TRAINING PRESENTATION
By: Attinder Pal Singh Bhullar Adm. No. 10316 Department of Mechanical Engg.
Contents:
Introduction Agriculture Scenario
Introduction to Swaraj Group
Swaraj Group came into existence with the establishment of P.T.L. on June 27,1970. The company was Indias first large scale Farm Equipment enterprise based on totally indigenous design and technology , and was promoted by Punjab State Industrial Development Corporation with the help of the Govt. of India and public financial institutions.
Various divisions of Swaraj Group
Swaraj Tractors Division Swaraj Mazda Ltd. Swaraj Automotives Ltd. Swaraj Foundry Division Swaraj Combine Ltd. Swaraj Engines Ltd.
Swaraj Tractor Division
Swaraj Tractors Division is situated in Industrial Area, Phase IV, S.A.S. Nagar, Mohali, an important industrial town in Punjab. Rated Capacity: Employee strength: Annual turnover: 30,000 tractors per year 1790 `1,300 crore
Swaraj Tractors Divisions various Departments
Light Machine Shop Heavy Machine Shop Assembly Shop Heat Treatment Shop Paint Shop Material Testing Lab Maintenance Department Stores
Sales of Swaraj Tractors
Geographically
Sales of Swaraj Tractors
Based on the Horse Power
Various models of Tractors
Various models of Tractors
Various models of Tractors
Various Loops in Assembly Shop
Assembly Shop Layout
Differential Assembly
Differential casting mounted on trolley after washing. Bull pinion Shaft left and right fitted. Cage assembly fitted. It consists of: 1. Crown wheel. 2. Tail pinion assembly. 3. Roller bearing. 4. Bevel wheels. PTO shaft fitted. Rear axle/trumpet is fitted. PTO shifter assembly fitted. Gearbox assembly is fitted. Rear cover assembly fitted. Brakes are fitted. Parking brake. Suction pipe PTO cover Trailer hook is fitted. Angle bracket is fitted. Rocker link is fitted. Footboard is fitted. Clutch pedal is fitted.
The Differential has three jobs: 1. To aim the engine power at the wheels. 2. To act as a final gear reduction in the vehicle, slowing the rotational speed of the transmission one final time before it hits the wheels. 3. To transmit power to the wheels while allowing them to rotate at different speeds.
Gear Box Assembly
Gearbox housing mounted on trolley. Input shaft, Intermediate (Counter) shaft & lay shaft assembly. Output shaft assembly. Hi-Lo sleeve & planet gear carrier fitment. Shifter rods assembly. Steering assembly.
Gear Box Assembly
Rear Cover Assembly
Assembly of Ram cylinder and piston. Assembly of control Sector. Assembly of Sensor Bracket and Ram arm. Assembly of Control valve and Response Valve. Fitment and assembly of sensor tube.
Engine Sub Assembly
Engine mounted on trolley. Hydraulic pump is fitted. Alternator is fitted. Self-motor is fitted. Oil pump is fitted. Front axle beam and bracket is fitted. Clutch plate is fitted. King pin is fitted.
Engine Coupling Loop
Lift Top Link Assembly Lift Lower Link Assembly Levelling rod fitment Engine Coupling Tie rod (left) fitment Stay rod fitment Delivery pipe fitment from hydraulic pump fitted on engine assembly Brake coupling with Brake pedal Clutch coupling with Clutch Pedal Foot Accelerator coupling Fitment of radiator mounting bracket
After Paint Area
STAGE 1: Alternator connection Horn Brake rod Brake switch connection Fan belt STAGE 2: Speedometer wire Rear frame Fuel tank Overflow pipes Felt pads
STAGE 3: Fan Radiator Hose pipes Dash board (it mainly has instrumental panel which contains engine oil meter, fuel gauge, ampere meter, temperature gauge, speedometer) Dash board cover Number plate
STAGE 4: Battery Steering wheel Head lights Clutch connection Hooks and side panel Knobs and covers Sealings
STAGE 5: Seat Sheet metal covers (side panel covers, side shield, bonnet, front grill) Fenders Tyres fixing Batter cover Torque checking Engine oil pouring and greasing Charts and stickers
