Ener Pac
Ener Pac
GB
Table of Contents
Introduction PAT-Series, ER-Series,
Turbo II, Air Hydraulic Pumps........................ 102 - 103 Heavy Duty Caterroller™ Load Skates.......... 174 - 175
The World Class Brand ............................................ 2-3 PA-Series, Air Hydraulic Foot Pumps........................ 104 CM-Series, Industrial Storage Cases........................ 176
PAM-Series, Air Hydraulic Pumps............................. 105 A, WR-Series,
Cylinders & Lifting Products 4 - 63 ZA4-Series, Hydraulic Wedgie & Spread Cylinders.................... 177
Modular Air Hydraulic Pumps ....................... 106 - 107 WHC-Series, Hydraulic Cutterheads......................... 178
Hydraulic Cylinders Introduction.............................. 4 - 5 ATP-Series, Ultra-High Pressure Air Pump................ 108 WMC-Series,
RC-Series, Single-Acting, PGM-Series, Gasoline Hydraulic Pumps.................... 109 Self-Contained Hydraulic Cutters........................... 179
General Purpose Cylinders.................................... 6 - 9 ZG-Series, Gasoline Hydraulic Pumps ............. 110 - 112 STB-Series, Pipe Bender Sets......................... 180 - 181
Cylinder Accessories.................................................. 10 PTJ, 5DA-Series,
RAC-Series, Single-Acting, Directional Control Valves 113 - 117 Mono-Strand Stressing Tools....................... 182 - 183
Aluminium Cylinders........................................ 12 - 13
RACL-Series, Single-Acting, VM, VE-Series, Pump Mounted Valves............. 114 - 115 Bolting Tools 184 - 221
Aluminium Lock Nut Cylinders.......................... 14 - 15 VC-Series, Remote Mounted Valves.......................... 116
RACH-Series, Single-Acting, Valves Dimensions................................................... 117 Bolting Tools Introduction......................................... 184
Aluminium Hollow Plunger Cylinders................ 16 - 17 E-Series, Manual Torque Multipliers................ 186 - 187
RAR-Series, Double-Acting, System Components & Control Valves 118 - 135 S-Series, Square Drive Torque Wrenches........ 188 - 191
Aluminium Cylinders........................................ 18 - 19 BSH-Series, Heavy-Duty Sockets............................. 192
CLP-Series, Single-Acting, System Components Introduction.................... 118 - 119 W-Series,
Pancake Lock Nut Cylinders............................. 20 - 21 H700-Series, High Pressure Hoses.................. 120 - 121 Low Profile Hexagon Wrenches................... 194 - 201
RSM, RCS-Series, Single-Acting, A, C, F, T-Series, Hydraulic Couplers............... 122 - 123 PMU-Series,
Low Height Cylinders........................................ 22 - 23 HF-Series, Hydraulic Oil........................................... 124 Portable Electric Torque Wrench Pumps................ 203
BRC, BRP-Series, Single-Acting, A, AM-Series, Manifolds........................................... 124 ZU4T-Series,
Pull Cylinders................................................... 24 - 25 FZ, BFZ-Series, Fittings............................................ 125 Electric Torque Wrench Pumps..................... 204 - 207
RCH-Series, Single-Acting, GF, GP-Series, ZE-Series, Electric Torque Wrench Pumps....... 208 - 209
Hollow Plunger Cylinders.................................. 26 - 27 Force & Pressure Gauges............................. 126 - 127 PTA-Series, Compact Pneumatic
RRH-Series, Double-Acting, G, H-Series, Pressure Gauges......................... 128 - 129 Torque Wrench Pump................................... 210 - 211
Hollow Plunger Cylinders.................................. 28 - 29 T-Series, Test System Gauges................................. 130 ZA4T-Series,
BRD-Series, Double-Acting, DGR-Series, Digital Pressure Gauges....................... 131 Air Driven Torque Wrench Pumps................. 212 - 215
Precision Production Cylinders......................... 30 - 31 GA, NV, V-Series, Gauge Accessories....................... 132 ATM-Series, Flange Alignment Tools........................ 216
RR-Series, Double-Acting, V-Series, Pressure and FSH, FSM-Series, Wedge Spreaders......................... 217
Long Stroke Cylinders...................................... 32 - 35 Flow Control Valves...................................... 134 - 135 FS-Series, Hydraulic Flange Spreaders..................... 218
CLSG-Series, Single-Acting, NC-Series, Hydraulic Nut Splitters............................ 219
High Tonnage Cylinders.................................... 36 - 39 Hydraulic Presses 136 - 147 NS-Series, Hydraulic Nut Splitters................... 220 - 221
CLS-Series, Single-Acting,
High Tonnage Cylinders.................................... 40 - 43 Hydraulic Presses Introduction........................ 136 - 137 Integrated Solutions 222 - 238
CLRG-Series, Double-Acting, XLP, VLP-Series,
High Tonnage Cylinders.................................... 44 - 47 Bench & Workshop Presses.......................... 138 - 139 Integrated Solutions Introduction..................... 222 - 223
CLL-Series, Single-Acting, BPR-Series, Roll-Frame Presses..................... 140 - 141 ESS-Series,
Lock Nut Cylinders........................................... 48 - 51 A-Series, C-Clamp and Arbor Presses............. 142 - 143 Standard 4-16 Point Lifting System.............. 224 - 225
LB-Series, Lifting Bags....................................... 52 - 53 BV-Series, Bench Vise..................................... 144 - 145 EPS-Series,
LPC-Series, Resin Cribbing Blocks...................... 54 - 55 TM-Series, Tension Meter ....................................... 147 Premium 4-64 Point Lifting System.............. 226 - 227
JH, JHA-Series, Aluminium and Steel Jacks............... 56 LH-Series, Load Cells............................................... 147 TT-Series, Heavy Lifting Strand Jacks............. 228 - 229
GBJ-Series, Steel Bottle Jacks................................... 57 TTP-Series,
PR-Series, POW’R-RISER® Lifting Jacks.............. 58 - 59 Pullers 148 - 161 Strand Jack Pumps & Controls..................... 230 - 231
Extreme Environment Products........................... 60 - 61 BLS-Series, Stage-Lift Cylinders..................... 232 - 233
SC-Series, Cylinder-Pump Sets........................... 62 - 63 Pullers Introduction......................................... 148 - 149 SHS-Series, SyncHoist.................................... 234 - 235
BHP-Series, Master Puller Sets................................ 150 B, M-Series,
Pumps & Directional Control Valves 64 - 117 BHP-Series, Grip Puller Sets..................................... 151 Uni-Lift® Mechanical Actuators..................... 236 - 238
BHP-Series, Cross Bearing Puller Sets...................... 152
Hydraulic Pumps Introduction.............................. 64 - 65 BHP-Series, Bearing Cup and Bearing Pullers........... 153 Yellow Pages 239 - 254
P-Series, Lightweight Hand Pumps..................... 66 - 67 EP-Series,
P-Series, Steel Hand Pumps................................ 68 - 69 Posi Lock® Mechanical Grip Pullers.............. 154 - 157 Yellow Pages Overview............................................ 239
P-Series, Low Pressure Hand Pumps.................. 70 - 71 EPH-Series, Safety Instructions.......................................... 240 - 241
MP-Series, Multifluid Hand Pumps............................. 72 Posi Lock® Hydraulic Pullers......................... 158 - 159 Pump Selection and Selection Worksheet.......... 242-243
P-Series, Foot Pump.................................................. 73 Posi Lock® Hydraulic Puller Accessories................ 160 Basic System Set-ups..................................... 244 - 245
P, 11-Series, EPH-Series, Posi Lock® 100 Ton Basic Hydraulics............................................. 246 - 247
Ultra-High Pressure Hand Pumps...................... 74 - 75 Hydraulic Grip Pullers............................................ 161 Conversion Tables................................................... 248
XC-Series, Cordless Hydraulic Pumps................. 76 - 77 Cylinder Speed Charts.............................................. 249
PU-Series, Economy Electric Pumps.................... 78 - 79 Tools 162 - 183 Valve Information..................................................... 250
PE-Series, Submerged Electric Pumps................ 80 - 83 Global Warranty Policy............................................. 251
Z-Class Power Pumps Introduction...................... 84 - 85 Hydraulic Tools Introduction............................ 162 - 163 Torque Tightening........................................... 252 - 253
ZU4-Series, Portable Electric Pumps................... 86 - 91 MS-Series, Maintenance Sets......................... 164 - 167 Hexagon Nut and Bolt Sizes..................................... 254
ZE-Series, Electric Pumps................................... 92 - 97 SP-Series, Lightweight Hydraulic Punch.......... 168 - 169
PP-8000 and 9000-Series, SP-Series, 50 Ton Double-Acting Punch.......... 170 - 171 About Enerpac....................................................... 255
Electric Pumps ................................................ 98 - 99 LW-Series, Hydraulic Vertical Lifting Wedge............. 172 Enerpac Worldwide Locations............................... 256
XA-Series, Air Driven Foot Pumps.................... 100 - 101 SOH-Series, Hydraulic Machine Lifts........................ 173 Model Number Index............................................. 257
Model Number Index Section Index
Page(s) Page(s) Page(s) Page(s) Cylinders &
Lifting Products
A D N STP . . . . . . . . . . . . . . . . 169
A5-A10 . . . . . . . . . . . 166 DGR . . . . . . . . . . . . . . . 131 NC . . . . . . . . . . . . . . . . . 219 STV . . . . . . . . . . . . . . . . 144
A12 . . . . . . . . . . . . . . . . . . 10 NS . . . . . . . . . . 220-221 SW . . . . . . . . . . . . . . . . . 217
A13-A28 . . . . . . . . . 166 E NV . . . . . . . . . . . . . . . . . 132
A29-A53. . . . . . . . . . . . 10 E . . . . . . . . . . . . . 186-187 T
Page 4-63
A64-A66 . . . . . . . . . 124 ELP . . . . . . . . . 174-175 P T . . . . . . . . . . . . . 123, 130
A92 . . . . . . . . . . 166, 177 EMB . . . . . . . . . . . . . . 174 P . . . . . . . . . . . . 66-71, 73 TH . . . 194, 202-203
Pumps & Directional
A102. . . . . . . . . . . . . . . . . 10 EP . . . . . . . . . . . . 154-157 . . . . . . . . . . . . . . . . . . . 74-75 . . . . . . . . 207, 209-214 Control Valves
A128-A192. . . . . . 166 EPH . . . . . . . . 158-161 P142AL . . . . . . . 60-61 TM . . . . . . . . . . . . . . . . . 147
A183. . . . . . . . . . . . . . . 142 EPP . . . . . . . . 155, 157 P392AL . . . . . . . 60-61 TW . . . . . . . . . . . . . . . . . 216
A185. . . . . . . . 142, 166 EPS . . . . . . . . 226-227 P392FP . . . . . . . . . . . . 73 Page 64-117
A200R. . . . . . . . . . . . . 146 EPT . . . . . . . . . . . . . . . 157 PA . . . . . . . . . . . 102-104 V
A205-A220. . . . . . 142 EPX . . . . . . . . . . . . . . . 163 PAM . . . . . . . . . . . . . . . 105 V . . . 60-61, 134-135
A218. . . . . . . . . . . . . . . 166 ER . . . . . . . . . . 174-175 PAMG . . . . . 102-103 VA2 . . . . . . . . . . . . . . . . 105
A242-A305. . . . . . 166 ES . . . . . . . . . . . 174-175 PATG . . . . . . . 102-103 VB . . . . . . . . . . 139, 146 System Components &
A310, A330. . . . . . 142 ESS . . . . . . . . 224-225 PARG . . . . . . 102-103 VC . . . . . . . . . . 116-117 Control Valves
A530-A595. . . . . . 166 PC . . . . . . . . 66, 68, 70 VE . . . . . . . . . . . 114-117
A604. . . . . . . . 122-123 F PE . . . . . . . . . . . . . . 80-83 VHJ . . . . . . . . . . . . . . . 146
A607. . . . . . . . . . . . . . . 166 F . . . . . . . . . . . . . 122-123 PF25 . . . . . . . . . . . . . . . . 94 VLP . . . . . . . . . 138-139
A630. . . . . . . . 122-123 FH . . . . . . . . . . 122-123 PGM . . . . . . . . . . . . . . 109 VM . . . . . . . . . . 114-117
A650. . . . . . . . . . . . . . . 166 FR . . . . . . . . . . 122-123 PM . . . . . . . . . . 202-203 Page 118-135
AH. . . . . . . . . . . 122-123 FS . . . . . . . . . . . . . . . . . . 218 PP . . . . . . . . . . . . . . 98-99 W
AM . . . . . . . . . . . . . . . . . 124 FSB . . . . . . . . 172, 217 PR . . . . . . . . . . . . . . 58-59 W . . . . . . . . . . . . 194-201 Presses
AR . . . . . . . . . . 122-123 FSH . . . . . . . . . . . . . . . 217 PTJ . . . . . . . . . 182-183 WC . . . . . . . . . 178-179
ATM. . . . . . . . . . . . . . . . 216 FSM . . . . . . . . . . . . . . . 217 PTA . . 202, 210-211 WHC, WHR . . . . 178
ATP . . . . . . . . . . . . . . . . 108 FZ . . . . . . . . . . . . . . . . . . 125 PU . . . . . . . . . . . . . . 78-79 WMC . . . . . . . . . . . . . 179
AW . . . . . . . . . . . . . . . . . . 10 WR . . . . . . . . . 167, 177
G R WRP . . . . . . . . . . . . . . 201
B G . . . . . . . . . . . . 126-127 RA. . . . . . . . . . . . . . . . . . . . 11 WTE . . . . . . . . . . . . . . . 201
B . . . . . 108, 236-238 GA . . . . . . . . . . . . . . . . . 132 RAC. . . . . . . . . . . . . 12-13
Page 136-147
BAD . . . . . . . . . . . . . . . . . 31 GBJ . . . . . . . . . . . . . . . . . 57 RACH . . . . . . . . . . 16-17 X
BFZ . . . . . . . . . . . . . . . 125 GF . . . . . . . . . . 126-127 RACL. . . . . . . . . . . 14-15 XA . . . . . . . . . . 100-101
Pullers
BH . . . . . . . . . . . . . . . . . 108 GP . . . . . . . . . . 126-127 RAR. . . . . . . . . . . . . 18-19 XC . . . . . . . . . . . . . . 76-77
BHP . . . . . . . . 150-153 RB . . . . . . . . . . . . . . . . . . . 10 XLK . . . . . . . . . . . . . . . 100
BLS . . . . . . . . 232-233 H RC . . . . . . . 6-9, 60-61 XLP . . . . . . . . 138-139
BPR . . . . . . . . 140-141 H . . . . . . . . . . . . 120-121 RCH . . . . . . . . . . . . 26-27 XPG . . . . . . . . . . . . . . . 100
BR . . . . . . . . . . . . . . . . . 108 . . . . . . . . . . . . . . . 132-133 RCS . . . . . . . . . . . . 22-23 XSC . . . . . . . . 100, 125
BRC . . . . . . . . . . . . 24-25 HA . . . . . . . . . . . . . . . . . 121 RE . . . . . . . . . . . . . . . . . . . 10 Page 148-161
BRD . . . . . . . . . . . . 30-31 HB . . . . . . . . . . . . . . . . . 121 RFL . . . . . . . . . 101-105 Z
BRP . . . . . . . . . . . . 24-25 HC . . . . . . . . . . . . . . . . . 121 RR . . . . . . . . . . . . . . 32-35 Z . . . . . . . . . . . . . . . . . . . . 123 Tools
BSH . . . . . . . . . . . . . . . 192 HF . . . . . . . . . . . . . . . . . 124 RRH . . . . . . . . . . . . 28-29 ZA4 . . . . . . . . . 106-107
BSS . . . 92, 106, 146 HP . . . . . . . . . . . . . . 27, 29 RSM . . . . . . . . . . . 22-23 ZA4T . . . . . . . . . . . . . . 202
BV . . . . . . . . . . 144-145 HT . . . . . . . . . . . . . . . . . 108 RTE . . . . . . . . . . . . . . . 191 . . . . . . . . . . . . . . . 212-215
www.enerpac.com 1
The World Class Brand
A complete range of quality high force tools for all industrial applications, with local
availability and after sale service anywhere in the world…. this is what has made Enerpac
the undisputed global market leader in high pressure hydraulics.
Across every continent, Enerpac’s network Always at the leading edge of technology,
of authorized distributors and service Enerpac has continued to develop its range
centers can reach even the most remote of time and cost-savings tools, utilizing
locations, supplying and servicing products modern engineered materials to improve
that are designed to enhance productivity productivity and minimize operator fatigue.
and performance, while making the
workplace safer. Enerpac’s commitment to the continued
development of quality high force tools
With over 150 sales specialists and a ensures that the products you purchase are
network of service and engineering support the best tools in the industry.
in 17 countries across the globe, Enerpac We will continue to lead the way in the
has become the product of development of quality
choice in industries high force tools for all
such as manufacturing, industrial applications.
construction, energy,
oil & gas, shipbuilding,
railroads, mining, and
metals transformation.
2
10 Reasons to Work Total Quality
Our products are
• Service Excellence
• Worldwide Experience Global Network
Enerpac has an extensive network of authorized distributors and
• Application Support service centers located in more than 90 countries worldwide.
You can rely on Enerpac for the products and technical support
• Availability you need to get your job done, anywhere in the world.
A Tradition of Innovation
Enerpac has a long history of finding new solutions to better
meet the challenges of the industries we serve. We were the
first to develop a composite hand pump and the first to offer a
computerized lifting system. Our latest innovations include the
new XA-Series of air driven foot pumps, designed for less operator
fatigue – with the unique XVARI® Technology, delivering variable oil
flow and fine metering for precise control, a full range of aluminium
cylinders with the strength of steel and the advantages of aluminium
and the Z-Class series of power pumps ... pumps that were
designed to run cooler, use less electricity and are easy to service.
To support the demands of the construction industry, Enerpac
continues to develop Integrated Solutions capabilities. These
capabilities include controlled hydraulic movement for your most
challenging applications.
3
Hydraulic Cylinders and Lifting Products
Note: The cut-away drawing is representative of typical cylinder construction, and may not represent all cylinders in this section.
design on RC-Series DUO cylinders which
K
absorbs eccentric load stresses to protect your cylinder Unique GR2 Bearing System
against abrasion, over-extending or plunger blow-outs and GR2 design surrounds seal of longer
jamming or top-end mushrooming. As a result, RC-Series stroke models for improved life and
DUO cylinders provide long, trouble-free operation. reduced bearing loads. Bearing surface
area increases side-load resistance and
B
4
Cylinders and Lifting Products Section Overview
1)
All ton values specified in this catalog are metric ton and are for cylinder class identification only.
Please refer to the kN data for calculations.
www.enerpac.com 5
RC-Series DUO, Single-Acting Cylinders
▼ From left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010
The Industry
Standard General
Purpose Cylinder
Saddles
All RC cylinders are
equipped with hardened
removable grooved saddles.
For tilt and flat saddles, see
the RC-Series accessory page.
Page: 10
Base Plates
To ensure the stability
of cylinders for lifting
applications, base plates are
available for 10, 25 and
50 ton RC cylinders.
• Unique GR2 Bearing Design, reduces wear, extending life
• Collar threads, plunger threads and base mounting holes Page: 10
enable easy fixturing (on most models)
• Designed for use in all positions Specialty Attachments
• High strength alloy steel for durability For solving all kinds of
application problems,
• Redesigned cylinder thread protector for ease of use specialty attachments are
• Heavy-duty, pretensioned spring improves retraction speed available for 5, 10 and
25 ton RC cylinders.
• Baked enamel finish for increased corrosion resistance
Page: 167
• CR-400 coupler and dust cap included on all models
• Plunger wiper reduces contamination, extending cylinder life.
▼ R
C cylinder mounting attachments greatly
▼ Stage lifting set up in Greece, where assembled pipes, 25 meters in length, were stage extend the application possibilities (available
lifted with six RC-2514 cylinders. for 5, 10,15 and 25 ton cylinders).
6
Single-Acting, General Purpose Cylinders
GR2 Bearing
Technology
abrasion, over-extending or plunger
blow-outs and jamming or top-end RC
The exclusive GR2 mushrooming. As a result, RC-Series Series
is a unique bearing design on DUO cylinders provide long, trouble-
RC-Series DUO cylinders which free operation.
absorbs eccentric load stresses
to protect your cylinder against
Page: 249
Cylinder Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Bore Dia. Adv. Dia. Protr. Internal Thread Bolt Thread Thd. Thread Thread Number
Dia. Port from Plgr. Thread Length Circle Depth Length
E F H J K O P U V Z W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 9
Cylinder Accessories
▼ SELECTION CHART
For use Saddles Base Mounting Clevis Eyes
with Plate Block
Cylinder Flat Grooved 1) Tilt Base 4) Plunger
Capacity
ton (kN)
RB-5 2),
5 (45) A-53F 2) A-53G 2) – – REB-5 2) REP-5 2)
AW-512), AW-532)
10 (101) A-125), A-102F3) A-102G 3) CAT-10 3) JBI-10 RB-10, AW-102 REB-10 REP-10 3)
15 (142) – A-152G CAT-10 – RB-15 REB-15 REP-10
25 (232) A-29 5) A-252G CAT-50 JBI-25 RB-25 REB-25 REP-25
30 (295) A-29 5) A-252G CAT-50 – RB-25 – REP-25
(
50 498 ) – – CAT-100 JBI-50 – – –
75 (718) – – CAT-100 – – – –
95 (933) – – CAT-100 – – – –
1)
Standard on 5-30 ton RC-cylinders 2)
Except RC-50 3)
Except RC-101 4)
Mounting screws are included. 5)
Used with Bender Sets.
▼ DIMENSION CHARTS
Model Saddle Dimensions (mm) A-53F, Model Tilt Saddle Dimensions (mm)
Number A-102F Number
A B C A B C
Flat Tilt
A-53F 25 6 17 A-12, CAT-10 35 15 22
A-102F 35 6 22 A-29 CAT-50 50 23 35
A-12 51 48 1’’-8 UNC
A-29 51 48 11/2’’-16 UNC
Grooved Tilt
A-53G 25 6 17 CAT-100 71 24 –
A-102G 35 6 22
A-152G 38 9 22
A-252G 50 9 35
10
The Enerpac Lightweight Aluminium Cylinders
▼ From left to right: RAC, RACL, RACH, RAR
RA
Series
Capacity:
20 - 150 ton
Stroke:
50 - 250 mm
Maximum Operating Pressure:
700 bar
Think Safety
Manufacturer’s rating
of load and stroke are
maximum safe limits.
Good practice encourages using
only 80% of these ratings.
• Lightweight, easy to carry and position to allow a higher
cylinder capacity-to-weight-ratio
Page: 240
• Non-corrosive by design, aluminium has always been a
good material for use in many caustic environments
• Composite Bearings on all moving surfaces guarantee no RAC-Series, Single-Acting,
metal-to-metal contact, to resist side loads and increase Cylinders
cylinder life. The lightweight general
purpose spring return
aluminium cylinders.
www.enerpac.com 11
RAC-Series, Aluminium Cylinders
▼ Shown from left to right: RAC-5010, RAC-15010, RAC-304, RAC-208
Lightweight
for Maximum
Portability
Saddles
All RAC-cylinders are
equipped with bolt-on
removable hardened steel
saddles. For Tilt Saddles see
next page.
Page: 13
50 RAC-202 31,2
20 (218) 100 RAC-204 31,2
150 RAC-206 31,2
50 RAC-302 44,2
30 (309) 100 RAC-304 44,2
150 RAC-306 44,2
50 RAC-502 70,9
◀ The
unique Enerpac 50 (496) 100 RAC-504 70,9
RA-Series cylinders –
lightweight and entirely 150 RAC-506 70,9
made of aluminium 100 RAC-1004 143,1
alloy – these RAC-506
100 (1002) 150 RAC-1006 143,1
cylinders are ideal for
the positioning of tunnel 200 RAC-1008 143,1
elements under the river. 150 (1589) 150 RAC-1506 227,0
(High Speed Train Line, * Note: Every RAC-cylinder is available with a
The Netherlands) stroke of 50, 100, 150, 200 and 250 mm.
12
Single-Acting, Aluminium Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RAC
while offering the most cylinders are designed to provide Series
lightweight solution, also 5000 cycles at their recommended
have some unique limitations due pressure. This limit should not
to material properties. It differs be exceeded. In normal lifting and
from steel in that it has a lower finite many maintenance applications, this
fatigue life. Aluminium cylinders should provide a lifetime of use.
should NOT be used in high-cycle
applications such as production. Capacity:
20 - 150 ton
Optional Bolt-on Tilt Saddle Dimensions (mm) Stroke:
For Cylinder
Model /
Tilt Saddle
Model
Tilt
Saddle
Saddle
Protrusion
50 - 250 mm
Capacity Number Diameter from Plunger Maximum Operating Pressure:
ton
RAC-50 CATG-50
J1
50
K1
24
700 bar
RAC-100 CATG-150 91 31
RAC-150 CATG-200 118 35 Steel Base Plate
The steel base plate protects
the cylinder from damage, it
should not be removed.
The base holes in these aluminium
cylinders are designed for securing
the steel base plate. They will not
Steel Base Plate Mounting Holes
withstand the capacity of the cylinder.
Cylinder Bolt Thread Thread
Model / Circle Depth 1) Do not use the base holes in these
Capacity U V Z aluminium cylinders to attach any device
ton (mm) (mm) (mm) to the cylinder.
RAC-20 70 M6 12
RAC-30 80 M6 12
RAC-50 110 M6 12
RAC-100 150 M10 12
RAC-150 200 M10 12
1)
Including Base Plate Height of 6 mm and
four (4) base plate bolts M6.
Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Number *
Diameter Port from Plunger
A B D E F H J K
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 13
RACL-Series, Aluminium Lock Nut Cylinders
▼ Shown from left to right: RACL-1006, RACL-504, RACL-5010
To Secure Loads
Mechanically
Saddles
All RACL-cylinders are
equipped with bolt-on
removable hardened steel
saddles. For Tilt Saddles
see next page.
Page: 15
Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 120
• Aluminium Lock Nut provides mechanical load holding for
extended periods Gauges
• Hardened steel stop ring increasing cylinder life and Minimize the risk of
resistance to side-loads of up to 5% overloading and ensure long,
dependable service from
• Hard-Coat finish on all surfaces resists damage and
your equipment. Refer to the
extends cylinder life System Components Section for a full
• Composite bearings increase cylinder life and side load range of gauges.
resistance Page: 118
• Handles included on all models
• Steel base plate and saddle for protection against load-
induced damage
▼ SELECTION CHART
• Integral stop ring prevents plunger over-travel and is
capable of withstanding the full cylinder capacity Cylinder Stroke Model Cylinder
Capacity Number * Effective
• High strength return spring for rapid cylinder retraction @ 700 bar Area
• CR-400 coupler and dustcap included on all models ton (kN) (mm) (cm2)
• All cylinders meet ASME B-30.1 and ISO 10100 standards.
50 RACL-302 44,2
30 (309) 100 RACL-304 44,2
150 RACL-306 44,2
50 RACL-502 70,9
50 (496) 100 RACL-504 70,9
150 RACL-506 70,9
50 RACL-1002 143,1
100 (1002) 100 RACL-1004 143,1
150 RACL-1006 143,1
◀ The
portable lock nut cylinder 50 RACL-1502 227,0
RACL-1506 used for extended load 150 (1589) 100 RACL-1504 227,0
supports during epoxy injection for
bridge reinforcement. 150 RACL-1506 227,0
* Note: Every RACL-cylinder is available with a
stroke of 50, 100, 150, 200 and 250 mm.
14
Single-Acting, Aluminium Lock Nut Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RACL
while offering the most cylinders are designed to provide Series
lightweight solution, also 5000 cycles at their recommended
have some unique limitations due pressure. This limit should not
to material properties. It differs be exceeded. In normal lifting and
from steel in that it has a lower finite many maintenance applications, this
fatigue life. Aluminium cylinders should provide a lifetime of use.
should NOT be used in high-cycle
applications such as production. Capacity:
30 - 150 ton
Optional Bolt-on Tilt Saddle Dimensions (mm) Stroke:
For Cylinder
Model /
Tilt Saddle
Model
Tilt
Saddle
Saddle
Protrusion
50 - 250 mm
Capacity Number Diameter from Plunger Maximum Operating Pressure:
ton J1 K1
RACL-50 CATG-50 50 24
700 bar
RACL-100 CATG-150 91 31
Steel Base Plate
RACL-150 CATG-200 118 35
The steel base plate protects
J K
the cylinder from damage, it
Steel Base Plate Mounting Holes should not be removed.
S
Cylinder Bolt Thread Thread The base holes in these aluminium
Model / Circle Depth 1) F cylinders are designed for securing the
Capacity U V Z steel base plate. They will not withstand
ton (mm) (mm) (mm) the capacity of the cylinder. Do not use
B
RACL-30 80 M6 12 the base holes in these aluminium cylinders
to attach any device to the cylinder.
RACL-50 110 M6 12
E A
RACL-100 150 M10 12
RACL-150 200 M10 12 Lifting an Unbalanced
1)
Including Base Plate Height of 6 mm and Z
Load ?
four (4) base plate bolts M6. H
When lifting an unbalanced
V 6
load Enerpac synchronous
Lifting Systems can be
the solution with multiple lift point
U D
capabilities from 4 to 64 points.
Page: 224
Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Lock Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Nut Number *
Diameter (Threaded) Port from Height
A B D E F H J Plunger S
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) K (mm) (mm) (kg)
www.enerpac.com 15
RACH, Aluminium Hollow Plunger Cylinders
▼ Shown from left to right: RACH-1504, RACH-15010, RACH-206, RACH-306
The Lightweight
Solution for Tensioning
and Testing
Saddles
All RACH-cylinders are
equipped with bolt-on
hollow removable saddles of
hardened steel.
• Hollow plunger design allows for both pull and push forces Lightweight Hand Pumps
• Composite bearings increase cylinder life and sideload The Enerpac composite
resistance lightweight hand pumps
• Hard-Coat finish on all surfaces resists damage and P-392 or P-802 make the
optimal lightweight set.
extends cylinder life
• Floating center tube increases seal and product life
Page: 66
• Handles standard on all models
• Steel base plate and saddle for protection against load- Hoses
induced damage Enerpac offers a complete
• Integral stop ring prevents plunger over-travel and is line of high quality hydraulic
capable of withstanding the full cylinder capacity hoses. To ensure the
integrity of your system,
• High strength return spring for rapid cylinder retraction. specify only Enerpac hydraulic hoses.
Page: 120
▼ SELECTION CHART
Cylinder Stroke Model Cylinder
Capacity Number * Effective
@ 700 bar Area
50 RACH-202 32,7
20 (229)
150 RACH-206 32,7
50 RACH-302 51,1
30 (358)
◀ An RACH-306 powered 150 RACH-306 51,1
by a P-392 hand pump 100 RACH-604 84,7
used to extract corroded 60 (596)
150 RACH-606 84,7
carriage pins of refuse
collection vehicles. 100 (1157) 150 RACH-1006 164,6
* Note: Every RACH-cylinder is available with a
stroke of 50, 100, 150, 200 and 250 mm, and
up to 150 ton capacity.
16
Single-Acting, Aluminium Hollow Plunger Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RACH
while offering the most cylinders are designed to provide
Series
lightweight solution, also have some 5000 cycles at their recommended
unique limitations due to material pressure. This limit should not
properties. It differs from steel in be exceeded. In normal lifting and
that it has a lower finite fatigue life. many maintenance applications, this
Aluminium cylinders should NOT be should provide a lifetime of use.
used in high-cycle applications such
as production. Capacity:
20 - 150 ton
Stroke:
50 - 250 mm
Center Hole Diameter:
27 - 79 mm
Maximum Operating Pressure:
700 bar
Steel Base Plate
The steel base plate protects
the cylinder from damage, it
should not be removed.
The base holes in these aluminium
cylinders are designed for securing
the steel base plate. They will not
withstand the capacity of the cylinder.
Do not use the base holes in these
aluminium cylinders to attach any device
to the cylinder.
Steel Base Plate Mounting Holes
Cylinder Bolt Thread Thread
Model / Circle Depth 1)
Capacity U V Z Standard Features
ton (mm) (mm) (mm)
• CR-400 coupler and dustcap
RACH-20 80 M6 12 included on all models.
RACH-30 110 M6 12 • All cylinders meet
RACH-60 160 M6 12 ASME B-30.1 and
ISO 10100 standards.
RACH-100 230 M6 12
1)
Including Base Plate Height of 6 mm and
four (4) base plate bolts M6.
Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Center Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Hole Number *
Diameter Port from Plunger Diameter
A B D E F H J K Y
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 17
RAR, Double-Acting, Aluminium Cylinders
▼ Shown from left to right: RAR-5010, RAR-308, RAR-204
The Lightweight
Solution for
Tensioning and
Testing
Saddles
All RAR-cylinders are
equipped with bolt-on
removable hardened
steel saddles.
For Tilt Saddles see next page.
Page: 19
Hoses
Enerpac offers a complete
• Double-acting for rapid retraction, regardless of hose line of high quality hydraulic
lengths or system losses hoses. To ensure the
• Composite bearings increase cylinder life and sideload integrity of your system,
resistance specify only Enerpac hydraulic hoses.
▼ SELECTION CHART
▼ An RAR-506 was easy to position under a
Cylinder Stroke Model Max. Cylinder Oil
bulldozer for repair of frame member.
Capacity Number * Cylinder Effective Capacity
@ 700 bar Capacity Area
(kN) (cm2) (cm3)
ton (mm) Push Pull Push Pull Push Pull
RAR-50 CATG-50 50 24
RAR-100 CATG-100 73 29
RAR-150 CATG-150 91 31
Collapsed Extended Outside Cylinder Plunger Bottom Top to Saddle Saddle Model
Height Height Diameter Bore Diameter to Advance Retract Diameter Protrusion Number *
Diameter Port Port from Plunger
A B D E F H I J K
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 19
CLP-Series, Pancake Lock Nut Cylinders
▼ Shown from left to right: CLP-2002, CLP-5002
The Shortest
Power Lifter
Tilt Saddles
ll CLP-Series cylinders
A
include integral tilt saddles
with maximum tilt angles
up to 5°.
Gauges
Minimize the risk of
• Extremely low height for use in confined areas overloading and ensure long,
dependable service from
• Lock nut for positive and safe mechanical load holding your equipment. Refer to the
over a long period of time System Components Section for a full
• Single-acting, load return range of gauges.
▼ Only the extreme low height CLP-cylinder fits in this confined area to lift the
Page: 120
construction. The V-82 needle valve is used to control cylinder speed during
lifting and lowering.
ALL CLP-SERIES
CYLINDERS REQUIRE A
SOLID LIFTING SURFACE
FOR CORRECT SUPPORT.
THE USE OF PANCAKE CYLINDERS
ON SURFACES SUCH AS SAND,
MUD OR DIRT, MAY RESULT IN
CYLINDER DAMAGE!
WRONG! RIGHT!
Page: 240
Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Saddle Lock Model
Height Height Diameter Bore Diameter Advance Diameter Protrusion Max. Tilt Nut Number *
Diameter Port from Plgr. Angle Height
A B D E F H J K R S
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
125 175 140 105,0 Tr 104 x 4 19 96 6 5° 28 15 CLP-602
137 187 175 136,7 Tr 136 x 6 21 126 8 5° 31 26 CLP-1002
148 193 220 171,6 Tr 171 x 6 27 160 9 5° 40 44 CLP-1602
155 200 245 190,7 Tr 190 x 6 30 180 10 5° 43 57 CLP-2002
159 204 275 216,1 Tr 216 x 6 32 200 11 5° 44 74 CLP-2502
178 223 350 266,9 Tr 266 x 6 39 250 11 4° 55 134 CLP-4002
192 237 400 305,0 Tr 305 x 6 48 290 10 3° 62 189 CLP-5002
www.enerpac.com 21
RSM, RCS-Series, Low Height Cylinders
▼ Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302
Maximum Power-
to-Height Ratio
Saddles
All RCS-Series cylinders have
plunger mounting holes for
installation of tilt saddles.
See table for selection and
dimensional information.
Page: 23
Page: 172
Page: 62
O
P
RSM Cylinder Mounting Hole Dimensions (mm)
RCS-Series RSM-Series
Collapsed Extended Outside Cylinder Plunger Base to Plunger Plunger Plunger Thread Thread Bolt Model
Height Height Diameter Bore Dia. Advance Protrusion to to Mtg. Depth Circle Number
Dia. Port from Base Base Hole
A B D E F H K L M O P U
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 23
BRC, BRP-Series, Pull Cylinders
▼ Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C
The Ultimate
in Pulling Power
Cylinder-Pump Sets
All cylinders marked
*
with an are available
as (cylinder, gauge,
couplers, hose and pump) for
your ordering convenience.
Page: 62
Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to the
System Components Section for a full
range of gauges.
• High strength alloy steel construction
Page: 118
• Plunger blow-out protection to prevent rod over-extension
• Hard chrome-plated plunger for long life
Attachments and
• Replaceable links on BRP-models Accessories
• Baked enamel finish for increased corrosion resistance BRC-25 and BRC-46 units
have base, collar and
• CR-400 coupler and dust cap included on all models plunger threads to affix
• Plunger wiper reduces contamination, a range of optional attachments and
extending cylinder life accessories, such as chains, saddles
and extension tubes.
• Single-acting, spring return. Page: 165
▼ T
o lift a load bearing mast into place,
BRP-series cylinders were used to tension
▼ Ship building, welding and Enerpac pull cylinders go hand in hand. the supporting cables.
24
Single-Acting, Pull Cylinders
BRC Cylinder Mounting Dimensions (mm) BRC,
BRP
Model Base Collar Collar Mtg.
Number Mounting Thread Thd. Lgth. Thd. Lgth.
Hole
V W X Z
Series
BRC-25 ¾"-14 NPT 1½"- 16 un 24 17
BRC-46 1¼"-11½ NPT 2¼"- 14 un 26 24
BRC-106 M30 x 2 M85 x 2 25 24
Capacity:
2,5 - 50 ton
Stroke:
BRC-106 only
127 - 155 mm
Maximum Operating Pressure:
Cylinder Stroke Model Cylinder Oil Coll. Ext. Outside Cylinder Plunger Top to Saddle Plunger Plunger
Capacity Number Effective Capa- Height Height Dia. Bore Dia. Inlet Diameter Thread Outside
Area city Dia. Port Length Thread
A B D E F H J P Q
ton (kN) (mm) (cm2) (cm3) (mm) (mm) (mm) (mm) (mm) (mm) (NPT) (mm) (kg)
2,5 (24) 127 BRC-25 3,5 45 264 391 48 28,4 19,0 45 ¾"- 14 28 11
/16"- 24 1,8
5 (51) 140 BRC-46 7,3 101 301 441 57 42,9 30,2 42 1¼"- 11½ 32 13/16"- 16 4,5
10 (105) 151 BRC-106 15,0 228 289 440 85 54,1 31,8 39 – 25 M30x2 9,5
BRP-106C BRP-306
BRP-106L BRP-606
Cylinder Stroke Model Cylinder Oil Coll. Ext. Outside Cyl. Link Link Link Link Slot to
Capacity Number Effective Capa- Height Height Dia. Bore Height Open- Thick- Width Link
Area city Dia. ing ness End
A B D E J L M N T
ton (kN) (mm) (cm2) (cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 25
RCH-Series, Hollow Plunger Cylinders
▼ Shown from left to right: RCH-306, RCH-120, RCH-1003
Versatility in Testing,
Maintenance
and Tensioning
Applications
Cylinder-Pump Sets
All cylinders marked
with an * are available
as sets (cylinder, gauge, couplers,
hose and pump) for your ordering
convenience.
Page: 62
Ultra-Lightweight
Aluminium Cylinders
If you need a higher cylinder
capacity-to-weight-ratio the
lightweight RACH-Series
• Hollow plunger design allows for both, pull and push are the perfect choice.
forces
• Single-acting, spring return
Page: 16
• Nickel-plated, floating center tube on models over 20 ton
increases product life Saddles
• Baked enamel finish for increased corrosion resistance Most RCH-Series cylinders
are equipped with smooth
• Collar threads for easy fixturing saddles. See table at next
• RCH-120 includes AR-630 coupler and has 1/4" nptf port page for optional threaded
saddles and all dimensional
• RCH-121 and RCH-1211 have FZ-1630 reducer and information.
AR-630 coupler, all other models feature CR-400 coupler.
Page: 27
8 RCH-120 17,9 14
13 (125) 42 RCH-121* 17,9 75
42 RCH-1211 17,9 75
76 RCH-123 17,9 136
49 RCH-202* 30,7 150
20 (215)
155 RCH-206 30,7 476
64 RCH-302* 46,6 298
30 (326)
155 RCH-306 46,6 722
76 RCH-603* 82,3 626
60 (576)
153 RCH-606 82,3 1259
95 (931) 76 RCH-1003* 133,0 1011
Available as set, see note on this page.
26
Single-Acting, Hollow Plunger Cylinders
Hoses
Enerpac offers a complete line
RCH
of high quality hydraulic hoses. Series
To ensure the integrity of your
system, specify only Enerpac
hydraulic hoses.
Page: 120
Coll. Ext. Outside Cyl. Plgr. Cyl. Base Saddle Saddle Plunger Plunger Collar Collar Center Model
Height Height Dia. Bore Dia. to Advance Dia. Protrusion Internal Thread Thread Thread Hole Number
Dia. Port from Plgr. Thread Length Length Dia.
A B D E F H J K O P W X Y
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 27
RRH-Series, Hollow Plunger Cylinders
▼ Shown from left to right: RRH-3010, RRH-1001, RRH-6010
Versatility in Testing,
Maintenance
and Tensioning
Applications
Pump Selection
A double-acting cylinder
must be powered by a pump
with a 4-way valve.
Page: 113
Gauges
Minimize the risk of
• Relief valves prevent damage in case of over- overloading and ensure
pressurisation long, dependable service
from your equipment. Refer
• Baked enamel finish for increased corrosion resistance to the System Components Section for a
• Collar threads enable easy fixturing full range of gauges.
(except RRH-1001 and RRH-1508)
Page: 118
• Double-acting version for fast retraction
• Nickel-plated, floating center tube increases product life Saddles
• Hollow plunger allows for both pull and push forces All RRH-Series cylinders
are equipped with smooth
• CR-400 coupler and dust cap included on all models
saddles. See table at next
• Plunger wiper reduces contamination, page for optional threaded
extending cylinder life. saddles and all dimensional
information.
Page: 29
▼ Double-acting hollow plunger cylinders are Cylinder Stroke Model Max. Cylinder Cylinder Oil
applied for bridge launching systems. Capacity Number Capacity Effective Area Capacity
(kN) (cm2) (cm3)
28
Double-Acting, Hollow Plunger Cylinders
Hoses RRH
Enerpac offers a complete Series
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 120
Capacity:
Optional Heat Treated Hollow Saddles
Saddle Cylinder Saddle Saddle Dimensions (mm)
30 - 145 ton
Type Model Number Model Nr. A B C Stroke:
Threaded
RRH-307, 3010 HP-3015
RRH-603, 606, 6010 HP-5016
63
91
1¼”- 7
15/8”- 5½ 12
9
38 - 258 mm
Hollow RRH-1001, 1003,
HP-10016 126 2½”- 8 13 Center Hole Diameter:
RRH-1006, 10010
Smooth hollow saddles are standard on all RRH-models. 33,3 - 79,2 mm
Maximum Operating Pressure:
700 bar
Coll. Ext. Out. Cyl. Plgr. Cyl. Base Cyl. Top Saddle Saddle Thread Plunger Collar Collar Center Model
Height Height Dia. Bore Dia. to Adv. to Return Dia. Protr. Thread Thread Thread Hole Number
Dia. Port Port fr. Plgr. Length Length Dia.
A B D E F H I J K O P W X Y
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 29
BRD-Series, Precision Production Cylinders
▼ Shown from left to right: BRD-2510, BRD-96, BRD-256, BRD-41, BRD-166
High Precision
and High Cycle
Performance
Speed Chart
ee the Enerpac Cylinder Speed
S
Chart in our ’Yellow Pages’ to
determine your approximate
cylinder speed.
Page: 249
Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Coll. Extended Body Outside Cylinder Plunger
Capacity Number Capacity Area Capacity Height Height Length Dia. Bore Dia.
(kN) (cm2) (cm3) Dia.
A B C D E F
(ton) (mm) Advance Retract Advance Retract Advance Retract (mm) (mm) (mm) (mm) (mm) (mm)
30
Double-Acting, Precision Production Cylinders
▼ BRD CYLINDER ATTACHMENTS
BRD
Series
Retainer Nut
For locking foot or flange
mountings. Tightens onto
cylinder collar threads Capacity:
(Included with foot and
flange mounting kits).
4 - 23 ton
Stroke:
28 - 260 mm
Maximum Operating Pressure:
700 bar
Foot Mounting Flange Mounting Clevis Eye
Mounts onto cylinder Mounts onto cylinder Threads onto plunger or Clevis Eye (optional)
collar. collar. into cylinder base.
Top to Bottom to Plunger Clevis Eye Neck Plunger Plunger Cylinder Mounting Dimensions (mm) Model
Retract Advance Protrusion Mounting Length Thread External Collar Collar Internal Int. Base Number
Port Port Dimensions Length Thread Thread Thread Base Thread
H I K L L1 M N P Q Length Thread Length
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) W X Z Z1 (kg)
47 47 24 258 286 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 2,0 BRD-41
47 47 24 308 387 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 2,6 BRD-43
47 47 24 385 540 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 3,6 BRD-46
57 57 25 295 323 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 3,0 BRD-91
57 57 25 346 425 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 4,2 BRD-93
57 57 25 422 577 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 5,6 BRD-96
57 57 25 524 781 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 7,3 BRD-910
73 73 30 492 651 52 54 28 M30 x 1,5 M70 x 2 22 M56 x 2 24 10,2 BRD-166
73 73 30 593 853 52 54 28 M30 x 1,5 M70 x 2 22 M56 x 2 24 14,5 BRD-1610
89 89 27 524 683 53 70 25 M42 x 1,5 M85 x 2 29 M70 x 2 26 16,0 BRD-256
89 89 27 626 886 53 70 25 M42 x 1,5 M85 x 2 29 M70 x 2 26 20,3 BRD-2510
www.enerpac.com 31
RR-Series, Double-Acting Cylinders
▼ Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513
Most Versatile
Performers
Saddles
RR-Series cylinders up to
75 ton have plunger
mounting holes for
installation of CAT-Series
tilt saddles.
Page: 33
▼ T
hese long stroke RR-cylinders are attached in a sliding and guiding system pulling the ▼ R
R-cylinders provide power and precision in a
arched roof assembly of Athens Olympic Stadium step by step into the final position. special hydraulic press.
32
Double-Acting Long Stroke Cylinders
RR
Series
1219 RR-30048 457,3 243,2 55745 29646 1552 Flat RR-1010, 1012 A-102F
152 RR-4006 613,1 328,1 9319 4987 538 RR-1010, 1012 CAT-10
305 RR-40012 613,1 328,1 18700 10007 690 RR-308, 3014 CAT-50
440 457 RR-40018 613,1 328,1 28018 14995 843 Tilt RR-506, 5013
(4292) 610 RR-40024 613,1 328,1 37400 20014 995 RR-5020, 756 CAT-100
914 RR-40036 613,1 328,1 56037 29988 1300 RR-7513
1219 RR-40048 613,1 328,1 74737 39996 1605 Standard Saddles:
153 RR-5006 729,7 405,4 11164 6203 577 RR-1010, 1012 A-102G
305 RR-50012 729,7 405,4 22256 12365 730 Grooved
RR-308, 3014 A-252G
520 457 RR-50018 729,7 405,4 33347 18526 882
(5108) 609 RR-50024 729,7 405,4 44440 24689 1035 For additional information on saddles:
915 RR-50036 729,7 405,4 66768 36973 1339
1219 RR-50048 729,7 405,4 88951 49418 1644 Page: 10
www.enerpac.com 33
RR-Series, Double-Acting Cylinders
Cylinder retract capacity for
certain RR cylinders may be less
than theoretical values, as a result
of reduced relief valve pressure
settings:
RR-308/3014: 275 bar
RR-506/5013/5020: 480 bar
RR-756/7513: 495 bar
34
Double-Acting Long Stroke Cylinders
RR
Capacity:
10 - 520 ton Series
Stroke:
57 - 1219 mm
Maximum Operating Pressure:
700 bar
Cyl. Plgr. Base Top to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Bore Dia. to Adv. Ret. Dia. Protr. Internal Thread Bolt Thread Thread Thread Thread Number
Dia. Port Port fr. Plgr. Thread Length Circle Depth Length
E F H I J K O P U (mm) V Z (mm) W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
www.enerpac.com 35
CLSG-Series, High Tonnage Cylinders
Shown from left to right: CLSG-506, CLSG-5006, CLSG-4006
The Single-Acting
Heavy Lifting
Solution with
Integral Stop Ring
Saddles
All CLSG-Series cylinders
are equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 39
Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to the
• Integral stop ring provides piston blow-out protection System Components Section for a full
• Baked enamel outside finish and plated pistons provide range of gauges.
superior corrosion protection
Page: 118
• Interchangeable, hardened grooved saddles are standard
• Base mounting holes are standard on all models Optimum Performance
• Plunger wiper reduces contamination, Enerpac’s range of Z-Class
extending cylinder life electric pumps, fitted with
manual or solenoid operated
• Single-acting, load return. 3-way valves, offer optimum
combinations with CLSG cylinders.
Page: 84
E
ight CLSG-2506 cylinders equipped with tilting saddles lifted the planking of the Low Height - High Tonnage
bridge as the pier heads were being rebuilt.
When low height with high
force is required, CLP-Series
Pancake Cylinders with
locknut offer the solution to
lift the first few centimetres.
Page: 20
Standard Features
• Interchangeable, hardened
grooved saddles
• Top and side mounted
lifting eye capability
• CR-400 coupler and dustcap
• All cylinders meet ASME B-30.1
and ISO 10100 standards.
36
Single-Acting, High Tonnage Cylinders
CLSG
Series
www.enerpac.com 37
CLSG-Series, High Tonnage Cylinders
Mounting Hole Orientation
Top mounting hole orientation is maintained to
port location. Base mounting hole orientation
is not maintained to port location.
www.enerpac.com 39
CLS-Series, High Tonnage Cylinders
Shown from left to right: CLS-1002, CLS-506, CLS-502
The Single-Acting
Heavy Lifting
Solution With
Reduced Collapsed
Height
Saddles
All CLS cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 43
Gauges
• Lowest collapsed height for use in confined spaces Minimize the risk of
overloading and ensure long,
• Overflow port functions as a stroke limiter dependable service from
• Plunger wiper reduces contamination, your equipment. Refer to the
extending cylinder life System Components Section for a full
range of gauges.
• Interchangeable, hardened grooved saddles are standard
Page: 118
• Special synthetic coating for improved corrosion
resistance and lower friction for smoother operation
Remote Lifting
• CR-400 coupler and dust cap included on all models
For heavy lifting in remote
• Single-acting, load return. locations use the Enerpac
Z-Class electric pumps.
Synchronous Lifting
Systems
The solution for multiple lift
point capabilities from
4 to 64 points.
Page: 224
40
Single-Acting, High Tonnage Cylinders
CLS
Series
www.enerpac.com 41
CLS-Series, High Tonnage Cylinders
Couplers Included!
R-400 couplers included
C
on all models. Fit all
HC-Series hoses.
42
Single-Acting, High Tonnage Cylinders
Optional Tilt Saddle * Capacity:
50 - 1000 ton CLS
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Collapsed Extended Outside Cylinder Plunger Base to Standard Saddle Depth of Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Adv. Saddle Protr. Plunger Number Saddle Saddle Saddle
Dia. Port Dia. from Plgr. Hole Dia. Height Model
A B D E F H J K L J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
128 178 125 95,0 95,0 30 71 2 13 14 CLS-502 71 24 CAT-100
178 278 125 95,0 95,0 30 71 2 13 18 CLS-504 71 24 CAT-100
228 378 125 95,0 95,0 30 71 2 13 23 CLS-506 71 24 CAT-100
278 478 125 95,0 95,0 30 71 2 13 28 CLS-508 71 24 CAT-100
327 578 125 95,0 95,0 30 71 2 13 33 CLS-5010 71 24 CAT-100
378 678 125 95,0 95,0 30 71 2 13 38 CLS-5012 71 24 CAT-100
143 193 165 130,0 130,0 30 71 2 13 24 CLS-1002 71 24 CAT-100
193 293 165 130,0 130,0 30 71 2 13 32 CLS-1004 71 24 CAT-100
243 393 165 130,0 130,0 30 71 2 13 40 CLS-1006 71 24 CAT-100
293 493 165 130,0 130,0 30 71 2 13 49 CLS-1008 71 24 CAT-100
343 593 165 130,0 130,0 30 71 2 13 58 CLS-10010 71 24 CAT-100
392 693 165 130,0 130,0 30 71 2 13 66 CLS-10012 71 24 CAT-100
165 215 205 159,0 159,0 39 130 2 25 43 CLS-1502 130 20 CAT-200
215 315 205 159,0 159,0 39 130 2 25 55 CLS-1504 130 20 CAT-200
265 415 205 159,0 159,0 39 130 2 25 69 CLS-1506 130 20 CAT-200
315 515 205 159,0 159,0 39 130 2 25 82 CLS-1508 130 20 CAT-200
365 615 205 159,0 159,0 39 130 2 25 95 CLS-15010 130 20 CAT-200
414 715 205 159,0 159,0 39 130 2 25 108 CLS-15012 130 20 CAT-200
193 243 235 183,9 183,9 50 130 2 25 66 CLS-2002 130 20 CAT-200
293 443 235 183,9 183,9 50 130 2 25 101 CLS-2006 130 20 CAT-200
443 743 235 183,9 183,9 50 130 2 25 154 CLS-20012 130 20 CAT-200
193 243 275 215,9 215,9 50 150 2 25 90 CLS-2502 150 21 CAT-250
293 443 275 215,9 215,9 50 150 2 25 137 CLS-2506 150 21 CAT-250
443 743 275 215,9 215,9 50 150 2 25 208 CLS-25012 150 21 CAT-250
235 285 310 241,0 241,0 59 139 5 25 137 CLS-3002 195 75 CAT-300
335 485 310 241,0 241,0 59 139 5 25 198 CLS-3006 195 75 CAT-300
485 785 310 241,0 241,0 59 139 5 25 288 CLS-30012 195 75 CAT-300
265 315 350 267,0 267,0 70 159 5 25 200 CLS-4002 225 85 CAT-400
365 515 350 267,0 267,0 70 159 5 25 275 CLS-4006 225 85 CAT-400
515 815 350 267,0 267,0 70 159 5 25 390 CLS-40012 225 85 CAT-400
295 345 400 305,1 305,1 80 179 5 25 289 CLS-5002 250 91 CAT-500
395 545 400 305,1 305,1 80 179 5 25 390 CLS-5006 250 91 CAT-500
545 845 400 305,1 305,1 80 179 5 25 540 CLS-50012 250 91 CAT-500
310 360 430 329,9 329,9 85 194 5 25 350 CLS-6002 275 96 CAT-600
410 560 430 329,9 329,9 85 194 5 25 465 CLS-6006 275 96 CAT-600
560 860 430 329,9 329,9 85 194 5 25 640 CLS-60012 275 96 CAT-600
355 405 505 387,1 387,1 100 224 5 25 549 CLS-8002 320 123 CAT-800
455 605 505 387,1 387,1 100 224 5 25 709 CLS-8006 320 123 CAT-800
605 905 505 387,1 387,1 100 224 5 25 950 CLS-80012 320 123 CAT-800
385 435 560 432,1 432,1 110 249 5 25 729 CLS-10002 360 136 CAT-1000
485 635 560 432,1 432,1 110 249 5 25 921 CLS-10006 360 136 CAT-1000
635 935 560 432,1 432,1 110 249 5 25 1210 CLS-100012 360 136 CAT-1000
www.enerpac.com 43
CLRG-Series, High Tonnage Cylinders
Shown from left to right: CLRG-506, CLRG-5006, CLRG-4006
Double-Acting
Power Lifters
Saddles
All CLRG cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 47
Safety Device
A pilot-operated check
valve (V-42) can be inserted
between cylinder and pump.
This valve provides a safety
lock on the cylinder under load at any
position and remote control for
• Double-acting, for positive retraction unlocking.
Page: 134
• Integral stop ring provides piston blow-out protection
• Safety valve in retract side of cylinder helps to prevent Optimum Performance
damage in case of accidental over-pressurization Enerpac’s range of ZU4-
• Plunger wiper reduces contamination, extending Series electric pumps, fitted
cylinder life with manual or solenoid
operated 4-way valves, offer
• CR-400 coupler and dust cap included on all models optimum combinations
• Baked enamel finish and plated pistons provide with CLRG cylinders.
Page: 84
superior corrosion resistance.
T
he dismantling of the temporary support towers of Beijing’s “Bird’s Nest”. Standard Features
During the stage lowering process the bird’s nest is alternatively supported • Interchangeable, hardened
by CLRG-Series cylinders. grooved saddles
• Top and side mounted lifting eyes
• CR-400 coupler and dustcap
• All cylinders meet ASME B-30.1 and
ISO 10100 standards.
R
eplacing adjustment rolls under a fly-over
with CLRG cylinders, for controlled lifting
and lowering.
44
Double-Acting, High Tonnage Cylinders
RR-series
For higher cycle applications
CLRG
Enerpac RR-Series cylinders Series
are a good alternative.
Page: 32
QUICK SELECTION CHART
For complete technical information see next page.
www.enerpac.com 45
CLRG-Series, High Tonnage Cylinders
Mounting Hole Orientation
Top mounting hole orientation is maintained to
port location. Base mounting hole orientation is
not maintained to port location.
www.enerpac.com 47
CLL-Series, Lock Nut Cylinders
Shown from left to right: CLL-5010, CLL-502, CLL-1006
To Secure Loads
Mechanically
Saddles
All CLL cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart at
next page.
Page: 51
Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
• Single-acting, load return your equipment. Refer to the
System Components Section for a full
• Safety Lock Nut for mechanical load holding range of gauges.
• Special synthetic coating for improved corrosion Page: 118
resistance and lower friction for smoother operation
• Overflow port functions as a stroke limiter
Low Height - High Tonnage
• Interchangeable, hardened grooved saddles are standard hen low height with high
W
• CR-400 coupler and dust cap included on all models. force is required, Pancake
Cylinders with lock nut offer
the solution to lift the first
few centimetres.
Page: 20
F
or this curved bridge, CLL-cylinders were used to support the concrete beams, to CLL-cylinder, mechanically locked, after
level the pierhead and to place 4000 ton slide bearings between pier and pierhead. positioning the curved bridge.
48
Single-Acting, Lock Nut Cylinders
CLL
Series
www.enerpac.com 49
CLL-Series, Lock Nut Cylinders
Couplers Included!
R-400 couplers included on all
C
models. Fit all HC-Series hoses.
50
Single-Acting, Lock Nut Cylinders
Optional Tilt Saddle * Capacity:
50 - 1000 ton CLL
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Coll. Ext. Outs. Cyl. Plunger Base to Standard Saddle Depth of Lock- Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Adv. Saddle Protr. Plunger nut Number Saddle Saddle Saddle
Dia. (threaded) Port Dia. from Plgr. Hole Height Dia. Height Model
A B D E F H J K L S J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
164 214 125 95,0 Tr 95 x 4 30 71 2 13 36 15 CLL-502 71 24 CAT-100
214 314 125 95,0 Tr 95 x 4 30 71 2 13 36 20 CLL-504 71 24 CAT-100
264 414 125 95,0 Tr 95 x 4 30 71 2 13 36 25 CLL-506 71 24 CAT-100
314 514 125 95,0 Tr 95 x 4 30 71 2 13 36 30 CLL-508 71 24 CAT-100
364 614 125 95,0 Tr 95 x 4 30 71 2 13 36 35 CLL-5010 71 24 CAT-100
414 714 125 95,0 Tr 95 x 4 30 71 2 13 36 40 CLL-5012 71 24 CAT-100
187 237 165 130,0 Tr 130 x 6 30 71 2 13 44 30 CLL-1002 71 24 CAT-100
237 337 165 130,0 Tr 130 x 6 30 71 2 13 44 39 CLL-1004 71 24 CAT-100
287 437 165 130,0 Tr 130 x 6 30 71 2 13 44 48 CLL-1006 71 24 CAT-100
337 537 165 130,0 Tr 130 x 6 30 71 2 13 44 56 CLL-1008 71 24 CAT-100
387 637 165 130,0 Tr 130 x 6 30 71 2 13 44 64 CLL-10010 71 24 CAT-100
437 737 165 130,0 Tr 130 x 6 30 71 2 13 44 73 CLL-10012 71 24 CAT-100
209 259 205 159,0 Tr 159 x 6 39 130 2 25 44 53 CLL-1502 130 20 CAT-200
259 359 205 159,0 Tr 159 x 6 39 130 2 25 44 66 CLL-1504 130 20 CAT-200
309 459 205 159,0 Tr 159 x 6 39 130 2 25 44 78 CLL-1506 130 20 CAT-200
359 559 205 159,0 Tr 159 x 6 39 130 2 25 44 92 CLL-1508 130 20 CAT-200
409 659 205 159,0 Tr 159 x 6 39 130 2 25 44 104 CLL-15010 130 20 CAT-200
459 759 205 159,0 Tr 159 x 6 39 130 2 25 44 117 CLL-15012 130 20 CAT-200
243 293 235 184,0 Tr 184 x 6 50 130 2 25 50 83 CLL-2002 130 20 CAT-200
343 493 235 184,0 Tr 184 x 6 50 130 2 25 50 117 CLL-2006 130 20 CAT-200
493 793 235 184,0 Tr 184 x 6 50 130 2 25 50 170 CLL-20012 130 20 CAT-200
249 299 275 216,0 Tr 216 x 6 50 150 2 25 56 116 CLL-2502 150 21 CAT-250
349 499 275 216,0 Tr 216 x 6 50 150 2 25 56 162 CLL-2506 150 21 CAT-250
499 799 275 216,0 Tr 216 x 6 50 150 2 25 56 234 CLL-25012 150 21 CAT-250
295 345 310 241,0 Tr 241 x 6 59 139 5 25 60 173 CLL-3002 195 75 CAT-300
395 545 310 241,0 Tr 241 x 6 59 139 5 25 60 233 CLL-3006 195 75 CAT-300
545 845 310 241,0 Tr 241 x 6 59 139 5 25 60 323 CLL-30012 195 75 CAT-300
335 385 350 267,0 Tr 266 x 6 70 159 5 25 70 250 CLL-4002 225 85 CAT-400
435 585 350 267,0 Tr 266 x 6 70 159 5 25 70 327 CLL-4006 225 85 CAT-400
585 885 350 267,0 Tr 266 x 6 70 159 5 25 70 441 CLL-40012 225 85 CAT-400
375 425 400 305,0 Tr 305 x 6 80 179 5 25 80 367 CLL-5002 250 91 CAT-500
475 625 400 305,0 Tr 305 x 6 80 179 5 25 80 466 CLL-5006 250 91 CAT-500
625 925 400 305,0 Tr 305 x 6 80 179 5 25 80 617 CLL-50012 250 91 CAT-500
395 445 430 330,0 Tr 330 x 6 85 194 5 25 85 446 CLL-6002 275 96 CAT-600
495 645 430 330,0 Tr 330 x 6 85 194 5 25 85 562 CLL-6006 275 96 CAT-600
645 945 430 330,0 Tr 330 x 6 85 194 5 25 85 737 CLL-60012 275 96 CAT-600
455 505 505 387,0 Tr 387 x 6 100 224 5 25 100 709 CLL-8002 320 123 CAT-800
555 705 505 387,0 Tr 387 x 6 100 224 5 25 100 870 CLL-8006 320 123 CAT-800
705 1005 505 387,0 Tr 387 x 6 100 224 5 25 100 1110 CLL-80012 320 123 CAT-800
495 545 560 432,0 Tr 432 x 6 110 249 5 25 110 949 CLL-10002 360 136 CAT-1000
595 745 560 432,0 Tr 432 x 6 110 249 5 25 110 1141 CLL-10006 360 136 CAT-1000
745 1045 560 432,0 Tr 432 x 6 110 249 5 25 110 1430 CLL-100012 360 136 CAT-1000
www.enerpac.com 51
LB-Series, Lifting Bags
LB-28
Low clearance
lifting using
compressed air
or water
Page: 172
H
andle close clearance
loads with the thinnest
profile possible.
52
Lifting Bags
LB
➅ Series
CACG2E ➄
➀ Lifting Bag Capacity:
CACG1E
3,1 - 67,2 ton
➂ ➄
Collapsed Height:
28 - 31 mm
CACW1E ➃ Maximum Extended Height:
158 - 541 mm
Maximum Operating Air Pressure:
SELECTION CHART 8 bar
Item Model Number Model Number Description
Nr. usage with air usage with
water
LIFTING HEIGHT vs. LOAD CHART
SELECTION CHART
*Lifting Bag Collapsed Maximum Maximum Model *Capacity Length Nylon Straps
Capacity Height Lifting Extended Number @ 50% x & Lugs
Height Height Extended Height Width Included
3,1 (27) 28 130 158 LB-3 0,7 (6,8) 229 x 229 - 1,3
5,8 (57) 28 150 178 LB-6 1,7 (16,6) 305 x 305 - 2,4
9,8 (96) 28 180 208 LB-11 3,6 (35,3) 381 x 381 - 4,0
12,9 (126) 28 220 248 LB-14 4,0 (39,2) 457 x 457 - 5,3
20,6 (202) 28 270 298 LB-23 6,4 (62,7) 559 x 559 - 8,1
25,1 (246) 31 300 331 LB-28 7,7 (75,5) 610 x 610 • 11,2
32,0 (314) 31 360 391 LB-35 9,0 (88,2) 686 x 686 • 13,3
42,1 (413) 31 420 451 LB-46 11,7 (114,7) 762 x 762 • 18,4
67,2 (656) 31 510 541 LB-74 19,1 (187,2) 914 x 914 • 25,3
Lifting capacity reduces as lifting bag height increases: see diagram.
www.enerpac.com 53
LPC-Series, Resin Cribbing Blocks
Shown: LPC6701-B, LPC4401-Y, LPC2401-B, LPC3W-B
Lifting Bags
Safely lift loads using
Enerpac Lifting Bags.
Inflatable using compressed
air or water.
Page: 52
Properties
Enerpac resin cribbing blocks
can be nailed, screwed or sawn
like wood. Piloted ignition is
• Multiple sizes, shapes fit most applications similar to wood.
• Interlocking or aggressive non-slip surface
• Non-conducting plastic * resists oil and most chemicals
• Does not splinter, like wood Crib Block Capacity
• Operating temperature range is -40 °C to +80 °C Crib stack may compress up to
• Carrying lanyards provided on all 6" x 7" 50 mm at 21 ºC with no cracked
blocks. Ratings are based on a
and on yellow 4" x 4" cribbing blocks
full press load in which the load is evenly
• Made from 100% recycled plastics distributed across the crib stack using a
25 mm steel plate to spread the load.
• Durable crib blocks safely support and stabilize
Do not load any localized area of a crib
lifted loads. or cribbing block at more than
1100 N/cm2 (1600 psi).
Application examples:
Cribbing Nominal * Single 2 Box Crib 3 Box Crib
Block Cribbing Crib
Description Block Block
Dimensions Capacity Maximum Maximum Maximum Maximum
Stack Capacity Stack Capacity
Height Height
LPC4401 LPC4401 B A B A
2 Box Crib 3 Box Crib (inch-size) (mm) ton (kN) (mm) (ton) (mm) (ton)
A = Maximum A = Maximum
2" x 4" 51x102x457 36,3 (355) 914 27,2 1016 63,5
weight 27,2 ton weight 63,5 ton
B = Maximum stack B = Maximum stack 4" x 4" 102x102x457 36,3 (355) 1143 27,2 1219 63,5
height 1143 mm height 1219 mm 6" x 7" 152x178x610 54,4 (533) 1448 54,4 1625 90,7
* Reference a plastic compatibility source for HDPE/PP chemical resistance.
54
Resin Cribbing Blocks
Enerpac Cribbing Blocks –
for Superior Crib Stability
In addition, unlike wood products,
Enerpac resin cribbing blocks do LPC
Enerpac resin cribbing not splinter or absorb most fluids. Series
blocks are designed to Convenient sizes help to quickly
provide superior crib stability and safely build stable cribs to
compared to standard hardwood support loads.
and softwood products. Enerpac cribbing blocks have two
Enerpac resin cribbing blocks won’t distinct surfaces: interlocking and
fail catastrophically like wooden pyramid. The interlocking surface
cribbing; instead of snapping or ensures block alignment at a 90° Minimum Clearance:
angle; the pyramid surface can be
cracking and collapsing, it gradually
deforms providing a visual warning utilized to build crib stacks at odd 53,5 mm
of overload. angles, less than 90°.
Maximum Crib Height:
1625 mm
Maximum Capacity **:
27,2 - 90,7 ton
Think Safety!
Do not mix different
materials in crib stacks.
Stable crib stacks require
LPC4401 blocks with similar friction, compression
Wedges and deflection rates. Use wedges to
stabilize crib stacks when necessary.
Wedges should be similar width as
crib block. Distribute load over largest
possible crib stack surface area.
Loads must be evenly spread over the
cribbing block cribs, and pointloading
must be avoided.
LPC6701 LPC2401-B
www.enerpac.com 55
Aluminium and Steel Jacks
Shown from left to right: JHA-356, JHA-156
JH, JHA
Series
Capacity:
7 - 150 ton
Stroke:
76 - 155 mm
Maximum Operating Pressure:
700 bar
Style Jack Stroke Model Jack Collapsed Extended Bottom Plate Plunger Pump
Capacity Number Effective Height Height Dimensions Diameter Speed
Area WxL
ton (kN) (mm) (cm2) (mm) (mm) (mm) (mm) (kg)
56
Industrial Steel Bottle Jacks
Shown: GBJ-010, GBJ-030, GBJ-003
GBJ
Series
Capacity:
2 - 100 ton
Stroke:
62 - 460 mm
Jack Stroke Model Screw Minimum Maximum Plunger Saddle Bottom Plate
Capacity Number Extension Height Height diameter Diameter Dimensions
WxL
ton (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
2 (19,6) 460 GBJ002L - 570 1030 29,0 - 127 x 127 6,0
2 (19,6) 100 GBJ002 50 160 310 21,0 21 95 x 111 3,6
3 (29,4) 105 GBJ003 65 168 338 24,0 24 95 x 116 3,9
5 (49,0) 150 GBJ005 75 212 437 29,0 29 95 x 123 5,0
8 (78,4) 150 GBJ008 75 219 444 33,0 37 95 x 138 5,9
10 (98,0) 150 GBJ010 75 219 444 37,0 37 95 x 142 6,5
10 (98,0) 62 GBJ010S 30 131 223 37,0 37 95 x 142 5,5
15 (147,0) 150 GBJ015 75 228 453 44,5 44 112 x 163 9,0
20 (196,0) 150 GBJ020 75 234 459 51,0 58 127 x 171 12,1
20 (196,0) 105 GBJ020S 55 190 350 51,0 58 127 x 171 10,0
30 (294,0) 150 GBJ030 75 242 467 57,5 65 142 x 196 15,5
50 (490,0) 150 GBJ050 - 252 402 80,0 80 180 x 230 28,5
100 (980,0) 150 GBJ100 - 300 450 110,0 94 296 x 333 87,0
All GBJ Jacks meet or exceed: ANSI, PALD, CE.
www.enerpac.com 57
PR-Series, POW’R-RISER® Lifting Jack
Shown: PRASA10027L and accessory Locking U-Rings
Safe, Efficient,
Mobile Load Lifting
Pendant cord
• 54, 90, 136 and 181 ton capacities with pneumatic
Standard 3,6 m pendant
or electric pumps for the toughest jobs
cord for air driven units with
• 102 mm ground clearance for transport over rail pneumatic valves and 6,1 m
and rough terrain pendant cord for electric driven units
keeps operator away from the load.
• Double-acting cylinder
• Three position handle provides easy tilt back
and transport
• Complies with ASME/ANSI B30.1/CE specifications
• Easy to change external filter minimizes down time
• Rugged, fully enclosed 610 mm wide frame with
no exposed fittings or hoses
• SUP-R-STACK™ Extension System allows lifting at all
heights without blocking.
Capacity Stroke Model Number
with Electric Pump
(230V - 1 ph - 50Hz)
ton (kN) (mm) (kg)
58
POW’R-RISER® Lifting Jack
SUP-R-STACK
Extensions
Spacers
Fine tune your
PR
Increase useful height extension stack height. Series
from 127 to 457 mm.
Model No. Size Model No. Size Model No. Size Model No. Size
(mm) (mm) (mm) (mm)
PRE5 127 PRE11 279 PRS1 25 PRS3 76
PRE7 178 PRE14 356 PRS2 51 – – Rated Lifting Capacity:
PRE9 229 PRE18 457 PRS4 Set includes (2x) PRS1,
PRES6024 Extension set includes PRE5, (1x) PRS2 and (1x) PRS3. 54 - 181 ton
PRE7, PRE11 and PRE18. Stroke:
356 - 686 mm
Cap. Swivel Locking U-Rings Set Locking U-Ring
Load Model Sets Include: Maximum Operating Pressure:
Saddle Number
700 bar
25 76 114 140 254 Quantity & model numbers
(kN)
mm mm mm mm mm 2x 1x 2x 1x Locking U-Rings
1)
PRUS126 PRU11 PRU13 PRU14 – For safe mechanical cribbing
533 PRTS60 PRU11 PRU13 PRU14 – PRU110 2)
PRUS137 PRU11 PRU13 PRU14 PRU110 of a lifted load, accessory
1)
PRUS126 PRU11 PRU13 PRU14 – Locking U-Rings can be
889 PRTS60 PRU11 PRU13 PRU14 – PRU110 placed around an extended
2)
PRUS137 PRU11 PRU13 PRU14 PRU110
3)
PRUS1526 PRU151 PRU153 PRU155 –
piston and come in four lengths for
1333 PRTS150 PRU151 PRU153 – PRU155 PRU1510 each POW’R-RISER® capacity, and are
2)
PRUS1537 PRU151 PRU1510 PRU155 –
available individually or in sets. Locking
3)
PRUS2026 PRU201 PRU203 PRU205 – U-Rings are accommodated by storage
1778 PRTS200 PRU201 PRU203 – PRU205 PRU2010 2)
PRUS2037 PRU201 PRU2010 PRU205 – racks integral to the POW’R-RISER®.
1)
For 356 mm and 406 mm stroke models
2)
For 686 mm stroke models
3)
For 394 mm stroke models.
WARNING!
Extensions: Any two extensions
may be stacked for loads up to
54 ton. For loads over 54 ton or strokes
over 356 mm only one extension and one
spacer can be used.
Spacers: Never exceed 76 mm in total
spacer height.
Maximum
Corrosion
Resistance
Applications
For use in wet environments
such as food processing, pulp
and paper, mining, construction
and applications in high
temperature or in welding areas.
60
Extreme Environment Products
Release
valve RC
P
V
Series
Cylinder Capacity:
P-392ALSS P-142ALSS 5 - 25 ton
Stroke:
54 - 158 mm
Maximum Operating Pressure:
700 bar
Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Diam. Advance Diam. Protrusion Internal Thread Bolt Thread Thrd. Thread Thread Number
Port from Plngr. Thread Length Circle Depth Length
F H J K O P U V Z W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
25,4 19 25 6 ¾"-16 un 14 25 ¼"-20un 14 1½"-16 28 1,5 RC-53NV
38,1 19 35 6 1"- 8 un 19 39 5
/16"-18un 12 2¼"-14 28 2,3 RC-102NV
38,1 19 35 6 1"- 8 un 19 39 5
/16"-18un 12 2¼"-14 28 4,4 RC-106NV
57,2 25 50 10 1½"-16 un 25 58 ½"-13un 19 35/16"-12 49 10,0 RC-256NV
A B C D E G H J L M N P S (kg)
185 336 28 85 28 ¼"-18 NPTF 319 19 143 – 95 80 7 2,0 P-142ALSS
344 533 36 99 33 ⅜"-18 NPTF 522 30 177 16 120 – – 4,1 P-392ALSS
www.enerpac.com 61
SC-Series, Cylinder-Pump Sets
Shown cylinder-pump set: SCR-1010H
The Quickest
and Easiest Way
to Start Working
Right Away
• Optimum match of individual
components
• All sets are ready-for-use
• Sets include 1,8 m safety hose
and gauge with gauge adaptor
• All hand pumps are two-speed.
Speed Chart
See the Enerpac Cylinder
Speed Chart in our ‘Yellow
Pages’ section.
Pagina: 249
62
Single-Acting Cylinder-Pump Sets
SELECTION EXAMPLE
SC
Selected cylinder: Series
• RC-106, Single-Acting cylinder with
156 mm stroke
Selected pump:
• P-392, Lightweight hand pump
SET SELECTION: Set model number:
• SCR-106H Capacity:
Select the cylinder
Included: 5 - 95 ton
• HC-7206 hose
Select the pump Stroke:
• GF-10B gauge
Pump selection (See the Pump Section in this catalog for full product descriptions.) Accessories included
Hand Pump Hand Pump Hand Pump Foot Pump XA-Series Hose Gauge Gauge
Air Pump Model Model Adaptor
P-142 P-392 P-80 P-392FP XA-11 Number Number Model Nr.
www.enerpac.com 63
Hydraulic Pumps and Directional Valves
Enerpac hydraulic pumps are available
in over 1000 different configurations.
Whatever your high-pressure pump
needs are... speed, control, intermittent
or heavy duty cycle you will find an
Enerpac pump suited to the application.
Pump Selection
For help in selecting the correct
pump for your application,
please review our
‘Yellow Pages’.
Page: 202
64
Pumps and Directional Valves Section Overview
Power Pump Types Maximum Max. Flow Max. Series Page
Source Reservoir at Rated Power
Capacity Pressure Consumption
(litres) (l/min)
Single and Twin-Air Motor 8,0 0,15 510 (l/min) PAM 105
Z-Class Air Hydraulic Pumps 40,0 1,31 2840 ZA 106
Modular Air Pumps (l/min)
ATP-Series Air Pump 3,8 0,07 590 ATP 108
High Pressure Air Pump up to 1500 bar (l/min)
Z-Class Gasoline Hydraulic Pumps 40,0 1,64 4,8 (kW) ZG5 110
Gas Powered High Flow Pumps 40,0 3,30 9,7 (kW) ZG6 112
Directional Control Valves VM, VC 113
VE
www.enerpac.com 65
P-Series, Lightweight Hand Pumps
Shown from top to bottom: P-802, P-842, P-202, P-142
Exclusively from
Enerpac
Page: 242
Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed Chart in
the ‘Yellow Pages’.
Page: 249
(cm3) 1st stage 2nd stage 1st stage 2nd stage (kg)
Page: 62
Reservoir Capacity:
Release valve
327 - 2540 cm3
Flow at Rated Pressure:
0,90 - 2,47 cm3/stroke
Operating Pressure:
700 bar
Hoses
Enerpac offers a complete
P-141, P-142, P-202, P-391, P-392 line of high quality hydraulic
hoses. To ensure the integrity
of your system, specify only
Release Valve
genuine Enerpac
hydraulic hoses.
Page: 120
Gauges
Minimize the risk of over
loading and ensure long,
dependable service from
your equipment. Refer to the
P-802 System Components section for a full
range of gauges.
Valve Control Page: 128
Page: 73
P-842
(mm) A B C D E G H J L M N P Q S (kg)
12,7 185 336 28 85 28 ¼”-18 nptf 319 19 143 – 95 80 – 7 2,4 P-141
25,4 344 533 36 99 33 ⅜”-18 nptf 522 30 177 16 120 – – – 4,1 P-391
12,7 185 336 28 85 28 ¼”-18 nptf 319 19 143 – 95 80 – 7 2,4 P-142*
12,7 344 509 36 85 28 ¼”-18 nptf 400 19 144 16 95 – – – 3,4 P-202
25,4 344 533 36 99 33 ⅜”-18 nptf 522 30 177 16 120 – – – 4,1 P-392*
25,4 337 552 45 133 35 ⅜”-18 nptf 527 30 228 – 181 153 35 10 8,2 P-802
25,4 337 552 45 133 20 ⅜”-18 nptf 527 30 228 – 181 153 36 10 10,0 P-842
www.enerpac.com 67
P-Series, ULTIMA Steel Hand Pumps
Shown from left to right: P-77, P-80, P-84, P-801, P-39
Foot Pump
Conversion Kits
Convert your P-39, P-77,
P-80 or P-801 to foot power
with the PC-11 Kit. Includes
instructions for easy conversion.
(cm3) 1st stage 2nd stage 1st stage 2nd stage (kg)
Single 770 P-39 - 700 - 2,46 39
770 P-77 34 700 16,39 2,46 40
2200 P-80 * 34 700 16,39 2,46 35
Two- 4100 P-801 34 700 16,39 2,46 35
Speed 2200 P-84 34 700 16,39 2,46 35
7423 P-462 14 700 126,20 4,75 49
7423 P-464 14 700 126,20 4,75 49
* Available as a set, see note on next page.
** Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.
68
ULTIMA Steel Hand Pumps
P
Series
Reservoir Capacity:
770 - 7423 cm3
Flow at Rated Pressure:
2,46 - 4,75 cm3/stroke
Maximum Operating Pressure:
700 bar
Extra Capacity
P-39, P-77
Hand Pumps
P-84 only P-462 and P-464 feature
extra large reservoirs and
high first-stage flow rate.
These pumps are ideally suited for
powering high-capacity cylinders.
Pump-Cylinder
Sets
P-80, P-801, P-84
The P-80 is also
available as set (pump, cylinder, gauge,
couplers and hose) for your ordering
convenience.
Page: 62
(mm) A B C D E F H J L M N P Q R S T (kg)
25,4 383 480 30 35 37 – 550 416 163 – 140 111 – – 8,4 – 6,2 P-39
25,4 391 487 30 35 47 – 550 424 163 – 140 111 – – 8,4 – 7,1 P-77
25,4 428 511 30 35 55 – 579 460 195 – 150 121 42 – 8,4 74 10,7 P-80*
25,4 428 511 30 35 55 – 579 460 195 – 150 121 42 – 8,4 74 14,1 P-801
25,4 428 510 30 35 55 70 579 460 195 – 150 121 38 – 8,4 74 11,8 P-84
38,1 210 308 163 320 195 – 671 25 270 175 650 92 – – 80 – 27,7 P-462
38,1 210 308 163 320 195 – 671 25 270 175 650 92 89 68 80 – 27,7 P-464
www.enerpac.com 69
P-Series, Low Pressure Hand Pumps
Shown from left to right: P-25, P-51, P-18
Gauges
Minimize the risk of over
loading and ensure long,
dependable service from
your equipment. Refer to the
System Components section for a full
range of gauges.
Page: 128
• P-25 and P-50 pump oil in both forward and reverse Hoses
handle movement improving overall efficiency, ideal when Enerpac offers a complete
mounting space is restricted line of high quality hydraulic
hoses. To ensure the
• External load-release valve integrity of your system,
• Internal pressure-relief valve for overload protection specify only genuine Enerpac
hydraulic hoses.
• P-51 can be operated in horizontal and vertical position
with pump head and oil outlet facing downwards.
Page: 120
P-18 hand pump used for locking the rotating table for
marble polishing.
70
Low Pressure Hand Pumps
P
Series
Reservoir Capacity:
360 - 3277 cm3
Flow at Rated Pressure:
2,46 - 9,50 cm3/stroke
Maximum Operating Pressure:
175 - 350 bar
MP-Series
Multifluid Hand Pumps
P-18 Corrosion resistant hand
pumps for low pressure
filling and high pressure
testing applications, suitable
for a wide range of fluids.
Page: 72
P-51
(mm) A B C D E H J L M N S (kg)
25,4 221 316 30 35 37 385 254 163 – 140 8,4 5,0 P-18
38,1 152 173 152 240 – – – 684 200 – 10 16,3 P-25
38,1 152 173 152 240 – – – 684 200 – 10 16,8 P-50
25,4 52 92 181 200 57 610 29 160 129 – 9 5,4 P-51
www.enerpac.com 71
MP-Series, Multifluid Hand Pumps
Shown: MP-110
MP
Series
Flow at Rated Pressure:
2,2 - 21,8 cm3/stroke
Maximum Operating Pressure:
110 - 1000 bar
Multifluid Pump Applications
• Filling and testing of aircraft
systems as shock absorbers
• Testing of aircraft systems using
Skydrol fluid
• Testing of pressure vessels
• Operation of single-acting hydraulic
tools and cylinders.
Reservoir Capacity:
492 cm3
Flow at Rated Pressure:
2,47 cm3/stroke
Maximum Operating Pressure:
700 bar
Pump-Cylinder
Sets
The P-392FP is
available as set
(pump, cylinder, gauge, couplers and
hose) for your ordering convenience.
Page: 120
www.enerpac.com 73
Ultra-High Pressure Hand Pumps
Shown from left to right: 11-100, P-2282
Ultra-High Pressure
up to 2800 bar
Cone Seal
Stainless Steel High
Stainless To system
Pressure fittings seal
on a ‘cone’ surface Steel Tubing
Test System with Gauge and Snubber
and do not require Sleeve
pipe sealer. The Body
Gland Nut holds the Pump Usable Model Pressure Oil Displacement Max.
sleeve and tubing Type Oil Number Rating * per Stroke Handle
tight against the cone Capacity (bar) (cm3) Effort
surface to provide a 1st 2nd 1st 2nd
2800 bar seal. (cm3) stage stage stage stage (kg)
74
Ultra-High Pressure Hand Pumps
Optional Ultra-High Pressure Fittings and Tubings
Description Connection Model Nr. P
Gland
2800 bar
.38" cone 43-001 11
Nut Plug Series
Elbow .38" cone 43-200
Release Valve
Note: .25" cone fittings use 9/16"-18 threads, ⅜" cone fittings use ¾"-16 threads.
* Actual tubing lengths are 19 mm less than nominal size shown. These dimensions P-2282
make distance between centers of valves and fittings multiples of 100 mm spaces.
(mm) A B C D E F H J L M N S T (kg)
www.enerpac.com 75
XC-Series, Cordless Hydraulic Pumps
Shown: XC-1201ME
Performance of a
Powered Pump
Portability of
a Hand Pump
G2535L Gauge
Use gauge to check
system pressure. Use
gauge adaptor GA-3 for
easy mounting.
Page: 128
Battery Charger
1-hour quick charger.
◀ P
ower and simplicity for the
toughest jobs.
76
Cordless Hydraulic Pumps
XC-Series Cordless The Lithium-Ion battery provides
Hydraulic Pumps superior run time: XC
The XC-Series cordless • 250 cuts of 10 mm reinforcing bar Series
pump is ideal for jobs using a WHC-750 cutter
using small to medium size • >100 lifts with a WR-5 spreader
cylinders and hydraulic tools, and is up to maximum load
compatible with over 140 Enerpac • 45 splits on M27 - 8.8 nuts using
tools and cylinders. a NC-3241 nut cutter
• 30 times lifting with a RC-104
These cordless pumps combine the cylinder (10 ton, 100 mm stroke). Reservoir Capacity:
performance of a powered pump
with the portability of a hand pump Note: Actual number of cycles
1,0 - 2,0 litres
making them a perfect solution for per charge will vary depending Flow at Rated Pressure:
remote applications with limited or on condition of battery, tool and
no access to a power supply or for ambient conditions. 0,25 l/min
locations where corded solutions
Maximum Operating Pressure:
present trip hazards. The XC-Series cordless pump is
CSA and CE compliant. 700 bar
OIL FLOW vs. PRESSURE
▼ T
ake the battery pump anywhere without
power cords or air hoses.
▼ SELECTION CHART
Useable Model Output Flow Rate Valve Charger
Oil Number Function ** Voltage
Capacity (l/min)
No
(litres) Load 140 bar 700 bar (VAC) (kg)
1,0 XC-1201MB 2,0 0,50 0,25 3-way, 2-pos. 115 10
2,0 XC-1202MB 2,0 0,50 0,25 3-way, 2-pos. 115 11
1,0 XC-1201ME * 2,0 0,50 0,25 3-way, 2-pos. 230 10
2,0 XC-1202ME * 2,0 0,50 0,25 3-way, 2-pos. 230 11
* Batteries and charger not included.
** For use with single-acting cylinders or tools.
www.enerpac.com 77
PU-Series, Economy Electric Pumps
Shown: PUJ-1200E
Heavy on
Performance,
Light on Weight
Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. For use with
the Economy pump the G-2535L gauge
and GA-3 gauge adaptor are suggested.
Page: 128
Page: 239
Pressure (bar)
Oil Outlet Port
Tank Port
Gauge Port (PUJ-1200 and PUJ-1201 models only)
1st 2nd
stage stage (Amps) (VAC) (dBA) A B C D E F J (kg)
3,31 0,32 3,2 230 85 244 244 362 101 119 203 133 11,8 PUD-1100E
Dump** Advance/Retract
3,31 0,32 3,2 230 85 368 309 373 105 130 323 142 17,2 PUD-1101E
3,31 0,32 3/2 Advance/ 3,2 230 85 244 244 362 101 119 203 133 10,0 PUJ-1200E
3,31 0,32 manual Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 15,4 PUJ-1201E
3,31 0,32 3/2 Advance/ 3,2 230 85 244 244 362 101 119 203 133 12,0 PUD-1300E
3,31 0,32 solenoid Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 17,5 PUD-1301E
3,31 0,32 4/3 Advance/ 3,2 230 85 244 244 362 101 119 203 133 13,2 PUJ-1400E
3,31 0,32 manual Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 18,6 PUJ-1401E
www.enerpac.com 79
PE-Series, Submerged Electric Pumps
Shown: PEJ-1401E
Best Performance
for Mid-Range
Cylinders and Tools
SELECTION CHART
For more technical information
see next page.
• Two-speed operation reduces cycle times for PED Series: with Dump Valve
improved productivity • Ideal for punching, crimping and cutting
• Powerful 0,37 kW induction motor is submerged in the • For use when load holding is not required
• Control pendant with 3 m cord controls
oil reservoir to run cooler, protect the motor, simplify
valve and motor
the pump interface, save space and reduce noise
• Large 5,5 litres reservoir allows operation of a wide
PEM Series: with Manual Valve
range of cylinders
• Ideal choice for most applications
• 24 VDC remote pendant control on certain models for • Manual valve control, for both single-acting
safer operation and double-acting applications
• Externally adjustable relief valve allows control of • Manual motor control
operating pressure without opening the pump
• 40-micron internal return line filter keeps oil clean, PER Series: with Solenoid Valve
promoting longer pump life • Ideal for production and lifting
• Full length side tube for easy monitoring of oil level. • All valves are 3 position for
Advance-Hold-Retract
• Control pendant with 3 m cord for
remote valve operation
(litres) (kg)
Single-Acting Advance/Retract Dump 5,5 PED-1101E 24,9
www.enerpac.com 81
PE-Series, Submerged Electric Pumps
For full features see previous page.
SUBMERGED PUMP PERFORMANCE OIL FLOW VERSUS PRESSURE
Motor Pressure Output Flow Rate Motor Electrical Sound Relief Valve
(kW) 1st stage 2nd stage 1st stage 2nd stage (Amps @ Volts-Ph-Hz) (dBA) (bar)
13 @ 115-1-50/60
0,37 70 700 2,0 0,27 62-70 70-700
6,75 @ 230-1-50/60
* At full load. See ordering matrix footnote for frequency notations.
Pressure (bar)
Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed
Chart in the ‘Yellow Pages’.
T
his PED-1101E Submerged
pump quickly and quietly powers
a hydraulic nut cutter in this
bucket maintenance application.
82
Submerged Electric Pumps
CUSTOM BUILD YOUR SUBMERGED PUMP
If the Submerged Pump that would best fit your application cannot be PE
found in the chart on page 81, here you can easily build your custom Series
submerged pump.
P E M - 1 3 01 E Reservoir Capacity:
1 2 3 4 5 6 7
5,5 litres
Product Motor Pump Pump Valve Reservoir Motor Flow at Rated Pressure:
Type Type Type Series Type Size Voltage
0,27 l/min
Motor Size:
1 Product Type 5 Valve Type
0,37 kW
P = Pump 0 = No valve (PER only)
1 = Dump Maximum Operating Pressure:
2 Motor Type 2
3
= 3-way, 2-position, normally open
= 3-way, 3-position, tandem center
700 bar
E = Electric Motor
4 = 4-way, 3-position, tandem center
3 Pump Type 5 = Modular solenoid valve (PER only)
D = Dump Hoses
J = Jog 6 Reservoir Capacity Enerpac offers a complete
M = Manual 01 = 5,5 litres line of high quality hydraulic
R = Remote (Solenoid) 1) 2) hoses. To ensure the integrity
S = Pressure Switch 7 Motor Voltage and Heat Exchanger of your system, specify only
B = 115 V, 1 Ph, 50/60 Hz 1) genuine Enerpac
4 Pump Series D = 115 V, 1 Ph, 50/60 Hz 1) hydraulic hoses.
1 = 0,37 kW, 700 bar with Heat Exchanger Page: 120
E = 230 V, 1 Ph, 50/60 Hz 2)
F = 230 V, 1 Ph, 50/60 Hz 2)
with Heat Exchanger Gauges
I = 230 V, 1 Ph, 60 Hz Minimize the risk of over
loading and ensure long,
1)
Solenoid valves operate only at 60 Hz. dependable service from
Can run on 50 Hz with manual valves. your equipment. Refer to the
2)
Solenoid valves operate only at 50 Hz. System Components section
Can run on 60 Hz with manual valves. for a full range of gauges.
Page: 128
Ordering Example
www.enerpac.com 83
Z-Class Enerpac Power Pumps
Introducing the Z-Class power pumps Enerpac has used the latest metallurgical,
from Enerpac – pumps that run bearing and seal technologies to produce
cooler, use less electricity and are a pump whose features and benefits
easy to service. far surpass the electric pumps that are
available today. By reducing the number
of moving parts, improving flow dynamics
and decreasing friction, Z-Class pumps
will stay on the job longer, require
less energy to operate and
when needed, have lower
service costs.
Heavy-duty
bearings
Motor
lip seal
Replaceable piston
check valves
Self-priming, high-flow
Oil bath 1st stage pump
Balanced eccentric
Tough.
Dependable.
Innovative.
84
Z-Class, An Innovation in Pump Design
Z-Class Pumping Element – The Heart of Your Hydraulic System
Highly efficient design provides increased flow rates, Back-lit LCD on select Z-Class pumps
reduced heat generation and a decrease in power • pump usage information, hour and cycle counts
consumption. This means improved tool speed and • low-voltage warning and recording
increased service life – which results in higher productivity • offers self-test and diagnostic capabilities
and lower operating costs. • information displayed in 6 languages
• pressure read-out (when used with the optional
Heavy-duty bearings extend pump life by reducing friction, pressure transducer)
reducing surface-loading and lowering bearing stresses. • adjustable trigger pressure setting (when used with
the optional pressure transducer).
Pump cavity oil bath extends pump life by reducing heat,
improving lubrication and reducing wear.
www.enerpac.com 85
ZU4-Series, Portable Electric Pumps
▼ Shown from left to right: ZU4304ME, ZU4420SE-H, ZU4304PE-K
Tough.
Dependable.
Innovative.
ZU4-Series Features
and Options
For special requirements
see factory installed
features and options.
Page: 88
Dump Valve *
• Ideal for punching, crimping and cutting.
• For use when load-holding is not required.
Solenoid Valve *
• Ideal for lifting applications and where remote
control is required.
Designed to be tough, the • With VE32 valve, motor only runs during the
ZU4-Series with steel advance function, while holding and retracting,
reservoirs will take the abuse of the motor is off.
today’s construction sites. • Motor runs continuously on pumps with
The ZU4908JE is the ideal VE33 and VE43 valves.
pump for post tensioning
applications. For post
tensioning tools see page 182.
* Low-voltage control pendant with 3 m. cord
controls valve and motor.
86
ZU4-Series, Electric Pumps
Z-Class – A Pump
For Every Application
The Classic delivers durable, safe
and efficient hydraulic power ZU4
Patented Z-Class pump for demanding markets like Series
technology provides high construction, post-tensioning and
by-pass pressures for increased foundation repair.
productivity – important in Standard Electric Pump
applications using long hose runs • For applications that do not
and high pressure-drop circuits, like require digital display features of
heavy lifting or certain double-acting the Premium Pump. Available in
tools. all manual or jog versions. Reservoir Capacity:
Enerpac ZU4-Series Pumps are
built to power small to large-sized
Pro Electric Pump 4 - 40 litres
• Digital (LCD) display features a
cylinders or hydraulic tools, or Flow at Rated Pressure:
built-in hour meter and shows
wherever high-speed, intermittent
duty, remote hydraulic power is
self-diagnostic, cycle-count and 1,0 l/min
low voltage warning information.
needed. Motor Size:
Pressure can also be displayed
Classic Electric Pump
when the pump is equipped with 1,25 kW
• The Classic has traditional an optional pressure transducer.
electro-mechanical components Maximum Operating Pressure:
(transformers, relays and
switches) in place of solid-state
700 bar
electronics.
Pump type Used with Valve Funktion Valve Pump Useable Model Number Pro
Cylinder Type 1) Control Oil 230 V - 1 phase - 50 Hz 2) Electric
Capacity Weight 3)
Classic Standard Pro Electric
(litres) Electric (STD) Electric (incl. LCD) (kg)
Manual
• • • VM32 Manual 8,0 ZU4208RE ZU4208ME ZU4208LE 32
• • • • VM33 Manual 8,0 ZU4308RE ZU4308ME ZU4308LE 32
• • • • VM33 Manual 20,0 ZU4320RE ZU4320ME ZU4320LE 50
• • • • VM43 Manual 8,0 ZU4408RE ZU4408ME ZU4408LE 32
• • • • VM43 Manual 20,0 ZU4420RE ZU4420ME ZU4420LE 50
• • • VM32 Remote (Man.) 4,0 ZU4204PE ZU4204JE ZU4204KE 27
• • • VM32 Remote (Man.) 8,0 ZU4208PE ZU4208JE ZU4208KE 32
• • • VM32 Remote (Man.) 20,0 ZU4220PE ZU4220JE ZU4220KE 50
• • • • VM33 Remote (Man.) 8,0 ZU4308PE ZU4308JE ZU4308KE 32
• • • • VM43 Remote (Man.) 8,0 ZU4408PE ZU4408JE ZU4408KE 32
• • • • VM43 Remote (Man.) 20,0 ZU4420PE ZU4420JE ZU4420KE 50
• • • VE32D Remote 4,0 N/A N/A ZU4104DE 29
• • • VE32D Remote 8,0 N/A N/A ZU4108DE 33
• • • VE32D Remote 20,0 N/A N/A ZU4120DE 51
– – – – – – –
– – – – – – –
– – – – – – –
• • • VE32 Remote 4,0 N/A N/A ZU4204SE 29
• • • VE32 Remote 8,0 N/A N/A ZU4208SE 33
• • • • VE33 Remote 8,0 N/A N/A ZU4308SE 39
• • • • VE43 Remote 8,0 N/A N/A ZU4408SE 39
• • • • VE43 Remote 20,0 N/A N/A ZU4420SE 56
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
1)
See valves section for technical information on valve types. 2)
See custom order matrix on page 91 for other voltage options.
3)
Subtract 1,4 kg for Standard (STD) Electric models.
www.enerpac.com 87
ZU4-Series, Options & Accessories
Hoses
Enerpac offers a complete
line of high-quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 120
1)
Skid Bar not in combination with Roll Cage.
Heat Exchanger
Can be factory installed
on ZU4-Series Classic, Standard
Electric and Pro Electric models.
www.enerpac.com 89
ZU4, Specifications and Dimensions
ZU4-SERIES PERFORMANCE CHART OIL FLOW VERSUS PRESSURE
Motor Output Flow Rate Motor Electrical Sound Relief Valve
Size at 50 Hz Specifications Level Adjustment
(kW) 7 bar 50 bar 350 bar 700 bar (Volts-Ph-Hz) (dBA) (bar)
115-1-50/60
1,25 11,5 8,8 1,2 1,0 85-90 140-700
230-1-50/60
Pressure (bar)
Usable
Reservoir
Capacity
(litres) A B C D E F
4,0 424 142 279 152 - -
8,0 424 142 279 206 - -
10,0 439 157 413 305 384 279
Portable power pump with
increased output flow and extended 20,0 465 180 413 422 500 396
brush life increase productivity for
post-tensioning applications. 40,0 551 269 399 503 576 480
90
ZU4-Series, Pump Ordering Matrix
CUSTOM BUILD YOUR ZU4-SERIES PUMP
If the ZU4-Series pump that would best fit your application cannot be found in ZU4
the chart on page 86, you can easily build your custom ZU4-Series pump here. Series
This is how a ZU4-Series pump model number is built up:
Z U 4 1 04 D E - H K T
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reser Valve Voltage Options and
Type Type Group Type voir Operation Accesories Reservoir Capacity:
1 Product Type
Size
4 - 40 litres
Z = Pump Series Flow at Rated Pressure:
2 Motor Type
1,0 l/min
U = Universal electric motor Motor Size:
4 Valve Type (see page 114-115 for more details) 700 bar
1 = Dump (VE32D)
2 = 3 way/2 position manual or electric (VM32 or VE32)
3 = 3 way/3 position manual or electric (VM33 or VE33) Speed Chart
4 = 4 way/3 position manual or electric (VM43 or VE43) To determine how a specific
6 = 3 way/3 position locking manual w/po check (VM33L) pump will operate your cylinder,
7 = 3 way/2 position manual (VM22) see the Pump-Cylinder Speed Chart
8 = 4 way/3 position locking manual w/po check (VM43L) in the ‘Yellow Pages’.
9 = 4 way/3 position manual w/power seating (VM43-LPS)
www.enerpac.com 91
ZE-Series, Electric Pumps
Shown from left to right: ZE3304ME-K, ZE4110DE-FHR
Tough.
Dependable.
Innovative.
®
No valve, without electric box or LCD 2)
– 4,0
• For remote valves or pump mounting Enerpac VM-series valves – 10,0
• For remote valve mounting order BSS1090 high pressure connecting plate. – 20,0
– 40,0
With manual valve, without electric box or LCD • – • – • VM32 4,0
• Ideal choice for most application • – • • • VM33 8,0
• • • • 10,0
MANUAL VALVE CONTROL
ZE3004NW 36 ZE4004NW 40 – – – –
ZE3010NW 45 ZE4010NW 49 ZE5010NW 54 ZE6010NW 72
ZE3020NW 57 ZE4020NW 61 ZE5020NW 66 ZE6020NW 84 Locking Valves
ZE3040NW 80 ZE4040NW 84 ZE5040NW 89 ZE6040NW 107 For applications requiring
ZE3204MW 39 ZE4204MW 43 – – – – positive load holding,
ZE3308MW 44 ZE4308MW 48 – – – – VM-Series valves (except
VM32) are available with
ZE3610MW 50 ZE4610MW 54 ZE5610MW 59 ZE6610MW 77
a pilot- operated check valve. This
ZE3420MW 60 ZE4420MW 64 ZE5420MW 69 ZE6420MW 87 provides hydraulic locking of the load
ZE3840MW 85 ZE4840MW 89 ZE5840MW 94 ZE6840MW 112 until the valve is shifted into the retract
ZE3204LW 42 ZE4204LW 46 – – – – position. To order this feature on your
ZE3208LW 47 ZE4208LW 51 – – – – ZE-series pump see the valve type
ZE3310LW 51 ZE4310LW 55 ZE5310LW 60 ZE6310LW 78 in the order matrix.
ZE3610LW 53 ZE4610LW 57 ZE5610LW 62 ZE6610LW 80
ZE3420LW 63 ZE4420LW 67 ZE5420LW 72 ZE6420LW 90 Page: 97
ZE3840LW 88 ZE4840LW 92 ZE5840LW 97 ZE6840LW 115
ZE3104DW 44 ZE4104DW 48 – – – – Single or Two-Stage
ZE3108DW 49 ZE4108DW 53 – – – – Choose single-stage pumps
ZE3110DW 53 ZE4110DW 57 ZE5110DW 62 ZE6110DW 79 for applications that require
ZE3120DW 65 ZE4120DW 69 ZE5120DW 74 ZE6120DW 92 constant flow regardless of pressure
ZE3140DW 88 ZE4140DW 92 ZE5140DW 97 ZE6140DW 115 such as testing or clamping.
ZE3304SW 49 ZE4304SW 53 – – – –
Two-stage pumps have an increased
ZE3308SW 54 ZE4308SW 58 – – – –
output flow at low pressure to allow fast
ZE3310SW 58 ZE4310SW 62 ZE5310SW 67 ZE6310SW 85 movement towards the load, for reduced
ZE3410SW 58 ZE4410SW 62 ZE5410SW 67 ZE6410SW 85 cycle times and increased productivity.
ZE3420SW 70 ZE4420SW 74 ZE5420SW 79 ZE6420SW 97
ZE3440SW 93 ZE4440SW 97 ZE5440SW 102 ZE6440SW 120
See custom ordering matrix on page 97 for other voltages.
4)
www.enerpac.com 93
ZE-Series, Options & Accessories
96
ZE-Series, Pump Ordering Matrix
This is how ZE-Series pump model numbers are built up:
ZE
Z E 4 1 10 D W - F H L T Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reser Valve Motor Options and Accessories
Type Type Group Type voir Operation Voltage
Size
1 Product Type 6 Valve Operation
Z = Pump Class D = Dump valve (solenoid), with
pendant and Electric Box (LCD) Reservoir Capacity:
2 Prime Mover
E = Induction electric motor
L
= Manual valve, without
pendant, with Electric Box 4 - 40 litres
M = Manual valve, without
Flow at Rated Pressure:
pendant, without Electric Box
3 Flow Group
3 = 0,55 l/min @ 700 bar (0,75 kW)
N = No valve, without Electric Box 0,55 - 2,73 l/min
S = Solenoid valve, with pendant
4 = 0,82 l/min @ 700 bar (1,12 kW) Motor Size:
and Electric Box (LCD)
5 1)
6 1)
=
=
1,64 l/min @ 700 bar (2,24 kW)
2,73 l/min @ 700 bar (5,60 kW)
W = No valve, with Electric 0,75 - 5,60 kW
Box (LCD), without pendant 10)
Maximum Operating Pressure:
4 Valve Type
0
= No valve, with cover plate
7 Motor Voltage 700 bar
Single phase motor 3)
1
= 3/2 Dump valve VE32D
B 3) = 115V, 1 ph, 50-60Hz
2
= 3/2 manual VM32
E 3) = 208-240V, 1 ph, 50-60 Hz 4) How to Order
3
= 3/3 manual VM33 or
I = 208-240V, 1 ph, 50-60 Hz Single-Stage Pumps
electric VE33
USA plug To specify a single-stage pump,
4 = 4/3 manual VM43 or
electric VE43 Three phase motor 5) place the letter “S” at the end of
6 = 3/3 manual locking valve VM33L M 5) = 190-200V, 3 ph, 50-60Hz the model number. For example:
with pilot operated check. G 5) = 208-240V, 3 ph, 50-60 Hz
8 = 4/3 manual locking valve VM43L W 5) = 380-415V, 3 ph, 50-60 Hz ZE4210ME-S
with pilot operated check. K 5) = 440V, 3 ph, 50-60 Hz ZE4-Series pump, oil flow 0,82 l/min at
J 5) = 460-480V, 3 ph, 50-60 Hz 700 bar, VM32 manual valve, 10 litres
5 Reservoir Size, useable oil R 5) = 575V, 3 ph, 60 Hz reservoir, without electrical box, without
pendant, 240 Volt 1-phase electric motor
04 2) = 4 litres
and single-stage pump unit.
08 2) = 8 litres
10 = 10 litres
ZE3120DW-S
20 = 20 litres
ZE3-Series pump, oil flow 0,55 l/min at
40 = 40 litres
700 bar, VE32D solenoid dump valve,
20 litres reservoir, with electrical
8 Options and Accessories box (LCD), without pendant,
F = Return Line Filter P 7) = Pressure Switch (only available 400 Volt 3-phase electric motor and
G 6) = 1000 bar gauge on manual valves without single-stage pump unit.
H 7) = Heat exchanger locking feature)
K = Skid Bar (only on 4 and 8 litres) R = Roll Cage
L 7) = Oil Level/Temperature Switch 8) S = Single-stage pump unit
N = No reservoir handles (includes T 7) = Pressure transducer 9)
lifting eyes) U 7) = Foot Switch
1)
ZE5 and ZE6-Series only available with 3-phase electric motors.
2)
4 and 8 litres only available on ZE3 and ZE4-Series.
3)
1-phase motors only available on ZE3 and ZE4-Series Pendants
4)
208-240V, 1 ph with European plug EMC directive compliant. When ordering Enerpac
5)
Models with 3-ph motors without Electric Box shipped without cord, motor starter VE-Series solenoid valve
or overload protection. for use on “W” type valve
6)
Not available on pumps with pressure transducer (T).
operation (No Valve, with
7)
Requires Electric Box.
Electric Box (LCD), without pendant) the
8)
Not available on 4 and 8 litres reservoir.
9)
Provides digital pressure read-out on LCD-display of electric box.
pendant must be ordered separately.
10)
When using solenoid valve on valve Pendant connection to be plugged into
type “W” order optional pendant. electric box.
All Z-Class electric pumps comply with TÜV and CE requirements. Page: 95
www.enerpac.com 97
PP-8000 and 9000-Series, Electric Pumps
▼ Shown: PPE-9483-4
Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 120
114
Page:
(kW) (litres) 1st stage 2nd stage 1st stage 2nd stage
4,0 60 PPN-8000 190 700 14,5 1 x 4,2
Two-speed
9,5 60 PPN-9000 300 700 14,5 1 x 8,0
9,5 60 PPN-9000-2 – 700 – 2 x 5,0
Single-speed
9,5 60 PPN-9000-4 – 700 – 4 x 2,5
* The “N” in the model number stands for No Valve. All pump models can be ordered with
Manual or Solenoid Valves. See selection chart on next page.
98
PP-8000 and 9000-Series, Electric Pumps
▼ This is how 8000 and 9000-Series Pump model numbers are built up:
PP
Series
PP E - 9 4 8 3 - 2
1 2 3 4 5 6 7
Product Valve Pump Valve Reservoir Motor Split-
Type Control Series Type Capacity Voltage Flow
Options
Reservoir Capacity:
1 Product Type 5 Reservoir Capacity 80 litres
PP = Power Pump 8 = 80 litres (usable 60 ltr)
Flow at Rated Pressure:
2 Valve Control 6 Motor Voltage* 4 x 2,5 to 8,0 l/min
N = No Valve 3 = 400 V, 3 ph, 50 Hz
M = Manual Motor Size:
5 = 230 V, 3 ph, 50 Hz
E = Solenoid (Electrical) 6 = 440 V, 3 ph, 50 Hz 4,0 - 9,5 kW
* In the selection chart below only
3 Pump Series 400V models (suffix 3) are shown. Maximum Operating Pressure:
8 = 8000-Series, 4 kW To order 230V or 440V models,
change this suffix to 5 or 6.
700 bar
9 = 9000-Series, 9,5 kW
Page: 249
Pressure (bar) ▶
Used with Valve Valve Function Valve 8000-Series 9000-Series 9000-Series 9000-Series
Cylinder * Control Model High-flow outlet High-flow outlet 2 Split-flow outlets 4 Split-flow outlets
Number
Model Model Model Model
Number Number Number Number
(kg) (kg) (kg) (kg)
®
®
Productivity
& Ergonomics
Optional Pressure Gauge
Integrated gauge with
calibrated scale reading in
bar, psi and MPa for actual
pressure reading.
Swivel Connector
Customer installed swivel
connector for optimal
orientation of the
hydraulic hose.
100
XVARI® Technology, Air Driven Hydraulic Foot Pumps
XVARI® Technology
Production Application
XA
Series
XA11 pump is used with a 13 tons
hollow cylinder to compress and
position diesel engine valve springs.
The operator benefits from the fine
metering capacities of the
®
XVARI Technology to apply the
mandatory precise stroke and force. Reservoir Capacity:
0,5
0
0 100 200 300 400 500 600 700
Pressure (bar) ▶
Regulator-Filter-Lubricator
Recommended for use with
all XA-Series Air pumps.
Provides clean, lubricated
air and allows for air
pressure adjustment.
Single- 1,0 XA 11 2)
– • – 152 – – 8,6
acting 2,0 XA 12 2) – • – – 170 – 10,2
Single- 1,0 XA 11G • • – 152 – – 8,8
acting 2,0 XA 12G • • – – 170 – 10,4
Double- 1,0 XA 11V – – • 152 – 279 10,1
acting 2,0 XA 12V – – • – 170 279 11,7
Double- 1,0 XA 11VG • – • 152 – 279 10,3
acting
2,0 XA 12VG • – • – 170 279 11,9
1)
High-Flow coupler CR- 400 and accessories must be ordered separately. 2)
Available as cyilinder-pump set, see page 62.
www.enerpac.com 101
PA-Series, Turbo II Air Hydraulic Pumps
▼ Shown from top to bottom: PAMG-1402N, PARG-1102N, PATG-1102N, PATG-1105N
Compact Air
Over Hydraulic
Regulator-Filter-Lubricator
Recommended for use
with all Turbo air pumps.
Provides clean, lubricated air
and allows for air pressure
adjustment. Steel bowl
guards are standard.
Page: 120
(cm3)
102
PA-Series, Turbo II Air Hydraulic Pumps
OIL FLOW VERSUS PRESSURE
PATG-models use a
foot or hand operated at 6,9 bar dynamic air pressure PATG
treadle to control air
PAMG
Page: 249
A B C D E F H J K L M N (kg)
313 165 211 230 102 – 129 146 42 113 347 – 8,2 PATG-1102N
Treadle 3/3
396 201 209 230 102 – 131 146 86 112 437 – 9,9 PATG-1105N
313 165 200 230 102 – 129 – 42 – – 4500 10,0 PARG-1102N
Air Pendant 3/3
396 201 209 230 102 – 131 – 86 – – 4500 11,7 PARG-1105N
313 165 267 230 102 36 130 152 42 113 315 – 11,0 PAMG-1402N
Manual 4/3
396 201 267 230 102 36 132 152 86 112 405 – 12,7 PAMG-1405N
www.enerpac.com 103
PA-Series, Air Hydraulic Foot Pumps
▼ Shown: PA-1150, PA-133
PA
Series
Reservoir Capacity:
0,6 - 1,3 litres
Flow at Rated Pressure:
0,13 l/min
Air Consumption:
255 l/min
Maximum Operating Pressure:
700 bar
Reservoir Conversion Kit
ouble the reservoir
D
capacity of your existing
PA-133 with this easy to
install conversion kit.
• Rugged construction – built for long life and easy service OIL FLOW VERSUS PRESSURE
• Swivel coupling simplifies hydraulic connection and at 6,9 bar air pressure
pump operation
Oil flow (l/min) ▶
Pressure (bar) ▶
Air Input
Single- 589 PA-133 700 0,65 0,13 Advance / Hold / Retract 4,1 - 8,3 255 85 5,4
Acting 1311 PA-1150 700 0,65 0,13 Advance / Hold / Retract 4,1 - 8,3 255 85 8,2
* Recommended Regulator-Filter-Lubricator: RFL-102.
104
PAM-Series, Air Hydraulic Pumps
▼ Shown: PAM-1041
PAM
Series
Reservoir Capacity:
4,0 - 8,0 litres
Flow at Rated Pressure:
0,15 l/min
Air Consumption:
510 l/min
Maximum Operating Pressure:
700 bar
Locking Valves
Pumps with 4/3 manual
valves are available with
4/3 manual locking valves
instead. Add suffix “L” to
pump model number.
Page: 114
Output
4 Litres
8 Litres
Used Usable Model Pressure Output Flow Rate Valve Function Valve Air Pressure Air Con Sound
with Oil Number Rating (l/min) Type Range * sumption Level
Cylinder Cap. with Shroud
(litres) (bar) 1st stage 2nd stage (bar) (l/min) (dBA) (kg)
Single- 2,6 PAM-1021 700 10,65 0,15 Advance / Hold / Retract 3/2 4,1 - 8,3 510 87 22,7
Acting 7,6 PAM-1022 700 10,65 0,15 Advance / Hold / Retract 3/2 4,1 - 8,3 510 87 27,2
Double- 2,6 PAM-1041 700 10,65 0,15 Advance / Hold / Retract 4/3 4,1 - 8,3 510 87 22,7
Acting 7,6 PAM-1042 700 10,65 0,15 Advance / Hold / Retract 4/3 4,1 - 8,3 510 87 27,2
* Recommended Regulator-Filter-Lubricator: RFL-102.
www.enerpac.com 105
ZA4-Series, Modular Air Hydraulic Pumps
▼ Shown: ZA4208MX, ZA4420MX
Tough
Dependable
Innovative
ATEX 95 Certified
The Enerpac ZA4-series air
pumps are tested and certified
according to the Equipment
Directive 94 / 9 / EC “ATEX Directive”
for equipment and protective systems
intended for use in potentially explosive
atmospheres.
239
Page:
• Features Z-Class high efficiency pump design, higher oil To determine how a specific
pump will operate your cylinder,
flow and bypass pressure see the Pump-Cylinder Speed
• Two-speed operation reduces cycle time for Chart in the ‘Yellow Pages’.
improved productivity
• User adjustable relief valve built-in on manual valves. Page: 249
Oil ports on valves are 3/8" NPTF
• Optional heat exchanger warms exhaust air to prevent Hoses
freezing and cools the oil Enerpac offers a complete
• Full sight oil level glass on 10, 20 and 40 litres reservoirs, line of high quality hydraulic
hoses. To ensure the integrity
oil level indicators on 4 and 6,6 litres reservoirs.
of your system, specify only
genuine Enerpac
hydraulic hoses.
120
Page:
Used Usable Manual Valve Function Model Output Flow Rate 3) Relief Valve Maximum
with Oil Valve 1) Number Adjustment Air Con-
Cylinder Capacity Model Range sumption 4)
Number at at at at
(litres) 7 bar 50 bar 350 bar 700 bar (bar) (l/min)
– 4,0 – 2)
– ZA4004NX 2) 14,0 11,0 1,8 1,3 – 2840
4,0 VM32 Advance / Retract ZA4204MX 14,0 11,0 1,8 1,3 70 - 700 2840
Single-
6,6 VM33 Advance / Hold /Retract ZA4308MX 14,0 11,0 1,8 1,3 70 - 700 2840
acting
10,0 VM33L Advance / Hold /Retract ZA4610MX 14,0 11,0 1,8 1,3 70 - 700 2840
4,0 VM43 Advance / Hold /Retract ZA4404MX 14,0 11,0 1,8 1,3 70 - 700 2840
6,6 VM43 Advance / Hold /Retract ZA4408MX 14,0 11,0 1,8 1,3 70 - 700 2840
Double-
10,0 VM43L Advance / Hold /Retract ZA4810MX 14,0 11,0 1,8 1,3 70 - 700 2840
acting
20,0 VM43 Advance / Hold /Retract ZA4420MX 14,0 11,0 1,8 1,3 70 - 700 2840
40,0 VM43 Advance / Hold /Retract ZA4440MX 14,0 11,0 1,8 1,3 70 - 700 2840
1)
See pages 114-116 for hydraulic symbols of these valves.
2)
For remote valve mounting order BSS1090 high pressure connecting plate.
3)
Actual oil flow will vary with air supply.
106 4)
Dynamic air pressure range: 4 - 7 bar.
Modulair Air Hydraulic Pumps
▼ This is how a ZA4-Series pump model number is built up:
ZA4
Z A 4 2 08 M X - F H R Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reservoir Valve Motor Options
Type Type Group Type Size Operation Voltage
ZA4-Series Pumps with 4 - 6,6 litres reservoir ZA4-Series Pumps with 10, 20 and 40 litres reservoir
Sound Motor Dimensions (mm) Model OIL FLOW VERSUS PRESSURE
Level Size Number
at 7 bar air & 2000 l/min air consumption
Oil Flow (l/min) ▶
www.enerpac.com 107
ATP-Series, Ultra-High Pressure Air Pump
▼ Shown: ATP-1500
ATP
Series
Reservoir Capacity:
3,8 litres
Flow at Rated Pressure:
0,07 l/min
Maximum Operating Pressure:
1500 bar
OIL FLOW VERSUS PRESSURE
Flow (l/min) at 6,2 bar air input
• General purpose, high pressure air driven two speed pump unit
for products requiring up to 1500 bar hydraulic pressure
• Compact, lightweight, rugged steel frame for protection and
easy handling
• Prelubricated pump element, does not require an
airline lubricator
• Easily adjustable output pressure control ① Shut-off Valve ③ Filter/Regulator
• Integrated and protected easy to read glycerin filled gauge ② Out Port 1/4" BSPM ④ Air On/Off Valve
with BR-150 coupler Air Inlet 1/2" NPTF
• Safety relief valve limits output pressure.
HT-1503 1/4" BSPM 1/4" BSPM 1,0 Quick Disconnect Coupler* B-150 BR-150 BH-150
120º Cone 120º Cone
HT-1510 1/4" BSPM 1/4" BSPM 3,0 Quick Disconnect Coupler BW-150AW – –
120º Cone 120º Cone and Adaptor Kit*
HT-1503HR* BH-150 BR-150 1,0
108
PGM-Series, Gasoline Hydraulic Pumps
▼ Shown: PGM-2408R
PGM
Series
Reservoir Capacity:
4 - 8 litres
Flow at Rated Pressure:
0,66 l/min
Motor Size:
2,2 kW
Maximum Operating Pressure:
700 bar
Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
• Patented Genesis Technology means integrity of your system,
- coaxial piston design ensures high performance specify only Enerpac
- first-stage piston pump for improved efficiency hydraulic hoses.
• High by-pass pressures improve productivity
Page: 120
• All Atlas pumps feature sturdy roll cage for use in tough
environments
• Four-cycle Honda motor 2,2 kW.
OIL FLOW VERSUS PRESSURE
Oil Flow (l/min) ▶
Pressure (bar) ▶
Used with Usable Model Pressure Output Flow Rate By-Pass Manual Valve Function Sound
Cylinder Oil Number Rating (l/min) Pressure Valve Level
Capacity Type
(litres) (bar) 1st stage 2nd stage (bar) (dBA) (kg)
Single-Acting 3,8 PGM-2304R * 700 3,2 0,66 140 3/3 Advance / Hold / Retract 89 25
Double-Acting 3,8 PGM-2404R * 700 3,2 0,66 140 4/3 Advance / Hold / Retract 89 25
Single-Acting 7,6 PGM-2308R * 700 3,2 0,66 140 3/3 Advance / Hold / Retract 89 33
Double-Acting 7,6 PGM-2408R * 700 3,2 0,66 140 4/3 Advance / Hold / Retract 89 33
* Note: The PGM-20 series are available with a carrying handle instead of a roll cage. For ordering omit the ‘R’ from the model number
www.enerpac.com 109
ZG5-Series, Gasoline Hydraulic Pumps
▼ Shown: ZG5420MX-R
Tough, Dependable,
Innovative
Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed
Chart in the ‘Yellow Pages’.
Page: 249
Used Usable Manual Valve Function Model Number Output Flow Rate 4-Cycle
with Oil Valve 1) with Roll Cage (l/min) Engine Type
Cylinder Capacity Model and Size
Number at at at at
(litres) 7 bar 50 bar 350 bar 700 bar
110
Gasoline Hydraulic Pumps
▼ This is how a ZG-Series pump model number is built up:
ZG5
Z G 5 4 10 M X - F R Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reservoir Valve Motor Options
Type Type Group Type Size Operation Voltage
Relief Valve Sound Dimensions (mm) Model Number OIL FLOW VERSUS PRESSURE
Adjustment Level with Roll Cage
Range
Oil Flow (l/min) ▶
www.enerpac.com 111
Gasoline Hydraulic Pump
▼ Shown: ZG6440MX-BCFH
ZG6
Series
Reservoir Capacity:
40 litres
Flow at Rated Pressure:
3,3 l/min
Engine Size:
9,7 kW
Maximum Operating Pressure:
700 bar
Tough
Dependable
Innovative
Speed Chart
• Features Z-Class high efficiency pump design:
To determine how a specific
– higher oil flow and bypass pressure pump will operate your cylinder,
– patented balanced rotating pump components to see the Pump-Cylinder Speed
reduce vibration Chart in the ‘Yellow Pages’.
– replaceable piston check valves that increase service
life of pump components 249
Page:
• Two-speed operation reduces cycle time for improved
productivity
Adjustable Pressure
• Easy serviceable 9,7 kW, 4-cycle gasoline engine with Relief Valve
electric start and 12 Volt charge output for accessories ZG-Series pumps have a
• Dual forced air heat exchangers stabilizes hydraulic manual directional control
oil temperature valve with a user adjustable
relief valve to allow the operator to easily
• Roll cage for easy portability and hoisting, protects pump set the optimum working pressure.
• Sturdy wheeled cart with collapsible handles Relief valve adjustment range 70-700 bar.
Oil ports are 3/8” NPTF.
• Fullsight oil level-glass for easy oil level monitoring.
▼ SELECTION CHART
Dbl-Act. 40 4/3 Advance/Hold/Retract ZG6440MX-BCFH 14,7 3,3 9,7 1205 x 840 x 935 152
112
Directional Control Valves Section Overview
Enerpac hydraulic valves are Valve Type Series Page
Valving Help
See Basic System Set-Up
and Valve Information in our
‘Yellow Pages’.
Page: 250
www.enerpac.com 113
Pump Mounted Directional Control Valves
Shown from left to right: VM32, VE33, VM33, VM43L
Reliable Control of
Single and Double-
Acting Cylinders
and Tools
114
Pump Mounted Directional Control Valves
Adjustable relief valve
All valves feature several VM33 and VE43 valves include
VM
gauge ports for “system”,
A port and B port pressure
“System Check” feature, for more
precise pressure holding and
VE
monitoring. User adjustable relief improved system control. Series
valves are included on all models to The VM33 has improved porting
allow the operator to easily set the which provides faster cylinder
optimum working pressure for retraction while motor is running.
each application.
Max. Flow Capacity:
17 l/min
Maximum Operating Pressure:
700 bar
Model Hydraulic Schematic Flowpath
Number Symbol
Advance Hold Retract (kg)
VM32 2,5
Fittings
For additional fittings
see the fitting page of
VM33 3,0 the System Components
section in this catalogue.
VM43 3,1
Page: 125
Locking Valves
For applications that require
VM33L 4,8 positive load holding,
VM-Series valves (except
VM32 valve) are available
with a pilot-operated check valve. This
option provides hydraulic locking of the
VM43L 4,9 load until the valve is shifted into the
retract position.
VE32 3,9
Pendants for VE-Series
Solenoid Valves
When ordering Enerpac
VE32D 3,9 VE-Series solenoid valves,
the pendant must be
ordered separately for Z-Class. Pendant
connection to be plugged into electric
box of pump.
VE33 9,3
Page: 95
See page 117 for valve dimensions.
www.enerpac.com 115
Remote Manual Directional Control Valves
Shown from left to right: VC-20, VC-4L
Remote Control of
Single and Double-
Acting Cylinders
and Tools
Locking Valves
For applications that
require positive load
holding, VC-Series valves
are available with a pilot-
operated check valve. This option
provides hydraulic locking of the load
until the valve is shifted into the retract
position.
116
Directional Control Valves Dimensions
Pump Mounted Directional Control Valves VM
VE
VC
Series
VM32
17 l/min
User Adjustable Relief Valve
Maximum Operating Pressure:
Auxiliary Port
700 bar
Gauges
Minimize the risk of
overloading and ensure
long, dependable service
from your equipment. Refer
to the System Components Section for a
full range of gauges.
VE33 VE43
Page: 128
Remote Manual Directional Control Valves
Fittings
For additional fittings
see the fitting page of
the System Components
section in this catalogue.
Page: 125
Valving Help
See Basic System Set-Up
and Valve Information in our
‘Yellow Pages’.
VC-3, VC-3L, VC-15, VC-15L
VC-4, VC-4L, VC-20, VC-20L
1)
VC-3L, VC-15L, VC-4L and VC-20L only Page: 250
www.enerpac.com 117
System Components & Valves
Enerpac System Components:
All the additional elements you need to
complete your high pressure hydraulic Yellow Pages
For sample system set-ups
system and get started. and how to correctly specify
your system components,
Engineered to work with your Enerpac please view the Enerpac “Yellow Pages”
section in this catalogue.
cylinders, pumps and tools, all Enerpac
components are designed to the most
Page: 239
exacting standards.
Maintain System Integrity
With this complete line of hydraulic Use Enerpac System
Components, designed
hoses, couplers, fittings, manifolds, oil to interface with Enerpac
cylinders, pumps and tools to ensure
and gauges, Enerpac has the accessories your system operates
at peak performance.
to complement your system and ensure
the efficient operation, long life and safety
of your hydraulic equipment.
118
System Components & Control Valves Overview
Component Type Series Page
Couplers A, C, 122
F, T
Manifolds A 124
www.enerpac.com 119
H700-Series, High Pressure Hoses
Shown from top to bottom: HA-7206B, HC-7206, H-7206
WARNING !
•D
o not exceed 700 bar maximum
pressure.
•D
o not handle hoses which are
under pressure.
A-630
To prevent back pressure and to increase cylinder retraction speed, when using
long hoses with single-acting cylinders, the Enerpac HC-7300-Series of hoses with
increased internal diameter is the best choice. AH-604
AH-630
C-604
CH-604
120
High Pressure Hydraulic Hoses
H700
Series
Inside Diameter:
6,4 - 9,7 mm
Internal Hose End Hose Model Length:
Diameter Assemblies and Couplers * Length Number 0,6 -15 m
Maximum Operating Pressure:
(mm) End one End two (m) (kg)
– – – 700 bar
– – –
¼” NPTF A-630 1,8 HB-7206QB 1,1
– – –
CH-604 1,8 HC-7206Q 1,0
0,6 H-7202 0,5 Torque Wrench Hoses
0,9 H-7203 0,7 Use Enerpac twin safety
1,8 H-7206 0,9 hoses with double-acting
⅜” NPTF 3,0 H-7210 1,4 wrenches to ensure the
integrity of your
6,1 H-7220 2,8
hydraulic system.
9,1 H-7230 4,5
15 H-7250 7,0
– – –
202
Page:
A-604 1,8 HA-7206B 1,1
6,4 – – –
– – – Fittings
⅜” NPTF – – – For additional fittings see the
AH-604 fitting page of the System
1,8 HA-7206 1,0
Components section.
3,0 HA-7210 1,5
AH-630 1,8 HB-7206 1,0
0,9 HC-7203B 1,0
C-604 1,8 HC-7206B 1,3
Page: 125
3,0 HC-7210B 1,8
0,9 HC-7203 0,8
1,8 HC-7206 1,0
CH-604
3,0 HC-7210 1,5 Hose Oil Capacity
6,1 HC-7220 2,9 When using greater hose lengths,
1,8 HC-7206C 1,1 it is sometimes necessary to fill the
CH-604 CH-604 pump reservoir after filling the hoses. To
15 HC-7250C 7,0
1,8 H-7306 1,6 determine the hose oil capacity, use the
following:
– – –
3,0 H-7310 2,4 For 6,4 mm inside diameter hoses:
⅜” NPTF 6,1 H-7320 4,5 Capacity (cm3) = 32,1699 x Length (m)
9,7 ⅜” NPTF 9,1 H-7330 7,3
15 H-7350 11,5 For 9,7 mm inside diameter hoses:
HC-7306 1,7 Capacity (cm3) = 73,8981 x Length (m)
1,8
CH-604 3,0 HC-7310 2,5
6,1 HC-7320 5,1
* For technical information on couplers see next page.
www.enerpac.com 121
A, C, F, T-Series, Hydraulic Couplers
Shown: FH-604, FR-400, AR-630, C-604, AH-604, AR-400
Quick Connection
of Hydraulic Lines
Thread sealer
To seal nptf threads use one
of the new anaerobic thread
sealers or Teflon paste.
When using Teflon Tape,
apply the tape one thread from the end
of a fitting to prevent it from winding up
in the hydraulic system.
WARNING!
Couplers should be
3/8" High Flow Couplers pressurized only when
completely connected and
• Standard equipment on most Enerpac cylinders should not be coupled or uncoupled
• Recommended for use on all Enerpac pumps and cylinders when pressurized.
where space and porting permits More safety instructions in our
• Includes “2-in-1” dust cap for use on male and female couplers ‘Yellow Pages’.
Page: 240
3/8" High Pressure ‘Flush-face’ Couplers
• Featuring “Push-to-connect” operation, to guarantee good F-Series
connection every time Flush-faced couplers provide
• Flush-face, zero-leak operation for minimal spillage reduced pressure drop versus
other types and are preferred
• HTMA* recognized for safety and performance in dirty, grimy construction and mining
• Will not interchange with low pressure couplers environments due to easy clean, non-dirt
trapping faces.
3/8" Regular Spee-D-Couplers®
• For medium duty applications with hand pumps
• Includes female aluminium dust cap
With the use of Enerpac high flow couplers,
hoses are easily installed for multiple hydraulic
1/4" Regular Couplers line connections in this 34 points PLC-controlled
• For use with small cylinders and hand pumps lifting system.
• Includes female aluminium dust cap
122
Hydraulic Couplers
CT-604 Safety Tool
Use the Enerpac Minimize injuries from projectile
A, C,
CT-604 to relieve
hydraulic back pressure
parts and under-skin hydraulic fluid
injections by eliminating unsafe
F, T
by safely bleeding the coupler bleeding practices. The Series
hydraulic coupler. CT-604 is Enerpac-engineering safe
NOTE: For use on C-Series 700 bar for use at 700 bar.
High-Flow Couplers only
* Value A is total length when male and female half are connected.
www.enerpac.com 123
Hydraulic Oil, Manifolds and Fittings
Shown: A-65, FZ-1625, HF-95Y, FZ-1634, FZ-1607, A-64, AM-21
The Genuine
Range
Hydraulic Oil
Contents Model se only genuine
U
Number Enerpac Hydraulic Oil.
1 litre HF-95X The use of any other fluid
will render your Enerpac
5 litres HF-95Y
warranty null and void.
20 litres HF-95T
Manifolds
Description Model Dimensions (mm)
Number
124
Hydraulic Oil, Manifolds and Fittings
3/8" Swivel Connector
A, AM
360 degree swivel coupler for
optimal orientation of the hydraulic BFZ
connection on cylinders, pumps
and hoses. Order Model Nr. XSC-1.
FZ
HF
Series
700 bar Fittings Model Number Dimensions (mm)
Street Elbow A B C D
From: ⅜"-NPTF Male FZ-1616 23 33 ⅜"-18 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Female
Reducing Connector
From: ⅜"-NPTF Female FZ-1615 28 25 ⅜"-18 NPTF ¼"-18 NPTF
To: ¼"-NPTF Female
From: ½"-NPTF Female FZ-1625 47 29 ½"-14 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Female
Hexagon Nipple
From: To:
¼"-NPTF ¼"-NPTF FZ-1608 38 16 ¼"-18 NPTF ¼"-18 NPTF
⅜"-NPTF ⅜"-NPTF FZ-1619 51 19 ⅜"-18 NPTF ⅜"-18 NPTF
⅜"-NPTF ⅜"-NPTF FZ-1617 37 19 ⅜"-18 NPTF ⅜"-18 NPTF
Coupling
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1614 29 23 ⅜"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ¼"-NPTF FZ-1605 29 19 ¼"-18 NPTF ¼"-18 NPTF
Cross
From: ⅜"-NPTF Female FZ-1613 45 25 ⅜"-18 NPTF –
To: ⅜"-NPTF Female
Tee
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1612 45 25 ⅜"-18 NPTF –
¼"-NPTF ¼"-NPTF FZ-1637 45 24 ¼"-18 NPTF –
Street Tee
From: ⅜"-NPTF Female BFZ-16312 56 26 ⅜"-18 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Male
Elbow
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1610 33 20 ⅜"-18 NPTF –
¼"-NPTF ¼"-NPTF FZ-1638 36 24 ¼"-18 NPTF –
Reducer
From: To:
⅜"-NPTF ¼"-NPTF FZ-1630 19 19 ¼"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ½"-NPTF BFZ-1630 28 22 ¼"-18 NPTF ½"-14 NPTF
⅜"-NPTF G¼" BFZ-16301 19 19 G¼" ⅜"-18 NPTF
Adaptor
From: To:
G¼" ¼"-NPTF BFZ-16411 35 19 ¼"-18 NPTF G¼"
G¼" ⅛"-NPTF BFZ-16421 31 19 ⅛"-27 NPTF G¼"
G⅜" ¼"-NPTF BFZ-16323 43 24 ¼"-18 NPTF G⅜"
G⅜" ⅜"-NPTF BFZ-16324 43 24 ⅜"-18 NPTF G⅜"
Adaptor
From: To:
¼"-NPTF ⅜"-NPTF FZ-1055 44 23 ¼"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ⅛"-NPTF FZ-1642 30 19 ⅛"-27 NPTF ¼"-18 NPTF
½"-NPTF ⅜"-NPTF FZ-1634 42 28 ⅜"-18 NPTF ½"-18 NPTF
Swivel Fitting
From: ⅜"-NPTF Male FZ-1660 40 22 ⅜"-18 NPTF ⅜”-18 NPTF
To: ⅜"-NPTF Female
www.enerpac.com 125
Hydraulic Force & Pressure Gauges
Shown from left to right: GF-230B, GF-835B, GP-10S
Visual Reference
for System Pressure
and Force
Auto-Damper Valve V-10
For automatic control of
gauge fluctuations, the V-10
Auto-Damper Valve controls
the movement of the gauge
needle by restricting oil flow in and out of
the gauge. No adjustments needed.
Page: 134
A GP-10S gauge is used on this press to check the hydraulic pressure Used With
required to bend flat steel bar. All Cylinders
All Cylinders
All 5 ton Cylinders
All 10 ton Cylinders
All 25 ton RC-Cylinders
All 50 ton RC, RR-Cylinders
13 ton RCH-Series
RCS-201, 302
RCS-502, 1002
RCH-202, 302, 603
All 25, 30, 50 ton cylinders
All 75, 100 ton cylinders
All 150, 200 ton cylinders
10 ton VLP Presses
25 ton XLP Presses
50 ton XLP, BPR Presses
100 ton VLP, BPR Presses
200 ton VLP, BPR Presses
126
Hydraulic Force & Pressure Gauges
Maximum Indicator Pointer GF
Indicator retains peak
readings of pressure or force GP
generated by the system. Series
Can easily be installed on GP and
H-Series gauges.
Order model nr: BSA-881.
Pressure Range:
0 - 1000 bar
Force Range:
Force Gauges ± 1%
To measure external load supported by a
cylinder or jack in kN. For pressing parts
together under pre-determined loads,
weighing, testing, etc.
GP-serie GF-serie
Gauge Type and Calibration Units per Division Model Thread Gauge Adaptor
Number * G
132
Required
bar psi bar kN GA-1 GA-2 GA-3
0-700 0-10.000 – – 10 bar, 100 psi GP-10S ½" nptf • •
0-1000 0-15.000 – – 10 bar, 200 psi GP-15S ½" nptf • •
– – 0-700 0-45 10 bar, 0,5 kN GF-5B ½" nptf • •
– – 0-700 0-100 10 bar, 1 kN GF-10B ½" nptf • •
– – 0-700 0-232 10 bar, 2 kN GF-20B ½" nptf • •
– – 0-700 0-500 10 bar, 5 kN GF-50B ½" nptf • •
– – 0-700 0-124 10 bar, 1 kN GF-120B ½" nptf • •
– – 0-700 0-175/275 10 bar, 2 + 5 kN GF-230B ½" nptf • •
– – 0-700 0-450/900 10 bar, 5 + 10 kN GF-510B ½" nptf • •
– – 0-700 0-210/320/570 10 bar, 5 kN GF-813B ¼" nptf •
– – 0-700 0-232/300/500 10 bar, 5 kN GF-835B ¼" nptf •
– – 0-700 0-720/930 10 bar, 10 kN GF-871B ¼" nptf •
– – 0-700 0-1400/2000 10 bar, 25 kN GF-200B ¼" nptf •
– – 0-700 0-100 10 bar, 1 kN GF-10B ½" nptf • •
– – 0-700 0-232 10 bar, 2 kN GF-20B ½" nptf • •
– – 0-700 0-500 10 bar, 5 kN GF-50B ½" nptf • •
– – 0-700 0-720/930 10 bar, 10 kN GF-871B ¼" nptf •
– – 0-700 0-1400/2000 10 bar, 25 kN GF-200B ¼" nptf •
* GF-Series Force gauges with imperial scale reading (psi, lbs) are available by changing the suffix ‘B’ into ‘P’.
www.enerpac.com 127
G, H-Series, Hydraulic Pressure Gauges
Shown from left to right: H4049L, G-2534R, G-4089L, G-2535L, G-4040L
Visual Reference
of System
Pressure
128
Hydraulic Pressure Gauges
G
H
Series
SELECTION CHART
(bar) (psi) Accuracy: ± 1,5 % Accuracy: ± 1,0 % ø 63 ø 100 ø 63 ø 100 ø 63 ø 100 ø 63 ø 100
www.enerpac.com 129
Test System Gauges
Gauge shown: T-6003L
T
Series
Pressure Range:
0 - 3500 bar
Face Diameter:
162 - 192 mm
Accuracy, % of full scale:
± 0,5 - 1,5%
Cone Mount Gauge
Adaptor
Contains fittings to connect
¼" cone fitting gauge to
⅜" cone system. Kit includes
43-301 tee and 43-704 gauge adaptor.
Order model number: 83-011.
Page: 75
T-6001L
T-6002L T-6003L
An Enerpac P-2282 hand pump equipped with
a T-6011L test system gauge is used for proof
pressure testing of hydraulic valves.
T-6007L T-6010L
T-6008L T-6011L
Gauge adaptor
• Rated for system pressure up to 1380 bar For easy gauge installation
• Displays high pressure in bar, psi, MPa and kg/cm2 into almost any system,
Enerpac offers a complete
• Zero reset - ensures that gauge reads actual pressure line of gauge adaptors.
• IP65 protection
• 3 Volt battery included (type CR2430).
Page: 132
www.enerpac.com 131
Gauge Accessories
Shown from left to right: GA-3, V-91, GA-1, GA-2, GA-4, NV-251, GA-918
GA, NV, V
Series
Operating Pressure:
700 bar
A B C D E S S1
GA-918 117 43 ½" NPTF 28,5 ½" NPTF 29 38
132
Enerpac Application Ideas
By using only Enerpac branded oil and
couplers, you are protecting the integrity
of your system with components that
are designed to work with your Enerpac
rams, cylinders, pumps and tools.
Protect your investment and personnel,
demand only Enerpac accessories.
C-Series Couplers
Enerpac C-Series couplers provide easy hose
and tool connectivity while providing correct
performance and pressure ratings to operate
most Enerpac products.
G-Series Gauges
Enerpac gauges and gauge adaptors make
monitoring your systems performance easy
while minimizing the risk of overloading and
ensuring long, dependable service. Gauges are
available to read pressure or force in kN or ton
for many Enerpac cylinders.
www.enerpac.com 133
Pressure and Flow Control Valves
From left to right: V-152, V-66, V-82, V-161, V-42, V-17
Your Hydraulic
Control Solution
Valve Applications
To see these valves used
in typical hydraulic circuits,
please see our ‘Yellow Pages’.
Page: 244
134
Pressure and Flow Control Valves
Control Manifolds Fittings V
For two or four port or additional fittings
F Series
manifolds with integral see the fitting page
flow control valves, see of the System
the manifold page of the Components section in
System Components section. this catalogue.
Page: 124
Page: 125
Maximum Operating Pressure:
700 bar
Valve Type and Description Hydraulic
Model Number Symbol
Needle Valve V-82: To control cylinder speed. ¼" NPTF female ports. Also suitable
V-82 Can also be used as shut-off valve for gauge snubbing (also V-82).
for temporary load holding. V-8F: Like V-82, but with very fine
V-182
⅜" NPTF female ports. metering for precise flow control.
V-8F V-182: Same as V-82, but with Not recommended as shut-off valve.
Snubber Valve V-91: Infinitely adjustable for protect the gauge during high cycling
V-91 metering oil out of a gauge to prevent applications. ½" NPTF male and
snapping of gauge pointer when load female threads for use with GA-1,
or pressure is suddenly released. GA-2 or GA-4 gauge adaptors.
Also suitable as shut-off valve to
Pilot Operated V-42: Can be mounted at the cylinder fitting in the cylinder retract line.
Check Valve to hold the load in case of system ⅜" NPTF female ports.
pressure loss. Normally used with Pilot presure ratio 14% (6,5:1).
V-42
double-acting cylinders where pilot
port receives pressure from a Tee-
Pressure Relief V-152: Limits pressure developed To increase pressure setting, turn
Valve by the pump in hydraulic circuit, thus handle clockwise. Includes:
limiting the force imposed on other • 0,9 m return line hose kit,
V-152
components. Valve opens whenever • ± 3% repeatability,
V-152NV * preset pressure is reached. • 55-700 bar adjustment range.
Sequence Valve V-161: To control oil flow to a to allow flow to the secondary cir
V-161 secondary circuit. Flow is blocked cuit. A pressure differential is always
until system pressure rises to the maintained between the primary and
V-161 setting. When this pressure secondary circuit.
level is reached, the V-161 opens Min. operating pressure: 140 bar.
* See page 60 for more information about products for use in high temperature and extreme environment applications.
www.enerpac.com 135
Enerpac Hydraulic Presses
Enerpac Hydraulic Presses are available These Press features increase productivity and
broaden the range of applications:
in a variety of capacities and sizes. The
press frames are designed for maximum Side-to-side cylinder
movement
strength and durability. Strong frames Lateral movement
capability of cylinder
and powerful high-pressure hydraulics in upper bed.
will provide years of dependable service
in many applications.
Winch
Movable upper and
lower bed with
self-braking winch on
XLP-Series presses.
136
Hydraulic Presses Section Overview
Capacity Press type and functions Series Page
ton
(kN)
10 Bench Presses VLP 138
(101)
Press Frame
Press frames include features
like workpiece side-loading
and height adjustment of the IMPORTANT!
upper and lower bed. The frameworks of the workshop presses are exclusively designed
for pressing operations, not for pulling. For pulling applications
Power Source please contact Enerpac.
Depending on the production
requirements, Enerpac In order to fully comply with CE Health & safety within your workplace is
presses can be powered by regulations, some presses must be your responsibility, not that of Enerpac.
manual, air-hydraulic and equipped with specific safety components,
electric-drive power sources. such as spring centered valves, two-hand Advice on such matters is available from
control devices, guards or others. your local enforcement agency. If you
Cylinder require any further information on Enerpac
Depending on the Enerpac standard general purpose accessories that may help you conform
application, double-acting presses are supplied without guards, and to the Machinery Directive or European
cylinders offer increased have a plunger speed of less than legislation contact Enerpac.
efficiency. Check out the 10 mm/second. However, your application
Selection Charts for the press may require that measures should be taken
best suited for your needs. to reduce the risk of injury to operators and
other personnel by providing appropriate
Gauge safeguarding, training and conducting
All Workshop presses and a risk assessment, which eliminates or
Roll-Frame Presses feature reduces danger.
an easy to monitor pressure/
force gauge for increased
safety.
www.enerpac.com 137
Bench and Workshop Presses
From left to right: XLP-506XA12G, XLP-256XA11G
No Workshop can
do without one
XA-Series Foot Pump
The XLP-press with
XA-Series air powered foot
pump: no need to fully lift up
foot – rest bodyweight on
heel, resulting in a handsfree and stable
working position – safe and controlled
press operation (see page 100 for XA-
Series Pumps).
Press Kits *
The 50 and 75 ton
presses come standard
as unassembled kits, and
include complete press
• All presses equipped with long life Golden Ring Design cylinder frame, winch, cylinder, pump with
gauge, couplers and hose.
XLP-Series presses
• Multi-functional presses in kit form (50 and 75 ton presses)
Easy grip forklift access
• Easy grip forklift access on 50 and 75 ton presses
Cut-away in lower frame for
• Height adjustment of upper or lower bed with winch (50 & 75 ton) pallet truck access allows
• Width adjustment allows cylinder to move from side-to-side easy transportation of 50 and
75 ton XLP-series presses.
• Pump options include XA-Series air-operated foot pump
– pressure gauge integrated in pump for optimal control
– suitable for delicate pressing jobs from variable oil flow.
VLP-Series presses Side-to-side cylinder
movement
• Unique “Hydrajust” bed positioning device on 100 and 200 ton Cylinder can be positioned
VLP-presses allows adjustment of the lower bed. horizontally side-to-side on
all XLP-Series presses.
SELECTION CHART
Press Maximum Press Power Source Cylinder
Capacity Daylight (mm) Model Number
Pump Type Valve Type Pump Page: Stroke Cylinder Page:
ton (kN) Vertical Horizontal Model Nr. (mm) Model Nr.
Man. Elec. Air Man. Elec.
10 (101)
430 432 VLP-106P142 • • P-142 66 • 156 RC-106 6
430 432 VLP-106PAT1 • • PATG-1102N 102 • 156 RC-106 6
25 (232)
1225 510 XLP-256P392 • • P-392 66 • 158 RC-256 6
1225 510 XLP-256XA11G • • XA-11G 100 • 158 RC-256 6
993 990 XLP-506P802 * • • P-802 68 • 159 RC-506 6
50 (498)
993 990 XLP-506XA12G * • • XA-12G 100 • 159 RC-506 6
993 990 XLP-506ZES * • • ZE4410SE-E050 92 • 156 RR-506 32
993 990 XLP-5013ZES * • • ZE4410SE-E050 92 • 334 RR-5013 32
75 (718) 989 990 XLP-756XA12G * • • XA-12G 100 • 156 RC-756 32
100 (933)
989 990 VLP-1006ZES • • ZE5420SW-E050 92 • 168 RR-1006 32
989 990 VLP-10013ZES • • ZE5420SW-E050 92 • 333 RR-10013 32
200 (1995) 1340 1220 VLP-20013ZES • • ZE6420SW 92 • 330 RR-20013 32
* 50 and 75 ton XLP-Series presses can be ordered as factory assembled press frame.
Add suffix “M” to press model number. Example: XLP-506XA12G-M. = Single-Acting = Double-Acting
138
Bench and Workshop Presses
Optional V-Blocks
To facilitate positioning of
“Hydrajust” Bed Positioning
Allows vertical adjustment of the
XLP,
pipes and bars, or placed
upside-down, to serve as
lower bed on 100 and 200 ton
VLP presses.
VLP
a convenient worktable. IMPORTANT: The “Hydrajust”
Series
Featuring precise fit into the press bed positioning is not designed
bolster. Each model number includes to withstand full cylinder
two V-blocks. capacity, only to be used for
bed adjustment.
Capacity:
To be used
with press (ton)
V-Blocks
Model Number Page: 146 10 - 200 ton
10 VB-10 Maximum Daylight x Width:
25
50
VB-25
VB-501 1340 x 1220 mm
75, 100 VB-101 Maximum Operating Pressure:
200 A-200
700 bar
IMPORTANT!
The frameworks of the
workshop presses are
exclusively designed for pressing
operations, not for pulling. For pulling
applications please contact Enerpac.
www.enerpac.com 139
BPR-Series, Roll-Frame Presses
Shown: BPR-5075
Expert Designed
Versatility
Cylinder adjustment
Cylinder adjustment allows
horizontal side to side
cylinder positioning.
Page: 146
SELECTION CHART
140
Roll-Frame Presses
BPR
Series
Capacity:
50 - 200 ton
Maximum Daylight x Width:
1295 x 1222 mm
Maximum Operating Pressure:
700 bar
IMPORTANT!
The frameworks of the
presses are exclusively
designed for pressing
operations, not for pulling. For pulling
A
BPR-20075 Roll-Frame Press is used to remove a large shaft from this pillow-block
assembly. The Roll Frame design allows this heavy part to be safely loaded with an applications please contact Enerpac.
overhead crane.
Gauges
All press models include a
gauge and gauge adaptor,
matching the press capacity:
ton
50 GF-50B GA-2
100 GF-871B GA-3
200 GF-200B GA-3
For more information on gauges,
please refer to the System
Components section.
Page: 126
152 - 942 526 971 264 730 933 127 1420 1626 203 270 762 2870 917 BPR-5075
159 - 1048 673 965 222 889 1143 146 1605 1676 203 270 813 3021 1767 BPR-10075
279 - 1295 984 933 254 1219 1626 232 2150 2197 203 381 915 3200 4186 BPR-20075
www.enerpac.com 141
A-Series, C-Clamp and Arbor Presses
Shown from left to right: A-220, A-330 and A-310
The Standard
Workshop Tools
Page: 166
C-Clamp Press
Hydra-Lift
• 5, 10 and 20 ton capacity llows easy, effortless
A
• Operational in all positions. daylight adjustment.
Standard on all
Roll-Frame presses.
Arbor Press
• 10 and 30 ton capacity
• Foot mounting holes for horizontal or vertical positioning
• Machined working surfaces for easier fixturing Page: 167
• Slotted back to simplify loading and unloading of
longer parts. 10 ton Bench Presses
For 10 ton VLP-Series Bench
Presses selection see:
SELECTION CHART
Press Press Maximum Maximum Press Cylinder Model Number *
Type Capacity Vertical Bed Model
Daylight Width Number
Capacity:
5 - 30 ton
Maximum Daylight x Width:
305 x 178 mm
Maximum Operating Pressure:
700 bar
IMPORTANT!
A perfect example of the force and versatility of the Enerpac A-220 C-Clamp press. For high-cycle production
applications, the C-Clamp
and Arbor presses should
be limited to 50% of their capacity.
Page: 6
Hydraulic Pumps
Pumps for C-Clamps and
Arbor Presses must be
ordered separately.
Page: 65
A B C D E F G H J K L M N O (kg)
www.enerpac.com 143
BV-Series, Hydraulic Bench Vise
Shown: BV-5 Hydraulic Bench Vise
Safe, controlled,
hands-free
clamping
• 44,5 kN of force for forming and pressing applications Magnetic Jaw Liners
• 203 mm jaws hold large objects, making cumbersome on’t forget to order
D
tasks into one-person jobs BV-5VC Magnetic Jaw
Liners. The magnet inserts
• Hands-free operation for safe and controlled actuation hold steel objects like
when paired with PA-133 air-powered foot pump sockets, screws and rings.
Accessories must be ordered separately.
• Flexible-use and ergonomically-friendly tool mounts as
a press vertically or as a bench vise horizontally with a
swivel base
• Rapid spring return makes repetitive work faster Model Number BV-5VC
• Accessory Magnetic Jaw Liners free hands by holding
sockets, screws, rings, c-clips, springs, etc.
144
Hydraulic Bench Vise
Hydraulic Bench Vise
The Hydraulic Bench Vise The Hydraulic Bench Vise can BV
is a general purpose tool be installed horizontally on a flat Series
that can have multiple surface, vertically as a press, or in
clamping and holding applications. any other orientation that satisfies
Its hydraulic cylinder applies force of the safety criteria stipulated by the
up to 5 ton, three-to-five times the operators' manual.
force of a manually operated vise.
Hydraulic pressure closes the vise,
and spring-return opens the jaws.
Maximum Force:
44,5 kN
Maximum Jaw Opening:
203 mm
Jaw Width:
203 mm
Maximum Operating Pressure:
700 bar
SELECTION CHART
Maximum Force Model Oil Capacity Height Jaw Width Jaw Opening Length Length Weight
at 700 bar Number (Fully Open) (Jaws Closed) (Jaws Open) (Vise only)
www.enerpac.com 145
Press Accessories & Application Ideas
Description Press Capacity and Press Series Model Features
Number
V-Blocks 10 ton Bench VLP-Presses VB-10 • Facilitate positioning of
25 ton Workshop XLP-Presses VB-25 pipes and bars
50 ton Workshop XLP-Presses VB-501 • All V-Block model numbers
75 ton XLP- and 100 ton VLP-Presses VB-101 include 2 V-blocks.
200 ton Workshop VLP-Press A-200
200 ton BPR-Roll-Frame Press A-200R
146
Tension Meter and Load Cells
Shown: LH-102 and TM-5 (in middle)
TM
LH
Series
Capacity:
900 - 90.000 kg
Accuracy, % of full scale:
± 2%
TM and LH models are 100%
tested to verify accuracy
within a ± 2% range.
www.enerpac.com 147
Hydraulic and Mechanical Pullers
C
reduces the possibility of the puller
can depend on Enerpac pullers to provide jaws slipping off the work surface,
thereby increasing productivity and tool life and reducing
years of trouble-free operation, even in dangerous situations for the user. The Posi Lock® feature
is available in a mechanical or hydraulic version.
the harshest environments. G
B
F
D
A
WARNING
Do not exceed 50% of the
rated puller capacity when
using a double crosshead
(2 grip arms) or when using puller
legs in combination with bearing
puller attachment.
CAUTION!
Not all puller components
and configurations are
rated at the set capacity.
Please contact Enerpac for details.
IMPORTANT!
Always wear Safety Goggles
while using pullers.
148
Puller Section Overview
Puller Function Capacity Puller Type Series Page
ton
When selecting a
puller it is important 8-50 Master Puller Sets BHP 150
to consider 3 basic Max. Reach: 252 - 700 mm
specifications:
Max. Spread: 250 - 1100 mm
1. The Capacity:
is the amount of force
the puller is capable of
producing. 8-50 Grip Puller Sets BHP 151
Max. Reach: 249 - 700 mm
Typically, the capacity
required for a job can be Max. Spread: 50 - 580 mm
determined by using the
shaft diameter of the part
being pulled.
For manual pullers, the 8-50 Cross Bearing Puller Sets BHP 152
center bolt diameter of Max. Reach: 354 - 863 mm
the puller should be at
Max. Spread: 266 - 570 mm
least half the diameter of
the shaft being
pulled from.
For hydraulic pullers, the
capacity in tons should be
8-50 Bearing Cup Pullers BHP 153
0,28 to 0,4 times the shaft Max. Reach: 110 - 145 mm
B
Shaft Puller
Diameter Capacity
8-50 Bearing Pullers BHP 153
0 - 25 mm 10 ton
Max. Width: 110 - 292 mm
25 - 50 mm 20 ton
Max. Spread: 10 - 245 mm
50 - 89 mm 30 ton
89 - 140 mm 50 ton
2. The Reach:
is the distance between 2-40 Posi Lock® Mechanical Pullers EP 154
the bottom of the base Max. Reach: 101 - 355 mm EPP
and the jaw flats. The
puller’s reach must equal
Max. Spread: 12 - 635 mm EPX
or exceed the same EPPMI
distance of the part
being pulled.
10-50 Posi Lock® Hydraulic Pullers EPH 158
3. The Spread: Max. Reach: 203 - 355 mm EPHR
is the distance between
the jaws. The puller’s
Max. Spread: 304 - 635 mm EPHS
spread needs to be
greater than the width of
the part being pulled.
100 Posi Lock® Hydraulic Pullers EPH 161
Max. Reach: 1219 mm
Max. Spread: 190 - 1778 mm
www.enerpac.com 149
BHP-Series, Master Puller Sets
Shown: Master Puller Set BHP-3751G
Multi Purpose
Puller Set
WARNING
Do not exceed 50% of
the rated puller capacity
when using a double
crosshead (2 grip arms) or when
using puller legs in combination with
bearing puller attachment.
SELECTION CHART
Capacity:
8, 20, 30 and 50 ton
Reach:
252 - 700 mm
Spread:
249 - 1100 mm
Maximum Operating Pressure:
700 bar
Ordering Example
SELECTION CHART
Capacity:
8, 20, 30 and 50 ton
Reach:
354 - 863 mm
Spread:
266 - 570 mm
Maximum Operating Pressure:
700 bar
The cross bearing puller
without hydraulics, bearing
cup puller and a bearing puller
• Precise hydraulic control allows fast, efficient and can be ordered separately, see
safe pulling items nr. 10, 20 , 30 and 40.
SELECTION CHART
Cross Bearing Puller Set Capacity 8 ton 20 ton 30 ton 50 ton
Model Number BHP-162 1)
BHP-261G BHP-361G BHP-561G
Included Hydraulics Set Weight 26 kg 62 kg 121 kg 185 kg
• Hand Pump P-142 P-392 P-392 P-80
• Cylinder RWH-121 RCH-202 RCH-302 RCH-603
• Saddle – HP-2015 HP-3015 HP-5016
• Hose HB-7206QB HC-7206 HC-7206 HC-7206
• Gauge GF-120B GF-813B GF-813B GF-813B
• Gauge Adaptor GA-4 GA-3 GA-3 GA-3
20 Cross Bearing Puller 2) Model Number BHP-1772 BHP-262 BHP-362 BHP-562
Spread (mm) Maximum 266 351 454 570
Minimum 106 139 179 220
Reach (mm) Maximum 462 571 711 863
Adjusting Screw (mm) Diameter ¾”- 16 unf 1”- 8 unc 1¼”- 7 unc 1⅝”- 5.5 uns
Length 400 675 795 975
Leg (mm) Length 105 239 203 609
Length 354 419 457 863
Length – 571 711 –
Length – 114 – –
Upper Leg Ends (mm) Thread ¾”- 16 x 25 ¾”- 16 x 25 1-14 x 35 1¼”- 12 x 38
Lower Leg Ends (mm) Thread ⅝”- 18 x 25 ⅝”- 18 x 25 1-14 x 27 1¼”- 12 x 38
30 Bearing Cup Puller 2) Model Number BHP-180 BHP-280 BHP-380 BHP-580
40 Bearing Puller 2) Model Number BHP-181 BHP-282 BHP-382 BHP-582
• Wooden Case CM-6 CW-187 CW-350 MK-05
1)
Includes Adaptor FZ-1630.
2)
Can be ordered separately without hydraulic components, see next page.
152
Bearing Cup and Bearing Pullers
Shown: BHP-380
Bearing Cup Puller BHP
• Made of high strength Series
steel alloy
• Easily adapted to Cross
Bearing Pullers for fast
and efficient removal of
the most difficult parts
• Adjustable to fit a variety Capacity:
of bearings and seals. 8, 20, 30 and 50 ton
Maximum Reach:
110 - 145 mm
Spread Range:
SELECTION CHART
110 - 359 mm
Maximum Operating Pressure:
Capacity * 8 ton 20 ton 30 ton 50 ton
30 Bearing Cup Puller 700 bar
Model Number BHP-180 BHP-280 BHP-380 BHP-580
Spread (mm) Max. 110 220 359 359 WARNING
Min. 26 25 50 50 Do not exceed 50% of the
Reach (mm) Max. 110 140 145 145 rated puller capacity when
Center Screw Thread ¾”- 16 unf 1”- 8 unc 1¼”- 7 unc 1⅝”- 5.5 using a double crosshead
(2 grip arms) or when using puller
* Puller capacity, not attachment capacity. See warning on this page.
legs in combination with bearing
puller attachment.
B
earing Cup Puller
shown with Crosshead
Puller Attachment.
Shown: BHP-382
Bearing Puller
• Made of high strength
steel alloy
• Wedge-shaped edges
allow removal of the most
hard-to-grip components
• Easily adapted to Cross
Bearing Pullers for fast
and efficient removal of Bearing Puller shown
with Crosshead Puller
the most difficult parts. Attachment.
Bearing Puller
Bearing Puller has wedge
SELECTION CHART shaped edges for placing
puller behind hard to reach
Capacity * 8 ton 20 ton 30 ton 50 ton
bearings, gears, etc., where
40 Bearing Puller clearance prevents direct
Model Number BHP-181 BHP-282 BHP-382 BHP-582 application of grip puller arms.
Spread (mm) Max. 104 130 245 245 The Bearing Puller can be used with the
Min. 25 9 17 17 Cross Bearing Puller or the Grip Puller.
Width (mm) 126 150 292 292
Thread ⅝”-18 unf ⅝”- 18 unf 1”- 14 uns 1¼”- 12 unf
* Puller capacity, not attachment capacity. See warning on this page.
www.enerpac.com 153
EP-Series, Posi Lock® Mechanical Pullers
Shown from left to right: EP-206, EP-108
For Safer
and Faster Pulling
Long Jaws
Long Jaws are used to
increase the reach and
spread of manual pullers.
They maintain the same
pulling capacity as the standard jaws,
but reduce clamping force to 25%.
Page: 157
Application Tip
Because of the unique
safety cage design,
Posi Lock® pullers will grip
on surfaces where normal
pullers would slip off; e.g. tapered
bearings.
P
ositioning an EP-104
3-jaw puller on the
accessory drive of a
diesel engine.
154
Posi Lock® Mechanical Grip Pullers
External Posi Lock® Pullers
1 P atented ‘Safety Cage’ guides
jaws, holding them securely onto
EP
the part. EPP
2 Durable forged jaws provide
positive grip.
Series
3 Jaw head provides pivot and
reaction point for jaws.
4 Pin, for easy jaw removal and
replacement.
5 T-handle provides control of the Capacity:
puller jaws.
6 Drive bolt with rolled threads for 2 - 40 ton
increased force with reduced Maximum Reach:
input torque.
7 Snap-ring retains cage to drive 101 - 355 mm
bolt and provides quick removal
Spread Range:
for easy service.
12 - 635 mm
QUICK SELECTION CHART EXTERNAL PULLERS
IMPORTANT!
For quick technical information see next page.
Always wear Safety Goggles
Number Maximum Spread Capacity Model Center Bolt while using pullers.
of Jaws Reach (min. - max.) Number Diameter
www.enerpac.com 155
EP-Series, Posi Lock® Mechanical Pullers
156
Posi Lock® Mechanical Pullers
Shaft Attachments
Shaft protectors and EP
extenders are live
centers that fit over EPP
the standard puller Series
shaft for tip protection
and additional reach.
Long Jaws
Long Jaws are used to
increase the reach and Capacity:
spread of pullers. They
maintain the same pulling 2 - 40 ton
capacity as the standard
jaws, but reduce clamping Maximum Reach:
force to 25% of rating. 101 - 355 mm
SHAFT ATTACHMENTS Spread Range:
Length Dia-
meter
Increases
Center Bolt
Model
Number
12 - 635 mm
Length
(mm) (mm) (mm)
LONG JAWS
25 19 9 EPP-4
Spread Max. Model
50 19 38 EPX-4 min. - max. Reach Number
31 22 12 EPP-6 (mm) (mm)
50 22 38 EPX-6 57 - 381 245 EP-11054
31 25 12 EPP-10 38 - 558 400 EP-11054L
50 25 38 EPX-10 38 - 762 508 EP-11354L
50 35 21 EPP-1316 25 - 133 218 EP-10554L*
* for EPPMI-6 only
Optional Accessories
Dimensions (mm) Model
Number
Spread Overall Max. Center Jaw Tip Tip Hex
min. - max. Length Reach Bolt Width Clearance Depth Socket
Diam. Size
(inch) Shaft Shaft Long Jaws
A B C E F G H J Protectors Extenders
www.enerpac.com 157
EPH-Series, Posi Lock® Hydraulic Pullers
Shown: EPHR-110
High-Tech Pulling
Long Jaws
Used to increase the reach
and spread of pullers. They
maintain the same pulling
capacity as the standard
jaws, but reduce clamping
force to 25%.
Page: 160
• Patented ‘Safety Cage’ jaw retention system
• High force hydraulic system for effortless pulling of Application Tip
large components Because of the unique
• Slim tapered jaws for better gripping in tight spots safety cage design,
Posi Lock® pullers will grip
• Available in 2 and 3 jaw design on surfaces where normal
• More efficient pulling, as one man can do the job where pullers would slip off; e.g.
manual pullers often require two operators. tapered bearings.
SELECTION CHART
2 304 EPH-208
10 (101)
3 304 EPH-108
2 381 EPH-210
15 (142)
3 381 EPH-110
2 457 EPH-213
25 (232)
3 457 EPH-113
E
PHR-116 used to remove 2 635 EPH-216
electric motor pulleys. Puller is 50 (498)
positioned using the Lift Plate. 3 635 EPH-116
* Cylinder is not included.
158
Posi Lock® Hydraulic Grip Pullers
SETS SELECTION CHART
EP-1E EP-2E
Pump Set Pump Set
Accessories 1)
Standard Standard Optional
included included
Dimensions (mm) Model
Number *
Spread Overall Maximum Jaw Jaw Tip Tip
min. - max. Length Reach Length Width Clearance Depth
www.enerpac.com 159
Posi Lock® Hydraulic Puller Accessories
EPH
RAM POINT SETS SELECTION CHART
Capacity:
Ram Point Set 1)
Model Number
EPH-155 EPH-257 EPH-508 10 - 50 ton
Ram Points Included: Ram Point Dimensions Diameter x Length (mm) Maximum Reach:
ø25 x 25 ø38 x 57 ø51 x 76 38 - 762 mm
Flat Ram Points ø25 x 76 ø51 x 57 ø70 x 76
Spread Range:
– ø51 x 102 ø70 x 127
ø25 x 38 ø38 x 64 ø51 x 95 246 - 508 mm
Tapered Ram Points ø25 x 89 ø51 x 64 ø51 x 95
– ø51 x 114 ø70 x 140 IMPORTANT!
Ram Point Adaptor – – ø70 x 57 Always wear Safety Goggles
1)
Standard included in EPH-Series Posi Lock Pullers. while using pullers.
(mm) (mm)
EPH-208 EPH-11052 6,4 ø153
EPH-108 EPH-11052 6,4 ø153
EPH-210 EPH-11052 6,4 ø153
EPH-110 EPH-11052 6,4 ø153
EPH-213 EPH-11352 9,7 ø203
EPH-113 EPH-11352 9,7 ø203
EPH-216 EPH-11652 9,7 ø254
EPH-116 EPH-11652 9,7 ø254
* Mounting screws included. Lifting plates are standard included with EPH-Series Pullers.
160
Posi Lock® 100 Ton Hydraulic Grip Pullers
EPH-1003E
EPH
Series
Capacity:
100 ton
Maximum Reach:
1219 mm
Spread Range:
190 - 1778 mm
Maximum Operating Pressure:
700 bar
Pushing Adaptors
All Posi Lock® 100 Ton
Hydraulic Pullers include
following pushing adaptors.
• Roller cart with power lift
• Hydraulically actuated lift cylinder on cart extends puller
from ground to a height of 1,69 m Diameter Length Model
(mm) (mm) Number
• Adjustable jaw tips
89 737 EPHT-1162
• Includes electric one stage pump with remote pendant 89 483 EPHT-1163
for fingertip control of the removal process 89 229 EPHT-1164
• Puller height range 673 to 1690 mm
• Multiple pushing adaptors included.
T
he EPH-1002E quickly
and easily removes this
drive coupler from its shaft.
Number Spread Capacity Model Cylinder Overall Reach Jaw Jaw Tip Tip
of Jaws Range Number Stroke Length Length Width Clearance Depth
A ton B C D F G H
(mm) (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
2 190 - 1778 100 (980) EPH-1002E 250 1955 1219 1346 32 89 89 771
3 190 - 1778 100 (980) EPH-1003E 250 1955 1219 1346 32 89 89 907
www.enerpac.com 161
Enerpac Hydraulic Tools
Enerpac offers an extensive range of
dedicated tools for a variety of specific
and flexible applications. Tool-Pump Sets
Most hydraulic
Whatever your requirement… cutting, tools in this
section are available in
punching, spreading or bending… you can sets, for a perfect tool-
pump match.
be sure that Enerpac has the correct tool
to do your job safely and efficiently.
Page: 184
162
Hydraulic Tools Section Overview
www.enerpac.com 163
MS-Series, Maintenance Sets
Shown: MS2-10
The Universal
Hydraulic Tool Box
Maintenance Sets
Enerpac Maintenance sets are a
complete assortment of hydraulic
powered tools. Using these sets
allows you to quickly configure a unique
tool to meet your most difficult jobs.
Built around the Enerpac lightweight
hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
straighten, spread and clamp with forces
up to 12,5 ton.
Page: 166
164
Universal Maintenance Sets
CAUTION!
When cylinders
WARNING!
Only use attachments
MS
are used with provided with set.
Series
maintenance set Non-Enerpac
attachments or components, attachments and longer
the maximum system pressure extension tubes will reduce
must be limited to half the rated column strength, potentially
pressure (350 bar). creating unsafe conditions.
127 mm Extension Tube 27
22 Lock-on
Connector
27 254 mm Extension Tube
15 Rubber Flex Head
27 127 mm Extension Tube
21 Lock Pins
19 Pipe Coupling
Lock Pin 21
1 Threaded adaptor 8 Collar Clamp Head
27 2457 mm Extension Tube
21 Lock Pin
6 Lock-on
Clamp Toe
2 Base Attachment
Smooth Saddle 11
attached to the plunger
4 Flat Base,
using a Threaded Adaptor 1ii
attached to the Base Attachment
using a Threaded Connector 5
18 Chain with Hook
16 Single Chain Plate
10 Serrated Saddle,
attached to the Plunger
using a Threaded Adaptor 1i
Double Chain Plate 17
17 Double Chain Plate,
3 Collar Toe attached to the plunger using attached to the Base
a Threaded Adaptor 1ii
Attachment 2 using a
Threaded Adaptor 5
1i Threaded adaptor
4 Flat Base
18 Chain with Hook
www.enerpac.com 165
MS-Series, Maintenance Sets
CAUTION! When cylinders are used with maintenance set Base, Collar and Plunger Attachments
attachments or components, the maximum system pressure Threaded Adaptor
must be limited to half the rated pressure (350 bar).
A-557 (2x) – – A-141 (2x) A-218 (2x) A-141 (2x), Flat Base
A-18 (2x)
Extension Tubes, 2,5 ton 2,5 ton 5,0 ton 5,0 ton 12,5 ton 5,0 - 12,5 ton
Connectors and
Adaptors
A-544 – – A-19 (2x) A-242 (2x) A-19 (2x) ton Model Nr. A B C D
A-242 (2x) 2,5 MZ-4010 "
¾ - 14 npt 114 31 63
WR-5 WR-5 WR-5 A-92 – A-92 5,0 A-14 1¼"- 11½ npt 165 35 88
MZ-4013 (4x) MZ-4013 (4x) A-16 (4x) A-16 (4x) – A-16 (4x) 12,5 A-243* 2"- 11½ npt 165 58 165
MZ-4017 (3x) MZ-4017 (3x) MZ-1050 (2x) MZ-1050 (2x) – MZ-1050 (3x) * A-243 is a round base model.
MZ-4008 (2x) – – MZ-1051 – MZ-1051 (2x) Threaded Connector
MZ-4009 MZ-4009 MZ-1052 MZ-1052 – MZ-1052
– – – A-285 – A-285
A-650 – – – – –
Length (mm) 76 MZ-4002 MZ-4002 – – – –
127 MZ-4003 MZ-4003 MZ-1002 MZ-1002 – MZ-1002 ton Model Nr. A B
254 MZ-4004 MZ-4004 MZ-1003 MZ-1003 A-239 MZ-1003 2,5 A-545 ¾"- 14 npt 35
254 A-239 5,0 A-10 1¼"- 11½ npt 41
457 MZ-4005 (2x) MZ-4005 (2x) MZ-1004 MZ-1004 A-240 MZ-1004 (2x) Lock-on Clamp Toe
457 A-240
584 MZ-4006 (2x) MZ-4006 (2x) – – – –
762 – – MZ-1005 MZ-1005 A-241 MZ-1005 (2x)
Ø 42,5 mm 762 A-241
Storage Case CM-6 CM-6 CW-350 CW-350 CW-350 MK-05 ton Model Nr. A B C D
Set Weight (kg) 26 20 48 63 95 158 5,0 A-8 43 105 50 57
166
Universal Maintenance Sets, MS-Series
Threaded Plunger Toe Wedge Head Spreader
www.enerpac.com 167
SP-Series, Lightweight Hydraulic Punch
Shown: SP-35S
Ordering Information
The 35 ton hydraulic Punch
may be ordered by itself or
as a set, including a pump.
A punch or die may also be
• 12,7 mm thick capacity through mild steel ordered separately or as a matched set.
• Round, oblong and square punches and dies are available Please refer to the Quick Selection Chart
information on top of the next page.
to solve your punching applications
• Long life Enerpac single-acting, spring return design
• Durable steel case keeps tools and dies together and
provides for easy carrying and storage
STANDARD PUNCHES AND DIES
• CR-400 coupler included. SELECTION CHART
168
Single-Acting, Spring Return Hydraulic Punch
MSP
QUICK SELECTION CHART
Included Model
* Punch &
Die Set
Pump Hose Gauge Gauge
Adaptor
Number
SP
STP
(kg) Series
SP-35 Standard** P-392 HC-7206 GP-10S GA-2 STP-35H 25
SP-35 Standard** PATG-1102N HC-7206 GP-10S GA-2 STP-35A 29
SP-35 – – – – – SP-35 16 Capacity:
SP-35 Standard** – – – – SP-35S 18 35 ton
SP-35 Standard** PUD-1100E HC-7206 – – SP-35SPE 29
SP-35 Metric*** – – – – MSP-351 21 Hole Sizes:
SP-35 Metric*** PUD-1100E HC-7206 – – MSP-351PE 32 7,9 - 20,6 mm
* Punch oil capacity: 76 cm3
Includes the following punch and die sets: Maximum Operating Pressure:
** SPD-438, SPD-688, SPD-563 and SPD-813
*** SPD-375, SPD-531, SPD-438 and SPD-688
700 bar
CAUTION!
The chart below is for
reference only! Maximum
allowable material thickness
to be punched varies with
set wear.
CAUTION!
Material thickness should
not exceed hole diameter.
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)
SPD-313 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4
SPD-375 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9
SPD-438 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9
SPD-531 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 9,7
SPD-563 12,7 12,7 12,7 11,2 12,7 11,2 6,4 9,7 11,2 11,2 11,2
SPD-688 12,7 12,7 12,7 11,2 12,7 10,2 6,4 7,9 10,2 10,2 10,2
SPD-781 12,7 12,7 12,7 11,2 12,7 9,7 6,4 7,9 9,7 9,9 9,7 Steel Qualities (see table):
SPD-813 12,7 12,7 12,7 11,2 12,7 7,9 4,8 7,9 7,9 7,9 7,9 1) Mild A-7
SPD-458 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4 2) Boiler Plate
3) Structural A-36
SPD-549 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9
4) Struct Corten (ASTM A242)
SPD-639 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9 5) Cold Rolled C-1018
SPD-728 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 8,6 6) Hot Rolled C-1050
SPD-106 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4 7) Hot Rolled C-1095
SPD-125 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9 8) Hot Rolled C-1095 Annealed
9) Stainless Annealed
SPD-188 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9
10) Stainless 304 Hot Rolled
SPD-250 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 9,7 11) Stainless 316 Cold Rolled
www.enerpac.com 169
SP-Series, 50 Ton Hydraulic Punch
Shown: SP-50100
Cuts the
Time Spent
Forming Holes
Depth Stop
or simplified repetitive
F
punching applications an
adjustable Depth Stop
is available.Order model
number: SP-110.
S
ave time using the
50-ton Enerpac Punch.
170
50 Ton Double-Acting Hydraulic Punch
QUICK SELECTION CHART PUNCH SETS
Included Set SP
Model Punch & Electric Hydraulic
Model
Number
Series
Number Die Sets Pump Hose
Punch* (2x)
(kg)
SP-110 SP-120
CAUTION!
Chart below is for reference
only! Maximum allowable
material thickness to be
punched varies with set wear.
(mm) (mm)
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)
13,5 M12 SP-150 13,5 13,5 13,5 13,5 13,5 12,4 8,1 10,2 12,4 12,4 12,4
16,7 M16 SP-170 – – – – – 13,0 8,1 10,2 13,0 13,0 13,0
19,8 M18 SP-190 – – – – – 12,4 8,1 10,2 12,4 12,7 12,4
23,1 M20 SP-121 14,2 14,2 14,2 12,7 14,2 8,9 5,6 8,9 8,9 8,9 8,9
26,2 M24 SP-123 14,2 14,2 14,2 11,2 14,2 7,9 4,8 7,9 7,9 7,9 7,9
www.enerpac.com 171
Hydraulic Vertical Lifting Wedge
LW-16 with SB-2 and optional LWB-1
LW
Series
Maximum Lifting Force:
16 ton (157 kN)
Lifting Stroke:
21 mm
Tip Clearance / Maximum Spread*:
10 mm / 81,5 mm
Maximum Operating Pressure:
700 bar
Page: 66
Collapsed Height
Extended Height
136 - 157 mm
Toe Clearance:
20 mm
Maximum Operating Pressure:
700 bar
RSM Flat-Jac®
Low height, single acting
spring-return cylinders are
ideal for space restricted
applications.
Page: 22
• For lifting heavy equipment with minimum available access Load Skates
• Remote hydraulic pump enhances safety In combination with the
• Low height lifting toe Enerpac Machine Lifts we
recommend Load Skates for
• Precision guided to reduce friction and isolate cylinder moving heavy loads.
from side-loads
• Two extendable support feet provide extra stability Page: 174
• Includes RC-Series DUO Cylinder with CR-400 coupler.
Limited access under this machine makes
the Enerpac hydraulic machine lift the
perfect solution.
www.enerpac.com 173
Heavy Duty Caterroller™ Load Skates
Shown: Set ERS-20
(kg)
ton (kN)
20 (178) ERS-20 ER-10 ES-10 ELP-10 49
30 (267) ERS-30 ER-15 ES-15 ELP-15 55
60 (533) ERS-60 ER-30 ES-30 ELP-30 75
* S
ets are designed to enable two skates to take full load for extra safety
on uneven floor surfaces
H
eavy transport using Load Skates.
The machine is first lifted, using
SOH-Series Enerpac Machine Lifts.
174
Heavy Duty Caterroller™ Load Skates
EL
ER
ES
ER-1, ER-10, ER-15, ER-30 Series
www.enerpac.com 175
Industrial Storage Cases
CM-16
CM
Series
Case Size:
19 - 453 litres
Protect your
Equipment
Maintenance Sets
Enerpac Maintenance sets
are a complete assortment of
• Protect your equipment from dust, water, grease and dirt hydraulic powered tools.
• Reduce losses on the jobsite, maintenance area or shop Using these sets allows you to quickly
• Durable steel, painted with rust-resistant primer and configure a unique tool to meet your
finished in durable enamel most difficult jobs.
• Heavy duty hinges and lifting handles
Built around the Enerpac lightweight
• Lockable. hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
straighten, spread and clamp with
forces up to 12,5 ton.
Page: 164
Hydraulic Pullers
These hydraulic pullers
eliminate time-consuming
and unsafe hammering,
heating or prying.
When not storing the lifting system, this heavy-duty
storage case doubles as a work station. Damage to parts is minimized through
the use of controlled hydraulic power.
Page: 151
176
Hydraulic Wedgie and Spread Cylinders
Shown clockwise from top: WR-15, WR-5, A-92
A
WR
Series
Capacity:
0,75 - 1,0 ton
Tip Clearance:
12,8 - 35 mm
Maximum Spread:
94 - 292 mm
Maximum Operating Pressure:
700 bar
RC-Series Cylinders
10 ton RC-Series DUO
cylinders (except RC-101)
• WR-5: For use in very confined work areas fit into A-92 Spreader
• WR-15: For long stroke spreading applications Attachment.
• Single-acting, spring return
• A-92: Spreader attachment; threads on 10 ton Page: 6
RC-Series DUO cylinders (except RC-101).
Best Match Hand Pump
To power your WR-5 and
WR-15 the P-392 hand
pump is an ideal choice.
Use Enerpac H700-Series
(page 120) for hydraulic
connection.
Page: 66
WR-5
WR-15 A-92
www.enerpac.com 177
Hydraulic Cutterheads
Shown from left to right: WHC-4000, WHC-750
WHC, WHR, STC
Series
Capacity:
3 - 20 ton
Cutting Capacity:
ø 12 - 101 mm
Maximum Operating Pressure:
700 bar
Tool-Pump Sets
Cutterheads marked
with an are available
as sets (pump,
*
tool, gauge, couplers and hose) for your
ordering convenience.
Cutterhead Pump Set Model
Model Nr. Model Nr. Number
WHC-750 P-392 STC-750H
WHC-750 P-392FP STC-750FP
WHC-750 PATG-1102N STC-750A
• Single-acting, spring return on all models, WHC-1250 P-392 STC-1250H
except WHR-1250 WHC-1250 P-392FP STC-1250FP
• Guillotine action for easy operation WHC-1250 PATG-1102N STC-1250A
Cutter Capa- Model Oil Length Steel Round Bar Wire Strand Cable Replace-
Head city Number Capa- Wire ment
Operation city Rope, Copper Alumi- Soft Rein- Bare Bare ACSR Guy Tele- Under Blades
Hemp- Wire nium Steel forcing Copper Alumi- Steel phone ground
core or Bar Wire Bolts Bar Wire nium Wire Cable Cable
or or Bar Strands Wire Strands CPP (Power)
IWRC Strands
6x7
6x12 1x7
ton (cm3) (mm) 6x19 6x7 1x19 (kg)
Capacity:
3 - 20 ton
Cutting Capacity:
ø 14 - 85 mm
Maximum Operating Pressure:
700 bar
Replacement Blades
60-62HRc hardened
replacement blades.
6x7
6x12
ton (mm) 6x19 6x7 1x7 1x19 (kg)
4 WMC-580 381 16 16 16 16 16 16 16 14 14 16 3,6
4 WMC-750 381 19 17 17 17 19 19 19 14 14 17 3,6
20 WMC-1000* 679 19 19 19 19 11,3
20 WMC-1250 679 31 28 31 31 22 31 31 31 22 25 10,4
6 WMC-1580 558 19 19 19 19 38 41 41 16 16 41 6,8
13 WMC-2000 628 25 31 31 22 50 50 50 19 19 50 10,9
3 WMC-3380 660 46 42 85 85 10,0
* Cuts 12 mm alloy chain grade 70 (type G7 transport or tie-down) or grade 80 (for overhead lifting applications)
Will not cut designated material.
www.enerpac.com 179
STB-Series, Pipe Bender Sets
Shown: STB-101H
SELECTION CHART
Pipe Range Bender Set Hand Pump * Air Pump * Electric Pump * Cylinder * Hose * Saddle *
Nominal Size Model
(inch) Number
One Sweep
Shot (kg)
STB-101X – – – – – - A-12 40
STB-101N – – – – RC-1010 HC-7206 A-12 48
½-2 – STB-101H P-392 – – – RC-1010 HC-7206 A-12 52
STB-101A – PATG-1102N – – RC-1010 HC-7206 A-12 54
STB-101E – – PUJ-1200E 2) – RC-1010 HC-7206 A-12 57
STB-221X – – – – – - A-29 104
1-2 2½ - 4 STB-221N – – – – RC-2510 HC-7206 A-29 119
STB-221H P-80 – – – RC-2510 HC-7206 A-29 130
STB-202X1) – – – – – - A-29 143
1¼ - 4 – STB-202N1) – – – – RR-3014 HC-7206 (2x) A-29 174
STB-202E1) – – – ZU4408SE 2) RR-3014 HC-7206 (2x) A-29 212
* See corresponding sections in this catalog for more detailed specifications.
1)
Eject-O-Matic™ 2) For 115 volt applications replace the last digit of Set Model Number and pump from ‘E’ to ‘B’.
180
Pipe Bender Sets
Nominal Wall Sche- Pipe
Pipe Thick dule Bend
STB-101 STB-221
ø 1 - 2”
STB-202 One Shot
Bending
Sweep
Bending STB
Size ness Pipe * Inside
Radius
One Shot Shoe
Model
Shoe
Model Series
ø ½ - 2” ø 2¼ - 4” ø 1¼ - 4” Number Number
(inch) (mm) (inch) One Shot Sweep One Shot
Frame Pivot Pins Pivot Shoes Bending Shoes included Bender Set
Assembly (2x) (2x) (Shoes with 3) are Sweep, all other shoes are One Shot) Model
Number
STB-101X
STB-101N
BZ-12371 BZ-12375 BZ-12071 BZ-12011 BZ-12021 BZ-12031 BZ-12041 BZ-12051 BZ-12061 – – STB-101H
STB-101A
STB-101E
STB-221X
BZ-12372 BZ-12376 BZ-13401 BZ-12031 BZ-12041 BZ-12051 BZ-12061 BZ-123823) BZ-123833) BZ-123843) BZ-123853) STB-221N
STB-221H
STB-202X1)
BZ-12374 BZ-12376 BZ-13401 - BZ-12041 BZ-12051 BZ-12061 BZ-12341 BZ-12351 BZ-12391 BZ-12392 STB-202N1)
STB-202E1)
www.enerpac.com 181
Mono-Strand Stressing Tools
Shown: PTJ5S and 5DA1
Field-proven Tools
for Mono-Strand
Tensioning
SELECTION CHART
Tool Seater Strand Model Tool Stroke Oil Tool Max.
Capacity Type Diameter Number Operation ** Capacity Effective Pressure
Standard Area
ton (kN) (inch) S/A D/A (mm) (cm3) (cm2) (bar) (kg)
20 (201) Spring .50 - .52 PTJ5S • - 254 743 28,9 700 25
20 (201) Power (hydr.) .50 - .52 PTJ5P • - 254 743 28,9 700 25
20 (201) Power (hydr.) .50 - .52 5DA1-AL - • 216 869 40,5 450 16
20 (201) Power (hydr.) .50 - .52 5DA1 - • 216 869 40,5 450 19
20 (201) * .50 - .52 SCJ • - 254 743 28,9 700 22
30 (295) Spring .60 - .62 PTJ6S • - 254 1029 40,5 700 35
30 (295) Power (hydr.) .60 - .62 PTJ6P • - 254 1029 40,5 700 35
26 (231) Power (hydr.) .60 - .62 6DA1 - • 216 1108 51,3 450 24
* SCJ is a short-pull jack, there is no seating device. ** S/A = single-acting; D/A = double-acting.
182
Mono-Strand Stressing Tools
Mono-Strand Tensioning Tool Operational Sequence
The sequence of operation of the double-acting 5DA1 tool is illustrated.
Single-acting, spring-seat models are similar.
PTJ
5DA
Installation Pulling Tendon Seating Wedge Retraction
SCJ
Series
Capacity:
20 - 30 ton
Stroke:
216 - 254 mm
Strand Diameters:
.50 - .52 - .62 inch
Maximum Operating Pressure:
450 - 700 bar
Nose
Wedge Seater Multi-Strand
Gripper Stressing Jacks
For applications requiring
multi-strand tensioning
jacks, contact Enerpac
Integrated Solutions at:
integratedsolutions@enerpac.com
400740* 401180 305340* 401200 400900 400880 400850* – 400930 400940 400950 400960 PTJ5S
400740* 401180 305340* 401200 400900 400880 400850* – 400930 400940 400950 400960 PTJ5D
401520* 401840 305360* 305365 401652 401655 401660* – – 401670 – – 5DA1-AL
401520* 401840 305360* 305365 401652 401655 401660* – – 401670 – – 5DA1
– – – – – – – – – – – – SCJ
400740* 401180 305340* 401200 400900 400880 400850 400980* 400930 400940 400950 400960 PTJ6S
400740* 401180 305340* 401200 400900 400880 400850 400980* 400930 400940 400950 400960 PTJ6P
403180* 403220 403140* 403165 400988 – 400986 400990* – – – – 6DA1
* Shipped with tool.
www.enerpac.com 183
Enerpac Bolting Tools
Enerpac 's Bolting Solutions cater to the complete
bolting work-flow, ensuring joint integrity in a
Bolting Integrity Software
variety of applications throughout the industry:
Visit www.enerpac.com to access
our free on-line bolting software
Joint Assembly
application and obtain information on tool
From simple pipe alignment to complex joint positioning of large selection, bolt load calculations and tool
structural assemblies, our comprehensive line of joint assembly pressure settings. A combined application
products range from hydraulic and mechanical alignment tools to data sheet and joint completion report is
PLC-controlled multi-point positioning systems. also available.
Controlled Tightening
Enerpac offers a variety of controlled tightening options to best
meet the requirements of your application. From mechanical
torque multipliers to hydraulically driven square drive wrenches
and from low profile torque wrenches to inter-connectable bolt Torque Tightening
tensioning tools; we offer the products you need for accurate and See our ‘Yellow Pages’ for
simultaneous tightening of multiple bolts. information on torque tightening.
Joint Separation
Enerpac also provides hydraulic nut splitters and a variety of
mechanical and hydraulic spreading tools for joint separation Page: 252
during inspection, maintenance and decommissioning operations.
High quality bolting solutions from the brand you can trust.
See how Enerpac can make your bolting work-flow more accurate,
safer and efficient.
184
Bolting Tools & Pumps Section Overview
Appli- Capacity Tool type and functions Series Page
cations
Flow: 0,34 l/min Portable Electric Torque Wrench Pumps PME 203
Power: 0,37 kW Compact Economy PMU
Flow: 0,90 l/min Portable Electric Torque Wrench Pumps ZU4T 204
Power: 1,25 kW Z-Class innovation
Flow: 0,33 l/min Air Driven Torque Wrench Pumps PTA 210
Air: 1130 l/min Portable and Compact
Flow: 0,90 l/min Air Driven Torque Wrench Pumps ZA4T 212
Air: 2840 l/min Z-Class innovation
www.enerpac.com 185
E-Series, Manual Torque Multipliers
Shown from left to right: E291, E393, E494
Accurate, Efficient
Torque Multiplication
When accurate make-up
or break-out of stubborn
fasteners requires high torque
• Locomotives
• Power plants
• Pulp and paper mills
• Refineries
• Chemical plants
• Mining and construction
• Off-road equipment
• High-efficiency planetary gear sets achieve high output • Shipyards
torque from low input torque • Cranes.
(Nm) (Ft.lbs)
186
Manual Torque Multipliers
E
Manual Torque Multipliers Use Reaction Bar Models:
Enerpac manual torque • Where space is limited,
multipliers provide efficient • Where multiple reaction points Series
torque multiplication in wide are available,
clearance applications and when • when portability is desirable.
external power sources are not
available. Use Reaction Plate Models:
Manual torque multipliers are used • Above 4300 Nm output torque,
in most industrial, construction, • On flanges and applications
and equipment maintenance where neighbouring bolt or nut is Maximum Output Torque:
applications. Hydraulic torque
wrenches are better suited for tight
available to react against
• When extreme reaction forces 1015 - 10.845 Nm
tolerance, flange and repetitious are generated. Torque Ratio:
bolting applications.
3,3:1 - 52:1
Selector Pawl Output Ratio Accuracy:
Models with anti-backlash
protection have directional
±5%
selector pawls. Set the pawl
for clockwise or counter- CAUTION!
clockwise rotation.
Never use impact air tools
Angle-of-Turn Protractor for power driving torque
Shearable Square Drive E391, E392 and E393 models multipliers. Torque multiplier
Provides overload protection on include an angle-of-turn protractor drive train damage will occur.
E300- and E400-series multiplier’s (scale) to tighten fasteners using
power train by shearing at 103-110% a “torque turn” method. Allows
of rated capacity. Internal shear pin accurate measuring a specific
prevents tool from falling off bolt. number of degrees of rotation.
Hydraulic Torque Wrenches
Enerpac offers a complete
range of square drive and
hexagon cassette
torque wrenches.
Page: 188
BSH-Series Sockets
Heavy-Duty Impact
Sockets for power driven
torqueing equipment.
Page: 192
Reaction Bar Type 1) Reaction Plate Type 1)
Input Torque Input Output Male Over- Anti- Dimensions (mm) Model
Torque 2) Ratio Female Square Drive load Backlash Number
Square protection
Drive Replaceable
S1 S2 Shear Drive
(Nm) (Ft.lbs) (inch) (inch) Model Nr. D H L L1 L2 R (kg)
The Professional
Square Drive Solution
• Lightweight, ergonomic design for easy handling and an Factory fitted to new S-Series wrenches:
easy fit, even in applications where access is limited Add suffix “P” to the torque wrench
model number. Example: S1500P.
• Optimised strength-to-weight ratio
• Fast operation due to the large nut rotation per wrench
cycle (35 degree rotation angle) and rapid return stroke. Page: 191
188
Double-acting Square Drive Hydraulic Torque Wrenches
Use only Heavy Duty
Impact Sockets S
For power driven torqueing Series
equipment, according to
ISO2725 and ISO1174;
DIN 3129 and DIN 3121 or
ASME-B107.2/1995.
Page: 192
Drive Unit Square Drive Maximum Torque at 700 bar:
Pro Series Swivel (page 191) Allen Drive (page 190)
Reaction Arm (page 191) Short Reaction Arm (page 190)
34.079 Nm
Extended Reaction Arm (page 191)
Square Drive Range:
TORQUE WRENCH SELECTION (based on socket size range 1)
¾ - 2½ inch
Socket Size Range 1) (inch)
Nose Radius:
25,0 - 63,5 mm
202
Page:
Model Hexagon Maximum Model Dim. Hexagon Maximum Model Dim. Model Dimensions
Number Size 1) Torque Number Size 1) Torque Number Number (mm)
B1 B1
(inch) (Nm) (mm) (mm) (Nm) (mm) C1 H1
½ 481 SDA15-008 66 14 644 SDA15-14 66
⅝ 935 SDA15-010 67 17 1152 SDA15-17 68
S1500
¾ 1619 SDA15-012 71 19 1606 SDA15-19 70 SRA15 67,5 65
(1898 Nm)
⅞ 1897 SDA15-014 74 22 1897 SDA15-22 73
1 1897 SDA15-100 77 24 1897 SDA15-24 74
⅝ 935 SDA30-010 935 17 1152 SDA30-17 77
¾ 1619 SDA30-012 1619 19 1606 SDA30-19 79
S3000 ⅞ 2568 SDA30-014 2568 22 2486 SDA30-22 82
(4339 Nm) 1 3828 SDA30-100 3828 24 3232 SDA30-24 84 SRA30 80,0 74
1⅛ 4336 SDA30-102 4336 27 4336 SDA30-27 85
1¼ 4336 SDA30-104 4336 30 4336 SDA30-30 87
– – – – 32 4336 SDA30-32 88
⅝ 935 SDA60-010 85 17 1152 SDA60-17 86
¾ 1619 SDA60-012 89 19 1606 SDA60-19 88
⅞ 2568 SDA60-014 92 22 2486 SDA60-22 91
S6000
(8144 Nm) 1 3828 SDA60-100 95 24 3232 SDA60-24 93 SRA60 91,5 89
1⅛ 5454 SDA60-102 97 27 4600 SDA60-27 94
1¼ 7480 SDA60-104 98 30 6308 SDA60-30 96
– – – – 32 7656 SDA60-32 97
1¼ 7480 SDA110-104 115 30 6308 SDA110-30 112
1⅜ 9953 SDA110-106 117 32 7656 SDA110-32 114
S11000
1½ 12.920 SDA110-108 118 36 10.894 SDA110-36 117 SRA110 127,5 106
(14.911 Nm)
1⅝ 14.905 SDA110-110 122 41 14.905 SDA110-41 121
1¾ 14.905 SDA110-112 125 46 14.905 SDA110-46 127
1½ 12.920 SDA250-108 141 36 10.894 SDA250-36 140
1⅝ 16.423 SDA250-110 145 41 16.098 SDA250-41 144
1¾ 20.508 SDA250-112 148 46 22.730 SDA250-46 148
1⅞ 25.230 SDA250-114 149 50 29.194 SDA250-50 151
S25000 2 30.617 SDA250-200 151 55 34.079 SDA250-55 154
(34.079 Nm) SRA250 158,5 135
2¼ 34.079 SDA250-204 154 60 34.079 SDA250-60 158
– – – – 65 34.079 SDA250-65 161
– – – – 70 34.079 SDA250-70 164
– – – – 75 34.079 SDA250-75 168
– – – – 85 34.079 SDA250-85 175
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
190
Accessories for S-Series Torque Wrenches
TSP-Series, Pro Series Swivels
TSP
• Featuring Tilt and Swivel technology
• 360° X-axis and 160° Y-axis rotation
RTE
• Increases tool fit in restricted access areas SRS
• Simplifies hose placement Series
• Includes male and female Spin-On couplers.
www.enerpac.com 191
BSH-Series, Heavy-Duty Sockets
• Heavy-duty impact sockets BSH
• Supplied with “Pin and Ring” Series
METRIC SOCKETS
¾" Square Drive 1" Square Drive 1½" Square Drive 2½" Square Drive
Model A/F Model A/F Model A/F Model A/F
Number (mm) Number (mm) Number (mm) Number (mm)
BSH7519 19 BSH1019 19 BSH1536 36 BSH2565 65
BSH7524 24 BSH1024 24 BSH15163 41 BSH2570 70 Hexagon Size:
BSH7527 27 BSH1027 27 BSH1546 46 BSH2575 75 19 - 155 mm | ¾" - 6⅛ "
BSH7530 30 BSH1030 30 BSH1550 50 BSH2580 80
BSH7532 32 BSH1032 32 BSH1555 55 BSH2585 85 Select the Right Torque
BSH7536 36 BSH1036 36 BSH1560 60 BSH2590 90 Choose your Enerpac
BSH75163 41 BSH10163 41 BSH1565 65 BSH2595 95 Torque Wrench using the
untightening rule of thumb:
BSH7546 46 BSH1046 46 BSH1570 70 BSH25100 100
Loosening torque equals about 250%
BSH7550 50 BSH1050 50 BSH1575 75 BSH25105 105 of tightening torque.
– – BSH1055 55 BSH1580 80 BSH25110 110
– – BSH1060 60 BSH1585 85 BSH25115 115
Page: 252
– – BSH1065 65 BSH1590 90 BSH25120 120
Hexagon Bolt
– – BSH1070 70 BSH1595 95 BSH25125 125
and Nut Sizes
– – BSH1075 75 BSH15100 100 BSH25135 135
– – BSH1080 80 BSH15105 105 BSH25140 140 See the table of
– – BSH1085 85 BSH15110 110 BSH25145 145 hexagon sizes of
– – BSH1090 90 BSH15115 115 BSH25150 150 bolts, nuts and related
– – BSH1095 95 – – BSH25155 155 thread diameters.
– – BSH10100 100 – – – – A/F Page: 254
IMPERIAL SOCKETS
¾" Square Drive 1" Square Drive 1½" Square Drive 2½" Square Drive
Model A/F Model A/F Model A/F Model A/F Model A/F Model A/F Model A/F
Number (inch) Number (inch) Number (inch) Number (inch) Number (inch) Number (inch) Number (inch)
BSH7519 ¾" BSH1019 ¾" BSH10231 2 5/16" BSH15144 1 7/16" BSH15281 2 13/16" BSH25244 2 7/16" BSH25419 4 13/16"
BSH75088 ⅞" BSH10088 ⅞" BSH10238 2 ⅜" BSH1538 1 ½" BSH15288 2 ⅞" BSH25250 2 ½" BSH25425 4 ¼"
BSH75094 15
/16" BSH10094 15
/16" BSH10244 2 7/16" BSH15156 1 9/16" BSH1575 2 15/16" BSH2565 2 13/16" BSH25110 45/16"
BSH7527 1 1/16" BSH1027 1 1/16" BSH10250 2 ½" BSH15163 1 ⅝" BSH15300 3" BSH25263 2 ⅝" BSH25438 4 ⅜"
BSH7530 1 3/16" BSH1030 1 3/16" BSH1065 2 9/16" BSH1543 1 11/16" BSH15306 3 1/16" BSH25269 2 11/16" BSH25450 4 ½"
BSH75125 1 ¼" BSH10125 1 ¼" BSH10263 2 ⅝" BSH15175 1 ¾" BSH15313 3 ⅛" BSH2570 2 ¾" BSH25463 4 ⅝"
BSH75131 1 5/16" BSH10131 1 5/16" BSH10269 2 11/16" BSH1546 1 13/16" BSH15319 3 3/16" BSH25281 2 11/16" BSH25475 4 ¾"
BSH7535 1 ⅜" BSH1035 1 ⅜" BSH1070 2 ¾" BSH15188 1 ⅞" BSH15325 3 ¼" BSH25288 2 ⅞" BSH25488 4 ⅞"
BSH75144 1 7/16" BSH10144 1 7/16" BSH10281 2 13/16" BSH15194 1 15/16" BSH15338 3 ⅜" BSH2575 2 15/16" BSH25500 5"
BSH7538 1 ½" BSH1038 1 ½" BSH10288 2 ⅞" BSH15200 2" BSH15350 3 ½" BSH25300 3" BSH25513 5 ⅛"
BSH75156 1 9/16" BSH10156 1 9/16" BSH1075 2 15/16 BSH15206 2 1/16" BSH15363 3 ⅝" BSH25306 3 1/16" BSH25519 5 3/16"
BSH75163 1 ⅝" BSH10163 1 ⅝" BSH10300 3" BSH15213 2 ⅛" BSH1595 3 ¾" BSH25313 3 ⅛" BSH25525 5 ¼"
BSH7543 1 11/16" BSH1043 1 11/16" BSH10306 3 1/16" BSH15219 2 3/16" BSH15388 3 ⅞" BSH25319 3 3/16" BSH25538 5 ⅜"
BSH75175 1 ¾" BSH10175 1 ¾" BSH10313 3 ⅛" BSH15225 2 ¼" BSH15100 3 15/16" BSH25325 3 ¼" BSH25140 5 ½"
BSH7546 1 3/16" BSH1046 1 13/16" BSH10319 3 3/16" BSH15231 2 5/16" BSH15400 4" BSH25338 3 ⅜" BSH25575 5 ¾"
BSH75188 1 ⅞" BSH10188 1 ⅞" BSH10325 3 ¼" BSH15238 2 ⅜" BSH15105 4 ⅛" BSH25350 3 ½" BSH25150 5 ⅞"
BSH75194 1 15/16" BSH10194 1 15/16" BSH10338 3 ⅜" BSH15244 2 7/16" BSH15419 4 3/16" BSH25363 3 ⅝" BSH25600 6"
BSH75200 2" BSH10200 2" BSH10350 3 ½" BSH15250 2 ½" BSH15425 4 ¼" BSH2595 3 ¾" BSH25613 6 ⅛"
– – BSH10206 2 1/16" BSH10363 3 ⅝" BSH1565 2 9/16" BSH15110 4 5/16" BSH25388 3 ⅞" – –
– – BSH10213 2 ⅛" BSH1095 3 ¾" BSH15263 2 ⅝" BSH15438 4 ⅜" BSH25100 3 15/16" – –
– – BSH10219 2 3/16" BSH10388 3 ⅞" BSH15269 2 11/16" BSH15450 4 ½" BSH25400 4" – –
– – BSH10225 2 ¼" – – BSH1570 2 ¾" BSH15463 4 ⅝" BSH25105 4 ⅛" – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
192
Bolting Application Ideas
Enerpac professional series steel torque
wrenches provide reliable controlled
tightening solutions across the industry.
www.enerpac.com 193
W-Series, Low Profile Hexagon Wrenches
Shown: Drive units with interchangeable cassettes
The Professional
Low Profile Solution
194
Double-Acting Hydraulic Hexagon Torque Wrenches
Hexagon Cassettes
and Reducer Inserts W
Maximum versatility Series
with the full range
of interchangeable
hexagon cassettes and hexagon
reducing inserts is available in
Hexagon Cassette (p. 196-200)
Drive Unit
metric and inch sizes.
Pro Series Swivel (page 201)
Extended Reaction Arm (p. 201) Maximum Torque at 700 bar:
Reducer Insert (page 196-200)
Reaction Paddle (page 201) 196
Page: 20.337 Nm
Hexagon Range:
24-115 mm / 1⅛ - 4⅝ ”
DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION Nose Radius:
W
Series
Drive Unit
Page: 200
Page: 254
SELECTION CHART
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number
1¾ 37 61 W2112 2,2 – – – – – –
1 13/16 37 61 W2113 2,2 113/16 - 17/16 W2113R107 113/16 - 1¼ W2113R104 – –
1⅞ 39 63 W2114 2,2 – – – – – –
1 5/16 39 63 W2115 2,2 – – – – – –
2 39 63 W2200 2,2 2 - 1⅝ W2200R110 2 - 17/16 W2200R107 – –
2 1/16 42 69 W2201 2,3 – – – – – –
2⅛ 42 69 W2202 2,3 – – – – – –
2 3/16 42 69 W2203 2,3 23/16 - 113/16 W2203R113 23/16 - 1⅝ W2203R110 23/16 - 17/16 W2203R107
– – – – – – – – – – –
2¼ 45 65 W2204 2,2 – – – – – –
2 5/16 45 65 W2205 2,2 – – – – – –
2⅜ 45 65 W2206 2,2 2⅜ - 2 W2206R200 2⅜ - 1⅞ W2206R114 2⅜ - 113/16 W2206R113
– – – – – 2⅜ - 1½ W2206R108 2⅜ - 17/16 W2206R107 2⅜ - 15/16 W2206R110
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
196
W4000-Series, Inch-Cassettes & Reducer Inserts
Maximum Torque at 700 bar:
5423 Nm W
Hexagon Range:
Series
15•16 - 3⅜ inch
Maximum Operating Pressure:
700 bar
1 /16
5
37 61 W4105 3,7 – – – – – –
1⅜ 37 61 W4106 3,7 – – – – – –
1 7/16 37 61 W4107 3,7 – – – – – –
1½ 37 61 W4108 3,7 – – – – – –
1 9/16 37 61 W4109 3,7 – – – – – –
1⅝ 37 61 W4110 3,7 – – – – – –
1 11/16 40 64 W4111 3,8 – – – – – –
1¾ 40 64 W4112 3,8 – – – – – –
1 13/16 40 64 W4113 3,8 – – – – –
1⅞ 42 67 W4114 3,9 – – – – – –
1 15/16 42 67 W4115 3,9 – – – – – –
2 42 67 W4200 3,9 2 - 1⅞ W4200R107 – – –
2 1/16 44 73 W4201 4,0 – – – – – –
2⅛ 44 73 W4202 4,0 – – – – – –
2 3/16 44 73 W4203 4,0 23/16 - 1⅝ W4203R110 23/16 - 17/16 W4203R107 23/16 - 1¼ W4203R104
2¼ 47 71 W4204 4,1 – – – – – –
2 5/16 47 71 W4205 4,1 – – – – – –
2⅜ 47 71 W4206 4,1 2⅜ - 2 W4206R200 2⅜ - 113/16 W4206R113 2⅜ - 17/16 W4206R107
W4000
– – – – – 2⅜ - 1⅜ W4206R106 – – – –
2 7/16 50 76 W4207 4,1 27/16 - 2 W4207R200 – – – –
2½ 50 76 W4208 4,1 2½ - 2 W4208R200 2½ - 17/16 W4208R113 2½ - 21/16 W4208R201
2 9/16 50 76 W4209 4,1 29/16 - 23/16 W4209R203 29/16 - 2⅛ W4209R202 29/16 - 21/16 W4209R201
– – – – – 29/16 - 2 W4209R200 29/16 - 113/16 W4209R113 – –
2⅝ 53 78 W4210 4,2 – – – – – –
2 11/16 53 78 W4211 4,2 – – – – – –
2¾ 53 78 W4212 4,2 2¾ - 2⅜ W4212R206 2¾ - 23/16 W4212R203 2¾ - 2⅛ W4212R202
2 13/16 55 82 W4213 4,3 – – – – – –
2⅞ 55 82 W4214 4,3 – – – – – –
2 15/16 55 82 W4215 4,3 215/16 - 29/16 W4215R209 215/16 - 2⅜ W4215R206 215/16 - 23/16 W4215R203
– – – – – 215/16 - 2 W4215R200 – – – –
3 59 84 W4300 4,4 3 - 23/16 W4300R203 – – – –
3 1/16 59 84 W4301 4,4 – – – – – –
3⅛ 59 84 W4302 4,4 3⅛ - 2¾ W4302R212 3⅛ - 29/16 W4302R209 3⅛ - 2⅜ W4302R206
– – – – – 3⅛ - 25/16 W4302R205 3⅛ - 2¼ W4302R204 3⅛ - 23/16 W4302R203
– – – – – 3⅛ - 23/16 W4302R203 3⅛ - 2⅛ W4302R202 3⅛ - 2 W4302R200
3 3/16 62 86 W4303 4,5 – – – – – –
3¼ 62 86 W4304 4,5 – – – – – –
3 5/16 62 86 W4305 4,5 – – – – – –
3⅜ 62 86 W4306 4,5 – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
www.enerpac.com 197
W8000-Series, Inch-Cassettes & Reducers
Maximum Torque at 700 bar:
10.846 Nm W
Series
Hexagon Range:
17•8 - 4⅛ inch
Maximum Operating Pressure:
700 bar
H selection chart
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number
3 61 90 W8300 8,0 – – – – – –
31/16 61 90 W8301 8,0 – – – – – –
3⅛ 61 90 W8302 8,0 3⅛ - 29•16 W8302R209 3⅛ - 2⅜ W8302R206 3⅛ - 23/16 W8302R203
– – – – – 3⅛ - 2 W8302R200 –
33•16 66 92 W8303 8,2 – – – – – –
3¼ 66 92 W8304 8,2 – – – – – –
35/16 66 92 W8305 8,2 – – – – – –
33/8 66 92 W8306 8,2 – – – – – –
37⁄16 66 92 W8307I 8,2 – – – – – –
3½ 66 92 W8308 8,2 3½ - 3 W8308R300 3½ - 215•16 W8308R215 3½ - 2¾ W8308R212
39/16 74 103 W8309 8,8 – – – – – –
35•8 74 103 W8310 8,8 – – – – – –
311•16 74 103 W8311 8,8 – – – – – –
3¾ 74 103 W8312 8,8 3¾ - 3⅛ W8312R302 3¾ - 215•16 W8312R215 3¾ - 2¾ W8312R212
313/16 74 103 W8313 8,8 – – – – – –
37•8 74 103 W8314 8,8 37•8 - 3⅛ W8314R302 37•8 - 215•16 W8314R215 –
315/16 80 110 W8315 9,3 – – – – – –
4 80 110 W8400 9,3 – – – – – –
41/16 80 110 W8401I 9,3 – – – – – –
4⅛ 80 110 W8402 9,3 – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
198
W15000-Series, Inch-Cassettes & Reducer Inserts
Maximum Torque at 700 bar:
20.337 Nm W
Series
Hexagon Range:
2⅛ - 4⅝ inch
Maximum Operating Pressure:
700 bar
H selection chart
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number
3½ 70 –
39•16 75 102 W15309 14,6 – – – – – –
3⅝ 75 102 W15310 14,6 – – – – – –
311/16 75 102 W15311 14,6 – – – – – –
3¾ 75 102 W15312 14,6 3¾ - 3⅛ W15312R302 3¾ - 215•16 W15312R215 – –
313•16 75 102 W15313 14,5 – – – – – –
37•8 75 102 W15314 14,5 37•8 - 3⅛ W15314R302 37•8 - 215/16 W15314R215 – –
315•16 81 103 W15315 14,8 – – – – – –
4 81 103 W15400 14,8 – – – – – –
41•16 81 103 W15401I 14,8 – – – – – –
4⅛ 81 103 W15402 14,8 4⅛ - 3½ W15402R308 4⅛ - 35/16 W15402R305 4⅛ - 3¼ W15402R304
43•16 81 103 W15403I 14,8 – – – – – –
4¼ 81 103 W15404 14,8 4¼ - 3½ W15404R308 4¼ - 31⁄8 W15404R302 – –
45•16 88 115 W15405 15,1 – – – – – –
4⅜ 88 115 W15406 15,1 – – – – – –
47•16 88 115 W15407 15,1 – – – – – –
4½ 88 115 W15408I 15,1 – – – – – –
49•16 88 115 W15409I 15,1 – – – – – –
45•8 88 115 W15410I 15,1 4⅝ - 315/16 W15410R315 4⅝ - 37•8 W15410R314 4⅝ - 3¾ W15410R312
– – – – – 4⅝ - 3½ W15410R308 – – – –
– – – – – – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.
www.enerpac.com 199
W-Series, Metric Cassettes and Reducers
Hexagon Range:
24 - 115 mm W
Series
Maximum Operating Pressure:
700 bar
H selection chart
Drive Hexagon Nose Dim. Model
Unit Size 1) Radius Number
Model
Number
Hexagon Model Hexagon Model Hexagon Model
S H G Reducer Number Reducer Number Reducer Number
(mm) (mm) (mm) (kg) (mm) (mm) (mm)
30 31 54 W2103 2,1 – – – – – –
32 31 54 W2104 2,1 – – – – – –
36 31 54 W2107 2,1 – – – – – –
38 34 58 W2108 2,2 – – – – – –
W2000
200
Accessories for W-Series Torque Wrenches
TSP
Hexagon Cassette
Drive Unit
WTE
Pro Series Swivel WRP
Extended Reaction Arm Series
Reducer Insert
Reaction Paddle
www.enerpac.com 201
Selection Matrix
For optimum speed and PME, PMU-Series ZU4T-Series ZE4T, ZE5T- PTA-Series ZA4T-Series THQ-Series
performance Enerpac Series
recommends the
following system set-up
with wrench-pump-
hose combinations.
Page: 203 Page: 204 Page: 208 Page: 210 Page: 212
Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated
pressure: pressure: pressure: pressure: pressure: pressure:
0,33 l/min 0,33 l/min 1,0 l/min 0,82-1,64 l/min 0,33 l/min 1,0 l/min
700 bar 115V, 1 ph 230V, 1 ph 115V, 1 ph 115V, 1ph
Torque Wrenches 230V, 1 ph 230V, 1 or 3 ph
Model Number
S1500
PMU-10427-Q PMU-10422-Q PTA-1404-Q
S3000
S6000
S1100 Any Any Any
188 S25000 ZU4T-Series ZE-Series ZA4T-Series THQ-706T (6m)
PMU-10427-Q PMU-10422-Q pump may pump may pump may THQ-712T (12m)
W2000
PTA-1404-Q
W4000 be used. be used. be used.
W8000
W15000
194
Page: 122
202 www.enerpac.com
Portable Electric Torque Wrench Pumps
Shown: PMU-10422
PME
PMU
Series
Reservoir Capacity:
1,9 - 3,8 litres
Flow at Rated Pressure:
0,33 l/min
Motor Size:
0,37 kW
Maximum Operating Pressure:
700 - 800 bar
Torque Wrench Hoses
Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.
• Powerful two-speed pump is lightweight and easy to carry
• Standard heat exchanger package on PMU-Series keeps
pump cool under extreme use For 700 bar Model-Nr.
6 m long, 2 hoses THQ-706T
• Glycerin filled gauge with scales reading in psi and bar THQ-712T
12 m long, 2 hoses
• Transparent overlays in Nm and Ft.lbs for all Enerpac For 800 bar
torque wrenches provide a quick torque reference 6 m long, 2 hoses THC-7062
• Universal motor for a high power-to-weight ratio; 12 m long, 2 hoses THC-7122
generates full pressure on as little as 50% of the rated
line voltage
Gauge and Overlay Kit
• Adjustable pressure relief valve for accurate torque
adjustments and precise repeatability. Available separately for use
with PMU-Series pumps:
GT-4015-Q includes gauge
and overlays for all S- and
W-Series wrenches. GT-4015 includes
gauge and overlays for all SQD and HXD
Series wrenches.
SELECTION CHART
For Use With Maximum Oil Flow Model Number Useable Eletric Dimensions
Torque Wrenches Pressure Rating Rate with Heat Oil Motor LxWxH
(bar) (l/min) Exchanger * Capacity
1st stage 2nd stage 1st stage 2nd stage (litres) (Volt-phase-Hz) (mm) (kg)
48 700 3,3 0,33 PMU-10427-Q 1,9 115 - 1 - 50/60 431x280x381 24
S1500 W2000 48 700 3,3 0,33 PMU-10447-Q 3,8 115 - 1 - 50/60 431x330x381 27
S3000 W4000 48 700 3,3 0,33 PMU-10422-Q 1,9 230 - 1 - 50/60 431x280x381 24
48 700 3,3 0,33 PMU-10442-Q 3,8 230 - 1 - 50/60 431x330x381 27
48 800 3,3 0,33 PMU-10427 1,9 115 - 1 - 50/60 431x280x381 24
SQD-25-I HXD-30 48 800 3,3 0,33 PMU-10447 3,8 115 - 1 - 50/60 431x330x381 27
SQD-50-I HXD-60 48 800 3,3 0,33 PMU-10422 1,9 230 - 1 - 50/60 431x280x381 24
48 800 3,3 0,33 PMU-10442 3,8 230 - 1 - 50/60 431x330x381 27
* For pump without heat exchanger change PMU into PME. Example PME-10442-Q.
PME-Series pump size: 250 x 250 x 360 mm. Weight 17 kg (1,9 litres) and 20 kg (3,8 litres).
www.enerpac.com 203
ZU4T, Electric Torque Wrench Pumps
ZU4204TE-Q (Pro-Serie), ZU4204BE-Q (Classic)
Tough,
Dependable
Innovative
FIRMWARE 7.0,
for Pro-Series
• Display torque in Nm or Ft.lbs
• Display pressure in bar,
MPa or psi
• Torque wrench model is selectable
• “Auto cycle” setting easily
programmable.
Any
brand of hydraulic torque
wrench can be powered
by the portable ZU4-Series
torque wrench pump.
204
ZU4T-Series, Torque Wrench Pumps
Z-Class – A Pump For
Every Application
Pro Series Electric Torque
Wrench Pump ZU4T
Patented Z-Class pump • Digital (LCD) display features Series
technology provides high a built-in hour meter, pressure
by-pass pressures for increased display and shows self-
productivity – important in diagnostic, cycle-count and low
applications using long hose runs voltage warning information.
and high pressure-drop circuits, like These premium features are
heavy lifting or certain double-acting not available on any other
tools. pump – anywhere! Reservoir Capacity:
Enerpac ZU4T-Series pumps are
built to power small to large torque
• Auto-Cycle feature provides 4,0 - 8,0 litres
continuous cycle operation of
wrenches. Choosing the right ZU4T- the torque wrench as long as the Flow at Rated Pressure:
Series torque wrench pump for your
application is easy.
advance button is pressed
(pump can be used with or
1,0 l/min
Classic Electric Torque without Auto-Cycle feature). Motor Size:
Wrench Pump
• The Classic has traditional
1,25 kW
electro-mechanical components Maximum Operating Pressure:
(transformers, relays and
switches) in place of solid-state
700 - 800 bar
electronics. The Classic delivers
durable, safe and efficient
Torque Wrench Pump
hydraulic power.
Selection Matrix
For optimum speed and
OIL FLOW VERSUS PRESSURE performance see the torque
wrench pump and hose
selection matrix.
Oil Flow (l/min)
Page: 202
Pump Ratings
-Q suffix pumps are for 700
bar torque wrenches, and
include spin-on couplers.
-E suffix pumps are for use with
Enerpac SQD and HXD 800 bar torque
wrenches, and include polarized lock-
ring safety couplers.
Pressure (bar)
Page: 207
COMMON PUMP MODELS
For Use Model Motor Electrical Usable Oil Gauge and Overlay Kit
With Torque Number 1) 4)
Specification Capacity
Wrenches (litres) (kg) Available separately for use
with ZU4T-Series Classic:
ZU4204TB-Q 115 VAC, 1-ph 4,0 32 GT-4015Q includes gauge
ZU4208TB-Q 115 VAC, 1-ph 8,0 34 and overlays for all S- and
Pro Series
www.enerpac.com 205
ZU4T-Series, Pump Options
Roll Cage
• Protects pump
• Provides greater pump stability.
206
ZU4T-Series, Ordering Matrix and Specifications
This is how a ZU4T-Series pump model number is built up:
ZU4T
Z U 4 2 08 T E - Q H M Series
1 2 3 4 5 7 8 8 8
Product Motor Flow Valve Reservoir Voltage Must be E Options Options
Type Type Group Type Size or Q
Page: 202
www.enerpac.com 207
ZE-Series, Electric Torque Wrench Pumps
ZE4204TE-QHR
Tough,
Dependable
Innovative
The
ZE4T-Series torque wrench
pumps are perfectly matched for
this W2000 wrench.
208
Electric Torque Wrench Pumps
ZE4T AND ZE5T-SERIES OIL FLOW VERSUS PRESSURE
ZE4T
ZE5T
Oil Flow (l/min)
Reservoir Capacity:
4 - 40 litres
Flow at Rated Pressure:
Pressure (bar) Pressure (bar)
0,82 - 1,64 l/min
Motor Size:
User adjustable relief valve
Heat exchanger (optional) 1,1 - 2,2 kW
Roll cage (optional)
Maximum Operating Pressure:
700 - 800 bar
PERFORMANCE CHART
Pump Output Flow Rate at 50 Hz 2) Motor Relief Valve Sound
Series (l/min) Size Adjustment Level
Range
www.enerpac.com 209
Compact Pneumatic Torque Wrench Pump
PTA-1404
Two-Stage
Power in a
Portable Design
Easy
and reliable service and
maintenance in the workshop
with Enerpac steel wrenches
powered by a pneumatic
torque wrench pump.
210
Compact Pneumatic Torque Wrench Pump
PTA
Series
Reservoir Capacity:
3,8 litres
Flow at Rated Pressure:
0,33 l/min
Air Consumption:
1133 l/min
Maximum Operating Pressure:
700 - 800 bar
Page: 202
SELECTION CHART
For Use With Pressure Model Oil Flow Reservoir Useable Air Motor Air
Torque Wrenches Rating Number Rate Capacity Oil Consumption Pressure
Capacity at 7 bar Range
(bar) (l/min)
1st stage 2nd stage 1st stage 2nd stage (litres) (litres) (l/min) (bar) (kg)
S1500 W2000
125 700 PTA-1404-Q 3,9 0,33 3,8 1,9 1133 3,4 - 7,0 24,5
S3000 W4000
SQD-25-I HXD-30
125 800 PTA-1404 3,9 0,33 3,8 1,9 1133 3,4 - 7,0 24,5
SQD-50-I HXD-60
www.enerpac.com 211
ZA4T, Air Driven Torque Wrench Pumps
ZA4204TX-ER
Tough,
Dependable
Innovative
M
ost hydraulic torque wrenches can be
powered by the Enerpac ZA4T-Series
torque wrench pump.
212
Air Driven Torque Wrench Pumps
ZA4T-Series Pump
Applications
ATEX 95 Certified
The ZA4T-Series pumps are tested
ZA4T
and certified according to the Series
Equipment Directive 94 / 9 / EC
The ZA4T-Series pump is best “ATEX Directive”.
suited to power medium to large size
torque wrenches. The explosion protection is for
Patent-pending Z-Class technology equipment group II, equipment
provides high by-pass pressures for category 2 (hazardous area zone 1),
increased productivity. in gas and/or dust atmospheres. Reservoir Capacity:
Its high power to weight ratio and
compact design make it ideal for
The ZA4T-Series pumps are marked
with: Ex II 2 GD ck T4. 4,0 - 8,0 litres
applications which require easy
Flow at Rated Pressure:
transport of the pump.
1,0 l/min
All ZA4T-Series pump models
Air Consumption:
meet CE, CSA and TÜV safety
requirements. 600 - 2840 l/min
For further application assistance
contact your local Enerpac office. Maximum Operating Pressure:
KEMA 0602
700 - 800 bar
selection matrix.
Page: 202
Accessory Options
Available by placing the
following additional suffix at
the end of the model number:
K = Skid bar
M = 4-wrench manifold
Pressure (bar) R = Roll cage.
Page: 214
www.enerpac.com 213
ZA4T-Series, Pump Options
Page: 122
214
Ordering Matrix and Specifications
This is how a ZA4T-Series pump model number is built up:
ZA4T
Z A 4 2 08 T X - Q M R Series
1 2 3 4 5 6 7 8 8 8
Product Motor Flow Valve Reservoir Valve Voltage Must be Options Options
Type Type Group Type Size Operation E or Q
4 Valve Type
HXD and SQD-Series or
other wrenches 600 - 2840 l/min
2 = Torque Wrench Valve Q = 700 bar couplers for use Maximum Operating Pressure:
5 Reservoir Size
with S and W-Series or
other wrenches 700 - 800 bar
(useable capacity) K = Skid bar
04 = 2,7 litres M = 4-wrench manifold
R = Roll cage How to order your
08 = 6,6 litres
ZA4T-Series torque
wrench pump
M
ost hydraulic torque wrenches can be
powered by the Enerpac ZA4T-Series
torque wrench pump.
ZA4T-Series Performance
Output Flow Rate Dynamic Air Sound Relief Valve
(l/min) Air Pressure Consumption Level Adjustment
Range Range
7 50 350 700 (bar) (l/min) (dBA) (bar)
bar bar bar bar
11,5 8,8 1,2 1,0 4,0 - 6,9 600 - 2840 85-90 124-700 *
www.enerpac.com 215
ATM-Series, Flange Alignment Tools
From left to right: ATM-4, ATM-9, ATM-2 (ATM-9 shown without pump and hose)
ATM
Series
Minimum Bolt Size:
16 - 31,5 mm
Flange Wall Thickness:
14 - 228 mm
Maximum Lifting Force:
1 - 9 ton (10 - 90 kN)
Adjustable Reach
The highly adjustable reach
of the wing and drop leg on
ATM-4 and ATM-9 allow
precise alignment.
193
18
11
81
93
ATM-2
453
82
82
357
47
54
105 ø 100
205
45 ø 100 240
158
ATM-4 ATM-9
Maximum Model Bolt Hole Range Flange Wall Thickness
Lifting Force Number
ton (kN) (mm) (inch) (mm) (inch) (kg)
1 (10) ATM-2 16 .63 14 - 82 .55 - 3.29 1,6
4 (40) ATM-4 24 .95 30 - 133 1.18 - 5.23 8,6
10 (90) ATM-9 * 31,5 1.24 93 - 228 3.66 - 9.00 14,5
* ATM-9 includes an Enerpac hand pump and hydraulic hose (gauge and adaptor sold separately).
ATM-9 weight includes tool only.
216
Hydraulic and Mechanical Wedge Spreaders
FSH-14 and FSM-8 with safety blocks SB-1
FSH, FSM, STF
Series
Tip Clearance / Maximum Spread 1):
6 mm / 80 mm
Maximum Spread Force:
8 - 14 ton
Maximum Operating Pressure:
700 bar (FSH-14)
Control Manifolds
For simultaneously and
• For maintenance, commissioning, shutdowns, testing and even spreading of flange
valve change outs joints, 180° apart
• Integrated wedge concept: Friction-free, smooth and parallel with FSH-14.
wedge movement eliminates flange damage and spreading Page: 124
arm failure
• Unique interlocking wedge design - no first step bending and
risk of slipping out of joint Tool-Pump Sets
The hydraulic
• Requires very small access gap of only 6 mm
flange spreader is available as
• Stepped spreader arm design - each step can spread under set (pump, tool, gauge, gauge
full load adaptor, couplers and hose) for
your ordering convenience.
• Few moving parts mean durability and low maintenance
• Safety block SB-1 and ratchet spanner SW-22 included with
FSM-8 mechanical wedge spreader Spreader Handpump Set Model
Model Nr. Model Nr. Number
• Safety block SB-1 and Enerpac RC-102 single-acting FSH-14 P-392 STF-14H
cylinder included with FSH-14 hydraulic wedge spreader.
FSB-1
SB-1
FSH-14 FSM-8
Maximum Model Tip Maximum Spreader Oil
Spreading Force Number Clearance Spread 1) Type Capacity
ton (kN) (mm) (mm) (cm3) (kg)
14 (125) FSH-14* 6 80 Hydraulic 78 7,1
8 (72) FSM-8 6 80 Mechanical – 6,5
1)
Using stepped blocks FSB-1
* Available as pump-tool set, see note on this page.
www.enerpac.com 217
FS-Series, Hydraulic Flange Spreaders
Shown: FS-56
FS, STF
Series
Capacity:
5 and 10 ton
Spread:
70 - 216 mm
Maximum Operating Pressure:
700 bar
Tool-Pump Sets
Both Flange
Spreaders are available as
sets (pump, tool, gauge, gauge
adaptor, couplers and hose) for
your ordering convenience.
Page: 217
218
Single-Acting Hydraulic Nut Splitters
Shown from left to right: NC-3241, NC-1319, NC-1924
NC, STN
Series
Capacity:
49 - 882 kN (5-90 ton)
Bolt Range:
M6 - M48
Maximum Operating Pressure:
700 bar
Tool-Pump Sets
Hydraulic Nut
Splitters are
available as sets
(pump, tool, gauge, gauge adaptor,
couplers and hose) for your ordering
convenience.
Page: 216
Heavily corroded
and weathered nuts
are quickly split and
removed using a
NS-Series Nut Splitter.
220
Single and Double-Acting Hydraulic Nut Splitters
NUT SPLITTER SELECTION CHART
Bolt Model Hydraulic Components included NS
Range* Number Cylinder
Type 1)
Hydraulic Cutting Replace- Series
Cylinder * Head * ment Blade
(mm) SA DA
M45 - M52 NS-7080 • NSC-70 NSH-7080 NSB-70
M45 - M52 NS-7080D • NSC-70D NSH-7080 NSB-70 Capacity:
M45 - M56 NS-7085 • NSC-70 NSH-7085 NSB-70 917 - 1711 kN
M45 - M56 NS-7085D • NSC-70D NSH-7085 NSB-70
Hexagon Nut Size:
M45 - M64 NS-7095 • NSC-70 NSH-7095 NSB-70
70 - 130 mm
M45 - M64 NS-7095D • NSC-70D NSH-7095 NSB-70
M45 - M72 NS-70105 • NSC-70 NSH-70105 NSB-70 Bolt Range:
M45 - M72 NS-70105D • NSC-70D NSH-70105 NSB-70
M45 - M90
M76 - M80 NS-110115 • NSC-110 NSH-110115 NSB-110
Maximum Operating Pressure:
M76 - M80 NS-110115D • NSC-110D NSH-110115 NSB-110
M76 - M90 NS-110130 • NSC-110 NSH-110130 NSB-110 700 bar
M76 - M90 NS-110130D • NSC-110D NSH-110130 NSB-110
1)
SA = Single-Acting; DA = Double-Acting. * Both NSC-cylinder and NSH-head include a blade.
ton
(mm) (mm) (kN) (cm3) A B C D E F G (kg)
M45 - M52 70 - 80 103 (917) 377 NS-7080 NS-7080D 132 28 180 8,0 81 186 412 37,0
M45 - M56 70 - 85 103 (917) 377 NS-7085 NS-7085D 145 30 180 8,0 81 196 422 37,0
M45 - M64 70 - 95 103 (917) 377 NS-7095 NS-7095D 160 32 180 8,0 81 201 432 38,5
M45 - M72 70 - 105 103 (917) 377 NS-70105 NS-70105D 174 35 180 9,0 81 209 443 39,5
M76 - M80 110 - 115 193 (1711) 819 NS-110115 NS-110115D 189 36 234 3,7 111 234 472 69,0
M76 - M90 110 - 130 193 (1711) 819 NS-110130 NS-110130D 219 41 234 2,5 111 242 493 71,5
4)
Maximum allowable hardness to split is HRc-44. See page 254 for hexagon bolt and nut sizes and related thread diameters.
5)
NS-Series Nut Splitters ship in two cases: One containing the NSC-Cylinder and one containing the NSH-Cutting Head. Assembly required.
www.enerpac.com 221
Enerpac Integrated Solutions
With more than 50 years of experience,
Enerpac has gained unique expertise which is
acknowledged by industrial and construction
professionals around the world. In addition to
standard products and components, Enerpac
specializes in the design, manufacture and
supply (sale & rental) of high-force hydraulic
systems required for the precise controlled
movement of heavy structures.
222
Integrated Solutions Section Overview
Capacity Capabilities Series Page
ton (kN)
Contact Enerpac!
Contact the Enerpac office
nearest to you for advice and
technical assistance in the
layout of your ideal Lifting System or
visit us at: www.enerpac.com.
Or ask Enerpac for assistance by email:
integratedsolutions@enerpac.com.
www.enerpac.com 223
Standard 4 to 16 Point Lifting System
ESS-Series 8-point Synchronous Lifting System (shown without cylinders)
Controlled Hydraulic
Movement for
Positioning and Weighing
Typical Synchronous
Lifting Applications
Premium Synchronous
Lifting Systems
For networking, data
storage, preprogrammable
and recording functions,
graphical representation and up to
64 lifting points see the EPS-Series
Synchronous Lifting System.
Page: 226
224
Standard 4 to 16 Point Synchronous Lifting System
Synchronous Lifting
The synchronous lift This control maintains structural
ESS
system uses feedback from integrity and can increase the Series
multiple sensors to control productivity and safety of the lift, by
the lifting, lowering and positioning eliminating manual intervention in
of any large, heavy or complex the event of a load-shift or
structure, regardless of weight other problem.
distribution. Programmable and failsafe
Synchronous lifting reduces the risk monitoring and safety alarms
of bending, twisting or tilting, due to include operating parameters and Number of Lifting Points:
uneven weight distribution or load-
shifts between the lift points.
hydraulic conditions, such as
oillevel and over-temperature.
4, 8, 12 or 16
A PLC controller monitors each lift Programmable data recording and Accuracy Over Full Stroke:
position stroke and optional load
transducers located at each lift
“differential-lift” options allow a load
to be manipulated into a
± 1,0 mm
point. By varying the oil flow to each pre-set position. Maximum Operating Pressure:
lift point, the system maintains very
accurate positional control.
700 bar
www.enerpac.com 225
Premium 4 to 64 Point Lifting System
EPS-Series 4-point Premium Synchronous Lifting System
Contact Enerpac!
Contact the Enerpac office
nearest to you for advice and
technical assistance in the
layout of your ideal Lift System.
You can also ask Enerpac for assistance
by email at:
• Controls up to 64 lifting points integratedsolutions@enerpac.com.
• Networking available to connect multiple systems
• Stroke, load and tilt controlled movement
• Hydraulic weighing and centre of gravity functions EPS-Series Premium
• Dynamic load or stroke compensation Synchronous Lifting Systems
• Load and stroke alarms for optimal safety
• Pre-programmable movement The potential applications of this
• Measurement accuracy better than ± 0,25 mm between system are numerous. Synchronised
leading and lagging cylinders lifting, lowering, pushing, pulling and
positioning using computer technology
• Data storage, recording capabilities and graphic and high-pressure hydraulics has
representation available become popular in many industries
around the world.
• For use with standard single- or double-acting cylinders
• Integrated 700 bar hydraulic pump and controls. The lifting or lowering capacity of this
system is unlimited. By adding more or
larger hydraulic cylinders to the setup,
the system will allow jobs of 50.000 ton
and more to be lifted with a high-level of
safety and accuracy.
H
ydraulic lifting, weighing and manipulation
system. During the lifting procedure the 16
point synchronous system operates within
strict load and stroke constraints to ensure
the desired load paths into the ship’s hull
structure are maintained. The various ship’s
hull segments up to 1300 tons are supported
by the premium synchronous lifting system to
confirm the design calculations.
226
Premium 4 to 64 Point Synchronous Lifting System
I n tilting mode, each cylinder can be programmed to achieve a different
stroke at the same time. EPS
Series
One of the world’s first and largest lifting jobs for maintenance of a 3500 ton mining
dragline was successfully done with an Enerpac synchronous hydraulic system: exact
aligning of bearings on the rail on which this dragline rotates.
Millau Viaduct, France: Bridge lifting and
launching system. The load is balanced on
groups of CLL-Series lock nut cylinders.
The hydraulic lifting, launching and
balancing movements are synchronised
with PLC-control.
www.enerpac.com 227
TT-Series, Heavy Lifting Strand Jacks
Shown: TT-84SJ706, 86 ton Strand Jack
Lifting, lowering or
horizontal movements
of heavy loads
Lifting in Unusual Situations
When loads need to be lifted
or lowered in tight areas or
in situations where overhead
clearance is limited, Enerpac offers this
economical alternative to traditional
rigging equipment. Contact Enerpac:
integratedsolutions@enerpac.com.
Pre-stress Cap
Included with all strand
jacks. Used for tensioning
strand prior to operation.
H
eavy lifting system with 11 x 3720 kN Strand Jacks, 6 pumps, a master PLC-control
system and network, for lifting roofs during the construction of a new triple bay aircraft
maintenance hangar at Abu Dhabi International Airport. E
ight 444 ton strand jacks including palm
trees, lifting attachments, strand recoilers
and lifting wedge consumables will lift twelve
ball mills weighing 1500 ton to a height of
20 metres onto their bearing housings at an
Australia mining facility.
228
Heavy Lifting Strand Jacks
Pre-Stress Cap TT
Moving Lock Device
Series
Pilot-Operated Check Valve
Electrical Connections
Stroke Sensor
Anti Rotation Device
Lifting Cylinder
Static Lock Device
Rated Capacity per Jack:
Chair
37 - 673 ton
Effective Stroke:
500 mm
Working Pressure:
300 bar
PLC-Control Unit and
Strand Jack Pumps
Using a network cable to
Strand Jacking Lifting Sequence interconnect each strand
jack pump to the master
The sequence of operation is illustrated with the lock devices shown in red control enables the use of an unlimited
when the wedges are closed. The lock devices are shown in blue when the number of jacks.
wedges are open.
Page: 231
SELECTION CHART
Strand Model Number Strand Number Effective Effective Nominal Dimensions
Jack Strand Jack Diameter 2) of Stroke Area Working (mm)
Capacity 1) Strands Pressure
A B C
ton (kN) inch (mm) (mm) (cm2) (bar) (extended)
37 (360) TT-36SJ306 0.60 (15,2) 3 500 123 300 300 2270 60
86 (840) TT-84SJ706 0.60 (15,2) 7 500 287 300 430 2290 93
147 (1440) TT-144SJ1206 0.60 (15,2) 12 500 466 300 490 2298 133
232 (2280) TT-228SJ1906 0.60 (15,2) 19 500 754 300 600 2330 169
330 (3240) TT-324SJ2706 0.60 (15,2) 27 500 1089 300 650 2330 208
453 (4440) TT-444SJ3706 0.60 (15,2) 37 500 1486 300 700 2652 246
587 (5760) TT-576SJ4806 0.60 (15,2) 48 500 1865 300 760 2693 284
673 (6600) TT-660SJ5506 0.60 (15,2) 55 500 2199 300 900 2775 291
1)
When used with compacted heavy lifting strand. Additional capacities and strokes are available.
2)
Strand jacks are also available for 18,0 mm (0.70 inch) strand. Contact Enerpac for further information.
www.enerpac.com 229
TTP-Series, Strand Jack Hydraulic Pumps
Shown: TTP-Series, Strand Jack Hydraulic Pump
Motor Size:
5,5 - 37 kW
Lifting Speed:
1 - 29 m/hr
Working Pressure:
300 bar
Hand Pendant
Allows individual control of
strand jacks for set-up and
manual operation. Included
• Multiple pump and reservoir options
with each pump unit.
• PLC-controlled operation
• Steel frame and lifting eyes
• One pump per strand jack allows for short connections
and flexible jack positions Contact Enerpac!
Contact the Enerpac office
• Pumps can be interconnected with a network cable.
nearest to you for advice and
technical assistance in the layout
Premium Options: of your ideal Lifting System:
integratedsolutions@enerpac.com.
• Variable frequency drive for flow control and accurate or visit: www.enerpac.com.
synchronization between multiple lifting points
• One pump to operate multiple jacks
• Fully enclosed cabinet
• Oil cooler for operation in high temperature TT-Series Strand Jacks
environments or continuous operation
Multi Strand Jacks for
• Reinforced cabinet with steel frame and lifting lugs accurate lifting, lowering or
• Oil pre-heater in low temperature applications horizontal movements of
heavy loads.
• Biodegradable oil.
Page: 228
Two concrete arches of this viaduct in Silleda, Spain are rotated and lowered by Enerpac
Heavy Lifting Strand Jacking Systems.
230
Strand Jack Controls
Shown: Master PLC-Control Unit
Control Multiple
Strand Jacks from
One Master Controller
B
ridge launching with Enerpac Heavy Lifting
Strand Jacks.
S
trand jack pumps and eight strand jacks are networked to the master PLC-controller
to lift twelve ball mills, weighing 1500 ton each, at a mining facility in Australia. By using
a network cable to interconnect each strand jack pump, multiple strand jacks can be
operated from one master controller.
B
ridge launching with Enerpac Heavy Lifting
Strand Jacks.
www.enerpac.com 231
BLS-Series, Stage-Lift Cylinders
Shown: BLS-506 in three lifting positions.
A Simple Solution
to Incremental
Lifting
Lifting Height
Stage-lift cylinders overcome
the usual limitation of lift height
imposed by the cylinder’s
plunger stroke length. Large objects,
such as oil tanks, can be lifted, held
and lowered for maintenance without
sending for a crane.
PLC-controlled hydraulic movement: Enerpac stage lift systems lift and lower the
umbrella deck on the world’s largest concrete block builder with 1,0 mm accuracy, Typical stage-lift application using a custom
provided by 30 hydraulic climbing units in an integrated hydraulic system. Each climbing built Enerpac system to lift the 360 ton
unit consists of two 70 ton double-acting cylinders and two 20 ton locking cylinders. Akkerwinde wooden bridge in the Netherlands.
232
Double-Acting Stage-Lift Cylinders
Stage Lifting Application
For many lifting the cylinder and then “cribbing”
BLS
applications, the cylinder or holding, the load at this point. Series
stroke can not be made Once this is done and the load is
long enough to lift the load to the secure, the cylinder is retracted,
required height. There is a direct cribbing is then placed under
relationship between the stroke the cylinder and then the cycle is
length and the collapsed height of repeated. This stage-lifting cycle
a cylinder. This relationship many allows the load to be lifted many
times prevents a cylinder with the times the stroke of the cylinder and Capacity per Lifting Point:
proper stroke length from also fitting
in the required position to lift the load
total height is only limited by the
strength and stability of the cribbing 50 - 200 ton
correctly. When these limitations system. Stroke per Stage:
are experienced, sometimes Stage-
Lifting is the only solution. The BLS-Series of cylinders feature 150 mm
attachments that facilitate the Maximum Operating Pressure:
Stage-Lifting is the process of lifting cribbing application, by providing
the load to the maximum stroke of reaction points for both the load and 700 bar
the piston cribbing reaction points.
Think Safety
Manufacturer’s rating
of load and stroke are
maximum safe limits.
Stage Lifting Sequence Step 3: Plunger retracts, giving clearance Good practice encourages using only
Step 1: The Stage Lift cylinder is placed to position the central blocks 80% of these ratings!
on a solid support under the which will support the plunger
load (retracted plunger). plate for the next extension.
Step 2: Plunger extends, lifting the load Step 4: Plunger extends, lifting the load,
and giving clearance to insert giving clearance to insert two Lifting an Unbalanced Load?
two outer blocks under the new blocks, placed crosswise
See our “Yellow Pages” for
spreading plate. under the spreading plate.
multi-cylinder set-ups.
Step 1 Step 2
Page: 245
B
ridge maintenance with synchronous stage
lifting systems. Two systems are networked to
a PLC-controlled 8-point lift and crib system.
Step 3 Step 4
www.enerpac.com 233
SHS-Series, SyncHoist Load Positioning
SHS-Series 4-Point SyncHoist System
Accurate Hoisting
and Load Positioning
Enhancing a Crane’s
Capability
Functions
• High precision load positioning
• Pre-programmed positioning, tilting
and aligning
• Counterweighing – determining centre
of gravity.
234
SyncHoist - High Precision Load Positioning
SHS-Series, Enerpac SyncHoist Systems
Cylinder configuration
Push force @ 90 bar 10,5 ton 14,0 ton 22,0 ton Capacity Per Lifting Point:
Pull force @ 700 bar 60,0 ton 80,0 ton 110,0 ton
Plunger stroke 2) 1500 mm 1500 mm 1500 mm 60 - 110 ton
Maximum Stroke:
Pump single-stage
Oil flow at 700 bar 4,0 l/min 4,0 l/min 4,0 l/min 1500 mm
Accuracy Over Full Stroke:
Control options &
system management 3) ± 1,0 mm
Manual control Manual directional control valves
Maximum Operating Pressure:
Extended manual control Joystick controls with position display
PLC-control 4) Fully closed-loop control system 700 bar
1)
Subject to angle and position of lifting cylinders.
2)
Each cylinder equiped with parachute valve for added safety in event of
hose/coupler damage.
Note: Enerpac SyncHoist have standard 4 lifting points. In the event that
more or less lifting points are required, contact your local Enerpac
representative.
3)
See chart below for detailed control features.
4)
Required for counterweighing (centre of gravity).
www.enerpac.com 235
Uni-Lift® Mechanical Actuators
Shown: Uni-Lift® Mechanical Actuators
Precision Positioning
and Control in a
Mechanical Package
Maximize Your
System Control
Custom control boxes
designed to meet your
specific application
• Machine screw versions up to 250 ton for low-cycle, requirements.
high-load applications and positive load holding
• Ball-Screw versions up to 5 tons for high-cycle,
high-speed applications
• Electro-Mechanical Drive System can be interlinked and easily System Accessories
synchronized Enerpac offers a large
• Precision rolled load screws Class 3 fit for additional strength array of motors, drive
components, and boots
• Preloaded tapered roller bearings tolerate high thrust loads to meet any demanding
and minimize side loading project.
• Precision machine gear sets provide minimum backlash while
reducing wear
• Wide variety of base-mounting and screw-end configurations.
Uni-Lift® Actuators
were the ideal choice to
position and adjust the
complex scaffolding for
aircraft maintenance.
Precision movement and
flexibility was an asset
in getting the job done
efficiently and safely.
236
Uni-Lift® Mechanical Actuators
B, M
Series
Capacity:
2,2 - 2222 kN
Maximum Stroke:
380 - 6095 mm
Actuator Types:
Ball Screw Cutaway Machine Screw Cutaway Machine Screw &
Ball Screw
Design Features:
Over-travel Stop Nuts
• Available with translating, rotating and keyed load screw designs
Provide a mechanical stop
• High-strength rolled load screws provide maximum durability
and are used to prevent the
• Rugged aluminum alloy and ductile iron housings for demanding or
ejection of the power screw
rigorous environment
from the actuator.
• Corrosion resistant zinc plating is standard on most units
• The widest range options gear ratios are available to meet all
application requirements
• Speeds up to 0,17 m/sec.
www.enerpac.com 237
Uni-Lift® Solutions in Action
Precision Positioning and Control in a
Mechanical Package.
238
Yellow Pages Section Overview
pages. The ‘Yellow Pages’ are designed to Basic System Set-ups 244-245
help you work with hydraulics. They will
help you to better understand the basics Basic Hydraulics 246-247
of hydraulics, of system set-ups and of the
most commonly used hydraulic techniques. Conversion Tables 248
The better your choice of equipment, the Cylinder Speed Charts 249
better you will appreciate hydraulics. Take Valve Information 250
the time to go through these ‘Yellow Pages’ Global Warranty Policy 251
and you will benefit even more from Enerpac Torque Tightening 252-253
High Pressure Hydraulics. Hexagon Bolt and Nut Sizes 254
www.enerpac.com 239
Safety Instructions
When used correctly, The line drawings and application photo’s of Enerpac can not be held responsible for
hydraulic power is Enerpac products throughout this catalog damage or injury, caused by unsafe use,
THINK one of the safest are used to portray how some of our maintenance or application of its products.
SAFETY methods of applying customers have used hydraulics in industry. Please contact the Enerpac office or a
force to your work. representative for guidance when you are in
And to that end we In designing similar systems, care must be doubt as to the proper safety precautions
offer some DO’s and DON’Ts, simple taken to select the proper components that to be taken in designing and setting up your
common sense points which apply to provide safe operation and fit your needs. particular system.
practically all Enerpac hydraulic products.
Check to see if all safety measures have In addition to these tips, every Enerpac
• Lift slowly and check often been taken to avoid the risk of injury and product comes with instructions spelling
• Avoid standing in the line of force property damage from your application or out specific safety information. Please read
• Anticipate possible problems and take system. them carefully.
steps to avoid them.
Jacks
✓ Provide
a level The
entire jack
and solid saddle must be in
support for the contact with the
entire jack base load. Movement
area. of the load to
be in the same
direction as jack
plunger.
Never
place any Remove
the jack
part of your body handle when it is
under the load. not being used.
Ensure the load
is on a solid
support before
venturing under.
Cylinders
Provide
a solid The
entire cylinder
support for the saddle must be in
entire cylinder contact with the
base area. Use load. Movement of
cylinder base the cylinder must
attachment for be parallel with the
more stability. movement of the
load.
Do
not use As
with jacks,
cylinder without never place any
saddle. This will part of your body
cause plunger under the load.
to ”mushroom”. Load must be on
Saddles distribute cribbing before
load evenly on the venturing under.
plunger.
Always
protect Keep
hydraulic
cylinder threads equipment away
for use with from open fire
attachments. and temperatures
above 65 °C
(150 °F).
240
Safety Instructions
General
Pumps
Don’t
use handle Close
release
extenders. valve finger tight.
Hand pumps Using force will
should be easy ruin the valve.
to operate when
used correctly.
Fill
pump only to Use
only genuine
recommended Enerpac hydraulic
level. Fill only oil. Wrong fluid
when connected can destroy seals
cylinder is fully and pump and will
retracted. render your warranty
null and void your
guarantee.
Keep
hoses
R = 60 mm
Don’t
kink hoses.
away from the Bending radius
area beneath should be at least
loads. 60 millimetres.
Don’t drive over or
drop heavy objects
on hoses.
Don’t
lift Never
allow the
hydraulic cylinder to be
equipment by lifted off of the
the hoses. ground through
the couplers.
www.enerpac.com 241
Pump Selection
Capacity (ton)
Stroke 5t 10 t 15 t 25 t 30 t 50 t 60 t 75 t 100 t 150 t
< 25 mm
25 mm
50 mm
75 mm
100 mm
125 mm
150 mm
175 mm
200 mm
225 mm
250 mm
300 mm
325 mm
350 mm
** Duty Cycle • Extended applications require more than one hour of uninterrupted pump use
• Intermittent would be used less than one hour of continuous pump use.
242
Selection Worksheet
Complete the following information to select the right products:
Pump Available power source: Manual Battery Electric Compressed Air Petrol
Selection
The three most Hand pump Not for high cycle applications
commonly Single- or double-acting operation Use 4-way valve for D/A applications
selected
Check speed chart on page 249 for number of mm per stroke)
pumps are
hand pumps, Selected hand pump:
electric pumps
and air-driven Electric or Compressed Air pump
pumps. Need for portability:
Gas powered Duty cycle: Intermittent or extended
pumps, how
Required usable oil capacity: Intermittent = 1,2 x oil capacity
ever can be
selected in the high cycle = 2 x oil capacity
same way. Available Voltage:
Lifting speed (Important/not important): Use speed chart on page 249
Type of control: Manual/remote pendant
Type of actuation/function: Advance/hold/retract
Accessories: Filter Kit, Level Switch, Roll bar ...
Selected pump:
Including Coupler: Oil connection
Manifold or tee:
Extra hose per manifold (2):
Gauge (kN or bar scale): GF-series for high cycle
Gauge adapter:
Fittings:
Pressure Relief Safety Valve:
Load-holding Valve(s):
Hydraulic oil:
www.enerpac.com 243
Basic System Set-ups
Pump
Provides hydraulic flow.
Page 65
Hose
Transports hydraulic fluid.
Page 120-121
Male Coupler
For quick connection of the hose to
system components.
Page 122-123 Single-acting cylinder with longer stroke used for lifting applications.
Female Coupler
For quick connection of the hose
end to the system components.
Page 122-123
Gauge
To monitor pressure of the
hydraulic circuit.
Page 126-131
Gauge Adaptor
For quick and easy gauge
installation.
Page 132
Swivel Connector
Allows proper alignment of valves
and/or gauges. Used when units
being connected cannot be
rotated. Double-acting cylinder set-up used for lifting applications where a slow
Page 132 controlled descent of the load must be maintained.
Auto-Damper Valve V-10
Used to protect gauge from
damage due to sudden pressure
pulses in the system. Needs no
adjustment and allows correct
positioning of gauge, prior to
tightening.
Page 134-135
244
Basic System Set-ups
Double-acting cylinder set-up used in a push/pull application. 3-Way Directional Control Valve
Controls the direction of hydraulic
fluid in a single-acting system.
Page 114-115
Manifold
Allows distribution of hydraulic
fluid from one power source to
several cylinders.
Page 124
Needle valve
Regulates the flow of hydraulic
fluid to or from the cylinders.
Page 134-135
www.enerpac.com
Visit our web site
to learn more about
hydraulics and
Four point lifting set-up, using single-acting cylinders and directional system set-ups.
control valves.
www.enerpac.com 245
Basic Hydraulics
Flow A hydraulic pump produces flow. Pressure Pressure occurs when there is
resistance to flow.
Pascal’s Pressure applied at any point upon To have all cylinders operate uniformly so that
Law a confined liquid is transmitted the load is being lifted at the same rate at each
undiminished in all directions (Fig.1). point, either control valves (see Valve section)
This means that when more than one or Synchronous Lift System components (see
hydraulic cylinder is being used, each section Integrated Solutions) must be added to
cylinder will lift at its own rate, depending the system (Load B).
on the force required to move the load at
that point (Fig. 2).
INCORRECT! CORRECT!
Load B
246
Basic Hydraulics
Effective Area
Example 4
Four RC-308 cylinders are required to produce a force of 800.000 N.
What pressure is required?
Pressure = 800.000 N ÷ (4 x 42,1 cm2) = 4750,6 N/cm2 = 476 bar.
Hydraulic Cylinder Remember, since four cylinders are used together, the area for one
Force = Working x Effective cylinder must be multiplied by the number of cylinders used.
Pressure Area
Example 5
A CLL-2506 cylinder is going to be used with a power source that is
capable of 500 bar. What is the theoretical force available from that
F = P x A
cylinder?
Use this formula to determine Force = 5000 N/cm2 x 366,4 cm2 = 1.832.000 N = 1832 kN.
either force, pressure or
effective area if two of the
variables are known.
Example 3:
Cylinder Cylinder An RC-10010 cylinder has an effective area of 133,3 cm2 and a
Cylinder
Oil = Effective x Stroke
stroke of 260 mm. How much oil will it require?
Capacity Area Oil Capacity = 133,3 cm2 x 26 cm = 3466 cm3
CAUTION!
Enerpac oil will compress
2,28% at 350 bar and
4,1% at 700 bar.
Page: 124
www.enerpac.com 247
Conversion Tables
Key to cylinder dimensions A = Collapsed height L = Plunger centre to side of base
B = Extended height M = Mounting holes to plunger centre
Dimensions shown in the Selection Charts C = Cylinder body length N = Length of smaller cylinder part
of the cylinder section are identified on D = Cylinder outside diameter O = Plunger hole or thread of saddle
the relevant drawings by the capital letter D1 = Cylinder width P = Plunger thread length
references listed here: A for collapsed
E = Cylinder inside diameter Q = Plunger outside thread
height through Z1 for depth of internal
base thread. F = Plunger rod diameter U = Pitch (BC) of mounting holes
G = Oil inlet thread V = Thread of cylinder mounting holes
H = Cylinder bottom to advance port W = Collar thread
I = Cylinder top to retract port X = Collar thread length
J = Saddle outside diameter Y = Centre hole diameter
K = Cylinder rod protrusion at Z = Internal base thread
collapsed height Z1 = Depth of internal base thread
248
Cylinder Speed Charts
Cylinder Speed To determine: To determine:
This chart will help you Cylinder plunger speed Best matching pump
calculate the time required for An RC-256 cylinder (25 ton) is powered by a Your 25 ton cylinder needs to move a load at a
an Enerpac cylinder to lift a ZE3-Series two stage pump. While lifting the speed of 3,0 mm per second. Simply go down
load when powered by a 700 load, the cylinder plunger travels at 2,8 mm per from the top of the chart, to the value of 2,8 mm
bar Enerpac hydraulic pump. second. While extending towards the load, the per second. Follow the chart to the right to
The Cylinder Speed Chart can cylinder plunger find that the ZE3-
also be used to determine the travels at 30,9 mm Series pump is most
pump type and model best per second. suitable for your
suited for an application when application.
you know the plunger speed
required.
No Load indicates the Load indicates the plunger Example: At what speed (V) will the RC-256 (25 ton) cylinder
plunger speed as the speed as the load is lifted move when powered by a ZE3-Series pump?
plunger extends towards at a system pressure of RC-256 Cylinder Effective Area = 33,2 cm2
the load (1st stage). 700 bar (2nd stage). ZE3-Series pump oil Flow (no load) = 6150 cm3/min
www.enerpac.com 249
Valve Information
250 © Enerpac
Global Warranty Policy
ENERPAC products are warranted to be free of If the customer believes a product is defective,
defects in materials and workmanship under the product must be delivered, or shipped freight
normal use for as long as they are owned by the prepaid, to the nearest ENERPAC Authorised
original purchaser, subject to the exclusions and Service Center. The customer should contact
limitations described below. This warranty does ENERPAC to locate an Authorised Service Center
not cover ordinary wear and tear, overloading, in the customer’s area. Products that conform
alterations, (including repairs or attempted repairs to this warranty will be repaired or replaced at
by parties other than ENERPAC or its authorised ENERPAC’s expense and returned by ground
service representatives), improper fluid, use in a transportation, freight prepaid.
manner for which they are not intended or use THE FOREGOING WARRANTY IS EXCLUSIVE
which is contrary to instructions for the products. AND IS IN LIEU OF ALL OTHER EXPRESS
AND IMPLIED WARRANTIES, INCLUDING BUT
THIS WARRANTY IS LIMITED TO NEW NOT LIMITED TO THE IMPLIED WARRANTIES
PRODUCTS SOLD THROUGH ENERPAC OF MERCHANTABILITY AND FITNESS FOR A
AUTHORISED DISTRIBUTORS, ORIGINAL PARTICULAR PURPOSE.
EQUIPMENT MANUFACTURERS OR OTHER
DESIGNATED CHANNELS OF DISTRIBUTION. The remedy of repair, replacement or refund
NO AGENT, EMPLOYEE, OR OTHER is customer’s exclusive remedy in the event of
REPRESENTATIVE OF ENERPAC HAS THE breach of this warranty.
AUTHORITY TO IN ANY WAY CHANGE OR SELLER SHALL NOT BE SUBJECT TO AND
AMEND THIS WARRANTY. DISCLAIMS:
(a) ANY OTHER OBLIGATIONS OR LIABILITIES
Electronic products and components are ARISING OUT OF BREACH OF CONTRACT
warranted against defects in material and OR OF WARRANTY,
workmanship for a period of two years from the (b) ANY OBLIGATIONS WHATSOEVER
date of purchase. ARISING FROM TORT CLAIMS (INCLUDING
NEGLIGENCE AND STRICT LIABILITY)
The following items supplied with ENERPAC OR ARISING UNDER THEORIES OF LAW
products are excluded from this warranty: WITH RESPECT TO PRODUCTS SOLD OR
• Components not manufactured by ENERPAC, SERVICES RENDERED BY SELLER OR ANY
including air motors, electric motors, gasoline UNDERTAKINGS, ACTS OR OMISSIONS
engines, and diesel engines. Such items RELATING THERETO, AND
are warranted to the extent of the warranty (c) ALL CONSEQUENTIAL, INCIDENTAL AND
provided by the manufacturers of such items. CONTINGENT DAMAGES WHATSOEVER.
• Consumable items, including cutter blades, nut
splitter chisels, punches and dies. ENERPAC’s liability in all cases is limited to, and
• Chains. shall not exceed, the purchase price paid.
www.enerpac.com 251
Torque Tightening
Tightening Methods Bolting Solutions
Principally there are two modes For further information on
of tightening: "Uncontrolled" and Torque Tightening or other
"Controlled". controlled tightening methods,
please visit our website or ask for our
Uncontrolled tightening Controlled tightening E412e Bolting Tools Catalogue.
Uses equipment and/or procedures Employs calibrated and measurable
that cannot be measured. Preload is equipment, follows prescribed Bolting Integrity Software
applied to a bolt and nut assembly procedures and is carried out by A comprehensive free on-line software
using a hammer and spanner or other trained personnel. solution for Bolted Joint Integrity.
types of impact tools. Integral databases hold data for:
• BS1560, MSS SP44, API 6A and
17D flanged joints
• Common gasket materials and
configurations
• Comprehensive range of bolt materials
Advantages of Controlled Tightening • Comprehensive range of lubricants
Known, controllable and accurate Reduces operational time resulting • Enerpac’s Controlled Bolting
bolt loads in increased productivity Equipment including: Torque
Multipliers, Hydraulic Wrenches and
Employs tooling with controllable Reduces tightening time and operator
Bolt Tensioning tools.
outputs and adopts calculation to fatigue by replacing manual effort with
determine the required tool settings. the use of controlled tooling.
Custom Joint information can also be
entered.
Uniformity of bolt loading Reliable and repeatable results
Especially important on gasketed Using calibrated, tested equipment, The software offers Tool selection, Bolt
joints as an even and consistent following procedures and employing Load calculations and Tool pressure
compression is required for the gasket skilled operators achieves known settings, as well as a combined
to be effective. results consistently. Application data sheet and Joint
completion report.
Safe operation following prescribed The right results first time
procedures Many of the uncertainties surrounding
Eliminates the dangerous activities of in-service joint failures are removed
manual uncontrolled tightening and by ensuring the correct assembly and
requires that the operators be skilled tightening of the joint the first time.
and follow procedures.
252
Torque Tightening
www.enerpac.com 253
Hexagon Nut and Bolt Sizes
254
About Enerpac
Enerpac manufactures high-force hydraulics
(cylinders, pumps, valves, presses, pullers,
tools, accessories and system components) for
industry and construction and provides hydraulic
workholding and OEM solutions to industries
worldwide.
www.enerpac.com 255
Enerpac Worldwide Locations
Australia and New Zealand Italy The Netherlands, Belgium, Luxembourg,
Actuant Australia Ltd. ENERPAC S.p.A. Central and Eastern Europe, Baltic States,
Block V Unit 3, Via Canova 4 Greece, Turkey and CIS countries
Regents Park Estate 391 Park Road, 20094 Corsico (Milano) ENERPAC B.V.
Regents Park NSW 2143 T +39 02 4861 111 Galvanistraat 115, 6716 AE Ede
(P.O. Box 261) Australia F +39 02 4860 1288 P.O. Box 8097, 6710 AB Ede
T +61 297 438 988 sales-it@enerpac.com The Netherlands
F +61 297 438 648 T +31 318 535 911
sales-au@enerpac.com Japan F +31 318 535 848
Applied Power Japan LTD KK sales-nl@enerpac.com
Brazil Besshocho 85-7
Power Packer do Brasil Ltda. Kita-ku, Saitama-shi 331-0821, Japan Enerpac Integrated Solutions B.V.
Rua dos Inocentes, 587 T +81 48 662 4911 Opaalstraat 44, 7554 TS Hengelo
04764-050 - Sao Paulo (SP) F +81 48 662 4955 P.O. Box 421, 7550 AK Hengelo
T +55 11 5687 2211 sales-jp@enerpac.com The Netherlands
F +55 11 5686 5583 T +31 74 242 20 45
Toll Free: 0800 891 5770 Middle East, Egypt and Libya F +31 74 243 03 38
vendasbrasil@enerpac.com ENERPAC Middle East FZE integratedsolutions@enerpac.com
Office 423, LOB 15
Canada P.O. Box 18004, Jebel Ali, Dubai South Africa and other English speaking
Actuant Canada Corporation United Arab Emirates African countries
6615 Ordan Drive, Unit 14-15 T +971 (0)4 8872686 ENERPAC AFRICA ( PTY ) Ltd.
Mississauga, Ontario L5T 1X2 F +971 (0)4 8872687 Cambridge Office Park, Block E
T +1 905 564 5749 sales-ua@enerpac.com 5 Bauhinia Avenue
F +1 905 564 0305 Highveld Techno Park, Centurion
Toll Free: Russia Republic of South-Africa
T +1 800 268 4987 Rep. office Enerpac T 0027 (0) 12 940 0656
F +1 800 461 2456 Russian Federation sales-za@enerpac.com
customer.service@actuant.com Admirala Makarova Street 8
125212 Moscow United Kingdom and Ireland
China (Taicang) Russia ENERPAC Ltd.
Actuant (China) Industries Co.Ltd. T +7 495 98090 91 5 Coopies Field
No. 6 Nanjing East Road, F +7 495 98090 92 Morpeth, Northumberland
Taicang Economic Dep Zone sales-ru@enerpac.com NE61 6JR, England
Jiangsu, China T +44 121 50 50 787
T +86 0512 5328 7500 Singapore F +44 121 50 50 799
F +86 0512 5335 9690 Actuant Asia Pte Ltd. sales-uk@enerpac.com
Toll Free: 83 Joo Koon Circle, Singapore 629109
T +86 400 885 0369 T +65 68 63 0611 USA, Latin America and Caribbean
sales-cn@enerpac.com F +65 64 84 5669 ENERPAC World Headquarters
Toll Free: P.O. Box 3241
France, Switzerland, North Africa and French T +1800 363 7722 Milwaukee, WI 53201-3241 USA
speaking African countries sales-sg@enerpac.com N86 W12500 Westbrook Crossing
ENERPAC Menomonee Falls, Wisconsin 53051
Une division d’ACTUANT France S.A.S. South Korea T +1 262 293 1600
ZA de Courtaboeuf Actuant Korea Ltd. F +1 262 293 7036
32, avenue de la Baltique 3Ba 717, Shihwa Industrial Complex User inquiries:
91140 VILLEBON /YVETTE, France Jungwang-Dong, Shihung-Shi, Kyunggi-Do +1 800 433 2766
T +33 1 60 13 68 68 Republic of Korea 429-450 Distributor inquiries/orders:
F +33 1 69 20 37 50 T +82 31 434 4506 +1 800 558 0530
sales-fr@enerpac.com F +82 31 434 4507 +1 800 628 0490
sales-kr@enerpac.com Technical inquiries:
Germany and Austria techservices@enerpac.com
ENERPAC GmbH Spain and Portugal sales-us@enerpac.com
P.O. Box 300113 ENERPAC SPAIN, S.L.
D-40401 Düsseldorf Avda. Los Frailes, 40 – Nave C & D
Willstätterstrasse 13 Pol. Ind. Los Frailes
D-40549 Düsseldorf, Germany 28814 Daganzo de Arriba
T +49 211 471 490 (Madrid) Spain
F +49 211 471 49 28 T +34 91 884 86 06
sales-de@enerpac.com F +34 91 884 86 11
sales-es@enerpac.com
India
Enerpac Hydraulics (India) Pvt. Ltd. Sweden, Denmark, Norway, Finland and
Actuant India, No. 10, Bellary Road, Iceland
Sadashivanagar, Enerpac Scandinavia AB
Bangalore - 560 080 India Fabriksgatan 7
T +91 80 3928 9000 412 50 Gothenburg, Sweden
F +91 80 40 792 792 T +46 (0) 31 799 0281
sales-in@enerpac.com F +46 (0) 31 799 0010
scandinavianinquiries@enerpac.com
256
Model Number Index Section Index
Page(s) Page(s) Page(s) Page(s) Cylinders &
Lifting Products
A D N STP . . . . . . . . . . . . . . . . 169
A5-A10 . . . . . . . . . . . 166 DGR . . . . . . . . . . . . . . . 131 NC . . . . . . . . . . . . . . . . . 219 STV . . . . . . . . . . . . . . . . 144
A12 . . . . . . . . . . . . . . . . . . 10 NS . . . . . . . . . . 220-221 SW . . . . . . . . . . . . . . . . . 217
A13-A28 . . . . . . . . . 166 E NV . . . . . . . . . . . . . . . . . 132
A29-A53. . . . . . . . . . . . 10 E . . . . . . . . . . . . . 186-187 T Page 4-63
A64-A66 . . . . . . . . . 124 ELP . . . . . . . . . 174-175 P T . . . . . . . . . . . . . 123, 130
A92 . . . . . . . . . . 166, 177 EMB . . . . . . . . . . . . . . 174 P . . . . . . . . . . . . 66-71, 73 TH . . . 194, 202-203 Pumps & Directional
A102. . . . . . . . . . . . . . . . . 10 EP . . . . . . . . . . . . 154-157 . . . . . . . . . . . . . . . . . . . 74-75 . . . . . . . . 207, 209-214
Control Valves
A128-A192. . . . . . 166 EPH . . . . . . . . 158-161 P142AL . . . . . . . 60-61 TM . . . . . . . . . . . . . . . . . 147
A183. . . . . . . . . . . . . . . 142 EPP . . . . . . . . 155, 157 P392AL . . . . . . . 60-61 TW . . . . . . . . . . . . . . . . . 216
A185. . . . . . . . 142, 166 EPS . . . . . . . . 226-227 P392FP . . . . . . . . . . . . 73
A200R. . . . . . . . . . . . . 146 EPT . . . . . . . . . . . . . . . 157 PA . . . . . . . . . . . 102-104 V
A205-A220. . . . . . 142 EPX . . . . . . . . . . . . . . . 163 PAM . . . . . . . . . . . . . . . 105 V . . . 60-61, 134-135 Page 64-117
A218. . . . . . . . . . . . . . . 166 ER . . . . . . . . . . 174-175 PAMG . . . . . 102-103 VA2 . . . . . . . . . . . . . . . . 105
A242-A305. . . . . . 166 ES . . . . . . . . . . . 174-175 PATG . . . . . . . 102-103 VB . . . . . . . . . . 139, 146 System Components &
A310, A330. . . . . . 142 ESS . . . . . . . . 224-225 PARG . . . . . . 102-103 VC . . . . . . . . . . 116-117
A530-A595. . . . . . 166 PC . . . . . . . . 66, 68, 70 VE . . . . . . . . . . . 114-117
Control Valves
A604. . . . . . . . 122-123 F PE . . . . . . . . . . . . . . 80-83 VHJ . . . . . . . . . . . . . . . 146
A607. . . . . . . . . . . . . . . 166 F . . . . . . . . . . . . . 122-123 PF25 . . . . . . . . . . . . . . . . 94 VLP . . . . . . . . . 138-139
A630. . . . . . . . 122-123 FH . . . . . . . . . . 122-123 PGM . . . . . . . . . . . . . . 109 VM . . . . . . . . . . 114-117
A650. . . . . . . . . . . . . . . 166 FR . . . . . . . . . . 122-123 PM . . . . . . . . . . 202-203 Page 118-135
AH. . . . . . . . . . . 122-123 FS . . . . . . . . . . . . . . . . . . 218 PP . . . . . . . . . . . . . . 98-99 W
AM . . . . . . . . . . . . . . . . . 124 FSB . . . . . . . . 172, 217 PR . . . . . . . . . . . . . . 58-59 W . . . . . . . . . . . . 194-201 Presses
AR . . . . . . . . . . 122-123 FSH . . . . . . . . . . . . . . . 217 PTJ . . . . . . . . . 182-183 WC . . . . . . . . . 178-179
ATM. . . . . . . . . . . . . . . . 216 FSM . . . . . . . . . . . . . . . 217 PTA . . 202, 210-211 WHC, WHR . . . . 178
ATP . . . . . . . . . . . . . . . . 108 FZ . . . . . . . . . . . . . . . . . . 125 PU . . . . . . . . . . . . . . 78-79 WMC . . . . . . . . . . . . . 179
AW . . . . . . . . . . . . . . . . . . 10 WR . . . . . . . . . 167, 177
G R WRP . . . . . . . . . . . . . . 201
B G . . . . . . . . . . . . 126-127 RA. . . . . . . . . . . . . . . . . . . . 11 WTE . . . . . . . . . . . . . . . 201
B . . . . . 108, 236-238 GA . . . . . . . . . . . . . . . . . 132 RAC. . . . . . . . . . . . . 12-13
Page 136-147
BAD . . . . . . . . . . . . . . . . . 31 GBJ . . . . . . . . . . . . . . . . . 57 RACH . . . . . . . . . . 16-17 X
BFZ . . . . . . . . . . . . . . . 125 GF . . . . . . . . . . 126-127 RACL. . . . . . . . . . . 14-15 XA . . . . . . . . . . 100-101 Pullers
BH . . . . . . . . . . . . . . . . . 108 GP . . . . . . . . . . 126-127 RAR. . . . . . . . . . . . . 18-19 XC . . . . . . . . . . . . . . 76-77
BHP . . . . . . . . 150-153 RB . . . . . . . . . . . . . . . . . . . 10 XLK . . . . . . . . . . . . . . . 100
BLS . . . . . . . . 232-233 H RC . . . . . . . 6-9, 60-61 XLP . . . . . . . . 138-139
BPR . . . . . . . . 140-141 H . . . . . . . . . . . . 120-121 RCH . . . . . . . . . . . . 26-27 XPG . . . . . . . . . . . . . . . 100
BR . . . . . . . . . . . . . . . . . 108 . . . . . . . . . . . . . . . 132-133 RCS . . . . . . . . . . . . 22-23 XSC . . . . . . . . 100, 125
BRC . . . . . . . . . . . . 24-25 HA . . . . . . . . . . . . . . . . . 121 RE . . . . . . . . . . . . . . . . . . . 10 Page 148-161
BRD . . . . . . . . . . . . 30-31 HB . . . . . . . . . . . . . . . . . 121 RFL . . . . . . . . . 101-105 Z
BRP . . . . . . . . . . . . 24-25 HC . . . . . . . . . . . . . . . . . 121 RR . . . . . . . . . . . . . . 32-35 Z . . . . . . . . . . . . . . . . . . . . 123 Tools
BSH . . . . . . . . . . . . . . . 192 HF . . . . . . . . . . . . . . . . . 124 RRH . . . . . . . . . . . . 28-29 ZA4 . . . . . . . . . 106-107
BSS . . . 92, 106, 146 HP . . . . . . . . . . . . . . 27, 29 RSM . . . . . . . . . . . 22-23 ZA4T . . . . . . . . . . . . . . 202
BV . . . . . . . . . . 144-145 HT . . . . . . . . . . . . . . . . . 108 RTE . . . . . . . . . . . . . . . 191 . . . . . . . . . . . . . . . 212-215
Brazil
Page 4-63 Power Packer do Brasil Ltda.
T +55 11 5687 2211 – F +55 11 5686 5583
Canada
Actuant Canada Corporation
T +1 905 564 5749 – F +1 905 564 0305
Japan
Applied Power Japan LTD KK
Presses T +81 48 662 4911 – F +81 48 662 4955
Singapore
Actuant Asia Pte Ltd.
Pullers T +65 68 63 0611 – F +65 64 84 5669
South Korea
Actuant Korea Ltd.
Page 148-161 T +82 31 434 4506 – F +82 31 434 4507
Integrated Solutions
For a complete list of addresses
see page 256 or www.enerpac.com
e-Mail: info@enerpac.com
Page 222-238