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TR50502SSLPT4WFRBR Updated

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Vinicius Jose
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100% found this document useful (1 vote)
715 views117 pages

TR50502SSLPT4WFRBR Updated

Uploaded by

Vinicius Jose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINE (FIG.

No : FIG 2) FIG 2 VALVE HOUSING COVER


REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006017553V1 GASKET VALVE HOUSING COVER (4 CYLINDER) 1 S


2 006014903V91 COVER VALVE HOUSING (DHRUV 4DI) 1 S
3 001121752R3 WASHER RUBBER 2 S
4 006022908V1 CAP NUT (M10X1.5) 2 S

VALVE HOUSING COVER


ENGINE (FIG.No : FIG 3) FIG 3 EXHAUST SYSTEM
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006015007V1 MANIFOLD EXHAUST (NA - DHRUV) 1 S


2 006022153V1 GASKET EXHAUST MANIFOLD (DHRUV) 2 S
3 SF0202103 SCREW HEXAGONAL FLANGE (M10X1.5X35X10.9) 4 S
4 006015015V1 GASKET TURBOCHARGER TO MANIFOLD (DHRUV) 1 S
5 006016785V2 STUB PIPE (DHRUV) 1 S
6 000020256E05 BOLT (HEXFL M8X1.25X55.5X8.8) 2 S
7 000020792E05 BOLT (HEX FL M8X1.25X70.7X8.8) 1 S
8 006015025V1 GASKET STUB PIPE TO SILENCER (DHRUV) 1 S
9 006025729V11 Silencer Dhruv 475 muffler 1 S
10 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 4 S

EXHAUST SYSTEM
ENGINE (FIG.No : FIG 4) FIG 4 AIR INTAKE SYSTEM
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006014947V1 MANIFOLD INTAKE (DHRUV 4DI) 1 S


2 006020086V1 GASKET INTAKE MANIFOLD(4 DI DHRUV) 1 S
3 000020253E05 BOLT (HEXFL M8X1.25X35.5X8.8) 9 S
4 007702188V91 CLIP L TYPE 2 S
5 007702170V91 CLIP L TYPE 1 S
7 006014941V1 PIPE TURBOCHARGER HOSE TO INTAKE (DHRUV) 1 S
8 006018452V1 GASKET AIR INTAKE MANIFOLD TO PIPE 1 S
9 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 3 S

AIR INTAKE SYSTEM


ENGINE (FIG.No : FIG 5) FIG 5 AIR INTAKE SYSTEM-DRY AIR CLEANER
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006014929V91 AIR CLEANER ASSEMBLY (DHRUV 4DI) 1 S


2 006011966B91 COVER ASSEMBLY 1 S
3 ‡ ASSEMBLY LATCH 3 NS
4 006000455F1 ELEMENT AIR FILTER 1 S
5 006000456F1 ELEMENT AIR FILTER 1 S
6 006014956V91 BRACKET ASSEMBLY AIR CLEANER 1 S
7 ‡ BODY AIR CLEANER 1 NS
8 006000490F1 VACUATOR VALVE AIR CLEANER 1 S
9 006000492F1 CLIP VACUATOR VALVE AIR CLEANER 1 S
10 000061197M01 WING NUT (M6) 1 S
11 006025703V1 HOSE PRE CLEANER (DHRUV) 1 S
12 006000329R91 PRE CLEANER 1 S
13 006025454V11 PIPE PRE CLEANER 1 S
14 005555585R91 CLIP HOSE AIR CLEANER END 1 S
15 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 4 S
16 006004798F1 CLIP FOR HOSE 3 S
17 006014956V91 BRACKET AIR CLEANER ASSEMBLY (DHRUV) 1 S
18 000020308E05 BOLT (HEX FL M8 X 16) 2 S
19 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 1 S
20 000020739E05 WASHER PLAIN (G8.5X25X3) 1 S
21 006022352V1 GROMMET RADIATOR BRACE MOUNTING (DHRUV) 1 S
22 006023837V91 HOSE ASSEMBLY AIR CLEANER (DHRUV 4 DI) 1 S
23 000013499P04 HOSECLIP FOR PUMP MANIFOLD (DIA .43) 1 S
25 006004797F1 CLIP RADIATOR 4 S
26 008000579B91 INDICATOR SERVICE 1 S
* 007637350V1 PRE CLEANER RUBBER 1 S

AIR INTAKE SYSTEM-DRY AIR CLEANER


ENGINE (FIG.No : FIG 9) FIG 9 VALVE TRAIN- 4DI
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006008140D1 GEAR CAMSHAFT (COMPACT) 1 S


2 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
3 006015361H1 THRUST PLATE CAMSHAFT (4025) 1 S
4 000218217 KEY WOODRUFF (3/16 X 5/8) 1 S
5 006015362B1 CAMSHAFT LONG STROKE (4025) 1 S
6 000022019RD TAPPET VALVE 6 S
7 000022020RD PUSH ROD VALVE 6 S
8 006001225B91 ROCKER ARM 1 S
9 000172528 PLUG EXPANSION 2 S
10 005553574R2 SHAFT VALVE LEVER WITH PLUG CASTING 1 S
11 000022036RD SPACER VALVE LEVER 1 S
12 000022034RD RING RETAINING VALVE LEVER SFT 2 S
13 000022033RD WASHER VALVE LEVER SFT SPRING 4 S
14 000022011RD BRACKET VALVE LVR SFT FRT/REAR 2 S
15 000022010RD BRACKET VALVE LEVER 1 S
16 000265923R1 PIN SPRING DOWEL 4.8768X1.016X31.75 1 S
17 003108732R1 SCREW VALVE LEVER 6 S
18 000133093R1 NUT HEX G9.525X1.06X8.45 6 S
19 006001226B1 ARM CPTE ROCKER 6 S
20 000022035RD SPRING VALVE LEVER 1 S

VALVE TRAIN- 4DI


ENGINE (FIG.No : FIG 10) FIG 10 CRANKCASE FRONT COVER
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006017796V1 GASKET FRONT PLATE (DHRUV) 1 S


2 006014038V1 PLATE CRANKCASE FRONT (DHRUV) 1 S
3 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 1 S
4 000703636R1 WASHER TAB 1 S
5 000020308E05 BOLT (HEX FL M8 X 16) 1 S
6 006022334V1 SCREW SLOTTED HEAD (M6 X 1.0 X 16) 1 S
7 006017794V1 GASKET FRONT COVER (DHRUV) 1 S
8 006014039V1 COVER CRANKCASE FRONT (DHRUV) 1 S
9 006015011V1 OIL SEAL CRANKSHAFT FRONT (DHRUV) 1 S
10 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 4 S
11 000020254E05 BOLT (HEXFL M8X1.25X45.5X8.8) 9 S
12 000020792E05 BOLT (HEX FL M8X1.25X70.7X8.8) 6 S
13 000020256E05 BOLT (HEXFL M8X1.25X55.5X8.8) 1 S
14 006020781V1 ADAPTOR BLOWBY (DHRUV) 1 S
15 006016824V1 O RING RADIAL (33.5 x 2.66) 1 S
16 006014907V1 COVER FIP GEAR (DHRUV) 1 S
17 006015004V1 O RING IPG COVER (DHRUV) 1 S
18 000020312E05 BOLT (HEX FL M6X1.00X20.5X8.8) 3 S
19 006020792C91 CAP OIL FILLER ASSEMBLY 1 S
20 006020780V91 PIPE BLOWBY (DHRUV) 1 S
21 005556668R91 HOSE CLIP THERMOSTAT BY PASS 1 S
22 007701935V92 ALTERNATOR 1 S
23 006017516V1 BOLT (M12 X1.75 X 71) 1 S
24 006029060V1 ALTERNATOR BRACE -COMPACT 1 S
25 000020306E05 BOLT (HEX FL M8X1.25X30.5X8.8) 1 S
26 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 1 S
27 006008575D91 GEAR IDLER (NVH COMPACT) 1 S
28 ‡ IDLER GEAR 1 NS
29 ‡ BUSH IDLER GEAR 1 NS
30 000703853R4 SHAFT IDLER GEAR 1 S
31 001232850R1 ROLL PIN (4.9mmX15.9mm) 1 S
32 006018321V1 BOLT IDLER GEAR (M12X1.25X50.5) 1 S
CRANKCASE FRONT COVER
ENGINE (FIG.No : FIG 13) FIG 13 SLEEVE PISTON & CONNECTING ROD ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006031224V1 PISTON (DHRUV) ELS 4 S


2 006031213V1 PIN PISTON (NEF) 4 S
3 006031362V1 CIRCLIP PISTON PIN (NEF) 8 S
A 006024062V91 SET PISTON RING DHRUV 3DI 1 S
4 ‡ FMGIL PISTON TOP RING TIER IV <50HP 35 SERIES 4 NS
5 ‡ FMGIL PISTON SECOND RING TIER IV <50HP 35 4 NS
SERIES
6 ‡ FMGIL PISTON OIL CONTROL RING TIER IV <50HP 35 4 NS
SER
7 006031555G1 SLEEVE - DHRUV NON MOLY UNIVERSAL 4 S
8 006020783V1 O RING SLEEVE CRANKCASE 8 S
9 006024635V91 CONNECTING ROD ASSEMBLY 4 S
10 006025293V1 AB_ER16C0003492_BUSH CONNECTING ROD 4 S
11 ‡ CONECTING ROD-LS DHRUV 4 NS
12 006001302R1 CON ROD BOLT 4 S
13 ‡ CONNECTING ROD CAP 4 NS
15 006024365V1 BEARING CONNECTING ROD (DHRUV) 8 S

SLEEVE PISTON & CONNECTING ROD ASSEMBLY


LUBRICATION SYSTEM - OIL FILTER(RIG_21)

REF NO. PART NO DESCRIPTION QTY S/NS

1 006001543B91 OIL FILTER AND HEAD ASSEMBLY 1 S

2 006001547B91 OIL FILTER ASSEMBLY 1 S

3 001081753R2 GASKET (OIL FILTER) 1 S

4 000020309E05 BOLT (HEX G9.525X1.59X28.57X8.8) 2 S

5 001082012R2 WASHER SPRING LOCK (G 9.525mm) 2 S

7 006001669B91 FILTER HEAD ASSEMBLY 1 S


11 005556668R91 HOSE CLIP THERMOSTAT BY PASS 1 S
12 006014986V1 HOSE THERMOSTAT BYPASS (DHRUV) 1 S
ENGINE (FIG.No : FIG 16) FIG 16 COOLING SYSTEM
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006010916B2 FAN (DIAMETER 400 mm) 1 S


2 000020259E05 BOLT (HEXFL M8X1.25X85.7X8.8) 4 S
3 006014976V1 ADAPTOR FAN (DHRUV) 1 S
4 000020308E05 BOLT (HEX FL M8 X 16) 4 S
5 006018845V1 PULLEY WATER PUMP (3 CYLINDER DHRUV) 1 S
6 006007974D1 BELT (COMPACT 4 CYLINDER) 1 S
7 006004797F1 CLIP RADIATOR 4 S
8 006017984V1 HOSE RADIATOR OUTLET TO WATER PUMP (4DI) 1 S
9 006014971V91 WATER PUMP ASSEMBLY (DHRUV) 1 S
10 006010512D1 CLIP 2 S
11 006014986V1 HOSE THERMOSTAT BYPASS (DHRUV) 1 S
12 001233545R1 GASKET THERMOSTAT HOUSING 1 S
13 006014984V1 HOUSING THERMOSTAT (DHRUV) 1 S
14 000020256E05 BOLT (HEXFL M8X1.25X55.5X8.8) 3 S
15 006028578B91 Thermostat Assembly MDI 1 S
15 006028578B91 Thermostat Assembly MDI 1 S
16 003065125R2 GASKET THERMOSTAT 1 S
17 003065126R2 COVER THERMOSTAT HOUSING 1 S
18 000022271RD BOLT (M8 X 1.25 X 22) 1 S
19 001081607R1 BOLT HEXAGONAL (M8X1.25X19.812X5.8mm) 2 S
20 001082011R2 WASHER SPRING LOCK 3 S
21 006014973V1 HOSE THERMOSTAT TO RADIATOR (DHRUV) 1 S
22 001231780R2 BOLT (G11.1125 X 1.81 X 69.8mm) 2 S
23 003041407R2 PAD RADIATOR 2 S
24 000067205D SPRING (ROD HOLD DOWN) 2 S
25 000020869R1 WASHER PLAIN (G13.487X22.225X1.524) 2 S
26 001081682R1 NUT NYLOC (G11.11X1.81X11.08X9mm) 2 S
* 000020379E05 O RING 82.22X2.62 NBR 1 S

COOLING SYSTEM
ENGINE (FIG.No : FIG 19) FIG 19 RADIATOR ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006018004V91 RADIATOR ASSEMBLY (4 DI DHRUV) 1 S


1 006021383V1 RADIATOR ASSLY 4DI 1 S
2 006021382V1 FAN SHROUD, 4DI 1 S
3 006021381V1 RECOVERY BOTTLE ASSLY 1 S
4 006022384V1 BRACKET RECOVERY BOTTLE 1 S
5 006023421V1 PRESSURE CAP RADIAOR - 4DI 1 S
6 006022373V1 CLIP- WELD NUT 1 S
7 006022374V1 HOSE 3DI - RECOVERY BOTTLE 1 S
7 006022482V1 HOSE 4DI - RECOVERY BOTTLE 1 S
8 006021378V1 HEX BOLT ASSY. 7 S
9 006021379V1 HEX BOLT ASSY. 12 S
10 006006115B1 DRAIN COCK 1 S
11 006022429V1 CLIP-HOSE RECOVERY BOTTLE 2 S
12 006022430V1 CAP-RECOVERY BOTTLE 1 S
13 006023815V91 THRESH GUARD ASSLY - 4DI 1 S

RADIATOR ASSEMBLY
ENGINE (FIG.No : FIG 21) FIG 21 RADIATOR SIDE SEALING
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007543364V91 BRACKET RADIATOR TOP SEALING 1 S


2 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 3 S
3 007543033V1 SEALING RUBBER (RADIATOR TOP) 1 S
4 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 3 S
5 007543371V91 BRACKET RADIATOR SEALING MOUNTING LH 1 S
6 006511234U1 PIN LOCATING EDGE PLATE 4 S
7 007543368V91 BRACKET RADIATOR SEALING MOUNTING RH 1 S
8 006511234U1 PIN LOCATING EDGE PLATE 4 S
9 007542086C1 FOAM TOP SEALING 2 S
10 007543044V1 BEADING RADIATOR SIDE SEALING 2 S
11 007645831V91 PLATE SEALING FRONT AXLE SUPPORT ASSEMBL 1 S
12 000020777E05 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
13 000020739E05 WASHER PLAIN (G8.5X25X3) 2 S
14 007543425V1 FOAM RADIATOR SEALING 1 S
15 000020739E05 WASHER PLAIN (G8.5X25X3) 2 S
16 007515212D1 WASHER PLAIN (M6X15X1.5) 4 S

RADIATOR SIDE SEALING


ENGINE (FIG.No : FIG SL2) FIG SL2 ACCELERATOR ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 005553017R1 NUT (HEX M8X1.25X6.6X8mm) 4 S


2 000103361 PIN COTTER (1.5875X12.7) 3 S
3 000060685M01 WASHER PLAIN (6.3X12.5X1.5) 3 S
4 007610463V1 PIN CONTROL ROD 2 S
5 008014047V11 LINK ACCEL ASSY 1 S
6 000114605 WASHER TOOTH (7.9375X8.4328X15.494) 4 S
7 008019941V11 BRACKET ASSY ACC. 1 S
8 008019796V11 PIVOT INTMD ASSY 1 S
9 000016471P04 WASHER PLAIN (G11X21X2) 1 S
10 000013252P04 CIRCLIP EXTERNAL (10 X 1) 1 S
11 000704681R2 WASHER FRICTION (GOVERNOR CONTROL) 2 S
12 007704020Y1 PUSH TO FIT- 7 DIA STRAP 2 S
13 0304DAU02031N CLIP HOSE 1 S
14 000060724M01 PIN CLEVIS (5.700X20.00) 1 S
15 000708117R2 CLIP CABLE 1 S
16 007600461R1 SPRING FOOT ACCELERATOR 1 S
17 008017830V01 CABLE FOOT ACC. 1 S
18 007700625B1 CABLE TIE 1 S
19 003047325R1 WASHER PLAIN (G7.14X22.35X1.601mm) 2 S
20 003047323R1 SPRING GOVERNOR 1 S
21 008014123V11 CABLE MTG BRACKET ASSY 1 S
22 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 4 S
23 008014209V11 PEDAL FOOT ACCELERATOR ASSY 1 S
24 000017047R1 PIN SPRING DOWEL (4.064X0.8128X22.352) 1 S
25 007609974V11 FOOT REST ASSEMBLY 1 S
26 007639136V1 HAND ACC CABLE 1 S
27 007610455V11 BRACKET CABLE MOUNTING 1 S
28 001121174R1 NUT NYLOCK (G6.35X0.91X6.35X8.9mm) 1 S
29 000225507 SCREW (G 6.35MM X 44.45MM) 1 S
30 000114492 NUT (HEX 6.35X0.91X4.14XIH 5) 2 S
31 007608450V91 LEVER HAND ACCELERATOR 1 S

ACCELERATOR ASSY
ENGINE (FIG.No : FIG 1) FIG 1 ENGINE-COMPLETE,HALF & REPAIR KIT
REF. NO. PART NO. DESCRIPTION QTY. S/NS

* ENG585DSHFRSD FULL ENGINE Assy - ENGINE 585DI P2SLIPTO 1 S


GSP

ENGINE-COMPLETE,HALF & REPAIR KIT


ENGINE (FIG.No : FIG 12) FIG 12 CRANCKASE WITH OIL PAN 4 DI
REF. NO. PART NO. DESCRIPTION QTY. S/NS

25 006018119V91 DIPSTICK ASSEMBLY (3 CYLINDER DHRUV) 1 S

CRANCKASE WITH OIL PAN 4 DI


REF NO. PART NO DESCRIPTION QTY S/NS

1 006042203V91 4DI DH CRE F/F CRANK CASE 1 S

2 ‡ CAP REAR CRANSHAFT BEARING 1 NS

3 ‡ CAP FRONT CRANKSHAFT BEARING 4 NS

4 006017516V1 BOLT (M12 X1.75 X 71) 10 S

5 000022018RD BUSH (46.025X39.377X25.65) 1 S

6 000022174RD BUSH (46.775X50.127X28.01) 1 S

7 001231247R1 BUSH CAMSHAFT REAR 1 S

8 005551963R1 PIN DOWEL (12.609X53.797mm) 2 S

9 005550183R1 PIN DOWEL (8.045X12.000mm) 2 S

10 006510143C1 DOWEL PIN ( 8X25) 2 S

10 000020280E05 PIN DOWEL (8.024X16.000) 2 S

11 006017519V1 PLUG PRECOATED (M13 X 1.5 X 9) 2 S

12 000020786E05 SOCKET HEXAGONAL PIPE PLUG 3 S

13 006022117Y1 PLUG TAPER (M12 X 1.5 X 18) 1 S

14 000020695E05 WASHER SEALING (12 X 16) 1 S

15 000172578 PLUG EXPANSION (G 44.45MM) 1 S

16 006017521V1 WELCH PLUG (30 X 10) 3 S

17 006017522V1 PIN DOWEL (14.32 X 21) 2 S

19 006044492V01 OIL PAN 1 S

18 006016823V1 SLEEVE WATER PUMP (DHRUV) 1 S

20 006503852D1 BOLT (HEX M10X1.5X70X8.8) 12 S

21 006000554H1 BOLT (HEX M10X1.25X130X8.8) 4 S

22 000022273RD WASHER SPRING (M10X18X2.2) 14 S

23 0303CC0060N PLUG DRAIN 1 S

25 006018119V91 DIPSTICK ASSEMBLY (3 CYLINDER DHRUV) 1 S

24 006009296F1 WASHER SEALING M16.2X21.90X2 1 S

26 006020761V1 DIPSTICK ADAPTOR 1 S

27 007706148B91 STARTER MOTOR 1 S


REF NO. PART NO DESCRIPTION QTY S/NS

28 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 2 S

29 000708907R1 GASKET ( CRANKSHAFT OIL SEAL RETAINER) 1 S

OIL SEAL RETAINER REAR


30 006015024V1 1 S
CRANKSHAFT(DHRUV)

31 006015012V1 OIL SEAL CRANKSHAFT REAR (DHRUV) 1 S

32 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 7 S

* 006028856V1 Loctite 577 - 50 ml AR S


ENGINE (FIG.No : FIG 14) FIG 14 LUBRICATION SYSTEM
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006029508V91 OIL PUMP ASSY - 4WD 1 S


10 006009548D1 OIL PUMP COVER 1 S
16 006027394B1 STRAINER - OIL PUMP 1 S
20 000021720E11 GASKET OIL COOLER PIPE FLANGE 1 S

LUBRICATION SYSTEM
ENGINE (FIG.No : FIG 18) FIG 18 CRANKSHAFT ASSEMBLY- 4 DI
REF. NO. PART NO. DESCRIPTION QTY. S/NS

8 006017528V1 BOLT (M12 X 1.5 X 40 X 10.10) 6 S


10 006042404V91 FLYWHEEL ASSY 1 S

CRANKSHAFT ASSEMBLY- 4 DI
REF NO. PART NO DESCRIPTION QTY S/NS

1 006000260B1 BOLT(HEX M14 X 1.5 X 32 X 10.9) 1 S

2 006000259B1 SPACER CRANKSHAFT PULLEY 1 S

PULLEY CRANKSHAFT ASSEMBLY (DHRUV


3 006016555V91 1 S
4DI)

4 006008141D1 GEAR CRANKSHAFT (COMPACT) 1 S

5 006024535V1 CRANKSHAFT (DHRUV 4DI ELS) 1 S

6 001082183R91 BEARING BALL (20X47X15mm) 1 S

7 000020269E05 PIN DOWEL (10.018X20.000) 2 S

8 006508490D1 BOLT (HEX HD M12X1.5X30X10.9) 6 S

9 000704436R1 STARTER RING 843 1 S

10 006042404V91 FLYWHEEL ASSY 1 S

11 006014925V1 BEARING CRANKSHAFT REAR TOP (DHRUV) 1 S

BEARING CRANKSHAFT REAR BOTTOM


12 006014926V1 1 S
(DHRUV)

13 006014923V1 BEARING CRANKSHAFT FRONT TOP (DHRUV) 4 S

BEARING CRANKSHAFT FRONT BOTTOM


14 006014924V1 4 S
(DHRUV)

15 000218211 KEY WOODRUFF (1/4 X 3/4) 2 S


ENGINE (FIG.No : FIG 20) FIG 20 FUEL INJECTION SYSTEM
REF. NO. PART NO. DESCRIPTION QTY. S/NS

27 006014951V91 PIPE HIGH PRESSURE CYLINDER NO 1 (DHRUV) 1 S


28 006014952V91 PIPE HIGH PRESSURE CYLINDER NO 2 (DHRUV) 1 S
29 006014953V91 PIPE HIGH PRESSURE CYLINDER NO 3 (DHRUV) 1 S
30 006014954V91 PIPE - HPP CYL NO 4 TC DHRUV 1 S
37 006035566V91 PIPE INJ OVERFLOW 1 S
42 006009433H91 INJECTOR 4 S

FUEL INJECTION SYSTEM


REF NO. PART NO DESCRIPTION QTY S/NS

1 006022968B91 FUEL INJECTION PUMP 1 S

2 000020314E05 BOLT (HEX FL M10X1.5X35.5X8.8) 4 S

3 000022079RD WASHER PLAIN (G10.5X21X2) 4 S

4 000022273RD WASHER SPRING (M10X18X2.2) 4 S

6 ‡ BOLT BANJO 1 NS

7 005556668R91 HOSE CLIP THERMOSTAT BY PASS 2 S

8 006014957V91 PIPE TANK TO FEED PUMP (DHRUV 4DI) 1 S

9 001232932R1 BOLT BANJO (M14X1.5X27mm) 4 S

10 006011056B1 WASHER SEALING 4 S

11 001081723R1 BOLT BANJO (M10X1.0X19.4mm) 2 S

12 006009551F1 WASHER (KSB SENSOR) 4 S

13 006005669B1 PIPE (FIP LUBRICATION) 1 S

14 006019645V91 PIPE FEED PUMP (DHRUV) 1 S

15 001232932R1 BOLT BANJO (M14X1.5X27mm) 4 S

16 000016469P04 BOLT (HEXFL M12X1.75X35X10.9) 2 S

17 006014906V91 FUEL FILTER ASSEMBLY (DHRUV) 1 S

18 006020810V1 ELEMENT FUEL FILTER (DHRUV) 2 S

A 006023208V1 DRAIN PLUG NYLON - FUEL FILTER DHRUV 2 S

B 006023209V1 O` RING DRAIN PLUG FUEL FILTER DHRUV 2 S

19 006011056B1 WASHER SEALING 8 S

20 006019646V91 PIPE FUEL FILTER (DHRUV) 1 S

21 001232932R1 BOLT BANJO (M14X1.5X27mm) 4 S

22 006014039V1 COVER CRANKCASE FRONT (DHRUV) 1 S

23 006013257B1 GEAR FUEL INJECTION PUMP (BS3A) 1 S

24 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 4 S

25 006025888V1 GASKET FUEL INJECTION PUMP ADAPTOR 1 S

26 006011999B1 PLATE FLANGE FUEL INJECTION PUMP (BS3A) 1 S

PIPE HIGH PRESSURE CYLINDER NO 1


27 006014951V91 1 S
(DHRUV)
REF NO. PART NO DESCRIPTION QTY S/NS

PIPE HIGH PRESSURE CYLINDER NO 2


28 006014952V91 1 S
(DHRUV)

PIPE HIGH PRESSURE CYLINDER NO 3


29 006014953V91 1 S
(DHRUV)

31 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S

30 006014954V91 PIPE - HPP CYL NO 4 TC DHRUV 1 S

37 006035566V91 PIPE INJ OVERFLOW 1 S

32 001233808R1 WASHER SPRING LOCK (M6X11.6X1.6mm) 2 S

33 000022201RD CLAMP (INJECTION PIPE MALE) 2 S

34 000022202RD CLAMP FEMALE 2 S

35 000022206RD BOLT (HEX M6X1X16X8.8) 2 S

36 ‡ COPPER WASHER 4 NS

37 006035566V91 PIPE INJECTOR SPILL ( DHRUV 4DI) 1 S

38 000022055RD NUT (HEX M10 X 1.5 X 8 X 8) 4 S

39 000022056RD WASHER INJECTOR NOZZLE HOLDER 4 S

40 006002471B1 CLAMP NOZZLE HOLDER (P TYPE INJECTOR) 4 S

41 006002569B1 STUD CLAMP NOZZLE HOLDER (P TYPE) 4 S

42 006009433H91 INJECTOR 4 S

43 006002612H1 WASHER FOR INJECTOR (3.0 MM THICKNESS) 4 S

* 000707321R91 SEAL GOVERNOR 2 S

* 000708114R3 CABLE CLIP 1 S

* 000020708E05 CLIP FOR BREATHER HOSE (I.D. 10) 1 S


REF NO. PART NO DESCRIPTION QTY S/NS

1 006017543B92 CYLINDER HEAD ASSEMBLY (4 CYLINDER) 1 S

2 000172578 PLUG EXPANSION (G 44.45MM) 1 S

3 000022265RD GUIDE VALVE STEM 8 S

4 006000362R1 VALVE SEAT INTAKE 4 S

5 006000363R1 VALVE SEAT EXHAUST 4 S

6 000020266E05 STUD (M8 x 1.25x 45) 4 S

7 006022865V1 STUD (10X1.5X120) 2 S

8 005557681R1 COLLET (VALVE MULTI GROOVE) 16 S

9 005557631R1 CUP VALVE SPRING RETAINER 8 S

10 005557570R1 VALVE SPRING (STIFFENED) 8 S

11 000022008RD WASHER PLAIN (G18X27X1.00) 8 S

12 005557659R1 VALVE INTAKE 4 S

13 006009543B1 VALVE EXHAUST (MDI) 4 S

14 005550349R91 SEAL VALVE 8 S

15 006014999V1 BOLT CYLINDER HEAD (LONG) 1 S

16 006014998V1 BOLT CYLINDER HEAD (SHORT) 15 S

17 005551426R2 SENSOR TEMPERATURE 1 S

17 005551425R2 SENSOR UNIT TEMPERATURE (PRICOL) 1 S

18 005550766R3 WASHER COPPER (TEMPERATURE SENSOR) 1 S

19 008000010F1 CLAMP NOZZLE HOLDER 4 S

20 000020289E05 WASHER INJECTOR NOZZLE HOLDER 4 S

21 000022055RD NUT (HEX M10 X 1.5 X 8 X 8) 4 S

22 006015000V1 GASKET CYLINDER HEAD (DHRUV 4DI) 1 S

23 000022289RD PLUG WATER JET 4 S


REF NO. PART NO DESCRIPTION QTY S/NS

1 006516588V1 SHAFT PTO DRIVE 1 S

2 006515458U1 THRUST SLEEVE MAIN CLUTCH MSTAR 1 S

3 006509791U1 SLEEVE THRUST (PTO CLUTCH - MSTAR) 1 S

4 006509742U1 BEARING PTO RELEASE 1 S

5 006518138V1 SLEEVE HOUSING PTO 1 S

6 006518137V1 SLEEVE HOUSING MAIN 1 S

7 006516600V1 RETAINER BEARING CLUTCH 1 S

8 006510759U1 OIL SEAL (75X50X8 HELICAL GROOVE) 1 S

9 000012381P04 BEARING BALL (50X90X20) 1 S

10 006516589V1 SHAFT MAIN DRIVE 1 S

11 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 4 S

12 008013395V11 BRACKET ASSY CABLE MTG 1 S

13 0708AAK00990N BREATHER ASSEMBLY 1 S

14 006516025V1 HOUSING CLUTCH -FR DHRUV 1 S

15 000012871P04 GREASE NIPPLE (M8X1 - H3) 6 S

16 007205248C1 WASHER DOWTY (M12) 1 S

17 006518181V1 O RING 23.85 X 3 8 S

18 006517887V1 BUSH 4 S

19 006516657V1 FORK CLUTCH RELEASE 2 S

20 006511060C91 PIN ROLL (COMPOUND) 4 S

21 006515445U1 Plate Spring Return Clutch shaft 1 S

22 006519635V11 POWER TAKE-OFF CLSFT ASSEMBLY 1 S

23 006519805V11 CLUTCH SHAFT ASSEMBLY 1 S

24 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 4 S

25 006510694V1 COVER PLATE CLUTCH HOUSING 1 S

26 007206406C1 PLUG (M20X1.5) 2 S

27 000709840R2 WASHER (DOWTY) 2 S

28 006505300D1 SPRING RETURN (CLUTCH BEARING) 1 S


CLUTCH HOUSING - SLIPTO(FIG- 2SL)

REF NO. PART NO DESCRIPTION QTY S/NS

29 006518813V1 GREASE SPECIAL BOLT 1 S

30 006518171V1 FORK PIN 4 S

31 005556422R2 DRAINPLUG MAGNETIC (12.7 mm 1/2-14NPTF) 1 S

32 006502932D1 PLATE SPRING RETAINER 1 S

33 006513820V1 BOLT SPRING RETENTION 1 S

34 SF1103014 PLUG EXPAN CUP SPH 18X6X1 1 S

35 006519649V1 PLATE RETAINER BEARING 6210 1 NS-T

36 006515363U1 Clutch Release Bearing 1 S

37 006518811V1 GREASE PIPE 1 S

38 005556422R2 WELCH PLUG 0 32 [CYL.BLOCK] (4) BSIV 1 S

39 006508550D1 PARALLEL MALE STUD COUPLING 1 S


TRANSMISSION (FIG.No : FIG-AA) FIG-AA SPLINE SHAFT SUB-ASSY WITH RANGE GEARS - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 ‡ SPLINE SHAFT SUB ASSEMBLY 1 NS


2 006511010V1 SHIM (0.1 MM SHAFT SPIRAL BEVEL PINION) 0 S
2 006511009V1 SHIM (0.2 MM SHAFT SPIRAL BEVEL PINION) 0 S
2 006511008V1 SHIM (0.5 MM SHAFT SPIRAL BEVEL PINION) 0 S
2 006511007V1 SHIM (1.0 MM SHAFT SPIRAL BEVEL PINION) 0 S
3 006510804V1 BUSH GEAR LOW DRIVEN 1 S
4 006510669V1 GEAR DRIVEN LOW RANGE (38T) 1 S
5 006510808V1 COUPLING (1ST, REVERSE AND LOW) 1 S
6 006510805V1 HUB SPEED AND LOW RANGE 1 S
7 006518691V1 GEAR 4WD INPUT SPLINE SHAFT 1 S
8 006510803V1 BUSH GEAR MEDIUM DRIVEN 1 S
9 006510668V1 GEAR DRIVEN MEDIUM RANGE (27T) 1 S
10 006510806V1 HUB MEDIUM AND HIGH RANGE 1 S
11 006510939V1 NUT LOCK (M30X1.5) 1 S
12 006510912V1 SPACER (NRB SPLINE SHAFT) 2 S
13 006516218V1 BEARING NEEDLE ROLLER (25X37X23.8) 1 S
14 006510938V1 V RING (DIA 25) 1 S
15 006510809V1 COUPLING (MEDIUM, HIGH RANGE) 1 S
16 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 4 S

SPLINE SHAFT SUB-ASSY WITH RANGE GEARS - 4WD


TRANSMISSION (FIG.No : FIG 26) FIG 26 RANGE TOP SHAFT SUB ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 000016299P04 BEARING BALL (35X80X21) 2 S


2 006510911V1 SPACER GEAR DRIVEN 1 S
3 006510666V1 GEAR DRIVEN (CM 41T) 1 S
4 006510667V1 SHAFT DRIVING RANGE 1 S
5 006505490D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S
6 006505491D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S
7 006505492D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S

RANGE TOP SHAFT SUB ASSY


TRANSMISSION (FIG.No : FIG 27) FIG 27 SPEED TOP SHAFT ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510935V1 BUSH (SHAFT INTERMEDIATE PTO) 1 S


2 006516216V1 BEARING BALL (6308 ZR) 1 S
3 006517944V1 SHAFT SPEED DRIVING 1ST T18 & 2ND T26 1 S
4 006519348V1 BUSH (GEAR 3RD DRIVING) 1 S
5 006513945V1 GEAR DRIVING LH (3RD SPEED 32T) 1 S
6 006510805V1 HUB SPEED AND LOW RANGE 2 S
7 006510807V1 COUPLING (2ND, 3RD AND 4TH SPEED) 2 S
8 006510802V1 BUSH (GEAR 2ND DRIVING) 1 S
9 006510659V1 GEAR DRIVING (2ND SPEED 26T - DHRUV) 1 S
10 006513791V2 GEAR DRIVING LH (4TH SPEED 39T) 1 S
11 006519347V1 BUSH (4TH DRIVING GEAR) 1 S
12 000016299P04 BEARING BALL (35X80X21) 1 S
13 006505490D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S
14 006505491D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S
15 006505492D1 SHIM (MAIN SHAFT ,TOP, SPEED SECTION) 0 S
16 000012353P04 CIRCLIP EXTERNAL (35X2.5) 1 S
17 000012185P04 CIRCLIP EXTERNAL (40X2.5) 1 S
18 006515581V1 SHIM (DRIVING SHAFT 0.2 THK) 0 S
18 006515580V1 SHIM (DRIVING SHAFT 0.1 THK) 0 S
18 006515579V1 SHIM (DRIVING SHAFT) 0 S

SPEED TOP SHAFT ASSEMBLY


TRANSMISSION (FIG.No : FIG 28) FIG 28 SPEED BOTTOM SHAFT ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006517946V1 SHAFT DRIVEN SPEED (CM 19T) 1 S


4 006513792V1 GEAR DRIVEN RH (4TH SPEED 23T) 1 S
7 006513946V1 GEAR DRIVEN RH (3RD SPEED 29T) 1 S
8 006519350V1 GEAR 2ND DRIVEN SPEED 1 S
10 006510808V1 COUPLING (1ST, REVERSE AND LOW) 1 S
11 006510805V1 HUB SPEED AND LOW RANGE 1 S
12 006510656V1 GEAR DRIVEN (1ST SPEED 41T - DHRUV) 1 S
13 006510799V1 BUSH (GEAR 1ST DRIVEN and 4TH DRIVING) 1 S
14 000016299P04 BEARING BALL (35X80X21) 1 S
15 006508426U1 NUT (DIA 35 CRIMPLING) 1 S
16 000012203P04 SHIM RANGE COUNTERSHAFT FRONT RETAINER 0 S
17 000012127P04 SHIM RANGE COUNTERSHAFT FRONT 0 S
18 000012201P04 SHIM RANGE COUNTERSHAFT FRONT MEDIUM 0 S
19 000012202P04 SHIM RANGE COUNTERSHAFT FRONT LIGHT 0 S
* 006516016V1 SPACER 2ND,3RD,AND 4TH DRIVEN GEAR 1 S
* 006515008V1 SPACER 3RD DRIVEN GEAR 1 S
* 006519344V1 SPACER 1ST & 4TH DRIVEN GEAR 39.6mm 1 S
2 000012146P04 BEARING BALL (45X100X25) 1 S

SPEED BOTTOM SHAFT ASSEMBLY


TRANSMISSION (FIG.No : FIG 30) FIG 30 SPLINE SHAFT SUB ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510524V91 SET OF TWO (10T/41T) 1 S


A ‡ SPLINE SHAFT SPIRAL PINION INTEGRAL-10T 1 NS
B ‡ GEAR SPIRAL BEVEL 41T 1 NS
2 005557130R91 BEARING TAPER ROLLER 1 S
3 006518478V1 CAGE BRG SPLINE SHAFT 1 S
4 006518704V1 SPACER SPLINE SHAFT 1 S
5 001232925R1 SHIM SPLINE SHAFT (G 0.051mm) 0 S
6 003044038R1 SHIM (G 0.076mm) 0 S
7 003044039R1 SHIM (G 0.254mm) 0 S
8 003044040R1 SHIM (G 0.102mm) 0 S
9 006511000V1 SHIM (THK 1.0) 0 S
10 006511004V1 SHIM (THK 0.075) 0 S
11 006511003V1 SHIM (THK 0.1) 0 S
12 006511002V1 SHIM (THK 0.2) 0 S
13 006511001V1 SHIM (THK 0.3) 0 S
14 006509970U1 NUT LOCK (SPLINE SHAFT) 2 S
15 006511013V1 PLATELOCK (SHAFT SPIRAL BEVEL PINION) 1 S
16 005557131R91 BEARING TAPER ROLLER 1 S

SPLINE SHAFT SUB ASSEMBLY


TRANSMISSION (FIG.No : FIG 31) FIG 31 PTO INTERMEDIATE SHAFT
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006517963V1 SHAFT INTERMEDIATE (PTO) 1 S


2 006516217V1 BEARING BALL (6005) 1 S
3 006510914V1 SPACER (SHAFT INTERMEDIATE PTO) 1 S
4 000032097B12 CIRCLIP (25 X 2) 1 S
5 006507647C1 CIRCLIP (INT - LUG 47 X 2) 2 S

PTO INTERMEDIATE SHAFT


SLIPTO LINKAGES(FIG SL4)

REF NO. PART NO DESCRIPTION QTY S/NS

1 00010337 PIN Cotter 2 S

2 000120394 WASHER PLAIN (10.312X20.396X1.295) 1 S

3 000012848P04 PIN CLEVIS (10X29) 1 S

4 008020158V91 LINK CONNECTING ASSY 1 S

5 000012940P04 PIN CLEVIS (9X41.6) 1 S

6 000012935P04 PIN LOCK YOKE 1 S

7 008019098V11 HUB ASSY SLIPTO 1 S

8 000012914P04 WASHER PLAIN 1 S

9 000012725P04 WASHER PLAIN (G25.5X38X2.5) 1 S

10 001121078R1 CIRCLIP (EXTERNAL LUG 25 X 1.3mm) 1 S

11 000060684M01 BOLT HEX (M8X1.25X35X8.8) 1 S

12 005553017R1 NUT (HEX M8X1.25X6.6X8mm) 1 S

13 000012938P04 SPRING PTO CLUTCH LEVER 1 S

14 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 5 S

15 008018352V11 GUIDE PLATE ASSEMBLY 1 S

16 008019097V11 LEVER ASSY SLIPTO 1 S

17 006518893U1 PLASTIC SLEEVE 2 S

18 SF0301017 Adapter PS Nut M12X1.75 1 S


TRANSMISSION (FIG.No : FIG 33) FIG 33 PTO SHIFTER SUB ASSY - CRPTO AND RCRPTO
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 E006515220V1 HOUSING REAR PF2 DHRUV 1 S


2 000016211P04 OIL SEAL (2L 23.75X35.30X7.00) 1 S
3 006513908V1 PIVIOT SHIFTER (CRPTO) 1 S
4 000012456P04 CIRCLIP EXTERNAL (18X1.8) 1 S
5 006520320V01 LOCK PLATE PTO SHIFTING 1 S
6 006513576V11 LEVER ASSEMBLY (CRPTO) 1 S
7 006513546V91 PIN ROLL COMPOUND (PTO) 1 S
8 000103373 PIN COTTER (2.38125X19.05) 2 S
9 E007603116D1 PIN CLEVIS (10.00X29.00) 2 S
10 006515684V91 LINK CRPTO WITH YOKE 1 S
11 000020786E05 SOCKET HEXAGONAL PIPE PLUG 2 S
12 006517963V1 SHAFT INTERMEDIATE PTO 1 S
13 006516217V1 BEARING BALL (6005) 1 S
14 000032097B12 CIRCLIP (25 X 2) 1 S
16 006510914V1 SPACER (SHAFT INTERMEDIATE PTO) 1 S
17 006507647C1 CIRCLIP (INT - LUG 47 X 2) 1 S
18 000020308E05 BOLT (HEX FL M8 X 16) 2 S
19 006513271V1 COUPLING SOLID DRIVE SHAFT (CRPTO) 1 S
20 006515665V1 V RING (ø18x1) 1 S
21 006502942C1 CIRCLIP (EXT - LUG 20 X 1.75) 1 S
22 006518078V1 SPACER 6004 BEARING 1 S
23 006515767B1 BALL BEARING 6004 1 S
* 006515218B1 LOCTITE 638 0 S

PTO SHIFTER SUB ASSY - CRPTO AND RCRPTO


DATE:01-Oct-2019

REF NO. PART NO DESCRIPTION QTY S/NS

1 006512278V2 HOUSING DUAL PTO (DHRUV) 1 S

2 000016299P04 BEARING BALL (35X80X21) 2 S

3 006515639V1 SHAFT DRIVING 1 S

4 006510937V1 BUSH (SHAFT DRIVING PTO) 1 S

5 006509197U1 CIRCLIP (INT - LUG 22 X 1.5) 6 S

6 006508415U1 COUPLING PTO SHAFT (MID FRONT) 1 S

7 000012204P04 SHIM SPEED DRIVING SHAFT REAR MEDIUM AR S

7 000012205P04 SHIM SPEED DRIVING SHAFT REAR LIGHT AR S

7 000012128P04 SHIM SPEED DRIVING SHAFT REAR HEAVY AR S

8 006516216V1 BEARING BALL (6308 ZR) 1 S

9 006513041V1 SPACER IDLER CLUSTER LH 2 S

10 006512858V1 GEAR DRIVEN (540 PTO) 1 S

11 006510808V1 COUPLING (1ST, REVERSE AND LOW) 1 S

12 006512857V2 SHAFT DRIVEN 1 S

13 006515640V1 GEAR DRIVEN 1 S

14 006505608D1 BEARING BALL (40X90X23) 1 S

15 006513890V1 SHIM (SHAFT IDLER REVERSE PTO - 0.01 MM) AR S

15 006513891V1 SHIM (SHAFT IDLER REVERSE PTO - 0.15 MM) AR S

15 006513892V1 SHIM (SHAFT IDLER REVERSE PTO - 0.5 MM) AR S

16 006505607D1 BEARING BALL (25X52X15) 2 S

17 006513040V1 SHAFT REVERSE IDLER 1 S

18 006513042V1 SPACER IDLER CLUSTER RH 1 S

19 006513550V1 GEAR (PTO IDLER SHAFT DRIVEN) 1 S

20 006513553V1 GEAR (PTO IDLER - 13T) 2 S

21 006510914V1 SPACER (SHAFT INTERMEDIATE PTO) 2 S

22 006515569V1 SHIM (PTO DRIVEN SHAFT BEARING) AR S

23 006513247V1 SHAFT CROSS (PTO SHIFTING) 1 S

24 006513462V1 COVER PLATE OIL SEAL (CRPTO) 1 S


POWER TAKE OFF SUB ASSEMBLY RCRPTO(FIG 35)

REF NO. PART NO DESCRIPTION QTY S/NS

25 006513461V1 PLATE LOCK (CRPTO) 4 S

26 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 1 S

27 006515576V91 COMPOND ROLL PIN ( DIA 6 X 22 ) 1 S

28 006513248V1 LINK CROSS SHAFT (PTO SHIFTING) 1 S

29 006517863V1 OIL SEAL UNITISED PTO DRIVEN SHAFT 1 S

30 006510999V1 PLATE COVER (OIL SEAL PTO) 1 S

31 006512393V11 CAP PTO SAFETY 1 S

32 000020308E05 BOLT (HEX FL M8 X 16) 6 S

33 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 10 S

34 006503662C1 BALL STEEL (DIA 8 MM) 1 S

35 006509853U1 SPRING COMPRESSION BALL RETENTION 1 S

36 000012488P04 WASHER COPPER RETENTION BOLT 1 S

37 006513820V1 BOLT SPRING RETENTION 1 S

38 000016656P04 O RING (22.70X2.80 NBR) 1 S

39 006513879V1 Dipstick 1 S

40 000031251B12 NUT FORK CLAMPING (M10 X 1.25) 1 S

41 006511058V1 PLATE LOCK (GRUB SCREW) 1 S

42 000031249B12 SCREW GRUB FORK CLAMPING (M10 X 1.25) 1 S

43 006513244V1 CAM INNER (PTO SHIFTING) 1 S

44 006513243V1 FORK (PTO SHIFTING) 1 S

45 006511266U1 PIN ROLL COMPOUND (DIA 8 X 35) 1 S

46 006513246V1 RAIL (PTO SHIFTING) 1 S

47 0091312 BEARING NEEDLE ROLLER 2 S

48 000016182P04 PIN DOWEL (12.025X31.000) 2 S

* 006516305V1 Loctite 5188 - 300 ml 1 S

49 006505640D1 OIL SEAL (2L 14.90X24X7.00) 1 S


TRANSMISSION (FIG.No : FIG 36) FIG 36 SHIFTING ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510557V1 LEVER SPEED SHIFTER 1 S


2 006510560V1 BALL PIVOT GEAR SHIFTER LEVER 2 S
3 006510946V1 ROLL PIN (8X50) 2 S
4 005556668R91 HOSE CLIP THERMOSTAT BY PASS 2 S
5 006509780U1 BOOT RUBBER RANGE LEVER EXTERNAL 2 S
6 005555585R91 CLIP HOSE AIR CLEANER END 1 S
7 000012188P04 CIRCLIP INTERNAL (45X2) 2 S
8 006513581V1 SPACER STOPPER CONICAL SPRING 2 S
9 006510554V1 SPRING CONICAL SHIFTER LEVER 2 S
10 000031023B11 CIRCLIP (INT LUG 38 X 1.5) 2 S
11 006510948V1 SPACER STOPPER WIRE CLIP 2 S
12 006510952V1 CLIP PIVOT BALL 2 S
13 006519605V1 SHIFTER HSG LH 2 S
14 006509771U1 PLATE SHIFTER HOUSING 2 S
15 000020308E05 BOLT (HEX FL M8 X 16) 12 S
16 006511234U1 PIN LOCATING EDGE PLATE 4 S
17 006522105V01 PLATE GUIDE SPEED SYNCHRO 1 S
18 000060683M01 NUT NYLOC (M6X1X7.5X8) 4 S
23 006518799V1 CAM LINK OUTER SPEED/ RANGE 2 S
24 006511060C91 PIN ROLL (COMPOUND) 2 S
25 006518758V1 SPACER LONG CROSS GATE 3 S
26 006512276V1 SPACER STOPPER SPRING 3 S
27 006512275V1 SPRING BIASING (RANGE/SPEED) 3 S
28 006518768V1 SHAFT GATE SHIFTER SPEED 1 S
29 006504206C91 HOUSING RAIL (OIL SEAL) 2 S
30 006511261V1 HOUSING SHIFTER 1 S
31 007702760V91 SWITCH NEUTRAL 1 S
32 006510551V1 CAM LINK INNER RANGE AND SPEED 2 S
33 000031249B12 SCREW GRUB FORK CLAMPING (M10 X 1.25) 2 S
34 006511058V1 PLATE LOCK (GRUB SCREW) 2 S
35 000031251B12 NUT FORK CLAMPING (M10 X 1.25) 2 S

SHIFTING ASSY
TRANSMISSION (FIG.No : FIG 36) FIG 36 SHIFTING ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

36 006513786V1 CAM INNER NEURAL SWITCH 1 S


37 006514763V91 PIN ROLL COMPOUND (6.7 X 4.6 X 17) 1 S
38 000020281E05 PIN DOWEL (8.015X18.000) 4 S
39 006510558V2 LEVER RANGE SHIFTER 1 S
40 006518759V1 SHAFT CAM OPERATING SPEED SECTION 1 S
41 006518817V1 GUIDE PLATE RANGE 1 S
* 0703HAD00070N GASKETING 50ML 0 S
* 006515218B1 LOCTITE 638 0 S
42 006513820V1 BOLT SPRING RETENTION 1 S
43 000012488P04 WASHER COPPER RETENTION BOLT 1 S

SHIFTING ASSY
TRANSMISSION (FIG.No : FIG 37) FIG 37 SPEED SHIFTING SUB ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510853V1 FORK SHIFTER (1ST - REVERSE) 1 S


2 000031249B12 SCREW GRUB FORK CLAMPING (M10 X 1.25) 3 S
3 006511058V1 PLATE LOCK (GRUB SCREW) 3 S
4 000031251B12 NUT FORK CLAMPING (M10 X 1.25) 3 S
5 006510919V1 RAIL (1ST and REVERSE SPEED) 1 S
6 006518128V1 SHIFTER GATE (1ST and REVERSE) 1 S
7 006511113V1 PLATE PRESSURE BLOCK RAIL 2 S
8 006503097D1 BOLT HEXAGONAL (M10X1.25X30X8.8) 2 S
11 006511143V1 SHIFTER GATE (2ND and 3RD) 1 S
12 006510855V1 FORK SHIFTER (4TH) 1 S
13 006519651V1 RAIL 3RD 4TH SPEED 1 S
14 006513814V1 PIN ROLL COMPOUND ( 8X30) 1 S
15 006510580V1 GATE SHIFTER (4TH) 1 S
16 006503662C1 BALL STEEL (DIA 8 MM) 3 S
17 006509853U1 SPRING COMPRESSION BALL RETENTION 3 S
18 000012488P04 WASHER COPPER RETENTION BOLT 3 S
19 006513820V1 BOLT SPRING RETENTION 3 S
20 006510571V1 PIN INTERLOCK RAIL 3 S
21 E006515221V1 HOUSING SPEED 1 S
22 006514376V1 BUSH SPEED HOUSING 1 S
* 006518133V1 PLATE COVER SIDE 1 S
* 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 8 S
* 006518127V1 INTERLOCK PIN 3RD 4TH SPEED RAIL 1 S
* 0703HAD00070N GASKETING 50ML 0 S

SPEED SHIFTING SUB ASSY


TRANSMISSION (FIG.No : FIG 38) FIG 38 RANGE SHIFTING SUB ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510857V1 FORK SHIFTER LOW 1 S


2 000031249B12 SCREW GRUB FORK CLAMPING (M10 X 1.25) 1 S
3 006511058V1 PLATE LOCK (GRUB SCREW) 1 S
4 000031251B12 NUT FORK CLAMPING (M10 X 1.25) 1 S
5 006510565V1 RAIL SHIFTER LOW 1 S
6 006510566V1 GATE SHIFTER LOW 1 S
7 006513814V1 PIN ROLL COMPOUND ( 8X30) 2 S
8 006510569V1 RAIL SHIFTER MEDIUM 1 S
9 006510856V1 FORK SHIFTER (HIGH-MEDIUM) 1 S
10 006510571V1 PIN INTERLOCK RAIL 1 S
11 000012488P04 WASHER COPPER RETENTION BOLT 1 S
12 006513820V1 BOLT SPRING RETENTION 1 S
13 006509853U1 SPRING COMPRESSION BALL RETENTION 2 S
14 006503662C1 BALL STEEL (DIA 8 MM) 2 S
15 006513804V1 SPACER STOPER MEDIUM LOW 2 S
16 E006515220V1 HOUSING REAR 1 S
* 006516305V1 Loctite 5188 - 300 ml 0 S

RANGE SHIFTING SUB ASSY


TRANSMISSION (FIG.No : FIG 39) FIG 39 FORWARD REVERSE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006516590V1 SHAFT SHUTTLE COUNTER 1 S


2 006505608D1 BEARING BALL (40X90X23) 1 S
3 006506966D1 BEARING BALL (55X90X18) 1 S
4 006516596V1 BUSH GEAR FORWARD & REVERSE DRIVEN 1 S
5 000012226P04 CIRCLIP INTERNAL (90X4) 1 S
6 006516589V1 SHAFT HOLLOW DRIVE 1 S
7 000016321P04 WASHER SEALING DROP BOX 1 S
8 006516598V1 FORK FORWARD REVERSE 1 S
9 006516599V1 RAIL FORWARD REVERSE 1 S
10 006510759U1 OIL SEAL (75X50X8 HELICAL GROOVE) 1 S
11 000012206P04 SHIM 1 S
12 000012205P04 SHIM 1 S
13 006518811V1 GREASE PIPE 1 S
14 000016299P04 BEARING BALL (35X80X21) 1 S
15 006516592V1 GEAR FORWARD DRIVEN 1 S
16 006516594V1 GEAR REVERSE IDLER 1 S
17 006517949V91 SYNCHRONISER 90 DIA. DHRUV FR 1 S
18 006516593V1 GEAR REVERSE DRIVEN 1 S
19 006516591V1 SHAFT REVERSE IDLER 1 S
20 E006515250D1 SPACER REVERSE IDLER SHAFT 1 S
21 006517951V1 FR SHIFTER CAM SHAFT 1 S
* 006512845U1 CAM INNER FORWARD REVERSE 1 S
* 006510998V1 BOLT SHAFT REVERSE IDLER 1 S

FORWARD REVERSE ASSEMBLY


TRANSMISSION (FIG.No : FIG 40) FIG 40 PLANETARY SUB ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006510452V1 CARRIER PLANETARY (DHRUV) 2 S


2 000012428P04 SPRING DOWEL SLEEVE 6 S
3 006510504V1 WAHSER THRUST PLANET GEAR 12 S
4 006510519V1 BEARING NEEDLE ROLLER (36X48X22.4) 12 S
5 006518177V1 SPACER NYLON 6 S
6 006510499V1 GEAR PLANET (29T) 6 S
7 006510503V1 PIN PLANETARY 6 S
8 006510508V1 WASHER PRELOADING REAR AXLE 2 S
9 006510497V1 SHAFT SUN GEAR (14T) 2 S

PLANETARY SUB ASSY


TRANSMISSION (FIG.No : FIG 41) FIG 41 RAC SUB ASSY WITH PLANETARY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006520420V01 SHAFT REAR AXLE 2 S


2 006510904V1 COVER PROTECTIVE WHEEL END 2 S
3 006511673V1 OIL SEAL REAR AXLE (84X130X12.5) 2 S
4 006510512V1 SPACER REAR AXLE OUTER BEARING 2 S
5 001099467R91 BEARING BALL (60X130X31 mm) 2 S
6 006511672V1 OIL SEAL REAR AXLE INNER (59.8X85X10) 4 S
7 E006515222V1 CARRIER REAR AXLE 2 S
8 006515065V91 GREASE NIPPLE WITH CAP (M8X1) 4 S
9 005555814R1 PIN SPRING DOWEL 2 S
10 001082207R91 BEARING BALL (60X110X22 mm) 2 S
11 006511017V1 SHIM REAR AXLE (1.0 MM) 0 S
12 006511018V1 SHIM REAR AXLE (0.4 MM) 0 S
13 006511019V1 SHIM REAR AXLE (0.125 MM) 0 S
14 006511020V1 SHIM REAR AXLE (0.1 MM) 0 S
15 006511021V1 SHIM REAR AXLE (0.05 MM) 0 S
16 006510507V1 BOLT LOCKING REAR AXLE 2 S
17 006510792V1 PLATE LOCK REAR AXLE LOCKING (1) 0 S
18 006510794V1 PLATE LOCK REAR AXLE LOCKING (2) 0 S
19 006510796V1 PLATE LOCK REAR AXLE LOCKING (3) 0 S
20 006510798V1 PLATE LOCK REAR AXLE 0 S
* 006516305V1 Loctite 5188 - 300 ml 0 S

RAC SUB ASSY WITH PLANETARY


TRANSMISSION (FIG.No : FIG 42) FIG 42 STRUCTURAL ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

2 E006515221V1 HOUSING SPEED 1 S


3 006518403V1 COVER PLATE TOP 1 S
4 006512292V1 PIN DOWEL- TOP PLATE SPEED HOUSING 2 S
5 006513634V1 PLUG JUMPING BOLT 8 S
6 000012506P04 BOLT HEXAGONAL (M12X1.75X30X10.9) 8 S
7 006514376V1 BUSH SPEED HOUSING 4 S
8 000709840R2 WASHER (DOWTY) 1 S
9 007206406C1 PLUG (M20X1.5) 1 S
10 006510433V1 BLOCK REVERSE IDLER 1 S
11 006513635V1 PLUG JUMPING BOLT (M10) 2 S
12 000020281E05 PIN DOWEL (8.015X18.000) 4 S
13 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 8 S
14 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 12 S
15 006512401V1 PIN DOWEL REAR HOUSING 4 S
16 000020308E05 BOLT (HEX FL M8 X 16) 9 S
17 006510498V1 GEAR INTERNAL (73T) 2 S
18 E006515220V1 HOUSING REAR PF2 DHRUV 1 S
* SF0201096 SCREW HEX M12X1.75X25X10.9 8 S
19 006508409U1 BOLT (HEXFL M12X1.75X103X10.9) 20 S
* 000120396 WASHER PLAIN (13.487X26.924X1.880) 8 S
20 000012248P04 BOLT HEXAGONAL (M10X1.5X30X8.8) 4 S
1 006516025V1 HOUSING CLUTCH -FR DHRUV 1 S
21 005553022R1 BOLT (HEX M10X1.5X75X8.8mm) 4 S
22 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 10 S
23 006513879V1 DIPSTICK 1 S
30 006518838V1 PLUG 1/2 INCH 1 S
24 000016182P04 PIN DOWEL (12.025X31.000) 2 S
25 006510694V1 COVER PLATE CLUTCH HOUSING 1 S
26 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 4 S
27 005555988R1 WASHER SPRING (M10X18X2.2) 8 S
28 006512278V2 HOUSING DUAL PTO (DHRUV) 1 S
29 000016182P04 PIN DOWEL (12.025X31.000) 2 S
STRUCTURAL ASSY 32 006518087V1 RETAINER FRONT SPEED HOUSING 1 S
33 006515004V1 PLATE INTERMEDIATE 1 S
TRANSMISSION (FIG.No : FIG 42) FIG 42 STRUCTURAL ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

34 006505629D1 CIRCLIP ( INT - LUG 80 X 4) 1 S


35 000012164P04 CIRCLIP INTERNAL (100X4) 1 S
37 000013900P04 BOLT HEXAGONAL (M12X45 FLANGED) 6 S
38 006512402V1 PIN DOWEL SPEED HOUSING 2 S
39 000022271RD BOLT (M8 X 1.25 X 22) 8 S
40 000012871P04 GREASE NIPPLE (M8X1 - H3) 2 S
41 006512393V11 CAP PTO SAFETY 1 S
42 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 12 S
43 006512401V1 PIN DOWEL REAR HOUSING 2 S
44 006516595V1 GEAR CM PAIR DRIVEN 1 S
* 006516587V1 REAR COVER CLUTCH HSG 1 S

STRUCTURAL ASSY
TRANSMISSION (FIG.No : FIG SL4) FIG SL4 SLIPTO LINKAGES
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 00010337 PIN Cotter 2 S


2 000120394 WASHER PLAIN (10.312X20.396X1.295) 1 S
3 000012848P04 PIN CLEVIS (10X29) 1 S
4 008020158V91 LINK CONNECTING ASSY 1 S
5 000012940P04 PIN CLEVIS (9X41.6) 1 S
6 000012935P04 PIN LOCK YOKE 1 S
7 008019098V11 HUB ASSY SLIPTO 1 S
8 000012914P04 WASHER PLAIN 1 S
9 000012725P04 WASHER PLAIN (G25.5X38X2.5) 1 S
10 001121078R1 CIRCLIP (EXTERNAL LUG 25 X 1.3mm) 1 S
11 000060684M01 BOLT HEX (M8X1.25X35X8.8) 1 S
12 005553017R1 NUT (HEX M8X1.25X6.6X8mm) 1 S
13 000012938P04 SPRING PTO CLUTCH LEVER 1 S
14 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 5 S
15 008018352V11 GUIDE PLATE ASSEMBLY 1 S
16 008019097V11 LEVER ASSY SLIPTO 1 S
17 006518893U1 PLASTIC SLEEVE 2 S
18 SF0301017 Adapter PS Nut M12X1.75 1 S

SLIPTO LINKAGES
HYDRAULICS (FIG.No : FIG-4Y) FIG-4Y POWER STEERING PIPES - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007210014U1 HYDROSTATIC UNIT 1 S


2 000020314E05 BOLT (HEX FL M10X1.5X35.5X8.8) 4 S
3 000022273RD WASHER SPRING (M10X18X2.2) 1 S
4 007205510C1 O RING (15.3 X 2.2) 4 S
5 007205537C1 COUPLING MALE STUD (13/16-16 UN M18) 4 S
6 007205518C1 O RING (12.42 X 1.78) 9 S
7 007213508V91 PIPE ASSEMBLY RETURN LINE FROM HSU 1 S
8 000709840R2 WASHER (DOWTY) 1 S
9 007206232C1 UNION BULK HEAD (M20 X 1.5 TO 13/16-16) 1 S
10 007213506V91 PIPE ASSEMBLY (PUMP TO HSU) 1 S
11 E007205496D1 BANJO BOLT FOR VTU (M18X1.5) 1 S
12 E007203087D1 WASHER Dowty 2 S
13 007213504V91 PIPE ASSEMBLY HSU TO STEERING LH 4WD 1 S
14 007208981C91 UNION BULK HEAD WITH NUT 1 S
15 007213502V91 PIPE ASSEMBLY HSU TO STEERING RH 4WD 1 S
16 007215804V01 BKT SPRT STRNG LH PIPE 1 S
17 007215805V01 BKT SPRT STRNG RH PIPE 1 S
18 000020308E05 BOLT (HEX FL M8 X 16) 4 S
19 005555975R1 BOLT (HEX M5X0.8X15X10.9) 1 S
20 007211588V1 BRACKET POWER STEERING PIPE SUPPORT 4WD 1 S
21 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
22 007215740V91 HOSE ASSY P LINE STEERING RH 1 S
23 001232932R1 BOLT BANJO (M14X1.5X27mm) 1 S
24 006011056B1 WASHER SEALING 4 S
25 007215738V91 HOSE ASSY P LINE STEERING LH 1 S
26 007202225D1 BOLT BANJO (M14) 1 S
27 007202226D1 BODY BANJO (M14 BANJO BOLT) 1 S
28 007215016V91 CYLINDER- HYDRAULIC (POWER STEERING ) 1 S
* 007213117V1 BRACKET HOSE 1 S
* 008010303V11 GUARD ASSEMBLY- STEERING CYLINDER 1 S

POWER STEERING PIPES - 4WD


HYDRAULICS (FIG.No : FIG 46) FIG 46 PRESSURE PIPE ASSEMBLY - POWER STEERING
REF. NO. PART NO. DESCRIPTION QTY. S/NS

4 007213496V91 PIPE HYD PRESSURE ASSY PUMP TO CV 1 S


11 007213506V91 PIPE PRESS ASSY PUMP TO HSU 1 S
1 007205511C1 O RING (19.3 X 2.2) 1 S
2 007205538C1 COUPLING MALE STUD (1-14 UNS X M22) 1 S
3 007205519C1 O RING (15.6 X 1.78) 2 S
5 007206640V11 PIPE PRESSURE CONTROL VALVE END 1 S
6 007204955C1 O RING (1394X262) 1 S
7 000022273RD WASHER SPRING (M10X18X2.2) 2 S
8 007205397B1 BOLT ALLEN (M10 X 1.5 X 30) 2 S
9 007203087D1 WASHER DOWTY (M18X1.5) 2 S
10 E007205496D1 BANJO BOLT FOR VTU (M18X1.5) 1 S
12 007205518C1 O RING (12.42 X 1.78) 1 S
13 007205537C1 COUPLING MALE STUD (13/16-16 UN M18) 1 S
14 007205510C1 O RING (15.3 X 2.2) 1 S

PRESSURE PIPE ASSEMBLY - POWER STEERING


HYDRAULICS (FIG.No : FIG 48) FIG 48 DRAFT SENSING ON LIFT ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

A 007206275V91 HOUSING HYDRAULIC LIFT 1 S


1 007212340V1 HOUSING HYD LIFT UNIT 1 S
2 007212299V1 HOUSING DRAFT CONTROL 1 S
3 007207402V1 SPINDLE DRAFT 2 S
4 007207404V1 SEAT (BOTTOM DC) 2 S
5 007207400V1 SPRING (DRAFT 66.5KG) 2 S
6 007207362V1 SEAT (SPRING OUTER DC) 2 S
7 007207411V11 PLATE COVER SPRING HOUSING 1 S
8 007207418V1 BELLOW (DC) 2 S
9 007207419V1 PLATE BELLOW 1 S
10 007207416V1 EXTENSION (DC) 2 S
11 007207468V1 BELL CRANK 1 S
12 007206446V12 PIN CRANK TOP LINK 1 S
13 007207408V1 PIN STANDARD HEADED 1 S
14 007206456V11 ROCKER INNER DRAFT CONTROL FEEDBACK 1 S
15 007206484V1 BUSH DRAFT CONTROL FEED BACK 1 S
16 007200609A91 OIL SEAL (DC PLUNGER - THREE LIP) 1 S
17 007203267B1 SPACER DRAFT CONTROL OILSEAL 1 S
18 007206480V91 ROCKER OUTER DRAFT CONTROL FEEDBACK 1 S
19 007206449V1 LINK OUTER (DC FEEDBACK) 1 S
20 007206455V1 BLOCK (DC OUTER) 1 S
21 007206346V1 BOLT HEXAGONAL (STEP DC FEEDBACK) 1 S
22 000444687 PLUG (1/8 X 27 NPTF) 2 S
23 006001974B1 SCREW SOCKET M10X1.5X25X10.9 4 S
24 000020314E05 BOLT (HEX FL M10X1.5X35.5X8.8) 2 S
25 000103408 PIN COTTER (4.7625X31.75) 1 S
26 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 1 S
27 007206628V1 SHIM (14.5X35X1) 1 S
27 007206629V1 SHIM (14.5X35X0.15) 1 S
27 007206630V1 SHIM (14.5X35X0..5) 1 S
28 000103384 PIN COTTER (3.175X19.05) 2 S
29 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 1 S
DRAFT SENSING ON LIFT ASSY 30 000103386 PIN COTTER G3.175X31.75 2 S
31 007206788C1 BOLT FLANGE HEADED (M10X1.5X28 GRADE 8) 4 S
32 001121584R1 GREASE NIPPLE 1 S
HYDRAULICS (FIG.No : FIG 48) FIG 48 DRAFT SENSING ON LIFT ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

33 50.130 CABLE TIE 150 MM 2 S


34 007207402V1 SPINDLE DRAFT 1 S

DRAFT SENSING ON LIFT ASSY


HYDRAULICS (FIG.No : FIG 93) FIG 93 HSU MOUNTING BRACKET & STEERING COLUMN
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008018350V91 STEERING COLUMN 1 S


3 008013834V11 BRACKET STRNG COLUMN 1 S
4 007210014U1 HYDROSTATIC UNIT 1 S
2 000020314E05 BOLT (HEX FL M10X1.5X35.5X8.8) 4 S
5 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 4 S
6 SF0400004 WASHER 6 S
* 007636726V1 SEAL RUBBER (STEERING) 1 S
* 0703HAD00070N GASKETING 50ML 0 S

HSU MOUNTING BRACKET & STEERING COLUMN


HYDRAULICS (FIG.No : FIG 49) FIG 49 QUADRANT & CONTROL VALVE ASSY ON LIFT ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007209377V11 CONNECTING LINK ASSEMBLY 2 S


2 007207631C1 BOLT STEP (M10X1.5X46L) 1 S
3 000030020R1 BOLT (HEX M10X1.5X25X8.8) 6 S
4 005555988R1 WASHER SPRING (M10X18X2.2) 7 S
5 005554365R1 NUT HEXAGONAL (M10 X 1.5 X 8.0 X 6.6mm) 3 S
6 000103384 PIN COTTER (3.175X19.05) 5 S
7 007204703C11 LINK DRAFT CONTROL ACTUATING 1 S
8 000013483P04 CIRCLIP EXTERNAL 1 S
9 007204705C11 LINK POSITION CONTROL ACTUATING 1 S
10 000709840R2 WASHER (DOWTY) 1 S
11 007206406C1 PLUG (M20X1.5) 1 S
12 000013360P04 PLUG HOLLOW (HEX M22X1.5) 1 S
13 007207540C1 WASHER PLAIN (M10X18X2.0) 6 S
14 007205397B1 BOLT ALLEN (M10 X 1.5 X 30) 6 S
15 007207081C1 BOLT ALLEN (M10 X 1.5 X 60, GRADE 10.9) 1 S
16 007205282C1 BOLT ALLEN (M8X1.25X80MM) 1 S
17 000120394 WASHER PLAIN (10.312X20.396X1.295) 2 S
18 007208626V1 BOLT HEX HEADED (M10X1.5X20X8.8) 2 S
* 007210417V1 Loctite 515-50 ml 0 S
* 007207070C1 GASKET QUADRANT ASSEMBLY LOWER 1 S

QUADRANT & CONTROL VALVE ASSY ON LIFT ASSY


HYDRAULICS (FIG.No : FIG 50) FIG 50 POWER TRAIN
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007206275V91 HOUSING HYDRAULIC LIFT 1 S


2 007206082V1 ROCK SHAFT 1 S
3 007209678V1 ROCKER ARM 1 S
4 003046977R2 BUSH CONNECTING ROD 1 S
5 007200413A1 ROD CONNECTING HYDRAULIC 1 S
6 007207399V91 PISTON ASSEMBLY HYDRAULICS (85MM DIA) 1 S
7 007207398V1 HYDRAULIC PISTON 85MM DIA WITH SG500/7 1 S
8 005554403R1 RING CYLINDER BEARING 2 S
9 005554402R1 RING OUTER SEAL 1 S
10 005554401R1 RING SEAL RECTANGULAR SECTION 1 S
11 ‡ BUSH PISTON 1 NS
12 007212523V1 CYLINDER HYDRAULIC 85 MM BORE 1 S
13 007206420V1 PIN ROCKER ARM 1 S
14 001231563R1 BOLT HYDRAULIC ROCKER ARM 1 S
15 007205866C1 BOLT CAM 1 S
16 007204632C1 CAM POSITION CONTROL 1 S
17 001231718R1 BUSH FOR ROCKSHAFT 4 S
18 007207488C1 O RING (DIA 56 X 7.5 MM) 2 S
19 003044372R1 WASHER ROCKSHAFT 2 S
20 007207489C1 OIL SEAL (3L 55.85X73.03X10.5) 2 S
21 001127628R2 LIFTARM 2 S
22 000708922R3 PLATE LIFT ARM RETAINING 2 S
23 000016469P04 BOLT (HEXFL M12X1.75X35X10.9) 15 S
24 007206788C1 BOLT FLANGE HEADED (M10X1.5X28 GRADE 8) 3 S
25 007205590C1 PLUG (M12 X 1.5) 2 S
26 007205248C1 WASHER DOWTY (M12) 2 S
27 007207274V1 ADAPTOR (3/8 ` BSP MALE and FEMALE PORT) 1 S
28 007207862D91 BREATHER 1 S
29 007205763C1 BOLT (HEX HEADED FLANGED M12X1.75X163) 1 S
30 007205750C1 BOLT VTU MOUNTING 1 S
31 007206657V1 BOLT (HEX HEADED FLANGED M12X1.75X95) 1 S
32 007206656V1 BOLT (HEX HEADED FLANGED M12X1.75X75) 1 S
POWER TRAIN 33 000013899P04 BOLT HEXAGONAL (M12X1.75X55X10.9) 2 S
34 000120393 WASHER PLAIN (8.712X17.450X1.295) 1 S
35 000103384 PIN COTTER (3.175X19.05) 2 S
HYDRAULICS (FIG.No : FIG 50) FIG 50 POWER TRAIN
REF. NO. PART NO. DESCRIPTION QTY. S/NS

36 007204955C1 O RING (1394X262) 1 S


37 007205755C1 WASHER RUBBER VTU MOUNTING BOLT 1 S
38 007208715V1 SPACER LIFT ARM (92MM) 1 S
39 007206445V1 GASKET (HYD and TRANS INTERFACE) 1 S

POWER TRAIN
HYDRAULICS (FIG.No : FIG 51) FIG 51 LIFT ARM ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007204705C11 LINK POSITION CONTROL ACTUATING 1 S


2 007204703C11 LINK DRAFT CONTROL ACTUATING 1 S
3 000120393 WASHER PLAIN (8.712X17.450X1.295) 4 S
4 000103384 PIN COTTER (3.175X19.05) 4 S
5 007205081C11 LINK DRAFT 1 S
6 007207326C1 PIN COTTER (4 X 25.4) 3 S
7 007205187C1 SPRING (DC FEEDBACK) 1 S
8 007204636C1 BOLT PIVOT 1 S
9 007205248C1 WASHER DOWTY (M12) 1 S
10 007207607V11 LINK ROLLER (PC) 1 S
11 007206514V91 CABLE (DC FEEDBACK ADJUSTABLE) 1 S
12 007206420V1 PIN ROCKER ARM 1 S
13 000013483P04 CIRCLIP EXTERNAL 1 S
14 000751514R1 CLEVIS DRAFT LINK 1 S
15 000512166R1 PIN (1/4 DIA) 1 S

LIFT ARM ASSEMBLY


QUADRANT ASSEMBLY LOWER

REF NO. PART NO DESCRIPTION QTY S/NS

4 007205691C11 CRANK SHAFT ASSEMBLY DRAFT CONTROL 1 S

A 007205994V91 QUADRANT ASSEMBLY 1 S

1 007205670C1 BRACKET CONTROL LEVER 1 S

2 000350818R1 O RING 24.994X3.53 NBR 1 S

3 007206270V1 QUADRANT BRACKET 1 S

6 007200949E1 SPRING CONTROL LEVER 1 S

7 003044886R1 WASHER TAP 1 S

8 007205692C11 SLEEVE PC CPTE M STAR 1 S

9 000030020R1 BOLT (HEX M10X1.5X25X8.8) 3 S

10 005555988R1 WASHER SPRING (M10X18X2.2) 3 S

11 005554365R1 NUT HEXAGONAL (M10 X 1.5 X 8.0 X 6.6mm) 3 S

12 001099853R1 CIRCLIP EXTERNAL 19 MM 1 S

13 000704589R1 CIRCLIP (EXTERNAL LUG 24 X 1.3mm) 1 S

14 007205679C91 PC LEVER CRANK CPTE 1 S

15 007202562B1 FRICTION DISC -PC 1 S

16 007207612C1 PLATE RETAINER 1 S

17 003044397R1 DISC FRICTION DRAFT LEVER 1 S

18 007205880C1 SPRING DOWEL SLEEVE LIGHT 11X45 IS5988 1 S

19 007205682C91 DC LEVER CRANK CPTE 1 S

20 000124589 NUT (HEX G15.875X2.31X14.1986XIH 5) 1 S


HYDRAULICS (FIG.No : FIG 52) FIG 52 QUADRANT ASSEMBLY UPPER
REF. NO. PART NO. DESCRIPTION QTY. S/NS

A 007206773V91 QUADRANT ASSEMBLY UPPER 1 S


1 007205625C11 QUADRANT PLATE ASSEMBLY 1 S
2 000016198P04 NUT (HEX M12 X 1.75 X 6 X 8) 1 S
3 007207992V1 PIN QUADRANT 1 S
4 007207993V1 FRICTION WASHER 20.25X30X1.5 5 S
5 007206784V11 PC LEVER ASSEMBLY 1 S
6 007207630C1 LOCK PLATE PC LEVER 1 S
7 007206859V11 DC LEVER ASSEMBLY 1 S
8 000012909P04 WASHER PLAIN (G18X30X4) 1 S
9 007207159C1 UPPER QUADRANT SPRING 1 S
10 007535360D1 NUT HEXAGONAL FLANGE (M12) 1 S
11 007602043C1 M6 GREASE NIPPLE 90 DEG 1 S
12 007206178C91 DC SLIDER 1 S
13 ‡ CONTROL LEVER STOP MSTAR 1 NS
14 001231334R91 NUT WING C G9.525X1.59X15 1 S
15 007210494U1 PC LEVER STOP UPGRADATION 1 S
16 007210495U1 BOLT PC LOCK 1 S
17 000030184R1 WASHER PLAIN G10X24X5 2 S
18 005555988R1 WASHER SPRING L M10X18X2.2 2 S
19 003044388R2 CONTROL LEVER 1 S
20 H00120377 NUT G9.525 mm. PLATED 1 S

QUADRANT ASSEMBLY UPPER


HYDRAULICS (FIG.No : FIG 54) FIG 54 CONTROL VALVE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007207259C91 MANIFOLD CONTROL VALVE WITH SLEEVE 1 S


2 003067183R1 O RING (10.770X2.62mm) NBR 3 S
3 007205598C1 SEAT NON RETURN VALVE 1 S
4 000377952R1 O RING (13.945X2.62) 5 S
5 007206849C1 SLEEVE BALL NON RETURN VALVE 1 S
6 003072883R1 BALL RELIEF VALVE 1 S
7 003063495R1 BALL RIDER NON RETURN VALVE 1 S
8 003074227R2 SPRING NON RETURN VALVE 1 S
9 007208910C1 SEAT SLRV 1 S
10 000016293P04 BALL STEEL (G6.35) 1 S
11 007209035C1 POPPET SLRV VALVE 1 S
* 007208474C1 SEAT SPRING SLRV 1 S
12 007207523C1 SPACER COMPENSATOR PLUG 2 S
13 A03067183R1 O-RING 7/16*5/8*3/32 (CLASS 6)IMP. 3 S
14 007209022C1 SPRING SHOCKLOAD RV 1 S
15 007204997C1 O-RING 17.96X2.62 2 S
16 007206218C1 HOUSING SHOCK LOAD RV ADJUSTABLE 1 S
17 007208482C1 GRUB SCREW M8X1X21 2 S
18 001081728R2 WASHER COPPER BANJO BOLT FUEL PIPE 3 S
19 007212352V1 NUT DOME-HEX RELIEF VALVE 2 S
20 007206618C1 SEAT_ISOLATING_VALVE 2 S
21 007206793C91 LOWERING SPEED CONTROL VALVE 1 S
22 007206222C1 PLATE ISOLATOR VALVE 1 S
23 000180018 BOLT (HEX G6.35X1.27X15.87X8.8) 2 S
24 000017047R1 PIN SPRING DOWEL (4.064X0.8128X22.352) 1 S
25 003045113R2 KNOB ISOLATING VALVE 1 S
26 A00384937R1 O RING 1/4X3/8X1/16(PS152)-LSASY IMP 3 S
27 003047294R95 ORIFICE ASSEMBLY 1 S
28 H03045118R1 WASHER DOWTY (5/8) 1 S
29 000751580R3 BOLT NEEDLE VALVE COVER 1 S
30 007207575V92 CONTROL VALVE ASSEMBLY 1 S

CONTROL VALVE ASSEMBLY


HYDRAULICS (FIG.No : FIG 55) FIG 55 CONTROL VALVE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007207644C1 PLUG LOWERING SPEED CONTROL 1 S


2 003067183R1 O RING (10.770X2.62mm) NBR 1 S
3 007206618C1 SEAT_ISOLATING_VALVE 2 S
4 H00704337R1 WASHER 1/2 (DOWTY) 1 S
5 005558124R1 PLUG 1/2 B.S.P. 1 S
6 007205007C1 WASHER DOWTY M10X1.25 4 S
7 007205006C1 PLUG M10X1.25 4 S
8 007205248C1 WASHER DOWTY (M12) 2 S
9 007205590C1 PLUG (M12 X 1.5) 2 S
10 007205248C1 WASHER DOWTY (M12) 3 S
11 000352026R2 SPRING FLOW CONTROL VALVE BALL 1 S
12 007206997C1 SEAL BONDED (M18) 1 S
13 007205033C1 PLUG M18X1.5 1 S
14 007206194C1 PLUG 1/8 - 27 NPTF WITH 2 MM DRILL 1 S
15 000444687 PLUG 1/8` NPT PRE-COATED 5 S
16 ‡ SLEEVE Control Valve 1 NS
17 007204976C1 SPOOL CONTROL VALVE 1 S
18 007206175C1 PLATE LOWERING M8 1 S
19 001121792R1 WASHER TAB TOP LINK CRANKSHAFT PLATE 1 S
20 005555976R1 WASHER SPRING LOCK M5 1 S
21 007205033C1 PLUG M18X1.5 1 S
22 007206190C1 GRUB SCREW M8X1X25 1 S
23 000051038D01 ALLEN M5 X 16 LG 1 S

CONTROL VALVE ASSEMBLY


HYDRAULICS (FIG.No : FIG 56) FIG 56 CONTROL VALVE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007205422C1 PLUG UNLOADING BORE 1 S


2 000704378R1 O RING 7/8 X 1-1/16 X 1/8 2 S
3 005557646R1 O RING 20.29X2.62 NBR 1 S
4 005557647R1 GLIDE RING 1 S
4 007201599B1 GLIDE RING 1 S
5 007201178A92 REGULATING VALVE ASSY 1 S
6 007201180A1 BEARING RING FOR REG. VALVE ASSLY 1 S
7 000050993D01 VALVE BALL SEAT 1 S
8 003072912R1 BALL BEARING CONTROL VALVE 1 S
9 000350084R2 RIDER BALL 1 S
10 000352026R2 SPRING FLOW CONTROL VALVE BALL 1 S
11 007205007C1 WASHER DOWTY M10X1.25 4 S
12 007205006C1 PLUG M10X1.25 4 S
13 000051228D01 ORIFICE 1 S
14 000384937R1 O RING 6.071X1.78 NBR 3 S
15 007205005C1 PLUG M8X1.25 1 S
16 007205599C1 SEAT RELIEF VALVE 1 S
17 000377952R1 O RING (13.945X2.62) 5 S
18 003072883R1 BALL RELIEF VALVE 1 S
19 003108946R3 BALL RIDER 1 S
20 000751557R2 RELIEF VALVE SPRING HOUSING 1 S
21 007207523C1 SPACER COMPENSATOR PLUG 2 S
22 003067183R1 O RING (10.770X2.62mm) NBR 3 S
23 007204997C1 O-RING 17.96X2.62 2 S
24 007212353V1 HOUSING RELIEF VALVE 1 S
25 007208482C1 GRUB SCREW M8X1X21 2 S
26 001081728R2 WASHER COPPER BANJO BOLT FUEL PIPE 3 S
27 007212352V1 NUT DOME-HEX RELIEF VALVE 2 S

CONTROL VALVE ASSEMBLY


HYDRAULICS (FIG.No : FIG 57) FIG 57 CONTROL VALVE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007208222V1 PLUG M26 1 S


2 000385713R1 O RING 20.218X3.53 NBR 1 S
3 007204953C1 SPRING COMPENSATOR 1 S
4 007205610C1 SLEEVE COMPENSATOR 1 S
5 007205634C1 O-RING 18.77 X 1.78 2 S
6 007204923C1 PISTON COMPENSATOR 1 S
7 000377952R1 O RING (13.945X2.62) 5 S
8 007218670U51 KIT LOWERING SPOOL and SEAT ASSEMBLY 1 S
9 007205265C1 BACK UP RING FOR 007204998C1 1 S
10 007204998C1 O-RING 6.86X1.78 1 S
11 007204888C1 SPRING LOWERING SPOOL 1 S
12 007204881C1 HOUSING SPRING LOWERING SPOOL 1 S
13 007210496U11 RETAINER EXTENTION SPRING CPTE 1 S
14 007210492U1 SPRING OUTER MAIN SPOOL 1 S
15 007210489U1 PIN SPRING RETAINER CV 1 S
16 005551581R1 PIN SPRING DOWEL (4.8768X1.016X24.893mm) 1 S
17 007210488U1 CAP CV SPOOL 1 S
18 007210491U1 SPRING MAIN SPOOL CV 1 S

CONTROL VALVE ASSEMBLY


HYDRAULICS (FIG.No : FIG 58) FIG 58 THREE POINT LINKAGES
REF. NO. PART NO. DESCRIPTION QTY. S/NS

2 007213257V91 ROD LIFT ADJUSTABLE 2 S


* 007209359B91 EYE BOLT ASSY CAT I -TOP LINK ASSY 1 S
4 007206416V11 LOWER LINK ASSEMBLY FIXED 2 S
* 007209363B1 LOCK PLATE - TOP LINK ASSEEMBLY 1 S
5 007211841V91 LOWER LINK MOUNTING BRACKET LH 1 S
* 007208904B11 TUBE ASSEMBLY- TOP LINK 1 S
6 007211840V91 LOWER LINK MOUNTING BRACKET RH 1 S
* 007209361B91 EYE BOLT ASSY CAT II - TOP LINK ASSEMBLY 1 S
* 007201714C11 TUBE Cpte. RH Lift Link 2 S
* 007212938B1 Lock Plate 1 S
12 007214056V1 PIN - 585 YUVO 2 S
1 007212935B91 LIFT ROD ASSEMBLY ADJUSTABLE 1 S
3 007209200B91 TOP LINK ASSEMBLY 1 S
4 007212439V11 LOWER LINK ASSEMBLY 2 S
7 007212752B91 CHECK CHAIN ASSEMBLY 2 S
8 007206437V11 BRACKET CHECK CHAIN LH 1 S
9 007206356V11 BRACKET CHECK CHAIN RH 1 S
10 007207142V1 WASHER PLAIN (M24X64.0X10.0) 2 S
11 007212532U1 ROD LIFT PIN 2 S
13 007205900C11 TOP LINK (CAT2) 1 S
14 007205899C11 PIN TOP LINK (CAT1) 1 S
15 007200598C91 LYNCH PIN ASSEMBLY 2 S
16 007200598C91 LYNCH PIN ASSEMBLY 4 S
17 007206170C1 BOLT FLANGED (HEX M14X1.5X40 10.9 GRADE) 6 S
18 007207193V11 BRACKET TOP LINK HANGER 1 S
19 005556928R1 SPRING TOP LINK HANGER 1 S
20 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
21 007200432C1 NUT NYLOC M24X3X4 2 S

THREE POINT LINKAGES


HYDRAULICS (FIG.No : FIG 44) FIG 44 SUCTION PIPE ASSEMBLY - POWER STEERING
REF. NO. PART NO. DESCRIPTION QTY. S/NS

4 007212634V11 STRAINER ASSEMBLY 1 S


5 007205787C1 O RING (5357X353) 1 S
6 007212639V11 MANIFOLD ASSY SUCTION STRAINER 1 S
7 007208092V91 CLIP SUCTION HOSE 1 S
8 006004797F1 CLIP RADIATOR 1 S
9 007213323V1 PIPE FILTER HEAD OD 35X1.5 1 S
10 007202179D1 O RING SUCTION FILTER HEAD (H3) 1 S
11 007213327V11 HEAD FILTER ASSEMBLY 1 S
12 007206095V1 BRACKET FILTER MOUNTING 1 S
13 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 1 S
14 007206723B1 FILTER BOWL 1 S
15 007213494V91 PIPE SUCTION TANDEM PUMP INLET ASSY 1 S
16 007205665B1 HOSE REDUCER (50-35) 1 S
17 007201583D1 WORM CLIP (60) 1 S
20 005555975R1 BOLT (HEX M5X0.8X15X10.9) 1 S
21 007206743V1 BRACKET PUMP MOUNTING 1 S
22 005554365R1 NUT HEXAGONAL (M10 X 1.5 X 8.0 X 6.6mm) 1 S
23 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 1 S
24 007206506V91 PUMP TANDEM (12+8CC/REV) 1 S
* 007208275V91 TANDEM PUMP SEAL KIT 1 S
25 007201869D2 HOSE SUCTION 1 S
26 007201531B1 PINION HYDRAULIC PUMP(STEEL) 1 S
27 E007204062D2 GASKET HYDRAULIC PUMP 1 S
28 006000453H1 BOLT M10 X 55 (960146) 1 S
29 000022273RD WASHER SPRING (M10X18X2.2) 1 S

SUCTION PIPE ASSEMBLY - POWER STEERING


SHEET METAL (FIG.No : FIG 60) FIG 60 MIRROR & POWER STEERING GUARD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008000164B92 MIRROR WITH BRACKET 1 S


2 008000576B1 PAD RUBBER MIRROR MOUNTING 1 S
3 001233808R1 WASHER SPRING LOCK (M6X11.6X1.6mm) 4 S
4 000020312E05 BOLT (HEX FL M6X1.00X20.5X8.8) 4 S

MIRROR & POWER STEERING GUARD


SHEET METAL (FIG.No : FIG- 4SL) FIG- 4SL FLOOR PANEL ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 6 S


2 008015282V12 FLOOR PANEL FRONT ASSEMBLY RH 1 S
3 007649384V91 PANEL FLOOR ASSY LH SLIPTO 1 S
4 007649385V91 PANEL FLOOR STRUCTURAL LH ASSY SLIPTO 1 S
5 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 6 S
6 007640726V1 PLUG DIA 10.5 12 S
7 007639594V91 REAR FLOOR ASSY RH -P2 STD 1 S
8 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 4 S
9 007639593V91 REAR FLOOR ASSY LH-P2 STD 1 S
10 007636672V91 FOOT STEP ASSY 1 S
11 000020302E05 BOLT (HEX FL M10X1.5X65.7X8.8) 1 S
12 007649387V01 RUBBER MAT SLIPTO - 585 YUVO 1 S
* 007639733V91 FENDER BOTTOM SUPPORT BRACKET LH 1 S
* 007639743V91 FENDER BOTTOM SUPPORT BRACKET RH 1 S
* 007649838V01 COVER CLOSURE 4WD 1 S

FLOOR PANEL ASSY


SHEET METAL (FIG.No : FIG 61) FIG 61 HMS AND FUEL TANK ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 0P7544619V91 HINGE MOUNTING STRCTURE AND FIREWALL 1 S


2 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 1 S
2 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 2 S
3 007515759V91 ASSEMBLY FIXED HINGE AND GAS SPRING 1 S
4 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 6 S
5 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 9 S
6 007515624V91 CONTG BKT CYLINDER HEAD-HMS ASSY 1 S
7 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 2 S
8 007515611V1 Botoom connecting bkt HMS 2 S
9 E007538435D1 WASHER MUD SPLASH PROTECTOR 2 S
10 007544713V1 PIN STEP FOR HINGE 2 S
11 006510518B1 NUT (M10X1.5 FLANGE HEADED) 2 S
12 000103373 PIN COTTER (2.38125X19.05) 2 S
13 007515711C1 PAD BOTTOM FUEL TANK MOUNTING 2 S
14 007543376V91 STRAP FUEL TANK BOTTOM 2 S
15 007515673V1 BEADING FUEL TANK STRAP FRONT 2 S
16 007543020V1 PAD FRONT (FUEL TANK MOUNTING) 4 S
17 007543045V1 PAD FUEL TANK BOTTOM MOUNTING 1 S
18 007543277V91 FUEL TANK SUPPORT REAR ASSY 1 S
19 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
20 007515651V1 BEEDING FUEL TANK STRAP REAR 2 S
21 007543814V91 BRACKET FUSE BOX MOUNTING 1 S
22 000020308E05 BOLT (HEX FL M8 X 16) 6 S
23 007544558V91 BRACKET HINGE CONNECTING 1 S
24 000020308E05 BOLT (HEX FL M8 X 16) 2 S
25 007544630V91 BRACKET SCUTTLE GAUGE SETTING 2 S
26 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 4 S

HMS AND FUEL TANK ASSY


SHEET METAL (FIG.No : FIG 62) FIG 62 FUEL TANK ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007515698V92 FUEL TANK ASSY 1 S


2 001127926R1 BOLT WING (WATER DRAIN) 1 S
3 001121752R3 WASHER RUBBER 1 S
4 007515769C91 CAP FUEL TANK (MSTAR) 1 S
5 007515569C1 FUEL TANK STRAINER 1 S
6 007515721V91 ASSY - RETURN LINE 1 S
7 007515724V1 GASKET - RETURN LINE 1 S
8 007515703V91 FUEL COCK ASSY 1 S

FUEL TANK ASSY


SHEET METAL (FIG.No : FIG 64) FIG 64 KNOBS
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007543426V91 KNOB RANGE SHIFTER 1 S


2 005550753R1 NUT HEXAGON (M12 X 1.75 X 10 X 6.6mm) 1 S
3 007639779V91 KNOB GEAR SHIFTER 1 S
4 005550753R1 NUT HEXAGON (M12 X 1.75 X 10 X 6.6mm) 1 S
5 007543943V91 KNOB PTO ASSEMBLY 1 S
6 005550753R1 NUT HEXAGON (M12 X 1.75 X 10 X 6.6mm) 1 S
7 007543855C91 KNOB HAND ACCELERATOR 1 S
8 005553017R1 NUT (HEX M8X1.25X6.6X8mm) 1 S
9 007654087V01 KNOB (DIRECTION CONTROL) 1 S
10 000012904P04 SCREW (M4X0.7X10X6.6) 1 S
11 007654086V01 KNOB POSITION CONTROL 1 S
12 000012904P04 SCREW (M4X0.7X10X6.6) 1 S
13 003045113R2 ISOLATOR VALVE KNOB 1 S
* 007543860C91 KNOB (SLIPTO) 1 S
* 007654026V91 KNOB FWD & REVERSE 1 S
* 007635849U1 MSTAR KNOB 4WD LEVER 1 S
* 007517053C3 KNOB_ROPS_NEW 2 S

KNOBS

Print Date & Time: 15-Jun-2021 03:02:39 Powered By: Intelli Catalogue Page 5 Of 45
SHEET METAL (FIG.No : FIG 68) FIG 68 FENDER RH ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007642993V91 FENDER ASSEMBLY RH 1 S


2 007542631V1 BOLT FENDER MOUNTING (M16X275) 4 S
3 000012653P04 NUT HEXAGONAL (M16X2X10.18X10) 4 S
4 005556521R1 WASHER SPRING LOCK (M16) 4 S
5 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 3 S
6 000020258E05 BOLT (HEXFL M8X1.25X65.7X8.8) 2 S
7 007535860D1 WASHER PLAIN (M8 8.5X19X3) 3 S
8 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
10 007542533V1 BALLATA (FENDER) 1 S
11 007650771V91 FENDER SEAT ASSY RH 1 S
12 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 4 S
13 000020739E05 WASHER PLAIN (G8.5X25X3) 4 S
16 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 4 S
17 007515212D1 WASHER PLAIN (M6X15X1.5) 4 S
20 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 4 S
21 007515212D1 WASHER PLAIN (M6X15X1.5) 4 S
22 007651387V01 PAD RUBBER LH (P and T COVER MOUNTING) 1 S
23 007651389V01 PAD RUBBER RH (P and T COVER MOUNTING) 1 S
24 007543736V91 COVER ASSEMBLY RH (CABLE ROUTING) 1 S
25 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
26 007515212D1 WASHER PLAIN (M6X15X1.5) 2 S
27 007544120V1 PAD RUBBER FRONT FLOOR MOUNTING RH 1 S
28 E007538435D1 WASHER MUD SPLASH PROTECTOR 3 S
29 007543365V1 PAD RUBBER (FRONT FLOOR) 2 S
30 007637092V1 PLOUGH LAMP MTG BKT LH 1 S
31 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
32 007542100C1 GROMMET RUBBER FOR FENDER CABLE ROUTE 1 S

FENDER RH ASSY
SHEET METAL (FIG.No : FIG 69) FIG 69 FENDER LH ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007642992V91 FENDER ASSEMBLY LH 1 S


2 007542631V1 BOLT FENDER MOUNTING (M16X275) 4 S
3 000012653P04 NUT HEXAGONAL (M16X2X10.18X10) 4 S
4 005556521R1 WASHER SPRING LOCK (M16) 4 S
5 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 3 S
6 000020258E05 BOLT (HEXFL M8X1.25X65.7X8.8) 2 S
7 007535860D1 WASHER PLAIN (M8 8.5X19X3) 3 S
8 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
10 007542533V1 BALLATA (FENDER) 1 S
11 007650772V91 FENDER SEAT ASSY_LH 1 S
12 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 4 S
13 000020739E05 WASHER PLAIN (G8.5X25X3) 4 S
16 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 4 S
17 007515212D1 WASHER PLAIN (M6X15X1.5) 4 S
20 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 4 S
21 007515212D1 WASHER PLAIN (M6X15X1.5) 4 S
22 007651170V01 PAD RUBBER LH (P and T COVER MOUNTING) 1 S
23 007651169V01 PAD RUBBER RH (P and T COVER MOUNTING) 1 S
24 007532200V91 COVER ASSEMBLY LH (CABLE ROUTING) 1 S
25 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
26 007515212D1 WASHER PLAIN (M6X15X1.5) 2 S
27 007544120V1 PAD RUBBER FRONT FLOOR MOUNTING RH 1 S
28 E007538435D1 WASHER MUD SPLASH PROTECTOR 3 S
29 007543365V1 PAD RUBBER (FRONT FLOOR) 2 S
32 007542100C1 GROMMET RUBBER FOR FENDER CABLE ROUTE 1 S

FENDER LH ASSY
SHEET METAL (FIG.No : FIG 70) FIG 70 HOOD ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007501706V91 HOOD ASSEMBLY COMPLETE (4DI) 1 S


* 007641291V91 PLATE FRONT BOTTOM 4DI 1 S
* 007640996V1 LATCH ROD HOLDING CLIP 1 S
2 007542578V1 BEADING RUBBER (BONNET FRONT) 1 S
* 007648657V01 LATCH PUSHPIN 1 S
3 007543162V1 GRILL SIDE LH 1 S
* 007639746V91 BRACKET LATCH PIN VERTICAL SUPPORT 1 S
4 006511234U1 PIN LOCATING EDGE PLATE 6 S
* 007641652V1 SUPPORT HORIZONTAL BRACKET FOR LATCH PIN 1 S
5 007543163V1 GRILL SIDE RH 1 S
* 007639747V91 LATCH MTG BRACKET ASSY 1 S
6 006511234U1 PIN LOCATING EDGE PLATE 6 S
* 007640977V1 GROMMET LATCH LEVER ASSLY 1 S
7 007639457V1 ADDON TOP LH (SIDE GRILL) 1 S
8 007639458V1 ADDON BOTTOM LH (SIDE GRILL) 1 S
9 007639459V1 ADDON TOP RH (SIDE GRILL) 1 S
10 007639460V1 ADDON BOTTOM RH (SIDE GRILL) 1 S
11 007542579V1 RADIATOR SIDE SEALING LH 1 S
12 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 5 S
13 000060685M01 WASHER PLAIN (6.3X12.5X1.5) 5 S
14 007542580V1 PLATE SIDE SEALING LH 1 S
15 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 5 S
16 000060685M01 WASHER PLAIN (6.3X12.5X1.5) 5 S
17 007501588C2 BONNET MASCOT ASSEMBLY 1 S
18 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
19 007515212D1 WASHER PLAIN (M6X15X1.5) 2 S
20 007544406V1 BRACKET HOOD TOP PANEL 1 S
21 007544412V91 BRACKET HOOD LATCH MOUNTING 1 S
22 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
23 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
24 007543348V91 BRACKET LATCH MOUNTING 1 S
25 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 3 S
HOOD ASSY 26 007542072C94 LATCH ASSEMBLY (DHRUV) 1 S
27 000020312E05 BOLT (HEX FL M6X1.00X20.5X8.8) 4 S
28 007542502V91 GAS SPRING ASSEMBLY 2 S
SHEET METAL (FIG.No : FIG 70) FIG 70 HOOD ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

29 007644481V1 RUBBER SEALING FUEL TANK LH 1 S


30 007644482V1 RUBBER SEALING FUEL TANK RH 1 S
31 007644483V1 RUBBER SEALING-FUEL TANK 1 S
32 000020739E05 WASHER PLAIN (G8.5X25X3) 9 S
33 000012190P04 BOLT HEXAGONAL (M8X1.25X12X8.8) 9 S
34 007501814V91 LOCATOR GUIDING ASSEMBLY REAR LH (HOOD) 1 S
35 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
36 007501813V91 LOCATOR GUIDING ASSEMBLY REAR RH (HOOD) 1 S
37 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
38 007515626V91 BRACKET HINGE MOUNTING AND GAS SPRING 1 S
39 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
40 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 3 S
41 007501624C1 STOPPER RUBBER (BONNET) 2 S
42 001233808R1 WASHER SPRING LOCK (M6X11.6X1.6mm) 2 S

HOOD ASSY
SHEET METAL (FIG.No : FIG 71) FIG 71 FRONT GRILL ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

9 007648212V91 HOOD FRONT GRILL ASSEMBLY 1 S


1 007502004V91 TOP FRONT GRILL ASSEMBLY 1 S
2 006511234U1 PIN LOCATING EDGE PLATE 15 S
2.1 007515212D1 WASHER PLAIN (M6X15X1.5) 3 S
3 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 3 S
4 007501843V1 BRACKET HEAD LAMP MOUNTING SIDE LH 1 S
5 006511234U1 PIN LOCATING EDGE PLATE 2 S
6 007501844V1 BRACKET HEAD LAMP MOUNTING SIDE RH 1 S
7 006511234U1 PIN LOCATING EDGE PLATE 2 S
8 007544554V1 BEADING HEAD LAMP 2 S
10 006511234U1 PIN LOCATING EDGE PLATE 6 S
24 007641788V91 PANEL FRONT BOTTOM WELDED ASSEMBLY 4DI 1 S
10.1 007515212D1 WASHER PLAIN (M6X15X1.5) 3 S
11 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
12 007543401V1 FOAM BOTTOM SEALING 1 S
13 007501896V1 ADDON TOP (FRONT GRILL) 1 S
14 007501897V1 ADDON BOTTOM (FRONT GRILL) 1 S
15 007501820V1 SPRING FOR PLUNGER ASSEMBLY 1 S
16 007543392V91 PLUNGER ASSEMBLY 1 S
17 000103373 PIN COTTER (2.38125X19.05) 1 S
18 007543393V91 BRACKET LATCH PIN MOUNTING 1 S
19 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 2 S
20 000934309R1 WASHER SPRING (M8X15X2mm) 2 S
21 007639747V91 Latch Mounting Support Bracket Assembly 1 S
22 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 4 S
23 000020308E05 BOLT (HEX FL M8 X 16) 2 S
25 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 6 S
26 007501808V1 PAD GUIDING LH FRONT (HOOD) 1 S
27 006511234U1 PIN LOCATING EDGE PLATE 2 S
28 007501819V1 PAD GUIDING FRONT RH (HOOD) 1 S
29 006511234U1 PIN LOCATING EDGE PLATE 2 S
30 007545672V91 BRACKET ASSEMBLY PRE CLEANER MOUNTING LH 1 S
FRONT GRILL ASSEMBLY 31 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
32 007545673V91 BRACKET ASSEMBLY PRE CLEANER MOUNTING RH 1 S
33 006003914H1 NUT FLANGE (HEX M10 X 1.5 4895 GM) 2 S
SHEET METAL (FIG.No : FIG 71) FIG 71 FRONT GRILL ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

34 008011766V11 BRACKET ASSY_PRE-CLNR MTG 1 S


35 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 4 S

FRONT GRILL ASSEMBLY


SHEET METAL (FIG.No : FIG 72) FIG 72 TOOL BOX ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007641422B91 TOOL BOX COMPLETE 1 S


2 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 1 S
3 007641047U91 TOOL BOX MOUNTING BRACKET ASSEMBLY 1 S
4 007535629D1 BOLT HEXAGONAL (M16X2X35X10.9) 2 S

TOOL BOX ASSY


SHEET METAL (FIG.No : FIG 65) FIG 65 SCUTTLE ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

* 007637887V91 BELLOW CLIP ASSY 1 S

SCUTTLE ASSY
SHEET METAL (FIG.No : FIG SL3) FIG SL3 DRAWBAR ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008011168V91 DRAWBAR ASSEMBLY DHRUV EXPORT 1 S


2 000040341C08 BOLT HEX M16X2X85 4 S
3 007601785D1 STUD (M16X2X110X10.9) 2 S
4 001099817R1 WASHER PLAIN (G16.662X33.325X6.351MM) 2 S
5 001099817R1 WASHER PLAIN (G16.662X33.325X6.351MM 2 S
6 001099817R1 WASHER PLAIN (G16.662X33.325X6.351MM 2 S
7 005556521R1 WASHER SPRING L M16X27.4X3.5 8 S
8 000012653P04 NUT HEX M16X2X13X10 2 S
9 008019904V01 SLEEVE HANDLE 1 S
10 H08017621U91 DRAWBAR PIN ASSY 1 S
11 008019881V01 SPRING CPRSN 1 S
12 008020084V01 PLATE COVER 1 S
13 008008684C1 BOLT HEXFL M6X1.00X16.5X8.8 2 S
14 007640534U91 LATCH KNOB ASSLY 1 S
15 008020080V11 PIN LK 1 S
16 H08017655U01 CLEVIS DRAWBAR 1 S
17 007200598C92 LYNCH PIN ASSEMBLY 1 S
18 H08017481V01 BAR DRAWBAR REGULAR 1 S
19 007900028D1 PIN_SWAY_ARREST 2 S
20 SF0900020 PIN 25X80 2 S
21 007000012C1 PIN CLEVIS 1 S
22 007900405C2 PIN LYNCH (DIAMETER 6MM ) 1 S
23 SF0101215 BOLT HEX M16X2X40X10.9 1 S
24 SF0101594 BOLT HEX M18X2X80X10.9 2 S

DRAWBAR ASSEMBLY
LAMP(RIG_73)

REF NO. PART NO DESCRIPTION QTY S/NS

1 007704699B91 PLOUGH LAMP 1 S

2 H07706776V91 HEADLAMP (LH) 1 S

3 H07706777V91 HEADLAMP (RH) 1 S

4 007701394B91 LAMP RH (3 IN 1) 1 S

5 007701393B91 LAMP LH (3 IN 1) 1 S

6 007700951B91 LAMP RH (POSITION AND TURN) 1 S

6 007700845B91 LAMP (POSITION and TURN - YUVRAJ) 1 S

* 001233975R91 BULB STOP LAMP 12 V X 5 W 2 S

* 001233974R91 BULB 12V X 5W REG.NO TAIL LAMP 1 S

* 005557975R91 LAMP REGISTRATION 1 S

* 001127749R91 BULB 12V X 5W REG.NO PLAT LAMP 1 S


PLOUGH LAMP(FIG 75)

REF NO. PART NO DESCRIPTION QTY S/NS

1 007704699B91 PLOUGH LAMP ASSEMBLY_SMALL SIZE 1 S

1 007704699B91 PLOUGH LAMP ASSEMBLY_SMALL SIZE 1 S

2 ‡ M8 X1.25X 20 BOLT 1 NS

3 000061115M01 WASHER PLAIN (8.5X20X2) 4 S

4 007701064B91 NUT Hex Headed Plough Lamp Bkt 2 S

5 000041677C99 HALOGEN BULB 12V 55W H3 FOR PLOUGH 1 S


ELECTRICALS (FIG.No : FIG 76) FIG 76 INSTRUMENT CLUSTER
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 H07705637V91 CLUSTER INSTRUMENT 1 S


2 007708625V01 DASHBOARD 1 S
* 007707987N01 BUZZER ASSEMBLY 1 S

INSTRUMENT CLUSTER
ELECTRICALS (FIG.No : FIG 77) FIG 77 SENSORS AND SWITCHES
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007702760V91 SWITCH NEUTRAL 1 S


2 006015681C91 KEY STARTER (MSTAR) 1 S
3 005558699R92 SWITCH HAZARD WARNING 1 S
4 007702759V91 SWITCH BRAKE 1 S
5 008000579B91 INDICATOR SERVICE 1 S
6 005551426R2 SENSOR TEMPERATURE 1 S
7 007705350B91 OIL PRESSURE SWITCH (PMP) 1 S
8 005557975R91 LAMP REGISTRATION 1 S
9 007701402C92 SWITCH STARTER KEY 1 S
* 007704885V91 FOUR WHEEL DRIVE SWITCH 1 S
* 007705926V11 BRACKET ASSY FOR 4WD SWITCH 1 S

SENSORS AND SWITCHES


ELECTRICALS (FIG.No : FIG 78) FIG 78 COMBINATION SWITCH ,HORN AND POWER SOCKETS
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007700371B92 SEVEN POLE SOCKET WITHOUT GASKET 1 S


2 001081607R1 BOLT HEXAGONAL (M8X1.25X19.812X5.8mm) 1 S
3 001082361R2 WASHER SPRING LOCK-(G 7.938mm) PLATED 1 S
4 007701185C92 SOCKET MOBILE CHARGER 1 S
5 007700750B91 HORN 1 S
6 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 2 S
7 001233808R1 WASHER SPRING LOCK (M6X11.6X1.6mm) 2 S
8 007700964B91 SWITCH (COMBINATION) 1 S
9 005558682R92 SWITCH PLOUGH LAMP 1 S
10 H07706531B91 FLASHER RELAY (WITH LOCTITE E90FL) 1 S
11 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 1 S
12 E000013084P05 RELAY FOR STARTER MOTOR 1 S
* 007702176V91 CLOG SENSOR 1 S
8 007700964B91 Panel Mounted Combinational Switch 1 S

COMBINATION SWITCH ,HORN AND POWER SOCKETS


ELECTRICALS (FIG.No : FIG 79) FIG 79 FUEL LEVEL SENSOR
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007701887V91 SENSOR FUEL LEVEL 1 S


2 005555975R1 BOLT (HEX M5X0.8X15X10.9) 6 S
3 005555976R1 WASHER SPRING LOCK M5 6 S
4 007640906V2 GASKET BASIC 1 S

FUEL LEVEL SENSOR


ELECTRICALS (FIG.No : FIG 80) FIG 80 BATTERY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

2 007700330C3 CABLE BATTERY (NEGATIVE) 1 S


3 007702772V91 CABLE TIE 40 S
1 007703256V91 BATTERY CABLE POSITIVE 1 S
4 * BATTERY 1 NS

BATTERY
BATTERY BOX

REF NO. PART NO DESCRIPTION QTY S/NS

1 007539703B1 PAD RUBBER (BAATERY FRONT) 1 S

2 007640997V91 Battery tray assly 1 S

3 005553022R1 BOLT (HEX M10X1.5X75X8.8mm) 2 S

4 005555988R1 WASHER SPRING (M10X18X2.2) 2 S

5 000030184R1 WASHER PLAIN (G10X24X5) 2 S

6 007542794V91 BATTERY_TRAY_SUPPORT_ASSY 1 S

7 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 3 S

8 007641053V91 COVER ASSEMBLY (BATTERY) 1 S

9 000020253E05 BOLT (HEXFL M8X1.25X35.5X8.8) 2 S

10 007541940C1 PIVOT SLEEVE BATTERY BOX 1 S

13 007641012V91 BATTERY RETAINER ASSEMBLY 2 S

14 007515212D1 WASHER PLAIN (M6X15X1.5) 2 S

15 001233807R1 NUT (HEX M6 X 1.0 X 5 X 6.6mm) 1 S

16 000020777E05 NUT (HEX FL M8X1.25X8.7X8) 2 S

17 007543562V1 STUD BATTERY HOLDING (M8) 1 S

18 007542778C2 WING NUT 1 S

19 007705602V91 PLATE ASSEMBLY (MUDGUARD) 1 S

20 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 2 S

21 007541431C2 TRAY BATTERY 1 S

25 005555955R1 PLAIN (G6.502X16.002X1.016) 2 S


ELECTRICALS (FIG.No : FIG 81) FIG 81 CABLES ( SCUTTEL)
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007708592V91 HARNESS WIRING (SCUTTLE) 1 S


2 000060971M01 SCREW (M6X1.0X20X8.8) 2 S
3 007702725C1 SEALED RELAY FORM A 2 S
4 007702841V1 RELAY MOUNTING BRACKET 2 S
5 007700311D1 BLADE FUSE 5A 3 S
6 007703099V1 BLADE FUSE (7.5A) 1 S
7 000040697C99 FUSE LINK 10AMP BLADE TYPE 4 S
8 000040883C99 FUSE BLADE TYPE 15AMP 5 S
9 ‡ FUSE PULLER 1 NS
10 007704264V1 Fuse box cover 1 S
11 007702772V91 CABLE TIE 9 S

CABLES ( SCUTTEL)
ELECTRICALS (FIG.No : FIG 82) FIG 82 WIRING HARNESS
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007708159V91 ENGINE WIRING HARNESS 1 S


2 007700940B1 MAIN FUSE 40A MOTHERSON 1 S
3 007708169V91 WIRING HARNESS FENDER RH 1 S
4 007708168V91 WIRING HARNESS FENDER LH 1 S
5 007701893V91 WIRING HARNESS HEAD LAMP PIGTAIL 1 S
6 007702772V91 CABLE TIE 19 S

WIRING HARNESS
ELECTRICALS (FIG.No : FIG 83) FIG 83 CLIPS
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007702170V91 CLIP L TYPE 1 S


2 007702188V91 CLIP L TYPE 4 S
3 007700625B1 CABLE TIE 3 S
5 000708117R2 CLIP CABLE 3 S
6 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 2 S
7 007700973B91 SLOW MOVING TRIANGLE 1 S
8 ‡ screw M6 for SMV tringle 2 NS

CLIPS
FRONT AXLE (FIG.No : FIG- 6Y) FIG- 6Y PROPELLER SHAFT GUARD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 SF0703006 CLIP Hose 4 S


2 007639808V1 HOSE RUBBER FR 4WD COVER 2 S
3 007638911V1 4WD COVER TUBE REAR 1 S
4 000020777E05 NUT (HEX FL M8X1.25X8.7X8) 6 S
5 000020253E05 BOLT (HEXFL M8X1.25X35.5X8.8) 6 S
6 007639360V1 O-RING 4WD COVER CENTRE -119X4MM 2 S
7 007638916V1 4WD COVER -CENTRE BEARING HUB 1 S
8 007638910V1 4WD-COVER TUBE FRONT 1 S
9 000020308E05 BOLT (HEX FL M8 X 16) 3 S
10 007639361V1 O-RING 4WD COVER FRONT AXLE DROP BOX 70X 1 S

PROPELLER SHAFT GUARD


FRONT AXLE (FIG.No : FIG- 5Y) FIG- 5Y DROPBOX ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006518077V1 BOLT-SPECIAL IDELER GEAR 4WD 1 S


2 006521321V01 SHAFT IDLER 1 S
3 000032097B12 CIRCLIP (25 X 2) 1 S
4 006521224V01 SPACER GRADED 10MM THK. 1 S
5 006500118B91 NRB B202730TN 20X27X30 1 S
6 006518692V2 IDLER GEAR 1 S
7 006516750V1 THRUST WASHET-NRB TO HOUSING 1 S
8 000020308E05 BOLT (HEX FL M8 X 16) 11 S
9 006515816V1 KNUCKLE ARM LH 1 S
10 006516616V1 RETAINER OIL SEAL OUT PUT SHAFT 1 S
11 006511674V1 OIL SEAL PTO OUTPUT SHAFT (34.9X60X19.5) 1 S
12 006505608D1 BEARING BALL (40X90X23) 1 S
13 006515839V1 OUTPUT SHAFT DROPBOX 1 S
15 006518693V1 GEAR OUTPUT DROPBOX 36T 1 S
15 006515840V1 OUTPUT GEAR DROPBOX 1 S
16 006515831V1 HOUSING DROPBOX DHRUV 4WD 1 S
17 000016299P04 BEARING BALL (35X80X21) 1 S
18 006516696V1 END CAP 1 S
19 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 1 S
20 000016322P04 LOCKING PLATE (4WD) 1 S
21 000016321P04 WASHER SEALING DROP BOX 1 S
22 001082228R92 OILSEAL(18.29X32X6.36mm) 1 S
23 005556422R2 DRAINPLUG MAGNETIC (12.7 mm 1/2-14NPTF) 1 S
24 000016303P04 ARM (4WD) 1 S
25 000016304P04 CHOCK BLOCK 1 S
26 006519402V1 AXLE SPRING 1 S
27 000016293P04 BALL STEEL (G6.35) 2 S
28 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 4 S
29 000016310P04 SLEEVE ( 4WD TRANSFER CASE) 2 S
30 006522074V01 SHIM IDLER 2.0 1 S
30 006522077V01 SHIM IDLER SHIM 2.3 1 S
30 006519542V1 SHIM SHIM AXIAL FLOAT IDLER SHAFT 0.1 TH 3 S
DROPBOX ASSEMBLY 30 006522078V01 SHIM SHIM2.6 1 S
* 006521224V01 SPACER GRADED 10MM THK. 1 S
30 006013373B1 SHIM (AGNI COUNTER UNBALANCE 0.4MM) 3 S
FRONT AXLE (FIG.No : FIG- 5Y) FIG- 5Y DROPBOX ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

30 008002696B1 C MTG BKT 3 S

DROPBOX ASSEMBLY
FRONT AXLE (FIG.No : FIG- 8Y) FIG- 8Y SET OF TWO - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006515824V91 SET OF TWO (4WD FRONT AXLE) 11/35 1 S


2 ‡ CROWN Wheel T35 1 NS
3 ‡ SHAFT Input T11 1 NS
4 006516454V1 LOCK NUT M34 1 S
5 008012503V2 SEAL FRONT AXLE CASSETTE 1 S
6 E006507923D1 TAPER ROLLER BEARING 32207 (3 2 S
7 006516251V1 SPACER PRE LOADING BEVEL PINION 1 S
8 006505671D1 O-RING I/P PINION SHAFT DIA 3 2 S
9 E006505769D1 SHIM PINION PRELOAD 2 S
9 E006505770D1 SHIM PINION PRELOAD 2 S
9 E006505768D1 SHIM PINION PRELOAD 2 S
10 006516252V1 COLLAR OIL SEAL 1 S

SET OF TWO - 4WD


FRONT AXLE (FIG.No : FIG- 7Y) FIG- 7Y PROPELLER SHAFT
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007600630D1 SLEEVE DROP BOX END 2 S


2 000010778P03 ROLL PIN FOR SLEEVE FRONT AXLE 2 S
3 006515842V1 PROPELLER SHAFT DHRUV 4WD 1 S
4 006500998C2 BEARING (INTERMEDIATE PROPELLER SHAFT) 1 S
5 006518696V1 BRACKET-INT BEARING MOUNTING 1 S
6 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 2 S
7 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 2 S
8 005555988R1 WASHER SPRING (M10X18X2.2) 2 S
9 005554365R1 NUT HEXAGONAL (M10 X 1.5 X 8.0 X 6.6mm) 2 S

PROPELLER SHAFT
FRONT AXLE (FIG.No : FIG- 10Y) FIG- 10Y FRONT AXLE SUPPORT
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008021417V01 AXLE SPRT FR 1 S


2 007602044C1 BOLT HEXAGONAL (M16X2X110X10.9) 3 S
3 005556521R1 WASHER SPRING LOCK (M16) 8 S
4 007535630D1 BOLT HEXAGONAL (M16X2X70X10.9) 7 S
5 007610478V1 SPACER 4 S
6 008011556V1 SHIM CRS 6 S
7 006522481V01 PILLOW BLOCK ASSEMBLY FRONT 1 S
8 006522482V01 PILLOW BLOCK ASSEMBLY REAR 1 S

FRONT AXLE SUPPORT


FRONT AXLE (FIG.No : FIG- 11Y) FIG- 11Y SWIVEL HOUSING - PART B
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007205033C1 PLUG M18X1.5 2 S


2 006522488V01 HOUSING KNUCKLE ARM 4WD DHRUV 2 S
3 000016469P04 BOLT (HEXFL M12X1.75X35X10.9) 4 S
4 000012196P04 PIN DOWEL (10.015X25) 4 S
5 008012503V2 SEAL FRONT AXLE CASSETTE 2 S
6 006504601D1 BRG BALL 45X75X16 2 S
7 007205510C1 O RING (15.3 X 2.2) 2 S
8 006515800V1 KINGPIN SHAFT DHRUV 4WD 2 S
9 006515790V1 INTERMEDIATE GEAR 19 T 2 S
10 005556865R91 BEARING BALL 2 S
11 006515803V1 MECHANICAL FACE SEAL 2 S
12 006515804V1 TRB BEARING 50X80X20 4 S
13 006516612V1 SHIM TRB PRELOAD SWIVEL HOUISNG 2 S
13 006518160V1 SHIM TRB PRE LOAD SWIVEL HOUSING 1 S
13 006518161V1 SHIM TRB PRE LOAD SWIVEL 1 S
13 006519541V1 SHIM TRB PRELOAD SWIVEL HOUISNG 0.05THK 1 S
14 006515802V1 SPACER TRB SWIVEL 2 S
17 006514265Y1 SHIM AXIAL FLOAT DIFFERENTIAL ASSEMBLY 0 2 S
15 006516131V1 LOCK WASHER MB 9 2 S
16 006515789V1 INTERMEDIATE PINION 14 T 2 S
18 001082207R91 BEARING BALL (60X110X22 mm) 2 S
19 006513974Y1 SHIM 1MM THK 4 S
* 006520204V1 BUSHING PIN BUSH M63 1 S
20 006513809Y1 SHIM AXIAL FLOAT DIFF ASSEMBLY 2 S
* 006520203V1 BUSHING WEAR BUSH M75 1 S
21 000703911R1 CIRCLIP (INT LUG 110 X 4) 2 S
22 006515806V1 LOCK NUT SWIVEL HOUSING 4 S

SWIVEL HOUSING - PART B


FRONT AXLE (FIG.No : FIG- 12Y) FIG- 12Y SWIVEL HOUSING - PART A
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006515801V1 SPINDLE AXLE 2 S


2 006515825V1 MECHANICAL FACE SEAL HUB END 2 S
3 005557130R91 BEARING TAPER ROLLER 2 S
4 007206788C1 BOLT FLANGE HEADED (M10X1.5X28 GRADE 8) 16 S
5 006515797V1 HUB HOUISNG 2 S
6 006516613V1 SHIM TRB PRELOAD SPINDLE AXLE 49X58 2 S
7 006518168V1 SHIM HUB END TRB PRE LOAD 48 X58 0.5mm 1 S
7 006518167V1 SHIM HUB END TRB PRELOAD 48mm 1 S
8 006515807V1 SPACER TRB HUB END 2 S
9 006510602V1 BEARING TAPER ROLLER ( 55X 95X30) 2 S
10 006515799V1 FINAL GEAR REDUCTION 35 T 2 S
11 006519564V1 WIRE SNAP RING 2 S
12 006519562V1 LOCK NUT M35X1.5 2 S
13 006505675D1 O-RING HUB-SWIVEL HSG DIA220 2 S
14 006516630V1 SHIM AXIAL FLOAT HUB END REDUCTION 1 S
15 006518163V1 SHIM AXIAL FLOT HUB END REDUCTION 1 S
16 006518164V1 SHIM AXIAL FLOT HUB END REDUCTION 1 S
17 006522485V01 HOUSING Swivel LH 1 S
17 006522486V01 SWIVEL HSG RH 1 S
18 006516642Y1 DRAIN PLUG ALIGN TYPE 2 S
19 000020286E05 RING SEALING FOR PIPE UNION ( 245DI) 2 S
20 000012128P04 SHIM SPEED DRIVING SHAFT REAR HEAVY 2 S
21 006507711D1 BEARING BALL (6308-C3 CLASS) 2 S
22 006515798V1 FINAL PINION REDUCTION 12 T 2 S
23 006515814V1 RETAINER FINAL PINION 2 S
24 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 12 S
* 006520204V1 BUSHING PIN BUSH M63 1 S
25 006522484V01 SIDE HOUSING RH SIDE 1 S
* 006520203V1 BUSHING WEAR BUSH M75 1 S
25 006522483V01 SIDE HOUISNG LH 1 S
26 006519540V1 SHIM TRB PRELOAD SPINDLE AXLE 48X58X 0. 1 S

SWIVEL HOUSING - PART A


FRONT AXLE (FIG.No : FIG- 13Y) FIG- 13Y DIFFERENTIAL - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 E006507925D1 BOLT HEX HEAD 7/16 UNF 23 MM 2 S


2 E006505687D1 SHIM DIFF BRG 1 S
3 E006505688D1 SHIM DIFF BRG 1 S
3 E006505689D1 SHIM DIFF BRG 1 S
4 001233891R1 BOLT HEX (M10X1.5X30X8.8mm) 8 S
5 E006505373D1 BEARING CARRIER 2 S
6 006503952C1 BRG TPR RLR 85.00X45.00X20.75 1 S
* 006516296V91 DIFFERENTIAL HOUSING ASSEMBLY 3 S
7 000020253E05 BOLT (HEXFL M8X1.25X35.5X8.8) 3 S
8 ‡ CASE Differential LH 1 NS
9 ‡ CASE Differential RH 1 NS
10 006516250V1 THRUST WASHER DIFF GEARS 2 S
11 E006504522D1 BEVEL GEAR DIFFERENTIAL 2 S
12 E006504521D1 LINER PINION DIFFERENTIAL 2 S
13 E006504520D1 PINION DIFFERENTIAL 2 S
14 E006504524D2 SHAFT DIFFERENTIAL PINION 1 S
15 000012511P04 SPRING DOWEL SLEEVE HEAVY DIA 5X32 1 S
16 E006507872D1 LOCK PLATE RING GEAR (40 DEG) 2 S
17 E006507873D1 LOCK PLATE RING GEAR (50 DEG) 2 S
18 E006507871D1 BOLT HEX HEAD 7/16 UNF 85MM 6 S

DIFFERENTIAL - 4WD
FRONT AXLE (FIG.No : FIG- 14Y) FIG- 14Y FRONT AXLE HOUSING - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

* 006523352V91 AXLE FRONT YUVO EXPORT 4WD AXLE 1 S


1 006522481V01 HOUSING FRONT PILLOW BLOCK 4WD DHRUV 1 S
2 006520040V1 BUSH FRONT PILLOW BLOCK 70X76X40 1 S
3 000109461 NIPPLE GREASE (1/8 NPT) 2 S
5 006520041V1 AXLE ROTARY SHAFT LIP V-SEAL 80X90X7 1 S
6 006522480V01 HOUSING BEAM 4WD 1 S
7 005556422R2 DRAINPLUG MAGNETIC (12.7 mm 1/2-14NPTF) 1 S
8 0708AAK00990N BREATHER ASPRA BALL TYPE 1 S
9 000016469P04 BOLT (HEXFL M12X1.75X35X10.9) 18 S
10 000020281E05 PIN DOWEL (8.015X18.000) 2 S
11 006515787V1 BEAM HOUSING SAHFT 2 S
12 006520690V01 HOUSING INPUT 4WD 1 S
13 000020304E05 BOLT (HEX. HEAD M12 X 1.75) 2 S
14 000013898P04 BOLT HEXAGONAL (M12X1.75X40X10.9) 1 S
15 000012196P04 PIN DOWEL (10.015X25) 15 S
16 006522482V01 HOUSING REAR PILLOW BLOCK 4WD DHRUV 1 S
16 ‡ BLOCK Pillow Rear 1 NS
18 006516508U1 ROTARY_SHAFT_LIP_SEAL_110_130_8 1 S
17 006520063V1 BUSH REAR 1 S
19 006520066V1 O RING 98X2 1 S
21 006520728V01 WASHER THRUST REAR PILLOW BLOCK 4WD DHRU 1 S
20 000444687 PLUG (1/8 X 27 NPTF) 1 S
* 008016673V01 BRACKET CYL 1 S
* 000013899P04 BOLT HEXAGONAL (M12X1.75X55X10.9) 1 S
22 008010655V92 TIE ROD ASSEMBLY 1 S
* 006520216V1 BOLT STOPPER TCR 1 S
* 006522490V01 WASHER THRUST FRONT PILLOW 1 S
* 006520038V1 AXLE PIN BUSH(M76) PILLOW BLOCK FRONT 1 S
* 006520040V1 AXLE WEAR BUSH(M82) PILLOW BLOCK FRONT 1 S
* 006520039V1 AXLE SEAL BUSH(ID 70) PILLOW BLOCK FRON 1 S
* 006520041V1 AXLE ROTARY SHAFT LIP V-SEAL 80X90X7 1 S
* 006520064V1 AXLE PIN BUSH(M98) PILLOW BLOCK REAR 1 S
FRONT AXLE HOUSING - 4WD * 006520063V1 AXLE WEAR BUSH(M104) PILLOW BLOCK REAR 1 S
FRONT AXLE (FIG.No : FIG- 14Y) FIG- 14Y FRONT AXLE HOUSING - 4WD
REF. NO. PART NO. DESCRIPTION QTY. S/NS

* 006520066V1 O RING 98X2 1 S


* 006520202V91 STOP STOPPER ASSEMBLY 2 S
* 006520065V1 AXLE SEAL BUSH(ID 70) PILLOW BLOCK REAR 1 S
* 006522504V01 SHIM 50X67X0.2 1 S
* 006522502V01 SHIM 50X67X1.0 THK. 2 S
* 006522503V01 SHIM 50X67X0.5 THK. 1 S
* 006517020Y91 DIPSTICK 4WD 1 S

FRONT AXLE HOUSING - 4WD


FRONT AXLE (FIG.No : FIG SL1) FIG SL1 4WD LINKAGES
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 E007604152D1 PIN CLEVIS 10.00X24.00 1 S


2 001082185R2 WASHER BULL PINION BEARING 1 S
3 008018886V11 LINK CONNECTING ROD ASSY 1 S
4 000103374 PIN COTTER (2.38125X25.4) 1 S
5 000012456P04 CIRCLIP EXTERNAL (18X1.8) 1 S
6 000615167R1 WASHER PLAIN 2 S
7 000012508P04 SPRING DOWEL (8X28) 1 S
8 008013798V1 PIVOT SLEEVE AUX LINK 1 S
9 008018885V11 LEVER ASSY 4WD 1 S
10 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 3 S
11 008014897V91 BRACKET ASSY 1 S
12 000039374D PIN ROD END 1 S
13 008018884V91 HUB ASSY 1 S
14 007535860D1 WASHER PLAIN (M8 8.5X19X3) 1 S
15 007535860D1 WASHER PLAIN (M8 8.5X19X3) 1 S

4WD LINKAGES
DIFFERENTIAL (FIG.No : FIG 95) FIG 95 DIFFERENTIAL LOCK PEDAL ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007643351V91 BRACKET DIFFLOCK MOUNTING ASSEMBLY DHRUV 1 S


2 007643343V1 BUSH DIFFLOCK 1 S
3 SF0401020 WASHER PLAIN M12 X 26 X 2.3 X Zn5. 2 S
4 SF0101482 BOLT HEX M10X1.5X45X8.8 2 S
7 008014061V91 LINK CONN DIFFLOCK ASSY 1 S
8 005550488R1 SPRING RETAINER 2 S
9 007639116V91 DIFFLOCK OPERATING LEVER ASSY 2 S
10 000012848P04 PIN CLEVIS (10X29) 2 S
11 000012282P04 SPRING DOWEL (8.5X40) 1 S
12 000012935P04 PIN LOCK YOKE 2 S
13 008014595V11 HUB ASSY DIFFLOCK 1 S

DIFFERENTIAL LOCK PEDAL ASSEMBLY


DIFFERENTIAL (FIG.No : FIG 96) FIG 96 DIFFERENTIAL SUB ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006508366U1 WASHER THRUST (DIFFERENTIAL PINION) 4 S


2 006510510V1 SUPPORT SPIDER (DHRUV) 1 S
3 006510602V1 BEARING TAPER ROLLER ( 55X 95X30) 1 S
4 006510603V1 BEARING TAPER ROLLER ( 65X 110X28) 1 S
5 006508412U1 BOLT (HEX M12 X 1.25 X 35 X 10.9) 12 S
6 005553022R1 BOLT (HEX M10X1.5X75X8.8mm) 4 S
7 006518486V91 DIFFERENTIAL HOUSING ASSEMBLY 1 S
A ‡ CASE DIFFERENTIAL LH 1 NS
A ‡ CASE DIFFERENTIAL RH 1 NS
8 006512301V11 COUPLING ASSEMBLY DIFFERENTIAL LOCK 1 S
9 ‡ CROWN WHEEL-41T 1 NS
10 000012248P04 BOLT HEXAGONAL (M10X1.5X30X8.8) 4 S
11 006510690V1 GEAR SIDE BEVEL LH (18T DIFFERENTIAL) 1 S
12 006510691V1 GEAR SIDE BEVEL RH (18T DIFFERENTIAL) 1 S
13 006511247V1 PLATE LOCK DIFFERENTIAL CASE 4 S
14 006512859U1 PLATE LOCK DIFFERENTIAL 6 S
15 006515729V1 PIN DIFFERENTIAL PINNION LONGER 1 S
16 006515731V1 PIN DIFFERENTIAL SHORTER 2 S
17 006510629V1 PINION DIFFERENTIAL (10T) 4 S
18 006515345V1 WASHER THRUST 2 S

DIFFERENTIAL SUB ASSEMBLY


DIFFERENTIAL (FIG.No : FIG 97) FIG 97 DIFFERENTIAL LOCK SUB ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

A E006515220V1 HOUSING REAR PF2 DHRUV 1 S


1 006519234V1 SHAFT DIFFERENTIAL LOCK 1 S
2 006510790V1 FORK DIFFERENTIAL LOCK 1 S
3 006510793V1 SLEEVE DIFFERENTIAL LOCK 1 S
4 006000139F1 WASHER PLAIN (G20.3X36X5) 1 S
5 000016175P04 SPRING DIFFERENTIAL LOCK 1 S
6 006511675V1 OIL SEAL (DIFF LOCK SHAFT 20X30X7) 1 S
7 006510797V1 WASHER DIFFERENTIAL LOCK 1 S
8 000016322P04 LOCKING PLATE (4WD) 1 S
9 006511350U1 PIN DIFFERENTIAL LOCK 1 S
10 000020308E05 BOLT (HEX FL M8 X 16) 1 S
11 000013850P04 RING (17X1.8) 1 S
12 006017521V1 WELCH PLUG (30 X 10) 1 S
13 006511352U1 STOPPER DIFFERENTIAL LOCK 1 S

DIFFERENTIAL LOCK SUB ASSEMBLY


CLUTCH (FIG.No : FIG- 6SL) FIG- 6SL CLUTCH ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006518201V91 CLUTCH COVER ASSEMBLY 1 S


2 000020255E05 BOLT (HEXFL M8X1.25X50.5X8.8) 6 S
4 006518203V1 PLATE Main Driven 1 S
5 006523642V01 PLATE Pressure For PTO Clutch 1 S
6 006500159C91 FULCRUM SPRING DOUBLE CLUTCH 1 S
7 006523644V01 SPRING Diaphragm 1 S
8 006523630V91 PLATE Pressure For Main Clutch 1 S
9 006509813U91 CLUTCH PLATE ASSEMBLY PTO DRIVEN (11`) 1 S
* 006523627V91 Repair Set – Transmission Side 1 S
* 006523629V91 Repair Set – Engine Side 1 S
* 006508270D1 SPRING PIN 1 S
* 006523631V01 Retainer Clip 1 S

CLUTCH ASSY
CLUTCH (FIG.No : FIG- 1SL) FIG- 1SL CLUTCH PEDAL ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 000012353P04 CIRCLIP EXTERNAL (35X2.5) 1 S


2 005552116R1 WASHER PLAIN (G35.31X57.15X1.017mm) 1 S
3 001231903R1 BUSH SHAFT BRAKE PEDAL 2 S
4 008014014V91 PEDAL CLUTCH ASSY 1 S
5 005557096R91 RELIEF VALVE ASSLY 1 S
6 000109461 NIPPLE GREASE (1/8 NPT) 1 S
7 008014808V91 HUB ASSY 1 S
8 000705252R3 SPRING CLUTCH PEDAL 1 S
9 000103373 PIN COTTER (2.38125X19.05) 1 S
10 000120394 WASHER PLAIN (10.312X20.396X1.295) 1 S
11 000012848P04 PIN CLEVIS (10X29) 1 S
12 007611296V91 LINK CONNECTING 1 S
13 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 1 S
14 007610578V1 CIRCLIP (42) 2 S
15 007610460V1 CAP (DUST SEAL) 2 S
16 007610578V1 CIRCLIP (42) 2 S

CLUTCH PEDAL ASSY


CLUTCH (FIG.No : FIG- 2SL) FIG- 2SL CLUTCH HOUSING - SLIPTO
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 006516588V1 SHAFT PTO DRIVE FRONT 1 S


2 006515458U1 THRUST SLEEVE MAIN CLUTCH MSTAR 1 S
3 006509791U1 SLEEVE THRUST (PTO CLUTCH - MSTAR) 1 S
4 006509742U1 BEARING PTO RELEASE 1 S
5 006518138V1 SLEEVE HOUSING PTO 1 S
6 006518137V1 SLEEVE HOUSING MAIN 1 S
7 006516600V1 RETAINER BEARING CLUTCH 1 S
10 006516589V1 SHAFT HOLLOW DRIVE 1 S
11 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 4 S
12 008013395V11 BRACKET ASSY CABLE MTG 1 S
13 0708AAK00990N BREATHER ASSEMBLY 1 S
14 006516025V1 HOUSING CLUTCH -FR DHRUV 1 S
15 000012871P04 GREASE NIPPLE (M8X1 - H3) 6 S
16 007205248C1 WASHER DOWTY (M12) 1 S
17 006518181V1 O RING 23.85 X 3 8 S
18 006517887V1 BUSH 4 S
19 006516657V1 FORK CLUTCH RELEASE 2 S
20 006511060C91 PIN ROLL (COMPOUND) 4 S
21 006515445U1 Plate Spring Return Clutch shaft 1 S
22 006519635V11 POWER TAKE-OFF CLSFT ASSEMBLY 1 S
23 006519805V11 CLUTCH SHAFT ASSEMBLY 1 S
24 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 4 S
25 006510694V1 COVER PLATE CLUTCH HOUSING 1 S
26 007206406C1 PLUG (M20X1.5) 2 S
27 000709840R2 WASHER (DOWTY) 2 S
28 006505300D1 SPRING RETURN (CLUTCH BEARING) 1 S
29 006518813V1 GREASE SPECIAL BOLT 1 S
30 006518171V1 FORK PIN 4 S
31 005556422R2 DRAINPLUG MAGNETIC (12.7 mm 1/2-14NPTF) 1 S
32 006502932D1 PLATE SPRING RETAINER 1 S
33 006513820V1 BOLT SPRING RETENTION 1 S
34 SF1103014 PLUG EXPAN CUP SPH 18X6X1 1 S
CLUTCH HOUSING - SLIPTO 35 006519649V1 PLATE RETAINER BEARING 6210 1 NS-T
CLUTCH (FIG.No : FIG- 2SL) FIG- 2SL CLUTCH HOUSING - SLIPTO
REF. NO. PART NO. DESCRIPTION QTY. S/NS

36 006515363U1 Clutch Release Bearing 1 S


37 006518811V1 GREASE PIPE 1 S
38 7932580603 WELCH PLUG 0 32 [CYL.BLOCK] (4) BSIV 1 S
39 006508550D1 PARALLEL MALE STUD COUPLING 1 S

CLUTCH HOUSING - SLIPTO


CLUTCH (FIG.No : FIG SL4) FIG SL4 SLIPTO LINKAGES
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 00010337 PIN Cotter 2 S


2 000120394 WASHER PLAIN (10.312X20.396X1.295) 1 S
3 000012848P04 PIN CLEVIS (10X29) 1 S
4 008020158V91 LINK CONNECTING ASSY 1 S
5 000012940P04 PIN CLEVIS (9X41.6) 1 S
6 000012935P04 PIN LOCK YOKE 1 S
7 008019098V11 HUB ASSY SLIPTO 1 S
8 000012914P04 WASHER PLAIN 1 S
9 000012725P04 WASHER PLAIN (G25.5X38X2.5) 1 S
10 001121078R1 CIRCLIP (EXTERNAL LUG 25 X 1.3mm) 1 S
11 000060684M01 BOLT HEX (M8X1.25X35X8.8) 1 S
12 005553017R1 NUT (HEX M8X1.25X6.6X8mm) 1 S
13 000012938P04 SPRING PTO CLUTCH LEVER 1 S
14 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 5 S
15 008018352V11 GUIDE PLATE ASSEMBLY 1 S
16 008019097V11 LEVER ASSY SLIPTO 1 S
17 006518893U1 PLASTIC SLEEVE 2 S
18 SF0301017 Adapter PS Nut M12X1.75 1 S

SLIPTO LINKAGES
BRAKE (FIG.No : FIG 100) FIG 100 BRAKE PEDAL ASSY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007607999V92 ER16C0003492_AH_BRAKE PEDAL RH 1 S


2 007607998V92 ER16C0003492_AK_BRAKE PEDAL LH 1 S
3 007608112V11 PEDAL COMMON SHAFT 1 S
4 007611144V91 CONNECTING LINK (YUVO) 2 S
5 001231903R1 BUSH SHAFT BRAKE PEDAL 2 S
6 007609967V1 SPRING BRAKE PEDAL RETURN 2 S
7 000109461 NIPPLE GREASE (1/8 NPT) 1 S
8 005557096R91 RELIEF VALVE ASSLY 1 S
9 005558548R91 SEAL 2 S
10 007610460V1 CAP (DUST SEAL) 2 S
11 007610578V1 CIRCLIP (42) 2 S
12 005552116R1 WASHER PLAIN (G35.31X57.15X1.017mm) 3 S
13 000103411 PIN COTTER (4.7625X50.8) 1 S
14 000124556 KEY WOODRUFF (1/4 x 1. 1/8) 1 S
15 E007603116D1 PIN CLEVIS (10.00X29.00) 2 S
16 000120394 WASHER PLAIN (10.312X20.396X1.295) 2 S
17 000103373 PIN COTTER (2.38125X19.05) 2 S
* 000012935P04 PIN LOCK YOKE 4 S

BRAKE PEDAL ASSY


BRAKE (FIG.No : FIG 101) FIG 101 HAND BRAKE ASSEMBLY
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007608511V1 PLATE HAND BRAKE RATCHET 1 S


2 007608510V91 BRACKET HAND BRAKE RATCHET MOUNTING 1 S
3 007608515V11 CABAL HAND BRAKE ASSEMBLY 1 S
4 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 2 S
5 000039374D PIN ROD END 1 S
6 007600359D1 SPRING FOOT ACCELERATOR (H3) 1 S
7 007535860D1 WASHER PLAIN (M8 8.5X19X3) 1 S
8 000103374 PIN COTTER (2.38125X25.4) 2 S
9 007608561V11 BRACKET HAND BRAKE 1 S
10 007609976V1 L PLATE HAND BRAKE MOUNTING 1 S
11 000020307E05 BOLT (HEX FL M8X1.25X20X8.8) 5 S
12 000120393 WASHER PLAIN (8.712X17.450X1.295) 1 S
13 007200625B1 TIE CLIP 1 NS

HAND BRAKE ASSEMBLY


FNR CONTROLS AND LINKAGES

REF NO. PART NO DESCRIPTION QTY S/NS

1 008018450V11 LEVER OPR ASSY FR 1 S

2 000032140B12 NUT (HEX M12 X 1.5 X 7.68 X 8) 1 S

3 008024143V01 HUB SHAFT 1 NS

4 SF0202179 SCREW HEX FL M8X1 25X28X10 9 2 S

5 008014333V91 ROD VERT FR ASSY 1 S

6 008014471V11 SHEET METAL MTG 1 S

7 000051449D01 SCREW HEX (M12X1.75X30X8.8) 2 S

8 008014324V1 LEVER OPERATING ROD FR 1 S

9 007211309L1 LINING BRAKE 1 S

10 SF0408002 WASHER CONICAL M12X25X1.5 1 S

11 SF0303036 NUT HEX FL M12X1.25X11.2X8 1 S

12 SF0301069 NUT HEX M12X1.25X10.2X8 1 S

13 008019041V11 CABLE MTG BRK ASSY 1 S

14 008014894V91 CABLE PUSH PULL 1 S

15 008014758V91 CABLE INTERLOCK CLUTCH 1 S

16 000020311E05 BOLT (HEX FL M6X1.00X16.5X8.8) 2 S

17 008018969V01 HOUSING GUIDE F.R 1 S

18 007205248C1 WASHER DOWTY (M12) 1 S

19 008018970V01 GUIDE SHAFT FR INTERLOCK 1 S

20 008017478V01 GUIDE SPRING FR 2 S

21 006502748D1 WASHER CONICAL M12X25X1.5 1 S


FNR CONTROLS AND LINKAGES

FIG 101
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008014894V91 CABLE PUSH PULL 1 S


2 008014758V91 CABLE INTERLOCK CLUTCH 1 S
3 007700625B1 CABLE TIE 3 S
4 008018438V11 CABLE MTG BKT ASSY 1 S
5 008014490V11 LEVER OPERATING END FR ASSY 1 S
6 006511266U1 PIN ROLL COMPOUND (DIA 8 X 35) 1 S
7 000012502P04 STUD (M12X1.75X35X10.9) 1 S
8 000020302E05 BOLT (HEX FL M10X1.5X65.7X8.8) 2 S
9 007706388U01 BRACKET ANTI ROTATE WITH TWO FLANGE 1 S
10 008014834V2 INTERLOCK CABLE MOUNTING BRACKET 1 S
11 007706389U01 BRACKET ANTI ROTATING WITH SIDE FLANGE O 2 S
12 000020565E05 BOLT (HEXFL M10X1.5X20.5X10.9) 2 S
BRAKE ASSEMBLY

REF NO. PART NO DESCRIPTION QTY S/NS

5 006510468V91 ACTUATING UNIT ASSEMBLY 2 S

1 006511967V1 BRAKE CUM BEARING CAGE RH (3 PLATE) 1 S

1 006511966V1 BRAKE CUM BEARING CAGE LH (3 PLATE) 1 S

2 006514205V91 BRAKE ASSEMBLY 2 S

3 006510461V1 INTERMEDIATE DISC 2 S

4 006514202V1 FRICTION DISC 6 S

A 006510466V1 ACTUATING DISC MACHINING 2 S

B 006503349D1 BALL (64150456) 5 S

C 006503348D1 SPRING (64326506) 3 S

D 006503351D1 LINK (29321189) 2 S

E 006510463V1 PIVOT PIN 2 S

F 006503350D1 NUT LOCK (29100005) 2 S

6 006510704V1 PIN ABUTMENT BRAKE 2 S

7 006510451V1 PLATE BRAKE 2 S

8 000013900P04 BOLT HEXAGONAL (M12X45 FLANGED) 8 S

9 000016136P04 PIN CLEVIS (15.00X35.80) 4 S

10 006510980V1 TIE STRAP 4 S

11 000016137P04 WASHER PLAIN (G16X22X2) 4 S

12 000013894P04 PIN COTTER (3.2X25) 4 S

13 000013257P04 BUSH (15.016X20.350X15.00) 2 S

14 006502748D1 LEVER BRAKE 2 S

15 006503155D1 BUSH (PL 24.040X28.050X17.60) 2 S

16 000016141P04 OIL SEAL (1L 23X38X6.00) 2 S

17 006511144V1 WASHER BRAKE LOCKING 2 S

18 006511145V1 PLATE LOCK (BRAKE SHAFT) 2 S

19 006513530V1 SHAFT BRAKE 2 S

20 006513549V1 LEVER BRAKE LH 2 S

21 000020324E05 BOLT (HEX FL M10X1.5X16.5X8.8) 2 S


BRAKE ASSEMBLY(FIG 102)

REF NO. PART NO DESCRIPTION QTY S/NS

22 006500927C1 CIRCLIP (LUG 22 X 1.75) 2 S

23 000012506P04 BOLT HEXAGONAL (M12X1.75X30X10.9) 12 S

24 006511023V1 SHIM BRAKE CUM BEARING CAGE (1.0 MM) AR S

25 006511024V1 SHIM BRAKE CUM BEARING CAGE (0.4 MM) AR S

26 006511025V1 SHIM BRAKE CUM BEARING CAGE (0.2 MM) AR S

27 006511026V1 SHIM BRAKE CUM BEARING CAGE (0.1 MM) AR S

28 006511027V1 SHIM BRAKE CUM BEARING CAGE (0.075 MM) AR S

28 006514898V1 SHIM (0.05mm BRAKE CUM BEARING CAGE) AR S


DRIVER SEAT (FIG.No : FIG 103) FIG 103 DRIVER SEAT
REF. NO. PART NO. DESCRIPTION QTY. S/NS

A H07642565V91 SEAT ASSEMBLY (DHRUV) 1 S


1 007544778C91 MSTAR BASIC SEAT_SEAT PAN WITH CUSHION A 1 S
2 007544796V91 DHRUV BASIC SEAT_BACK CUSHION ASSEMBLY 1 S
3 007544769C1 MSTAR BASIC SEAT - LEVER SPRING 2 S
4 007607868B91 POLAR SEAT-295 SHOCH ABSORBER 1 S
5 007600352R1 SPRING- POLAR SEAT 2 S
7 007600354R1 NYLON BUSH- POLAR SEAT 6 S
8 007544773C1 MSTAR BASIC SEAT_WEIGHT ADJUSTMENT KNOB 1 S
10 007600356R1 UPPER RUBBER STOPPER- POLAR SEAT 3 S
12 000020313E05 BOLT (HEX FL M10X1.5X25.5X8.8) 4 S
13 007537215B13 BOTTLE HOLDER 1 S
14 000020309E05 BOLT (HEX FL M8X1.25X25.5X8.8) 2 S
6 ‡ NYLON BUSH (SUSPENSION) 2 NS
9 ‡ BUSH Nylon (LINK Assy.) 4 NS
11 ‡ PLUG Nylon 2 NS

DRIVER SEAT
SCUTTLE ASSY(FIG 65)

REF NO. PART NO DESCRIPTION QTY S/NS

1 007505853V91 SCUTTLE ASSEMBLY COMPLETE 1 S

2 000020308E05 BOLT (HEX FL M8 X 16) 12 S

3 007649751V11 SCUTTLE FRONT MOUNTING BKT LH ASSY 1 S

4 007505900V1 SCUTTLE FRONT MOUNTING BKT RH 1 S

5 000060495M01 PAD RUBBER DOOR PANEL 2 S

6 007611251C1 LOCK FOR FUEL FILLER 1 S

BRACKET (STEERING COLUMN SCUTTLE


7 007506001V91 1 S
MOUNT)

COVER FRONT ASSEMBLY (STEERING


8 007650115V91 1 S
COLUMN)

9 000020308E05 BOLT (HEX FL M8 X 16) 4 S

* 007637887V91 BELLOW CLIP ASSY 1 S

10 007544386V1 BELLOW STEERING COLUMN 1 S

11 000020739E05 WASHER PLAIN (G8.5X25X3) 4 S

12 007640242V91 HOOD GUIDING SPACER ASSY 2 S

13 000061046M01 BOLT HEX (M6X1X25X8.8) 4 S

14 007532309V1 BRACKET PULL TO STOP 1 S

15 007648415U91 STEERING WHEEL (DHRUV) 1 S

* 007637887V91 BELLOW CLIP ASSY 1 S


STEERING (FIG.No : FIG 104) FIG 104 STEERING WHEEL
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 007648415U91 STEERING WHEEL (DHRUV) 1 S


2 007648554U01 CAP STEERING WHEEL 1 S
3 007608543V1 LOCK NUT 1 S

STEERING WHEEL
FRONT AND REAR WHEELS (FIG.No : FIG 105) FIG 105 WHEELS
REF. NO. PART NO. DESCRIPTION QTY. S/NS

1 008014419V1 WHEEL RIM W7 X 20 2 S


2 SF0202066 SCREW HEX FL M14X1.5X32X10.9 12 S
4 007608270V91 WHEEL RIM REAR (W13X28) 2 S
4 007608554V91 WHEEL RIM REAR (W13X28) 2 S
5 008007517B1 BOLT REAR WHEEL 16 S
6 005555828R1 NUT (HEX FL G15.875X1.41X17.475X8.8) 16 S
7 007600627C1 WASHER WHEEL RIM 16 S
8 005555828R1 NUT (HEX FL G15.875X1.41X17.475X8.8) 16 S
9 006501063R1 BOLT REAR WHEEL HUB (D-TYPE - G 152.4MM) 16 S

WHEELS

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