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Engine Parts List for GT650 Models

This document provides parts lists and diagrams for the cylinder head, cylinders, radiator, crankcase, crankcase cover, crankshaft, and other engine components of a motorcycle. It includes over 30 figures that show the components, their names and reference numbers. For each component it lists the individual parts, part names, and quantities of each part required.

Uploaded by

Juan Ruiz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (1 vote)
495 views55 pages

Engine Parts List for GT650 Models

This document provides parts lists and diagrams for the cylinder head, cylinders, radiator, crankcase, crankcase cover, crankshaft, and other engine components of a motorcycle. It includes over 30 figures that show the components, their names and reference numbers. For each component it lists the individual parts, part names, and quantities of each part required.

Uploaded by

Juan Ruiz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GT650WH GT650BK

GT650TR
FIG 1-1. CYLINDER HEAD/(FRONT)
REF. PART NAME Q`TY
NO.

1 11110HN9110PCH HEAD ASSY, cylinder front 1


2 11171HN9100121 COVER, cylinder head front 1
3 11173HN9100 GASKET, cylinder head cover 1
4 11141HN9101 GASKET, cylinder head 1
5 13110HP9300 PIPE COMP, intake front 1
6 09402-56208 CLAMP, carburetor 1
7 11131HN9100PCH HOUSING, camshaft intake 1
8 11132HN9100PCH HOUSING, camshaft exhaust 1
9 09482-00456 PLUG, spark CR8E 1
10 13131HN9100 O-RING, intake pipe 1
11 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 WASHER, cylinder head cover 2
13 09106H07017 BOLT, cylinder head cover NO.2 2
14 09103H06002 BOLT, camshaft housing 12
15 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 BOLT, cylinder head (M10) 4
17 09160H10002 WASHER, cylinder head bolt 4
18 07120-06408 BOLT, cylinder head NO.1 (M6) 1
19 09103H06001 BOLT, cylinder head NO.2 (M6) 2
20 04213-13189 PIN, cylinder knock 4
21 01514-08128 BOLT, oil gallery 2
22 09168-08008 GASKET, oil gallery bolt 2
23 02122-06208 SCREW, crank outer 2
24 09280H19001 O-RING, connector hose union 1
25 17680HN9101 UNION COMP, connector 1
26 07110-06108 BOLT 1
FIG 1-2. CYLINDER HEAD/(REAR)
REF. PART NAME Q`TY
NO.

1 11120SHN9110PCHEAD ASSY, cylinder rear 1


2 11171HN9100121 COVER, cylinder head rear 1
3 11173HN9100 GASKET, cylinder head cover 1
4 11141HN9101 GASKET, cylinder head 1
5 13120HP9300 PIPE COMP, intake rear 1
6 09402-56208 CLAMP, carburetor 1
7 11131HN9100PCH HOUSING, camshaft intake 1
8 11132HN9100PCH HOUSING, camshaft exhaust 1
9 09482-00456 PLUG, spark CR8E 1
10 13131HN9100 O-RING, intake pipe 1
11 09109H07018 BOLT, cylinder head cover NO.1 2
12 09161H11008 WASHER, cylinder head cover 2
13 09106H07017 BOLT, cylinder head cover NO.2 2
14 09103H06002 BOLT, camshaft housing 12
15 09206-08001 KNOCK PIN, camshaft housing 4
16 09103H10001 BOLT, cylinder head (M10) 4
17 09160H10002 WASHER, cylinder head bolt 4
18 07120-06408 BOLT, cylinder head NO.1 (M6) 1
19 09103H06001 BOLT, cylinder head NO.2 (M6) 2
20 04213-13189 PIN, cylinder head knock 4
21 01514-08128 BOLT, oil gallery 2
22 09168-08008 GASKET, oil gallery bolt 2
23 02122-06208 SCREW, crank outer 2
24 09280H19001 O-RING, connector hose union 1
25 17680HN9101 UNION COMP, connector 1
26 07110-06108 BOLT 1
FIG 2. CYLINDER /FRONT, REAR
REF. PART NAME Q`TY
NO.

1 11210HN9110PCY CYLINDER COMP, front 1


2 11220HN9110PCY CYLINDER COMP, rear 1
3 11241HN9101 GASKET, cylinder 2
4 04213-13189 PIN, cylinder head knock 4
5 08316-16068 NUT, cylinder (M6) 4
6 01421-06258 BOLT, cylinder stud (M6) 4
FIG 3. RADIATOR
REF. PART NAME Q`TY
NO.

1 17710HN9102 RADIATOR COMP, water 1


2 17720HN9100 CAP COMP, radiator 1
3 17800HN9102 FAN ASSY, radiator 1
4 17810HN9100 MOTOR ASSY, radiator fan 1
5 02142-05165 BOLT, radiator fan 3
6 09404-06429 CLAMP, radiator fan 1
7 09116-06143 BOLT, radiator 3
8 09180-06030 SPACER, radiator 3
9 09320-10015 CUSHION, radiator 3
10 17761HN9100 MUD GUARD, radiator 1
11 09229-03011 RIVET, mud guard 3
12 68928-09F00 WASHER, mud guard rivet 3
13 68150HN9100 PLATE, radiator 2
14 68170HN9100 LABEL, radiator 1
FIG 4. CRANK CASE
REF. PART NAME Q`TY
NO.

1 11320HN9110PCC CRANKCASE COMP, L 1


2 11310HN9110PCC CRANKCASE COMP, R 1
3 41171HN9101121 LINK, engine mounting L(Black) 1
4 41161HN9101121 LINK, engine mounting R(Black) 1
5 09206H18001 PIN, crank case knock 1
6 04213-13189 PIN, crank case knock 2
7 07120-08608 BOLT, crank case M8 2
8 01547-06608 BOLT, crank case M6 6
9 07120-08708 BOLT, crank case M8 2
10 01547-06808 BOLT, crankcase M6 6
11 02112-06958 SCREW, crankcase 2
12 01517-10458 BOLT, engine mounting link & cylhead 4
13 01514-08128 BOLT, oil gallery 2
14 09168-08008 GASKET, oil gallery bolt 2
15 31135HN9100121 BRACKET, starter motor 1
16 01547-06258 BOLT, starter motor braket 2
17 01547-06308 BOLT, starter motor 2
18 17481HN9100 UNION, water pump hose 1
19 07110-06108 BOLT, water hose union 1
20 09280H04001 O-RING, oil jet 3
21 11440HN9100 JET COMP, starter clutch oil 1
22 02112-06108 SCREW, oil jet 3
23 08313-11068 NUT, starter motor bracket 2
24 09280H21001 O-RING, water pump union 1
25 11430HN9100 JET COMP, piston rear oil 1
26 11420HN9100 JET COMP, piston front oil 1
27 09103H08001 BOLT, crank case M8(L100) 2
28 09263H18001 BG, clutch release cam No1 1
29 09263H10009 BG, clutch release cam No2 1
FIG 5. CRANK CASE COVER
REF. PART NAME Q`TY
NO.
1 11331HN9102121 COVER COMP, clutch (With oil lens & 1
2 11351HN9120121 COVER , magneto 1
3 11481HN9101 GASKET, clutch cover (NA) 1
4 11483HN9101 GASKET, magneto cover 1
5 09247-14026 PLUG, oil check 1
6 09168H14003 GASKET, oil check plug 1
7 09259-2000903P PLUG, engine oil filler 1
8 09280-17003 O-RING, engine oil filler plug 1
9 04213-13189 PIN, clutch cover knock 2
10 04213-09129 PIN, magneto cover knock 1
11 01547-06358 BOLT, magneto cover 8
12 01547-06558 BOLT, magneto cover 2
13 09404-06401 CLAMP, clutch cover 1
14 09259-2601503P PLUG, crankshaft hole 1
15 09280-22008 O-RING, crankshaft hole plug 1
16 01547-06358 BOLT, clutch cover 9
17 01547-06258 BOLT, clutch cover outer 4
18 01547-06708 BOLT, clutch cover outer 3
19 01547-06508 BOLT, clutch cover outer 1
20 09247H12102 PLUG, TDC 1
21 09168H12003 GASKET, TDC plug 1
22 11361HN9100121 COVER, engine sprocket 1
23 11482HN9100 O-RING, clutch outer cover 1
24 09243-11005 PLUG, oil gallary 3
25 01547-06258 BOLT, engine sprocket cover 3
26 11332HN9100 LENS, oil level check 1
27 11341HN9101121 COV CLUTCH, outer 1
28 09168H06019 GASKET, magneto cover bolt 2
29 09404-06401 CLAMP 1
30 13353HP9401 BRACKET, carburetor adjust 1
31 01547-06408 BOLT,magnet cover 2
32 08321-31088 LOCK, washer 2
FIG 6. CRANK SHAFT
REF. PART NAME Q`TY
NO.

1 12200HN9100HPA CRANK SHAFT ASSY 1


2 12161HN9101 ROD, connecting 2
3 09263H37001 BEARING, crank pin 2
4 12211HN9100HPA PIN COMP, crank 1
5 12221HN9102CSA CRANK SHAFT, R 1
6 12261HN9102CSA CRANK SHAFT, L 1
7 09262H35001 BEARING, crank shaft 2
8 02112-06126 SCREW, crank shaft oil seal retainer 1
9 21111HN9100 GEAR, primary drive 1
10 21112HN9100 GEAR, primary drive NO.2 1
11 12281HN9100 RETAINER, crank shaft oil seal 1
12 21114-35C00 SPRING, primary drive gear 3
13 08211-22422 WASHER, primary drive gear thrust 1
14 09140H18001 NUT, primary drive gear 1
15 09282-12001 SEAL, crank shaft oil RH 1
16 12111HN9101 PISTON 2
17 12151HN9101 PIN, piston 2
18 09381H20001 CIRCLIP, piston pin 4

20 12141HN9100 RING, piston 1st 2


21 12142HN9100 RING, piston 2nd 2
22 12144HN9100 RING, piston oil 2
23 12291HN9100 JET, crank shaft RH 1
24 09160H37001 WASHER, connrod thrust 3
25 17511HN9103 GEAR, water pump drive 1
26 09164H18001 WASHER, water pump drive gear lock 1
27 12212HN9100 PLUG, crank pim 2
FIG 7. STARTER CLUTCH
REF. PART NAME Q`TY
NO.

1 12611HN9100 GEAR, starter idle 1


2 09206-13003 PIN,starter idle gear 1
3 12614HN9101 CLUTCH, starter one way 1
4 12620HN9102 GEAR COMP, starter clutch 1
5 12620HN9101 GEAR, starter clutch 1
6 07110-08168 BOLT, starter clutch 6
7 09304H27001 BUSH, starter clutch gear 1
FIG 8. CAMSHAFT / VALVE
REF. PART NAME Q`TY
NO.

1 12710HN9100HPA CAMSHAFT ASSY, front intake 1


2 12730HN9100HPA CAMSHAFT ASSY, front exhaust 1
3 12720HN9100HPA CAMSHAFT ASSY, rear intake 1
4 12740HN9100HPA CAMSHAFT ASSY, rear exhaust 1
5 12922HN9100 SPRING, valve outer 8
6 09289H04002 SEAL, valve stem oil 8
7 12933HN9100 SEAT, valve spring 8
8 12911HN9101 VALVE, intake 4
9 12912HN9101 VALVE, exhaust 4
10 12921HN9101 SPRING, valve inner 8
11 12931HN9100 RETAINER, valve spring 8
12 12932HJ8200 COTTER, valve 16
13 12892-05C00170 SHIM, tappet (size 120-220) 8
14 12881HN9100 TAPPET 8
FIG 9. CAM CHAIN
REF. PART NAME Q`TY
NO.

1 12760HN9100 CHAIN COMP, camshaft drive 2


2 12771HN9100 GUIDE, camchain NO.1 2
3 12811HN9101 TENSIONER, camchain 2
4 08211-06181 WASHER, camchain tensioner bolt 2
5 12812HN9101 BOLT, camchain tensioner 1
6 12837HP8900 GASKET, tensioner adjuster 2
7 12830HN9120 ADJUSTER ASSY, tensioner 2
8 07110-06208 BOLT, tensioner adjuster 4
9 12839-38200 PLUG, adjuster 2
10 12782HN9100 GUIDE, camchain No.2 2
11 07110-06108 BOLT, camchain guide No.2 6
FIG 10. THROTTLE BODY ASS'Y
REF. PART NAME Q`TY
NO.

0 13400HP9310 BODY ASS'Y, throttle 1


1 13410HP9300 BODY COMP, throttle 2
2 15710HP9300 INJECTOR 2
3 13580HP9301 SENSOR, ihrottle position (tps) 1
FIG 11.ISC
REF. PART NAME Q`TY
NO.

1 37940HR8410 IDLE SPEED CONTROL SENSOR 1


2 18741HR9800 HOSE, isc No.1 1
3 18741HP9300 HOSE, isc No.2 1
4 18751H89300 HOSE, isc air cleaner 1
5 09401H16401 CLAMP, isc air cleaner hose 2
6 09440-13019 SPRING, isc No.2 hose 1
7 09401-10401 CLIP, isc hose 2
8 09401H11401 CLIP, isc 2
9 13790H89300 BRACKET, isc 1
10 01517-06005 BOLT, isc bracket 4
FIG 12. AIR CLEANER&CHAMBER
REF. PART NAME Q`TY
NO.

1 13700H89302 CLEANER ASS'Y, air 1


2 13720HP9300 CASE COMP, air cleaner 1
3 13780HP9300 CAP, air cleaner 1
4 13780HM8100 FILTER COMP, air cleaner 1
5 13746HP9300 GASKET, air cleaner 2
6 13891HP9300 INLET, tube 1
7 13881HP9300 OUTLET, tube 2
8 09402-54207 CLAMP, outlet tube 2
9 03241-05256 SCREW 6
10 37920H89300 INTAKE, air pressure sensor(iaps) 2
11 37930H99300 INTAKE, air temperatvre sensor(iaps) 1
12 16821HR9800 HOSE, breather oil retvrn No.1 1
13 16831HN9101 HOSE, breather oil retvrn No.2 1
14 09401H16401 CLAMP, breather oil retvrn No.1 2
15 09401H14401 CLAMP, breather oil retvrn 2
16 03241-05125 SCREW 3
FIG 13. MUFFLER
REF. PART NAME Q`TY
NO.

0 14305H89300PLH MUFFLER, ASS'Y 1


1 14310H89300 BODY COMP, muffler 1
2 14160HN91020BF PIPE COMP, exhaust front 1
3 14150HN91020BF PIPE COMP, exhaust rear 1
4 14411HN91040BF BRACKET, muffler support 1
5 14170H893000BF PIPE COMP, muffler joint 1
6 14770HN91010BF CONNECTOR COMP, exhaust pipe 1
7 14314HN9101 GASKET, connector flange 1
8 14773HN9101 GASKET, connector exhaust pipe 2
9 01517-08358 BOLT, exhaust pipe connector comp 1
10 01421-08258 BOLT, exhaust pipe stud 2
11 09143H08001 NUT, exhaust pipe 2
12 01517-10458 BOLT, muffler support 4
13 09160-10102 WASHER, muffler support 4
14 08316-26108 NUT, muffler support 1
15 07120-08207 BOLT, connector flange 3
16 01137-08168 BOLT, muffler chamber bracket 1
17 14181HN9101 GASKET, exhaust 3
18 14186HN91000BF COVER COMP, muffler 1
19 09110-06308 BOLT, exhaust pipe cover 2
20 14776HN9100 CLAMP OUTER, muffler cover No.1 1
21 14778HN9100 CLAMP OUTER, muffler cover No.2 1
22 37950H89300 SENSOR ASS'Y, oxygen 1
FIG 14. OIL PUMP
REF. PART NAME Q`TY
NO.

1 16400HN9101 PUMP ASSY, oil 1


2 16331HN9101 GEAR, oil pump driven 1
3 09261H04001 PIN, oil pump driven gear 1
4 08331-31109 CIRCLIP, oil pump driven gear 1
5 02112-06258 SCREW, oil pump 3
6 16520HN9100 STRAINER COMP, engine oil 1
7 02112-95126 SCREW, engine oil strainer 2
8 16523HN9100 CAP, oil strainer 1
9 09280H82001 O-RING, oil strainer cap 1
10 01547-06208 BOLT, oil strainer cap 3
11~1 09247-14019 PLUG, oil drain 1
12 09168H14003 GASKET, drain plug 1
13 16510HN9101 FILTER COMP, engine oil 1
14 09280H16001 O-RING, oil filter 1
15 16512HN9101121 CAP, oil filter 1
16 09280H69001 O-RING, oil filter cap 1
17 09440H18001 SPRING, oil filter cap 1
18 01421-06128 BOLT, oil filter cap stud 2
19 08313-11068 NUT, oil filter cap 3
20 01421-06758 BOLT, oil filter cap stud 1
21 08331-31389 CIRCLIP, oil pump drive gear 1
22 08221-10185 SHIM, oil pump driven gear 1
23 16321HN9103 GEAR, oil pump drive 1
24 09261H06001 PIN, oil pump drive gear 1
FIG 15. WATER PUMP
REF. PART NAME Q`TY
NO.

1 17400HN9104 PUMP ASSY, water 1

1-2 17433HN9100 O-RING,WATER PUMP


2 01547-06308 BOLT, water pump 2
3 17491HN9100 HOSE, water pump outlet 1
4 09401H26402 CLAMP, water pump hose 2
5 17521HN9105 GEAR, water pump driven 1
6 08221-10185 SHIM, water pump driven gear 1
7 08331-31109 CIRCLIP, water pump driven gear 1
8 09261H04001 PIN, water pump driven gear 1
FIG 16. RADIATOR HOSE
REF. PART NAME Q`TY
NO.

0 17610HP9300HPA THERMOSTAT COMP 1


1 17621HP93000S1 CONNECTOR COMP, thermostat inlet 1
2 17631HN91000S1 CAP, thermostat connector 1
3 17741HN9101 HOSE, radiator inlet 1
4 17751HN9101 HOSE, radiator outlet 1
5 09401H26402 CLAMP, radiator inlet hose radiator side 3
6 09401H31402 CLAMP, radiator inlet hose thermostat side 1
7 01547-06208 BOLT, thermostat connector 2
8 17641HN9100 HOSE, thermostat bypass 1
9 09401H13401 CLAMP, thermostat bypass hose 2
10 17661HN9100 HOSE, connector inlet 2
11 09401H24402 CLAMP, connector inlet hose 4
12 17610HN9100 THERMOSTAT COMP 1
13 17650HP9300 GAUGE UNIT, water temperature 1
14 17981HN9100 HOSE, reserver tank inlet 1
15 09401H11403 CLAMP, reserver tank 2
16 17911HN9104 TANK COMP, reserver 1
17 09136-06017 SCREW, reserver tank 2
18 17982HN9100 HOSE, reserver tank overflow 1
19 17921HN9100 CAP, reserver tank 1
20 17860HN9100 SWITCH ASSY, thermo 1
21 17912HN9100 CUSHION, reserver tank 1
22 09401-09101 CAP, reserver tank overflow 1
23 17622HN9101 UNION,thermost connector 1
FIG 17. 2ND AIR
REF. PART NAME Q`TY
NO.

1 18500HP99700 VALVE ASS'Y, 2ND air 1


2 18610HN9101 PIPE COMP, 2ND air front 1
3 18620HN9101 PIPE COMP, 2ND air rear 1
4 18615HN9101 GASKET, 2ND air pipe 2
5 18631HP9300 HOSE, 2ND air pipe front 1
6 18641HP9300 HOSE, 2ND air pipe rear 1
7 18651HP9300 HOSE, 2ND air cleaner 1
8 09401H16401 CLAMP, 2ND air cleaner hose 1
9 09401H16401 CLAMP, 2ND air pipe hose 2
10 09401H15401 CLAMP, 2ND air pipe 2
11 09128-06005 BOLT, 2ND air pipe 4
12 09401H12401 CLAMP, 2ND air cleaner 1
13 18590HP9300 BRACKET, 2ND air valve 1
FIG 18. CLUTCH ASSY
REF. PART NAME Q`TY
NO.

1 21210HN9101HPA GEAR COMP, primary driven 1


2 09167H20001 WASHER, clutch sleeve hub thrust 1
3 21411HN9102 HUB, clutch sleeve 1
4 09160H20003 WASHER, primary driven gear thrust 1
5 09140H20001 NUT, clutch sleeve hub 1
6 23114HN9100 ROD, clutch push 1
6-1 23115HN9100 ROD,CLUTCH PUSH NO.2 1
7 23110HN9102 ROD COMP, clutch push M 1
8 09136-06017 STOPPER, clutch release camshaft oil seal 1
9 21441HN9100 PLATE, clutch drive 6
10 21451HN9100 PLATE, clutch driven 6
11 23121-38201 PIECE, clutch push 1
12 09134-06010 SCREW, clutch release adjuster 1
13 08310-22068 NUT, clutch release adjust 1
14 09263H15001 BEARING, clutch release thrust 1
15 09160-15015 WASHER, clutch release thrust 1
16 21462HN9101 DISK, clutch pressure 1
17 09440H20003 SPRING, clutch 6
18 21471HN9102 RETAINER, clutch spring 6
19 09100H06009 BOLT, clutch spring 6
20 23271HN9100 ARM, clutch release 1
21 09282H12002 OIL SEAL, clutch release camshaft 1
22 08211-12281 THRUST WASHER, clutch release cam shaf 1
23 23122HN9100 SHAFT, clutch release cam 1
24 01107-06208 BOLT, clutch release arm 1
25 21442HN9100 PLATE, clutch drive No.2 1
26 21443HN9100 WASHER, clutch wave 1
27 21444HN9101 SEAT, clutch wave washer 1
28 21251HN9102 SPACER, primary driven gear 1
FIG 19. TRANSMISSION
REF. PART NAME Q`TY
NO.

0 24200HN9100HPA MISSION GEAR SET 1


* 24121HN9104HPA SHAFT, counter ASS'Y 1
* 24131HN9100HPA SHAFT, drive ASS'Y 1
1 24130HN9100HPA SHAFT COMP, drive 1
2 24121HN9104 SHAFT COMP, counter 1
3 24361HN9101 GEAR, 6th driven 1
4 24221HN9102 GEAR, 2nd drive 1
5 24231HN9101 GEAR, 3rd & 4th drive 1
6 24251HN9101 GEAR, 5th drive 1
7 09380H25001 CIRCLIP, 5th drive gear 1
8 08113-63040 BEARING, counter shaft R(#6304) 1
9 08123-63050 BEARING, counter shaft L(#6305) 1
10 24741HN9100 RETAINER, counter shaft bearing 1
11 02112-06128 SCREW, counter shaft bearing retainer 1
12 09159H20001 NUT, engine sprocket 1
13 24311HN9100 GEAR, 1st driven 1
14 09181H20001 SHIM, 1st driven gear 1
15 24312HN9100 BUSH,1st driven gear 1
16 24321HN9101 GEAR, 2nd driven 1
17 09380H25001 CIRCLIP, 4th driven gear 1
18 24331HN9101 GEAR, 3rd driven 1
19 09167H25001 THRUST WASHER, 4th driven gear 1
20 24341HN9100 GEAR, 4th driven 1
21 24351HN9101 GEAR, 5th driven 1
22 09167H25002 WASHER, 3rd &4th driven gear thrust 1
23 08113-62030 BEARING, drive shaft R 1
24 08123-63050 BEARING, drive shaft L 1
25 09380H25001 CIRCLIP, 3rd driven gear 1
26 09167H25001 THRUST WASHER, 3rd driven gear 1
27 09282H36002 OIL SEAL, drive shaft 1
28 24751HN9100 RETAINER, drive shaft oil seal 1
FIG 19-1. TRANSMISSION
REF. PART NAME Q`TY
NO.

29 01107-06106 BOLT, drive shaft oil seal retainer 1


30 27510HN9100 SPROCKET COMP, engine 15T(#525) 1
31 27531HN9100 SPACER, engine sprocket 1
32 09280H24001 O-RING, engine sprocket 1
33 09167H25004 LOCK WASHER, engine sprocket 1
34 27600HN9100 CHAIN ASSY, drive 108L(#525) 1
35 09380H25001 CILCLIP, 6th driven gear 1
36 24261HN9101 GEAR, 6th drive 1
37 09181H17001 SHIM, drive shaft 1
38 09380H25001 CILCLIP, 2nd drive gear 1
39 09380H22001 CILCLIP, 2nd drive gear 1
40 24761HN9102 PIPE, transmission oil 1
41 24741HN9100 RETAINER, transmission oil pipe 1
42 02112-06128 SCREW, transmission oil pipe retainer 1
43 24252HN9100 BUSH, 5th drive gear 1
44 09181H25001 SHIM, 5th drive gear 1
45 24332HN9100 BUSH, 4th drive gear 1
46 09167H25003 WASHER, thrust washer lock 1
47 24332HN9100 BUSH, 3rd driven gear 1
48 24322HN9100 BUSH, 2nd driven gear 1
49 24262HN9100 BUSH, 6th drive gear 1
50 09167H25001 WASHER, 6th drive gear 1
51 24125-38201 BUSH 2
FIG 20. GEAR SHIFTING
REF. PART NAME Q`TY
NO.
1 25231HN9100 FORK, gear shift No.3 1
2 25211HN9100 FORK, gear shift No.1 1
3 25411HN9100 SHAFT, gear shift fork No.1 1
4 25421HN9100 SHAFT, gear shift fork No.2 1
5 25310HN9102 CAM COMP, gear shift 1
6 25221HN9100 FORK, gear shift No.2 1
7 25380HN9104 PLATE COMP, gear shift cam 1
8 04221-04089 PIN, gear shift cam plate 2
9 25321HN9100 BOLT, gear shift cam plate 1
10 24741HN9100 RETAINER, gear shift cam bearing R 2
11 09262H25002 BEARING, gear shift cam R 2
12 09261-04002 PIN, gear shift cam plate 6
13 02122-06128 SCREW, gear shift cam bearing retainer 2
14 09263H25001 BEARING, gear shift cam L 1
15 09440-04010 SPRING, gear shift switch contact 1
16 09209-05011 CONTACT, gear shift switch 1
17 09440H17001 SPRING, gear shift cam drive plate 1
18 09181H14001 SHIM, gear shift shaft thrust 2
19 09280-26003 O-RING, gear shift switch 1
20 37720HR8600 SWITCH ASSY, gear shift 1
21 02112-95208 SCREW, gear shift switch 2
22 09140-06011 NUT, gear shift link rod L (M6) 2
23 09448H17002 SPRING, gear shift cam stopper 1
24 09111-06019 BOLT, gear shift cam stopper 1
25 25350HN9100 STOPPER COMP, gear shift cam 1
26 08211-06121 WASHER, gear shift shaft thrust 1
27 25521HN9100 PLATE, gear shift cam drive 1
28 25510HN9101 SHAFT COMP, gear shift 1
29 09444H20011 SPRING, gear shift shaft return 1
30 25525HP9200 ROD, gear shift link(L=240) 1
* 25525HP9250 ROD, gear shift link(L=258) 1
31 25671-01000 STOPPER, gear shift arm 1
32 09160H14003 WASHER, gear shift shaft thrust 1
33 08331-31149 CIRCLIP, gear shift shaft 3
34 09283H14002 SEAL, gear shift shaft oil 1
35 25520-32C00 ARM COMP, gear shift link 1
36 01107-06208 BOLT, gear shift link arm (M6X10) 1
37 08310-11068 NUT, gear shift link rod R (M6) 1
FIG 21. STARTING MOTOR
REF. PART NAME Q`TY
NO.

1 31100HN9100 MOTOR ASSY, starting 1


2 08316-16068 NUT, starter motor terminal 1
3 08319-21068 NUT, start motor bracket 2
4 01547-06308 BOLT, start motor bracket 2
FIG 22. MAGNETO ASSY
REF. PART NAME Q`TY
NO.

1 32100HP9330 MAGNETO ASSY 1


2 32101HP9300 STATOR ASSY 1
3 32102HP9330 ROTOR, fly wheel 1
4 02142-05128 SCREW, pick-up coil(M5X12) 2
5 07110-06308 SCREW, magneto stator(M5X30) 3
6 09103H12001 BOLT, magneto 1
7 09420H04001 KEY, magneto 1
8 09160H12003 WASHER, magneto 1
FIG 23. BATTERY
REF. PART NAME Q`TY
NO.

1 33610HM8100 BATTERY ASSY(12V 12Ah. STX14-BS) 1


2 33860HN9100 LEAD WIRE, battery minus(-) 1
FIG 24. ELECTRICAL
REF. PART NAME Q`TY
NO.

1 31800HG5100 RELAY ASS'Y, starting motor 1


2 08316-26066 NUT, starter motor relay terminal 2
3 33840HM8101 LEAD WIRE, battery plus 1
4 33850H99700 LEAD WIRE, starter motor 1
5 32800HN9110 RECTIFIER regulator ass'y 1
6 01517-06166 BOLT, rectifier 2
7 33410HP9310 COIL ASS'Y, ignition front 1
8 33430HP9310 COIL ASS'Y, ignition rear 1
9 09128-06035 BOLT, ignition coil 4
10 33500HN9100 CAP ASS'Y spark plug 2
11 33541-23E01 SEAL, spark plug 2
12 33510-05C01 CAP, spark plug 2
13 33542-98000 SEAL, high tention cord 2
14 33545HN9100 BUSH, spark plug cap 2
15 32900H89300 IGNITOR. 1
16 38742HP7600 BRACKET, relay 1
17 38740HM5401 RELAY ASS'Y. 2
18 01517-06166 BOLT, relay 2
19 36740-35C00 BOX ASS'Y, fuse (15A) 1
20 36740HN9100 BOX ASS'Y, fuse (30A) 1
21 01517-06166 BOLT, relay bracket 2
22 38610HR9700 RELAY ASS'Y, turnsignal 1
23 38740HP7600 RELAY ASS'Y, 12V 30A 3
FIG 25. SPEEDOMETER ASSY
REF. PART NAME Q`TY
NO.

1 34100HR9730 SPEEDOMETER ASS'Y 1


2 34111HP9300 PLB + DISPLY ASS'Y, speedometer 1
3 34950H78300 BRACKET, speedometer 1
4 34170HP9300 WIRING ASS`Y, speedometer 1
5 09116-06010 BOLT, speedometer bracket 2
6 01517-06208 BOLT, speedometer & brace 2
7 59420HN9101 GUIDE COMP, cable & s/w lead wire L 1
8 09180-06011 SPACER, speedometer bkt cushion 2
9 94433H07C00 CUSHION, speedometer bracket 2
10 59410HN9101 GUIDE COMP, cable & s/w lead wire R 1
FIG 26. HEAD LAMP
REF. PART NAME Q`TY
NO.

1 35100HM8102 HEAD LAMP ASS'Y 1


2 35120HM8100 REFLECTOR, headlamp 1
3 35111HM8100 RIM, headlamp 1
4 35173HM8100 DUST COVER 1
5 09471H12103 BULB, head lamp(12v 60/55w) 1
6 09148-05039 NUT, head lamp(M5) 3
FIG 27. FRONT TURN SIGNAL LAMP
REF. PART NAME Q`TY
NO.

1 35601HR7900 LAMP ASSY, FT turnsignal R 1


2 35602HR7900 LAMP ASSY, FT turnsignal L 1
3 09471H12112 BULB, FT turnsignal lamp(12V,10W) 2
4 09160-06019 BOLT, turnsignal relat 1
5 08316-26066 NUT, FT turnsignal lamp 4
6 35603H99700 LAMP ASSY, RR turnsignal R 1
7 35604H99700 LAMP ASSY, RR turnsignal L 1
8 09471H12113 BULB, RR turnsignal lamp(12V, 10W) 2
9 38610HR9700 RELAY ASSY, turn signal 1
11 35612HR7900 IND Lense Ft Right Rr Left 1
12 35632HR7900 IND Lense Rr Right Ft Left
FIG 28. WIRING HARNESS
REF. PART NAME Q`TY
NO.

1 36610H99700 HARNESS, wiring(GT650R) 1


2 38500HM8101 HORN ASS'Y 1
3 37100HP9200 LOCK ASSY, steering 1
4 01517-06308 BOLT, steering lock 2
5 37740HN9100 SWITCH ASS'Y, rear stop 1
6 09407-14403 CLAMP, wiring harness 7
7 09106H06150 SCREW, horn 1
8 09407-22402 CLAMP, wiring harness 1
9 09443-06012 SPRING 1
10 09407-254A1 CLAMP, wiring harness 1
11 09404-06404 CLAMP, steering leadwire 1
12 37890HP8810 SENSOR, tip over 1
13 09160H04005 WASHER, tip over sensor 4
14 09125H04025 SCREW, tip over sensor 2
15 17660H99710 LEADWIRE, sensor part 1
FIG 29. REAR COMBINATION
REF. PART NAME Q`TY
NO.

1 35710H99700 LAMP ASS`Y, tail & stop 1


2 09471-12046 BULB, tail & stop(12V P21/5W) 1
3 03241-05166 SCREW, tail & stop 3
4 09160-05017 WASHER, tail & stop 3
5 09404-06401 CLAMP, tail & stop 2
FIG 30. FRAME
REF. PART NAME Q`TY
NO.

1 41100H99700PAM FRAME COMP(GT650R) 1


2 41165HN9101 SHAFT, engine mounting link 1
3 09141H26001 LOCK NUT, engine mounting link & shaft 1
4 41191HN9101 SHAFT, engine mounting RR lower 2
5 09141H20001 LOCK NUT, engine mounting RR lower 1
6 61211HN9101 SHAFT, RR swinginggarm pivot 1
7 41181HN9101 SHAFT, engine mounting RR upper 1
8 07110-08258 BOLT, frame & engine mounting adjuster 1
9 41185HN9100 SPACER, frame & engine mounting adjuste 1
10 08319-31128 NUT, engine mounting link shaft 1
11 08319-31108 NUT, frame & engine RR upper 1
12 09148H14008 NUT, RR swingingarm pivot 1
13 41772HN9101 BRKT, radiator upper 1
14 02142-06126 SCREW, radiator upper brkt 1
15 08319-31108 NUT, frame & engine RR lower 2
16 01137-06206 BOLT, frame & body side cowling R/L 1
17 94417HP9200 PLATE COMP, frame & body side cowling R 1
18 47511H99700 RIDER, pillion right 1
18.1 47521H99700 RIDER, pillion left 1
19 09106H08230 BOLT, pillion rider 2
20 94478HP9202 BRACKET COMP, frame & body side cowli 1
21 94479HP9202 BRACKET COMP, frame & body side cowli 1
FIG 31. PROP STAND
REF. PART NAME Q`TY
NO.

1 42310HN9150120 STAND COMP, prop 1


2 09100-10031 BOLT, prop stand 1
3 08310-22106 NUT, prop stand 1
4 09443-15047 SPRING, prop stand outter 1
5 09443-06001 SPRING, prop stand inner 1
6 37840HN9102 SWITCH ASS'Y, side stand 1
7 01517-06205 BOLT, side stand switch(M6X20) 2
8 08221-12225 SHIM, prop stand 1
FIG 32. REAR BRAKE
REF. PART NAME Q`TY
NO.

1 43110HM810003P PEDAL COMP, brake 1


2 43530HM9970003P BRACKET COMP, front footrest R 1
3 09448H30002 SPRING, brake pedal return 1
4 43560HM8100 FOOTREST ASS'Y, front R 1
5 43561HM8100 FOOTREST, bar front R 1
6 43530H30A40 RUBBER COMP, front footrest R 1
7 02112-05126 SCREW, front footrest 2
8 69600HM8101 CYLINDER ASS'Y rear master 1
9 69740HN9100 TANK ASS'Y reser vior 1
10 69700HM8101 HOSE ASS'Y reser vior 1
11 09400H13001 CLMAP, reserver tank hose 2
12 01517-06168 BOLT, reser vior tank 1
13 09160-06019 WASHER, reser vior tank 1
14 43533H30A40 BOLT, front footrest bar 1
15 09180H08008 SPACER, front footrest 1
16 43579HM8101 PIN, front footrest 1
17 09448H14007 SPRING, front footrest 1
18 08332-11079 E-RING, front footrest 1
19 09106H08230 BOLT, front footrest bracket 2
20 09106H08230 BOLT, master cylinder 2
21 08322-21068 WASHER, rear master cylinder 1
22 04111-20208 COTTER PIN, rear master cylinder 1
23 09160H15002 WASHER, brake pedal 1
24 08331-31159 CIRCLIP, brake pedal 1
25 09200H06040 PIN, rear master cylinder 1
26 43550HP9200 BRKT, front footrest back step R 2
27 07120-08258 BOLT, front footrest back step 2
28 69800HN9100 TANK SET reserver 1
29 69609HN9100 CYLINDER SET, rear master 1
FIG 33. FOOTREST
REF. PART NAME Q`TY
NO.

1 43570HM8100 FOOTREST ASSY, front L 1


2 43571HM8100 FOOTREST BAR, front L 1
3 02112-05126 SCREW, front footrest 2
4 43533H30A40 BOLT, front footrest bar 1
5 09180H08008 SPACER, front footrest 1
6 43579HM8101 PIN, front footrest bar 1
7 09448H14007 SPRING, front footrest 1
8 08332-11079 E-RING, front footrest 1
9 43540H9970003P BRACKET COMP, front footrest L 1
10 09106H08230 BOLT, front footrest bracket 2
11 43532H30A40 RUBBER, front footrest 1
12 43621H9970003P BRACKET, pillion footrest R 1
13 43661HM8101 FOOTREST BAR, pillion R 1
14 43721H9970003P BRACKET, pillion footrest L 1
15 43671HM8101 FOOTREST BAR, pillion L 1
16 09106H08230 BOLT, pillion footrest bracket 4
17 43679HM8101 PIN, pillion footrest 2
18 09448H08008 SPRING, pillion footrest 2
19 08332-11048 E-RING, pillion footrest 2
20 43631HM8101 PLATE, pillion stopper No.1 2
21 43641HM8101 PLATE, pillion stopper No.2 2
22 09320-14015 CUSHION, muffler support 1
23 09180-10044 SPACER, muffler support 1
24 25611HM8100 LEVER COMP, gear shift cam 1
25 08331-31159 CIRCLIP, gear shift lever 1
26 09160H15002 WASHER, gear shift leve 1
27 43560HP9200 BRKT, front footrest back step L 2
28 07120-08258 BOLT, front footrest back step 1
FIG 34. FUEL TANK
REF. PART NAME Q`TY
NO.
1 44110HP9300 TANK COMP, fuel (CBK,CTR,CWP) 1
2 44520HM8100 BRKT COMP, fuel tank front 1
3 09329-10007 CUSHION, fuel tank front 2
4 01517-06166 BOLT, fuel tank front brkt 2
5 09329H28001 CUSHION, fuel tank side 2
6 44530H99700 BRKT COMP, fuel tank RR 1
7 01517-06166 BOLT, fuel tank RR brkt 2
8 44613HE7100 CUSHION, fuel tank RR brkt & battery 1
9 44218HF4500 CUSHION, fuel tank RR brkt & battery 1
10 09116H08078 BOLT, fuel tank RR 1
11 09320H14013 CUSHION, fuel tank RR up 1
12 09180H08007 SPACER, fuel tank RR cushion 1
13 09320H10020 CUSHION, fuel tank RR lower 1
14 44200H35C30 CAP ASSY, fuel tank filler 1
15 09106-05017 BOLT, fuel tank filler 4
16 15100HR9710 PUMP ASS'Y, fuel module 1
17 09125H04016 SCREW, fuel pump module 10
18 15115HP9300 PLATE, fuel pump module 1
19 34810HP9300 GAUGE ASS'Y, fuel sender 1
20 09128-06035 BOLT, fuel sender 2
21 15911HP9300 JOINT, fuel hose 1
22 09169H06078 WASHER, fuel hose joint 1
23 01517-06125 BOLT, joont 1
24 15810H99700 HOSE COMP, fuel injector 1
25 15813HP9300 HOSE, regulator & joint 1
26 15812HP9300 HOSE, fuel pump & joint 1
27 44410HP9300 BRKT COMP, joint lower 1
28 01517-06125 BOLT, jont lower brkt 1
1
1
1
1
FIG 35. SEAT
REF. PART NAME Q`TY
NO.

1 45110H99700 SEAT SET, front 1


2 45120HM8101 KNOB COMP, seat front 1
3 09440-11016 SPRING, seat front knob 1
4 08322-11088 WASHER, seat front knob 1
5 04111-20208 PIN, seat front knob 1
6 45200H99700 SEAT SET, rear 1
7 01517-06206 BOLT, rear seat 1
8 09160-06057 WASHER, rear seat 1
FIG 36. REAR FENDER
REF. PART NAME Q`TY
NO.

1 63112H9970012A FENDER, rear front 1


2 63114H9970012A FENDER, rear lower 1
3 09280-63003 BAND, tool 1
4 09111H06066 BOLT, rr fender ft up 2
5 09148-05039 NUT, rr fender ft 2
6 01517-06166 BOLT, rr fender ft & frame side tube 2
7 09169-06032 WASHER, rr fender ft & frame side tube 2
8 02142-06166 SCREW, rr fender lower 2
9 09169-06032 WASHER, rr fender lower 2
10 41589HG5900 CUSHION, rr fender ft & battery 1
11 41589HR9700 CUSHION, rr fender ft & battery NO2 1
12 63120HM810003P TUBE COMP, RR fender FT & frm side 1
13 63120HN9150120 TUBE COMP, RR fender FT & frm side 1
14 01517-08168 BOLT, frm side tube 2
15 63115HN9101 TAPE, RR fender FT 1
16 68350HM8150PL LABEL, caution NO.1 (7EU01) 1
68350HM8160PL LABEL, caution NO.1 (7G01) 1
68350HM8180PL LABEL, caution NO.1 (7S01) 1
68350HM8190PL LABEL, caution NO.1 (7F01) 1
17 02142-04088 BOLT, RR Fender FT 2
FIG 37. SIDE COVER
REF. PART NAME Q`TY
NO.

1 47111H99700 COVER, side RH(color: CBK,CTR,CWP 1


2 47211H99700 COVER, sideLH(color: CBK,CTR,CWP 1
3 47113HM8101 BOLT, luggage support 2
4 08322-11088 WASHER, luggage bolt & frm side 2
5 09106H06150 SCREW, frm side front 2
6 09169H06078 WASHER, frm side front 2
7 02142-06165 SCREW, frm side center 1
8 09148H05029 NUT, frm side rear up 3
9 09106H05150 SCREW, frm side rear up 3
10 02142-06165 SCREW, frm side low & frm 2
11 09106H05150 SCREW, frm side low & rear fender 6
12 45220HM8101 LOCK ASSY, seat striker rear 1
13 02122-06308 SCREW, seat striker 2
14 45280-35C00 CABLE COMP, seat lock 1
15 92414HF4500 LOCK, key set & seat lock guide 1
16 45700HG2610 LOCK ASSY, seat 1
17 45381HG2601 GUIDE, seat lock cable 1
18 92413HF4501 WASHER, key set & seat lock guide 1
19 47115HN9100 CAP, luggage support bolt 2
20 68130HP9300015 EMBLEM,GT650(GT) for 0DB and 0TR 2
68130HP930003P EMBLEM,GT650(GT) for 0MB 2
68130HP9300120 EMBLEM,GT650(GT) for 0MO 2
21 68204HN9100 TAPE, rear seat & s/cover R 1
22 68206HN9100 TAPE, rear seat & s/cover L 1
FIG 38. FRONT FORK
REF. PART NAME Q`TY
NO.

2 51411HP9204 BRACKET COMP, front fork under 1


3 51411HP9201 BRACKET, front fork under 1
3~0 51411HP9204 BRACKET, front fork under 1
3-1 51412HM8102 STEER'G STEM 1
3-2 51413HM8100 STOPP,ft fork under 1
4 07110-08258 BOLT, front fork under bracket 4
5 09265H25001 BEARING, steering lower 1
6 09265H28001 BEARING, steering upper 1
7 51631-28000 NUT, steering stem 1
8 09166H25001 WASHER, steering stem 1
9-1 51210H99700120 DAMPER ASSY, front fork R(BLACK) 1
10-1 51220H99700120 DAMPER ASSY, front fork L(BLACK) 1
10-A1 52120HP9400 CAP,OUTER TUBE(BLUE) 2
10-B1 52210HP9400120 UPPER CASE, FORK(BLACK) 2
10-C 52110-N9100 PIPE, FORK 2
10-D 51255HG5800 OIL SEAL, FORK 2
10-D1 52620-G5800 AIR DUST COVER 2
10-E1 52280HP9400120 BOTTOM BLOCK RH(BLACK) 1
10-F1 52270HP9400120 BOTTOM BLOCK LH(BLACK) 1
11 09106H08458 BOLT, axle grip 4
12 07110-08258 BOLT, fork clip 2
13 90544H93B00 WASHER, spacer 2
14 51511HN9101 JOINT, front brake hose 1
15 01517-06308 BOLT, front brake hose joint 2
16 51631HN9100 NUT, steering stem upper 1
17 51643HG5801 DUST SEAL, steering upper 1
18 09164H28001 WASHER, PROTECTOR 1
FIG 39. STEERING HEAD
REF. PART NAME Q`TY
NO.

1 51311H99700AZ1 BRACKET, front fork upper 1


2 07110-08258 BOLT, front fork upper bracket 2
3 09159H22002 NUT, steering upper 1
4 09160H22032 WASHER, str upper 1
5 56211-35C00 HOLDER, handle bar 2
6 56171HF4601 COVER, steering head 1
7 09106H08458 BOLT, handle holer upper 4
8 56222HG5100 CAP, headle holder upper bolt 4
FIG 40. FRONT FENDER
REF. PART NAME Q`TY
NO.

1 53111HM81010BK FENDER, front 1


2 51811HM8101PAM HOUSING, headlamp 1
3 51550HM8100 BRACE COMP, headlamp housing 1
4 51540HM8100PLA BRKT COMP, headlamp housing R 1
5 51530HM8100PLA BRKT COMP, headlamp housing L 1
6 01517-06128 BOLT, plate headlamp 4
7 01284-08258 BOLT, headlamp housing 2
8 09180-08092 SPACER, headlamp housing 2
9 09320-10020 CUSHION, under brkt & headlamp housing b 2
10 09329-12002 CUSHION, headlamp housing 2
11 51820-45000 PLATE COMP, headlamp housing 2
12 02112-95208 SCREW, housing & headlamp 3
13 09169-05008 WASHER, housing & headlamp 3
14 59430HN9100 CLAMP COMP, front brake hose R 1
15 59440HN9100 CLAMP COMP, front brake hose L 1
16 01517-08126 BOLT, front brake hose clamp R/L 2
17 51815HN9100 TAPE, head lamp housing LH 1
18 09404-08403 CLAMP, speed SENSOR 1
19 94611HN9100 W/screen for GT650 & 250
20 94411HN9100 COW'G,Body 0BK, 0WP, 0TR
21-R 94412HN91000S3 COWLING,BODY SIDE R
21-L 94413HN91000S3 COWLING,BODY SIDE L
FIG 41. FRONT WHEEL
REF. PART NAME Q`TY
NO.

1 54140HN9101120 WHEEL + BEARING 1

3 59211HM8101 DISC COMP, front L 1


4 59421-03A01 BOLT, front brake disc 12
5 54711HG5101 AXLEL, front 1
6 54740HM8101 SPACER COMP, front axle R 1
7 54721HM8100 NUT, front axle 1
8 34860HP9201 SENSOR ASS'Y, speedometer 1
9 08124-63027 BEARING, front hub 2
10 54731HM8100 SPACER, front hub 1
11 55220-29C20 VALVE ASSY, wheel rim 1
12 59221HM8161 DISC COMP, F/T R 1
FIG 42. HANDLE BAR
REF. PART NAME Q`TY
NO.

1 56110HN9102WED HANDLE BAR COMP. R 1


2 58200HP9203 CABLE ASS`Y CLUTCH 1
3 58300HR9700 CABLE ASS`Y, throttle 1
5 56500HP9250 MIRROR ASS`Y, rear view R 1
6 56600HP9250 MIRROR ASS`Y, rear view L 1
8 09200-06004 PIN, clutch cable 1
9 04111-20158 COTTER PIN, clutch 1
10 58600HR9700 CABLE ASS`Y, throttle return 1
11 09408-00002 CLIP, throttle cable & return cable 1
FIG 43. HANDLE SWITCH
REF. PART NAME Q`TY
NO.

1 37200HN9100 SWITCH ASSY, handle R 1


2 57110HP9300 GRIP COMP, throttle 1
3 56271H99300ZN8 BALANCER, handlebar 2
4 57300HN9102 LEVER ASS'Y, brake 1
5 07110-08208 BOLT, handle balancer 2
6 37400HR9700 SWITCH ASSY, handle L 1
7 57211HG5800 GRIP, L 1
8 09407-14403 CLAMP, handle switch harness 2
9 57460HJ8250 SWITCH ASSY, clutch 1
10 57431HN9101 BOLT, brake lever pivot 1
11 08319-21068 NUT, brake lever pivot 1
12 57460-17C00 SWITCH ASS'Y, stop 1
13 02112-74108 SCREW, stop switch 1
14 57620HN9101 LEVER COMP, clutch 1
15 57511HN9101 HOLDER, clutch lever 1
16 57531HN9100 BOLT SET, clutch lever pivot 1
17 08319-21068 NUT, clutch lever pivot 1
18 57451H93B00 BOLT, clutch lever holder 1
19 57442H93B00 LOCK NUT 1
20 57441H93B00 ADJUSTER, wire 1
21 57661HN9100 COVER, clutch lever 1
FIG 44. CALIPER LH
REF. PART NAME Q`TY
NO.

0 59300H99700 CALIPER ASS`Y, L 1


1 09103H08254 BOLT, caliper 2
2 59330H99700 PAD SET 1
FIG 45. CALIPER RH
REF. PART NAME Q`TY
NO.

0 59400HH99700 CALIPER ASS`Y, R 1


1 09103H08254 BOLT, caliper 2
2 593300H99700 PAD SET 1
FIG 46. MASTER CYLINDER
REF. PART NAME Q`TY
NO.

0 59600HP9201 CYLINDER ASSY, front master 1


1 59687HM8162 BODY 1
2 59669SN9110 CAP SET, master cylinder 1
2-A 59669HN9100 CAP, Master Cylinder 1
2-B 59511HP9200 PLATE, reservoir cap 1
3 59610HN9100 PISTON, SET 1
4 59691-35C00 SCREW 2
5 59671-35C00 HOLDER 1
6 01107-35C00 BOLT, holder 2
7 59667HP9200 DIAPHRAGM 1
FIG 47. FRONT BRAKE HOSE
REF. PART NAME Q`TY
NO.

1 59711H49002 BOOT, brake hose 1


2 59460HN9100 HOSE COMP, FT brake R 11
3 09161-10005 WASHER, brake hose 12
4 59450HN9100 HOSE COMP, front brake upper 1
5 69480HM8104 HOSE COMP, rear brake 1
6 09161-10005 WASHER, rear brake fluide 4
7 09360-10039 BOLT, rear brake fluide 8
8 59470HN9100 HOSE COMP, FT brake L 1
9 09360-10039 BOLT, brake hose 1
10 09407-20406 CLAMP, FT brake hose L & speed sensor 3
FIG 48. SWINGING ARM
REF. PART NAME Q`TY
NO.
1 61100SN9106120 REAR SWINGARM ASSY(Black) 1
61100HN9106120 SWINGARM COMP, rear(Black) 1
2 61273HN9100 BUFFER, chain touch defense 1
3 02142-06166 BOLT, chain touch defense buffer 2
4 09169-06032 WASHER, chain touch defense buffer 2
5 61510HM8100 GUIDE, rear brake hose No.1 1
6 09263-22017 BEARING, rear swingarm pivot 2
7 61252HN9100 SPACER, rear swingarm pivot R 1
8 61251HM8100 SPACER, rear swingarm pivot bearing 1
9 02142-06128 BOLT, RR brake hose guide N0.1 1
10 09283-20031 SEAL, rear cushion rod 2
11 09263H20003 BEARING, rear cushion rod 2
12 09180H14001 SPACER, rear cushion rod 1
13 08211-14341 WASHER, rear cushion rod 2
14 09159H14008 NUT, rear cushion rod 2
15 09103H14001 BOLT, rear cushion rod 2
16 62641HN9100 ROD, rear cushion lever 2
17 09180H10073 SPACER, rear cushion lever rear 1
18 09263H17002 BEARING, rear cushion lever rear 1
19 08316-16088 NUT, chain adjuster 2
20 09103H08608 BOLT, chain adjuster 2
21 61262-45002 COVER, rear swingarm pivot 2
22 09263H20003 BEARING, rear cushion lever center 2
23 62611HG5800 LEVER, rear cushion 1
24 09284H33003 DUST SEAL, rear cushion lever front 2
25 09263-20073 BEARING, rear cushion lever front 1
26 09180H12001 SPACER, rear cushion lever front 2
27 09103H12046 BOLT, rear cushion lever front 1
28 08319-31128 NUT, rear cushion lever front 1
29 09284H32001 SEAL, rear cushion lever center 2
30 62611HN9100HPA LEVER, REAR cushion ASSY 1
31 68320HN9150PL LABEL, chain case (7EU01) 1
68320HN9160PL LABEL, chain case (7G01) 1
68320HN9180PL LABEL, chain case (7S01) 1
68320HN9190PL LABEL, chain case (7F01) 1
FIG 49. REAR SHOCKABSORBER
REF. PART NAME Q`TY
NO.

1 62100HP9201 SHOCK ABSORBER ASSY rear 1


2 09103H10101 BOLT, rear shock absorber upper 2
3 08319-31108 NUT, rear shock absorber upper 1
4 09103H10101 BOLT, rear shock absorber lower 1
5 61310HM8102 CASE COMP, chain 1
6 09111H06066 BOLT, chain case 2
7 09160-10001 WASHER, rear shock absorber lower 1
FIG 50. REAR FENDER
REF. PART NAME Q`TY
NO.

1 63111HM9970012A FENDER, rear 1


2 01517-06206 BOLT, rr fender 4
3 09169-06032 WASHER, rr fender 4
4 09148-05039 NUT, rr fender 4
5 09321-06023 CUSHION, license plate 1
6 35910HP7600 LAMP ASSY, license plate 1
7 08316-26055 NUT, license lamp(M5) 2
8 35915HL7300 COVER, license lamp 2
9 08316-26055 NUT, license lamp 2
10 35970-17303 REFLEX REFLECTOR ASSY, rear 1
11 01107-05605 SCREW, license lamp 2
12 35911HG5800 LENS, license 1
13 35912HG5800 HOUSING, license 1
14 35916HG5800 CORD ASSY 1
15 09471-12210 BULB, license lamp(12V/5W) 1
FIG 51. REAR WHEEL
REF. PART NAME Q`TY
NO.

1 64150SN9100120 WHEEL COMP, rear (J17xMT4.50)(Black)+ 1


1-1 64150HN9100120 WHEEL + BEARING 1
2 65100HN9101 TIRE COMP, rear (160/60-17 69W) 1
3 55220-29C20 VALVE ASSY, wheel rim 1
4 64711HN9101 AXLE, rear 1
5 09159H16002 NUT, rear axle 1
6 64741HM8100 SPACER, rear axle R 1
7 64751HM8100 SPACER, rear axle L 1
8 64611HN9150120 DRUM, rear sprocket mounting 1
9 64511HN9101 SPROCKET, rear(44T) 1
10 64733HM8100 RETAINER, rear sprocket drum 1
11 01517-08358 BOLT, rear sprocket 6
12 08319-31088 NUT, rear sprocket 6
13 09285-28001 OIL SEAL, rear sprocket mounting drum 1
14 08133-62047 BEARING, rear sprocket mounting drum 1
15 64162HN9100 WASHER, rear sprocket 3
16 64651HM8101 SHOCKABSORBER, rear wheel 6
17 64731HM8100 SPACER, rear wheel bearing 1
18 08133-62037 BEARING, rear wheel L 1
19 08133-62037 BEARING, rear wheel R 1
20 09283-27010 O-RING, rear hub R 1
21 69211HM8102 DISK, rear brake 1
22 59421-03A01 BOLT, rear brake disk 6
23 61411HN9100 PLATE, chain adjuster R 1
24 61511HN9100 PLATE, chain adjuster L 1
25 69340HM8170120 CARRIER, caliper 1
26 61610HM8101 GUIDE, rr brake hose NO. 2 1
27 09280-55001 O-RING, rear hub L 1
28 01517-06128 BOLT, rr brake hose guide NO. 2 1
FIG 52. REAR CALIPER
REF. PART NAME Q`TY
NO.

0 69300HN9102 CALIPER ASS`Y, L 1


1 09103H08254 BOLT, caliper 2
2 59300HP9500 PAD SET 1

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