINC EXT CONN BOX
12 081108 1 PLUG PLASTIC 0F9327 1 HARNESS, 10 CIRCUIT LOAD CENTER
13 0D4684 1 HARNESS ADAPTER PLATE TO EXT CONN BOX
0D4684A 1 8 CIRCUIT HARNESS ADAPTER PLATE 0F6720 1 HARNESS, 12 CIRCUIT LOAD CENTER
14 0F8279 1 SUBPLATE, LOAD CENTER TO EXT CONN BOX
15 0F4790 10.5” U-CHANNEL 0F6720 1 HARNESS, 16 CIRCUIT LOAD CENTER
16 022152 6 WASHER LOCK #10 TO EXT CONN BOX
17 064526 2 SCREW HWHS #6-25 X 3/8” 40 074908 2 SCREW HHTT M5-0.8 X 10 (8 CIRCUIT)
18 0E6155 1 ARM EXTENDER PIN 066849 2 SCREW HHTT M5-0.8 X 16 (10, 12, 16
19 063378 4 HOLDER CABLE TIE CIRCUIT)
20 0G0979 1 HARNESS, 8 CIRCUIT LOAD CENTER TO 41 0A7215 4 SCREW SW 1/4"-20 X 5/8” WITH WASHER
MAIN PANEL 42 0E6193 1 BRACKET, ARM EXTENDER
0G0980 1 HARNESS, 10 CIRCUIT LOAD CENTER
TO MAIN PANEL
0G0981 1 HARNESS, 12 CIRCUIT LOAD CENTER
TO MAIN PANEL
0G0982 1 HARNESS, 16 CIRCUIT LOAD CENTER
TO MAIN PANEL

45
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 1

46
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 1

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 0C5729 1 ASSY, CRANKCASE WITH SLEEVE 34 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 VS
2 0E9843A 1 SEAL, 38 I.D. CRANKSHAFT GREEN 35 0E9842A 1 SEAL, 42 I.D. CRANKSHAFT GREEN
3 0G0919 5 SCREW, HHFCS M6-1.0 X 12 G8.8 36 0F8054 1 GEARCOVER / ADAPTOR GTH-990
4 0C5372 1 ASSEMBLY, BREATHER 37 0C3006 10 SCREW, HHFC M10-1.5 X 55
5 0C3005 1 GASKET, BREATHER COVER 38 080318 8 SCREW HHFC M6-1.0 X 25
6 0E3372B 1 SEPARATOR, OIL BREATHER 39 093064 1 ASSEMBLY, OIL FILL CAP
7 0D8067A 1 ASSEMBLY, HEAD #1 G&S 40 0G1839 2 LIFT HOOK GT990/760
8 071983 4 RETAINER, PISTON PIN 20 41 0D2723D 1 ROCKER, COVER WITH OIL FILL
9 0C2981F 1 ROCKER, COVER NO OIL FILL 42 0C2979 2 GASKET, VALVE COVER
11 0G2751 2 PISTON, FLAT TOP DIA 90 COATED 43 086515 8 KEEPER, VALVE SPRING
12 0G2565 2 RING SET, PISTON DIA 90 44 0D2274 4 RETAINER, VALVE SPRING
13 0E1466 2 PIN PISTON 45 0D3867 4 SPRING, VALVE
14 0D4041 1 ASSEMBLY, CAMSHAFT & GEAR 46 078672 2 SEAL, VALVE STEM D7
15 0C2977 1 GASKET, CRANK CASE 47 0C5371 4 WASHER, VALVE SPRING
16 0C5943 1 SEAL, OIL PASSAGE 48 072694 4 STUD, ROCKER ARM PIVOT
17 0E3791E 1 ASSY, CRANKSHAFT GTH-990 DIRECT 49 0D5313 4 ROCKER ARM
DRIVE 50 0D3998 4 NUT HEX M8-1.0 G8 YEL CHR
18 0E3223 2 ASSEMBLY, CONNECTING ROD 51 0D6024 2 PLATE, PUSH ROD GUIDE
19 0D2157 2 SCREW SHC M6-1.0 X 50 G8.8 52 0C2976 12 SCREW HHFC M8-1.25 X 65
20 0E6098 1 SCREEN, OIL PICKUP 53 086516 2 VALVE, EXHAUST
21 0D4123B 1 ASSEMBLY, OIL PUMP W/O O-RING 54 0C2229 2 VALVE, INTAKE
22 0E8152 1 O-RING .49 ID X .07 THICK 55 083897 4 TAPPET, SOLID
23 0C3011 2 COVER, OIL RELIEF 56 0D8067B 1 ASSEMBLY, HEAD #2 G&S
24 0C3009 2 SPRING, OIL RELIEF 57 0D9853D 4 PUSHROD, 147
25 0C3010 2 BALL, 1/2D OIL RELIEF 58 0C2978 2 GASKET, HEAD
26 093873 2 WASHER, LOCK RIB M6 59 0D4010 1 KIT GASKET
27 0F5458 1 SCREW, PLASTITE HI-LOW #10 60 0D4012 1 KIT BREATHER ASSEMBLY
28 0C3027 1 O-RING, 3/8” X 1/2” 61 0D8675A 1 KIT HEAD ASSEMBLY CYLINDER 1
29 0C5998 1 CLAMP, OIL TUBE 62 0D8675B 1 KIT HEAD ASSEMBLY CYLINDER 2
31 0F2664C 1 ASSEMBLY, DIPSTICK WITH HANDLE 63 0D4015 1 KIT OIL RELIEF
32 0C5305 1 TUBE, DIPSTICK 64 078699C 2 SLEEVE DOWEL PIN 14 DIA.
33 0D6147 5 SCREW HHFC M6-1.0 X 10mm 65 078699B 4 SLEEVE DOWEL PIN 12 DIA.

47
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 2

48
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Engine – Drawing No. 0G3071-J - Part 2

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

64 022145 1 WASHER FLAT M8 – 5/16 110 0D1143 1 WRAPPER, UPPER CYLINDER 2


65 0C5136A 2 KNOB, AIR CLEANER 111 0E9323 1 STARTER MOTOR HEAR REDUCED 1KW
66 0C3024 1 COVER, AIRBOX NG/LP 112 061906 2 SCREW HHC M8 – 1.25 X 85 G8.8
67 0C3040 1 PRE-CLEANER, 113 022129 3 WASHER LOCK M8 – 5/16
68 0C8127 1 ELEMENT, AIR CLEANER 114 0F1177 1 ASSEMBLY, GROUND WIRE
69 0F9255 1 ASSEMBLY, MIXER/AIRBOX 990 115 022097 2 WASHER LOCK M6 – 1/4
70 0E9582 4 SCREW SHLDR(8MM) M6-1.0 X 21 116 0G3110 4 SCREW TAPTITE M6 – 1.0 X 20 ZINC
71 0D4417 4 WASHER,RUBBER 1/4" X 1/8" THICK 117 0G3224A 1 ASSY, IGN COIL W/DIODE, CYLINDER 1
72 0E7585A 2 SPARKPLUG, RCY14 GAP: 0.040” 118 0G3224B 1 ASSY, IGN COIL W/DIODE, CYLINDER 2
73 0E6043 2 SCREW TAPTITE M5 – 0.8 X 8 119 0E9568 1 ASSY, THROTTLE SHAFT
74 0D1142A 1 WRAPPER, LOWER CYLINDER 2 120 0E9565 2 THROTTLE VALVE
75 0C3025 1 SWITCH, OIL PRESS 121 074027 4 SCREW PPHM M3 – 0.5 X 5
76 0G0290 1 HOSE, 3/8” ID X 6-1/2”LG SAE J30R9 122 0C3044 1 COVER, DUST, MIX/AIRBOX
77 070185F 1 OIL FILTER, 90mm w/LOGO 123 0C4756 1 SPRING, IDLE ADJUST
78 0D3083 1 ASSY, OIL DRAIN HOSE 124 075477 1 SCREW PPHM M5 – 0.58 X 20
79 0F2094 2 SCREW M3 – 0.5 X 6 SEMS 125 043116 2 SCREW HHC M6 – 1.0 X 12
80 094090 1 SWITCH, THERMAL 293F 126 0E1644 1 SCREW BHSC M6-1.0 X 12 SS
81 035461 2 BARBED STRAIGHT 1/4NPT X 3/8 127 0E9572 1 BRACKET, STEPPER MOTOR
82 0G3662 5 CLAMP, HOSE OETIKER STEPLESS 128 0D9784 1 NUT HEX LOCK M3 – 0.5 NYLON INSERT
17mm 129 0E5108 1 ASSY, CONTROLLER
83 0G0286 1 HOSE, 3/8” I.D. X 6”LG SAE J30R9 130 0D6342 1 BALL STUD, 10MM
84 0E9506 1 COOLER, OIL 131 0E9570 1 ASSY, THROTTLE ROD
85 0C9764 4 SCREW PLASTITE 1/4-15 X 3/4 132 0E9577 1 BELLOWS, INTAKE
86 0C3043 2 GASKET, MANIFOLD / PORT 133 0E5846 1 EXPANSION PLUG
87 0C7694A 1 MANIFOLD CYLINDER 2 134 0E9419 3 #10 O-RING
88 045756 4 SCREW, HHTT M6-1 x 10 LONG 135 0C4760 1 PLUG, MANIFOLD
89 082025 1 NUT, HEX LOCK M5-0.8 ZINC 136 0F9253 1 ASSY, AIR BOX BASE
90 0G3730 4 SCREW SHC M8 – 1.25 X 20 SEMS 137 0E9553 1 PIN, FUEL SELECTOR
91 090388 13 SCREW TAPTITE M6–1X12 CLEAR ZINC 138 0E9554 1 PIN, FUEL SEL STOP
92 0E4997 1 ASSY,GROUND WIRE CONNECTOR 139 0E9348 1 SOLENOID COVER
93 0C3033 1 WASHER, 25MM I.D. 140 0E9599 1 LINKAGE, CHOKE
94 0C3034 1 NUT, HEX M24 141 0E9595 4 SCREW PPPH HI-LO #6 X 1/2
95 0C9763 4 NUT, GROMMET 1/4 PLUG 142 090987 1 SCREW PHTT M3 – 0.5 X 8
96 0D1131 1 GUARD, FAN 143 0E9403 1 RETAINER, CHOKE RETURN SPRING
97 0F1169K 1 HOUSING, BLOWER NG COOLER 144 0E9571 1 SPRING, CHOKE RETURN
98 051754 2 SCREW HHC M8 – 1.25 X 12 G8.8 145 0E9380 1 WASHER, BELLEVILLE SPRING
99 0A5992 2 WASHER SHAKEPROOF INT M8 SS 146 0A6345 1 SCREW PPHM M2 – 0.4 X 8
100 0C3032 1 PLATE, FAN 147 0E9598 1 CHOKE ARM
101 0C3031 1 FAN, NYLON 148 0E9593 1 SCREW SHOULDER M3 – 0.5 X 6
102 0C3725B 1 FLYWHEEL ASSEMBLY 149 0E9564 1 VALVE, CHOKE
103 0G4928A 1 PLATE, BACKING WITH OIL COOLER 150 0E9575 1 SHAFT, CHOKE
ZINC 151 0E9357 1 SEAL, GOVERNOR ARM
104 0C7693A 1 MANIFOLD CYLINDER 1 152 0A7094 2 SCREW PHM #4 – 40 X 1/4
105 0C3041A 2 SLEEVE, RUBBER 153 0E9574 1 BRACKET, SOLENOID
106 082774 1 KEY, WOODRUFF 4 X 19D 154 0F9273 1 SOLENOID, 6VDC
107 0C3036A 1 HOSE BREATHER 155 0F5467 1 NUT HEX M8 – 1.25 YELLOW ZINC
108 0C3019 1 WRAPPER, LOWER CYLINDER 1 156 0E9557 1 SPRING, CHOKE VALVE ADJUST
109 0C3018 1 WRAPPER, UPPER CYLINDER 1 157 0E1644 1 SCREW, BHSC M6-1.0 x 12

49
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 1

50
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 1

ITEM PART NO. QTY. DESCRIPTION

1 0E9428B 1 CRANKCASE
2 0E3812 2 SEAL D 35 X 48.2
3 0C8566 2 SCREW HHFC M6 – 1.0 X 20
4 0E9367A 1 ASSY, BREATHER
5 0E9366 1 GASKET BREATHER ASSY
6 0E9304 1 CYLINDER HEAD 1
7 0E9334C 1 COVER, ROCKER PLAIN
8 076390 4 PISTON PIN RETAINER RING
9 076389 2 PISTON PIN
10 088057 2 PISTON
11 088411 2 PISTON RING SET
12 0E9322A 2 ASSY CONNECTING ROD
13 0E9407A 1 ASSY, CAM & GEAR
14 0E9350 1 GASKET CRANKCASE
15 0E9318E 1 ASSY CRANKSHAFT W/PLUG
16 043116 3 SCREW HHC M6 – 1.0 X 12
17 093873 3 WASHER LOCK M6 RIBBED
18 0G0272 1 ASSY GEROTOR
19 0E9482 1 SPRING OIL PRESSURE RELIEF
20 0A5776 1 BALL 11/32 DIA PRESSURE RELIEF
21 0C5315A 1 GEROTOR OUTER 9MM THICK
22 0C5314A 1 GEROTOR INNER 9MM THICK
23 0E9473 1 GEAR COVER
24 073144 9 SCREW HHFC M8 – 1.25 X 45
25 0C3027 2 O-RING 3/8 X 1/2
26 0E9358 1 SCREEN OIL PICK-UP
27 093064 1 ASSY, OIL FILL CAP
28 0E9334A 1 COVER, ROCKER, W/ FILL
29 0E9352 2 GASKET, VALVE COVER
30 0C3592 8 KEEPER, VALVE SPRING
31 0C3733 4 VALVE RETAINER
32 0C4390 4 SPRING VALVE
33 088156 2 SEAL, VALVE STEM
34 084186 4 WASHER, VALVE SPRING
35 0E9368 2 SPARKPLUG
36 077168 12 SCREW HHC M8 – 1.25 X 56
37 0E9305 1 CYLINDER HEAD 2
38 0C3590 2 VALVE EXHAUST
39 0E9351 2 GASKET CYLINDER HEAD
40 0C3591 2 VALVE INTAKE
41 083235 4 TAPPET, SOLID
42 0E9455E 4 PUSHROD, ALUMINUM
43 0E9353A 2 PLATE, PUSH ROD GUIDE
44 076307 4 NUT JAM (ROCKER ARM)
45 077160 4 ROCKER ARM
46 077161 4 STUD ROCKER ARM PIVOT
47 0G0273 1 GASKET KIT
48 0G0274 1 BREATHER KIT
49 0G0275 1 KIT HEAD ASSY CYLINDER #1
50 0G0276 1 KIT HEAD ASSEMBLY CYLINDER #2
51 0E9502 1 SEPERATOR, OIL, GT530
52 080318 12 SCREW HHFC M6 – 1.0 X 25
53 0E3372C 1 SEPARATOR, OIL BREATHER GT530
54 078699B 6 SLEEVE DOWEL PIN 12 DIA.
55 0C5943 1 SEAL, OIL PASSAGE
56 043790 1 BARBED EL 90 3/8 NPT X 3/8

51
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 2

52
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10kW, GT-530 Engine – Drawing No. 0F9429-N - Part 2

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

58 022097 3 WASHER LOCK M6-1/4 90 094090 1 THERMAL SWITCH


59 0E9561 1 INTAKE ADAPTER 91 0F2094 2 SCREW PPHM M3-0.5 X 6 SEMS
60 0E9472 1 GASKET, AIRBOX TO CARB/MIXER 92 0G4403 1 ASSY OIL DRAIN HOSE
61 0E9471 1 GASKET, MANIFOLD TO CARB/MIXER 93 0D9235 1 OIL PRESSURE SWITCH HOBBS 5PSI
62 078643B 4 BOLT, CARB MOUNT M6 – 1.0 X 85 94 082774 1 KEY, WOODRUFF 4 X 19D
63 0D9784 1 NUT HEX LOCK M3 – 0.5 95 0F1177 1 ASSY, GROUNDING WIRE
64 0E9584 1 ASSY, CONTROLLER 96 0G3251A 1 ASSY IGNITION COIL CYLINDER 1
65 0D6342 1 BALL STUD, 10 MM 0G3251B 1 ASSY IGNITION COIL CYLINDER 2
66 0E9587 1 ASSY, THROTTLE ROD 97 026850 4 WASHER SHAKEPROOF EXT 1/4
67 0C9997 1 GUARD, FAN 98 0E9443 1 ASSY, MIXER DUAL FUEL
68 0E9319 2 GASKET INTAKE 99 0G3662 4 CLAMP, HOSE OETIKER STEPLESS
69 0E9597 1 BREATHER HOSE 17mm
70 040976 4 SCREW SHC M8 – 1.25 X 20 G12.9 100 0G0286 1 HOSE 3/8”ID X 6” SAE J30R9
71 022129 2 WASHER LOCK M8 – 5/16 101 0G0479 1 HOSE 3/8”ID X 7.25 SAE J30R9
72 061906 2 SCREW HHC M8 – 1.25 X 85 102 0G4985 1 BACKING PLATE, GT-530 ZINC
73 0E9323 1 STARTER MOTOR 103 0E9525C 1 ASSY, FLYWHEEL & RING GEAR
74 0E9507 6 SCREW HHFC M8 – 1.25 X 14 104 0E9486 1 FAN, FLYWHEEL, 20 FIN, 218.8 OD
75 0E9362 2 LIFTING HOOK 105 0A5992 2 WASHER LOCK INT M8
76 0E9337 1 WRAPPER OUTER CYLINDER 1 106 051754 2 SCREW HHC M8 – 1.25 X 12
77 0E9339 1 WRAPPER INNER CYLINDER 1 107 067890 1 NUT HEX M20 – 1.5
78 0G3378 1 TUBE, DIPSTICK GTH 530 108 067198N 1 WASHER BELV – 20 X 2.2
79 0F2664H 1 ASSY, DIPSTICK /TEXT 109 0C3032 1 PLATE, FAN
80 0E9336F 1 BLOWER HOUSING 110 0E4997 1 ASSY, GROUND WIRE CONNECTOR
81 0D6147 6 SCREW HHFC M6-1.0 X 10 G8.8 111 0E9406 1 OIL COOLER
82 0E5139 3 SCREW HHFC M6-1.0 X 8 G8.8 112 0G1705 13 SCREW HHFC M6 – 1.0 X 14
83 0E9432 1 WRAPPER INNER CYLINDER 2 113 0E9450 1 CENTER BAFFLE
84 0E9338 1 WRAPPER OUTER CYLINDER 2 114 0E9376 1 INTAKE MANIFOLD
85 0E9370 1 GASKET, OIL FILTER ADAPTER 115 0E9550 1 FRONT COVER
86 0E9505A 1 ASSY, DIRECT OIL COOLER ADAPTER 116 028916 1 ELBOW - 1/8” NPT
87 0F5458 2 SCREW PLASTITE HI-LOW #10X3/8 117 0C8563 2 SCREW, HHFC M6-1.0 x 12
88 045757 3 SCREW HHC M6 – 1.0 X 25 118 0G0919 4 SCREW, HHFCS M6-1 x 12 CLEAR ZINC
89 070185B 1 OIL FILTER

53
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 1

54
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 1

ITEM PART NO. QTY. DESCRIPTION

1 0E3221 1 ASSEMBLY, CONNECTING ROD


2 0E1466 1 PIN, PISTON D20
3 021533 1 SET, PISTON RING 90MM
4 0E2985 1 PISTON, HC
5 071983 2 RETAINER, PISTON PIN 20
6 0E8440 1 ASSEMBLY, CRANKSHAFT GH410 SMALL TAPER
7 0A7628 1 ARM, GOVERNOR RC45
8 078658 1 PIN, “R” GOVERNOR ARM
9 078659 2 WASHER, GOVERNOR ARM THRUST
10 088261E 1 CRANKCASE, SUBASSEMBLY WITH PLUGS GH410
11 0E3812 2 SEAL, 35 I.D. CRANKSHAFT
12 0E6519 1 ASSEMBLY, GOVERNOR GEAR
13 078645 1 C-RING, GOVERNOR GEAR RETAINER
14 0A7811 1 SPOOL, GOVERNOR- MACHINE
15 0G3358 1 ASSEMBLY, CAMSHAFT & GEAR 410HSB
16 076701 1 GASKET , CRANKCASE
17 021713B 1 GASKET, HEAD 410
18 078691 1 COVER, OIL PRESSURE RELIEF
19 0A5771 1 SPRING, OIL RELIEF 360
20 0A5776 1 BALL, DIA 11/32 PRESSURE RELIEF
21 076361 1 WASHER, THRUST GOVERNOR GEAR
22 0A8898D 1 ASSEMBLY, COVER, GEAR TOP CHECK / FILL
23 0D2274 2 RETAINER, VALVE SPRING
24 0C4391 2 VALVE SPRING LF
25 086025 1 SET,GEROTOR 12 THK
26 0E3341 1 BALANCER
27 021714 1 ASSEMBLY,CYLINDER HEAD SEATS & GUIDES
28 086516 1 VALVE, EXHAUST
29 086517 1 VALVE, INTAKE
30 0D9853B 2 PUSH ROD 174.9
31 083897 2 TAPPET
32 077158 1 ASSEMBLY, SCREEN OIL PICK-UP
33 0C3150 1 GASKET, ROCKER COVER 410
34 072694 2 STUD, D20 PIVOT BALL
35 083907 2 ROCKER ARM
36 0D3998 2 NUT, JAM (ROCKER ARM)
37 078694 1 PLATE, PUSH ROD GUIDE
38 021742 4 SCREW, HHFL M10-1.5 X 105
39 0D6094 1 ASSEMBLY, ROCKER COVER BREATHER
40 076329 1 PLUG, OIL FILL PLASTIC
41 0E0057 1 O-RING 17.8 I.D. x 2.4
42 0D4788 1 PLUG, STANDARD PIPE 3/8 STEEL SQUARE HEAD
43 074908 1 SCREW, TAPTITE M5-0.8 X 10 BP
44 086515 4 KEEPER, VALVE SPRING
45 078606 4 SCREW & LOCKWASHER M6-1 X 12
46 0A1442 8 SCREW, HHFC M8-1.25 X 42
47 078672 1 SEAL, VALVE STEM D7
48 089673 2 WASHER, VALVE SPRING
49 0B2104 1 WASHER, LARGE SPRING
50 078699C 2 DOWEL, SEAMED SLEEVE
51 0A7627 1 SHAFT, GOVERNOR RC55
52 043790A 1 BARBED ELBOW 90 3/8NPT X 3/8 LOCKTITE
53
54 078699B 2 DOWEL, SLEEVE SEAMED 12 DIA.

55
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 2

56
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9428-D - Part 2

ITEM PART NO. QTY. DESCRIPTION

1 0C1069 5 SCREW, TAPTITE M6-1.0X8 YELLOW CHROME


2 0D2922 1 HOUSING, BLOWER
3 0F8426 1 TUBE, DIPSTICK
4 0C9997 1 GUARD, FAN
5 088434 1 WRAPPER, BOTTOM
6 045756 11 SCREW, TAPTITE M6-1X10 YELLOW CHROME
7 0C4176A 1 WRAPPER, TOP
8 0D9004A 1 ASSY, STARTER
9 059985 2 SCREW, SHC M8-1.25 X 45 G12.9
10 022129 3 WASHER, LOCK M8-5/16
11 0C2458A 1 BACKPLATE, L/F D/F
12 083512 1 SCREW, TAPTITE M8-1.25 X 16 BP
13 0D1401A 1 BREATHER TUBE
14 091039 1 GASKET, INTAKE ADAPTER
15 0C9619 1 ASSEMBLY, PLASTIC CARB
16 049811 2 WASHER, FLAT M6
17 022097 4 WASHER, LOCK M6-1/4
18 040945 2 SCREW, SHC M6-1.0 X 20 G12.9
19 086999 1 GASKET,OIL FILTR ADAPTER
20 0D5667A 1 ADAPTER, OIL FILTER
21 049821 2 SCREW, SHC M8-1.25 X 30 G12.9
22 099236 1 SWITCH, OIL 8.0 PSI
23 070185B 1 OIL FILTER
24 082774 1 KEY, WOODRFF 4 X 19D
25 091222E 1 FLYWHEEL WITH RING GEAR 32DEG.
26 067198N 1 WASHER,BELV-20 X 2.2
27 067890 1 NUT, HEX - FLYWHEEL
28 0E7585 1 SPARKPLUG
29 072734 1 ASSEMBLY,GOVERNOR LEVER 12 HP
30 072735 1 ROD,GOVERNOR CONTROL.
31 0C3978 1 SPRING, ANTI-LASH
32 0C6040 1 ASSEMBLY, WIRE
33 0D9760 1 ASSEMBLY, IGNITION COIL
34 0G3111 2 SCREW, TAPTITE M6-1.0 X 25 ZINC
35 0F3800 1 SPRING GOVERNOR
36 083502 1 BOLT, GOVERNOR ADJUST M5
37 082025 1 NUT HEX LOCK M5-0.8 NYINS ZINC
38 0G4403 1 ASSY OIL DRAIN HOSE
39 0E7887C 1 ASSEMBLY, CAP & DIPSTICK
40 090072 1 O-RING 9/16 X 3/4 X 3/32
41 094090 1 SWITCH, THERMAL 293F
42 022145 1 WASHER FLAT 5/16 - M8
43 0F2094 2 SCREW, M3-0.5 X 6 SEMS
44 0C4373 1 SPACER ENDFRAME
45 022717B 1 GOMMET
46 0F3865 1 SPRING SECONDARY
47 0F3855 1 BRACKET SECONDARY GOVERNOR SPRING
48 039253 1 SCREW HHC M8-1.25 x 20
49 0D3751 1 SPRING, IDLE RETURNING
50 0F3921 1 BARREL GOVERNOR ADJUSTMENT
51 0C8493 1 SCREW SHC M5-0.8 x 30
52 0D8758 1 ENGINE LIFT HOOK

57
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9422-C

58
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7kW, GN-410 Engine – Drawing No. 0F9422-C

ITEM PART NO. QTY. DESCRIPTION

1 0F8186 1 ADAPTOR, ENGINE


2 0F5540H 1 STATOR
3 0C9934H 1 ROTOR
4 0F7774A 1 CARRIER, REAR BEARING
5 0C8096 1 FAN, 8” CURVED BLADE
6 0F6591 1 MUFFLER
7 0F8078 1 TAIL PIPE, MUFFLER
9 056482 1 BEARING
10 0C3168 3 5/16 SPECIAL L/WASH
11 056147 1 BOLT ROTOR HHCS 5/16”-24 X 13-1/2” G5
12 0D1847 4 BOLT STATOR IHHCS M8-1.25 x 305mm
13 0C7038C 1 BRACKET, ALTERNATOR MOUNTING
14 0F9445 1 DUCT, ALTERNATOR AIR
15 0F9497 1 GASKET, ALTERNATOR AIR DUCT
16 0C7038B 1 BRACKET, ENGINE MOUNTING
17 0C7758 4 RUBBER MOUNT
18 0388050AE0 1 CABLE, #6 40” BLACK BATTERY
19 0C2417A 1 EARTH STRAP 3/8X 3/8
20 0F6528 1 EXHAUST FLEX
21 066386 1 ASSEMBLY BRUSH HOLDER
22 029451 1.8 FT TAPE ELEC UL FOAM 1/8 X 1/2
23 049451 1 WASHER FLAT .406ID X 1.62OD
24 022237 4 WASHER LOCK 3/8
25 022511 4 BOLT HHC 3/8-16 X 1-1/4 G5
26 022131 4 WASHER FLAT 3/8
27 039287 4 SCREW HHC M8-1.25 X 45 G8.8
28 022145 18 WASHER FLAT 5/16
29 049820 4 NUT LOCK HEX M8-1.25 NYL INSRT
30 090388 8 SCREW TAP M6-1.0X12
31 022129 17 WASHER LOCK M8-5/16
32 022259 8 NUT HEX 5/16-18
33 059637 2 SCREW TAPTITE 3/8-16X 3/4”
34 048031K 3 BAND, HOSE CLAMP 35.05 DIA.
35 0C9592 1 BELLOWS
36 048031M 2 HOSE CLAMP 3/4"
37 040976 2 SCREW SHC M8-1.25 X 20 G12.9
38 0G0414 1 PLATE “HOT”
39 0D5823 3 U-BOLT 5/16”-18 X 1.62” W/ SADDLE
40 090239 1 GASKET, EXHAUST
41 0C6989 1 STINGER, ENGINE AIR IN
42 0D1214 1 BASE, AIR CLEANER
43 0C8127 1 ELEMENT, AIR CLEANER
44 0C3024 1 COVER, AIR CLEANER NG/LP
45 0D2273 1 TUBE, 1.25"O.D. x 20Ga. x 12.125" LONG
46 055934N 1 CLAMP VINYL 1.31 X .281 Z
47 0F7065 1.25 FT HOSE LP 1/2" I.D.
48 0C5136A 2 KNOB, AIR CLEANER
49 039253 2 SCREW HHC M8-1.25 X 20 G8.8
50 022473 4 WASHER FLAT 1/4
52 066849 2 SCREW HHTT M5-0.8 X 16
53 0F6551 1 FLEX COVER
54 0F8079 1 BRACKET MUFFLER ACCESS
55 0F0710 2 RIVET POP 0.125” X 0.337”
56 0F8256 1 EXHAUST MANIFOLD
57 045771 4 NUT HEX M8-1.25 NY INS
58 0G0676 2 SCREW THTT M6-1.0 X 10
59 074906 4 SCREW HHTT M6-1.0 X 20

59
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10, 13, and 16kW, V-twin Generators – Drawing No. 0G4392-A

60
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
10, 13, and 16kW, V-twin Generators – Drawing No. 0G4392-A

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 040976 4 SCREW SHC M8-1.25 X 20mm 31 022129 18 WASHER LOCK M8-5/16


2 0F6694 1 STATOR (16KW) 32 022259 8 NUT LOCK HEX 5/16-18
0F5538 1 STATOR (13KW) 33 059637 2 SCREW TAPTITE 3/8-16 X ¾
0F7548 1 STATOR (10KW) 34 0E9591 1 SPRING-CHOKE RETURN (10KW)
3 0F9795 1 ROTOR (16KW) 35 0F7065 3 FT HOSE RES ½ LP GAS
0F5539 1 ROTOR (13KW) 36 048031M 4 HOSE CLAMP ¾” I.D.
0F7549 1 ROTOR (10KW) 37 0E9589 1 CHOKE HSG (10KW)
4 0F7774 1 CARRIER, REAR BEARING 38 0G0414 1 PLATE, “HOT”
5 0E9579 1 FAN, 12” CURVED BLADE 39 0D5823 3 U-BOLT 5/16”-18 X 1.62” WITH SADDLE
0F8998 1 FAN, 12” CURVED BLADE (10KW) 40 0E9369 2 GASKET, EXHAUST PORT (10KW)
6 0F6591 1 MUFFLER 0C4138 2 GASKET, EXHAUST PORT
7 0F8078 1 TAIL PIPE, MUFFLER 41 040173 2 CLAMP HOSE #5.5 0.62”-0.62” (10KW)
8 099502 2 CLAMP HOSE #24 B1.06-2.00 (10KW) 42 074995 1.44 FT HOSE ¼ ID LPG 350PSI UL21 (10KW)
9 056482 1 BEARING 43 066849 2 SCREW HHTT M5-0.8 X 16
10 0C3168 3 5/16 SPECIAL LOCK WASHER 44 0F7799 1 EXHAUST MANIFOLD
11 0D1838 1 BOLT, IHHCS 3/8”-24 X 15.50” 0F8115 1 EXHAUST MANIFOLD (10KW)
12 0D1846 4 BOLT, IHHCS M8-1.25 X 345mm 45 0G30430GS0R 1 FLEX COVER
13 0C7038 1 BRACKET, ALTERNATOR MOUNTING 0G30440GS0R 1 FLEX COVER (10KW)
14 0F9396 1 DUCT, ALTERNATOR AIR 46 0E9595 2 SCREW PPPH HI-LO #6/1/2 W/ #5HD
15 0D2559 1 GASKET, ALTERNATOR AIR DUCT (10KW)
16 0C7038A 1 BRACKET, ENGINE MOUNTING 47 090388 7 SCREW TAPTITE M6-1.0 X 12
0F4179 1 PLATE, MOUNTING ENG 530HSB 48 045771 4 NUT HEX M8-1.25
17 0C7758 4 RUBBER MOUNT 49 039253 2 SCREW HHC M8-1.25 X 20
18 0388050AD0 1 CABLE, #6 48” BLACK BATTERY 50 0F0710 2 RIVET POP 0.125” X 0.337”
19 0C2417A 1 EARTH STRAP 3/8 X 3/8 51 0F8079 1 BRACKET MUFFLER ACCESS
20 0F6528 1 EXHAUST FLEX 52 0F9273 1 SOLENOID, 6 VOLTS DC (10KW)
21 066386 1 ASSEMBLY BRUSH HOLDER 53 0E9592 2 SCREW PPHM $4-40 X 3/8 SEMS (10KW)
22 029451 2.6 FT TAPE ELEC UL FOAM 1/8 X 1/2 54 0E9588 1 LINKAGE, CHOKE (10KW)
23 049451 1 WASHER FLAT .406ID X 1.62OD 55 077091 1 COTTER PIN (10KW)
24 022237 1 WASHER LOCK 3/8 56 0E9581 1 AIR CLEANER GTH530 HSB (10KW)
25 035685 1 CLAMP HOSE #28 1.32-2.25 (10KW) 57 0E9594 3 SCREW PPPH HI-LO #14-15 X ½ (10KW)
26 0E9549 1 HOSE, INTAKE GTH530 HSB (10KW) 58 0E9590 1 ASSEMBLY, CHOKE SHAFT (10KW)
27 051731 4 SCREW HHC M8-1.25 X 50 59 0E9542 1 VALVE, CHOKE (10KW)
28 022145 18 WASHER FLAT 5/16 ZINC 60 0D1683 2 SCREW PFHM M3-0.5 X 5 (10KW)
29 049820 4 NUT LOCK HEX M8-1.25 NYL INSERT 61 077075 1 BOOT, CHOKE SOLENOID (10KW)
30 0G0676 2 SCREW THTT M6-1.0 X 10

61
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7 & 10kW, GN-410/GT-530 Regulator – Drawing No. 0F9425-B

62
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
7 & 10kW, GN-410/GT-530 Regulator – Drawing No. 0F9425-B

ITEM PART NO. QTY. DESCRIPTION

1 0D5694 1 CASTING, TWIN REGULATOR HOUSING (7KW)


0F9285 1 CASTING, TWIN REGULATOR HOUSING
2 0F5022 1 SOLENOID COIL, 12VDC
3 0C4647 1 GASKET , SOLENOID
4 0D4166 1 PLUNGER, LP REGULATOR ASSEMBLY
5 0F8822 1 REGULATOR BRACKET
6 022145 2 WASHER FLAT 5/16-M8
7 022129 2 WASHER LOCK 5/16-M8
8 0F4795 4 SCREW PPHM SEMS M4-0.7 X 10
9 0C5760P 1 FUEL JET GASEOUS REGULATOR (7KW)
10 0C6606 1 BARBED STRAIGHT ½ NPT x ½ (7KW)
0C6606 2 BARBED STRAIGHT ½ NPT x ½
11 097934 1 O-RING (7KW)
12 0C4645 1 ADJUSTER SCREW, TWIN REGULATOR (7KW)
13 0C5761 2 LEVER, REGULATOR
14 0C5968 2 SUPPORT, INLET SEAL
15 0C6066 2 SEAL, INLET
16 0C5759 2 PIN, PIVOT ARM
17 0C5764A 2 SPRING, REGULATOR (7KW)
0C5764 2 SPRING, REGULATOR
18 070728 4 SCREW, PFHMS M3-0.5 x 5
19 0C6069 2 GASKET, DIAPHRAGM
20 0C5762 2 COVER, TWIN REGULATOR (7KW)
0F9189 2 COVER, TWIN REGULATOR
21 045764 16 SCREW, TAPTITE M4X8 BP
22 0C6731 2 RIVET, POP .118 X .125
23 0C6067 2 SUPPORT, DIAPHRAGM
24 0C4706 2 DIAPHRAGM, TWIN REGULATOR
25 0C6068 2 CAP, DIAPHRAGM SUPPORT
26 0C4643A 2 INLET, TWIN REGULATOR 11.11 DIA.
27 072683 2 PLUG STD PIPE 1/8 SOCKET HEAD (7KW)
072683 1 PLUG STD PIPE 1/8 SOCKET HEAD
28 0A4032 1 PIN, LIMITED ADJUSTMENT (7KW)
29 0D3308 4 WASHER, FLAT M3 X 10mm O.D.
30 024310 1 PLUG, STANDARD PIPE 1/2” STEEL SQUARE HEAD (7KW)
31 0D3973 1 PLUG, EXPANSION 16mm (7KW)
32 042907 2 SCREW HHC M8-1.25 X 16
33 028414A 1 BARBED STRAIGHT 1/8”NPT X ¼” (10KW)
34 035483 1 NIPPLE PIPE 1/8” NPT X 1-1/2” (10KW)
35 0G0247 1 SOLENOID, LP/NG DC12V (10KW)
36 0F9773B 1 SOLENOID WIRE, #0 (10KW)
37 0F9773A 1 SOLENOID WIRE, #14 (10KW)

63
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Regulator – Drawing No. 0F9426-A

64
Section 8 — Exploded Views and Parts Lists
Air-cooled Generators
13 & 16kW, GT-990 Regulator – Drawing No. 0F9426-A

ITEM PART NO. QTY. DESCRIPTION

1 0F9285 1 CASTING, TWIN REGULATOR HOUSING


2 0F5022 1 SOLENOID COIL, 12VDC
3 0C4647 2 GASKET , SOLENOID
4 0D4166 1 PLUNGER, LP REGULATOR ASSEMBLY
5 0F8096 1 BRKT REGULATOR MOUNTING 990
6 022145 4 WASHER FLAT 5/16-M8
7 022129 4 WASHER LOCK 5/16-M8
8 0F4795 8 SCREW PPHM SEMS M4-0.7 X 10
9 045771 2 NUT HEX M8-1.25
10 0C6606 2 BARBED STRAIGHT ½ NPT x ½
11 042907 2 SCREW HHC M8-1.25 X 16
12 026915A 1 NIPPLE CLOSE ¾ X 1.375 WITH VIBRA SEAL
13 0C5761 2 LEVER, REGULATOR
14 0C5968 2 SUPPORT, INLET SEAL
15 0C6066 2 SEAL, INLET
16 0C5759 2 PIN, PIVOT ARM
17 0C5764 2 SPRING, REGULATOR
18 070728 4 SCREW, PFHMS M3-0.5 x 5
19 0C6069 2 GASKET, DIAPHRAGM
20 0F9189 2 COVER, TWIN REGULATOR
21 045764 16 SCREW, TAPTITE M4X8 BP
22 0C6731 2 RIVET, POP .118 X .125
23 0C6067 2 SUPPORT, DIAPHRAGM
24 0C4706 2 DIAPHRAGM, TWIN REGULATOR
25 0C6068 2 CAP, DIAPHRAGM SUPPORT
26 0C4643A 2 INLET, TWIN REGULATOR 11.11 DIA.
27 072683 3 PLUG STD PIPE 1/8 SOCKET HEAD
28 049226 4 WASHER, LOCK, M5
29 0D3308 4 WASHER, FLAT M3 X 10mm O.D.
30 051713 4 WASHER, FLAT, M5
31 0F8979 1 SOLENOID COVER PLATE
32 051716 4 NUT HEX M5-0.8
33 0E9533 1 SOLENOID ADAPTER
34 0E9534 1 ASSY, FUEL SYSTEM PLENUM
35 0E9535 1 PLENUM GASKET

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