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Ener Pac

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95 views260 pages

Ener Pac

Uploaded by

Munkhnasan Mona
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 260

E326e

Power ful Solutions.


Global Force.

GB
Table of Contents

Introduction PAT-Series, ER-Series,
Turbo II, Air Hydraulic Pumps........................ 102 - 103 Heavy Duty Caterroller™ Load Skates.......... 174 - 175
The World Class Brand ............................................ 2-3 PA-Series, Air Hydraulic Foot Pumps........................ 104 CM-Series, Industrial Storage Cases........................ 176
PAM-Series, Air Hydraulic Pumps............................. 105 A, WR-Series,
Cylinders & Lifting Products 4 - 63 ZA4-Series, Hydraulic Wedgie & Spread Cylinders.................... 177
Modular Air Hydraulic Pumps ....................... 106 - 107 WHC-Series, Hydraulic Cutterheads......................... 178
Hydraulic Cylinders Introduction.............................. 4 - 5 ATP-Series, Ultra-High Pressure Air Pump................ 108 WMC-Series,
RC-Series, Single-Acting, PGM-Series, Gasoline Hydraulic Pumps.................... 109 Self-Contained Hydraulic Cutters........................... 179
General Purpose Cylinders.................................... 6 - 9 ZG-Series, Gasoline Hydraulic Pumps ............. 110 - 112 STB-Series, Pipe Bender Sets......................... 180 - 181
Cylinder Accessories.................................................. 10 PTJ, 5DA-Series,
RAC-Series, Single-Acting, Directional Control Valves 113 - 117 Mono-Strand Stressing Tools....................... 182 - 183
Aluminium Cylinders........................................ 12 - 13
RACL-Series, Single-Acting, VM, VE-Series, Pump Mounted Valves............. 114 - 115 Bolting Tools 184 - 221
Aluminium Lock Nut Cylinders.......................... 14 - 15 VC-Series, Remote Mounted Valves.......................... 116
RACH-Series, Single-Acting, Valves Dimensions................................................... 117 Bolting Tools Introduction......................................... 184
Aluminium Hollow Plunger Cylinders................ 16 - 17 E-Series, Manual Torque Multipliers................ 186 - 187
RAR-Series, Double-Acting, System Components & Control Valves 118 - 135 S-Series, Square Drive Torque Wrenches........ 188 - 191
Aluminium Cylinders........................................ 18 - 19 BSH-Series, Heavy-Duty Sockets............................. 192
CLP-Series, Single-Acting, System Components Introduction.................... 118 - 119 W-Series,
Pancake Lock Nut Cylinders............................. 20 - 21 H700-Series, High Pressure Hoses.................. 120 - 121 Low Profile Hexagon Wrenches................... 194 - 201
RSM, RCS-Series, Single-Acting, A, C, F, T-Series, Hydraulic Couplers............... 122 - 123 PMU-Series,
Low Height Cylinders........................................ 22 - 23 HF-Series, Hydraulic Oil........................................... 124 Portable Electric Torque Wrench Pumps................ 203
BRC, BRP-Series, Single-Acting, A, AM-Series, Manifolds........................................... 124 ZU4T-Series,
Pull Cylinders................................................... 24 - 25 FZ, BFZ-Series, Fittings............................................ 125 Electric Torque Wrench Pumps..................... 204 - 207
RCH-Series, Single-Acting, GF, GP-Series, ZE-Series, Electric Torque Wrench Pumps....... 208 - 209
Hollow Plunger Cylinders.................................. 26 - 27 Force & Pressure Gauges............................. 126 - 127 PTA-Series, Compact Pneumatic
RRH-Series, Double-Acting, G, H-Series, Pressure Gauges......................... 128 - 129 Torque Wrench Pump................................... 210 - 211
Hollow Plunger Cylinders.................................. 28 - 29 T-Series, Test System Gauges................................. 130 ZA4T-Series,
BRD-Series, Double-Acting, DGR-Series, Digital Pressure Gauges....................... 131 Air Driven Torque Wrench Pumps................. 212 - 215
Precision Production Cylinders......................... 30 - 31 GA, NV, V-Series, Gauge Accessories....................... 132 ATM-Series, Flange Alignment Tools........................ 216
RR-Series, Double-Acting, V-Series, Pressure and FSH, FSM-Series, Wedge Spreaders......................... 217
Long Stroke Cylinders...................................... 32 - 35 Flow Control Valves...................................... 134 - 135 FS-Series, Hydraulic Flange Spreaders..................... 218
CLSG-Series, Single-Acting, NC-Series, Hydraulic Nut Splitters............................ 219
High Tonnage Cylinders.................................... 36 - 39 Hydraulic Presses 136 - 147 NS-Series, Hydraulic Nut Splitters................... 220 - 221
CLS-Series, Single-Acting,
High Tonnage Cylinders.................................... 40 - 43 Hydraulic Presses Introduction........................ 136 - 137 Integrated Solutions 222 - 238
CLRG-Series, Double-Acting, XLP, VLP-Series,
High Tonnage Cylinders.................................... 44 - 47 Bench & Workshop Presses.......................... 138 - 139 Integrated Solutions Introduction..................... 222 - 223
CLL-Series, Single-Acting, BPR-Series, Roll-Frame Presses..................... 140 - 141 ESS-Series,
Lock Nut Cylinders........................................... 48 - 51 A-Series, C-Clamp and Arbor Presses............. 142 - 143 Standard 4-16 Point Lifting System.............. 224 - 225
LB-Series, Lifting Bags....................................... 52 - 53 BV-Series, Bench Vise..................................... 144 - 145 EPS-Series,
LPC-Series, Resin Cribbing Blocks...................... 54 - 55 TM-Series, Tension Meter ....................................... 147 Premium 4-64 Point Lifting System.............. 226 - 227
JH, JHA-Series, Aluminium and Steel Jacks............... 56 LH-Series, Load Cells............................................... 147 TT-Series, Heavy Lifting Strand Jacks............. 228 - 229
GBJ-Series, Steel Bottle Jacks................................... 57 TTP-Series,
PR-Series, POW’R-RISER® Lifting Jacks.............. 58 - 59 Pullers 148 - 161 Strand Jack Pumps & Controls..................... 230 - 231
Extreme Environment Products........................... 60 - 61 BLS-Series, Stage-Lift Cylinders..................... 232 - 233
SC-Series, Cylinder-Pump Sets........................... 62 - 63 Pullers Introduction......................................... 148 - 149 SHS-Series, SyncHoist.................................... 234 - 235
BHP-Series, Master Puller Sets................................ 150 B, M-Series,
Pumps & Directional Control Valves 64 - 117 BHP-Series, Grip Puller Sets..................................... 151 Uni-Lift® Mechanical Actuators..................... 236 - 238
BHP-Series, Cross Bearing Puller Sets...................... 152
Hydraulic Pumps Introduction.............................. 64 - 65 BHP-Series, Bearing Cup and Bearing Pullers........... 153 Yellow Pages 239 - 254
P-Series, Lightweight Hand Pumps..................... 66 - 67 EP-Series,
P-Series, Steel Hand Pumps................................ 68 - 69 Posi Lock® Mechanical Grip Pullers.............. 154 - 157 Yellow Pages Overview............................................ 239
P-Series, Low Pressure Hand Pumps.................. 70 - 71 EPH-Series, Safety Instructions.......................................... 240 - 241
MP-Series, Multifluid Hand Pumps............................. 72 Posi Lock® Hydraulic Pullers......................... 158 - 159 Pump Selection and Selection Worksheet.......... 242-243
P-Series, Foot Pump.................................................. 73 Posi Lock® Hydraulic Puller Accessories................ 160 Basic System Set-ups..................................... 244 - 245
P, 11-Series, EPH-Series, Posi Lock® 100 Ton Basic Hydraulics............................................. 246 - 247
Ultra-High Pressure Hand Pumps...................... 74 - 75 Hydraulic Grip Pullers............................................ 161 Conversion Tables................................................... 248
XC-Series, Cordless Hydraulic Pumps................. 76 - 77 Cylinder Speed Charts.............................................. 249
PU-Series, Economy Electric Pumps.................... 78 - 79 Tools 162 - 183 Valve Information..................................................... 250
PE-Series, Submerged Electric Pumps................ 80 - 83 Global Warranty Policy............................................. 251
Z-Class Power Pumps Introduction...................... 84 - 85 Hydraulic Tools Introduction............................ 162 - 163 Torque Tightening........................................... 252 - 253
ZU4-Series, Portable Electric Pumps................... 86 - 91 MS-Series, Maintenance Sets......................... 164 - 167 Hexagon Nut and Bolt Sizes..................................... 254
ZE-Series, Electric Pumps................................... 92 - 97 SP-Series, Lightweight Hydraulic Punch.......... 168 - 169
PP-8000 and 9000-Series, SP-Series, 50 Ton Double-Acting Punch.......... 170 - 171 About Enerpac....................................................... 255
Electric Pumps ................................................ 98 - 99 LW-Series, Hydraulic Vertical Lifting Wedge............. 172 Enerpac Worldwide Locations............................... 256
XA-Series, Air Driven Foot Pumps.................... 100 - 101 SOH-Series, Hydraulic Machine Lifts........................ 173 Model Number Index............................................. 257
Model Number Index Section Index
 
Page(s)  Page(s)  Page(s)  Page(s)  Cylinders &
Lifting Products
A D N STP . . . . . . . . . . . . . . . . 169
A5-A10 . . . . . . . . . . . 166 DGR . . . . . . . . . . . . . . . 131 NC . . . . . . . . . . . . . . . . . 219 STV . . . . . . . . . . . . . . . . 144
A12 . . . . . . . . . . . . . . . . . . 10 NS . . . . . . . . . . 220-221 SW . . . . . . . . . . . . . . . . . 217
A13-A28 . . . . . . . . . 166 E NV . . . . . . . . . . . . . . . . . 132
A29-A53. . . . . . . . . . . . 10 E . . . . . . . . . . . . . 186-187 T
Page 4-63
A64-A66 . . . . . . . . . 124 ELP . . . . . . . . . 174-175 P T . . . . . . . . . . . . . 123, 130
A92 . . . . . . . . . . 166, 177 EMB . . . . . . . . . . . . . . 174 P . . . . . . . . . . . . 66-71, 73 TH . . . 194, 202-203
Pumps & Directional
A102. . . . . . . . . . . . . . . . . 10 EP . . . . . . . . . . . . 154-157 . . . . . . . . . . . . . . . . . . . 74-75 . . . . . . . . 207, 209-214 Control Valves
A128-A192. . . . . . 166 EPH . . . . . . . . 158-161 P142AL . . . . . . . 60-61 TM . . . . . . . . . . . . . . . . . 147
A183. . . . . . . . . . . . . . . 142 EPP . . . . . . . . 155, 157 P392AL . . . . . . . 60-61 TW . . . . . . . . . . . . . . . . . 216
A185. . . . . . . . 142, 166 EPS . . . . . . . . 226-227 P392FP . . . . . . . . . . . . 73 Page 64-117
A200R. . . . . . . . . . . . . 146 EPT . . . . . . . . . . . . . . . 157 PA . . . . . . . . . . . 102-104 V
A205-A220. . . . . . 142 EPX . . . . . . . . . . . . . . . 163 PAM . . . . . . . . . . . . . . . 105 V . . . 60-61, 134-135
A218. . . . . . . . . . . . . . . 166 ER . . . . . . . . . . 174-175 PAMG . . . . . 102-103 VA2 . . . . . . . . . . . . . . . . 105
A242-A305. . . . . . 166 ES . . . . . . . . . . . 174-175 PATG . . . . . . . 102-103 VB . . . . . . . . . . 139, 146 System Components &
A310, A330. . . . . . 142 ESS . . . . . . . . 224-225 PARG . . . . . . 102-103 VC . . . . . . . . . . 116-117 Control Valves
A530-A595. . . . . . 166 PC . . . . . . . . 66, 68, 70 VE . . . . . . . . . . . 114-117
A604. . . . . . . . 122-123 F PE . . . . . . . . . . . . . . 80-83 VHJ . . . . . . . . . . . . . . . 146
A607. . . . . . . . . . . . . . . 166 F . . . . . . . . . . . . . 122-123 PF25 . . . . . . . . . . . . . . . . 94 VLP . . . . . . . . . 138-139
A630. . . . . . . . 122-123 FH . . . . . . . . . . 122-123 PGM . . . . . . . . . . . . . . 109 VM . . . . . . . . . . 114-117
A650. . . . . . . . . . . . . . . 166 FR . . . . . . . . . . 122-123 PM . . . . . . . . . . 202-203 Page 118-135
AH. . . . . . . . . . . 122-123 FS . . . . . . . . . . . . . . . . . . 218 PP . . . . . . . . . . . . . . 98-99 W
AM . . . . . . . . . . . . . . . . . 124 FSB . . . . . . . . 172, 217 PR . . . . . . . . . . . . . . 58-59 W . . . . . . . . . . . . 194-201 Presses
AR . . . . . . . . . . 122-123 FSH . . . . . . . . . . . . . . . 217 PTJ . . . . . . . . . 182-183 WC . . . . . . . . . 178-179
ATM. . . . . . . . . . . . . . . . 216 FSM . . . . . . . . . . . . . . . 217 PTA . . 202, 210-211 WHC, WHR . . . . 178
ATP . . . . . . . . . . . . . . . . 108 FZ . . . . . . . . . . . . . . . . . . 125 PU . . . . . . . . . . . . . . 78-79 WMC . . . . . . . . . . . . . 179
AW . . . . . . . . . . . . . . . . . . 10 WR . . . . . . . . . 167, 177
G R WRP . . . . . . . . . . . . . . 201
B G . . . . . . . . . . . . 126-127 RA. . . . . . . . . . . . . . . . . . . . 11 WTE . . . . . . . . . . . . . . . 201
B . . . . . 108, 236-238 GA . . . . . . . . . . . . . . . . . 132 RAC. . . . . . . . . . . . . 12-13
Page 136-147
BAD . . . . . . . . . . . . . . . . . 31 GBJ . . . . . . . . . . . . . . . . . 57 RACH . . . . . . . . . . 16-17 X
BFZ . . . . . . . . . . . . . . . 125 GF . . . . . . . . . . 126-127 RACL. . . . . . . . . . . 14-15 XA . . . . . . . . . . 100-101
Pullers
BH . . . . . . . . . . . . . . . . . 108 GP . . . . . . . . . . 126-127 RAR. . . . . . . . . . . . . 18-19 XC . . . . . . . . . . . . . . 76-77
BHP . . . . . . . . 150-153 RB . . . . . . . . . . . . . . . . . . . 10 XLK . . . . . . . . . . . . . . . 100
BLS . . . . . . . . 232-233 H RC . . . . . . . 6-9, 60-61 XLP . . . . . . . . 138-139
BPR . . . . . . . . 140-141 H . . . . . . . . . . . . 120-121 RCH . . . . . . . . . . . . 26-27 XPG . . . . . . . . . . . . . . . 100
BR . . . . . . . . . . . . . . . . . 108 . . . . . . . . . . . . . . . 132-133 RCS . . . . . . . . . . . . 22-23 XSC . . . . . . . . 100, 125
BRC . . . . . . . . . . . . 24-25 HA . . . . . . . . . . . . . . . . . 121 RE . . . . . . . . . . . . . . . . . . . 10 Page 148-161
BRD . . . . . . . . . . . . 30-31 HB . . . . . . . . . . . . . . . . . 121 RFL . . . . . . . . . 101-105 Z
BRP . . . . . . . . . . . . 24-25 HC . . . . . . . . . . . . . . . . . 121 RR . . . . . . . . . . . . . . 32-35 Z . . . . . . . . . . . . . . . . . . . . 123 Tools
BSH . . . . . . . . . . . . . . . 192 HF . . . . . . . . . . . . . . . . . 124 RRH . . . . . . . . . . . . 28-29 ZA4 . . . . . . . . . 106-107
BSS . . . 92, 106, 146 HP . . . . . . . . . . . . . . 27, 29 RSM . . . . . . . . . . . 22-23 ZA4T . . . . . . . . . . . . . . 202
BV . . . . . . . . . . 144-145 HT . . . . . . . . . . . . . . . . . 108 RTE . . . . . . . . . . . . . . . 191 . . . . . . . . . . . . . . . 212-215

BW . . . . . . . . . . . . . . . . 108 RWH . . . . . . . . . . . . . . 150 ZC . . . . . . . . . 88, 94-95


BZ . . . . . . . . . . 180-181 I ZE . . . . . . . . . . . . . . . 92-97
IPL . . . . . . . . . . . . . . . . . 146 S . . . . . . . . . . . . . . . 208-209 Page 162-183
C S . . . . . . . . . . . . . 188-191 ZG . . . . . . . . . . 110-112
C . . . . . . . . . . . . 122-123 J SB . . . . . . . . . . 172, 217 ZH . . . . . . . 89, 95, 206 Bolting Tools
CAT . . . . . . 10, 23, 39 JBI . . . . . . . . . . . . . . . . . . . 10 SBZ . . . . . . . . . . . . 88, 94 ZL . . . . . . . . . . . . . . . 88, 94
CAT . . . . . . 43, 47, 51 JH . . . . . . . . . . . . . . . . . . . 56 . . . . . . . . . . . . . . . 206, 214 ZP . . . . . . . . . . . . . . 89, 94
CATG . . . . 13, 15, 19 SC . . . . . . . . . . . . . . 62-63 ZU4 . . . . . . . . . . . . 86-91
. . . . . . . . . . . . . . . . . . . 39, 47 L SCJ . . . . . . . . 182-183 ZU4T . . . . . . . . . . . . . 202
CD . . . . . . . . . . . . . . . . . 123 LB . . . . . . . . . . . . . . . 52-53 SDA . . . . . . . . . . . . . . . 190 . . . . . . . . . . . . . . . 204-206

CH . . . . . . . . . . . . . . . . . 123 LH . . . . . . . . . . . . . . . . . 147 SHS . . . . . . . . 234-235 ZR . . . . . . . 88, 94, 214 Page 184-221


CLL . . . . . . . . . . . . 48-51 LPC . . . . . . . . . . . . 54-55 SOH . . . . . . . . . . . . . . . 173
CLP . . . . . . . . . . . . 20-21 LW . . . . . . . . . . . . . . . . . 172 SP . . . . . . . . . . 168-171 5 Integrated
CLRG . . . . . . . . . . 44-47 SPD . . . . . . . . . . . . . . . 169 5DA . . . . . . . . . 182-183
CLS . . . . . . . . . . . . 40-43 M SPK . . . . . . . . . . . . . . . 168 11. . . . . . . . . . . . . . . . 74-75 Solutions
CLSG . . . . . . . . . . 36-39 M. . . . . . . . . . . . . 236-238 SRS . . . . . . . . . . . . . . . 191 40. . . . . . . . . . . . . . . . . . . 183
CM . . . . . . . . . . . . . . . . 176 MP . . . . . . . . . . . . . . . . . . . 72 STB . . . . . . . . 180-181 41-43-45 . . . . . . . . . . 75
CR . . . . . . . . . . 122-123 MS. . . . . . . . . . . 164-167 STC . . . . . . . . . . . . . . . 178 72- . . . . . . . . . . . . . . 74-75
CW . . . . . . . . . . . . . . . . 166 MSP . . . . . . . . . . . . . . . 169 STF . . . . . . . . . 217-218 83- . . . . . . . . . . . . . . . . . . . 75
MZ . . . . . . . . . . 164-167 STN . . . . . . . . . . . . . . . 219 Page 222-238

www.enerpac.com 1
The World Class Brand
A complete range of quality high force tools for all industrial applications, with local
availability and after sale service anywhere in the world…. this is what has made Enerpac
the undisputed global market leader in high pressure hydraulics.

Across every continent, Enerpac’s network Always at the leading edge of technology,
of authorized distributors and service Enerpac has continued to develop its range
centers can reach even the most remote of time and cost-savings tools, utilizing
locations, supplying and servicing products modern engineered materials to improve
that are designed to enhance productivity productivity and minimize operator fatigue.
and performance, while making the
workplace safer. Enerpac’s commitment to the continued
development of quality high force tools
With over 150 sales specialists and a ensures that the products you purchase are
network of service and engineering support the best tools in the industry.
in 17 countries across the globe, Enerpac We will continue to lead the way in the
has become the product of development of quality
choice in industries high force tools for all
such as manufacturing, industrial applications.
construction, energy,
oil & gas, shipbuilding,
railroads, mining, and
metals transformation.

2
10 Reasons to Work Total Quality
Our products are

with Enerpac tested to the most


exacting standards.
These high standards
guarantee the quality,
• Expert Design price and performance
requirements of the
markets we serve around
• Highly Reliable the globe.

• Service Excellence
• Worldwide Experience Global Network
Enerpac has an extensive network of authorized distributors and
• Application Support service centers located in more than 90 countries worldwide.
You can rely on Enerpac for the products and technical support
• Availability you need to get your job done, anywhere in the world.

• Quality Logistics Excellence


Enerpac’s mission is
• Value to maintain service
excellence in the ever-
changing world of
• Innovative Products modern distribution.
Providing our extensive
• Systems Solutions range of products to our
thousands of distributors
worldwide demands a
logistic expertise only a
market leader
can provide.

A Tradition of Innovation
Enerpac has a long history of finding new solutions to better
meet the challenges of the industries we serve. We were the
first to develop a composite hand pump and the first to offer a
computerized lifting system. Our latest innovations include the
new XA-Series of air driven foot pumps, designed for less operator
fatigue – with the unique XVARI® Technology, delivering variable oil
flow and fine metering for precise control, a full range of aluminium
cylinders with the strength of steel and the advantages of aluminium
and the Z-Class series of power pumps ... pumps that were
designed to run cooler, use less electricity and are easy to service.
To support the demands of the construction industry, Enerpac
continues to develop Integrated Solutions capabilities. These
capabilities include controlled hydraulic movement for your most
challenging applications.

3
Hydraulic Cylinders and Lifting Products

Enerpac hydraulic cylinders are available in


Improved saddle retention
hundreds of different configurations. Whatever Hardened plunger saddle protects
plunger end during all lifting operations.
the industrial application... lifting, pushing, Easily removable for access to plunger
mounting threads.
pull­ing, bending, holding... what­ever the force
Thread protector
capacity, stroke length, or size restrictions... Protector is easily attached and removed
with oily hands or whilst wearing gloves.
single- or double-acting, solid or hollow
plunger, you can be sure that Enerpac has the Easy assembly and disassembly
External access to fasteners requires
cylinder to suit your high force application. only standard shop tools for
Enerpac jacking cylinders fully comply to simplified maintenance.
J

ASME B30.1 (except BRD-Series).


Heavy-Duty return spring
Pre-tensioned return spring improves
F

retraction performance, reducing


GR2 Bearing Technology retraction times.
The exclusive GR2 is a unique bearing

Note: The cut-away drawing is representative of typical cylinder construction, and may not represent all cylinders in this section.
design on RC-Series DUO cylinders which
K

absorbs eccentric load stresses to protect your cylinder Unique GR2 Bearing System
against abrasion, over-extending or plunger blow-outs and GR2 design surrounds seal of longer
jamming or top-end mushrooming. As a result, RC-Series stroke models for improved life and
DUO cylinders provide long, trouble-free operation. reduced bearing loads. Bearing surface
area increases side-load resistance and
B

significantly improves cylinder life.


A

Coupler Protector Easy assembly and disassembly


Coupler Dust Cap has new shape External access to fasteners requires
and more pliable material for only standard shop tools for
easy push-on/pull-off operation. simplified maintenance.
Protector is easily attached and
removed with oily hands or whilst
wearing gloves.

4
Cylinders and Lifting Products Section Overview

Capacity 1) Stroke Range Cylinder type and functions Series Page


ton (kN) (mm)
5 - 95 16 - 362 General Purpose Cylinders, RC 6 ▶
(45 - 933) Single-Acting (incl. accessories)

20 - 150 50 - 250 Aluminium Cylinders, RAC, RACL 12 ▶


(229 -1589) Single-Acting, Lock Nut RACH
Hollow Plunger, Double-Acting RAR
5 - 520 6 - 62 Pancake and Low Height Cylinders, CLP 20 ▶
(45 - 5114) Single-Acting RSM 22 ▶
RCS
2,5 - 50 127 - 155 Pull Cylinders, BRC 24 ▶
(24 - 505) Single-Acting BRP

13 - 145 8 - 258 Hollow Plunger Cylinders RCH 26 ▶


(125 - 1429) Single- and Double-Acting RRH 28 ▶

4 - 23 28 - 260 Precision Production Cylinders BRD 30 ▶


(35 - 222) Double-Acting
(incl. mounting attachments)
10 - 520 16 - 1219 Long Stroke Cylinders, RR 32 ▶
(101 - 5108) Double-Acting

50 - 1000 50 - 300 High Tonnage Cylinders CLSG 36 ▶


(496 - 10260) with integral stop ring and CLS 40 ▶
reduced collapsed height, Single-Acting
50 - 1000 50 - 300 High Tonnage Cylinders, CLRG 44 ▶
(496 - 10260) Double-Acting and CLL 48 ▶
Lock Nut Cylinder
3 - 74 - Lifting Bags LB 52 ▶
(27 - 656)

36 - 54 - Resin Cribbing Blocks LPC 54 ▶


(355 - 533)

2 - 150 62 - 460 Aluminium and Steel Jacks JHA, JH 56 ▶


(20 - 1335) Bottle Jacks GBJ 57 ▶

54 - 181 356 - 686 POW’R RISER® Lifting Jack PR 58 ▶


(533 - 1778)

10 - 25 54 - 158 High Temperature and Corrosion RC 60 ▶


(101 - 232) Resistant Cylinders, P
Hand Pumps and Valves V
5 - 95 38 - 362 Cylinder - Pump Sets, SC 62 ▶
(45 - 933) Single-Acting

1)
All ton values specified in this catalog are metric ton and are for cylinder class identification only.
Please refer to the kN data for calculations.
www.enerpac.com 5
RC-Series DUO, Single-Acting Cylinders
▼ From left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010

The Industry
Standard General
Purpose Cylinder

Saddles
All RC cylinders are
equipped with hardened
removable grooved saddles.
For tilt and flat saddles, see
the RC-Series accessory page.
Page: 10

Base Plates
To ensure the stability
of cylinders for lifting
applications, base plates are
available for 10, 25 and
50 ton RC cylinders.
• Unique GR2 Bearing Design, reduces wear, extending life
• Collar threads, plunger threads and base mounting holes Page: 10
enable easy fixturing (on most models)
• Designed for use in all positions Specialty Attachments

• High strength alloy steel for durability For solving all kinds of
application problems,
• Redesigned cylinder thread protector for ease of use specialty attach­ments are
• Heavy-duty, pretensioned spring improves retraction speed available for 5, 10 and
25 ton RC cylinders.
• Baked enamel finish for increased corrosion resistance
Page: 167
• CR-400 coupler and dust cap included on all models
• Plunger wiper reduces contamination, extending cylinder life.

▼ R
 C cylinder mounting attachments greatly
▼ Stage lifting set up in Greece, where assembled pipes, 25 meters in length, were stage extend the application possibilities (available
lifted with six RC-2514 cylinders. for 5, 10,15 and 25 ton cylinders).

6
Single-Acting, General Purpose Cylinders
GR2 Bearing
Technology
abrasion, over-extending or plunger
blow-outs and jamming or top-end RC
The exclusive GR2 mushrooming. As a result, RC-Series Series
is a unique bearing design on DUO cylinders provide long, trouble-
RC-Series DUO cylinders which free operation.
absorbs eccentric load stresses
to protect your cylinder against

▼ QUICK SELECTION CHART Capacity:


For complete technical information see next page.
Cylinder Stroke Model Cylinder Oil Collapsed
5 - 95 ton
Capacity Number Effective Capacity Height Stroke:
ton
Area
16 - 362 mm
(kN) (mm) (cm2) (cm3) (mm) (kg)
Maximum Operating Pressure:
1,0
16
25
RC-50**
RC-51
6,5
6,5
10
16
41
110 1,0
700 bar
5 76 RC-53 6,5 50 165 1,5
(45) 127 RC-55* 6,5 83 215 1,9
177 RC-57 6,5 115 273 2,4
Think Safety
232 RC-59 6,5 151 323 2,8
Manufacturer’s rating
26 RC-101 14,5 38 89 1,8
of load and stroke are
54 RC-102* 14,5 78 121 2,3 maximum safe limits.
105 RC-104 14,5 152 171 3,3 Good practice encourages using only
10 156 RC-106* 14,5 226 247 4,4 80% of these ratings.
(101) 203 RC-108 14,5 294 298 5,4
257 RC-1010* 14,5 373 349 6,4 Page: 240
304 RC-1012 14,5 441 400 6,8
356 RC-1014 14,5 516 450 8,2
Lightweight Aluminium
25 RC-151 20,3 51 124 3,3 Cylinders
51 RC-152 20,3 104 149 4,1 If you need a higher cylinder
101 RC-154* 20,3 205 200 5,0 capacity-to-weight-ratio the
15 152 RC-156* 20,3 308 271 6,8 RAC-Series are the
(142) 203 RC-158 20,3 411 322 8,2 perfect choice.
254 RC-1510 20,3 516 373 9,5
305 RC-1512 20,3 619 423 10,9 Page: 13
356 RC-1514 20,3 723 474 11,8
26 RC-251 33,2 86 139 5,9
Gauges
50 RC-252* 33,2 166 165 6,4
Minimize the risk of
102 RC-254* 33,2 339 215 8,2 overloading and ensure
25 158 RC-256* 33,2 525 273 10,0 long, dependable service
(232) 210 RC-258 33,2 697 323 12,2 from your equipment. Refer
261 RC-2510 33,2 867 374 14,1 to the System Components Section for a
16,3 full range of gauges.
311 RC-2512 33,2 1033 425
362 RC-2514* 33,2 1202 476 17,7 Page: 118
30 (295) 209 RC-308 42,1 880 387 18,1
51 RC-502 71,2 362 176 15,0 Cylinder-Pump Sets
50 101 RC-504 71,2 719 227 19,1
(498) All cylinders marked
159 RC-506* 71,2 1131 282 23,1
337 RC-5013 71,2 2399 460 37,6
*
with an are available
as sets (cylinder, gauge, couplers,
75 156 RC-756 102,6 1601 285 29,5 hose and pump) for your ordering
(718) 333 RC-7513 102,6 3417 492 59,0 convenience.
95 168 RC-1006 133,3 2239 357 59,0
(933) 260 RC-10010 133,3 3466 449 72,6 Page: 62
* Available as set, see note on this page.
** RC-50 cylinder has a non removable grooved saddle and no collar thread.
www.enerpac.com 7
RC-Series DUO, Single-Acting Cylinders
Speed Chart
See the Enerpac Cylinder Speed
Chart in our ‘Yellow Pages’
to determine your approximate
cylinder speed.

Page: 249

◀ For full features see previous page.

Cylinder Stroke Model Cylinder Oil Collapsed Extended Outside


Capacity Number Effective Capacity Height Height Dia.
Area
ton A B D
(kN) (mm) (cm2) (cm3) (mm) (mm) (mm)

RC-50 16 RC-50** 6,5 10 41 57 58***


25 RC-51 6,5 16 110 135 38
5 76 RC-53 6,5 50 165 241 38
RC-101 only (45)
127 RC-55* 6,5 83 215 342 38
(U1 = 19 mm)
177 RC-57 6,5 115 273 450 38
232 RC-59 6,5 151 323 555 38
26 RC-101 14,5 38 89 115 57
54 RC-102* 14,5 78 121 175 57
105 RC-104 14,5 152 171 276 57
10 156 RC-106* 14,5 226 247 403 57
(101)
203 RC-108 14,5 294 298 501 57
257 RC-1010* 14,5 373 349 606 57
304 RC-1012 14,5 441 400 704 57
356 RC-1014 14,5 516 450 806 57
25 RC-151 20,3 51 124 149 69
51 RC-152 20,3 104 149 200 69
101 RC-154* 20,3 205 200 301 69
15 152 RC-156* 20,3 308 271 423 69
(142)
203 RC-158 20,3 411 322 525 69
254 RC-1510 20,3 516 373 627 69
305 RC-1512 20,3 619 423 728 69
356 RC-1514 20,3 723 474 830 69
26 RC-251 33,2 86 139 165 85
50 RC-252* 33,2 166 165 215 85
102 RC-254* 33,2 339 215 317 85
25 158 RC-256* 33,2 525 273 431 85
(232)
210 RC-258 33,2 697 323 533 85
261 RC-2510 33,2 867 374 635 85
311 RC-2512 33,2 1033 425 736 85
362 RC-2514* 33,2 1202 476 838 85
30 (295) 209 RC-308 42,1 880 387 596 101
51 RC-502 71,2 362 176 227 127
RC-51 - RC-5013 50 101 RC-504 71,2 719 227 328 127
(498) 159 RC-506* 71,2 1131 282 441 127
337 RC-5013 71,2 2399 460 797 127
75 156 RC-756 102,6 1601 285 441 146
(718) 333 RC-7513 102,6 3417 492 825 146
95 168 RC-1006 133,3 2239 357 525 177
(933) RC-10010 3466 449 709 177
RC-1006, RC-10010 260 133,3
* Available as set, see note on page 7.
** RC-50 cylinder has a non removable grooved saddle and no collar thread.
8 *** D1 = 41 mm, L = 20 mm, M = 25 mm.
Single-Acting, General Purpose Cylinders
RC
Couplers Included! Capacity:
CR-400 couplers 5 - 95 ton Series
included on all
models. Fits all Stroke:
HC-Series hoses. 16 - 362 mm
Maximum Operating Pressure:
700 bar

Cylinder Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Bore Dia. Adv. Dia. Protr. Internal Thread Bolt Thread Thd. Thread Thread Number
Dia. Port from Plgr. Thread Length Circle Depth Length
E F H J K O P U V Z W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

28,7 25,4 19 ** ** ** ** 28 5,6 mm — — — 1,0 RC-50**


28,7 25,4 19 25 6 3
/4" - 16 un 14 25 1
/4"- 20 un 14 1 /2" - 16 un
1
28 1,0 RC-51
28,7 25,4 19 25 6 3
/4" - 16 un 14 25 1
/4"- 20 un 14 11/2" - 16 un 28 1,5 RC-53
28,7 25,4 19 25 6 3
/4" - 16 un 14 25 1
/4"- 20 un 14 11/2" - 16 un 28 1,9 RC-55*
28,7 25,4 19 25 6 3
/4" - 16 un 16 25 1
/4"- 20 un 14 11/2" - 16 un 28 2,4 RC-57
28,7 25,4 19 25 6 3
/4" - 16 un 16 25 1
/4"- 20 un 14 11/2" - 16 un 28 2,8 RC-59
42,9 38,1 19 – – #10 - 24 un 6 39 5
/16"- 18 un 12 21/4" - 14 26 1,8 RC-101
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 2 /4" - 14 un
1
26 2,3 RC-102*
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 3,3 RC-104
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 4,4 RC-106*
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 5,4 RC-108
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 6,4 RC-1010*
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 6,8 RC-1012
42,9 38,1 19 35 6 1" - 8 un 19 39 5
/16"- 18 un 12 21/4" - 14 un 26 8,2 RC-1014
50,8 41,4 19 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 3,3 RC-151
50,8 41,4 19 38 9 1" - 8 un 22 48 3
/8"- 16 un 12 23/4" - 16 un 30 4,1 RC-152
50,8 41,4 19 38 9 1" - 8 un 22 48 3
/8"- 16 un 12 23/4" - 16 un 30 5,0 RC-154*
50,8 41,4 25 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 6,8 RC-156*
50,8 41,4 25 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 8,2 RC-158
50,8 41,4 25 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 9,5 RC-1510
50,8 41,4 25 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 10,9 RC-1512
50,8 41,4 25 38 9 1" - 8 un 25 48 3
/8"- 16 un 12 23/4" - 16 un 30 11,8 RC-1514
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 5,9 RC-251
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 6,4 RC-252*
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 8,2 RC-254*
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 10,0 RC-256*
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 12,2 RC-258
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 14,1 RC-2510
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 16,3 RC-2512
65,0 57,2 25 50 10 11/2" - 16 un 25 58 1
/2"- 13 un 19 35/16" - 12 un 49 17,7 RC-2514*
73,2 57,2 57 50 10 11/2" - 16 un 25 — — — 35/16" - 12 un 49 18,1 RC-308
95,2 79,5 33 71 2 — — 95 1
/2"- 13 un 19 5" - 12 un 55 15,0 RC-502
95,2 79,5 33 71 2 — — 95 1
/2"- 13 un 19 5" - 12 un 55 19,1 RC-504
95,2 79,5 35 71 2 — — 95 1
/2"- 13 un 19 5" - 12 un 55 23,1 RC-506*
95,2 79,5 35 71 2 — — 95 1
/2"- 13 un 19 5" - 12 un 55 37,6 RC-5013
114,3 95,2 30 71 5 — — — — — 53/4" - 12 un 44 29,5 RC-756
114,3 95,2 30 71 5 — — — — — 53/4" - 12 un 44 59,0 RC-7513
130,3 104,9 41 71 2 — — 140 3
/4"- 10 un 25 67/8"- 12 un 44 59,0 RC-1006
130,3 104,9 41 71 2 — — 140 3
/4"- 10 un 25 67/8" - 12 un 44 72,6 RC-10010

www.enerpac.com 9
Cylinder Accessories
▼ SELECTION CHART
For use Saddles Base Mounting Clevis Eyes
with Plate Block
Cylinder Flat Grooved 1) Tilt Base 4) Plunger
Capacity

ton (kN)

RB-5 2),
5 (45) A-53F 2) A-53G 2) – – REB-5 2) REP-5 2)
AW-512), AW-532)
10 (101) A-125), A-102F3) A-102G 3) CAT-10 3) JBI-10 RB-10, AW-102 REB-10 REP-10 3)
15 (142) – A-152G CAT-10 – RB-15 REB-15 REP-10
25 (232) A-29 5) A-252G CAT-50 JBI-25 RB-25 REB-25 REP-25
30 (295) A-29 5) A-252G CAT-50 – RB-25 – REP-25
(
50 498 ) – – CAT-100 JBI-50 – – –
75 (718) – – CAT-100 – – – –
95 (933) – – CAT-100 – – – –
1)
Standard on 5-30 ton RC-cylinders 2)
Except RC-50 3)
Except RC-101 4)
Mounting screws are included. 5)
Used with Bender Sets.

▼ DIMENSION CHARTS
Model Saddle Dimensions (mm) A-53F, Model Tilt Saddle Dimensions (mm)
Number A-102F Number
A B C A B C
Flat Tilt
A-53F 25 6 17 A-12, CAT-10 35 15 22
A-102F 35 6 22 A-29 CAT-50 50 23 35
A-12 51 48 1’’-8 UNC
A-29 51 48 11/2’’-16 UNC
Grooved Tilt
A-53G 25 6 17 CAT-100 71 24 –
A-102G 35 6 22
A-152G 38 9 22
A-252G 50 9 35

Model Base Plate Dimensions Dimensions (mm)


Number A B C D E
JBI-10 228 228 135 58 20
JBI-25 279 279 140 86 26

JBI-50 304 15 95 131 31


JBI-10, 25 JBI-50

Model Mounting Block Dimensions (mm)


Number A B C D E F G H
RB-5 11/2"-16un 88 76 – 25 – – –
AW-51 11/2"-16un 70 59 10 24 54 1/4"-16 un 41
AW-53 11/2"-16un 72 7 7 19 57 1/4"-20 un 10
RB-10 21/4"-14un 114 88 – 25 – – –
AW-­102 21/4"-14un 100 82 16 30 76 7/16"-20 un 58
RB-15 23/4"-16un 101 114 – 38 – – – RB-5, -10
– RB-15, -25 AW-51 AW-53 AW-102 (I=4,8)
RB-25 35/16"-12un 127 165 – 50 – –

Type Model Clevis Eye Dimensions (mm) Pin-to-Pin *


Number (mm)
A B C D E F
REB-5 44 47 14 16 16 25 60,2
REB-10 63 66 25 22 25 35 78,0
Base 4)
REB-15 76 66 25 22 25 35 78,0
REB-25 95 79 38 31 31 41 87,6
REP-5 28 45 14 16 16 19 -
Plunger REP-10 42 61 25 22 25 28 - REB REP
REP-25 57 71 38 31 31 35 -
4)
Mounting screws are included. * Pin to Pin – REB and REP Clevises fitted. Add cylinder collapsed height.

10
The Enerpac Lightweight Aluminium Cylinders
▼ From left to right: RAC, RACL, RACH, RAR
RA
Series
Capacity:
20 - 150 ton
Stroke:
50 - 250 mm
Maximum Operating Pressure:
700 bar

Think Safety
Manufacturer’s rating
of load and stroke are
maximum safe limits.
Good practice encourages using
only 80% of these ratings.
• Lightweight, easy to carry and position to allow a higher
cylinder capacity-to-weight-ratio
Page: 240
• Non-corrosive by design, aluminium has always been a
good material for use in many caustic environments
• Composite Bearings on all moving surfaces guarantee no RAC-Series, Single-Acting,
metal-to-metal contact, to resist side loads and increase Cylinders
cylinder life. The lightweight general
purpose spring return
aluminium cylinders.

Removable Hardened Saddle, protects Page: 12


plunger from being damaged by abrasive
surface contact.
RACL-Series, Lock Nut,
Stop Ring on all models absorbs eccentric Cylinders
loading and prevents plunger over-extension. The lightweight spring return
aluminium cylinders with
Composite Bearing material to prevent metal lock nut for mechanical
to metal contact, reducing side-load issues load holding.
Page: 14
and increasing life.
Hard-coated Plunger and Base resist wear
and prevent galling. RACH-Series, Hollow
Plunger Cylinders
For both push and pull
7075-T6 Aluminium Alloy Components for
forces with a single-acting
maximum strength and minimum weight.
cylinder.

Plunger Return Spring on all single-acting Page: 16


models for prompt cylinder return.
RAR-Series, Double-Acting
Composite Bearing material to prevent metal
Cylinders
to metal contact, reducing side-load issues
and increasing life. The lightweight aluminium
cylinders for lifting and
Steel Base Plate protects cylinder base from lowering.
abrasive surfaces and load-induced damage.
Page: 18

www.enerpac.com 11
RAC-Series, Aluminium Cylinders
▼ Shown from left to right: RAC-5010, RAC-15010, RAC-304, RAC-208

Lightweight
for Maximum
Portability

Saddles
All RAC-cylinders are
equipped with bolt-on
removable hardened steel
saddles. For Tilt Saddles see
next page.
Page: 13

Lightweight Hand Pumps


The Enerpac composite
lightweight hand pumps
P-392 or P-802 make the
optimal lightweight set.

• Composite bearings prevent metal-to-metal contact,


increasing cylinder life and resistance to side-loads of
up to 10% Page: 66

• Hard-Coat finish on all surfaces resists damage and


extends cylinder life Lock Nut Cylinders
When positive mechanical
• Handles included on all models
load holding is required,
• Steel base plate and saddle for protection against load- RACL-Series Aluminium
induced damage Lock Nut Cylinders are the
ideal choice.
• Integral stop ring prevents plunger over-travel and is
capable of withstanding the full cylinder capacity Page: 14
• High strength return spring for rapid cylinder retraction ▼ SELECTION CHART
• CR-400 coupler and dustcap included on all models Cylinder Stroke Model Cylinder
• All cylinders meet ASME B-30.1 and ISO 10100 standards. Capacity Number * Effective
@ 700 bar Area

ton (kN) (mm) (cm2)

50 RAC-202 31,2
20 (218) 100 RAC-204 31,2
150 RAC-206 31,2
50 RAC-302 44,2
30 (309) 100 RAC-304 44,2
150 RAC-306 44,2
50 RAC-502 70,9
◀ The
 unique Enerpac 50 (496) 100 RAC-504 70,9
RA-Series cylinders –
lightweight and entirely 150 RAC-506 70,9
made of aluminium 100 RAC-1004 143,1
alloy – these RAC-506
100 (1002) 150 RAC-1006 143,1
cylinders are ideal for
the positioning of tunnel 200 RAC-1008 143,1
elements under the river. 150 (1589) 150 RAC-1506 227,0
(High Speed Train Line, * Note: Every RAC-cylinder is available with a
The Netherlands) stroke of 50, 100, 150, 200 and 250 mm.
12
Single-Acting, Aluminium Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RAC
while offering the most cylinders are designed to provide Series
lightweight solution, also 5000 cycles at their recommended
have some unique limitations due pressure. This limit should not
to material properties. It differs be exceeded. In normal lifting and
from steel in that it has a lower finite many maintenance applications, this
fatigue life. Aluminium cylinders should provide a lifetime of use.
should NOT be used in high-cycle
applications such as production. Capacity:
20 - 150 ton
Optional Bolt-on Tilt Saddle Dimensions (mm) Stroke:
For Cylinder
Model /
Tilt Saddle
Model
Tilt
Saddle
Saddle
Protrusion
50 - 250 mm
Capacity Number Diameter from Plunger Maximum Operating Pressure:
ton

RAC-50 CATG-50
J1

50
K1

24
700 bar
RAC-100 CATG-150 91 31
RAC-150 CATG-200 118 35 Steel Base Plate
The steel base plate protects
the cylinder from damage, it
should not be removed.
The base holes in these aluminium
cylinders are designed for securing
the steel base plate. They will not
Steel Base Plate Mounting Holes
withstand the capacity of the cylinder.
Cylinder Bolt Thread Thread
Model / Circle Depth 1) Do not use the base holes in these
Capacity U V Z aluminium cylinders to attach any device
ton (mm) (mm) (mm) to the cylinder.

RAC-20 70 M6 12
RAC-30 80 M6 12
RAC-50 110 M6 12
RAC-100 150 M10 12
RAC-150 200 M10 12
1)
Including Base Plate Height of 6 mm and
four (4) base plate bolts M6.

Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Number *
Diameter Port from Plunger
A B D E F H J K
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

156 174 224 85 63 50 27 40 3 3,6 RAC-202


312 224 324 85 63 50 27 40 3 4,1 RAC-204
468 274 424 85 63 50 27 40 3 4,6 RAC-206
221 181 231 100 75 60 32 40 3 4,5 RAC-302
442 231 331 100 75 60 32 40 3 5,2 RAC-304
663 281 431 100 75 60 32 40 3 5,9 RAC-306
354 186 236 130 95 80 30 50 3 8,5 RAC-502
709 236 336 130 95 80 30 50 3 9,8 RAC-504
1063 286 436 130 95 80 30 50 3 11,1 RAC-506
1431 271 271 180 135 110 46 94 3 19,6 RAC-1004
2147 321 471 180 135 110 46 94 3 21,9 RAC-1006
2863 371 571 180 135 110 46 94 3 24,2 RAC-1008
3405 343 493 230 170 140 51 113 3 33,3 RAC-1506

www.enerpac.com 13
RACL-Series, Aluminium Lock Nut Cylinders
▼ Shown from left to right: RACL-1006, RACL-504, RACL-5010

To Secure Loads
Mechanically

Saddles
All RACL-cylinders are
equipped with bolt-on
removable hardened steel
saddles. For Tilt Saddles
see next page.
Page: 15

Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 120
• Aluminium Lock Nut provides mechanical load holding for
extended periods Gauges
• Hardened steel stop ring increasing cylinder life and Minimize the risk of
resistance to side-loads of up to 5% overloading and ensure long,
dependable service from
• Hard-Coat finish on all surfaces resists damage and
your equipment. Refer to the
extends cylinder life System Components Section for a full
• Composite bearings increase cylinder life and side load range of gauges.
resistance Page: 118
• Handles included on all models
• Steel base plate and saddle for protection against load-
induced damage
▼ SELECTION CHART
• Integral stop ring prevents plunger over-travel and is
capable of withstanding the full cylinder capacity Cylinder Stroke Model Cylinder
Capacity Number * Effective
• High strength return spring for rapid cylinder retraction @ 700 bar Area

• CR-400 coupler and dustcap included on all models ton (kN) (mm) (cm2)
• All cylinders meet ASME B-30.1 and ISO 10100 standards.
50 RACL-302 44,2
30 (309) 100 RACL-304 44,2
150 RACL-306 44,2
50 RACL-502 70,9
50 (496) 100 RACL-504 70,9
150 RACL-506 70,9
50 RACL-1002 143,1
100 (1002) 100 RACL-1004 143,1
150 RACL-1006 143,1
◀ The
 portable lock nut cylinder 50 RACL-1502 227,0
RACL-1506 used for extended load 150 (1589) 100 RACL-1504 227,0
supports during epoxy injection for
bridge reinforcement. 150 RACL-1506 227,0
* Note: Every RACL-cylinder is available with a
stroke of 50, 100, 150, 200 and 250 mm.
14
Single-Acting, Aluminium Lock Nut Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RACL
while offering the most cylinders are designed to provide Series
lightweight solution, also 5000 cycles at their recommended
have some unique limitations due pressure. This limit should not
to material properties. It differs be exceeded. In normal lifting and
from steel in that it has a lower finite many maintenance applications, this
fatigue life. Aluminium cylinders should provide a lifetime of use.
should NOT be used in high-cycle
applications such as production. Capacity:
30 - 150 ton
Optional Bolt-on Tilt Saddle Dimensions (mm) Stroke:
For Cylinder
Model /
Tilt Saddle
Model
Tilt
Saddle
Saddle
Protrusion
50 - 250 mm
Capacity Number Diameter from Plunger Maximum Operating Pressure:
ton J1 K1

RACL-50 CATG-50 50 24
700 bar
RACL-100 CATG-150 91 31
Steel Base Plate
RACL-150 CATG-200 118 35
The steel base plate protects
J K
the cylinder from damage, it
Steel Base Plate Mounting Holes should not be removed.
S
Cylinder Bolt Thread Thread The base holes in these aluminium
Model / Circle Depth 1) F cylinders are designed for securing the
Capacity U V Z steel base plate. They will not withstand
ton (mm) (mm) (mm) the capacity of the cylinder. Do not use
B
RACL-30 80 M6 12 the base holes in these aluminium cylinders
to attach any device to the cylinder.
RACL-50 110 M6 12
E A
RACL-100 150 M10 12
RACL-150 200 M10 12 Lifting an Unbalanced
1)
Including Base Plate Height of 6 mm and Z
Load ?
four (4) base plate bolts M6. H
When lifting an unbalanced
V 6
load Enerpac synchronous
Lifting Systems can be
the solution with multiple lift point
U D
capabilities from 4 to 64 points.

Page: 224

Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Lock Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Nut Number *
Diameter (Threaded) Port from Height
A B D E F H J Plunger S
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) K (mm) (mm) (kg)

221 231 281 100 75 Tr 60 x 4 33 40 3 50 5,4 RACL-302


442 281 381 100 75 Tr 60 x 4 33 40 3 50 6,1 RACL-304
663 331 481 100 75 Tr 60 x 4 33 40 3 50 6,8 RACL-306
354 236 286 130 95 Tr 80 x 4 30 50 3 50 9,3 RACL-502
709 286 386 130 95 Tr 80 x 4 30 50 3 50 10,6 RACL-504
1063 336 486 130 95 Tr 80 x 4 30 50 3 50 11,9 RACL-506
716 296 346 180 135 Tr 110 x 6 46 94 3 75 21,9 RACL-1002
1431 346 446 180 135 Tr 110 x 6 46 94 3 75 24,2 RACL-1004
2147 396 546 180 135 Tr 110 x 6 46 94 3 75 26,5 RACL-1006
1135 323 373 230 170 Tr 140 x 6 51 113 3 80 32,2 RACL-1502
2270 373 473 230 170 Tr 140 x 6 51 113 3 80 36,2 RACL-1504
3405 423 573 230 170 Tr 140 x 6 51 113 3 80 40,2 RACL-1506

www.enerpac.com 15
RACH, Aluminium Hollow Plunger Cylinders
▼ Shown from left to right: RACH-1504, RACH-15010, RACH-206, RACH-306

The Lightweight
Solution for Tensioning
and Testing

Saddles
All RACH-cylinders are
equipped with bolt-on
hollow removable saddles of
hardened steel.

• Hollow plunger design allows for both pull and push forces Lightweight Hand Pumps
• Composite bearings increase cylinder life and sideload The Enerpac composite
resistance lightweight hand pumps
• Hard-Coat finish on all surfaces resists damage and P-392 or P-802 make the
optimal lightweight set.
extends cylinder life
• Floating center tube increases seal and product life
Page: 66
• Handles standard on all models
• Steel base plate and saddle for protection against load- Hoses
induced damage Enerpac offers a complete
• Integral stop ring prevents plunger over-travel and is line of high quality hydraulic
capable of withstanding the full cylinder capacity hoses. To ensure the
integrity of your system,
• High strength return spring for rapid cylinder retraction. specify only Enerpac hydraulic hoses.

Page: 120

▼ SELECTION CHART
Cylinder Stroke Model Cylinder
Capacity Number * Effective
@ 700 bar Area

ton (kN) (mm) (cm2)

50 RACH-202 32,7
20 (229)
150 RACH-206 32,7
50 RACH-302 51,1
30 (358)
◀ An RACH-306 powered 150 RACH-306 51,1
by a P-392 hand pump 100 RACH-604 84,7
used to extract corroded 60 (596)
150 RACH-606 84,7
carriage pins of refuse
collection vehicles. 100 (1157) 150 RACH-1006 164,6
* Note: Every RACH-cylinder is available with a
stroke of 50, 100, 150, 200 and 250 mm, and
up to 150 ton capacity.
16
Single-Acting, Aluminium Hollow Plunger Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RACH
while offering the most cylinders are designed to provide
Series
lightweight solution, also have some 5000 cycles at their recommended
unique limitations due to material pressure. This limit should not
properties. It differs from steel in be exceeded. In normal lifting and
that it has a lower finite fatigue life. many maintenance applications, this
Aluminium cylinders should NOT be should provide a lifetime of use.
used in high-cycle applications such
as production. Capacity:
20 - 150 ton
Stroke:
50 - 250 mm
Center Hole Diameter:
27 - 79 mm
Maximum Operating Pressure:
700 bar
Steel Base Plate
The steel base plate protects
the cylinder from damage, it
should not be removed.
The base holes in these aluminium
cylinders are designed for securing
the steel base plate. They will not
withstand the capacity of the cylinder.
Do not use the base holes in these
aluminium cylinders to attach any device
to the cylinder.
Steel Base Plate Mounting Holes
Cylinder Bolt Thread Thread
Model / Circle Depth 1)
Capacity U V Z Standard Features
ton (mm) (mm) (mm)
• CR-400 coupler and dustcap
RACH-20 80 M6 12 included on all models.
RACH-30 110 M6 12 • All cylinders meet
RACH-60 160 M6 12 ASME B-30.1 and
ISO 10100 standards.
RACH-100 230 M6 12
1)
Including Base Plate Height of 6 mm and
four (4) base plate bolts M6.

Oil Collapsed Extended Outside Cylinder Plunger Bottom to Saddle Saddle Center Model
Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Hole Number *
Diameter Port from Plunger Diameter
A B D E F H J K Y
(cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

164 188 238 100 75 55 29 55 10 27 5,2 RACH-202


491 315 465 100 75 55 29 55 10 27 7,1 RACH-206
256 208 258 130 95 70 29 70 10 34 8,0 RACH-302
766 333 483 130 95 70 29 70 10 34 11,2 RACH-306
847 315 415 180 130 100 61 100 12 54 19,5 RACH-604
1270 380 530 180 130 100 61 100 12 54 25,6 RACH-606
2487 391 541 250 185 145 61 145 14 79 46,2 RACH-1006

www.enerpac.com 17
RAR, Double-Acting, Aluminium Cylinders
▼ Shown from left to right: RAR-5010, RAR-308, RAR-204

The Lightweight
Solution for
Tensioning and
Testing

Saddles
All RAR-cylinders are
equipped with bolt-on
removable hardened
steel saddles.
For Tilt Saddles see next page.
Page: 19

Hoses
Enerpac offers a complete
• Double-acting for rapid retraction, regardless of hose line of high quality hydraulic
lengths or system losses hoses. To ensure the
• Composite bearings increase cylinder life and sideload integrity of your system,
resistance specify only Enerpac hydraulic hoses.

• Hard-Coat finish on all surfaces resists damage and


extends cylinder life Page: 120
• Handles included on all models
Optimum Performance
• Steel base plate and saddle for protection against load-
induced damage Enerpac’s range of Z-Class
electric pumps, fitted with
• Integral stop ring prevents plunger over-travel and is manual or solenoid operated
capable of withstanding the full cylinder capacity 4-way valves, offer optimum
• Built-in safety valve prevents accidental combinations with RAR-Series cylinders.
over-pressurization.
Page: 84

▼ SELECTION CHART
▼ An RAR-506 was easy to position under a
Cylinder Stroke Model Max. Cylinder Oil
bulldozer for repair of frame member.
Capacity Number * Cylinder Effective Capacity
@ 700 bar Capacity Area
(kN) (cm2) (cm3)
ton (mm) Push Pull Push Pull Push Pull

50 RAR-502 496 187 70,9 26,7 354 134


50 100 RAR-504 496 187 70,9 26,7 709 267
150 RAR-506 496 187 70,9 26,7 1063 401
100 RAR-1004 1002 557 143,1 79,5 1431 795
100 150 RAR-1006 1002 557 143,1 79,5 2147 1193
200 RAR-1008 1002 557 143,1 79,5 2863 1590
150 150 RAR-1506 1589 924 227,0 132,0 3405 1980
* Note: Every RAR-cylinder is available with a stroke of 50, 100, 150, 200 and 250 mm.
These cylinders are also available with 20 and 30 ton capacity.
18
Double-Acting, Aluminium Cylinders
Aluminium versus Steel
Aluminium cylinders, The Enerpac line of aluminium
RAR
while offering the most cylinders are designed to provide Series
lightweight solution, also 5000 cycles at their recommended
have some unique limitations due pressure. This limit should not
to material properties. It differs be exceeded. In normal lifting and
from steel in that it has a lower finite many maintenance applications, this
fatigue life. Aluminium cylinders should provide a lifetime of use.
should NOT be used in high-cycle
applications such as production. Capacity:
20 - 150 ton
Optional Bolt-on Tilt Saddle Dimensions (mm) Stroke:
For Cylinder
Model /
Tilt Saddle
Model
Tilt
Saddle
Saddle
Protrusion
50 - 250 mm
Capacity Number Diameter from Plunger Maximum Operating Pressure:
700 bar
ton J1 K1

RAR-50 CATG-50 50 24
RAR-100 CATG-100 73 29
RAR-150 CATG-150 91 31

Steel Base Plate


The steel base plate protects
the cylinder from damage, it
should not be removed.
The base holes in these aluminium
cylinders are designed for securing
the steel base plate. They will not
withstand the capacity of the cylinder.
Do not use the base holes in these
aluminium cylinders to attach any device
to the cylinder.

Steel Base Plate Mounting Holes


Cylinder Bolt Thread Thread
Model / Circle Depth 1) Standard Features
Capacity U V Z
ton (mm) (mm) (mm) • CR-400 coupler and dustcap
included on all models.
RAR-50 110 M6 12 • All cylinders meet
RAR-100 165 M6 12 ASME B-30.1 and
RAR-150 200 M6 12 ISO 10100 standards.
1)
Including Base Plate Height of 6 mm and
four (4) base plate bolts M6.

Collapsed Extended Outside Cylinder Plunger Bottom Top to Saddle Saddle Model
Height Height Diameter Bore Diameter to Advance Retract Diameter Protrusion Number *
Diameter Port Port from Plunger
A B D E F H I J K
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

201 251 145 95 75 30 56 50 3 11,1 RAR-502


251 351 145 95 75 30 56 50 3 12,7 RAR-504
301 451 145 95 75 30 56 50 3 14,3 RAR-506
301 401 185 135 90 43 80 75 3 19,3 RAR-1004
351 501 185 135 90 43 80 75 3 22,2 RAR-1006
401 601 185 135 90 43 80 75 3 25,1 RAR-1008
348 498 230 170 110 38 75 113 3 33,2 RAR-1506

www.enerpac.com 19
CLP-Series, Pancake Lock Nut Cylinders
▼ Shown from left to right: CLP-2002, CLP-5002

The Shortest
Power Lifter

Tilt Saddles
 ll CLP-Series cylinders
A
include integral tilt saddles
with maximum tilt angles
up to 5°.

Gauges
Minimize the risk of
• Extremely low height for use in confined areas overloading and ensure long,
dependable service from
• Lock nut for positive and safe mechanical load holding your equipment. Refer to the
over a long period of time System Components Section for a full
• Single-acting, load return range of gauges.

• Optional special synthetic coating for improved corrosion Page: 118


resistance and lower friction for smoother operation
• Overflow port functions as a stroke limiter Hoses
• CR-400 coupler and dust cap included on all models. Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.

▼ Only the extreme low height CLP-cylinder fits in this confined area to lift the
Page: 120
construction. The V-82 needle valve is used to control cylinder speed during
lifting and lowering.

Cylinder Stroke Model Cylinder Oil


Capacity Number * Effective Capacity
Area

ton (kN) (mm) (cm2) (cm3)


60 (606) 50 CLP-602 86,6 432
100 (1027) 50 CLP-1002 146,8 734
160 (1619) 45 CLP-1602 231,3 1040
200 (1999) 45 CLP-2002 285,6 1285
260 (2567) 45 CLP-2502 366,8 1650
400 (3916) 45 CLP-4002 559,5 2517
520 (5114) 45 CLP-5002 730,6 3287
* Please contact Enerpac for ordering information for
CLP-cylinders with special synthetic coating.
20
Single-Acting, Pancake Lock Nut Cylinders
Speed Chart CLP
 ee the Enerpac Cylinder Speed
S Series
Chart in our ‘Yellow Pages’
to determine your approximate
cylinder speed.
Page: 249

Longer Stroke Lock Nut Capacity:


Cylinders
For longer stroke lock nut
60 - 520 ton
applications CLL-Series Stroke:
cylinders are the perfect
choice. 45 - 50 mm
Maximum Operating Pressure:
Page: 48 700 bar

ALL CLP-SERIES
CYLINDERS REQUIRE A
SOLID LIFTING SURFACE
FOR CORRECT SUPPORT.
THE USE OF PANCAKE CYLINDERS
ON SURFACES SUCH AS SAND,
MUD OR DIRT, MAY RESULT IN
CYLINDER DAMAGE!

WRONG! RIGHT!

Rough soil Flat lifting


surface
For more safety instructions see our
‘Yellow Pages’.

Page: 240

Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Saddle Lock Model
Height Height Diameter Bore Diameter Advance Diameter Protrusion Max. Tilt Nut Number *
Diameter Port from Plgr. Angle Height
A B D E F H J K R S
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
125 175 140 105,0 Tr 104 x 4 19 96 6 5° 28 15 CLP-602
137 187 175 136,7 Tr 136 x 6 21 126 8 5° 31 26 CLP-1002
148 193 220 171,6 Tr 171 x 6 27 160 9 5° 40 44 CLP-1602
155 200 245 190,7 Tr 190 x 6 30 180 10 5° 43 57 CLP-2002
159 204 275 216,1 Tr 216 x 6 32 200 11 5° 44 74 CLP-2502
178 223 350 266,9 Tr 266 x 6 39 250 11 4° 55 134 CLP-4002
192 237 400 305,0 Tr 305 x 6 48 290 10 3° 62 189 CLP-5002

www.enerpac.com 21
RSM, RCS-Series, Low Height Cylinders
▼ Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302

Maximum Power-
to-Height Ratio
Saddles
All RCS-Series cylinders have
plunger mounting holes for
installation of tilt saddles.
See table for selection and
dimensional information.
Page: 23

Low Clearance Lifting


The LW-16 Lifting Wedge
and SOH-Series Machine
Lifts are the perfect choice
for lifting the first few
millimeters.

Page: 172

RSM-series, Flat-Jac® Cylinders


• Compact, flat design for use where most other cylinders
will not fit ▼ O
 nly a couple of centimeters will do for an
RSM-cylinder to lift a large construction.
• Single-acting, spring return
• RSM-750, 1000 and 1500 have handles for easy carrying
• Mounting holes permit easy fixturing
• Baked enamel finish for increased corrosion resistance
• CR-400 coupler and dust cap included on all models1)
• Hard chrome plated high quality steel plungers
• Grooved plunger ends require no saddle.
Cyl. Stroke Model Cylinder Oil
RCS-series, Low Height Cylinders Capa­city Number Effective Capa-
Area city
• Lightweight, low profile design for use in confined spaces
ton (kN) (mm) (cm2) (cm3)
• Single-acting, spring return
1)
5 (45) 6 RSM-50 6,5 4
• Baked enamel finish for increased corrosion resistance
10 (101) 11 RSM-100 14,5 18
• Plunger wiper reduces contami­nation, 20 (201) 11 RSM-200 28,7 32
extending cylinder life 30 (295) 13 RSM-300 55
42,1
• CR-400 coupler and dust cap included on all models 45 (435) 16 RSM-500 62,1 99
• Grooved plunger end with threaded holes for mounting 75 (718) 16 RSM-750 102,6 164
tilt saddles 90 (887) 16 RSM-1000 126,7 203
• Integral handle on RCS-1002 for easy carrying 150 (1386) 16 RSM-1500 198,1 317
10 (101) 38 RCS-101* 14,5 55
• Plated steel plungers.
20 (201) 45 RCS-201* 28,7 129
30 (295) 62 RCS-302* 42,1 261
45 (435) 60 RCS-502* 62,1 373
90 (887) 57 RCS-1002* 126,7 722
1)
RSM-50 is fitted with an AR-400 coupler.
* Available as set, see note on next page.
22
Single-Acting, Low Height Cylinders
Cylinder-Pump Sets
All cylinders marked
RSM,
*
with an are available
as (cylinder, gauge,
RCS
couplers, hose and pump) for your
Series
ordering convenience.

Page: 62

Optional Bolt On Tilt Saddle Dimensions (mm) Capacity:


For Cylinder Model: Model
Number
5 - 150 ton
A B C*
RCS-101 CAT-11 35 11 21 Stroke:
RCS-201, -302, -502
RCS-1002
CAT-51
CAT-101
50
71
15
17
29
35
6 - 62 mm
* ‘C’ dimension equals saddle protrusion from plunger. Mounting screws are included. Maximum Operating Pressure:
700 bar

O
P
RSM Cylinder Mounting Hole Dimensions (mm)

F K Model Bolt Hole Counter Counter


Number Circle Dia. Bore Bore
U1 V Dia. Depth
RSM-50 28,5 5,5 9,1 4,3
B RSM-100 36,6 7,1 10,7 7,9
RSM-200 49,3 10,0 15,1 9,9
3/8"- RSM-300 52,3 10,0 15,9 11,2
E A
18 NPTF RSM-500 66,5 11,0 19,0 12,7
RSM-750 76,2 13,5 20,6 14,2
** RSM-1000 76,2 13,5 20,6 14,2
H RSM-1500 117,3 13,5 20,6 14,2
D

RCS-Series RSM-Series

Collapsed Extended Outside Cylinder Plunger Base to Plunger Plunger Plunger Thread Thread Bolt Model
Height Height Diameter Bore Dia. Advance Protrusion to to Mtg. Depth Circle Number
Dia. Port from Base Base Hole
A B D E F H K L M O P U
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

32 38 58 x 41 28,7 25,4 16 1 20 22 – – – 1,0 RSM-501)


43 54 82 x 55 42,9 38,1 19 1 27 34 – – – 1,4 RSM-100
51 62 101 x 76 60,5 50,8 19 1 39 39 – – – 3,1 RSM-200
58 71 117 x 95 73,2 63,4 19 2 47 44 – – – 4,5 RSM-300
66 82 140 x 114 88,9 69,8 19 2 57 53 – – – 6,8 RSM-500
79 95 165 x 139 114,3 82,6 19 2 69 66 – – – 11,3 RSM-750
85 101 178 x 153 127,0 92,2 19 2 76 74 – – – 14,5 RSM-1000
100 116 215 x 190 158,8 114,3 23 2 95 82 – – – 26,3 RSM-1500
88 126 69 42,9 38,1 17 5 – – M4 8 26 4,1 RCS-101*
98 143 92 60,5 50,8 17 3 – – M5 8 40 5,0 RCS-201*
117 179 101 73,2 66,5 19 3 – – M5 8 40 6,8 RCS-302*
122 182 124 88,9 69,8 23 2 – – M5 8 40 10,9 RCS-502*
141 198 165 127,0 92,2 31 1 – – M8 10 55 22,7 RCS-1002*
** 5° angle position of coupler on RCS-101, 201, 302.

www.enerpac.com 23
BRC, BRP-Series, Pull Cylinders
▼ Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C

The Ultimate
in Pulling Power

Cylinder-Pump Sets
All cylinders marked
*
with an are available
as (cylinder, gauge,
couplers, hose and pump) for
your ordering convenience.
Page: 62

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to the
System Components Section for a full
range of gauges.
• High strength alloy steel construction
Page: 118
• Plunger blow-out protection to prevent rod over-extension
• Hard chrome-plated plunger for long life
Attachments and
• Replaceable links on BRP-models Accessories
• Baked enamel finish for increased corrosion resistance BRC-25 and BRC-46 units
have base, collar and
• CR-400 coupler and dust cap included on all models plunger threads to affix
• Plunger wiper reduces contamination, a range of optional attachments and
extending cylinder life accessories, such as chains, saddles
and extension tubes.
• Single-acting, spring return. Page: 165

▼ T
 o lift a load bearing mast into place,
BRP-series cylinders were used to tension
▼ Ship building, welding and Enerpac pull cylinders go hand in hand. the supporting cables.

24
Single-Acting, Pull Cylinders
BRC Cylinder Mounting Dimensions (mm) BRC,
BRP
Model Base Collar Collar Mtg.
Number Mounting Thread Thd. Lgth. Thd. Lgth.
Hole
V W X Z
Series
BRC-25 ¾"-14 NPT 1½"- 16 un 24 17
BRC-46 1¼"-11½ NPT 2¼"- 14 un 26 24
BRC-106 M30 x 2 M85 x 2 25 24

Capacity:
2,5 - 50 ton
Stroke:

BRC-106 only
127 - 155 mm
Maximum Operating Pressure:

BRC-25, -46, 106


700 bar

Cylinder Stroke Model Cylinder Oil Coll. Ext. Outside Cylinder Plunger Top to Saddle Plunger Plunger
Capa­city Number Effective Capa- Height Height Dia. Bore Dia. Inlet Diameter Thread Outside
Area city Dia. Port Length Thread
A B D E F H J P Q
ton (kN) (mm) (cm2) (cm3) (mm) (mm) (mm) (mm) (mm) (mm) (NPT) (mm) (kg)

2,5 (24) 127 BRC-25 3,5 45 264 391 48 28,4 19,0 45 ¾"- 14 28 11
/16"- 24 1,8
5 (51) 140 BRC-46 7,3 101 301 441 57 42,9 30,2 42 1¼"- 11½ 32 13/16"- 16 4,5
10 (105) 151 BRC-106 15,0 228 289 440 85 54,1 31,8 39 – 25 M30x2 9,5

BRP-106C BRP-306

BRP-106L BRP-606

Cylinder Stroke Model Cylinder Oil Coll. Ext. Outside Cyl. Link Link Link Link Slot to
Capa­city Number Effective Capa- Height Height Dia. Bore Height Open- Thick- Width Link
Area city Dia. ing ness End
A B D E J L M N T
ton (kN) (mm) (cm2) (cm3) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

151 BRP-106C* 15,0 227 587 738 85 54,1 119 62 30 35 32 15,9


10 (105)
151 BRP-106L* 15,0 227 541 692 85 54,1 67 115 22 30 32 13,2
30 (326) 155 BRP-306* 46,6 722 1085 1240 136 88,9 114 145 35 39 50 48,1
50 (505) 152 BRP-606* 72,1 1096 719 871 140 110,0 130 149 39 50 70 53,5
* Available as set, see note on previous page. NOTE: BRP-106C, BRP-106L and BRP-606 are fitted with rubber bellows for rod protection.

www.enerpac.com 25
RCH-Series, Hollow Plunger Cylinders
▼ Shown from left to right: RCH-306, RCH-120, RCH-1003

Versatility in Testing,
Maintenance
and Tensioning
Applications

Cylinder-Pump Sets
All cylinders marked
with an * are available
as sets (cylinder, gauge, couplers,
hose and pump) for your ordering
convenience.
Page: 62

Ultra-Lightweight
Aluminium Cylinders
If you need a higher cylinder
capacity-to-weight-ratio the
lightweight RACH-Series
• Hollow plunger design allows for both, pull and push are the perfect choice.
forces
• Single-acting, spring return
Page: 16
• Nickel-plated, floating center tube on models over 20 ton
increases product life Saddles
• Baked enamel finish for increased corrosion resistance Most RCH-Series cylinders
are equipped with smooth
• Collar threads for easy fixturing saddles. See table at next
• RCH-120 includes AR-630 coupler and has 1/4" nptf port page for optional threaded
saddles and all dimensional
• RCH-121 and RCH-1211 have FZ-1630 reducer and information.
AR-630 coupler, all other models feature CR-400 coupler.
Page: 27

▼ Hollow plunger cylinder RCH-1003 used in an application for intermediate boom


suspension on a dragline.
Cylinder Stroke Model Cylinder Oil
Capacity Number Effective Capa-
Area city

ton (kN) (mm) (cm2) (cm3)

8 RCH-120 17,9 14
13 (125) 42 RCH-121* 17,9 75
42 RCH-1211 17,9 75
76 RCH-123 17,9 136
49 RCH-202* 30,7 150
20 (215)
155 RCH-206 30,7 476
64 RCH-302* 46,6 298
30 (326)
155 RCH-306 46,6 722
76 RCH-603* 82,3 626
60 (576)
153 RCH-606 82,3 1259
95 (931) 76 RCH-1003* 133,0 1011
Available as set, see note on this page.

26
Single-Acting, Hollow Plunger Cylinders
Hoses
Enerpac offers a complete line
RCH
of high quality hydraulic hoses. Series
To ensure the integrity of your
system, specify only Enerpac
hydraulic hoses.

Page: 120

Optional Heat Treated Hollow Saddles Capacity:


Saddle
Type
Cylinder
Model Number
Saddle
Model Nr. A
Saddle Dimensions (mm)
B C
13 - 95 ton
RCH-202, 206 HP-2015 53 1”- 8 9 Stroke:
Threaded
Hollow
RCH-302, 306 HP-3015
RCH-603, 606 HP-5016
63
91
1¼"- 7
15/8"- 5½ 12
9
8 - 155 mm
RCH-1003 HP-10016 126 2½"- 8 13
Center Hole Diameter:
Smooth hollow saddles are standard on all RCH-models (except RCH-120, RCH-1211).
19,6 - 79,0 mm
RCH-121 and RCH-1211 have a
47 mm dia. boss that protrudes Maximum Operating Pressure:
6 mm from base. 700 bar

Base Mounting Hole Dimensions (mm)


Model Bolt Thread Thread
* Number Circle Depth
U V Z
RCH-120 50,8 / "- 18 unc
5 16
9,0
RCH-121 – – –
RCH-1211 – – –
RCH-123 50,8 5
/16" - 18 unc 12,7
RCH-202 82,6 3
/8"- 16 unc 9,4
RCH-206 82,6 3
/8" - 16 unc 9,4
RCH-302 92,2 3
/8" - 16 unc 14,0
RCH-306 92,2 / " - 16 unc
3 8
14,0
RCH-603 130,3 ½" - 13 unc 14,0
RCH-606 130,3 ½" - 13 unc 14,0
RCH-1003 177,8 5
/8" - 11 unc 19,0

RCH-120 to RCH-123 models RCH-202 to RCH-1003 models


* 1/4" NPTF for RCH-120 only

Coll. Ext. Outside Cyl. Plgr. Cyl. Base Saddle Saddle Plunger Plunger Collar Collar Center Model
Height Height Dia. Bore Dia. to Advance Dia. Protrusion Internal Thread Thread Thread Hole Number
Dia. Port from Plgr. Thread Length Length Dia.
A B D E F H J K O P W X Y
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

55 63 69 54,1 35,1 9 – – ¾" - 16 un 16 2¾" - 16 30 19,6 1,5 RCH-120


120 162 69 54,1 35,1 25 – – – – 2¾" - 16 30 19,6 2,8 RCH-121*
120 162 69 54,1 35,1 25 – – ¾" - 16 un 16 2¾" - 16 30 19,6 2,8 RCH-1211
184 260 69 54,1 35,1 25 – – – – 2¾" - 16 30 19,6 4,4 RCH-123
9 "
162 211 98 73,1 54,1 19 54 9,7 1 /16 - 16 un 19 37/8" - 12 38 26,9 7,7 RCH-202*
306 461 98 73,1 54,1 25 54 9,7 19/16" - 16 un 19 37/8" - 12 38 26,9 14,1 RCH-206
178 242 114 88,9 63,5 21 63 9,0 113/16" - 16 un 22 4½" - 12 42 33,3 10,9 RCH-302*
330 485 114 88,9 63,5 25 63 9,0 113/16" - 16 un 22 4½" - 12 42 33,3 21,8 RCH-306
247 323 159 123,9 91,9 31 91 12,0 2¾" - 16 un 19 6¼" - 12 48 53,8 28,1 RCH-603*
323 476 159 123,9 91,9 31 91 12,0 2¾" - 16 un 19 6¼" - 12 48 53,8 35,4 RCH-606
254 330 212 165,1 127,0 38 126 12,0 4" - 16 un 25 83/8" - 12 60 79,0 63,0 RCH-1003*

www.enerpac.com 27
RRH-Series, Hollow Plunger Cylinders
▼ Shown from left to right: RRH-3010, RRH-1001, RRH-6010

Versatility in Testing,
Maintenance
and Tensioning
Applications

Pump Selection
A double-acting cylinder
must be powered by a pump
with a 4-way valve.
Page: 113

Gauges
Minimize the risk of
• Relief valves prevent damage in case of over- overloading and ensure
pressurisation long, dependable service
from your equipment. Refer
• Baked enamel finish for increased corrosion resistance to the System Components Section for a
• Collar threads enable easy fixturing full range of gauges.
(except RRH-1001 and RRH-1508)
Page: 118
• Double-acting version for fast retraction
• Nickel-plated, floating center tube increases product life Saddles
• Hollow plunger allows for both pull and push forces All RRH-Series cylinders
are equipped with smooth
• CR-400 coupler and dust cap included on all models
saddles. See table at next
• Plunger wiper reduces contamination, page for optional threaded
extending cylinder life. saddles and all dimensional
information.

Page: 29

▼ Double-acting hollow plunger cylinders are Cylinder Stroke Model Max. Cylinder Cylinder Oil
applied for bridge launching systems. Capacity Number Capacity Effective Area Capacity
(kN) (cm2) (cm3)

ton (mm) Advance Retract Advance Retract Advance Retract

178 RRH-307 326 213 46,6 30,4 829 541


30
258 RRH-3010 326 213 46,6 30,4 1202 784
89 RRH-603 576 380 82,3 54,2 733 482
60 166 RRH-606 576 380 82,3 54,2 1366 900
257 RRH-6010 576 380 82,3 54,2 2115 1393
38 RRH-1001 931 612 133,0 87,4 505 333
76 RRH-1003 931 612 133,0 87,4 1011 666
95
153 RRH-1006 931 612 133,0 87,4 2035 1337
257 RRH-10010 931 612 133,0 87,4 3420 2246
145 203 RRH-1508 1429 718 204,1 102,6 4144 2083

28
Double-Acting, Hollow Plunger Cylinders
Hoses RRH
Enerpac offers a complete Series
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.
Page: 120
Capacity:
Optional Heat Treated Hollow Saddles
Saddle Cylinder Saddle Saddle Dimensions (mm)
30 - 145 ton
Type Model Number Model Nr. A B C Stroke:

Threaded
RRH-307, 3010 HP-3015
RRH-603, 606, 6010 HP-5016
63
91
1¼”- 7
15/8”- 5½ 12
9
38 - 258 mm
Hollow RRH-1001, 1003,
HP-10016 126 2½”- 8 13 Center Hole Diameter:
RRH-1006, 10010
Smooth hollow saddles are standard on all RRH-models. 33,3 - 79,2 mm
Maximum Operating Pressure:
700 bar

Base Mounting Hole Dimensions (mm)


Model Bolt Thread Thread
Number Circle Depth
U V Z
RRH-307 92,2 3
/8” - 16 15,7
RRH-3010 92,2 3
/8” - 16 15,7
RRH-603 130,0 ½” - 13 14,0
RRH-606 130,0 ½” - 13 14,0
RRH-6010 130,0 ½” - 13 14,0
RRH-1001 177,8 5
/8” - 11 19,0
RRH-1003 177,8 5
/8” - 11 19,0
RRH-1006 177,8 5
/8” - 11 19,0
RRH-10010 177,8 5
/8” - 11 19,0
RRH-1508 – – –

Coll. Ext. Out. Cyl. Plgr. Cyl. Base Cyl. Top Saddle Saddle Thread Plunger Collar Collar Center Model
Height Height Dia. Bore Dia. to Adv. to Return Dia. Protr. Thread Thread Thread Hole Number
Dia. Port Port fr. Plgr. Length Length Dia.
A B D E F H I J K O P W X Y
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

330 508 114 88,9 63,5 25 60 63 9 1 /16" - 16


13
22 4½"- 12 42 33,3 21 RRH-307
431 689 114 88,9 63,5 25 60 63 9 113/16"- 16 22 4½"- 12 42 33,3 27 RRH-3010
247 336 159 123,9 91,9 31 66 91 12 2¾"- 16 19 6¼"- 12 48 53,8 28 RRH-603
323 489 159 123,9 91,9 31 66 91 12 2¾"- 16 19 6¼"- 12 48 53,8 35 RRH-606
438 695 159 123,9 91,9 31 66 91 12 2¾"- 16 19 6¼"- 12 48 53,8 45 RRH-6010
165 203 212 165,1 127,0 38 44 126 12 4"- 16 25 – – 79,2 33 RRH-1001
254 330 212 165,1 127,0 38 85 126 12 4"- 16 25 83/8"- 12 60 79,2 61 RRH-1003
342 495 212 165,1 127,0 38 85 126 12 4"- 16 25 83/8"- 12 60 79,2 79 RRH-1006
460 717 212 165,1 127,0 38 85 126 12 4"- 16 25 83/8"- 12 60 79,2 106 RRH-10010
349 552 247 190,5 152,4 38 60 127 4 4¼"- 12 25 – – 79,2 111 RRH-1508

www.enerpac.com 29
BRD-Series, Precision Production Cylinders
▼ Shown from left to right: BRD-2510, BRD-96, BRD-256, BRD-41, BRD-166

High Precision
and High Cycle
Performance

Speed Chart
 ee the Enerpac Cylinder Speed
S
Chart in our ’Yellow Pages’ to
determine your approximate
cylinder speed.

Page: 249

Golden Ring Design


Enerpac BRD-Cylinders
are provided with the Golden Ring
Design, for long, trouble-free
performance.

• The exclusive Golden Ring Design absorbs eccentric


▼ Clamping application using Enerpac BRD
loading without galling cylinder parts cylinders (with clevis eye attachments on both
• Designed for long life, the best choice for production ends) for their high pressure capability and
mounting flexibility.
applications
• Unique mounting configurations simplify fixturing
• Baked enamel finish for increased corrosion resistance
• Double-acting operation develops force in both directions,
providing maximum versatility
• Plunger wiper reduces contamination,
extending cylinder life
• Imperial models (RD-series) available on request.

Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Coll. Extended Body Outside Cylinder Plunger
Capacity Number Capacity Area Capacity Height Height Length Dia. Bore Dia.
(kN) (cm2) (cm3) Dia.
A B C D E F
(ton) (mm) Advance Retract Advance Retract Advance Retract (mm) (mm) (mm) (mm) (mm) (mm)

28 BRD-41 35 16 5,1 2,2 14 6 186 214 162 50 25,4 19,0


4 79 BRD-43 35 16 5,1 2,2 40 17 237 316 213 50 25,4 19,0
155 BRD-46 35 16 5,1 2,2 79 34 313 468 289 50 25,4 19,0
28 BRD-91 80 44 11,4 6,3 32 18 223 251 198 65 38,1 25,4
79 BRD-93 80 44 11,4 6,3 90 50 274 353 249 65 38,1 25,4
8
155 BRD-96 80 44 11,4 6,3 177 98 350 505 325 65 38,1 25,4
257 BRD-910 80 44 11,4 6,3 293 162 452 709 427 65 38,1 25,4
159 BRD-166 142 77 20,3 10,6 323 169 389 548 359 80 50,8 35,0
15
260 BRD-1610 142 77 20,3 10,6 528 276 491 751 461 80 50,8 35,0
159 BRD-256 222 98 31,7 13,7 504 218 424 583 397 92 63,5 47,8
23
260 BRD-2510 222 98 31,7 13,7 824 356 526 786 499 92 63,5 47,8

30
Double-Acting, Precision Production Cylinders
▼ BRD CYLINDER ATTACHMENTS
BRD
Series

Retainer Nut
For locking foot or flange
mountings. Tightens onto
cylinder collar threads Capacity:
(Included with foot and
flange mounting kits).
4 - 23 ton
Stroke:
28 - 260 mm
Maximum Operating Pressure:
700 bar
Foot Mounting Flange Mounting Clevis Eye
Mounts onto cylinder Mounts onto cylinder Threads onto plunger or Clevis Eye (optional)
collar. collar. into cylinder base.

Model BRD-Cyl. Dimensions (mm)


Number (ton) A B C D E F H
Foot Mounting with Retainer Nut
BAD-141 4 42,1 80 58,0 10,5 20,0 57,0 31,8
BAD-171 8 56,1 105 78,0 13,5 25,0 82,5 44,5
BAD-181 15 70,1 127 95,2 20,0 35,0 100,0 52,4
BAD-191 23 85,1 159 117,5 26,5 45,0 125,0 63,5
Flange Mounting with Retainer Nut
BAD-142 4 42,1 98,4 78,6 11,0 19,0 – –
BAD-172 8 56,1 121 98,4 11,0 25,4 – –
BAD-182 15 70,1 143 115,9 16,0 35,0 – –
BAD-192 23 85,1 165 135,7 17,0 44,5 – –
Retainer Nut
BAD-143 4 M42 x 1,5 57 49,5 6,3 9,5 – –
BAD-173 8 M56 x 2 75 65,5 6,7 12,7 – –
BAD-183 15 M70 x 2 92 81,0 6,7 19,0 – –
BAD-193 23 M85 x 2 108 96,5 6,7 25,4 – –
Clevis Eye (See chart below for mounting dimensions L, L1 and M)
BAD-150 4 M16 x 1,5 M30 x 1,5 52,4 16,0 15,9 19,1 23,8
BAD-151 8 M22 x 1,5 M42 x 1,5 57,1 20,0 25,4 25,4 23,8
BAD-152 15 M30 x 1,5 M56 x 2 77,8 25,0 31,8 25,4 30,2
BAD-153 23 M42 x 1,5 M70 x 2 77,8 32,0 38,2 25,4 27,0

Top to Bottom to Plunger Clevis Eye Neck Plunger Plunger Cylinder Mounting Dimensions (mm) Model
Retract Advance Protrusion Mounting Length Thread External Collar Collar Internal Int. Base Number
Port Port Dimensions Length Thread Thread Thread Base Thread
H I K L L1 M N P Q Length Thread Length
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) W X Z Z1 (kg)

47 47 24 258 286 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 2,0 BRD-41
47 47 24 308 387 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 2,6 BRD-43
47 47 24 385 540 41 29 22 M16 x 1,5 M42 x 1,5 11 M30 x 1,5 9 3,6 BRD-46
57 57 25 295 323 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 3,0 BRD-91
57 57 25 346 425 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 4,2 BRD-93
57 57 25 422 577 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 5,6 BRD-96
57 57 25 524 781 38 38 22 M22 x 1,5 M56 x 2 14 M42 x 1,5 14 7,3 BRD-910
73 73 30 492 651 52 54 28 M30 x 1,5 M70 x 2 22 M56 x 2 24 10,2 BRD-166
73 73 30 593 853 52 54 28 M30 x 1,5 M70 x 2 22 M56 x 2 24 14,5 BRD-1610
89 89 27 524 683 53 70 25 M42 x 1,5 M85 x 2 29 M70 x 2 26 16,0 BRD-256
89 89 27 626 886 53 70 25 M42 x 1,5 M85 x 2 29 M70 x 2 26 20,3 BRD-2510

www.enerpac.com 31
RR-Series, Double-Acting Cylinders
▼ Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513

Most Versatile
Performers

Most Versatile Performers


Rugged enough for the
toughest job site uses and
precision designed for high-
cycle industrial uses.

Saddles
RR-Series cylinders up to
75 ton have plunger
mounting holes for
installation of CAT-Series
tilt saddles.
Page: 33

• Collar threads, plunger threads and base mounting holes


Optimum Performance
for easy fixturing (on most models)
Enerpac’s range of Z-Class
• Baked enamel finish for increased corrosion resistance electric pumps, fitted with
• Removable hardened saddles protect plunger during lifting manual or solenoid operated
and pressing 4-way valves, offer optimum
combinations with
• Built-in safety valve prevents accidental RR-Series cylinders.
over-pressurization
• CR-400 couplers included on all models Page: 84
• Plunger wiper reduces contamination,
extending cylinder life.

▼ T
 hese long stroke RR-cylinders are attached in a sliding and guiding system pulling the ▼ R
 R-cylinders provide power and precision in a
arched roof assembly of Athens Olympic Stadium step by step into the final position. special hydraulic press.

32
Double-Acting Long Stroke Cylinders
RR
Series

▼ QUICK SELECTION CHART


For complete technical information see next page.
Capacity:
Cylinder
Capacity
Stroke Model
Number
Cylinder Effective
Area
Oil Capacity Coll.
Height 10 - 520 ton
(cm2) (cm3)
ton Stroke:
(kN) (mm) Push Pull Push Pull (mm)
57 - 1219 mm
10 254 RR-1010 14,5 4,8 368 122 409
Maximum Operating Pressure:
(101) 305 RR-1012 14,5 4,8 442 147 457
30 209 RR-308 42,1 19,1 879 400 395 700 bar
(295) 368 RR-3014 42,1 19,1 1549 703 549
156 RR-506 71,2 21,5 1111 335 331
50 Enerpac CLRG-Series
334 RR-5013 71,2 21,5 2378 718 509
(498) If your application does not
511 RR-5020 71,2 21,5 3638 1099 733
require high cycle, Enerpac
75 156 RR-756 102,6 31,4 1601 490 347 CLRG-Series cylinders may
(718) 333 RR-7513 102,6 31,4 3417 1046 525 be the right alternative.
168 RR-1006 133,3 62,2 2238 1045 357
95 Page: 44
333 RR-10013 133,3 62,2 4439 2071 524
(933)
460 RR-10018 133,3 62,2 6132 2861 687
57 RR-1502 198,1 95,4 1129 544 196 Speed Chart
140 156 RR-1506 198,1 95,4 3090 1488 385  ee the Enerpac Cylinder
S
(1386) 333 RR-15013 198,1 95,4 6597 3177 582 Speed Chart in our ’Yellow
815 RR-15032 198,1 95,4 16145 7775 1116 Pages’ to determine your
approximate cylinder speed.
152 RR-2006 285,0 145,3 4332 2209 430
330 RR-20013 285,0 145,3 9405 4795 608 Page: 249
200 457 RR-20018 285,0 145,3 13025 6640 765
(1995) 610 RR-20024 285,0 145,3 17385 8863 917
Optional Snap-in Saddles
914 RR-20036 285,0 145,3 26049 13280 1222
34741 17712 1527 Optional snap-in saddles
1219 RR-20048 285,0 145,3
for RR-Series double-acting
153 RR-3006 457,3 243,2 6997 3721 485
cylinders:
305 RR-30012 457,3 243,2 13947 7418 638
325 457 RR-30018 457,3 243,2 20889 11114 790 Saddle Cylinder Saddle
(3201) 609 RR-30024 457,3 243,2 27850 14811 943 Type Model Number Model
915 RR-30036 457,3 243,2 41843 22253 1247 Number

1219 RR-30048 457,3 243,2 55745 29646 1552 Flat RR-1010, 1012 A-102F
152 RR-4006 613,1 328,1 9319 4987 538 RR-1010, 1012 CAT-10
305 RR-40012 613,1 328,1 18700 10007 690 RR-308, 3014 CAT-50
440 457 RR-40018 613,1 328,1 28018 14995 843 Tilt RR-506, 5013
(4292) 610 RR-40024 613,1 328,1 37400 20014 995 RR-5020, 756 CAT-100
914 RR-40036 613,1 328,1 56037 29988 1300 RR-7513
1219 RR-40048 613,1 328,1 74737 39996 1605 Standard Saddles:
153 RR-5006 729,7 405,4 11164 6203 577 RR-1010, 1012 A-102G
305 RR-50012 729,7 405,4 22256 12365 730 Grooved
RR-308, 3014 A-252G
520 457 RR-50018 729,7 405,4 33347 18526 882
(5108) 609 RR-50024 729,7 405,4 44440 24689 1035 For additional information on saddles:
915 RR-50036 729,7 405,4 66768 36973 1339
1219 RR-50048 729,7 405,4 88951 49418 1644 Page: 10

www.enerpac.com 33
RR-Series, Double-Acting Cylinders
Cylinder retract capacity for
certain RR cylinders may be less
than theoretical values, as a result
of reduced relief valve pressure
settings:
RR-308/3014: 275 bar
RR-506/5013/5020: 480 bar
RR-756/7513: 495 bar

 For full features see previous page.


Cylinder Stroke Model Max. Cylinder Cylinder Oil Coll. Ext. Outside
Capacity Number Capacity Effective Area Capacity Height Height Dia.
(kN) (cm2) (cm3)
A B D
ton (mm) Push Pull Push Pull Push Pull (mm) (mm) (mm)

254 RR-1010 * 101 33 14,5 4,8 368 122 409 663 73


10
305 RR-1012 * 101 33 14,5 4,8 442 147 457 762 73
RR-1010 - RR-3014 209 RR-308 * 295 53 42,1 19,1 879 400 395 604 101
30
368 RR-3014 * 295 53 42,1 19,1 1549 703 549 917 101
156 RR-506 498 103 71,2 21,5 1111 335 331 487 127
50 334 RR-5013 498 103 71,2 21,5 2378 718 509 843 127
511 RR-5020 498 103 71,2 21,5 3638 1099 733 1244 127
156 RR-756 718 156 102,6 31,4 1601 490 347 503 146
75
333 RR-7513 718 156 102,6 31,4 3417 1046 525 858 146
168 RR-1006 933 435 133,3 62,2 2238 1045 357 525 177
95 333 RR-10013 933 435 133,3 62,2 4439 2071 524 857 177
460 RR-10018 933 435 133,3 62,2 6132 2861 687 1147 177
57 RR-1502 1386 668 198,1 95,4 1129 544 196 253 203
156 RR-1506 1386 668 198,1 95,4 3090 1488 385 541 203
140
333 RR-15013 1386 668 198,1 95,4 6597 3177 582 915 203
815 RR-15032 1386 668 198,1 95,4 16145 7775 1116 1931 203
152 RR-2006 1995 1017 285,0 145,3 4332 2209 430 582 247
330 RR-20013 1995 1017 285,0 145,3 9405 4795 608 938 247
457 RR-20018 1995 1017 285,0 145,3 13025 6640 765 1222 247
200
610 RR-20024 1995 1017 285,0 145,3 17385 8863 917 1527 247
RR-506 - RR-50048 914 RR-20036 1995 1017 285,0 145,3 26049 13280 1222 2136 247
1219 RR-20048 1995 1017 285,0 145,3 34741 17712 1527 2746 247
153 RR-3006 3201 1703 457,3 243,2 6997 3721 485 638 311
305 RR-30012 3201 1703 457,3 243,2 13947 7418 638 943 311
457 RR-30018 3201 1703 457,3 243,2 20889 11114 790 1247 311
325
609 RR-30024 3201 1703 457,3 243,2 27850 14811 943 1552 311
RR-1006 - RR-30048 915 RR-30036 3201 1703 457,3 243,2 41843 22253 1247 2162 311
No mounting holes on: 1219 RR-30048 3201 1703 457,3 243,2 55745 29646 1552 2771 311
RR-506, 5013
RR-756, 7513 152 RR-4006 4292 2297 613,1 328,1 9319 4987 538 690 358
RR-1502, 15013 305 RR-40012 4292 2297 613,1 328,1 18700 10007 690 995 358
457 RR-40018 4292 2297 613,1 328,1 28018 14995 843 1300 358
440
610 RR-40024 4292 2297 613,1 328,1 37400 20014 995 1605 358
914 RR-40036 4292 2297 613,1 328,1 56037 29988 1300 2214 358
1219 RR-40048 4292 2297 613,1 328,1 74737 39996 1605 2824 358
153 RR-5006 5108 2838 729,7 405,4 11164 6203 577 730 397
305 RR-50012 5108 2838 729,7 405,4 22256 12365 730 1035 397
RR-4006 - RR-50048 457 RR-50018 5108 2838 729,7 405,4 33347 18526 882 1339 397
520
609 RR-50024 5108 2838 729,7 405,4 44440 24689 1035 1644 397
Base mounting hole location 915 RR-50036 5108 2838 729,7 405,4 66768 36973 1339 2254 397
is for reference only, as it is 1644
1219 RR-50048 5108 2838 729,7 405,4 88951 49418 2863 397
affected by assembly.
* For RR-1010 and RR-1012: N = 32 mm; for RR-308 and RR-3014: N = 55 mm.

34
Double-Acting Long Stroke Cylinders
RR
Capacity:
10 - 520 ton Series
Stroke:
57 - 1219 mm
Maximum Operating Pressure:
700 bar
Cyl. Plgr. Base Top to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Bore Dia. to Adv. Ret. Dia. Protr. Internal Thread Bolt Thread Thread Thread Thread Number
Dia. Port Port fr. Plgr. Thread Length Circle Depth Length
E F H I J K O P U (mm) V Z (mm) W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

42,9 34,9 36 57 35 6 1"- 8 25 – – – 2¼”- 14 26 12 RR-1010*


42,9 34,9 36 57 35 6 1"- 8 25 – – – 2¼”- 14 26 14 RR-1012*
73,2 54,1 39 81 50 10 1½"- 16 25 – – – 35/16”- 12 49 18 RR-308*
73,2 54,1 39 81 50 10 1½"- 16 25 – – – 35/16”- 12 49 29 RR-3014*
95,2 79,5 28 76 71 2 1"- 12 25 – – – 5”- 12 44 30 RR-506
95,2 79,5 28 76 71 2 1"- 12 25 – – – 5”- 12 44 52 RR-5013
95,2 79,5 57 76 71 2 1"- 12 25 76 ”
½ - 13 25 5”- 12 44 68 RR-5020
114,3 95,2 30 76 71 6 1"- 12 38 – – – 5¾”- 12 38 41 RR-756
114,3 95,2 30 81 71 6 1"- 12 38 – – – 5¾”- 12 38 68 RR-7513
130,3 95,2 38 71 76 3 1¾"- 12 35 139 ¾”- 10 25 6 7/8”- 12 50 61 RR-1006
130,3 95,2 38 71 76 3 1¾"- 12 35 139 ¾”- 10 25 6 7/8”- 12 50 93 RR-10013
130,3 95,2 41 92 76 3 1¾"- 12 35 139 ¾”- 10 25 6 7/8”- 12 50 117 RR-10018
158,8 114,3 22 66 95 19 – – – – – – – 49 RR-1502
158,8 114,3 49 84 114 19 33/8"- 16 35 158 ¾”- 16 28 8”- 12 55 93 RR-1506
158,8 114,3 49 84 114 19 33/8"- 16 35 158 ¾”- 16 28 8”- 12 55 124 RR-15013
158,8 114,3 76 88 114 19 33/8"- 16 35 – – – 8”- 12 55 238 RR-15032
190,5 133,4 57 96 133 22 – – 127 1”- 8 25 – – 147 RR-2006
190,5 133,4 57 96 133 22 2½"- 12 63 127 1”- 8 25 9¾”- 12 54 199 RR-20013
190,5 133,4 85 101 133 22 2½"- 12 63 127 1”- 8 25 9¾”- 12 54 204 RR-20018
190,5 133,4 85 101 133 22 2½"- 12 63 127 1”- 8 25 9¾”- 12 54 279 RR-20024
190,5 133,4 85 101 133 22 2½"- 12 63 127 1”- 8 25 9¾”- 12 54 383 RR-20036
190,5 133,4 85 101 133 22 2½"- 12 63 127 1”- 8 25 9¾”- 12 54 483 RR-20048
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 200 RR-3006
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 312 RR-30012
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 385 RR-30018
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 469 RR-30024
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 628 RR-30036
241,3 165,1 88 114 165 28 2½"- 12 82 158 1¼”- 7 44 12¼”- 12 58 780 RR-30048
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 303 RR-4006
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 399 RR-40012
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 453 RR-40018
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 597 RR-40024
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 792 RR-40036
279,4 190,5 108 133 190 28 3"- 12 95 203 1½”- 6 50 141/8”- 8 65 980 RR-40048
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 432 RR-5006
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 589 RR-50012
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 680 RR-50018
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 816 RR-50024
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 1002 RR-50036
304,8 203,2 120 152 203 28 3¼"- 12 108 203 1¾”- 5 57 155/8”- 8 79 1224 RR-50048

www.enerpac.com 35
CLSG-Series, High Tonnage Cylinders
 Shown from left to right: CLSG-506, CLSG-5006, CLSG-4006

The Single-Acting
Heavy Lifting
Solution with
Integral Stop Ring

Saddles
All CLSG-Series cylinders
are equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 39

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. Refer to the
• Integral stop ring provides piston blow-out protection System Components Section for a full
• Baked enamel outside finish and plated pistons provide range of gauges.
superior corrosion protection

Page: 118
• Interchangeable, hardened grooved saddles are standard
• Base mounting holes are standard on all models Optimum Performance
• Plunger wiper reduces contamination, Enerpac’s range of Z-Class
extending cylinder life electric pumps, fitted with
manual or solenoid operated
• Single-acting, load return. 3-way valves, offer optimum
combinations with CLSG cylinders.
Page: 84

 E
 ight CLSG-2506 cylinders equipped with tilting saddles lifted the planking of the Low Height - High Tonnage
bridge as the pier heads were being rebuilt.
When low height with high
force is required, CLP-Series
Pancake Cylinders with
locknut offer the solution to
lift the first few centimetres.
Page: 20

Standard Features
• Interchangeable, hardened
grooved saddles
• Top and side mounted
lifting eye capability
• CR-400 coupler and dustcap
• All cylinders meet ASME B-30.1
and ISO 10100 standards.

36
Single-Acting, High Tonnage Cylinders

CLSG
Series

 QUICK SELECTION CHART


For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed


Capacity Number Effective Capacity Height
Area Capacity:
ton
(kN) (mm) (cm2) (cm3) (mm) (kg)
50 - 1000 ton
50 CLSG-502 77,0 385 162 17 Stroke:
100 CLSG-504 77,0 770 212 20 50 - 300 mm
50 150 CLSG-506 77,0 1155 262 23
Maximum Operating Pressure:
(539) 200 CLSG-508 77,0 1540 312 27
250 CLSG-5010 77,0 1924 362 31 700 bar
300 CLSG-5012 77,0 2309 412 34
50 CLSG-1002 132,7 664 182 19
100 CLSG-1004 132,7 1327 232 29 Higher Capacities
100 150 CLSG-1006 132,7 1991 282 40 1500 and 2000 ton models
(929) available on request.
200 CLSG-1008 132,7 2655 332 50
250 CLSG-10010 132,7 3318 382 61 Additional Stroke Lengths
300 CLSG-10012 132,7 3982 432 71 Models above 150 ton are also available
50 CLSG-1502 198,6 993 196 39 with standard stroke lengths of 100, 200
100 CLSG-1504 198,6 1986 246 52 and 250 mm. Please contact Enerpac for
150 150 CLSG-1506 198,6 2978 296 65 ordering information.
(1390) 200 CLSG-1508 198,6 3971 346 78
250 CLSG-15010 198,6 4964 396 92
300 CLSG-15012 198,6 5957 446 105
50 CLSG-2002 265,9 1330 216 55 Lifting an Unbalanced
200 150 CLSG-2006 265,9 3989 316 91 Load?
(1861)
300 CLSG-20012 265,9 7977 466 146 When lifting an unbalanced
50 CLSG-2502 366,4 1832 235 102 load Enerpac Integrated
250 150 335 Lifting Systems can be
CLSG-2506 366,4 5497 136
(2565) the solution with multiple lift point
300 CLSG-25012 366,4 10993 485 207
capabilities from 4 to 64 points.
50 CLSG-3002 456,2 2281 312 184
300 See our “Yellow Pages” for
150 CLSG-3006 456,2 6843 412 232 multi-cylinder set-ups.
(3193)
300 CLSG-30012 456,2 13685 562 303
50 CLSG-4002 559,9 2800 375 270
Page: 244
400 150 CLSG-4006 559,9 8399 475 330
(3919)
300 CLSG-40012 559,9 16797 625 421 Optional features
50 CLSG-5002 730,6 3653 419 401 To add optional features
500 150 519
CLSG-5006 730,6 10959 480 to your cylinders, add the
(5114)
300 CLSG-50012 730,6 21918 669 599 following suffix to the end of
50 CLSG-6002 855,3 4276 429 474 the model number.
600
150 CLSG-6006 855,3 12829 529 565
(5987) Collar thread * E002
300 CLSG-60012 855,3 25659 679 701
50 CLSG-8002 1176,3 5881 474 741 * On 400 ton models and higher.
800 Example:
150 CLSG-8006 1176,3 17644 574 880
(8234) • For CLSG-5006 cylinder with collar
300 CLSG-80012 1176,3 35288 724 1058 thread, order: CLSG-5006E002
50 CLSG-10002 1465,7 7329 564 1062
1000 Technical specifications for these
150 CLSG-10006 1465,7 21986 664 1213
(10260) features are available from Enerpac.
300 CLSG-100012 1465,7 43972 814 1439

www.enerpac.com 37
CLSG-Series, High Tonnage Cylinders
Mounting Hole Orientation
Top mounting hole orientation is maintained to
port location. Base mounting hole orientation
is not maintained to port location.

 For full features see previous page.


Cylinder Stroke Model Cylinder Oil
Capacity Number Effective Capacity
Area
ton
(kN) (mm) (cm2) (cm3)

50 CLSG-502 77,0 385


100 CLSG-504 77,0 770
50 150 CLSG-506 77,0 1155
(539) 200 CLSG-508 77,0 1540
250 CLSG-5010 77,0 1924
300 CLSG-5012 77,0 2309
50 CLSG-1002 132,7 664
CLSG-502 - CLSG-15012 100 CLSG-1004 132,7 1327
100 150 CLSG-1006 132,7 1991
(929) 200 CLSG-1008 132,7 2655
250 CLSG-10010 132,7 3318
300 CLSG-10012 132,7 3982
50 CLSG-1502 198,6 993
100 CLSG-1504 198,6 1986
150 150 CLSG-1506 198,6 2978
(1390) 200 CLSG-1508 198,6 3971
250 CLSG-15010 198,6 4964
300 CLSG-15012 198,6 5957
50 CLSG-2002 265,9 1330
200 150 265,9
CLSG-2006 3989
(1861)
300 CLSG-20012 265,9 7977
50 CLSG-2502 366,4 1832
250
150 CLSG-2506 366,4 5497
(2565)
300 CLSG-25012 366,4 10993
50 CLSG-3002 456,2 2281
300 150 456,2 6843
CLSG-3006
(3193)
300 CLSG-30012 456,2 13685
50 CLSG-4002 559,9 2800
400 150 559,9 8399
CLSG-4006
CLSG-2002 - CLSG-100012 (3919)
300 CLSG-40012 559,9 16797
Base Mounting Hole 1) Dimensions (mm) 50 CLSG-5002 730,6 3653
500
Model / Bolt Thread Min. Thread 150 CLSG-5006 730,6 10959
(5114)
Capacity Circle Size Depth 300 CLSG-50012 730,6 21918
ton U V Z
50 CLSG-6002 855,3 4276
CLSG-50 65 2x M12 22 600
CLSG-100 95 2x M12 22 (5987) 150 CLSG-6006 855,3 12829
CLSG-150 130 2x M12 22 300 CLSG-60012 855,3 25659
CLSG-200 165 3x M12 22 50 CLSG-8002 1176,3 5881
CLSG-250 190 3x M12 22 800
CLSG-300 180 3x M16 30 150 CLSG-8006 1176,3 17644
(8234)
CLSG-400 205 3x M16 30 300 CLSG-80012 1176,3 35288
CLSG-500 250 3x M24 36 50 CLSG-10002 1465,7 7329
CLSG-600 275 3x M24 36 1000
150 CLSG-10006 1465,7 21986
CLSG-800 330 3x M24 36 (10260)
CLSG-1000 375 3x M24 36 300 CLSG-100012 1465,7 43972
1)
Base mounting holes are random positioned in
regard to coupler position.
38
Single-Acting, High Tonnage Cylinders
Optional Tilt Saddle * Capacity:
50 - 1000 ton CLSG
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Collapsed Extended Outside Cylinder Plunger Base to Standard Saddle Depth of Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Adv. Saddle Protr. Plunger Number Saddle Saddle Saddle
Dia. Port Dia. from Plgr. Hole Dia. Height Model
A B D E F H J K L J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
162 212 130 99,0 70,0 52 50 1 19 17 CLSG-502 50 24 CATG-50
212 312 130 99,0 70,0 52 50 1 19 20 CLSG-504 50 24 CATG-50
262 412 130 99,0 70,0 52 50 1 19 23 CLSG-506 50 24 CATG-50
312 512 130 99,0 70,0 52 50 1 19 27 CLSG-508 50 24 CATG-50
362 612 130 99,0 70,0 52 50 1 19 31 CLSG-5010 50 24 CATG-50
412 712 130 99,0 70,0 52 50 1 19 34 CLSG-5012 50 24 CATG-50
182 232 165 130,0 95,0 54 75 1 19 19 CLSG-1002 73 29 CATG-100
232 332 165 130,0 95,0 54 75 1 19 29 CLSG-1004 73 29 CATG-100
282 432 165 130,0 95,0 54 75 1 19 40 CLSG-1006 73 29 CATG-100
332 532 165 130,0 95,0 54 75 1 19 50 CLSG-1008 73 29 CATG-100
382 632 165 130,0 95,0 54 75 1 19 61 CLSG-10010 73 29 CATG-100
432 732 165 130,0 95,0 54 75 1 19 71 CLSG-10012 73 29 CATG-100
196 246 205 159,0 114,0 61 94 1 19 39 CLSG-1502 91 31 CATG-150
246 346 205 159,0 114,0 61 94 1 19 52 CLSG-1504 91 31 CATG-150
296 446 205 159,0 114,0 61 94 1 19 65 CLSG-1506 91 31 CATG-150
346 546 205 159,0 114,0 61 94 1 19 78 CLSG-1508 91 31 CATG-150
396 646 205 159,0 114,0 61 94 1 19 92 CLSG-15010 91 31 CATG-150
446 746 205 159,0 114,0 61 94 1 19 105 CLSG-15012 91 31 CATG-150
216 266 235 184,0 133,0 67 113 1 24 55 CLSG-2002 118 35 CATG-200
316 466 235 184,0 133,0 67 113 1 24 91 CLSG-2006 118 35 CATG-200
466 766 235 184,0 133,0 67 113 1 24 146 CLSG-20012 118 35 CATG-200
235 285 275 216,0 165,0 73 145 1 24 102 CLSG-2502 144 46 CATG-250
335 485 275 216,0 165,0 73 145 1 24 136 CLSG-2506 144 46 CATG-250
485 785 275 216,0 165,0 73 145 1 24 207 CLSG-25012 144 46 CATG-250
312 362 310 241,0 197,0 101 177 1 19 184 CLSG-3002 160 62 CATG-300
412 562 310 241,0 197,0 101 177 1 19 232 CLSG-3006 160 62 CATG-300
562 862 310 241,0 197,0 101 177 1 19 303 CLSG-30012 160 62 CATG-300
375 425 350 267,0 216,0 114 196 3 27 270 CLSG-4002 193 51 CATG-400
475 625 350 267,0 216,0 114 196 3 27 330 CLSG-4006 193 51 CATG-400
625 925 350 267,0 216,0 114 196 3 27 421 CLSG-40012 193 51 CATG-400
419 469 400 305,0 248,0 114 228 3 27 401 CLSG-5002 228 63 CATG-500
519 669 400 305,0 248,0 114 228 3 27 480 CLSG-5006 228 63 CATG-500
669 969 400 305,0 248,0 114 228 3 27 599 CLSG-50012 228 63 CATG-500
429 479 430 330,0 267,0 114 247 3 27 474 CLSG-6002 241 76 CATG-600
529 679 430 330,0 267,0 114 247 3 27 565 CLSG-6006 241 76 CATG-600
679 979 430 330,0 267,0 114 247 3 27 701 CLSG-60012 241 76 CATG-600
474 524 505 387,0 317,0 149 297 3 27 741 CLSG-8002 287 75 CATG-800
574 724 505 387,0 317,0 149 297 3 27 880 CLSG-8006 287 75 CATG-800
724 1024 505 387,0 317,0 149 297 3 27 1058 CLSG-80012 287 75 CATG-800
564 614 560 432,0 343,0 174 323 3 27 1062 CLSG-10002 311 93 CATG-1000
664 814 560 432,0 343,0 174 323 3 27 1213 CLSG-10006 311 93 CATG-1000
814 1114 560 432,0 343,0 174 323 3 27 1439 CLSG-100012 311 93 CATG-1000

www.enerpac.com 39
CLS-Series, High Tonnage Cylinders
 Shown from left to right: CLS-1002, CLS-506, CLS-502

The Single-Acting
Heavy Lifting
Solution With
Reduced Collapsed
Height

Saddles
All CLS cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 43

Gauges
• Lowest collapsed height for use in confined spaces Minimize the risk of
overloading and ensure long,
• Overflow port functions as a stroke limiter dependable service from
• Plunger wiper reduces contamination, your equipment. Refer to the
extending cylinder life System Components Section for a full
range of gauges.
• Interchangeable, hardened grooved saddles are standard
Page: 118
• Special synthetic coating for improved corrosion
resistance and lower friction for smoother operation
Remote Lifting
• CR-400 coupler and dust cap included on all models
For heavy lifting in remote
• Single-acting, load return. locations use the Enerpac
Z-Class electric pumps.

 CLS-cylinders doing their job, synchronised lifting a complete fly-over Page: 84


for exact positioning.

Low Height - High Tonnage


When low height with high
force is required, CLP-
Series Pancake Cylinders
with locknut offer the
solution to lift the first few centimetres.
Page: 20

Synchronous Lifting
Systems
The solution for multiple lift
point capabilities from
4 to 64 points.
Page: 224

40
Single-Acting, High Tonnage Cylinders
CLS
Series

 QUICK SELECTION CHART


For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed


Capacity Number Effective Capacity Height
Area Capacity:
ton
(kN) (mm) (cm2) (cm3) (mm) (kg)
50 - 1000 ton
50 CLS-502 70,9 355 128 14 Stroke:
100 CLS-504 70,9 709 178 18 50 - 300 mm
50 150 CLS-506 70,9 1064 228 23
Maximum Operating Pressure:
(496) 200 CLS-508 70,9 1418 278 28
250 CLS-5010 70,9 1773 327 33 700 bar
300 CLS-5012 70,9 2127 378 38
50 CLS-1002 132,7 664 143 24
100 CLS-1004 132,7 1327 193 32
100 150 CLS-1006 132,7 1991 243 40
(929) 200 CLS-1008 132,7 2654 293 49
Higher Capacities
250 CLS-10010 132,7 3318 343 58
1500 and 2000 ton models
300 CLS-10012 132,7 3981 392 66
are available on request.
50 CLS-1502 198,6 993 165 43
100 CLS-1504 198,6 1986 215 55
150 150 CLS-1506 198,6 2979 265 69 Additional Stroke Lengths
(1390) 200 CLS-1508 198,6 3972 315 82 Models above 150 ton are also available
250 CLS-15010 198,6 4965 365 95 with standard stroke lengths of 100, 200
300 CLS-15012 198,6 5958 414 108 and 250 mm. Please contact Enerpac for
50 CLS-2002 265,6 1330 193 66 ordering information.
200 150 CLS-2006 265,6 3989 293 101
(1859)
300 CLS-20012 265,6 7977 443 154
50 CLS-2502 366,1 1832 193 90 Lifting an Unbalanced Load?
250 150 293
CLS-2506 366,1 5496 137 See our ‘Yellow Pages’ for
(2562)
300 CLS-25012 366,1 10996 443 208 multi-cylinder set-ups.
50 CLS-3002 456,2 2281 235 137
300 150 CLS-3006 456,2 6843 335 198
(3193)
Page: 245
300 CLS-30012 456,2 13710 485 288
50 CLS-4002 559,9 2800 265 200 Optional features
400 150 CLS-4006 559,9 8399 365 275
(3919) To add optional features
300 CLS-40012 559,9 16770 515 390 to your cylinders, add the
50 CLS-5002 731,1 3656 295 289 following suffix to the end of
500 150 395 the model number.
CLS-5006 731,1 10967 390
(5118)
300 CLS-50012 731,1 21900 545 540
50 CLS-6002 854,8 4277 310 350
600 Spring return E001
150 CLS-6006 854,8 12830 410 465
(5983)
300 CLS-60012 854,8 25710 560 640
Example:
50 CLS-8002 1176,9 5882 355 549 • For CLS-5006 cylinder with spring
800 150 455
CLS-8006 1176,9 17645 709 return, order: CLS-5006E001
(8238)
300 CLS-80012 1176,9 35370 605 950
50 CLS-10002 1466,4 7329 385 729 Technical specifications for these
1000 features are available from Enerpac.
150 CLS-10006 1466,4 21986 485 921
(10260)
300 CLS-100012 1466,4 43950 635 1210

www.enerpac.com 41
CLS-Series, High Tonnage Cylinders
Couplers Included!
 R-400 couplers included
C
on all models. Fit all
HC-Series hoses.

 For full features see previous page.


Cylinder Stroke Model Cylinder Oil
Capacity Number Effective Capacity
Area
ton
(kN) (mm) (cm2) (cm3)

50 CLS-502 70,9 355


100 CLS-504 70,9 709
50 150 CLS-506 70,9 1064
(496) 200 CLS-508 70,9 1418
250 CLS-5010 70,9 1773
300 CLS-5012 70,9 2127
50 CLS-1002 132,7 664
100 CLS-1004 132,7 1327
100 150 CLS-1006 132,7 1991
(929) 200 CLS-1008 132,7 2654
250 CLS-10010 132,7 3318
300 CLS-10012 132,7 3981
50 CLS-1502 198,6 993
100 CLS-1504 198,6 1986
CLS-502 - CLS-25012 150 150 CLS-1506 198,6 2979
(1390) 200 CLS-1508 198,6 3972
250 CLS-15010 198,6 4965
300 CLS-15012 198,6 5958
50 CLS-2002 265,6 1330
200 150 265,6
CLS-2006 3989
(1859)
300 CLS-20012 265,6 7977
50 CLS-2502 366,1 1832
250
150 CLS-2506 366,1 5496
(2562)
300 CLS-25012 366,1 10996
50 CLS-3002 456,2 2281
300 150 456,2 6843
CLS-3006
(3193)
300 CLS-30012 456,2 13710
50 CLS-4002 559,9 2800
400 150 559,9 8399
CLS-4006
(3919)
300 CLS-40012 559,9 16770
50 CLS-5002 731,1 3656
500
150 CLS-5006 731,1 10967
(5118)
300 CLS-50012 731,1 21900
50 CLS-6002 854,8 4277
600
(5983) 150 CLS-6006 854,8 12830
300 CLS-60012 854,8 25710
50 CLS-8002 1176,9 5882
800
150 CLS-8006 1176,9 17645
(8238)
300 CLS-80012 1176,9 35370
50 CLS-10002 1466,4 7329
1000
150 CLS-10006 1466,4 21986
(10260)
CLS-3002 - CLS-100012 300 CLS-100012 1466,4 43950

42
Single-Acting, High Tonnage Cylinders
Optional Tilt Saddle * Capacity:
50 - 1000 ton CLS
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Collapsed Extended Outside Cylinder Plunger Base to Standard Saddle Depth of Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Adv. Saddle Protr. Plunger Number Saddle Saddle Saddle
Dia. Port Dia. from Plgr. Hole Dia. Height Model
A B D E F H J K L J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
128 178 125 95,0 95,0 30 71 2 13 14 CLS-502 71 24 CAT-100
178 278 125 95,0 95,0 30 71 2 13 18 CLS-504 71 24 CAT-100
228 378 125 95,0 95,0 30 71 2 13 23 CLS-506 71 24 CAT-100
278 478 125 95,0 95,0 30 71 2 13 28 CLS-508 71 24 CAT-100
327 578 125 95,0 95,0 30 71 2 13 33 CLS-5010 71 24 CAT-100
378 678 125 95,0 95,0 30 71 2 13 38 CLS-5012 71 24 CAT-100
143 193 165 130,0 130,0 30 71 2 13 24 CLS-1002 71 24 CAT-100
193 293 165 130,0 130,0 30 71 2 13 32 CLS-1004 71 24 CAT-100
243 393 165 130,0 130,0 30 71 2 13 40 CLS-1006 71 24 CAT-100
293 493 165 130,0 130,0 30 71 2 13 49 CLS-1008 71 24 CAT-100
343 593 165 130,0 130,0 30 71 2 13 58 CLS-10010 71 24 CAT-100
392 693 165 130,0 130,0 30 71 2 13 66 CLS-10012 71 24 CAT-100
165 215 205 159,0 159,0 39 130 2 25 43 CLS-1502 130 20 CAT-200
215 315 205 159,0 159,0 39 130 2 25 55 CLS-1504 130 20 CAT-200
265 415 205 159,0 159,0 39 130 2 25 69 CLS-1506 130 20 CAT-200
315 515 205 159,0 159,0 39 130 2 25 82 CLS-1508 130 20 CAT-200
365 615 205 159,0 159,0 39 130 2 25 95 CLS-15010 130 20 CAT-200
414 715 205 159,0 159,0 39 130 2 25 108 CLS-15012 130 20 CAT-200
193 243 235 183,9 183,9 50 130 2 25 66 CLS-2002 130 20 CAT-200
293 443 235 183,9 183,9 50 130 2 25 101 CLS-2006 130 20 CAT-200
443 743 235 183,9 183,9 50 130 2 25 154 CLS-20012 130 20 CAT-200
193 243 275 215,9 215,9 50 150 2 25 90 CLS-2502 150 21 CAT-250
293 443 275 215,9 215,9 50 150 2 25 137 CLS-2506 150 21 CAT-250
443 743 275 215,9 215,9 50 150 2 25 208 CLS-25012 150 21 CAT-250
235 285 310 241,0 241,0 59 139 5 25 137 CLS-3002 195 75 CAT-300
335 485 310 241,0 241,0 59 139 5 25 198 CLS-3006 195 75 CAT-300
485 785 310 241,0 241,0 59 139 5 25 288 CLS-30012 195 75 CAT-300
265 315 350 267,0 267,0 70 159 5 25 200 CLS-4002 225 85 CAT-400
365 515 350 267,0 267,0 70 159 5 25 275 CLS-4006 225 85 CAT-400
515 815 350 267,0 267,0 70 159 5 25 390 CLS-40012 225 85 CAT-400
295 345 400 305,1 305,1 80 179 5 25 289 CLS-5002 250 91 CAT-500
395 545 400 305,1 305,1 80 179 5 25 390 CLS-5006 250 91 CAT-500
545 845 400 305,1 305,1 80 179 5 25 540 CLS-50012 250 91 CAT-500
310 360 430 329,9 329,9 85 194 5 25 350 CLS-6002 275 96 CAT-600
410 560 430 329,9 329,9 85 194 5 25 465 CLS-6006 275 96 CAT-600
560 860 430 329,9 329,9 85 194 5 25 640 CLS-60012 275 96 CAT-600
355 405 505 387,1 387,1 100 224 5 25 549 CLS-8002 320 123 CAT-800
455 605 505 387,1 387,1 100 224 5 25 709 CLS-8006 320 123 CAT-800
605 905 505 387,1 387,1 100 224 5 25 950 CLS-80012 320 123 CAT-800
385 435 560 432,1 432,1 110 249 5 25 729 CLS-10002 360 136 CAT-1000
485 635 560 432,1 432,1 110 249 5 25 921 CLS-10006 360 136 CAT-1000
635 935 560 432,1 432,1 110 249 5 25 1210 CLS-100012 360 136 CAT-1000

www.enerpac.com 43
CLRG-Series, High Tonnage Cylinders
 Shown from left to right: CLRG-506, CLRG-5006, CLRG-4006

Double-Acting
Power Lifters

Saddles
All CLRG cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart.
Page: 47

Safety Device
A pilot-operated check
valve (V-42) can be inserted
between cylinder and pump.
This valve provides a safety
lock on the cylinder under load at any
position and remote control for
• Double-acting, for positive retraction unlocking.
Page: 134
• Integral stop ring provides piston blow-out protection
• Safety valve in retract side of cylinder helps to prevent Optimum Performance
damage in case of accidental over-pressurization Enerpac’s range of ZU4-
• Plunger wiper reduces contamination, extending Series electric pumps, fitted
cylinder life with manual or solenoid
operated 4-way valves, offer
• CR-400 coupler and dust cap included on all models optimum combinations
• Baked enamel finish and plated pistons provide with CLRG cylinders.
Page: 84
superior corrosion resistance.

 T
 he dismantling of the temporary support towers of Beijing’s “Bird’s Nest”. Standard Features
During the stage lowering process the bird’s nest is alternatively supported • Interchangeable, hardened
by CLRG-Series cylinders. grooved saddles
• Top and side mounted lifting eyes
• CR-400 coupler and dustcap
• All cylinders meet ASME B-30.1 and
ISO 10100 standards.

 R
 eplacing adjustment rolls under a fly-over
with CLRG cylinders, for controlled lifting
and lowering.

44
Double-Acting, High Tonnage Cylinders
RR-series
For higher cycle applications
CLRG
Enerpac RR-Series cylinders Series
are a good alternative.
Page: 32
 QUICK SELECTION CHART
For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed


Capacity Number Effective Area Capacity Height
(cm2) (cm3)
Capacity:
ton
(kN) (mm) Push Pull Push Pull (mm)
50 - 1000 ton
50 38,5 385 192 162 Stroke:
CLRG-502 77,0
100 CLRG-504 77,0 38,5 770 385 212 50 - 300 mm
50 150 CLRG-506 77,0 38,5 1155 577 262
Maximum Operating Pressure:
(539) 200 CLRG-508 77,0 38,5 1540 770 312
250 CLRG-5010 77,0 38,5 1924 962 362 700 bar
300 CLRG-5012 77,0 38,5 2309 1155 412
50 CLRG-1002 132,7 61,9 664 309 179
100 CLRG-1004 132,7 61,9 1327 619 229
Pump Selection
100 150 CLRG-1006 132,7 61,9 1991 928 279
(929) A double-acting cylinder
200 CLRG-1008 132,7 61,9 2655 1237 329
must be powered by a pump
250 CLRG-10010 132,7 61,9 3318 1546 379 with a 4-way valve.
300 CLRG-10012 132,7 61,9 3982 1856 429
50 CLRG-1502 198,6 96,5 993 482 196
100 CLRG-1504 198,6 96,5 1986 965 246
Page: 84
150 150 CLRG-1506 198,6 96,5 2978 1447 296
(1390) 200 CLRG-1508 198,6 96,5 3971 1930 346 Higher Capacities
250 CLRG-15010 198,6 96,5 4964 2412 396
1500 and 2000 ton models are
300 CLRG-15012 198,6 96,5 5957 2895 446 available on request.
50 CLRG-2002 265,9 127,0 1330 635 212
200 150 CLRG-2006 265,9 127,0 3989 1905 312 Additional Stroke Lengths
(1861)
300 CLRG-20012 265,9 127,0 7977 3809 462 Models above 150 ton are also available
50 CLRG-2502 366,4 152,6 1832 763 235 with standard stroke lengths of 100, 200
250 5497 2289 335 and 250 mm. Please contact Enerpac for
150 CLRG-2506 366,4 152,6
(2565) ordering information.
300 CLRG-25012 366,4 152,6 10993 4578 485
50 CLRG-3002 456,2 151,4 2281 757 322
300 150 CLRG-3006 456,2 151,4 6843 2270 422
(3193)
300 CLRG-30012 456,2 151,4 13685 4541 572 Optional features
50 CLRG-4002 559,9 193,5 2800 967 374
To add optional features
400 150 CLRG-4006 559,9 193,5 8399 2902 474 to your cylinders, add the
(3919)
300 CLRG-40012 559,9 193,5 16797 5804 624 following suffixes to the end
50 CLRG-5002 730,6 247,6 3653 1238 419 of the model number.
500 150 CLRG-5006 730,6 247,6 10959 3713 519
(5114) Collar thread * E002
300 CLRG-50012 730,6 247,6 21918 7427 669
50 CLRG-6002 855,3 295,4 4276 1477 429 Plunger thread E003
600 12829 4431 529 Collar * and plunger thread E005
150 CLRG-6006 855,3 295,4
(5987)
300 CLRG-60012 855,3 295,4 25659 8862 679 * On 400 ton and higher
50 CLRG-8002 1176,3 387,0 5881 1935 484 Example:
800 150 CLRG-8006 1176,3 387,0 17644 5806 584
(8234) • For CLRG-5006 cylinder with collar
300 CLRG-80012 1176,3 387,0 35288 11611 734 thread, order: CLRG-5006E002
50 CLRG-10002 1465,7 541,7 7329 2709 564
1000 Technical specifications for these
150 CLRG-10006 1465,7 541,7 21986 8126 664 features are available from Enerpac.
(10260)
300 CLRG-100012 1465,7 541,7 43972 16252 814

www.enerpac.com 45
CLRG-Series, High Tonnage Cylinders
Mounting Hole Orientation
Top mounting hole orientation is maintained to
port location. Base mounting hole orientation is
not maintained to port location.

 For full features see previous page.


Cylinder Stroke Model Maximum Cylinder Oil
Capacity Number Cylinder Effective Capacity
Capacity Area
ton (kN) (cm2) (cm3)
(kN) (mm) Push Pull Push Pull Push Pull
50 CLRG-502 539 269 77,0 38,5 385 192
100 CLRG-504 539 269 77,0 38,5 770 385
150 CLRG-506 539 269 77,0 38,5 1155 577
50
200 CLRG-508 539 269 77,0 38,5 1540 770
250 CLRG-5010 539 269 77,0 38,5 1924 962
300 CLRG-5012 539 269 77,0 38,5 2309 1155
50 CLRG-1002 929 433 132,7 61,9 664 309
100 CLRG-1004 929 433 132,7 61,9 1327 619
CLRG-502 - CLRG-15012
150 CLRG-1006 929 433 132,7 61,9 1991 928
100 61,9 2655 1237
200 CLRG-1008 929 433 132,7
250 CLRG-10010 929 433 132,7 61,9 3318 1546
300 CLRG-10012 929 433 132,7 61,9 3982 1856
50 CLRG-1502 1390 675 198,6 96,5 993 482
100 CLRG-1504 1390 675 198,6 96,5 1986 965
150 CLRG-1506 1390 675 198,6 96,5 2978 1447
150 96,5 3971 1930
200 CLRG-1508 1390 675 198,6
250 CLRG-15010 1390 675 198,6 96,5 4964 2412
300 CLRG-15012 1390 675 198,6 96,5 5957 2895
50 CLRG-2002 1861 889 265,9 127,0 1330 635
200 150 CLRG-2006 1861 889 265,9 127,0 3989 1905
300 CLRG-20012 1861 889 265,9 127,0 7977 3809
50 CLRG-2502 2565 1068 366,4 152,6 1832 763
250 150 CLRG-2506 2565 1068 366,4 152,6 5497 2289
300 CLRG-25012 2565 1068 366,4 152,6 10993 4578
50 CLRG-3002 3193 1060 456,2 151,4 2281 757
300 150 CLRG-3006 3193 1060 456,2 151,4 6843 2270
300 CLRG-30012 3193 1060 456,2 151,4 13685 4541
50 CLRG-4002 3919 1354 559,9 193,5 2800 967
400 150 CLRG-4006 3919 1354 559,9 193,5 8399 2902
CLRG-2002 - CLRG-100012 300 CLRG-40012 3919 1354 559,9 193,5 16797 5804
Base Mounting Hole 1) Dimensions (mm) 50 CLRG-5002 5114 1733 730,6 247,6 3653 1238
Model / Bolt Thread Min. Thread 500 150 CLRG-5006 5114 1733 730,6 247,6 10959 3713
Capacity Circle Size Depth 300 CLRG-50012 5114 1733 730,6 247,6 21918 7427
ton U V Z
50 CLRG-6002 5987 2068 855,3 295,4 4276 1477
CLRG-50 65 2x M12 22
CLRG-100 95 2x M12 22 600 150 CLRG-6006 5987 2068 855,3 295,4 12829 4431
CLRG-150 130 2x M12 22 300 CLRG-60012 5987 2068 855,3 295,4 25659 8862
CLRG-200 165 3x M12 22 50 CLRG-8002 8234 2709 1176,3 387,0 5881 1935
CLRG-250 190 3x M12 22
800 150 CLRG-8006 8234 2709 1176,3 387,0 17644 5806
CLRG-300 180 3x M16 30
CLRG-400 205 3x M16 30 300 CLRG-80012 8234 2709 1176,3 387,0 35288 11611
CLRG-500 250 3x M24 36 50 CLRG-10002 10260 3792 1465,7 541,7 7329 2709
CLRG-600 275 3x M24 36
1000 150 CLRG-10006 10260 3792 1465,7 541,7 21986 8126
CLRG-800 330 3x M24 36
CLRG-1000 375 3x M24 36 300 CLRG-100012 10260 3792 1465,7 541,7 43972 16252
1)
Base mounting holes are random positioned in
regard to coupler position.
46
Double-Acting, High Tonnage Cylinders
* Optional Tilt Saddle Capacity:
50 - 1000 ton CLRG
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Collaps. Extend. Outside Cyl. Plunger Base to Top to Standard Saddle Depth of Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Advance Retract Saddle Protr. Plunger Number Saddle Saddle Saddle
Dia. Port Port Dia. from Plgr. Hole Dia. Height Model
A B D E F H I J K L J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
162 212 130 99 70 52 33 50 1 19 17 CLRG-502 50 24 CATG-50
212 312 130 99 70 52 33 50 1 19 20 CLRG-504 50 24 CATG-50
262 412 130 99 70 52 33 50 1 19 23 CLRG-506 50 24 CATG-50
312 512 130 99 70 52 33 50 1 19 27 CLRG-508 50 24 CATG-50
362 612 130 99 70 52 33 50 1 19 31 CLRG-5010 50 24 CATG-50
412 712 130 99 70 52 33 50 1 19 34 CLRG-5012 50 24 CATG-50
179 229 165 130 95 54 48 75 1 19 29 CLRG-1002 73 29 CATG-100
229 329 165 130 95 54 48 75 1 19 34 CLRG-1004 73 29 CATG-100
279 429 165 130 95 54 48 75 1 19 40 CLRG-1006 73 29 CATG-100
329 529 165 130 95 54 48 75 1 19 46 CLRG-1008 73 29 CATG-100
379 629 165 130 95 54 48 75 1 19 52 CLRG-10010 73 29 CATG-100
429 729 165 130 95 54 48 75 1 19 58 CLRG-10012 73 29 CATG-100
196 246 205 159 114 61 56 94 1 19 39 CLRG-1502 91 31 CATG-150
246 346 205 159 114 61 56 94 1 19 52 CLRG-1504 91 31 CATG-150
296 446 205 159 114 61 56 94 1 19 65 CLRG-1506 91 31 CATG-150
346 546 205 159 114 61 56 94 1 19 78 CLRG-1508 91 31 CATG-150
396 646 205 159 114 61 56 94 1 19 92 CLRG-15010 91 31 CATG-150
446 746 205 159 114 61 56 94 1 19 105 CLRG-15012 91 31 CATG-150
212 262 235 184 133 67 66 113 1 24 55 CLRG-2002 118 35 CATG-200
312 462 235 184 133 67 66 113 1 24 91 CLRG-2006 118 35 CATG-200
462 762 235 184 133 67 66 113 1 24 146 CLRG-20012 118 35 CATG-200
235 285 275 216 165 73 78 145 1 24 89 CLRG-2502 144 46 CATG-250
335 485 275 216 165 73 78 145 1 24 136 CLRG-2506 144 46 CATG-250
485 785 275 216 165 73 78 145 1 24 207 CLRG-25012 144 46 CATG-250
322 372 310 241 197 101 75 177 1 19 184 CLRG-3002 160 62 CATG-300
422 572 310 241 197 101 75 177 1 19 232 CLRG-3006 160 62 CATG-300
572 872 310 241 197 101 75 177 1 19 303 CLRG-30012 160 62 CATG-300
374 424 350 267 216 114 105 196 3 27 270 CLRG-4002 193 51 CATG-400
474 624 350 267 216 114 105 196 3 27 330 CLRG-4006 193 51 CATG-400
624 924 350 267 216 114 105 196 3 27 421 CLRG-40012 193 51 CATG-400
419 469 400 305 248 114 135 228 3 27 401 CLRG-5002 228 63 CATG-500
519 669 400 305 248 114 135 228 3 27 480 CLRG-5006 228 63 CATG-500
669 969 400 305 248 114 135 228 3 27 599 CLRG-50012 228 63 CATG-500
429 479 430 330 267 114 135 247 3 27 474 CLRG-6002 241 76 CATG-600
529 679 430 330 267 114 135 247 3 27 565 CLRG-6006 241 76 CATG-600
679 979 430 330 267 114 135 247 3 27 701 CLRG-60012 241 76 CATG-600
484 534 505 387 317 149 135 297 3 27 741 CLRG-8002 287 75 CATG-800
584 734 505 387 317 149 135 297 3 27 868 CLRG-8006 287 75 CATG-800
734 1034 505 387 317 149 135 297 3 27 1058 CLRG-80012 287 75 CATG-800
564 614 560 432 343 174 170 323 3 27 1062 CLRG-10002 311 93 CATG-1000
664 814 560 432 343 174 170 323 3 27 1213 CLRG-10006 311 93 CATG-1000
814 1114 560 432 343 174 170 323 3 27 1439 CLRG-100012 311 93 CATG-1000

www.enerpac.com 47
CLL-Series, Lock Nut Cylinders
 Shown from left to right: CLL-5010, CLL-502, CLL-1006

To Secure Loads
Mechanically

Saddles
All CLL cylinders are
equipped with bolt-on
removable grooved saddles.
For information on optional
tilt saddles, see selection chart at
next page.
Page: 51

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
• Single-acting, load return your equipment. Refer to the
System Components Section for a full
• Safety Lock Nut for mechanical load holding range of gauges.
• Special synthetic coating for improved corrosion Page: 118
resistance and lower friction for smoother operation
• Overflow port functions as a stroke limiter
Low Height - High Tonnage
• Interchangeable, hardened grooved saddles are standard  hen low height with high
W
• CR-400 coupler and dust cap included on all models. force is required, Pancake
Cylinders with lock nut offer
the solution to lift the first
few centimetres.
Page: 20

 F
 or this curved bridge, CLL-cylinders were used to support the concrete beams, to  CLL-cylinder, mechanically locked, after
level the pierhead and to place 4000 ton slide bearings between pier and pierhead. positioning the curved bridge.

48
Single-Acting, Lock Nut Cylinders
CLL
Series

 QUICK SELECTION CHART


For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed


Capacity Number Effective Capacity Height
Area Capacity:
ton
(kN) (mm) (cm2) (cm3) (mm) (kg)
50 - 1000 ton
50 CLL-502 70,9 355 164 15 Stroke:
100 CLL-504 70,9 709 214 20 50 - 300 mm
50 150 CLL-506 70,9 1064 264 25
Maximum Operating Pressure:
(496) 200 CLL-508 70,9 1418 314 30
250 CLL-5010 70,9 1773 364 35 700 bar
300 CLL-5012 70,9 2127 414 40
50 CLL-1002 132,7 664 187 30
Higher Capacities
100 CLL-1004 132,7 1327 237 39
1500 and 2000 ton models
100 150 CLL-1006 132,7 1991 287 48
are available on request.
(929) 200 CLL-1008 132,7 2654 337 56
250 CLL-10010 132,7 3318 387 64 Additional Stroke Lengths
300 CLL-10012 132,7 3981 437 73 Models above 150 ton are also available
50 CLL-1502 198,6 993 209 53 with standard stroke lengths of 100, 200
100 CLL-1504 198,6 1986 259 66 and 250 mm. Please contact Enerpac for
150 198,6 2979 309 78 ordering information.
150 CLL-1506
(1390) 200 CLL-1508 198,6 3972 359 92
250 CLL-15010 198,6 4965 409 104
300 CLL-15012 198,6 5958 459 117 Lifting an Unbalanced Load?
50 CLL-2002 265,6 1330 243 83 See our ‘Yellow Pages’ for
200 150 CLL-2006 265,6 3989 343 117 multi-cylinder set-ups.
(1859)
300 CLL-20012 265,6 7995 493 170
Page: 245
50 CLL-2502 366,1 1832 249 116
250 150 366,1 349
CLL-2506 5496 162
(2562)
300 CLL-25012 366,1 10995 499 234 Speed Chart
50 CLL-3002 456,2 2281 295 173  ee the Cylinder Speed Chart
S
300 150 CLL-3006 456,2 6843 395 233 in our ‘Yellow Pages’ section to
(3193) determine the approximate
300 CLL-30012 456,2 13740 545 323
50 559,9 335 cylinder speed.
CLL-4002 2800 250
Page: 249
400 150 CLL-4006 559,9 8399 435 327
(3919)
300 CLL-40012 559,9 16800 585 441 Optional features
50 CLL-5002 731,1 3653 375 367 To add an optional feature
500 150 731,1 475
CLL-5006 10959 466 to your cylinders, add the
(5118)
300 CLL-50012 731,1 21930 625 617 following suffix to the end of
50 CLL-6002 854,8 4277 395 446 the model number.
600
150 CLL-6006 854,8 12830 495 562
(5983) Spring return E001
300 CLL-60012 854,8 25650 645 737
50 CLL-8002 1176,9 5882 455 709 Example:
800 150 1176,9 555 • For CLL-5006 cylinder with spring
CLL-8006 17645 870
(8238)
300 CLL-80012 1176,9 35370 705 1110 return, order: CLL-5006E001
50 CLL-10002 1466,4 7329 495 949
1000 Technical specifications for these
150 CLL-10006 1466,4 21986 595 1141
(10260) features are available from Enerpac.
300 CLL-100012 1466,4 43980 745 1430

www.enerpac.com 49
CLL-Series, Lock Nut Cylinders
Couplers Included!
 R-400 couplers included on all
C
models. Fit all HC-Series hoses.

 For full features see previous page.


Cylinder Stroke Model Cylinder Oil
Capacity Number Effective Capacity
Area
ton
(kN) (mm) (cm2) (cm3)

50 CLL-502 70,9 355


100 CLL-504 70,9 709
50 150 CLL-506 70,9 1064
(496) 200 CLL-508 70,9 1418
250 CLL-5010 70,9 1773
300 CLL-5012 70,9 2127
50 CLL-1002 132,7 664
100 CLL-1004 132,7 1327
100 150 CLL-1006 132,7 1991
(929) 200 CLL-1008 132,7 2654
250 CLL-10010 132,7 3318
300 CLL-10012 132,7 3981
50 CLL-1502 198,6 993
100 CLL-1504 198,6 1986
150 150 CLL-1506 198,6 2979
CLL-502 - CLL-25012 (1390) 200 CLL-1508 198,6 3972
250 CLL-15010 198,6 4965
300 CLL-15012 198,6 5958
50 CLL-2002 265,6 1330
200 150 CLL-2006 265,6 3989
(1859)
300 CLL-20012 265,6 7995
50 CLL-2502 366,1 1832
250
150 CLL-2506 366,1 5496
(2562)
300 CLL-25012 366,1 10995
50 CLL-3002 456,2 2281
300 150 CLL-3006 456,2 6843
(3193)
300 CLL-30012 456,2 13740
50 CLL-4002 559,9 2800
400 150 CLL-4006 559,9 8399
(3919)
300 CLL-40012 559,9 16800
50 CLL-5002 731,1 3653
500
150 CLL-5006 731,1 10959
(5118)
300 CLL-50012 731,1 21930
50 CLL-6002 854,8 4277
600
(5983) 150 CLL-6006 854,8 12830
300 CLL-60012 854,8 25650
50 CLL-8002 1176,9 5882
800
150 CLL-8006 1176,9 17645
(8238)
300 CLL-80012 1176,9 35370
50 CLL-10002 1466,4 7329
1000
150 CLL-10006 1466,4 21986
(10260)
CLL-3002 - CLL-100012 300 CLL-100012 1466,4 43980

50
Single-Acting, Lock Nut Cylinders
Optional Tilt Saddle * Capacity:
50 - 1000 ton CLL
Stroke: Series
50 - 300 mm
Maximum Operating Pressure:
700 bar
Coll. Ext. Outs. Cyl. Plunger Base to Standard Saddle Depth of Lock- Model * Optional Tilt Saddle
Height Height Dia. Bore Dia. Adv. Saddle Protr. Plunger nut Number Saddle Saddle Saddle
Dia. (threaded) Port Dia. from Plgr. Hole Height Dia. Height Model
A B D E F H J K L S J1 K1 Number
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (mm) (mm)
164 214 125 95,0 Tr 95 x 4 30 71 2 13 36 15 CLL-502 71 24 CAT-100
214 314 125 95,0 Tr 95 x 4 30 71 2 13 36 20 CLL-504 71 24 CAT-100
264 414 125 95,0 Tr 95 x 4 30 71 2 13 36 25 CLL-506 71 24 CAT-100
314 514 125 95,0 Tr 95 x 4 30 71 2 13 36 30 CLL-508 71 24 CAT-100
364 614 125 95,0 Tr 95 x 4 30 71 2 13 36 35 CLL-5010 71 24 CAT-100
414 714 125 95,0 Tr 95 x 4 30 71 2 13 36 40 CLL-5012 71 24 CAT-100
187 237 165 130,0 Tr 130 x 6 30 71 2 13 44 30 CLL-1002 71 24 CAT-100
237 337 165 130,0 Tr 130 x 6 30 71 2 13 44 39 CLL-1004 71 24 CAT-100
287 437 165 130,0 Tr 130 x 6 30 71 2 13 44 48 CLL-1006 71 24 CAT-100
337 537 165 130,0 Tr 130 x 6 30 71 2 13 44 56 CLL-1008 71 24 CAT-100
387 637 165 130,0 Tr 130 x 6 30 71 2 13 44 64 CLL-10010 71 24 CAT-100
437 737 165 130,0 Tr 130 x 6 30 71 2 13 44 73 CLL-10012 71 24 CAT-100
209 259 205 159,0 Tr 159 x 6 39 130 2 25 44 53 CLL-1502 130 20 CAT-200
259 359 205 159,0 Tr 159 x 6 39 130 2 25 44 66 CLL-1504 130 20 CAT-200
309 459 205 159,0 Tr 159 x 6 39 130 2 25 44 78 CLL-1506 130 20 CAT-200
359 559 205 159,0 Tr 159 x 6 39 130 2 25 44 92 CLL-1508 130 20 CAT-200
409 659 205 159,0 Tr 159 x 6 39 130 2 25 44 104 CLL-15010 130 20 CAT-200
459 759 205 159,0 Tr 159 x 6 39 130 2 25 44 117 CLL-15012 130 20 CAT-200
243 293 235 184,0 Tr 184 x 6 50 130 2 25 50 83 CLL-2002 130 20 CAT-200
343 493 235 184,0 Tr 184 x 6 50 130 2 25 50 117 CLL-2006 130 20 CAT-200
493 793 235 184,0 Tr 184 x 6 50 130 2 25 50 170 CLL-20012 130 20 CAT-200
249 299 275 216,0 Tr 216 x 6 50 150 2 25 56 116 CLL-2502 150 21 CAT-250
349 499 275 216,0 Tr 216 x 6 50 150 2 25 56 162 CLL-2506 150 21 CAT-250
499 799 275 216,0 Tr 216 x 6 50 150 2 25 56 234 CLL-25012 150 21 CAT-250
295 345 310 241,0 Tr 241 x 6 59 139 5 25 60 173 CLL-3002 195 75 CAT-300
395 545 310 241,0 Tr 241 x 6 59 139 5 25 60 233 CLL-3006 195 75 CAT-300
545 845 310 241,0 Tr 241 x 6 59 139 5 25 60 323 CLL-30012 195 75 CAT-300
335 385 350 267,0 Tr 266 x 6 70 159 5 25 70 250 CLL-4002 225 85 CAT-400
435 585 350 267,0 Tr 266 x 6 70 159 5 25 70 327 CLL-4006 225 85 CAT-400
585 885 350 267,0 Tr 266 x 6 70 159 5 25 70 441 CLL-40012 225 85 CAT-400
375 425 400 305,0 Tr 305 x 6 80 179 5 25 80 367 CLL-5002 250 91 CAT-500
475 625 400 305,0 Tr 305 x 6 80 179 5 25 80 466 CLL-5006 250 91 CAT-500
625 925 400 305,0 Tr 305 x 6 80 179 5 25 80 617 CLL-50012 250 91 CAT-500
395 445 430 330,0 Tr 330 x 6 85 194 5 25 85 446 CLL-6002 275 96 CAT-600
495 645 430 330,0 Tr 330 x 6 85 194 5 25 85 562 CLL-6006 275 96 CAT-600
645 945 430 330,0 Tr 330 x 6 85 194 5 25 85 737 CLL-60012 275 96 CAT-600
455 505 505 387,0 Tr 387 x 6 100 224 5 25 100 709 CLL-8002 320 123 CAT-800
555 705 505 387,0 Tr 387 x 6 100 224 5 25 100 870 CLL-8006 320 123 CAT-800
705 1005 505 387,0 Tr 387 x 6 100 224 5 25 100 1110 CLL-80012 320 123 CAT-800
495 545 560 432,0 Tr 432 x 6 110 249 5 25 110 949 CLL-10002 360 136 CAT-1000
595 745 560 432,0 Tr 432 x 6 110 249 5 25 110 1141 CLL-10006 360 136 CAT-1000
745 1045 560 432,0 Tr 432 x 6 110 249 5 25 110 1430 CLL-100012 360 136 CAT-1000

www.enerpac.com 51
LB-Series, Lifting Bags
 LB-28

Low clearance
lifting using
compressed air
or water

Lifting Bag Base


Use a 610 x 610 mm lifting
bag base under lifting bag
to provide a flat surface
and protect the lifting bag
from debris damage. Order
model number LPC2421.

• Nine sizes with lifting capacities from 3,1 to 67,2 ton


Cribbing Blocks
Kevlar® reinforced and “center target” marked
to assure safety in use Safely support lifted loads
using Enerpac Resin
• Aggressive high-friction surface to prevent bags Cribbing. Available in three
from slipping sizes and as wedges to help
• Non-conducting rubber, resists oil and most chemicals; stabilize stacks.
operating temperature range is 0 °C to 90 °C
• 25 ton and larger sizes provided with Nylon® straps and Page: 54
heavy-duty reinforced lugs
• Industrial interchange air supply to deadman controller; Low Clearance Loads
safety coupler inflation hoses protect against Lift up to 16 tons with
accidental disconnections minimal clearance gap of
only 10 mm with LW -16
• Inflatable using shop air or water. Lifting Wedge.

Page: 172

 H
 andle close clearance
loads with the thinnest
profile possible.

52
Lifting Bags
LB
➅ Series

CACG2E ➄
➀ Lifting Bag Capacity:

CACG1E
3,1 - 67,2 ton
➂ ➄
Collapsed Height:
28 - 31 mm
CACW1E ➃ Maximum Extended Height:
158 - 541 mm
Maximum Operating Air Pressure:
 SELECTION CHART 8 bar
Item Model Number Model Number Description
Nr. usage with air usage with
water
LIFTING HEIGHT vs. LOAD CHART

Max. Lifting Capacity (ton) 


 CACA1 - Construction Compressor Adaptor
CACG1E - Single Deadman Controller
 CACG2E - Double Deadman Controller
- CACW1E Single Ball Valve Controller
 CAYC CAYC "Y" Connector for Twin application
AY0805 - Yellow inflation Hose 5 meters
AY0810 - Yellow inflation Hose 10 meters

- AB0805 Blue inflation Hose 5 meters
- AB0810 Blue inflation Hose 10 meters Max. Lifting Height (mm) 
 A0801 - Yellow hose 0,5 meter with Pressure Relief Valve and
Ball Valve
 LB-3.....LB-74 LB-3.....LB-74 Lifting Bags (see below)

 SELECTION CHART
*Lifting Bag Collapsed Maximum Maximum Model *Capacity Length Nylon Straps
Capacity Height Lifting Extended Number @ 50% x & Lugs
Height Height Extended Height Width Included

ton (kN) (mm) (mm) (mm) ton (kN) (mm) (kg)

3,1 (27) 28 130 158 LB-3 0,7 (6,8) 229 x 229 - 1,3
5,8 (57) 28 150 178 LB-6 1,7 (16,6) 305 x 305 - 2,4
9,8 (96) 28 180 208 LB-11 3,6 (35,3) 381 x 381 - 4,0
12,9 (126) 28 220 248 LB-14 4,0 (39,2) 457 x 457 - 5,3
20,6 (202) 28 270 298 LB-23 6,4 (62,7) 559 x 559 - 8,1
25,1 (246) 31 300 331 LB-28 7,7 (75,5) 610 x 610 • 11,2
32,0 (314) 31 360 391 LB-35 9,0 (88,2) 686 x 686 • 13,3
42,1 (413) 31 420 451 LB-46 11,7 (114,7) 762 x 762 • 18,4
67,2 (656) 31 510 541 LB-74 19,1 (187,2) 914 x 914 • 25,3
Lifting capacity reduces as lifting bag height increases: see diagram.

www.enerpac.com 53
LPC-Series, Resin Cribbing Blocks
 Shown: LPC6701-B, LPC4401-Y, LPC2401-B, LPC3W-B

Durable Crib Blocks


Safely Support
and Stabilize
Lifted Loads

Lifting Bags
Safely lift loads using
Enerpac Lifting Bags.
Inflatable using compressed
air or water.

Page: 52

Properties
Enerpac resin cribbing blocks
can be nailed, screwed or sawn
like wood. Piloted ignition is
• Multiple sizes, shapes fit most applications similar to wood.
• Interlocking or aggressive non-slip surface
• Non-conducting plastic * resists oil and most chemicals
• Does not splinter, like wood Crib Block Capacity
• Operating temperature range is -40 °C to +80 °C Crib stack may compress up to
• Carrying lanyards provided on all 6" x 7" 50 mm at 21 ºC with no cracked
blocks. Ratings are based on a
and on yellow 4" x 4" cribbing blocks
full press load in which the load is evenly
• Made from 100% recycled plastics distributed across the crib stack using a
25 mm steel plate to spread the load.
• Durable crib blocks safely support and stabilize
Do not load any localized area of a crib
lifted loads. or cribbing block at more than
1100 N/cm2 (1600 psi).

Single Crib 2 Box 3 Box


Interlocked Crib Interlocked Crib

Application examples:
Cribbing Nominal * Single 2 Box Crib 3 Box Crib
Block Cribbing Crib
Description Block Block
Dimensions Capacity Maximum Maximum Maximum Maximum
Stack Capacity Stack Capacity
Height Height
LPC4401 LPC4401 B A B A
2 Box Crib 3 Box Crib (inch-size) (mm) ton (kN) (mm) (ton) (mm) (ton)
A = Maximum A = Maximum
2" x 4" 51x102x457 36,3 (355) 914 27,2 1016 63,5
weight 27,2 ton weight 63,5 ton
B = Maximum stack B = Maximum stack 4" x 4" 102x102x457 36,3 (355) 1143 27,2 1219 63,5
height 1143 mm height 1219 mm 6" x 7" 152x178x610 54,4 (533) 1448 54,4 1625 90,7
* Reference a plastic compatibility source for HDPE/PP chemical resistance.

54
Resin Cribbing Blocks
Enerpac Cribbing Blocks –
for Superior Crib Stability
In addition, unlike wood products,
Enerpac resin cribbing blocks do LPC
Enerpac resin cribbing not splinter or absorb most fluids. Series
blocks are designed to Convenient sizes help to quickly
provide superior crib stability and safely build stable cribs to
compared to standard hardwood support loads.
and softwood products. Enerpac cribbing blocks have two
Enerpac resin cribbing blocks won’t distinct surfaces: interlocking and
fail catastrophically like wooden pyramid. The interlocking surface
cribbing; instead of snapping or ensures block alignment at a 90° Minimum Clearance:
angle; the pyramid surface can be
cracking and collapsing, it gradually
deforms providing a visual warning utilized to build crib stacks at odd 53,5 mm
of overload. angles, less than 90°.
Maximum Crib Height:
1625 mm
Maximum Capacity **:
27,2 - 90,7 ton
Think Safety!
Do not mix different
materials in crib stacks.
Stable crib stacks require
LPC4401 blocks with similar friction, compression
Wedges and deflection rates. Use wedges to
stabilize crib stacks when necessary.
Wedges should be similar width as
crib block. Distribute load over largest
possible crib stack surface area.
Loads must be evenly spread over the
cribbing block cribs, and pointloading
must be avoided.
LPC6701 LPC2401-B

Description Model Kit piece count Volume


Number
* 2" x 4" * 4" x 4" * 6" x 7" 3" 6" Nylon
Block Block Block Wedge Wedge Carrying
Tote
(litres) (kg)
Black Black + Yellow Black + Yellow Black Black

LPC2401-B 1 - - - - - 2,3 1,4


LPC4401-B - 1 - - - - 4,8 2,4
Single Blocks LPC4401-Y - 1 - - - - 4,8 2,4
LPC6701-B - - 1 - - - 15,9 11,3
LPC6701-Y - - 1 - - - 15,9 11,3
LPC3W-B - - - 1 - - 0,6 0,7
Wedges
LPC6W-B - - - - 1 - 2,6 1,1
LPC2418 18 - - 3 - 1 46,1 28,4
2" x 4" Kits LPC2436 36 - - 6 - 2 90,1 52,6
LPC2472 72 - - 9 - 4 180,7 105,9
LPC4409 - 5+4 - 2 - 1 44,7 22,6
LPC4418 - 10 + 8 - 3 - 2 90,3 45,8
4" x 4" Kits
LPC4436 - 20 + 16 - 8 - 4 182,1 92,9
LPC4472 - 40 + 32 - 9 - 8 359,6 181,2
LPC6704 - - 2+2 - 1 - 66,3 46,5
LPC6708 - - 4+4 - 3 - 135,1 94,1
6" x 7" Kits
LPC6720 - - 11 + 9 - 7 - 336,1 234,7
LPC6750 - - 28 + 22 - 8 - 833,9 1264,4
** Distribute load over largest possible crib stack surface area. Do not load any localized area of a crib or cribbing block at more than 1100 N/cm2.

www.enerpac.com 55
Aluminium and Steel Jacks
 Shown from left to right: JHA-356, JHA-156
JH, JHA
Series
Capacity:
7 - 150 ton
Stroke:
76 - 155 mm
Maximum Operating Pressure:
700 bar

Lifting Wedge and


Machine Lifts
Ideal to lift the load the first
few centimeters. The LW-16
Lifting Wedge requires a
very small access gap of
only 10 mm.
Page: 172
• All-directional operation on 7, 15 and 35 ton JHA-series
Load Skates
• Internal relief valve to prevent overloading
For moving heavy loads
• Machined flat front and bottom surfaces permit flush easily and safely.
alignment in tight corners
• Chrome plated plungers
• Pumping handle included Page: 174
• Automatic by-pass port to prevent over-extension (JH-series).
Cribbing Blocks
Safely support lifted loads
using Enerpac Resin Cribbing.
Available in three sizes and as
wedges to help
stabilize stacks.
Page: 54

Style Jack Stroke Model Jack Collapsed Extended Bottom Plate Plunger Pump
Capacity Number Effective Height Height Dimensions Diameter Speed
Area WxL
ton (kN) (mm) (cm2) (mm) (mm) (mm) (mm) (kg)

7 (62) 76 JHA-73 9,6 133 209 73 x 158 30,2 Single 5,0


15 (133) 153 JHA-156 20,3 247 401 92 x 238 41,4 Single 13,2
Conven­tional
35 (311) 155 JHA-356 45,6 257 412 117 x 254 54,1 Single 18,1
Jacks
75 (667) 153 JHA-756 102,6 285 439 174 x 325 114,3 Single 42,6
150 (1335) 155 JHA-1506 197,9 327 482 241 x 407 158,8 2-Speed 95,3
30 (267) 155 JH-306 38,3 254 409 95 x 242 69,9 Single 26,8
Steel Jacks 50 (445) 154 JH-506 62,1 260 414 127 x 258 88,9 2-Speed 40,8
100 (890) 153 JH-1006 133,1 287 440 181 x 328 130,1 2-Speed 74,4

56
Industrial Steel Bottle Jacks
 Shown: GBJ-010, GBJ-030, GBJ-003
GBJ
Series

Capacity:
2 - 100 ton
Stroke:
62 - 460 mm

Screw Extension Feature


Heat treated, adjustable
extension screw with cleated
saddle on selected GBJ
models helps adjusting and
prevents slipping.

• Lower handle effort reduces operator fatigue


• Fully serviceable
• High-strength beam and pump linkage for long life Cylinder-Pump
Sets
• Pumping handle included on all models
As an alternative to
• Safety relief valve to prevent overload bottle jacks where
• Automatic by-pass port to prevent over-extension the operator is required to stand remote
from the jacking point, see our range of
• Wiper seal for extended life cylinder-pump sets.
• Thick base material with large area for increased strength
and stability during lifting.
Page: 62

Jack Stroke Model Screw Minimum Maximum Plunger Saddle Bottom Plate
Capacity Number Extension Height Height diameter Diameter Dimensions
WxL
ton (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
2 (19,6) 460 GBJ002L - 570 1030 29,0 - 127 x 127 6,0
2 (19,6) 100 GBJ002 50 160 310 21,0 21 95 x 111 3,6
3 (29,4) 105 GBJ003 65 168 338 24,0 24 95 x 116 3,9
5 (49,0) 150 GBJ005 75 212 437 29,0 29 95 x 123 5,0
8 (78,4) 150 GBJ008 75 219 444 33,0 37 95 x 138 5,9
10 (98,0) 150 GBJ010 75 219 444 37,0 37 95 x 142 6,5
10 (98,0) 62 GBJ010S 30 131 223 37,0 37 95 x 142 5,5
15 (147,0) 150 GBJ015 75 228 453 44,5 44 112 x 163 9,0
20 (196,0) 150 GBJ020 75 234 459 51,0 58 127 x 171 12,1
20 (196,0) 105 GBJ020S 55 190 350 51,0 58 127 x 171 10,0
30 (294,0) 150 GBJ030 75 242 467 57,5 65 142 x 196 15,5
50 (490,0) 150 GBJ050 - 252 402 80,0 80 180 x 230 28,5
100 (980,0) 150 GBJ100 - 300 450 110,0 94 296 x 333 87,0
All GBJ Jacks meet or exceed: ANSI, PALD, CE.

www.enerpac.com 57
PR-Series, POW’R-RISER® Lifting Jack
 Shown: PRASA10027L and accessory Locking U-Rings

Safe, Efficient,
Mobile Load Lifting

Pendant cord
• 54, 90, 136 and 181 ton capacities with pneumatic
Standard 3,6 m pendant
or electric pumps for the toughest jobs
cord for air driven units with
• 102 mm ground clearance for transport over rail pneumatic valves and 6,1 m
and rough terrain pendant cord for electric driven units
keeps operator away from the load.
• Double-acting cylinder
• Three position handle provides easy tilt back
and transport
• Complies with ASME/ANSI B30.1/CE specifications
• Easy to change external filter minimizes down time
• Rugged, fully enclosed 610 mm wide frame with
no exposed fittings or hoses
• SUP-R-STACK™ Extension System allows lifting at all
heights without blocking.
Capacity Stroke Model Number
with Electric Pump
(230V - 1 ph - 50Hz)
ton (kN) (mm) (kg)

356 PREME06014L 177


54 (533)
686 PREME06027L 272
406 PREME10016L 231
686 PREME10027L 272
90 (889)
406 – -
686 – -
394 – -
673 – -
136 (1333)
394 PREME15016L 258
 Enerpac Pow’r-Riser® 673 PREME15027L 321
used in mining 394 – -
operations to lift 181 (1778)
heavy equipment. 673 – -

58
POW’R-RISER® Lifting Jack
SUP-R-STACK
Extensions
Spacers
Fine tune your
PR
Increase useful height extension stack height. Series
from 127 to 457 mm.

Model No. Size Model No. Size Model No. Size Model No. Size
(mm) (mm) (mm) (mm)
PRE5 127 PRE11 279 PRS1 25 PRS3 76
PRE7 178 PRE14 356 PRS2 51 – – Rated Lifting Capacity:
PRE9 229 PRE18 457 PRS4 Set includes (2x) PRS1,
PRES6024 Extension set includes PRE5, (1x) PRS2 and (1x) PRS3. 54 - 181 ton
PRE7, PRE11 and PRE18. Stroke:

356 - 686 mm
Cap. Swivel Locking U-Rings Set Locking U-Ring
Load Model Sets Include: Maximum Operating Pressure:
Saddle Number
700 bar
25 76 114 140 254 Quantity & model numbers
(kN)
mm mm mm mm mm 2x 1x 2x 1x Locking U-Rings
1)
PRUS126 PRU11 PRU13 PRU14 – For safe mechanical cribbing
533 PRTS60 PRU11 PRU13 PRU14 – PRU110 2)
PRUS137 PRU11 PRU13 PRU14 PRU110 of a lifted load, accessory
1)
PRUS126 PRU11 PRU13 PRU14 – Locking U-Rings can be
889 PRTS60 PRU11 PRU13 PRU14 – PRU110 placed around an extended
2)
PRUS137 PRU11 PRU13 PRU14 PRU110
3)
PRUS1526 PRU151 PRU153 PRU155 –
piston and come in four lengths for
1333 PRTS150 PRU151 PRU153 – PRU155 PRU1510 each POW’R-RISER® capacity, and are
2)
PRUS1537 PRU151 PRU1510 PRU155 –
available individually or in sets. Locking
3)
PRUS2026 PRU201 PRU203 PRU205 – U-Rings are accommodated by storage
1778 PRTS200 PRU201 PRU203 – PRU205 PRU2010 2)
PRUS2037 PRU201 PRU2010 PRU205 – racks integral to the POW’R-RISER®.
1)
For 356 mm and 406 mm stroke models
2)
For 686 mm stroke models
3)
For 394 mm stroke models.
WARNING!
Extensions: Any two extensions
may be stacked for loads up to
54 ton. For loads over 54 ton or strokes
over 356 mm only one extension and one
spacer can be used.
Spacers: Never exceed 76 mm in total
spacer height.

Model Number A B C D Max. Additional Valve


with Air Pump Stack Height Using Type
Optional Extension
(kg) (mm) (mm) (mm) (mm) (mm) For power source, the following characters should be
PRAMA06014L 177 610 162 356 102 813* inserted in the 5th space of the model number.
PRAMA06027L 272 940 162 356 102 279 Ordering Example:
Manual
PRAMA10016L 231 660 178 457 102 533** Model No. PREME06014L is a 356 mm stroke, 54
PRAMA10027L 272 940 178 457 102 279 ton model, with a manual valve and a 230 VAC, 1-ph,
50 Hz electric motor.
PRASA10016L 231 660 178 457 102 533**
PRASA10027L 272 940 178 457 102 279 A Air Pump, 1416 l/min air consumption at 5,5 bar
Pneumatic B 115 VAC, 1ph., 50-60 Hz, 20 A
PRASA15016L 258 660 203 457 127 533**
E 208-240 VAC, 1-ph., 50-60 Hz, Euro Plug, 10 A
PRASA15027L 321 940 203 457 127 279 I 208-240 VAC, 1-ph., 50-60 Hz, USA Plug, 10 A
- - 660 203 457 127 533** G 1)
208-240 VAC, 3-ph., 50-60 Hz
Manual W 1)
380-415 VAC, 3-ph., 50-60 Hz
- - 940 203 457 127 279
J 1)
440-480 VAC, 3-ph., 50-60 Hz
PRASA20016L 290 660 241 457 152 533** R 1)
575 VAC, 3-ph., 50-60 Hz.
Pneumatic
PRASA20027L 374 940 241 457 152 279 1)
Not available for 54 ton capacity.
* Based on one 457 mm and one 279 mm extension and one 76 mm spacer.
** Based on one 457 mm extension and one 76 mm spacer.
www.enerpac.com 59
Extreme Environment Products
 From left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC-256NV, RC-106NV, RC-53NV

Maximum
Corrosion
Resistance

Applications
For use in wet environments
such as food processing, pulp
and paper, mining, construction
and applications in high
temperature or in welding areas.

• Corrosion resistant, nickel-plated valves and cylinders


Hoses
• Stainless steel pump inserts will not corrode Enerpac offers a complete
• Viton® Seals provide heat and chemical resistance line of high quality hydraulic
hoses. To ensure the
• Anodized aluminum pump reservoirs and plastic integrity of your system,
encapsulated pump bodies resist wet environments specify only Enerpac
• Two-speed operation reduces pump handle strokes 78% hydraulic hoses.
compared to single-speed pumps
• Pump handles lock for easy carrying. Pagina: 120

Cylinder Stroke Model Oil Pressure Collapsed Extended Outside


CYLINDER Capacity Number Capacity Rating Height Height Diameter
CHART
A B D
ton (kN) (mm) (cm3) (bar) (mm) (mm) (mm)

5 (45) 76 RC-53NV 50 700 165 241 38


10 (101) 51 RC-102NV 78 700 121 175 57
10 (101) 156 RC-106NV 225 700 247 403 57
25 (232) 156 RC-256NV 528 700 273 431 85

Pump Oil Model Pressure Oil Displacement Port Piston


HAND PUMP Type Capacity Number Rating per Stroke Dimension Stroke
CHART
(cm3) (bar) (cm3) (NPTF) (mm)

Two 327 P-142ALSS 14 / 700 3,62 / 0,90 1/4"-18 12,7


Speed 901 P-392ALSS 14 / 700 11,26 / 2,47 3/8"-18 25,4

Valve Type Model Function Pressure


VALVE CHART * Number Rating
(bar)
Manual Check Valve V-66NV * Load holding with cylinders 700
Pressure Relief Valve V-152NV * Limits system pressure, ± 3% repeatability 55 -700
* See page 134 for valve function information of standard model products.

60
Extreme Environment Products

Release
valve RC
P
V
Series

Cylinder Capacity:
P-392ALSS P-142ALSS 5 - 25 ton
Stroke:
54 - 158 mm
Maximum Operating Pressure:
700 bar

V-66NV Check Valve


Multifluid Hand Pumps
MP-Series corrosion
resistant hand pumps
for low pressure filling
and high pressure testing
applications, suitable for a
wide range of fluids.

V-152NV Relief Valve Pagina: 72

RC-102NV, RC-106NV, RC-256NV

Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Model
Diam. Advance Diam. Protrusion Internal Thread Bolt Thread Thrd. Thread Thread Number
Port from Plngr. Thread Length Circle Depth Length
F H J K O P U V Z W X
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
25,4 19 25 6 ¾"-16 un 14 25 ¼"-20un 14 1½"-16 28 1,5 RC-53NV
38,1 19 35 6 1"- 8 un 19 39 5
/16"-18un 12 2¼"-14 28 2,3 RC-102NV
38,1 19 35 6 1"- 8 un 19 39 5
/16"-18un 12 2¼"-14 28 4,4 RC-106NV
57,2 25 50 10 1½"-16 un 25 58 ½"-13un 19 35/16"-12 49 10,0 RC-256NV

Pump Dimensions (mm) Model


Number

A B C D E G H J L M N P S (kg)
185 336 28 85 28 ¼"-18 NPTF 319 19 143 – 95 80 7 2,0 P-142ALSS
344 533 36 99 33 ⅜"-18 NPTF 522 30 177 16 120 – – 4,1 P-392ALSS

Valve Dimensions (mm) Model


Number
A B C D E F G H (kg)
88,9 57,1 50,8 101,6 50,8 20,8 ⅜"-18 NPTF 25,4 1,8 V-66NV *
115,1 – 38,1 – 79,2 193,5 ⅜"-18 NPTF 38,9 1,6 V-152NV *

www.enerpac.com 61
SC-Series, Cylinder-Pump Sets
 Shown cylinder-pump set: SCR-1010H

The Quickest
and Easiest Way
to Start Working
Right Away
• Optimum match of individual
components
• All sets are ready-for-use
• Sets include 1,8 m safety hose
and gauge with gauge adaptor
• All hand pumps are two-speed.

Speed Chart
See the Enerpac Cylinder
Speed Chart in our ‘Yellow
Pages’ section.

Pagina: 249

Cylinder Selection Set Cylinder Stroke Collapsed


(See Cylinder Section of this catalog for full product descriptions) Capacity Model Height
ton (kN) Number (mm) (mm)

5 (45) RC-55 127 215


RC-102 54 121
10 (101) RC-106 156 247
RC-1010 257 349
Single-Acting, General Purpose Cylinders: RC-154 101 200
15 (142)
For maximum versatility. RC-156 152 271
RC-Series RC-252 50 165
RC-254 102 215
25 (232)
RC-256 158 273
RC-2514 362 476
Page: 6 50 (498) RC-506 159 282
10 (101) RCS-101 38 88
Single-Acting, Low Height Cylinders: 20 (201) RCS-201 45 98
Ideal where space is restrict­ed. 30 (295) RCS-302 62 117
RCS-Series 45 (435) RCS-502 60 122
Page: 22 90 (887) RCS-1002 57 141
13 (125) RCH-121 42 120
Single-Acting, Hollow Cylinders: 20 (215) RCH-202 49 162
For pushing and pulling applications. 30 (326) RCH-302 64 178
RCH-Series 60 (576) RCH-603 76 247
Page: 26 95 (933) RCH-1003 76 254
BRP-106C 151 587
10 (105)
Pull Cylinders: BRP-106L 151 541
The ultimate in pulling power. - - -
30 (326)
BRP-Series BRP-306 155 1085
Page: 24 50 (505) BRP-606 152 719

62
Single-Acting Cylinder-Pump Sets
SELECTION EXAMPLE
SC
Selected cylinder: Series
• RC-106, Single-Acting cylinder with
156 mm stroke

Selected pump:
• P-392, Lightweight hand pump
SET SELECTION: Set model number:
• SCR-106H Capacity:
Select the cylinder
Included: 5 - 95 ton
• HC-7206 hose
Select the pump Stroke:
• GF-10B gauge

Find the set model


• GA-2 adaptor 38 - 362 mm
number in the Maximum Operating Pressure:
blue matrix
700 bar

Pump selection (See the Pump Section in this catalog for full product descriptions.) Accessories included
Hand Pump Hand Pump Hand Pump Foot Pump XA-Series Hose Gauge Gauge
Air Pump Model Model Adaptor
P-142 P-392 P-80 P-392FP XA-11 Number Number Model Nr.

SCR-55H – – – – HC-7206 GP-10S GA-4


– SCR-102H – SCR-102FP SCR-102XA HC-7206 GF-10B GA-2
– SCR-106H – SCR-106FP SCR-106XA HC-7206 GF-10B GA-2
– SCR-1010H – SCR-1010FP SCR-1010XA HC-7206 GF-10B GA-2
– SCR-154H – SCR-154FP SCR-154XA HC-7206 GP-10S GA-2
– SCR-156H – SCR-156FP SCR-156XA HC-7206 GP-10S GA-2
– SCR-252H – SCR-252FP SCR-252XA HC-7206 GF-20B GA-2
– SCR-254H – SCR-254FP SCR-254XA HC-7206 GF-20B GA-2
– SCR-256H – SCR-256FP SCR-256XA HC-7206 GF-20B GA-2
1)
– – SCR-2514H – SCR-2514XA HC-7206 GF-20B GA-2
1)
– – SCR-506H – SCR-506XA HC-7206 GF-50B GA-2
– SCL-101H – SCL-101FP SCL-101XA HC-7206 GF-10B GA-2
– SCL-201H – SCL-201FP SCL-201XA HC-7206 GF-230B GA-2
– SCL-302H – SCL-302FP SCL-302XA HC-7206 GF-230B GA-2
– SCL-502H – SCL-502FP SCL-502XA HC-7206 GF-510B GA-2
– – SCL-1002H – – HC-7206 GF-510B GA-2
SCH-121H – – – – HB-7206 GF-120B GA-4
– SCH-202H – SCH-202FP SCH-202XA HC-7206 GF-813B GA-3
– SCH-302H – SCH-302FP SCH-302XA HC-7206 GF-813B GA-3
1)
– – SCH-603H – SCH-603XA HC-7206 GF-813B GA-3
– – SCH-1003H – – HC-7206 GP-10S GA-2
– SCP-106CH – SCP-106CFP – HC-7206 GP-10S GA-2
– SCP-106LH – SCP-106LFP – HC-7206 GP-10S GA-2
– – – – – – – –
– – SCP-306H – – HC-7206 GP-10S GA-2
– – SCP-606H ­– – HC-7206 GP-10S GA-2
1)
With XA-12 air pump.

www.enerpac.com 63
Hydraulic Pumps and Directional Valves
Enerpac hydraulic pumps are available
in over 1000 different configurations.
Whatever your high-pressure pump
needs are... speed, control, intermittent
or heavy duty cycle you will find an
Enerpac pump suited to the application.

Featuring Hand, Battery, Electric, Air and


Gasoline powered models, with multiple
reservoir and valve configurations,
Enerpac offers the most comprehensive
pump line available.

Pump Selection
For help in selecting the correct
pump for your application,
please review our
‘Yellow Pages’.

If you require further assistance, contact


the Enerpac office located near you.
Page: 242

Torque Wrench Pumps


System matched air and
electric pumps provide
control to operate Enerpac
Torque Wrenches.

Page: 202

64
Pumps and Directional Valves Section Overview
Power Pump Types Maximum Max. Flow Max. Series Page
Source Reservoir at Rated Power
Capacity Pressure Consumption
(litres) (l/min)

Lightweight Hand Pumps 2,5 2,50 – P 66 


Exclusively from Enerpac (cm /stroke)
3

ULTIMA Steel Hand Pumps 7,4 4,75 – P 68 


Low Pressure Hand Pumps 3,3 9,50 P 70 
Manual

Multifluid Hand Pumps – 21,8 – MP 72 


Pumping Fluids up to 1000 bar (cm /stroke)
3

Foot Pump 0,5 2,47 – P 73 


For Hands Free Operation (cm3/stroke)
Ultra-High Pressure Hand Pumps 1,0 2,49 – P 74 
Pressure up to 2800 bar (cm3/stroke) 11
Battery Powered Hydraulic Pumps 2,0 0,25 0,37 XC 76 
Cordless Hydraulic Power (kW)

Economy Series 3,8 0,32 0,37 PU 78 


Compact and Portable (kW)
Electric

Submerged Series 5,5 0,27 0,37 PE 80 


Powerful and Low-Noise (kW)
Z-Class Pumps, Portable 40 1,0 1,25 (kW) ZU 86 
Z-Class Pumps, Heavy-Duty 40 2,73 5,60 (kW) ZE 92 
8000 and 9000-Series 80 8,0 9,50 PP 98 
High Flow and Split Flow Pumps (kW)
XA-Series Pumps, with XVARI Technology
®
2,0 0,25 991 XA 100 
For Productivity and Ergonomics (l/min)
Turbo II Air Hydraulic Pumps 5,0 0,16 340 PAT 102 
Compact Air Over Hydraulic (l/min)
Air Hydraulic Pumps 1,3 0,13 255 (l/min) PA 104 
Air

Single and Twin-Air Motor 8,0 0,15 510 (l/min) PAM 105 
Z-Class Air Hydraulic Pumps 40,0 1,31 2840 ZA 106 
Modular Air Pumps (l/min)
ATP-Series Air Pump 3,8 0,07 590 ATP 108 
High Pressure Air Pump up to 1500 bar (l/min)

Atlas PGM-Series 8,0 0,66 2,2 PGM 109 


Gasoline

Small and Lightweight (kW)

Z-Class Gasoline Hydraulic Pumps 40,0 1,64 4,8 (kW) ZG5 110 
Gas Powered High Flow Pumps 40,0 3,30 9,7 (kW) ZG6 112 
Directional Control Valves VM, VC 113 
VE

www.enerpac.com 65
P-Series, Lightweight Hand Pumps
 Shown from top to bottom: P-802, P-842, P-202, P-142

Exclusively from
Enerpac

Cylinder Matching Chart


For help in selecting the correct
hand pump for your application,
please refer to the Cylinder Matching
Chart located in the ‘Yellow Pages’.

Page: 242

Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed Chart in
the ‘Yellow Pages’.

Page: 249

• Lightweight and compact design Tank Kits:


• Durable glass-filled nylon reservoir and nylon When a return-to-tank port
encapsulated aluminium pump base for maximum is required, the Tank Kits
corrosion resistance provide a 7/16"-20 UN port at
the rear of the reservoir.
• Two-speed operation reduces handle strokes by
as much as 78% over single speed pumps
PC-20 Fits P-141, P-142
• Lower handle effort to minimize operator fatigue
PC-25 Fits P-202, P-391, P-392
• Integral 4-way valve on P-842 for operation of double-
acting cylinders
High Temperature and
• Handle lock and lightweight construction for easy carrying Corrosion Resistant
• Large oil capacities to power a wide range of cylinders Hand Pumps
or tools The P-142 and P-392 hand
• Non-conductive fiberglass handle for operator safety pumps are available with
Viton® seals, stainless steel pistons and
• Internal pressure relief valve for overload protection. anodized aluminium reservoir for use in
extreme environments.
 Cylinder-pump set SCR-254H used to support
the construction while monitoring pressure and Page: 60
load with the gauge.
Pump Usable Oil Model Pressure Oil Displacement Max.
Type Capacity Number Rating ** per Stroke Handle
(bar) (cm3) Effort

(cm3) 1st stage 2nd stage 1st stage 2nd stage (kg)

Single- 327 P-141 - 700 - 0,90 32,7


Speed 901 P-391 - 700 - 2,47 38,6
327 P-142* 13 700 3,62 0,90 35,4
901 P-202 13 700 3,62 0,90 28,6
Two- 901 P-392* 13 700 11,26 2,47 42,2
Speed
2540 P-802 27 700 39,33 2,47 43,1
2540 P-842 27 700 39,33 2,47 43,1
* Available as set, see note on next page.
** Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.
66
Lightweight Hand Pumps
Pump-Cylinder Sets P
All pumps marked with Series
an * are available as sets
(pump, cylinder, gauge, couplers and hose)
for your ordering convenience.

Page: 62
Reservoir Capacity:

Release valve
327 - 2540 cm3
Flow at Rated Pressure:
0,90 - 2,47 cm3/stroke
Operating Pressure:
700 bar
Hoses
Enerpac offers a complete
P-141, P-142, P-202, P-391, P-392 line of high quality hydraulic
hoses. To ensure the integrity
of your system, specify only
Release Valve
genuine Enerpac
hydraulic hoses.
Page: 120

Gauges
Minimize the risk of over­
loading and ensure long,
dependable service from
your equipment. Refer to the
P-802 System Components section for a full
range of gauges.
Valve Control Page: 128

Foot Pump P-392FP


For handsfree operation the
lightweight and robust
P-392FP Foot Pump is the
perfect choice.

Page: 73
P-842

Piston Dimensions (mm) Model


Stroke Number

(mm) A B C D E G H J L M N P Q S (kg)
12,7 185 336 28 85 28 ¼”-18 nptf 319 19 143 – 95 80 – 7 2,4 P-141
25,4 344 533 36 99 33 ⅜”-18 nptf 522 30 177 16 120 – – – 4,1 P-391
12,7 185 336 28 85 28 ¼”-18 nptf 319 19 143 – 95 80 – 7 2,4 P-142*
12,7 344 509 36 85 28 ¼”-18 nptf 400 19 144 16 95 – – – 3,4 P-202
25,4 344 533 36 99 33 ⅜”-18 nptf 522 30 177 16 120 – – – 4,1 P-392*
25,4 337 552 45 133 35 ⅜”-18 nptf 527 30 228 – 181 153 35 10 8,2 P-802
25,4 337 552 45 133 20 ⅜”-18 nptf 527 30 228 – 181 153 36 10 10,0 P-842

www.enerpac.com 67
P-Series, ULTIMA Steel Hand Pumps
 Shown from left to right: P-77, P-80, P-84, P-801, P-39

The Solution for


Tough Jobs

Two Speed Pumps


Recommended for applications
where cylinder plunger must
advance rapidly to load
contact, and applications where greater
oil capacities are required, such as
multiple cylinder hook-ups.

Foot Pump
Conversion Kits
Convert your P-39, P-77,
P-80 or P-801 to foot power
with the PC-11 Kit. Includes
instructions for easy conversion.

• Reduced handle effort and ergonomic grip for less


operator fatigue
Gauges
• Two-speed operation for fast and easy operation Minimize the risk of over­
(except P-39) loading and ensure long,
• Vent free reservoir eliminates spills dependable service from
your equipment. Refer to the
• Quick grip handle allows for easy transport System Components section for
• Integral reservoir over-pressurization protection a full range of gauges.
• All steel construction, chrome plated plunger and wiper Page: 128
system for durable, long lasting performance
• 4-way valving on the P-84 and P-464 for operation of 4-Way Control Valve
double-acting cylinders. P-84 and P-464 feature a
manual 4-way control valve,
designed for use with one
double-acting or two
single-acting cylinders. For system
set-up information:
 In the absence of a power supply, the P-80 Page: 244
Hand Pump offers a powerful solution.

Pump Usable Model Pressure Oil Displacement Max.


Type Oil Number Rating ** per Stroke Handle
Capacity (bar) (cm3) Effort

(cm3) 1st stage 2nd stage 1st stage 2nd stage (kg)
Single 770 P-39 - 700 - 2,46 39
770 P-77 34 700 16,39 2,46 40
2200 P-80 * 34 700 16,39 2,46 35
Two- 4100 P-801 34 700 16,39 2,46 35
Speed 2200 P-84 34 700 16,39 2,46 35
7423 P-462 14 700 126,20 4,75 49
7423 P-464 14 700 126,20 4,75 49
* Available as a set, see note on next page.
** Contact Enerpac for applications where operating pressure is less than 10% of pressure rating.
68
ULTIMA Steel Hand Pumps
P
Series

Reservoir Capacity:
770 - 7423 cm3
Flow at Rated Pressure:
2,46 - 4,75 cm3/stroke
Maximum Operating Pressure:
700 bar
Extra Capacity
P-39, P-77
Hand Pumps
P-84 only P-462 and P-464 feature
extra large reservoirs and
high first-stage flow rate.
These pumps are ideally suited for
powering high-capacity cylinders.

Pump-Cylinder
Sets
P-80, P-801, P-84
The P-80 is also
available as set (pump, cylinder, gauge,
couplers and hose) for your ordering
convenience.

Page: 62

Cylinder Matching Chart


For help in selecting the correct
hand pump for your application,
please refer to the Cylinder Matching
Chart located in the ‘Yellow Pages’.

P-462, P-464 Page: 242

Piston Dimensions (mm) Model


Stroke Number

(mm) A B C D E F H J L M N P Q R S T (kg)
25,4 383 480 30 35 37 – 550 416 163 – 140 111 – – 8,4 – 6,2 P-39
25,4 391 487 30 35 47 – 550 424 163 – 140 111 – – 8,4 – 7,1 P-77
25,4 428 511 30 35 55 – 579 460 195 – 150 121 42 – 8,4 74 10,7 P-80*
25,4 428 511 30 35 55 – 579 460 195 – 150 121 42 – 8,4 74 14,1 P-801
25,4 428 510 30 35 55 70 579 460 195 – 150 121 38 – 8,4 74 11,8 P-84
38,1 210 308 163 320 195 – 671 25 270 175 650 92 – – 80 – 27,7 P-462
38,1 210 308 163 320 195 – 671 25 270 175 650 92 89 68 80 – 27,7 P-464

www.enerpac.com 69
P-Series, Low Pressure Hand Pumps
 Shown from left to right: P-25, P-51, P-18

When Less Than


700 Bar is All
You Need

Gauges
Minimize the risk of over­
loading and ensure long,
dependable service from
your equipment. Refer to the
System Components section for a full
range of gauges.

Page: 128

• P-25 and P-50 pump oil in both forward and reverse Hoses
handle movement improving overall efficiency, ideal when Enerpac offers a complete
mounting space is restricted line of high quality hydraulic
hoses. To ensure the
• External load-release valve integrity of your system,
• Internal pressure-relief valve for overload protection specify only genuine Enerpac
hydraulic hoses.
• P-51 can be operated in horizontal and vertical position
with pump head and oil outlet facing downwards.
Page: 120

 P-18 hand pump used for locking the rotating table for
marble polishing.

Pump Usable Model Pressure Oil Max.


Type Oil Number Rating Displace­ment Handle
Capacity per Stroke Effort

(cm3) (bar) (cm3) (kg)


360 P-18 200 2,46 16
Single- 3277 P-25 175 9,50 27
Speed 3277 P-50 350 4,75 27
819 P-51 200 4,10 27

70
Low Pressure Hand Pumps
P
Series

Reservoir Capacity:
360 - 3277 cm3
Flow at Rated Pressure:
2,46 - 9,50 cm3/stroke
Maximum Operating Pressure:
175 - 350 bar

MP-Series
Multifluid Hand Pumps
P-18 Corrosion resistant hand
pumps for low pressure
filling and high pressure
testing applications, suitable
for a wide range of fluids.

Page: 72

 P-51 hand pumps used with RC-series


cylinders to keep wooden layers under
P-25, P-50
pressure during lamination of plates.

P-51

Piston Dimensions (mm) Model


Stroke Number

(mm) A B C D E H J L M N S (kg)
25,4 221 316 30 35 37 385 254 163 – 140 8,4 5,0 P-18
38,1 152 173 152 240 – – – 684 200 – 10 16,3 P-25
38,1 152 173 152 240 – – – 684 200 – 10 16,8 P-50
25,4 52 92 181 200 57 610 29 160 129 – 9 5,4 P-51

www.enerpac.com 71
MP-Series, Multifluid Hand Pumps
 Shown: MP-110

MP
Series
Flow at Rated Pressure:
2,2 - 21,8 cm3/stroke
Maximum Operating Pressure:
110 - 1000 bar
Multifluid Pump Applications
• Filling and testing of aircraft
systems as shock absorbers
• Testing of aircraft systems using
Skydrol fluid
• Testing of pressure vessels
• Operation of single-acting hydraulic
tools and cylinders.

Optional Reservoir Kit


Includes 10 litres tank
with skid frame, top plate
with reservoir seal, suction pipe and
• Unbeatable corrosion resistance mounting bolts. Useable oil capacity is
• Standard supplied with Nitrile seals – can be used for a 7,4 litres. Order model number: MP-10T.
wide range of fluids such as demineralised water,
oil/water emulsions, waterglycols, mineral oils
• Two speed pumps up to 1000 bar pressure
topview
• Buna Nitrile seals can be exchanged with optional
EPDM seal for use with Skydrol or brake fluids
• Impregnated aluminium anodized pump housing with
stainless steel internal pumping components
• Externally adjustable pressure relief valve
• 1/4" NPTF gauge port.

 MP-Series pumps are ideal for


testing and filling applications.

MP-110, 350, 700, 1000


① Suction / Tank return port 3/8”-18 NPTF
② Pressure port 3/8”-18 NPTF
MP-10T ③ Gauge port 1/4”-18 NPTF

Pump Usable Model Pressure Oil Displace­ment Max. Piston


Type Oil Number Rating per Stroke Handle Stroke
Capacity 1) (bar) (cm3) Effort
1st 2nd 1st 2nd
(cm3) stage stage stage stage (kg) (mm) (kg)
* MP-110 35 110 52,6 21,8 45 26,5 6,6
Two * MP-350 35 350 52,6 7,8 45 26,5 6,6
Speed * MP-700 35 700 52,6 3,1 45 26,5 6,6
* MP-1000 35 1000 52,6 2,2 45 26,5 6,6
Note: MP-Pump includes 1,5 mm thick gasket for reservoir mounting.
1)
MP-Series pumps requires the use of an external reservoir.
72
Lightweight Hydraulic Foot Pump
 Shown: P-392FP
P
Series

Reservoir Capacity:
492 cm3
Flow at Rated Pressure:
2,47 cm3/stroke
Maximum Operating Pressure:
700 bar
Pump-Cylinder
Sets
The P-392FP is
available as set
(pump, cylinder, gauge, couplers and
hose) for your ordering convenience.

• Robust, durable and compact


Page: 62
- Steel frame for maximum stability
- Steel pumping handle
- Aluminium reservoir Hoses
Enerpac offers a complete
• Foot pedal lock and lightweight construction for line of high quality hydraulic
easy carrying hoses. To ensure the integrity
• Two-speed operation reduces foot pedal strokes of your system, specify only
genuine Enerpac
• Large foot-pad release valve for controlling load descent hydraulic hoses.
• Internal pressure relief valve for overload protection.

Page: 120

 P-392FP offers the advantage of hands


free operation to handle and control the
tool or cylinder.
Release
Valve

Usable Model Pressure Oil Displace­ment Max. Piston


Oil Number Rating per Stroke Handle Stroke
Capacity (bar) (cm3) Effort
1st 2nd 1st 2nd
(cm3) stage stage stage stage (kg) (mm) (kg)
492 P-392FP * 15 700 11,26 2,47 42 25,4 7,0
* Available as set, see note on this page.

www.enerpac.com 73
Ultra-High Pressure Hand Pumps
 Shown from left to right: 11-100, P-2282

Ultra-High Pressure
up to 2800 bar

2-Way Shut-Off Valve


Model Nr. 72-750
For 2800 bar applications
requiring a shut-off valve or
gauge snubber.
Made of 318 Stainless Steel and utilizing
.38 inch cone fittings, it is the perfect
selection for use with your ultra-high
pressure hand pump.

Test System Gauges


Ideal for monitoring pressure
in your hydraulic circuit.
Test System Gauges, such
as the T6010L, are available
• Two-speed operation on the P-2282 allows for faster fill with cone threads or NPTF threads and
operation, reducing cycle times for many testing applications a variety of pressure ranges.

• 303 Stainless steel construction on the 11-100 and 11-400


models enable use with many different fluids, such as distilled
water, diesters, silicones, soluble oils and petroleum Page: 130

• Large release knob for improved control of pressure release


• Outlet ports are ¾"-16 cone for 2800 bar rating
• Ultra-high pressure fittings feature all stainless steel
To
construction except adaptor 41-366 which features nickel system
plated carbon steel construction.
 Typical Test System

Cone Seal
Stainless Steel High
Stainless To system
Pressure fittings seal
on a ‘cone’ surface Steel Tubing
 Test System with Gauge and Snubber
and do not require Sleeve
pipe sealer. The Body
Gland Nut holds the Pump Usable Model Pressure Oil Displacement Max.
sleeve and tubing Type Oil Number Rating * per Stroke Handle
tight against the cone Capacity (bar) (cm3) Effort
surface to provide a 1st 2nd 1st 2nd
2800 bar seal. (cm3) stage stage stage stage (kg)

Two-Speed 983 P-2282 13 2800 16,22 0,61 48,1


Bleed Hole
737 11-100 - 700 - 2,49 54,4
Gland Nut Single-Speed
737 11-400 - 2800 - 0,62 54,4
* Contact Enerpac for applications where operating pressure is less than 10% of operating pressure.

74
Ultra-High Pressure Hand Pumps
 Optional Ultra-High Pressure Fittings and Tubings
Description Connection Model Nr. P
Gland
2800 bar
.38" cone 43-001 11
Nut Plug Series
Elbow .38" cone 43-200

Tee .38" cone 43-300 Reservoir Capacity:


737 - 983 cm3
Flow at Rated Pressure:
Gauge Tee .38" cone side/
.25" cone gauge port
43-301
0,61 - 2,49 cm3/stroke
Maximum Operating Pressure:

Gauge .38" cone side/ 83-011 700 - 2800 bar


Adaptor .25" cone gauge port

Coupling .38" cone 43-400

Cross .38" cone 43-600


Optional T-Series gauge and fitting

Gland .38" cone 43-701


Nut with
Sleeve

Tubing 100 mm tube, O.D. .38" * 45-116


200 mm tube, O.D. .38" * 45-126
300 mm tube, O.D. .38" * 45-136
700 bar only
Adaptor .38" F cone to ¼" M NPTF 41-146
11-100, 11-400
.38" F cone to ⅜" M NPTF 41-166

Adaptor .38" F cone to ¼" F NPTF 41-246

.38" F cone to ⅜" F NPTF 41-266

Adaptor .38" M cone to ⅜" F NPTF 41-366

Release Valve
Note: .25" cone fittings use 9/16"-18 threads, ⅜" cone fittings use ¾"-16 threads.
* Actual tubing lengths are 19 mm less than nominal size shown. These dimensions P-2282
make distance between centers of valves and fittings multiples of 100 mm spaces.

Piston Dimensions (mm) Model


Stroke Number

(mm) A B C D E F H J L M N S T (kg)

25,4 344 558 35 – 31 133 527 29 228 7 120 – – 6,4 P-2282


19,8 240 266 151 177 45 – 635 162 114 237 314 7 9 10,0 11-100
19,8 240 266 151 177 45 – 635 162 114 237 314 7 9 10,0 11-400

www.enerpac.com 75
XC-Series, Cordless Hydraulic Pumps
 Shown: XC-1201ME

Performance of a
Powered Pump
Portability of
a Hand Pump

G2535L Gauge
Use gauge to check
system pressure. Use
gauge adaptor GA-3 for
easy mounting.

Page: 128

• Lightweight design with integrated handle and carrying


strap for portability Battery packs contain no
cadmium, so they are
• Bladder reservoir prevents contamination and allows environmentally friendly.
pump usage in any position Enerpac encourages recycling.
• Powerful 0,37 kW motor and 28 Volt Lithium-Ion battery
deliver exceptional speed and run time
• High-strength fiberglass reinforced composite shroud for
superior durability in demanding job site environments 28-Volt Battery
• Cordless technology eliminates tripping hazards found in The XC-28V with Lithium-
other powered pumps. Ion technology for maximum
battery performance.

Battery Charger
1-hour quick charger.

Model Nr. Voltage


XC-115VC 115 VAC
XC-230VC 230 VAC

◀ P
 ower and simplicity for the
toughest jobs.

76
Cordless Hydraulic Pumps
XC-Series Cordless The Lithium-Ion battery provides
Hydraulic Pumps superior run time: XC
The XC-Series cordless • 250 cuts of 10 mm reinforcing bar Series
pump is ideal for jobs using a WHC-750 cutter
using small to medium size • >100 lifts with a WR-5 spreader
cylinders and hydraulic tools, and is up to maximum load
compatible with over 140 Enerpac • 45 splits on M27 - 8.8 nuts using
tools and cylinders. a NC-3241 nut cutter
• 30 times lifting with a RC-104
These cordless pumps combine the cylinder (10 ton, 100 mm stroke). Reservoir Capacity:
performance of a powered pump
with the portability of a hand pump Note: Actual number of cycles
1,0 - 2,0 litres
making them a perfect solution for per charge will vary depending Flow at Rated Pressure:
remote applications with limited or on condition of battery, tool and
no access to a power supply or for ambient conditions. 0,25 l/min
locations where corded solutions
Maximum Operating Pressure:
present trip hazards. The XC-Series cordless pump is
CSA and CE compliant. 700 bar
OIL FLOW vs. PRESSURE

Oil Flow (l/min) ▶

① Outlet "Advance" Port ⅜"-18 NPTF


② Oil Fill (must use funnel)
③ U
 ser Adjustable Relief Valve
Access Port Pressure (bar) ▶
④ Directional Control Valve
⑤ Shoulder Strap Connection Points
⑥ Safety Lock Feature
⑦ On/Off Switch

▼ T
 ake the battery pump anywhere without
power cords or air hoses.

▼ SELECTION CHART
Useable Model Output Flow Rate Valve Charger
Oil Number Function ** Voltage
Capacity (l/min)
No
(litres) Load 140 bar 700 bar (VAC) (kg)
1,0 XC-1201MB 2,0 0,50 0,25 3-way, 2-pos. 115 10
2,0 XC-1202MB 2,0 0,50 0,25 3-way, 2-pos. 115 11
1,0 XC-1201ME * 2,0 0,50 0,25 3-way, 2-pos. 230 10
2,0 XC-1202ME * 2,0 0,50 0,25 3-way, 2-pos. 230 11
* Batteries and charger not included.
** For use with single-acting cylinders or tools.
www.enerpac.com 77
PU-Series, Economy Electric Pumps
 Shown: PUJ-1200E

Heavy on
Performance,
Light on Weight

Gauges
Minimize the risk of
overloading and ensure long,
dependable service from
your equipment. For use with
the Economy pump the G-2535L gauge
and GA-3 gauge adaptor are suggested.

For a full range of gauges, please refer to


the System Components section.

Page: 128

• Lightweight and compact design: 11,8 to 18,6 kg Hoses


• Large easy-carry handle for maximum portability Enerpac offers a complete
• Two-speed operation reduces cycle times line of high quality hydraulic
for improved productivity hoses. To ensure the
integrity of your system,
• 230 VAC 50/60-cycle universal motor will operate specify only genuine
under poor voltage supply Enerpac hydraulic hoses.
• 24 VAC remote motor control, 3 m length for
operator safety Page: 120

• Starts under full load


Speed Chart
• High strength molded shroud, with integral handle, To determine how a specific
protects motor from contamination and damage. pump will operate your cylinder,
see the Pump-Cylinder Speed Chart
in the ‘Yellow Pages’.
 An Economy pump PUJ-1200E is used with
an RC-2514 to reposition a stamping die to Page: 249
simplify maintenance.

Pump Usable Model Pressure


Type Oil Number * Rating
Capacity (bar)

(Used with 1st 2nd


cylinder) (litres) stage stage

1,9 PUD-1100E 13 700


3,8 PUD-1101E 13 700
Single- 1,9 PUJ-1200E 13 700
Acting 3,8 PUJ-1201E 13 700
1,9 PUD-1300E 13 700
3,8 PUD-1301E 13 700
Double- 1,9 PUJ-1400E 13 700
Acting 3,8 PUJ-1401E 13 700
* For 115 volt applications replace ’E’ suffix with ’B’.
** Electric dump valve for auto-retract of cylinders.
78
Economy Electric Pumps
About the Economy Pump
The Economy pump is best
PUD-1300 Series
• Provides advance-hold-retract of
PU
suited to power small to single-acting cylinders Series
medium size cylinders or • Ideal for applications requiring
hydraulic tools. Its lightweight and load-holding
compact design make it ideal for • For applications requiring remote
applications which require easy valve operations
transport of the pump. The universal • 3 m pendant controls motor and
motor works well on long extension valve operation.
cords or generator-driven electrical Reservoir Capacity:
power supplies. PUJ Series
• Manual valves provide advance-
1,9 - 3,8 litres
For further application assistance hold-retract tool operation Flow at Rated Pressure:
refer to the ‘Yellow Pages’. • Available with 3- and 4-way
valves for single or double-acting 0,32 l/min
PUD-1100 Series cylinders Motor Size:
• Provides advance-retract of • 3 m pendant controls the motor
single-acting cylinders operation. 0,37 kW
• Ideal for punching applications
Maximum Operating Pressure:
• For applications not requiring load
holding 700 bar
• 3 m pendant controls motor and
valve operation.

Page: 239

OIL FLOW VERSUS PRESSURE


Oil Flow (l/min) 

Pressure (bar) 
­
 Oil Outlet Port
 Tank Port
 Gauge Port (PUJ-1200 and PUJ-1201 models only)

Output Valve Valve Current Motor Sound Dimensions (mm) Model


Flow Rate Type Function Draw Voltage Level Number *
(I/min)

1st 2nd
stage stage (Amps) (VAC) (dBA) A B C D E F J (kg)
3,31 0,32 3,2 230 85 244 244 362 101 119 203 133 11,8 PUD-1100E
Dump** Advance/Retract
3,31 0,32 3,2 230 85 368 309 373 105 130 323 142 17,2 PUD-1101E
3,31 0,32 3/2 Advance/ 3,2 230 85 244 244 362 101 119 203 133 10,0 PUJ-1200E
3,31 0,32 manual Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 15,4 PUJ-1201E
3,31 0,32 3/2 Advance/ 3,2 230 85 244 244 362 101 119 203 133 12,0 PUD-1300E
3,31 0,32 solenoid Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 17,5 PUD-1301E
3,31 0,32 4/3 Advance/ 3,2 230 85 244 244 362 101 119 203 133 13,2 PUJ-1400E
3,31 0,32 manual Hold/Retract 3,2 230 85 368 309 373 105 130 323 142 18,6 PUJ-1401E

www.enerpac.com 79
PE-Series, Submerged Electric Pumps
 Shown: PEJ-1401E

Best Performance
for Mid-Range
Cylinders and Tools

 SELECTION CHART
For more technical information
see next page.

5 BASIC PUMP TYPES


Select the model that suits your application.
For special requirements see page 83 or contact your
Enerpac office.

• Two-speed operation reduces cycle times for PED Series: with Dump Valve
improved productivity • Ideal for punching, crimping and cutting
• Powerful 0,37 kW induction motor is submerged in the • For use when load holding is not required
• Control pendant with 3 m cord controls
oil reservoir to run cooler, protect the motor, simplify
valve and motor
the pump interface, save space and reduce noise
• Large 5,5 litres reservoir allows operation of a wide
PEM Series: with Manual Valve
range of cylinders
• Ideal choice for most applications
• 24 VDC remote pendant control on certain models for • Manual valve control, for both single-acting
safer operation and double-acting applications
• Externally adjustable relief valve allows control of • Manual motor control
operating pressure without opening the pump
• 40-micron internal return line filter keeps oil clean, PER Series: with Solenoid Valve
promoting longer pump life • Ideal for production and lifting
• Full length side tube for easy monitoring of oil level. • All valves are 3 position for
Advance-Hold-Retract
• Control pendant with 3 m cord for
remote valve operation

PEJ Series: with Remote Jog


• For light production and lifting applications
• Manual valve control for single-acting or
double-acting cylinders
• Control pendant with 3 m cord for remote
motor operation

PES Series: with Pressure Switch


• Designed for continuous pressure applications,
such as clamping, workholding and testing
 The Remote Jog Model • All versions include manual valves for
of the Submerged Pump directional control
simplifies repair on this
construction crane.
* See the Valve Section in this catalog for
technical information on valve types.
80
Submerged Electric Pumps
PE-Series Submerged
Pump Application PE
The Submerged pump is Its lightweight and compact design Series
best suited to power small to also make it ideal for applications
medium size cylinders or hydraulic which require some transport of
tools, or whenever quiet, intermittent the pump.
duty cycle is needed.
With its low sound level and the For further application assistance
addition of the optional oil cooler, see the ‘Yellow Pages’ or contact
the Submerged pump is suited to your local Enerpac office. Reservoir Capacity:
light production work as well.
5,5 litres
Flow at Rated Pressure:

Page: 239 0,27 l/min


Motor Size:
0,37 kW
Maximum Operating Pressure:
700 bar
Pump Type Used with Valve Function Valve Type * Usable Model
Cylinder Oil Number
Capacity 230 VAC, 1 ph

(litres) (kg)
Single-Acting Advance/Retract Dump 5,5 PED-1101E 24,9

Single-Acting Advance/Retract Manual, 3-way, 2-position 5,5 PEM-1201E 24,0


Single-Acting Advance/Hold/Retract Manual, 3-way, 3-position 5,5 PEM-1301E 24,0
Double-Acting Advance/Hold/Retract Manual, 4-way, 3-position 5,5 PEM-1401E 24,0

Single-Acting Advance/Hold/Retract Solenoid, 3-way, 3-position 5,5 PER-1301E 29,5


Double-Acting Advance/Hold/Retract Solenoid, 4-way, 3-position 5,5 PER-1401E 29,5

Single-Acting Advance/Retract Manual, 3-way, 2-position 5,5 PEJ-1201E 24,9


Single-Acting Advance/Hold/Retract Manual, 3-way, 3-position 5,5 PEJ-1301E 24,9
Double-Acting Advance/Hold/Retract Manual, 4-way, 3-position 5,5 PEJ-1401E 24,9

Single-Acting Advance/Retract Manual, 3-way, 2-position 5,5 PES-1201E 28,1


Double-Acting Advance/Hold/Retract Manual, 4-way, 3-position 5,5 PES-1401E 28,1

www.enerpac.com 81
PE-Series, Submerged Electric Pumps
 For full features see previous page.
SUBMERGED PUMP PERFORMANCE OIL FLOW VERSUS PRESSURE
Motor Pressure Output Flow Rate Motor Electrical Sound Relief Valve

Oil Flow (l/min) 


Size Rating at 50 Hz Specifications * Level Adjustment
(bar) (l/min) Range

(kW) 1st stage 2nd stage 1st stage 2nd stage (Amps @ Volts-Ph-Hz) (dBA) (bar)

13 @ 115-1-50/60
0,37 70 700 2,0 0,27 62-70 70-700
6,75 @ 230-1-50/60
* At full load. See ordering matrix footnote for frequency notations.

Pressure (bar) 

Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed
Chart in the ‘Yellow Pages’.

 Heat Exchanger (optional for all models) Page: 249


 Fill Port
 Pressure Switch (PES-series, optional for other models)
 Oil Level Indicator
 Adjustable relief valve

 T
 his PED-1101E Submerged
pump quickly and quietly powers
a hydraulic nut cutter in this
bucket maintenance application.

82
Submerged Electric Pumps
CUSTOM BUILD YOUR SUBMERGED PUMP
If the Submerged Pump that would best fit your application cannot be PE
found in the chart on page 81, here you can easily build your custom Series
submerged pump.

 This is how a Submerged Pump Model Number is built up:

P E M - 1 3 01 E Reservoir Capacity:

1 2 3 4 5 6 7
5,5 litres
Product Motor Pump Pump Valve Reservoir Motor Flow at Rated Pressure:
Type Type Type Series Type Size Voltage
0,27 l/min
Motor Size:
1 Product Type 5 Valve Type
0,37 kW
P = Pump 0 = No valve (PER only)
1 = Dump Maximum Operating Pressure:
2 Motor Type 2
3
= 3-way, 2-position, normally open
= 3-way, 3-position, tandem center
700 bar
E = Electric Motor
4 = 4-way, 3-position, tandem center
3 Pump Type 5 = Modular solenoid valve (PER only)
D = Dump Hoses
J = Jog 6 Reservoir Capacity Enerpac offers a complete
M = Manual 01 = 5,5 litres line of high quality hydraulic
R = Remote (Solenoid) 1) 2) hoses. To ensure the integrity
S = Pressure Switch 7 Motor Voltage and Heat Exchanger of your system, specify only
B = 115 V, 1 Ph, 50/60 Hz 1) genuine Enerpac
4 Pump Series D = 115 V, 1 Ph, 50/60 Hz 1) hydraulic hoses.
1 = 0,37 kW, 700 bar with Heat Exchanger Page: 120
E = 230 V, 1 Ph, 50/60 Hz 2)
F = 230 V, 1 Ph, 50/60 Hz 2)
with Heat Exchanger Gauges
I = 230 V, 1 Ph, 60 Hz Minimize the risk of over­
loading and ensure long,
1)
Solenoid valves operate only at 60 Hz. dependable service from
Can run on 50 Hz with manual valves. your equipment. Refer to the
2)
Solenoid valves operate only at 50 Hz. System Components section
Can run on 60 Hz with manual valves. for a full range of gauges.

Page: 128

Ordering Example

Model Number: PER-1301E


The PER-1301E is a 0,37 kW,
700 bar, submerged electric
pump, with 5,5 litres usable oil
capacity, a 3-way, 3-position,
remote solenoid valve and a
230 V, 1 Phase, 50/60 Hz motor.

www.enerpac.com 83
Z-Class Enerpac Power Pumps

Introducing the Z-Class power pumps Enerpac has used the latest metallurgical,
from Enerpac – pumps that run bearing and seal technologies to produce
cooler, use less electricity and are a pump whose features and benefits
easy to service. far surpass the electric pumps that are
available today. By reducing the number
of moving parts, improving flow dynamics
and decreasing friction, Z-Class pumps
will stay on the job longer, require
less energy to operate and
when needed, have lower
service costs.

Heavy-duty
bearings

Motor
lip seal

Replaceable piston
check valves
Self-priming, high-flow
Oil bath 1st stage pump

Balanced eccentric

Z-Class power pumps from


Enerpac – simply the best pump
you will ever use.

Tough.
Dependable.
Innovative.

84
Z-Class, An Innovation in Pump Design
Z-Class Pumping Element – The Heart of Your Hydraulic System
Highly efficient design provides increased flow rates, Back-lit LCD on select Z-Class pumps
reduced heat generation and a decrease in power • pump usage information, hour and cycle counts
consumption. This means improved tool speed and • low-voltage warning and recording
increased service life – which results in higher productivity • offers self-test and diagnostic capabilities
and lower operating costs. • information displayed in 6 languages
• pressure read-out (when used with the optional
Heavy-duty bearings extend pump life by reducing friction, pressure transducer)
reducing surface-loading and lowering bearing stresses. • adjustable trigger pressure setting (when used with
the optional pressure transducer).
Pump cavity oil bath extends pump life by reducing heat,
improving lubrication and reducing wear.

Self-priming, high-flow 1st stage pump increases pump


performance by super-charging the 2nd stage piston pump –
improving oil flow in both hot and cold weather operation.

Balanced rotating components reduce vibration creating


a smoother running pump – reducing wear, friction and
sound levels.

Replaceable piston check-valves increase service life of


major pump components.

Ergonomic low-voltage pendant features sealed switches


and operates at 15 V for improved operator safety.
Back-lit LCD available
on ZU and ZE-Series
Electric Pumps. 

Z-Class factory options & accessories


ZU-Series Pump Applications
Extensive list of accessories including heat exchanger,
roll cage, skid bar, pressure transducer, return line filter
and level and temperature switches, allow complete pump
control over a wide range of industrial applications. • Mobile: when frequent pump transport is required
and/or on remote locations
Z-Class power pumps for your application • Universal motor: 1-phase, runs well under poor
Available in one flow range for universal motor and eight voltage supply, using generator power supply or
flow ranges for induction motor. Choose from single or using long extension cord
two-stage models to provide the optimum cylinder and tool • Duty-cycle: for intermittent applications
performance for almost any industrial application. • Cylinders and tools: for medium to large size single
and double-acting applications and high speed
• Pump speed: two stage pump unit.

Oil Flow Z-Class Electric Air Gasoline Page:


Rate Pump Motor Motor- Engine ZE-Series Pump Applications
at 700 bar Series * Power Consump- Power
tion
(l/min) (kW) (l/min) (kW)
0,55 ZE3 0,75 – – 92 • Stationary: when pump remains in one location
0,82 ZE4(T) 1,12 – – 92, 208 • Induction motor: 1 and 3-phase for high cycle usage
• Duty-cycle: for heavy-duty, extended cycle application
1,00 ZU4(T) 1,25 – – 86, 204
• Cylinders and tools: for medium to large size single
1,30 ZA4(T) – 2840 – 106, 212 and double-acting applications and high speed
1,60 ZG5 – – 4,8 110 • Pump speed: single or two stage pump unit.
1,64 ZE5(T) 2,24 – – 92, 208
2,73 ZE6 5,60 – – 92
3,30 ZG6 – – 9,7 112
* ZA4T, ZU4T, ZE4T and ZE5T-Series are Torque Wrench Pumps.

www.enerpac.com 85
ZU4-Series, Portable Electric Pumps
▼ Shown from left to right: ZU4304ME, ZU4420SE-H, ZU4304PE-K

Tough.
Dependable.
Innovative.

ZU4-Series Features
and Options
For special requirements
see factory installed
features and options.

Page: 88

 COMMON PUMP MODELS


For technical information and other
options see next page.
• High-efficiency two-speed pump design – higher oil flow
and bypass pressure BASIC PUMP TYPES
• Powerful 1,25 kW universal electric motor provides high Select the model that suits your application. For
power-to-weight ratio and excellent low-voltage operating special requirements contact your Enerpac office.
characteristics
• High-strength, moulded composite shroud protects motor Manual Valve
and electronics, while providing an ergonomic, • Ideal choice for most applications.
non-conductive handle for easy transport. • Manual valve control, for single-acting or
double-acting applications.
• Motor control on shroud.
Pro-Series models only
* Back-lit LCD readout provides pressure display and a Manual Valve with Pendant *
number of diagnostics and readout capabilities never • For light production and lifting applications.
offered on a portable pump before • Manual valve for single- or double-acting
– pump usage information, hour and cycle counts cylinders.
– self-test, diagnostic and read-out capabilities • Manual valve with power seat (VM43LPS),
– pressure readout and auto-mode pressure settings. ideal for post-tensioning applications.

Dump Valve *
• Ideal for punching, crimping and cutting.
• For use when load-holding is not required.

Solenoid Valve *
• Ideal for lifting applications and where remote
control is required.
 Designed to be tough, the • With VE32 valve, motor only runs during the
ZU4-Series with steel advance function, while holding and retracting,
reservoirs will take the abuse of the motor is off.
today’s construction sites. • Motor runs continuously on pumps with
The ZU4908JE is the ideal VE33 and VE43 valves.
pump for post tensioning
applications. For post
tensioning tools see page 182.
* Low-voltage control pendant with 3 m. cord
controls valve and motor.
86
ZU4-Series, Electric Pumps
Z-Class – A Pump
For Every Application
The Classic delivers durable, safe
and efficient hydraulic power ZU4
Patented Z-Class pump for demanding markets like Series
technology provides high construction, post-tensioning and
by-pass pressures for increased foundation repair.
productivity – important in Standard Electric Pump
applications using long hose runs • For applications that do not
and high pressure-drop circuits, like require digital display features of
heavy lifting or certain double-acting the Premium Pump. Available in
tools. all manual or jog versions. Reservoir Capacity:
Enerpac ZU4-Series Pumps are
built to power small to large-sized
Pro Electric Pump 4 - 40 litres
• Digital (LCD) display features a
cylinders or hydraulic tools, or Flow at Rated Pressure:
built-in hour meter and shows
wherever high-speed, intermittent
duty, remote hydraulic power is
self-diagnostic, cycle-count and 1,0 l/min
low voltage warning information.
needed. Motor Size:
Pressure can also be displayed
Classic Electric Pump
when the pump is equipped with 1,25 kW
• The Classic has traditional an optional pressure transducer.
electro-mechanical components Maximum Operating Pressure:
(transformers, relays and
switches) in place of solid-state
700 bar
electronics.

Pump type Used with Valve Funktion Valve Pump Useable Model Number Pro
Cylinder Type 1) Control Oil 230 V - 1 phase - 50 Hz 2) Electric
Capacity Weight 3)
Classic Standard Pro Electric
(litres) Electric (STD) Electric (incl. LCD) (kg)

• • • VM32 4,0 ZU4204RE ZU4204ME ZU4204LE 27


®
®

Manual
• • • VM32 Manual 8,0 ZU4208RE ZU4208ME ZU4208LE 32
• • • • VM33 Manual 8,0 ZU4308RE ZU4308ME ZU4308LE 32
• • • • VM33 Manual 20,0 ZU4320RE ZU4320ME ZU4320LE 50
• • • • VM43 Manual 8,0 ZU4408RE ZU4408ME ZU4408LE 32
• • • • VM43 Manual 20,0 ZU4420RE ZU4420ME ZU4420LE 50
• • • VM32 Remote (Man.) 4,0 ZU4204PE ZU4204JE ZU4204KE 27
• • • VM32 Remote (Man.) 8,0 ZU4208PE ZU4208JE ZU4208KE 32
• • • VM32 Remote (Man.) 20,0 ZU4220PE ZU4220JE ZU4220KE 50
• • • • VM33 Remote (Man.) 8,0 ZU4308PE ZU4308JE ZU4308KE 32
• • • • VM43 Remote (Man.) 8,0 ZU4408PE ZU4408JE ZU4408KE 32
• • • • VM43 Remote (Man.) 20,0 ZU4420PE ZU4420JE ZU4420KE 50
• • • VE32D Remote 4,0 N/A N/A ZU4104DE 29
• • • VE32D Remote 8,0 N/A N/A ZU4108DE 33
• • • VE32D Remote 20,0 N/A N/A ZU4120DE 51
– – – – – – –
– – – – – – –
– – – – – – –
• • • VE32 Remote 4,0 N/A N/A ZU4204SE 29
• • • VE32 Remote 8,0 N/A N/A ZU4208SE 33
• • • • VE33 Remote 8,0 N/A N/A ZU4308SE 39
• • • • VE43 Remote 8,0 N/A N/A ZU4408SE 39
• • • • VE43 Remote 20,0 N/A N/A ZU4420SE 56
– – – – – – –
– – – – – – –
– – – – – – –
– – – – – – –
1)
See valves section for technical information on valve types. 2)
See custom order matrix on page 91 for other voltage options.
3)
Subtract 1,4 kg for Standard (STD) Electric models.
www.enerpac.com 87
ZU4-Series, Options & Accessories
Hoses
Enerpac offers a complete
line of high-quality hydraulic
hoses. To ensure the
integrity of your system,
specify only Enerpac
hydraulic hoses.

Page: 120

Pressure Transducer * Level/Temperature Switch Gauges


• More durable than analog gauges • Ensures feedback on pump oil Minimize the risk of over­
(against mechanical and hydraulic level and temperature loading and ensure long,
dependable service from
shock) • Drop-in design allows for easy your equipment. Refer to the
• More accurate than analog gauges installation to pump reservoir System Components section
(0,5% full scale of pump) • Plugs directly into pump for a full range of gauges.
• Calibration can be fine tuned for electrical enclosure
certification • Built-in thermal sensing shuts
Page: 128
• “Set pressure” feature turns off off pump when unsafe operating
motor at user defined pressure (or temperature is reached
shifts valve to neutral on models • Oil level switch shuts down pump
with VE33/VE43 valves) before oil reaches an unsafe
• Display pressure in bar, psi or MPa. operating level.
* Requires LCD Electric

Accessory Adjustable Switch- Dead- Model Operating Maximum


Kit Model Pressure point band Number Temperature Pressure
Number Range repeatability
(bar) (bar) (°C) (bar) (kg)
ZPT-U4 * 3,5 - 700 ± 0,5% 3,5 ZLS-U4 * 5-110 10 0,1
* Add suffix T for factory installation. * Add suffix L for factory installation.

Foot Switch Roll Cage Skid Bar


• Hands-free remote control • Protects pump • Provides easy two-hand lift
on solenoid dump and • Provides greater pump stability.
3-position valves • Provides greater pump stability on soft
• With 3 metres cord. Accessory Fits on reservoir or uneven surfaces.
Kit Modelnr.

4 and 8litres 1) Acces- Fits on reservoir


ZRC-04 *
sory Kit
ZRC-04H * 4 and 8 litres 2)
Modelnr.
Accessory Can be used on ZU4-Series 10 litres (kg)
Kit Modelnr. Pumps with
ZRB-10 *
ZRB-20 * 20 litres SBZ-4 * 4 and 8 l without heat exchanger 2,2
ZCF-2 * Solenoid VE-Series valves ZRB-40 * 40 litres SBZ-4L * 4 and 8 l with heat exchanger 3,2
* Add suffix U for factory installation. *Add suffix R for factory installation. * Add suffix K for factory installation.
1)
Without heat exchanger
2)
With heat exchanger.
88
ZU4-Series, Options & Accessories
ZU4-Series Options
Accessory Kits can be • Classic Electric,
ZU4
installed by the customer. • Standard (STD) Electric (no LCD) Series
See chart below for all possible • Pro Electric (with LCD).
options on ZU4-Series pumps: Refer to page 91 for ordering matrix.

ZU4-Series Options Factory Installed Accessory Kits


Reservoir Capacity:
Classic
Electric
Standard
Electric
Pro
Electric
Classic
Electric
Standard
Electric
Pro
Electric 4 - 40 litres
Return Line Filter F F F ZPF ZPF ZPF Flow at Rated Pressure:
Skid Bar 1)
Roll Cage
K
R
K
R
K
R
SBZ
ZRC
SBZ
ZRC
SBZ
ZRC
1,0 l/min
Heat Exchanger H H H ZHE ZHE ZHE Motor Size:
1000 bar Pressure Gauge G G G G G G 1,25 kW
Pressure Transducer – – T – – ZPT-U4
– – L – – ZLS-U4 Maximum Operating Pressure:
Level/Temperature Switch
Foot Switch – – U – – ZCF-2 700 bar

1)
Skid Bar not in combination with Roll Cage.

Heat Exchanger
Can be factory installed
on ZU4-Series Classic, Standard
Electric and Pro Electric models.

• Extends system life.


• Stabilizes oil temperature at a
maximum of 54 °C at 21 °C ambient
temperature.

Do not exceed maximum oil flow and


pressure ratings. Heat exchanger is not
suitable for water-glycol or high water
25 Micron Return Line Filter Heat Exchanger based fluids.
• Removes contaminants from • Removes heat from by-pass oil to
return oil flow provide cooler operation
• By-pass valve prevents damage • Stabilizes oil viscosity, increasing Thermal Maximum Maximum Voltage
if filter is dirty oil life and reduces wear of pump Transfer * Pressure Oil Flow
• With maintenance indicator. and other hydraulic components.
Btu/h kJoule (bar) (l/min) (VDC)
Acces- Maximum Maximum By-pass Accessory Can be used on
sory Kit Pressure Oil Flow Setting Kit Nr. 900 950 20,7 26,5 12
Modelnr. (kg) * At 1,9 l/min at 21 °C ambient temperature.
(bar) (l/min) (bar) ZHE-U115 * 115 V pumps 4,1
ZPF * 13,8 45,4 1,7 ZHE-U230 * 230 V pumps 4,1
* Add suffix F for factory installation. * Add suffix H for factory installation.

www.enerpac.com 89
ZU4, Specifications and Dimensions
ZU4-SERIES PERFORMANCE CHART OIL FLOW VERSUS PRESSURE
Motor Output Flow Rate Motor Electrical Sound Relief Valve
Size at 50 Hz Specifications Level Adjustment

Oil flow (l/min) 


(l/min) Range

(kW) 7 bar 50 bar 350 bar 700 bar (Volts-Ph-Hz) (dBA) (bar)

115-1-50/60
1,25 11,5 8,8 1,2 1,0 85-90 140-700
230-1-50/60

Pressure (bar) 

⅜"-18 NPTF Advance and Retract Ports


ZU4-Series with 4 and 8 litres reservoirs  User adjustable relief valve
 Oil fill port SAE #10 ⅞"-14 UNF-2B
 Oil level sight gauge
 Oil drain ½" NPTF
 M8, 6 mm deep
 Handles on all 10, 20 and
40 litres reservoirs.

Options (see chart on page 89):


 Back-lit LCD Electric
 Pressure transducer
 Heat Exchanger
 Skid Bar
Fits 4 and 8 litres reservoirs
 Handle guard installed on all 10, 20 and
40 litres reservoirs
 Reservoir handles (not shown) included
on all 10, 20 and 40 litres reservoirs.
ZU4-Series with 10, 20 and 40 litres reservoirs
(left view shown without side handle)

Pump Dimensions (mm)

Usable
Reservoir
Capacity
(litres) A B C D E F
4,0 424 142 279 152 - -
8,0 424 142 279 206 - -
10,0 439 157 413 305 384 279
 Portable power pump with
increased output flow and extended 20,0 465 180 413 422 500 396
brush life increase productivity for
post-tensioning applications. 40,0 551 269 399 503 576 480

90
ZU4-Series, Pump Ordering Matrix
CUSTOM BUILD YOUR ZU4-SERIES PUMP
If the ZU4-Series pump that would best fit your application cannot be found in ZU4
the chart on page 86, you can easily build your custom ZU4-Series pump here. Series
 This is how a ZU4-Series pump model number is built up:

Z U 4 1 04 D E - H K T
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reser­ Valve Voltage Options and
Type Type Group Type voir Operation Accesories Reservoir Capacity:

1 Product Type
Size
4 - 40 litres
Z = Pump Series Flow at Rated Pressure:

2 Motor Type
1,0 l/min
U = Universal electric motor Motor Size:

3 Flow Group 1,25 kW


4 = 1,0 l/min @ 700 bar Maximum Operating Pressure:

4 Valve Type (see page 114-115 for more details) 700 bar
1 = Dump (VE32D)
2 = 3 way/2 position manual or electric (VM32 or VE32)
3 = 3 way/3 position manual or electric (VM33 or VE33) Speed Chart
4 = 4 way/3 position manual or electric (VM43 or VE43) To determine how a specific
6 = 3 way/3 position locking manual w/po check (VM33L) pump will operate your cylinder,
7 = 3 way/2 position manual (VM22) see the Pump-Cylinder Speed Chart
8 = 4 way/3 position locking manual w/po check (VM43L) in the ‘Yellow Pages’.
9 = 4 way/3 position manual w/power seating (VM43-LPS)

5 Reservoir Size (useable capacity) Page: 249


04 = 4 litres
08 = 8 litres Ordering Example
10 = 10 litres 1)
20 = 20 litres 1) Model Number:
40 = 40 litres 1) ZU4408DE-HKT
1)
reservoir includes side handles.
ZU4408DE-HKT is a Pro Electric model
pump with LCD, 1,0 l/min oil flow at
6 Valve Operation
700 bar, pump with a dump valve,
D = Dump (solenoid valve w/pendant and LCD Electric) an 8 liter reservoir, operates on 230V,
J = Jog (manual valve w/pendant and Standard Electric (i.e. w/o LCD)
heat exchanger, pressure transducer
K = Jog (manual valve w/pendant and LCD Electric)
L = Manual valve w/LCD Electric (w/o pendant) and skid bar.
P = Manual valve w/pendant and classic electric (i.e.w/o LCD)
R = Manual valve w/Classic electric (i.e. w/o LCD) [w/o pendant]
M = Manual valve w/Standard Electric (i.e. w/o LCD) [w/o pendant]
S = Solenoid valve w/pendant and LCD Electric

7 Voltage Torque Wrench Pumps


and Hoses
B = 115V, 1 ph, 50/60Hz
E = 208-240V, 1 ph, 50/60 Hz (w/European plug and CE EMC compliant) Enerpac system matched air
I = 208-240V, 1 ph, 50/60 Hz (w/NEMA 6-15 plug) and electric torque wrench
pumps provide control to
8 Options and Accessories (see page 89 for possibilities) operate hydraulic torque wrenches.
F = Filter
G = 0-1000 pressure gauge (ø 63,5 mm) 1)
H = Heat exchanger Page: 202
1)
Pressure gauge not
K = Skid Bar (4 and 8 litres reservoirs only) available on pump models
L = Level/temperature switch 2) 3) with pressure transducer
N = No reservoir handles (includes lifting eyes) 2)
These options require
R = Roll Cage Pro Electric
T = Pressure transducer 2) 3)
Not available on 4 and
U = Foot switch 8 litres reservoirs

www.enerpac.com 91
ZE-Series, Electric Pumps
 Shown from left to right: ZE3304ME-K, ZE4110DE-FHR

Tough.
Dependable.
Innovative.

The New Standard for


Industrial Applications

Oil Level Glass


All ZE-Series pumps have
an oil sight glass and steel
reservoirs. Full sight oil level
glass on 10, 20 and 40 litres
reservoirs, oil level indicators
on 4 and 8 litres reservoirs.

PUMP CONFIGURATIONS Pump Used with Valve Valve 1) Useable


Type Tool or Function 1) Model Oil
For options and other model numbers see ordering matrix or contact
Cylinder Number Capacity
your Enerpac office. (For Z-Class pumps with air motor see
ZA-series pumps on page 106).
Page: 97 (litres)
®
®

®
No valve, without electric box or LCD 2)
– 4,0
• For remote valves or pump mounting Enerpac VM-series valves – 10,0
• For remote valve mounting order BSS1090 high pressure connecting plate. – 20,0
– 40,0
With manual valve, without electric box or LCD • – • – • VM32 4,0
• Ideal choice for most application • – • • • VM33 8,0
• • • • 10,0
MANUAL VALVE CONTROL

• Manual valve control, for single and double-acting applications – VM33L


• Manual motor control – • • • • VM43 20,0
• On/Off switch on 1-phase electric motor. – • • • • VM43L 40,0
With manual valve, with electric box and LCD • – • – • VM32 4,0
• For single-acting or double-acting applications • – • – • VM32 8,0
• On/off switch on 1-phase electric motor • – • • • VM33 10,0
• All options available.
• – • • • VM33L 10,0
– • • • • VM43 20,0
– • • • • VM43L 40,0
With solenoid dump valve, with electric box and LCD • – • – • VE32D 4,0
• Ideal for punching, crimping and cutting • – • – • VE32D 8,0
• • • 10,0
REMOTE VALVE CONTROL

• For use when load holding is not required – – VE32D


• Push-button pendant 3) controls valve and motor
• – • – • VE32D 20,0
• All options available.
• – • – • VE32D 40,0
With solenoid 3-position valve, with electric box and LCD • – • • • VE33 4,0
• Ideal for production and lifting applications • – • • • VE33 8,0
• 3-position valves (advance/hold/retract) • – • • • VE33 10,0
• Push-button pendant 3) controls valve and motor – • • • • VE43 10,0
• All options available. – • • • • VE43 20,0
– • • • • VE43 40,0
1)
See Valve Section (page 115) for hydraulic symbols and details.
2)
For No Valve, with Electric Box, see ordering matrix on page 97.
3)
Pendant includes 3 meters cord.
92
ZE-Series, Electric Pumps
• High-efficiency pump design – higher oil flow and
by-pass pressure ZE
• High-strength, moulded electrical box protects Series
electronics, power supplies and LCD readout and
stands up to harsh industrial environments
• IP54 protection and isolation class
• Back-lit LCD provides self test, diagnostic and read-out
capabilities never before offered on an industrial pump
(included on pump with electric valves, optional on Reservoir Capacity:
other models) 4 - 40 litres
• Totally enclosed, fan-cooled industrial electric motors
Flow at Rated Pressure:
for extended life
• User adjustable relief valve built-in on manual and
0,55 - 2,73 l/min
solenoid valves. Oil ports on valves are 3/8" NPTF Motor Size:
• Steel fan guard on all electric motors 0,75 - 5,60 kW
• Full sight oil level glass Maximum Operating Pressure:
• 40 micron filter breather with splash guard 700 bar
• Durable steel reservoirs.

Adjustable Relief Valve


All VM and VE-Series have
ZE3-Series ZE4-Series ZE5-Series ZE6-Series a user adjustable relief
0,55 l/min at 700 bar 0,82 l/min at 700 bar 1,64 l/min at 700 bar 2,73 l/min at 700 bar valve to allow the operator
Two-stage pump Two-stage pump Two-stage pump Two-stage pump to easily set the optimum
working pressure.
Model Nr. 4) Model Nr. 4) Model Nr. 4) Model Nr. 4)
400V / 3 phase (kg) 400V / 3 phase (kg) 400V / 3 phase (kg) 400V / 3 phase (kg)

ZE3004NW 36 ZE4004NW 40 – – – –
ZE3010NW 45 ZE4010NW 49 ZE5010NW 54 ZE6010NW 72
ZE3020NW 57 ZE4020NW 61 ZE5020NW 66 ZE6020NW 84 Locking Valves
ZE3040NW 80 ZE4040NW 84 ZE5040NW 89 ZE6040NW 107 For applications requiring
ZE3204MW 39 ZE4204MW 43 – – – – positive load holding,
ZE3308MW 44 ZE4308MW 48 – – – – VM-Series valves (except
VM32) are available with
ZE3610MW 50 ZE4610MW 54 ZE5610MW 59 ZE6610MW 77
a pilot- operated check valve. This
ZE3420MW 60 ZE4420MW 64 ZE5420MW 69 ZE6420MW 87 provides hydraulic locking of the load
ZE3840MW 85 ZE4840MW 89 ZE5840MW 94 ZE6840MW 112 until the valve is shifted into the retract
ZE3204LW 42 ZE4204LW 46 – – – – position. To order this feature on your
ZE3208LW 47 ZE4208LW 51 – – – – ZE-series pump see the valve type
ZE3310LW 51 ZE4310LW 55 ZE5310LW 60 ZE6310LW 78 in the order matrix.
ZE3610LW 53 ZE4610LW 57 ZE5610LW 62 ZE6610LW 80
ZE3420LW 63 ZE4420LW 67 ZE5420LW 72 ZE6420LW 90 Page: 97
ZE3840LW 88 ZE4840LW 92 ZE5840LW 97 ZE6840LW 115
ZE3104DW 44 ZE4104DW 48 – – – – Single or Two-Stage
ZE3108DW 49 ZE4108DW 53 – – – – Choose single-stage pumps
ZE3110DW 53 ZE4110DW 57 ZE5110DW 62 ZE6110DW 79 for applications that require
ZE3120DW 65 ZE4120DW 69 ZE5120DW 74 ZE6120DW 92 constant flow regardless of pressure
ZE3140DW 88 ZE4140DW 92 ZE5140DW 97 ZE6140DW 115 such as testing or clamping.
ZE3304SW 49 ZE4304SW 53 – – – –
Two-stage pumps have an increased
ZE3308SW 54 ZE4308SW 58 – – – –
output flow at low pressure to allow fast
ZE3310SW 58 ZE4310SW 62 ZE5310SW 67 ZE6310SW 85 movement towards the load, for reduced
ZE3410SW 58 ZE4410SW 62 ZE5410SW 67 ZE6410SW 85 cycle times and increased productivity.
ZE3420SW 70 ZE4420SW 74 ZE5420SW 79 ZE6420SW 97
ZE3440SW 93 ZE4440SW 97 ZE5440SW 102 ZE6440SW 120
See custom ordering matrix on page 97 for other voltages.
4) 

www.enerpac.com 93
ZE-Series, Options & Accessories

Electric Box 1) Level/Temperature Switch 4) Return Line Filter


• Back-lit LCD • Shuts down pump before oil level • 25 micron nominal filter removes
• Pump usage information, hour and reaches an unsafe level, avoiding contaminants from return oil flow
cycle counts damage due to cavitation before allowing it back into tank
• Low-voltage warning and recording • Shuts down pump when unsafe oil • Internal by-pass valve prevents
temperature is reached damage if filter is dirty
• Self-test and diagnostic capabilities
• Ideal if pump is used in remote area • With maintenance indicator
• Pressure read-out 2)
without visual access to oil level. • Replaceable filter element PF25.
• Auto-mode pressure setting 2) 4)
24 V, requires Electric Box. Available for
• Information can be displayed in six 10, 20 and 40 litres reservoirs.
languages 3)
1)
Included on pumps with solenoid valves.
Can be factory installed on pumps with Acces- Fixed Operating Max. Acces- Maximum Maximum By-pass
manual valve. sory Kit Temperature Tempe- Pressure sory Kit Pressure Oil Flow Setting
Modelnr. Signal rature Modelnr.
2)
When used with optional pressure (°C) (°C) (bar) (bar) (l/min) (bar)
transducer.
3)
English, French, German, Italian, Spanish ZLS-U4 * 80 5 - 110 10 ZPF * 13,8 45,4 1,7
and Portuguese. * Add suffix L for factory installation. * Add suffix F for factory installation.

Roll Cage Skid Bar Foot Switch 5)


• For easy portability and hoisting • Provides easy two-hand lift • Hands-free remote control on
• Protects pump and electric box • Provides greater pump stability on solenoid dump and 3-position valves
• Available for all reservoir sizes. soft or uneven surfaces. • With 3 meters cord.
5)
15 V, requires Electric Box.

Accessory Fits on reservoir size:


Kit Nr.
(kg)
ZRC-04 * 4 and 8 litres 5) 5,5
ZRC-04H * 4 and 8 litres 6) 6,5 Accessory Fits on reservoir size:
Kit Nr. Accessory Can be used on ZE-Series
ZRB-10 * 10 litres 6,0 (kg)
Kit Nr. pumps with
ZRB-20 * 20 litres 6,0 SBZ-4 * 4 and 8 litres 5)
2,2
ZRB-40 * 40 litres 6,0 SBZ-4L * 4 and 8 litres 6) 3,2 ZCF-2 * Solenoid VE-Series valves
* Add suffix R for factory installation. * Add suffix K for factory installation. * Add suffix U for factory installation.
5)
For pump without heat exchanger
6)
For pump with heat exchanger.
94
ZE-Series, Options & Accessories
Options
Accessory Kits can be installed
by customer. See chart below
for options on Standard Electric
(without electric box) or LCD Electric
(with electric box). Refer to page 97 for
ordering matrix.
ZE-Series Options Factory Accessory
Installed Kits
Std. LCD Std. LCD
Electr. Electr. Electr. Electr.
Return Line Filter F F ZPF ZPF
Pressure Transducer 1) Pressure Switch 3)
Skid Bar 1) K K SBZ SBZ
• Displays pressure on LCD in bar, • Controls pump, monitors system
Roll Cage R R ZRB ZRB
MPa or psi • Adjustable pressure 35-700 bar
Single-stage S S – –
• More accurate than analog gauge • Includes glycerine filled 1000 bar
Heat Exchanger – H – ZHE
• Calibration can be fine-tuned for pressure gauge G2536L
Pressure Gauge 2) G G – –
certification • Accuracy ± 1,5% of full scale.
Pressure Switch 3) – P – ZPS-E3
• Easy-viewing variable rate display 3)
24 V, requires Electric Box. Not available in
Pressure Transducer 4) – T – ZPT-U4
• “Set pressure” feature turns off combination with pressure transducer.
Level/Temp Switch 5) – L – ZLS-U4
motor at user defined pressure 2).
1)
24 V, requires Electric Box. Foot Switch 6) – U – ZCF-2
2)
Or shifts valve to neutral position on pump 1)
Available for 4 and 8 litres reservoirs.
models with VE33 and VE43 solenoid valves. 2)
Not available on pumps with pressure transducer.
3)
Includes 1000 bar gauge. Only available on manual
Acces- Adjustable Switch- Dead- Acces- Switch- Deadband Oil valves without locking feature.
sory Kit Pressure point band sory Kit point Ports 4)
Electric box can accept either pressure switch or
Modelnr. Range repea- Modelnr. repea- pressure transducer, but not both.
(bar) tability (bar) tability (bar) (NPTF) 5)
Available for 10, 20 and 40 litres reservoirs.
ZPT-U4 * 3,5 - 700 ± 0,5% 3,5 ZPS-E3 * ± 2% 8 - 38 3/8”
6)
For control of solenoid dump and 3-position valves.
* Add suffix T for factory installation. * Add suffix P for factory installation.

ZPT-U4 Pressure Transducer


More durable against mechanical
and hydraulic shock than analog
gauges.
• Digital pressure read-out provides
accuracy of 0,5% of full scale.
• Easy-viewing variable rate display
automatically varies increments between
3, 14, 35 and 145 bar as rate of pressure
change increases.
• “Set pressure” feature turns off motor at
user defined pressure (or shifts valve to
Pendants 4) Heat Exchanger 5) neutral on VE33 and VE43 valves).
• For pump types with valve • Removes heat from by-pass oil to
operation “W” (No Valve, with provide cooler operation
Electric Box, without pendant). • Stabilizes oil viscosity, increasing
4)
When ordering Enerpac VE-Series oil life and reduces wear of pump ZHE-Series Heat Exchangers
solenoid valve the pendant must be and other hydraulic components. Heat exchanger stabilizes oil
ordered separately. Pendant connection temperature at 54 °C at 21 °C
to be plugged into electric box. ambient temperature. Thermal
transfer at 1,9 l/min and 21 °C ambient
temperature: 900 Btu/hour [950 kJ].
Pendant To be used with solenoid valve: Accessory Fits on reservoir size:
Model Nr. Kit Nr. Do not exceed max. oil flow of 26,5 l/min
(kg) and max. pressure of 20,7 bar.
ZCP-1 VE32D ZHE-E04 * 4 and 8 litres 4,1 Not suitable for water-glycol or high water
ZCP-3 VE32, VE33, VE43 ZHE-E10 * 10, 20 and 40 litres 4,1 based fluids.
5)
24 VDC, requires electric box.
* Add suffix H for factory installation.
www.enerpac.com 95
ZE-Series, Specifications & Dimensions
Two-stage Single-stage
Oil Flow (l/min) 

Oil Flow (l/min) 

Oil Flow (l/min) 

Oil Flow (l/min) 


Pressure (bar)  Pressure (bar)  Pressure (bar)  Pressure (bar) 

 ZE-SERIES PERFORMANCE CHART


Pump Output Flow Rate at 50 Hz * Pump Unit Available Motor Relief Sound Single or
Series (l/min) Reservoir Sizes Size Valve Level Two-Stage
(useable oil) Adjustment
low pressure high pressure Range Choose single-
at at at at stage pumps for
7 bar 50 bar 350 bar 700 bar (litres) (kW) (bar) (dBA) applications that require
constant flow regardless
0,59 0,59 0,57 0,55 Single-stage
ZE3 4-8-10-20-40 0,75 70-700 75 of pressure such as testing
6,15 5,26 0,57 0,55 Two-stage or clamping.
0,87 0,87 0,84 0,82 Single-stage Two-stage pumps have
ZE4 4-8-10-20-40 1,12 70-700 75
8,88 8,20 0,84 0,82 Two-stage an increased output flow
1,75 1,72 1,68 1,64 Single-stage at low pressure to allow
ZE5 10-20-40 2,24 70-700 75 fast movement towards
11,61 11,27 1,68 1,64 Two-stage
the load, for reduced
3,00 2,94 2,86 2,73 Single-stage
ZE6 10-20-40 5,60 70-700 80 cycle times and increased
12,29 12,15 2,86 2,73 Two-stage productivity.
* Oil flow will be approximately 6/5 of these values at 60 Hz.

 User adjustable relief valve on all manual


and solenoid valves.
3/8" NPTF on A and B ports;
1/4" NPTF on auxiliary ports.
 Electric Box
 Heat Exchanger
ZE-Series Pumps with 4 - 8 litres reservoir  Roll Cage
 Return Line Filter
 Skid Bar
 Magnetic Oil Drain
 Oil Drain / Oil Level/Temperature Switch
Reservoir ZE-Series Pump Dimensions (mm)
Size
(useable
oil in litres) A B C D E E1 H
4,0 457 143 279 152 – – 513
8,0 457 143 279 206 – – 513
10,0 533 158 419 305 384 371 600
20,0 558 180 419 422 501 488 625
ZE-Series Pumps with 10 - 20 - 40 litres reservoir 40,0 648 270 399 505 576 572 715

96
ZE-Series, Pump Ordering Matrix
 This is how ZE-Series pump model numbers are built up:
ZE
Z E 4 1 10 D W - F H L T Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reser­ Valve Motor Options and Accessories
Type Type Group Type voir Operation Voltage
Size
1 Product Type 6 Valve Operation
Z = Pump Class D = Dump valve (solenoid), with
pendant and Electric Box (LCD) Reservoir Capacity:
2 Prime Mover
E = Induction electric motor
L

= Manual valve, without
pendant, with Electric Box 4 - 40 litres
M = Manual valve, without
Flow at Rated Pressure:
pendant, without Electric Box
3 Flow Group
3 = 0,55 l/min @ 700 bar (0,75 kW)
N = No valve, without Electric Box 0,55 - 2,73 l/min
S = Solenoid valve, with pendant
4 = 0,82 l/min @ 700 bar (1,12 kW) Motor Size:
and Electric Box (LCD)
5 1)
6 1)
=
=
1,64 l/min @ 700 bar (2,24 kW)
2,73 l/min @ 700 bar (5,60 kW)
W = No valve, with Electric 0,75 - 5,60 kW
Box (LCD), without pendant 10)
Maximum Operating Pressure:
4 Valve Type
0
= No valve, with cover plate
7 Motor Voltage 700 bar
Single phase motor 3)
1
= 3/2 Dump valve VE32D
B 3) = 115V, 1 ph, 50-60Hz
2
= 3/2 manual VM32
E 3) = 208-240V, 1 ph, 50-60 Hz 4) How to Order
3
= 3/3 manual VM33 or
I = 208-240V, 1 ph, 50-60 Hz Single-Stage Pumps
electric VE33
USA plug To specify a single-stage pump,
4 = 4/3 manual VM43 or
electric VE43 Three phase motor 5) place the letter “S” at the end of
6 = 3/3 manual locking valve VM33L M 5) = 190-200V, 3 ph, 50-60Hz the model number. For example:
with pilot operated check. G 5) = 208-240V, 3 ph, 50-60 Hz
8 = 4/3 manual locking valve VM43L W 5) = 380-415V, 3 ph, 50-60 Hz ZE4210ME-S
with pilot operated check. K 5) = 440V, 3 ph, 50-60 Hz ZE4-Series pump, oil flow 0,82 l/min at
J 5) = 460-480V, 3 ph, 50-60 Hz 700 bar, VM32 manual valve, 10 litres
5 Reservoir Size, useable oil R 5) = 575V, 3 ph, 60 Hz reservoir, without electrical box, without
pendant, 240 Volt 1-phase electric motor
04 2) = 4 litres
and single-stage pump unit.
08 2) = 8 litres
10 = 10 litres
ZE3120DW-S
20 = 20 litres
ZE3-Series pump, oil flow 0,55 l/min at
40 = 40 litres
700 bar, VE32D solenoid dump valve,
20 litres reservoir, with electrical
8 Options and Accessories box (LCD), without pendant,
F = Return Line Filter P 7) = Pressure Switch (only available 400 Volt 3-phase electric motor and
G 6) = 1000 bar gauge on manual valves without single-stage pump unit.
H 7) = Heat exchanger locking feature)
K = Skid Bar (only on 4 and 8 litres) R = Roll Cage
L 7) = Oil Level/Temperature Switch 8) S = Single-stage pump unit
N = No reservoir handles (includes T 7) = Pressure transducer 9)
lifting eyes) U 7) = Foot Switch
1)
ZE5 and ZE6-Series only available with 3-phase electric motors.
2)
4 and 8 litres only available on ZE3 and ZE4-Series.
3)
1-phase motors only available on ZE3 and ZE4-Series Pendants
4)
208-240V, 1 ph with European plug EMC directive compliant. When ordering Enerpac
5)
Models with 3-ph motors without Electric Box shipped without cord, motor starter VE-Series solenoid valve
or overload protection. for use on “W” type valve
6)
Not available on pumps with pressure transducer (T).
operation (No Valve, with
7)
Requires Electric Box.
Electric Box (LCD), without pendant) the
8)
Not available on 4 and 8 litres reservoir.
9)
Provides digital pressure read-out on LCD-display of electric box.
pendant must be ordered separately.
10)
When using solenoid valve on valve Pendant connection to be plugged into
type “W” order optional pendant. electric box.

All Z-Class electric pumps comply with TÜV and CE requirements. Page: 95

www.enerpac.com 97
PP-8000 and 9000-Series, Electric Pumps
▼ Shown: PPE-9483-4

The Axial Piston


Pump with four
independant outlets

Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
integrity of your system,
specify only genuine Enerpac
hydraulic hoses.
Page: 120

• Single-speed operation with two and four independent Gauges


split-flow outlets Minimize the risk of over­
loading and ensure long,
• Two-speed operation with high-flow outlet dependable service from
• Oil delivery of each outlet remains equal regardless your equipment. Refer to the
of pressure System Components section for
a full range of gauges.
• 60 litres usable oil capacity allows operation of a wide
range of cylinders Page: 128
• Powerful 4,0 and 9,5 kW motor, available in three
voltage options. Locking Valves
Pumps with VM33 or VM43
manual valves may be
ordered with locking valves.
This locking feature provides
a hydraulic lock for the cylinder using
pilot-operated check valves.
To order this option, just place an “L”
▼ To lift a rigid construction, four double-acting suffix at the end of the model number.
RR-2006 cylinders are powered by a 4-split flow
For more information, contact your local
electric PPE-9483-4 pump.
Enerpac office.

114
Page:

Pump Motor Usable Pump Pressure Output


Type Size Oil Series * Rating Flow Rate
Capacity (bar) (l/min)

(kW) (litres) 1st stage 2nd stage 1st stage 2nd stage
4,0 60 PPN-8000 190 700 14,5 1 x 4,2
Two-speed
9,5 60 PPN-9000 300 700 14,5 1 x 8,0
9,5 60 PPN-9000-2 – 700 – 2 x 5,0
Single-speed
9,5 60 PPN-9000-4 – 700 – 4 x 2,5
* The “N” in the model number stands for No Valve. All pump models can be ordered with
Manual or Solenoid Valves. See selection chart on next page.
98
PP-8000 and 9000-Series, Electric Pumps
▼ This is how 8000 and 9000-Series Pump model numbers are built up:
PP
Series
PP E - 9 4 8 3 - 2
1 2 3 4 5 6 7
Product Valve Pump Valve Reservoir Motor Split-
Type Control Series Type Capacity Voltage Flow
Options
Reservoir Capacity:
1 Product Type 5 Reservoir Capacity 80 litres
PP = Power Pump 8 = 80 litres (usable 60 ltr)
Flow at Rated Pressure:
2 Valve Control 6 Motor Voltage* 4 x 2,5 to 8,0 l/min
N = No Valve 3 = 400 V, 3 ph, 50 Hz
M = Manual Motor Size:
5 = 230 V, 3 ph, 50 Hz
E = Solenoid (Electrical) 6 = 440 V, 3 ph, 50 Hz 4,0 - 9,5 kW
* In the selection chart below only
3 Pump Series 400V models (suffix 3) are shown. Maximum Operating Pressure:
8 = 8000-Series, 4 kW To order 230V or 440V models,
change this suffix to 5 or 6.
700 bar
9 = 9000-Series, 9,5 kW

4 Valve Type 7 Split-Flow Outlets


0 = No Valve 9000-Series only
3 = 3-way, 3-position, 2 = 2 equal flow outlets
manual valve (VM33) or of 5,0 l/min at 700 bar Speed Chart
solenoid valve (VE33)
4 = 4 equal flow outlets To determine how a specific
4 = 4-way, 3-position, of 2,5 l/min at 700 bar. pump will operate your cylinder,
manual (VM43) or solenoid see the Pump-Cylinder Speed
valve (VE43)
Chart in the ‘Yellow Pages’.

Page: 249

FLOW VERSUS PRESSURE


Oil flow (l/min) ▶

Pressure (bar) ▶

Used with Valve Valve Function Valve 8000-Series 9000-Series 9000-Series 9000-Series
Cylinder * Control Model High-flow outlet High-flow outlet 2 Split-flow outlets 4 Split-flow outlets
Number
Model Model Model Model
Number Number Number Number
(kg) (kg) (kg) (kg)
®
®

– – – – – – – PPN-8083 274 PPN-9083 303 PPN-9083-2 304 PPN-9083-4 328


• – Manual • • • VM33 PPM-8383 275 PPM-9383 316 PPM-9383-2 319 PPM-9383-4 333
– • Manual • • • VM43 PPM-8483 275 PPM-9483 316 PPM-9483-2 319 PPM-9483-4 333
– • Solenoid • • • VE43 PPE-8483 286 PPE-9483 330 PPE-9483-2 340 PPE-9483-4 372
* = Single-Acting = Double-Acting
www.enerpac.com 99
XA-Series, Air Driven Hydraulic Foot Pumps
▼ Shown: XA 11G

Productivity
& Ergonomics
Optional Pressure Gauge
Integrated gauge with
calibrated scale reading in
bar, psi and MPa for actual
pressure reading.

4/3 Control Valve


For powering double-acting
hydraulic cylinders
and tools.

• Ergonomic design for less operator fatigue


2 Litres Reservoir
• Variable oil flow & fine metering for precise control Double oil capacity for
• Higher oil flow for increased productivity powering larger hydraulic
cylinders and tools.
• Closed hydraulic system prevents contamination and
allows pump usage in any position
• Pedal lock function for retract position Pedal Safety Guard
• External adjustable pressure setting valve Customer installed frame
protects both pedals against
• Ground screw for improved ATEX explosion safety. accidental activation.

Model Number 1) XPG 1

“Joy-stick” Lever Kit


Customer installed set
of handles for manual
▼ Easy operated by foot. No need to fully lift up foot – rest bodyweight on heel,
operation of both pedals.
resulting in a handsfree and stabile working position.

Model Number 1) XLK 1

Swivel Connector
Customer installed swivel
connector for optimal
orientation of the
hydraulic hose.

Model Number 1) XSC 1


1)
Accessories must be ordered separately.

100
XVARI® Technology, Air Driven Hydraulic Foot Pumps
XVARI® Technology
Production Application
XA
Series
XA11 pump is used with a 13 tons
hollow cylinder to compress and
position diesel engine valve springs.
The operator benefits from the fine
metering capacities of the
®
XVARI Technology to apply the
mandatory precise stroke and force. Reservoir Capacity:

www.xvari.com 1,0 - 2,0 litres


Flow at Rated Pressure:
▼ XA-SERIES PERFORMANCE CHART 0,25 l/min
Maximum Output Pump Valve Dynamic Air Consumption:
Pressure Flow Rate Series Function Air
(l/min) Pressure 283 - 991 l/min
No Maximum Operating Pressure:
(bar) load Load (bar)
700 bar
700 2,0 0,25 XA 1 Advance / Hold / Retract 2,1 - 8,6
OIL FLOW VERSUS PRESSURE
at 6,9 bar dynamic air pressure
① 3/8"-18 NPTF Oil outlet 2,0

Oil flow (l/min) ▶


② 1/4"-18 NPTF Air inlet XA1
③ 4/3 Optional control valve 1,5

④ 3/8"-18 NPTF Oil outlet


1,0

0,5

0
0 100 200 300 400 500 600 700
Pressure (bar) ▶

Regulator-Filter-Lubricator
Recommended for use with
all XA-Series Air pumps.
Provides clean, lubricated
air and allows for air
pressure adjustment.

Model Number 1) RFL-102


▼ SELECTION CHART
For use Usable Oil Model Pressure 3-way 4-way Dimensions (mm)
with cylinder Capacity Number 1) Gauge 3-pos. 3-pos.
or tool (litres) Valve Valve H1 H2 L (kg)

Single- 1,0 XA 11 2)
– • – 152 – – 8,6
acting 2,0 XA 12 2) – • – – 170 – 10,2
Single- 1,0 XA 11G • • – 152 – – 8,8
acting 2,0 XA 12G • • – – 170 – 10,4
Double- 1,0 XA 11V – – • 152 – 279 10,1
acting 2,0 XA 12V – – • – 170 279 11,7
Double- 1,0 XA 11VG • – • 152 – 279 10,3
acting
2,0 XA 12VG • – • – 170 279 11,9
1)
High-Flow coupler CR- 400 and accessories must be ordered separately. 2)
Available as cyilinder-pump set, see page 62.

www.enerpac.com 101
PA-Series, Turbo II Air Hydraulic Pumps
▼ Shown from top to bottom: PAMG-1402N, PARG-1102N, PATG-1102N, PATG-1105N

Compact Air
Over Hydraulic

Regulator-Filter-Lubricator
Recommended for use
with all Turbo air pumps.
Provides clean, lubricated air
and allows for air pressure
adjustment. Steel bowl
guards are standard.

Model Number RFL-102

Large Reservoir Models


The Turbo II Air Pump is also
available with an enlarged
• External adjustable pressure relief valve (behind sight glass) reservoir: PATG-1105N,
• Return-to-tank port for use in remote valve applications PAMG-1405N and
PARG-1105N.
• Internal pressure relief valve provides overload protection
• Quieter operation – reduced noise level to 76 dBA
• Operating air pressure: 2,8 - 8,8 bar, enables pump to start at Hoses
extremely low pressure
Enerpac offers a complete
• High efficiency cast aluminium air motor line of high quality hydraulic
• Reinforced heavy-duty lightweight reservoir for applications hoses. To ensure the integrity
of your system, specify only
in tough environments
genuine Enerpac
• Air pendant for remote control operation. hydraulic hoses.

Page: 120

▼ Easily operated by hand or by foot.

Used Usable Model


with Oil Number
Cylinder Capacity

(cm3)

Single- 2081 PATG-1102N


Acting 3770 PATG-1105N
Single- 2081 PARG-1102N
Acting 3770 PARG-1105N
Double- 2081 PAMG-1402N
Acting 3770 PAMG-1405N

102
PA-Series, Turbo II Air Hydraulic Pumps
OIL FLOW VERSUS PRESSURE
PATG-models use a
foot or hand operated at 6,9 bar dynamic air pressure PATG
treadle to control air
PAMG

Oil flow (l/min) ▶


and valve functions.
PAMG-models use a treadle PARG
with a locking feature to Series
control air, and a 4-way
manual valve to control
hydraulics.
PARG-models use air pendant Reservoir Capacity:
for remote control. 2,5 - 5,0 litres
Flow at Rated Pressure:

Pressure (bar) ▶ 0,10 - 0,16 l/min


PATG, PAMG Series
Air Consumption:
PARG Series
227 - 340 l/min
Maximum Operating Pressure:
Maximum Output Pump Valve Air Air Con­­- Sound
Pressure Flow Rate Series Function Pressure sumption Level 700 bar
(l/min) Range at
5,2 bar air
(bar) No Load Load (bar) (l/min) (dBA) Speed Chart
700 1,00 0,16 PATG A / H / R * 2,8 - 8,8 340 76 To determine how a specific
700 0,76 0,10 PARG A / H / R * 2,8 - 10,3 227 76 pump will operate your cylinder,
700 1,00 0,16 PAMG A / H / R * 2,8 - 8,8 340 76 see the Pump-Cylinder Speed Chart
* Valve function: Advance / Hold / Retract. in the ‘Yellow Pages’.

Page: 249

① Filtered ‘Permanent’ Tank


Vent
② Return-to-Tank/Auxiliary
Vent/Fill Tank Port
③ Hydraulic Output
④ Swivel Air Input with Filter
⑤ 4 Mounting Holes for #10
thread forming screw.
Maximum depth into
reservoir = 19 mm
⑥ Air Input with Filter on PARG
models 1/4”-18NPTF

Valve Turbo II Dimensions (mm) Model


Operation Number

A B C D E F H J K L M N (kg)
313 165 211 230 102 – 129 146 42 113 347 – 8,2 PATG-1102N
Treadle 3/3
396 201 209 230 102 – 131 146 86 112 437 – 9,9 PATG-1105N
313 165 200 230 102 – 129 – 42 – – 4500 10,0 PARG-1102N
Air Pendant 3/3
396 201 209 230 102 – 131 – 86 – – 4500 11,7 PARG-1105N
313 165 267 230 102 36 130 152 42 113 315 – 11,0 PAMG-1402N
Manual 4/3
396 201 267 230 102 36 132 152 86 112 405 – 12,7 PAMG-1405N

www.enerpac.com 103
PA-Series, Air Hydraulic Foot Pumps
▼ Shown: PA-1150, PA-133

PA
Series
Reservoir Capacity:
0,6 - 1,3 litres
Flow at Rated Pressure:
0,13 l/min
Air Consumption:
255 l/min
Maximum Operating Pressure:
700 bar
Reservoir Conversion Kit
 ouble the reservoir
D
capacity of your existing
PA-133 with this easy to
install conversion kit.

Model Number PC-66

• Rugged construction – built for long life and easy service OIL FLOW VERSUS PRESSURE
• Swivel coupling simplifies hydraulic connection and at 6,9 bar air pressure
pump operation
Oil flow (l/min) ▶

• Three-position treadle pro­vides cylinder advance, hold or


retract operation
• Operates in all positi­ons for increased ver­satility in use
and moun­ting (except PA-1150)
• Base mounting slots provided on PA-133.

Pressure (bar) ▶

Air Input Hydraulic Output Hydraulic Output

Air Input

Fill Tank Port Fill Tank Port


PA-133 PA-1150
Used Usable Model Pressure Output Valve Function Air Air Con- Sound
with Oil Number Rating Flow Rate Pressure sump­tion Level
Cylinder Capa­city (l/min) Range *
(cm3) (bar) No load Load (bar) (l/min) (dBA) (kg)

Single- 589 PA-133 700 0,65 0,13 Advance / Hold / Retract 4,1 - 8,3 255 85 5,4
Acting 1311 PA-1150 700 0,65 0,13 Advance / Hold / Retract 4,1 - 8,3 255 85 8,2
* Recommended Regulator-Filter-Lubricator: RFL-102.

104
PAM-Series, Air Hydraulic Pumps
▼ Shown: PAM-1041

PAM
Series
Reservoir Capacity:
4,0 - 8,0 litres
Flow at Rated Pressure:
0,15 l/min
Air Consumption:
510 l/min
Maximum Operating Pressure:
700 bar
Locking Valves
Pumps with 4/3 manual
valves are available with
4/3 manual locking valves
instead. Add suffix “L” to
pump model number.
Page: 114

• Twin air motor configuration delivers high-flow Remote Air Valve


performance in first stage, up to 14 bar, for rapid  or remote operation of
F
cylinder advance PAM-Series air pumps.
Permits either hand or
• 4 and 8 litres reservoirs for use with a wide range foot operation.
of cylinders
• Integral shroud protects air motors and provides Model Number VA-2
easy portability.
OIL FLOW VERSUS PRESSURE
On/Off Air Valve
at 6,9 bar air pressure
Hydraulic
Oil flow (l/min) ▶

Output
4 Litres
8 Litres

Air Input Pressure (bar) ▶

Used Usable Model Pressure Output Flow Rate Valve Function Valve Air Pressure Air Con­ Sound
with Oil Number Rating (l/min) Type Range * sump­tion Level
Cylinder Cap. with Shroud
(litres) (bar) 1st stage 2nd stage (bar) (l/min) (dBA) (kg)

Single- 2,6 PAM-1021 700 10,65 0,15 Advance / Hold / Retract 3/2 4,1 - 8,3 510 87 22,7
Acting 7,6 PAM-1022 700 10,65 0,15 Advance / Hold / Retract 3/2 4,1 - 8,3 510 87 27,2
Double- 2,6 PAM-1041 700 10,65 0,15 Advance / Hold / Retract 4/3 4,1 - 8,3 510 87 22,7
Acting 7,6 PAM-1042 700 10,65 0,15 Advance / Hold / Retract 4/3 4,1 - 8,3 510 87 27,2
* Recommended Regulator-Filter-Lubricator: RFL-102.

www.enerpac.com 105
ZA4-Series, Modular Air Hydraulic Pumps
▼ Shown: ZA4208MX, ZA4420MX

Tough
Dependable
Innovative

ATEX 95 Certified
The Enerpac ZA4-series air
pumps are tested and certified
according to the Equipment
Directive 94 / 9 / EC “ATEX Directive”
for equipment and protective systems
intended for use in potentially explosive
atmospheres.

239
Page:

• ATEX 95 certified for use in potentially explosive atmospheres Speed Chart

• Features Z-Class high efficiency pump design, higher oil To determine how a specific
pump will operate your cylinder,
flow and bypass pressure see the Pump-Cylinder Speed
• Two-speed operation reduces cycle time for Chart in the ‘Yellow Pages’.
improved productivity
• User adjustable relief valve built-in on manual valves. Page: 249
Oil ports on valves are 3/8" NPTF
• Optional heat exchanger warms exhaust air to prevent Hoses
freezing and cools the oil Enerpac offers a complete
• Full sight oil level glass on 10, 20 and 40 litres reservoirs, line of high quality hydraulic
hoses. To ensure the integrity
oil level indicators on 4 and 6,6 litres reservoirs.
of your system, specify only
genuine Enerpac
hydraulic hoses.
120
Page:

Used Usable Manual Valve Function Model Output Flow Rate 3) Relief Valve Maximum
with Oil Valve 1) Number Adjustment Air Con-
Cylinder Capacity Model Range sumption 4)
Number at at at at
(litres) 7 bar 50 bar 350 bar 700 bar (bar) (l/min)
– 4,0 – 2)
– ZA4004NX 2) 14,0 11,0 1,8 1,3 ­– 2840
4,0 VM32 Advance / Retract ZA4204MX 14,0 11,0 1,8 1,3 70 - 700 2840
Single-
6,6 VM33 Advance / Hold /Retract ZA4308MX 14,0 11,0 1,8 1,3 70 - 700 2840
acting
10,0 VM33L Advance / Hold /Retract ZA4610MX 14,0 11,0 1,8 1,3 70 - 700 2840
4,0 VM43 Advance / Hold /Retract ZA4404MX 14,0 11,0 1,8 1,3 70 - 700 2840
6,6 VM43 Advance / Hold /Retract ZA4408MX 14,0 11,0 1,8 1,3 70 - 700 2840
Double-
10,0 VM43L Advance / Hold /Retract ZA4810MX 14,0 11,0 1,8 1,3 70 - 700 2840
acting
20,0 VM43 Advance / Hold /Retract ZA4420MX 14,0 11,0 1,8 1,3 70 - 700 2840
40,0 VM43 Advance / Hold /Retract ZA4440MX 14,0 11,0 1,8 1,3 70 - 700 2840
1)
See pages 114-116 for hydraulic symbols of these valves.
2)
For remote valve mounting order BSS1090 high pressure connecting plate.
3)
Actual oil flow will vary with air supply.
106 4)
Dynamic air pressure range: 4 - 7 bar.
Modulair Air Hydraulic Pumps
▼ This is how a ZA4-Series pump model number is built up:
ZA4
Z A 4 2 08 M X - F H R Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reservoir Valve Motor Options
Type Type Group Type Size Operation Voltage

1 Product Type 6 Valve Operation


Z = Pump Class M = Manual valve
N = No valve
2 Prime Mover Reservoir Capacity:
A = Air motor 7 Motor Voltage
X = Not applicable
4 - 40 litres
3 Flow Group Flow at Rated Pressure:
4 = 1,3 l/min @ 700 bar 8 Options
F = Return Line Filter 1,3 l/min
4 Valve Type G = 1000 bar gauge
0 = No valve, with cover plate H = Heat exchanger (on 4 and Air Consumption:
2
3
= 3/2 manual valve VM32
= 3/3 manual valve VM33
6,6 litres reservoir only)
K = Skid Bar (on 4 and
2840 l/min
4 = 4/3 manual valve VM43 6,6 litres reservoir only) Maximum Operating Pressure:
6 = 3/3 manual locking valve VM33L
with pilot operated check
N = No reservoir handles
(includes lifting eyes on 700 bar
7 = 3/2 manual valve VM22 10, 20 and 40 litres)
8 = 4/3 manual locking valve VM43L R = Roll Cage ① User adjustable relief valve on all manual
with pilot operated check. valves. 3/8" NPTF on A and B ports;
Ordering Example 1/4"NPTF on auxiliary ports.
5 Reservoir Size, useable oil Model Number: ZA4208MX-FHK ② Air inlet 1/2" NPTF
04 = 4 litres ZA4208MX-FHK is an air operated ③ Return Line Filter (optional)
08 = 6,6 litres pump with a 3-way, 2-position ④ Oil Sight Gauge
10 = 10 litres manual valve, 6,6 litres reservoir, filter, ⑤ Roll Cage (optional)
⑥ Oil Drain
20 = 20 litres heat exchanger and skid bar.
⑦ Lifting eyes (optional)
40 = 40 litres
⑧ Handles
⑨ Skid Bar (Modelnr. SBZ-4) (optional)

ZA4-Series Pumps with 4 - 6,6 litres reservoir ZA4-Series Pumps with 10, 20 and 40 litres reservoir
Sound Motor Dimensions (mm) Model OIL FLOW VERSUS PRESSURE
Level Size Number
at 7 bar air & 2000 l/min air consumption
Oil Flow (l/min) ▶

(dBA) (kW) A B C D E H (kg)


80 - 95 3,0 295 142 279 152 – 429 27 ZA4004NX 2)
80 - 95 3,0 295 142 279 152 – 429 30 ZA4204MX
80 - 95 3,0 356 203 279 205 – 490 34 ZA4308MX
80 - 95 3,0 330 180 414 421 500 467 51 ZA4610MX
80 - 95 3,0 295 142 279 152 – 429 31 ZA4404MX
80 - 95 3,0 356 203 279 205 – 490 35 ZA4408MX
80 - 95 3,0 305 155 419 305 384 442 40 ZA4810MX
80 - 95 3,0 330 180 414 421 500 467 52 ZA4420MX
80 - 95 3,0 419 269 399 505 584 556 75 Pressure (bar) ▶
ZA4440MX

www.enerpac.com 107
ATP-Series, Ultra-High Pressure Air Pump
▼ Shown: ATP-1500
ATP
Series
Reservoir Capacity:
3,8 litres
Flow at Rated Pressure:
0,07 l/min
Maximum Operating Pressure:
1500 bar
OIL FLOW VERSUS PRESSURE
Flow (l/min) at 6,2 bar air input

Oil Flow (l/min) ▶


Pressure (bar) ▶

• General purpose, high pressure air driven two speed pump unit
for products requiring up to 1500 bar hydraulic pressure
• Compact, lightweight, rugged steel frame for protection and
easy handling
• Prelubricated pump element, does not require an
airline lubricator
• Easily adjustable output pressure control ① Shut-off Valve ③ Filter/Regulator
• Integrated and protected easy to read glycerin filled gauge ② Out Port 1/4" BSPM ④ Air On/Off Valve
with BR-150 coupler Air Inlet 1/2" NPTF
• Safety relief valve limits output pressure.

1500 bar HIGH PRESSURE AIR PUMP


Pump Useable Pressure Model Output Output Air Pressure Air Sound
Type Oil Capacity Rating Number Flow Rate Flow Rate Range Consumption Level
at 0 bar at 1500 bar

(litres) (bar) (l/min) (l/min) (bar) (l/min) (dBA) (kg)


Two speed 3,8 1500 ATP-1500 0,43 0,07 5,5 - 6,2 594 70 32

1500 bar HOSES 1500 bar COUPLERS


Model Hose Hose Length Description Complete Female Male
Number End 1 End 2 (m) Set Half Half

HT-1503 1/4" BSPM 1/4" BSPM 1,0 Quick Disconnect Coupler* B-150 BR-150 BH-150
120º Cone 120º Cone
HT-1510 1/4" BSPM 1/4" BSPM 3,0 Quick Disconnect Coupler BW-150AW – –
120º Cone 120º Cone and Adaptor Kit*
HT-1503HR* BH-150 BR-150 1,0

HT-1510HR* BH-150 BR-150 3,0 Quick Disconnect B-150B – –


Blanking Coupler Set*
* Includes dust caps. * Includes dust caps.

108
PGM-Series, Gasoline Hydraulic Pumps
▼ Shown: PGM-2408R

PGM
Series

Reservoir Capacity:
4 - 8 litres
Flow at Rated Pressure:
0,66 l/min
Motor Size:
2,2 kW
Maximum Operating Pressure:
700 bar
Hoses
Enerpac offers a complete
line of high quality hydraulic
hoses. To ensure the
• Patented Genesis Technology means integrity of your system,
- coaxial piston design ensures high performance specify only Enerpac
- first-stage piston pump for improved efficiency hydraulic hoses.
• High by-pass pressures improve productivity
Page: 120
• All Atlas pumps feature sturdy roll cage for use in tough
environments
• Four-cycle Honda motor 2,2 kW.
OIL FLOW VERSUS PRESSURE
Oil Flow (l/min) ▶

Pressure (bar) ▶

Used with Usable Model Pressure Output Flow Rate By-Pass Manual Valve Function Sound
Cylinder Oil Number Rating (l/min) Pressure Valve Level
Capacity Type
(litres) (bar) 1st stage 2nd stage (bar) (dBA) (kg)
Single-Acting 3,8 PGM-2304R * 700 3,2 0,66 140 3/3 Advance / Hold / Retract 89 25
Double-Acting 3,8 PGM-2404R * 700 3,2 0,66 140 4/3 Advance / Hold / Retract 89 25
Single-Acting 7,6 PGM-2308R * 700 3,2 0,66 140 3/3 Advance / Hold / Retract 89 33
Double-Acting 7,6 PGM-2408R * 700 3,2 0,66 140 4/3 Advance / Hold / Retract 89 33
* Note: The PGM-20 series are available with a carrying handle instead of a roll cage. For ordering omit the ‘R’ from the model number

www.enerpac.com 109
ZG5-Series, Gasoline Hydraulic Pumps
▼ Shown: ZG5420MX-R

Tough, Dependable,
Innovative

Speed Chart
To determine how a specific
pump will operate your cylinder,
see the Pump-Cylinder Speed
Chart in the ‘Yellow Pages’.

Page: 249

ZG-Series, Gasoline Pump


Performance
Elevation can affect the
performance of any gasoline engine.
• Features Z-Class high efficiency pump design, higher oil ZG-Series pumps are designed to
flow and bypass pressure develop rated performance at elevations
up to 1500 m.
• Two-speed operation reduces cycle time for
For appli­cations above this elevation,
improved productivity please consult your Enerpac office.
• User adjustable relief valve built-in on manual valves.
Oil ports on valves are 3/8" NPTF
• Available in two 4-cycle engine sizes: 4,1 kW Honda and
4,8 kW Briggs & Stratton
User Adjustable
• Full sight oil level glass on all reservoirs allow quick and Relief Valve
easy oil level monitoring. All VM-Series directional
valves have a user
adjustable relief valve to
allow the operator to easily set the
optimum working pressure.
Page: 114
▼ SELECTION CHART

Used Usable Manual Valve Function Model Number Output Flow Rate 4-Cycle
with Oil Valve 1) with Roll Cage (l/min) Engine Type
Cylinder Capacity Model and Size
Number at at at at
(litres) 7 bar 50 bar 350 bar 700 bar

10 VM33 Advance / Hold / Retract ZG5310MX-R 11,5 10,7 1,8 1,6


Single-Acting
20 VM33 Advance / Hold / Retract ZG5320MX-R 11,5 10,7 1,8 1,6 Honda
10 VM43 Advance / Hold / Retract ZG5410MX-R 11,5 10,7 1,8 1,6 4,1 kW
Double-Acting
20 VM43 Advance / Hold / Retract ZG5420MX-R 11,5 10,7 1,8 1,6
10 VM33 Advance / Hold / Retract ZG5310MX-BR 6,5 6,2 1,8 1,6
Single-Acting
20 VM33 Advance / Hold / Retract ZG5320MX-BR 6,5 6,2 1,8 1,6 Briggs &
10 VM43 Advance / Hold / Retract ZG5410MX-BR 6,5 6,2 1,8 1,6 Stratton
Double-Acting 20 VM43 Advance / Hold / Retract ZG5420MX-BR 6,5 6,2 1,8 1,6 4,8 kW
40 VM43L Advance / Hold / Retract ZG5840MX-BR 6,5 6,2 1,8 1,6
1)
See pages 114-116 for hydraulic symbols of these valves.

110
Gasoline Hydraulic Pumps
▼ This is how a ZG-Series pump model number is built up:
ZG5
Z G 5 4 10 M X - F R Series
1 2 3 4 5 6 7 8
Product Motor Flow Valve Reservoir Valve Motor Options
Type Type Group Type Size Operation Voltage

1 Product Type 6 Valve Operation


Z = Pump Class M = Manual valve
N = No valve Reservoir Capacity:
2 Prime Mover
G = Gasoline Engine 7 Motor Voltage 10 - 20 - 40 litres
X = Not applicable Flow at Rated Pressure:
3 Flow Group
5 = 1,6 l/min @ 700 bar 8 Factory installed options 1,6 l/min
6 = 3,3 l/min @ 700 bar (see page 112) B = Briggs & Stratton Engine Size:
gasoline engine
4 Valve Type F = Return Line Filter 4,1 - 4,8 kW
0 = No valve, with cover plate 1) G = 1000 bar pressure gauge
N = No reservoir handles Maximum Operating Pressure:
2 = 3/2 manual valve VM32
3 = 3/3 manual valve VM33 (includes lifting eyes on
10, 20 and 40 litres)
700 bar
4 = 4/3 manual valve VM43
6 = 3/3 manual locking valve VM33L R = Roll Cage
with pilot operated check
8 = 4/3 manual locking valve VM43L High Pressure Hoses
with pilot operated check. Ordering Example
1)
For remote valve mounting order Model Number: ZG5420MX-FR Enerpac offers a complete
BSS1090 high pressure connecting plate. This is a 700 bar hydraulic pump, with line of high quality hydraulic
a 4/3 manual valve, 20 litres reservoir, hoses. To ensure the integrity
5 Reservoir Size, useable oil with a 4,1 kW Honda gasoline engine of your system, specify only
pump, return line filter and roll bar. genuine Enerpac
10 = 10 litres
hydraulic hoses.
20 = 20 litres
40 = 40 litres Page: 120

ZG6-Serie 9,7 kW Pump


① User adjustable relief
The ZG6-pump has 3,3 l/min
valve on all manual oil flow at 700 bar,
valves. 3/8” NPTF on A Briggs & Stratton 4-cycle
and B ports; 1/4” NPTF gasoline engine with electric
on auxiliary ports. start and 12 Volt charge
output for accessories.
② Roll Bar
③ Return Line Filter
④ Oil Level Gauge Page: 112
⑤ Oil Drain

Relief Valve Sound Dimensions (mm) Model Number OIL FLOW VERSUS PRESSURE
Adjustment Level with Roll Cage
Range
Oil Flow (l/min) ▶

(bar) (dBA) B C D E H (kg)


­ 0 - 700
7 88 - 93 155 419 305 384 600 52 ZG5310MX-R
70 - 700 88 - 93 180 414 421 500 625 64 ZG5320MX-R
70 - 700 88 - 93 155 419 305 384 600 52 ZG5410MX-R
70 - 700 88 - 93 180 414 421 500 625 64 ZG5420MX-R
70 - 700 91 - 95 155 419 305 384 600 50 ZG5310MX-BR
70 - 700 91 - 95 180 414 421 500 625 63 ZG5320MX-BR
70 - 700 91 - 95 155 419 305 384 600 50 ZG5410MX-BR Pressure (bar) ▶
4,1 kW Honda
70 - 700 91 - 95 180 414 421 500 625 63 ZG5420MX-BR
70 - 700 91 - 95 269 399 505 557 714 86 4,8 kW Briggs & Stratton
ZG5840MX-BR

www.enerpac.com 111
Gasoline Hydraulic Pump
▼ Shown: ZG6440MX-BCFH

ZG6
Series
Reservoir Capacity:
40 litres
Flow at Rated Pressure:
3,3 l/min
Engine Size:
9,7 kW
Maximum Operating Pressure:
700 bar
Tough
Dependable
Innovative

Speed Chart
• Features Z-Class high efficiency pump design:
To determine how a specific
– higher oil flow and bypass pressure pump will operate your cylinder,
– patented balanced rotating pump components to see the Pump-Cylinder Speed
reduce vibration Chart in the ‘Yellow Pages’.
– replaceable piston check valves that increase service
life of pump components 249
Page:
• Two-speed operation reduces cycle time for improved
productivity
Adjustable Pressure
• Easy serviceable 9,7 kW, 4-cycle gasoline engine with Relief Valve
electric start and 12 Volt charge output for accessories ZG-Series pumps have a
• Dual forced air heat exchangers stabilizes hydraulic manual directional control
oil temperature valve with a user adjustable
relief valve to allow the operator to easily
• Roll cage for easy portability and hoisting, protects pump set the optimum working pressure.
• Sturdy wheeled cart with collapsible handles Relief valve adjustment range 70-700 bar.
Oil ports are 3/8” NPTF.
• Fullsight oil level-glass for easy oil level monitoring.

▼ SELECTION CHART

For use Usable Manual Valve Model Output 4-Cycle Outside


with Oil Control Function Number Flow Rate Engine Dimensions
cylinder Capacity Valve Type (l/min) Size LxBxH
at at
(litres) 7 bar 700 bar (kW) (mm) (kg)

Dbl-Act. 40 4/3 Advance/Hold/Retract ZG6440MX-BCFH 14,7 3,3 9,7 1205 x 840 x 935 152

112
Directional Control Valves Section Overview
Enerpac hydraulic valves are Valve Type Series Page

available in a wide variety of models


Pump Mounted Manual and VM 114 
and configurations. Solenoid Directional
Control Valves VE
Whatever your requirements…
directional control, flow control, or Remote Mounted Manual VC 116 
Directional Control Valves
pressure control… you can be sure
that Enerpac has the correct valve
to match your application exactly.
Valve Dimensions VM 117 
VE
VC
Designed and manufactured for safe
operation up to 700 bar, the range
of Enerpac valves allows for direct Pressure and Flow
Control Valves
pump mounting, remote mounting,
For more hydraulic system
manual or solenoid actuation, control with pressure relief
valves, shut-off valves,
and in-line installation, giving you check valves and sequence valves see
our “System Components”.
flexible solutions to control your
hydraulic system.
Page: 134

Valving Help
See Basic System Set-Up
and Valve Information in our
‘Yellow Pages’.

Page: 250

www.enerpac.com 113
Pump Mounted Directional Control Valves
 Shown from left to right: VM32, VE33, VM33, VM43L

Reliable Control of
Single and Double-
Acting Cylinders
and Tools

Valve Used with Valve


Operation Cylinder Type

Manual Single-acting 3-Way, 2-Position

Manual Single-acting 3-Way, 3-Position,


Tandem Center

• Advance/Retract and Advance/Hold/Retract operation of


single-acting and double-acting cylinders and tools Manual Double-acting 4-Way, 3-Position,
Tandem Center
• Manual or solenoid operation
• Pump mounting will retrofit on most Enerpac pumps
• Available “locking” option on VM Series valves for load-
Manual Single-acting 3-Way, 3-Position,
holding applications Tandem Center,
• Standard “locking” feature on VE Series 3-position valves Locking
• User adjustable relief valve allows the operator to easily
set the working pressure. Manual Double-acting 4-Way, 3-Position,
Tandem Center,
Locking
 ZE-Series electric pump, with VM43 directional valve coupled to a A-65 distribution
manifold with V-82 needle valves to operate double-acting jacks in a lifting job.
Solenoid Single-acting 3-Way, 2-Position
24 VDC

Solenoid Single-acting 3-Way, 2-Position,


24 VDC Dump

Solenoid Single-acting 3-Way, 3-Position,


24 VDC Tandem Center

Solenoid Double-acting 4-Way, 3-Position,


24 VDC Tandem Center

For remote valve information, see page 116.

114
Pump Mounted Directional Control Valves
Adjustable relief valve
All valves feature several VM33 and VE43 valves include
VM
gauge ports for “system”,
A port and B port pressure
“System Check” feature, for more
precise pressure holding and
VE
monitoring. User adjustable relief improved system control. Series
valves are included on all models to The VM33 has improved porting
allow the operator to easily set the which provides faster cylinder
optimum working pressure for retraction while motor is running.
each application.
Max. Flow Capacity:
17 l/min
Maximum Operating Pressure:
700 bar
Model Hydraulic Schematic Flowpath
Number Symbol
Advance Hold Retract (kg)
VM32 2,5

Fittings
For additional fittings
see the fitting page of
VM33 3,0 the System Components
section in this catalogue.­

VM43 3,1
Page: 125

Locking Valves
For applications that require
VM33L 4,8 positive load holding,
VM-Series valves (except
VM32 valve) are available
with a pilot-operated check valve. This
option provides hydraulic locking of the
VM43L 4,9 load until the valve is shifted into the
retract position.

VE32 3,9
Pendants for VE-Series
Solenoid Valves
When ordering Enerpac
VE32D 3,9 VE-Series solenoid valves,
the pendant must be
ordered separately for Z-Class. Pendant
connection to be plugged into electric
box of pump.
VE33 9,3

To be used with Pendant


solenoid valves: Model Nr.
VE32D ZCP-1
VE43 9,3
VE32, VE33, VE43 ZCP-3

Page: 95
See page 117 for valve dimensions.

www.enerpac.com 115
Remote Manual Directional Control Valves
 Shown from left to right: VC-20, VC-4L

Remote Control of
Single and Double-
Acting Cylinders
and Tools

Locking Valves
For applications that
require positive load
holding, VC-Series valves
are available with a pilot-
operated check valve. This option
provides hydraulic locking of the load
until the valve is shifted into the retract
position.

• Advance/Hold/Retract operation for use with single-acting


or double-acting cylinders and tools.

Valve Used Valve Model Hydraulic Schematic Flowpath


Operation with Type Number Symbol
Cylinder Advance Hold Retract (kg)

Manual Single-Acting 3-Way, 3-Position, VC-3 2,9


Tandem Center

Manual Single-Acting 3-Way, 3-Position, VC-3L 4,7


Tandem Center, Locking

Manual Single-Acting 3-Way, 3-Position, VC-15 2,9


Closed Center

Manual Single-Acting 3-Way, 3-Position, VC-15L 4,7


Closed Center, Locking

Manual Double-Acting 4-Way, 3-Position, VC-4 2,9


Tandem Center

Manual Double-Acting 4-Way, 3-Position, VC-4L 4,7


Tandem Center, Locking

Manual Double-Acting 4-Way, 3-Position, VC-20 2,9


Closed Center

Manual Double-Acting 4-Way, 3-Position, VC-20L 4,7


Closed Center, Locking

Return line kit included with remote valves.

116
Directional Control Valves Dimensions
Pump Mounted Directional Control Valves VM
VE
VC
Series

Max. Flow Capacity:

VM32
17 l/min
 User Adjustable Relief Valve
Maximum Operating Pressure:
 Auxiliary Port
700 bar

VM33, VM33L, VM43, VM43L VE32D


1)
VM33L and VM43L only

Gauges
Minimize the risk of
overloading and ensure
long, dependable service
from your equipment. Refer
to the System Components Section for a
full range of gauges.

VE33 VE43
Page: 128
Remote Manual Directional Control Valves
Fittings
For additional fittings
see the fitting page of
the System Components
section in this catalogue.


Page: 125

Valving Help
See Basic System Set-Up
and Valve Information in our
‘Yellow Pages’.
VC-3, VC-3L, VC-15, VC-15L
VC-4, VC-4L, VC-20, VC-20L
1)
VC-3L, VC-15L, VC-4L and VC-20L only Page: 250

www.enerpac.com 117
System Components & Valves
Enerpac System Components:
All the additional elements you need to
complete your high pressure hydraulic Yellow Pages
For sample system set-ups
system and get started. and how to correctly specify
your system components,
Engineered to work with your Enerpac please view the Enerpac “Yellow Pages”
section in this catalogue.
cylinders, pumps and tools, all Enerpac
components are designed to the most
Page: 239
exacting standards.
Maintain System Integrity
With this complete line of hydraulic Use Enerpac System
Components, designed
hoses, couplers, fittings, manifolds, oil to interface with Enerpac
cylinders, pumps and tools to ensure
and gauges, Enerpac has the accessories your system operates
at peak performance.
to complement your system and ensure
the efficient operation, long life and safety
of your hydraulic equipment.

118
System Components & Control Valves Overview
Component Type Series Page

Hoses H700 120 

Couplers A, C, 122 
F, T

Hydraulic Oil HF 124 

Manifolds A 124 

Control Manifolds AM 124 

Fittings BFZ 125 


FZ

Force Gauges GF 126 


Pressure Gauges GP

Pressure Gauges, glycerine filled G 128 


Pressure Gauges, dry H

Test System Gauges T 130 

Digital Pressure Gauges DGR 131 

Gauge Accessories GA 132 


NV
V
Pressure and Flow Control Valves V 134 

www.enerpac.com 119
H700-Series, High Pressure Hoses
 Shown from top to bottom: HA-7206B, HC-7206, H-7206

Safety and Quality

To ensure the integrity of


your system, specify only
Enerpac hydraulic hoses.

WARNING !
•D
 o not exceed 700 bar maximum
pressure.
•D
 o not handle hoses which are
under pressure.

More safety instructions in


our ‘Yellow pages’.

Page: 240

 Hose End Couplings

Thermo-Plastic Safety Hoses (700-Series) ¼” NPTF


• For demanding applications, featuring a 4:1 safety factor
• Maximum working pressure of 700 bar
• Outside jacket is polyurethane, to provide maximum ⅜” NPTF
abrasion resistance
• Exhibits low volumetric expansion under pressure to
enhance overall system efficiency
A-604
• Crimped-on rubber strain relief for improved life and
durability on all models.

A-630

 To prevent back pressure and to increase cylinder retraction speed, when using
long hoses with single-acting cylinders, the Enerpac HC-7300-Series of hoses with
increased internal diameter is the best choice. AH-604

AH-630

C-604

CH-604

120
High Pressure Hydraulic Hoses
H700
Series

Inside Diameter:
6,4 - 9,7 mm
Internal Hose End Hose Model Length:
Diameter Assemblies and Couplers * Length Number 0,6 -15 m
Maximum Operating Pressure:
(mm) End one End two (m) (kg)
– – – 700 bar
– – –
¼” NPTF A-630 1,8 HB-7206QB 1,1
– – –
CH-604 1,8 HC-7206Q 1,0
0,6 H-7202 0,5 Torque Wrench Hoses
0,9 H-7203 0,7 Use Enerpac twin safety
1,8 H-7206 0,9 hoses with double-acting
⅜” NPTF 3,0 H-7210 1,4 wrenches to ensure the
integrity of your
6,1 H-7220 2,8
hydraulic system.
9,1 H-7230 4,5
15 H-7250 7,0
– – –
202
Page:
A-604 1,8 HA-7206B 1,1
6,4 – – –
– – – Fittings
⅜” NPTF – – – For additional fittings see the
AH-604 fitting page of the System
1,8 HA-7206 1,0
Components section.
3,0 HA-7210 1,5
AH-630 1,8 HB-7206 1,0
0,9 HC-7203B 1,0
C-604 1,8 HC-7206B 1,3
Page: 125
3,0 HC-7210B 1,8
0,9 HC-7203 0,8
1,8 HC-7206 1,0
CH-604
3,0 HC-7210 1,5 Hose Oil Capacity
6,1 HC-7220 2,9 When using greater hose lengths,
1,8 HC-7206C 1,1 it is sometimes necessary to fill the
CH-604 CH-604 pump reservoir after filling the hoses. To
15 HC-7250C 7,0
1,8 H-7306 1,6 determine the hose oil capacity, use the
following:
– – –
3,0 H-7310 2,4 For 6,4 mm inside diameter hoses:
⅜” NPTF 6,1 H-7320 4,5 Capacity (cm3) = 32,1699 x Length (m)
9,7 ⅜” NPTF 9,1 H-7330 7,3
15 H-7350 11,5 For 9,7 mm inside diameter hoses:
HC-7306 1,7 Capacity (cm3) = 73,8981 x Length (m)
1,8
CH-604 3,0 HC-7310 2,5
6,1 HC-7320 5,1
* For technical information on couplers see next page.

www.enerpac.com 121
A, C, F, T-Series, Hydraulic Couplers
 Shown: FH-604, FR-400, AR-630, C-604, AH-604, AR-400

Quick Connection
of Hydraulic Lines

Thread sealer
To seal nptf threads use one
of the new anaerobic thread
sealers or Teflon paste.
When using Teflon Tape,
apply the tape one thread from the end
of a fitting to prevent it from winding up
in the hydraulic system.

WARNING!
Couplers should be
3/8" High Flow Couplers pressurized only when
completely connected and
• Standard equipment on most Enerpac cylinders should not be coupled or uncoupled
• Recommended for use on all Enerpac pumps and cylinders when pressurized.
where space and porting permits More safety instructions in our
• Includes “2-in-1” dust cap for use on male and female couplers ‘Yellow Pages’.

Page: 240
3/8" High Pressure ‘Flush-face’ Couplers
• Featuring “Push-to-connect” operation, to guarantee good F-Series
connection every time Flush-faced couplers provide
• Flush-face, zero-leak operation for minimal spillage reduced pressure drop versus
other types and are preferred
• HTMA* recognized for safety and performance in dirty, grimy construction and mining
• Will not interchange with low pressure couplers environments due to easy clean, non-dirt
trapping faces.
3/8" Regular Spee-D-Couplers®
• For medium duty applications with hand pumps
• Includes female aluminium dust cap
 With the use of Enerpac high flow couplers,
hoses are easily installed for multiple hydraulic
1/4" Regular Couplers line connections in this 34 points PLC-controlled
• For use with small cylinders and hand pumps lifting system.
• Includes female aluminium dust cap

1/4" Spin-on Torque Wrench Couplers


• For use with 700 bar S and W-Series torque wrenches,
THQ-Series hoses and 700 bar torque wrench pumps

1/4" Lock-ring Torque Wrench Couplers


• For use with 800 bar HXD and SQD-Series torque wrenches,
THC-Series hoses and 800 bar torque wrench pumps.

* Hydraulic Tool Manufacturers Association.

122
Hydraulic Couplers
CT-604 Safety Tool
Use the Enerpac Minimize injuries from projectile
A, C,
CT-604 to relieve
hydraulic back pressure
parts and under-skin hydraulic fluid
injections by eliminating unsafe
F, T
by safely bleeding the coupler bleeding practices. The Series
hydraulic coupler. CT-604 is Enerpac-engineering safe
NOTE: For use on C-Series 700 bar for use at 700 bar.
High-Flow Couplers only

Maximum Flow Capacity:


6,1 - 40,0 l/min
Thread:

¼" - ⅜" NPTF


Maximum Operating Pressure:
700 - 800 bar
Metal Dust Caps
Steel dust caps are available
for the C-604 series
couplers.
Order model number:
CD-411M for female half
CD-415M for male half

Maximum Coupler Type Model Numbers Dimensions (mm) Dust


Flow Cap(s)
Capacity Complete Female Male A* B C D E F G Modelnr.
(l/min) Set Half Half

700 bar High-Flow Coupler


⅜"
35 C-604 CR-400 CH-604 83 64 35 36 32 25 (2x)
nptf
CD-411

700 bar Flush-Face coupler


40 F-604 FR-400 FH-604 111 72 ⅜" 31 31 27 29 –
nptf

700 bar Regular Spee-D-Coupler©


7,6 A-604 AR-400 AH-604 77 42 ⅜" 28 26 23 19 Z-410
nptf female
only

700 bar Regular Coupler


¼"
7,6 A-630 AR-630 AH-630 66 35 nptf
22 20 19 15 Z-640
female
only

700 bar Spin-on Coupler


11,4 T-630 TR-630 TH-630 73 60 ¼" 29 29 19 21 –
nptf

800 bar Lock-ring Coupler


6,1 – CFF-250 CMF-250 76 58 ¼" 23 28 24 22 –
nptf

* Value A is total length when male and female half are connected.

www.enerpac.com 123
Hydraulic Oil, Manifolds and Fittings
 Shown: A-65, FZ-1625, HF-95Y, FZ-1634, FZ-1607, A-64, AM-21

The Genuine
Range

Hydraulic Oil
Contents Model  se only genuine
U
Number Enerpac Hydraulic Oil.
1 litre HF-95X The use of any other fluid
will render your Enerpac
5 litres HF-95Y
warranty null and void.
20 litres HF-95T

 OIL SPECIFICATION CHART

Viscosity Index 100 min


Viscosity at 210°F 42/45 S.U.S.
Viscosity at 100°F 150/165 S.U.S.
Viscosity at 0°F <12,000 S.U.S.
• Maximum pump volumetric • Additives prevent rust, API Gravity 31.0/33.0
efficiency oxidation and sludge Flash, C.O.C.°F 400
• Maximum internal heat • High viscosity index Pour Point, °F -25
transfer • Maximum film protective Aniline Point, °F 210/220
• Prevents pump cavitation lubricity. Paraffinic Base Colour Blue

Manifolds
Description Model Dimensions (mm)
Number

7-port Manifold, short A-64

7-port Manifold, short A-65


allows direct moun­ting of control
valves to the manifold.
A-64 A-65
A-66
6-port Manifold, hexagon
Plugs furnished for all ports
⅜"-18 NPTF.

Control Manifolds AM-21


For control of two or four single-
acting cylinders simultaneously.
AM-21 with 5 ports ⅜"NPTF.
AM-41 with 7 ports ⅜"NPTF. AM-41
AM-21 AM-41

124
Hydraulic Oil, Manifolds and Fittings
3/8" Swivel Connector
A, AM
360 degree swivel coupler for
optimal orientation of the hydraulic BFZ
connection on cylinders, pumps
and hoses. Order Model Nr. XSC-1.
FZ
HF
Series
700 bar Fittings Model Number Dimensions (mm)

Street Elbow A B C D
From: ⅜"-NPTF Male FZ-1616 23 33 ⅜"-18 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Female
Reducing Connector
From: ⅜"-NPTF Female FZ-1615 28 25 ⅜"-18 NPTF ¼"-18 NPTF
To: ¼"-NPTF Female
From: ½"-NPTF Female FZ-1625 47 29 ½"-14 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Female
Hexagon Nipple
From: To:
¼"-NPTF ¼"-NPTF FZ-1608 38 16 ¼"-18 NPTF ¼"-18 NPTF
⅜"-NPTF ⅜"-NPTF FZ-1619 51 19 ⅜"-18 NPTF ⅜"-18 NPTF
⅜"-NPTF ⅜"-NPTF FZ-1617 37 19 ⅜"-18 NPTF ⅜"-18 NPTF
Coupling
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1614 29 23 ⅜"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ¼"-NPTF FZ-1605 29 19 ¼"-18 NPTF ¼"-18 NPTF
Cross
From: ⅜"-NPTF Female FZ-1613 45 25 ⅜"-18 NPTF –
To: ⅜"-NPTF Female
Tee
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1612 45 25 ⅜"-18 NPTF –
¼"-NPTF ¼"-NPTF FZ-1637 45 24 ¼"-18 NPTF –
Street Tee
From: ⅜"-NPTF Female BFZ-16312 56 26 ⅜"-18 NPTF ⅜"-18 NPTF
To: ⅜"-NPTF Male

Elbow
From: To:
⅜"-NPTF ⅜"-NPTF FZ-1610 33 20 ⅜"-18 NPTF –
¼"-NPTF ¼"-NPTF FZ-1638 36 24 ¼"-18 NPTF –
Reducer
From: To:
⅜"-NPTF ¼"-NPTF FZ-1630 19 19 ¼"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ½"-NPTF BFZ-1630 28 22 ¼"-18 NPTF ½"-14 NPTF
⅜"-NPTF G¼" BFZ-16301 19 19 G¼" ⅜"-18 NPTF
Adaptor
From: To:
G¼" ¼"-NPTF BFZ-16411 35 19 ¼"-18 NPTF G¼"
G¼" ⅛"-NPTF BFZ-16421 31 19 ⅛"-27 NPTF G¼"
G⅜" ¼"-NPTF BFZ-16323 43 24 ¼"-18 NPTF G⅜"
G⅜" ⅜"-NPTF BFZ-16324 43 24 ⅜"-18 NPTF G⅜"
Adaptor
From: To:
¼"-NPTF ⅜"-NPTF FZ-1055 44 23 ¼"-18 NPTF ⅜"-18 NPTF
¼"-NPTF ⅛"-NPTF FZ-1642 30 19 ⅛"-27 NPTF ¼"-18 NPTF
½"-NPTF ⅜"-NPTF FZ-1634 42 28 ⅜"-18 NPTF ½"-18 NPTF
Swivel Fitting
From: ⅜"-NPTF Male FZ-1660 40 22 ⅜"-18 NPTF ⅜”-18 NPTF
To: ⅜"-NPTF Female

www.enerpac.com 125
Hydraulic Force & Pressure Gauges
 Shown from left to right: GF-230B, GF-835B, GP-10S

Visual Reference
for System Pressure
and Force
Auto-Damper Valve V-10
For automatic control of
gauge fluctuations, the V-10
Auto-Damper Valve controls
the movement of the gauge
needle by restricting oil flow in and out of
the gauge. No adjustments needed.

Page: 134

Snubber Valve V-91


Infinitely adjustable for
metering oil out of a gauge.
• GF-series gauges: calibrated with dual scale reading for The V-91 Snubber Valve is
pressure and force in bar and kN also suitable as a shut-off
valve to protect the gauge during high
• GF-series gauges: all pressure sensing parts are sealed cycle applications.
and dampened by glycerine for long life
• GP-series gauges: calibrated with dual scale reading for Page: 134
pressure in bar and psi
• Excellent readability: gauge face dimensions 100 mm
• Fast, easy installation
• Stainless steel gauge cases for corrosion resistance.

 A GP-10S gauge is used on this press to check the hydraulic pressure Used With
required to bend flat steel bar. All Cylinders
All Cylinders
All 5 ton Cylinders
All 10 ton Cylinders
All 25 ton RC-Cylinders
All 50 ton RC, RR-Cylinders
13 ton RCH-Series
RCS-201, 302
RCS-502, 1002
RCH-202, 302, 603
All 25, 30, 50 ton cylinders
All 75, 100 ton cylinders
All 150, 200 ton cylinders
10 ton VLP Presses
25 ton XLP Presses
50 ton XLP, BPR Presses
100 ton VLP, BPR Presses
200 ton VLP, BPR Presses

126
Hydraulic Force & Pressure Gauges
Maximum Indicator Pointer GF
Indicator retains peak
readings of pressure or force GP
generated by the system. Series
Can easily be installed on GP and
H-Series gauges.
Order model nr: BSA-881.

Pressure Range:
0 - 1000 bar
Force Range:

Pressure Gauges 0 - 2000 kN


To measure the input pressure Gauge Face Diameter:
into cylinders or high pressure
systems. Also for all testing 100 mm
applications. Accuracy, % of full scale:

Force Gauges ± 1%
To measure external load supported by a
cylinder or jack in kN. For pressing parts
together under pre-determined loads,
weighing, testing, etc.

GP-Series are dry gauges.


GF-Series are glycerine filled gauges.

GP-serie GF-serie

Gauge Type and Calibration Units per Division Model Thread Gauge Adaptor
Number * G

132
Required
bar psi bar kN GA-1 GA-2 GA-3
0-700 0-10.000 – – 10 bar, 100 psi GP-10S ½" nptf • •
0-1000 0-15.000 – – 10 bar, 200 psi GP-15S ½" nptf • •
– – 0-700 0-45 10 bar, 0,5 kN GF-5B ½" nptf • •
– – 0-700 0-100 10 bar, 1 kN GF-10B ½" nptf • •
– – 0-700 0-232 10 bar, 2 kN GF-20B ½" nptf • •
– – 0-700 0-500 10 bar, 5 kN GF-50B ½" nptf • •
– – 0-700 0-124 10 bar, 1 kN GF-120B ½" nptf • •
– – 0-700 0-175/275 10 bar, 2 + 5 kN GF-230B ½" nptf • •
– – 0-700 0-450/900 10 bar, 5 + 10 kN GF-510B ½" nptf • •
– – 0-700 0-210/320/570 10 bar, 5 kN GF-813B ¼" nptf •
– – 0-700 0-232/300/500 10 bar, 5 kN GF-835B ¼" nptf •
– – 0-700 0-720/930 10 bar, 10 kN GF-871B ¼" nptf •
– – 0-700 0-1400/2000 10 bar, 25 kN GF-200B ¼" nptf •
– – 0-700 0-100 10 bar, 1 kN GF-10B ½" nptf • •
– – 0-700 0-232 10 bar, 2 kN GF-20B ½" nptf • •
– – 0-700 0-500 10 bar, 5 kN GF-50B ½" nptf • •
– – 0-700 0-720/930 10 bar, 10 kN GF-871B ¼" nptf •
– – 0-700 0-1400/2000 10 bar, 25 kN GF-200B ¼" nptf •
* GF-Series Force gauges with imperial scale reading (psi, lbs) are available by changing the suffix ‘B’ into ‘P’.

www.enerpac.com 127
G, H-Series, Hydraulic Pressure Gauges
 Shown from left to right: H4049L, G-2534R, G-4089L, G-2535L, G-4040L

Visual Reference
of System
Pressure

Glycerine Filled (G-Series) Gauge adaptor


• Dual scale reading calibrated in bar and psi For easy gauge installation
• All pressure sensing parts sealed and dampened by into almost any system,
glycerine for long life Enerpac offers a complete
line of gauge adaptors.
• Includes safety blow-out disk and pressure equalizing
membrane
• Gauge snubbers or needle valves recommended for high
Page: 132
cycle applications.
Snubber Valve V-91
High Cycle Dry Gauges (H-Series) Infinitely adjustable for
metering oil out of a gauge.
• Dual scale reading calibrated in bar and psi The V-91 Snubber Valve is
• Ideal for use in many applications, specifically for high also suitable as a shut-off
cycle and harsh environments valve to protect the gauge during high
• Gauge snubbers or needle valves recommended to shut cycle applications.
off gauge when not in use.
Page: 134

 When lifting or pressing, always


use a gauge. A gauge is your
‘window’ to the system. It lets
you see what’s going on.

128
Hydraulic Pressure Gauges
G
H
Series

Size Connection Dimensions (mm) Pressure Range:


(mm) A B C D E 0 - 1000 bar
63 Lower Mount 63 37 ¼" nptf 84 –
Face Diameter:
63 Center Rear 63 37 – 63
63 - 100 mm
¼” nptf
100 Lower Mount 100 29 ¼” nptf 121 –
100 Lower Mount 100 49 ½” nptf 136 – Accuracy, % of full scale:
Note: dimensions for reference only. ± 1,0 - 1,5%

Maximum Indicator Pointer


Indicator retains peak
readings of pressure or force
generated by the system.

Can easily be installed on GP and


H-Series gauges.
Order model nr: BSA-881.

 SELECTION CHART

Gauge Pressure Range Model Number Major Minor Major Minor


Series Graduation Graduation Graduation Graduation
ø 63 ø 63 ø 100 ø 100
¼" NPTF ¼" NPTF ¼" NPTF ½" NPTF
Lower Mount Center Rear Lower Mount Lower Mount bar psi

(bar) (psi) Accuracy: ± 1,5 % Accuracy: ± 1,0 % ø 63 ø 100 ø 63 ø 100 ø 63 ø 100 ø 63 ø 100

G-Series 0-7 0-100 G2509L – – – 1 – 0,01 – 10 – 2 –


0-11 0-160 G2510L – – – 1 – 0,02 – 10 – 2 –
0-14 0-200 G2511L – – – 1 – 0,02 – 50 – 5 –
0-20 0-300 G2512L – – – 5 – 0,50 – 50 – 5 –
0-40 0-600 G2513L – – – 10 – 1 – 100 – 10 –
0-70 0-1.000 G2514L G2531R – – 10 – 1 – 100 – 20 –
0-140 0-2.000 G2515L – – – 10 – 5 – 500 – 50 –
0-200 0-3.000 G2516L – – – 50 – 5 – 500 – 50 –
0-400 0-6.000 G2517L G2534R – – 100 – 10 – 1000 – 100 –
0-700 0-10.000 G2535L G2537R G4088L G4039L 100 100 10 10 2000 1000 200 100
0-1000 0-15.000 G2536L G2538R G4089L G4040L 100 100 20 20 3000 3000 200 200
H-Series 0-700 0-10.000 – – H4049L H4071L – 100 – 10 – 1000 – 100

www.enerpac.com 129
Test System Gauges
 Gauge shown: T-6003L
T
Series
Pressure Range:
0 - 3500 bar
Face Diameter:
162 - 192 mm
Accuracy, % of full scale:
± 0,5 - 1,5%
Cone Mount Gauge
Adaptor
Contains fittings to connect
¼" cone fitting gauge to
⅜" cone system. Kit includes
43-301 tee and 43-704 gauge adaptor.
Order model number: 83-011.


Page: 75

Cone Mount Gauge


• Dual scale reading calibrated in bar and psi Connector
• All gauges have spring-loaded backs with rubber For connecting gauges with
blow-out plugs to protect case assembly in case 0.25" cone fitting directly to
of over-pressurization model number 11-100 or
11-400 pump (page 74). May be used
• Integral maximum indicator pointer standard included with other 0.25" cone systems
• 2800 and 3500 bar models include flange mounting Order model number: 43-704

• ½" NPTF versions are made of high strength alloy steel


• 0.25" cone models are made of 316 stainless steel,
with 403 stainless steel on 2800 and 3500 bar models.

T-6001L
T-6002L T-6003L
 An Enerpac P-2282 hand pump equipped with
a T-6011L test system gauge is used for proof
pressure testing of hydraulic valves.

T-6007L T-6010L
T-6008L T-6011L

Pressure Pressure Model Number Number Gradu­ Number Gradu­


Range Range Inter­vals ation Inter­vals ation
Alloy Steel Stainless Inter­- Inter­-
Steel vals vals
(bar) (psi) ½" NPTF 0,25 cone (bar) (bar) (psi) (psi)
0-70 1)
0-1000 T-6001L – 10 1 100 10
0-350 1) 0-5000 T-6002L – 50 5 500 50
0-700 1) 0-10.000 T-6003L T-6007L 100 10 1.000 100
0-1400 1) 0-20.000 – T-6008L 200 20 1.000 100
0-2800 2) 0-40.000 – T-6010L 500 20 5.000 200
0-3500 2) 0-50.000 – T-6011L 500 50 5.000 200
1)
Acccuracy ± 0,5%
2)
Acccuracy ± 1,5%
130
Digital Hydraulic Pressure Gauge
 Gauge shown: DGR-2
DGR
Series
Pressure Range:
0 - 1380 bar
Voltage:
3 Volt (battery)
Accuracy, % of full scale:
± 0,25%

Gauge adaptor
• Rated for system pressure up to 1380 bar For easy gauge installation
• Displays high pressure in bar, psi, MPa and kg/cm2 into almost any system,
Enerpac offers a complete
• Zero reset - ensures that gauge reads actual pressure line of gauge adaptors.
• IP65 protection
• 3 Volt battery included (type CR2430).

Page: 132

 Greater accuracy and easier to read: enhance


your ability to monitor and control hydraulic
system pressure up to 1380 bar.

High Pressure High Pressure Model High Pressure High Pressure


Rating Rating Number Rating Rating

(bar) (MPa) (psi) (kg/cm2)

Range Interval Range Interval Range Interval Range Interval

0-1380 0,07 0-140 0,01 DGR-2 0-20.000 1 0-1400 0,07


Weight: 0,23 kg.

www.enerpac.com 131
Gauge Accessories
 Shown from left to right: GA-3, V-91, GA-1, GA-2, GA-4, NV-251, GA-918
GA, NV, V
Series
Operating Pressure:
700 bar

 A gauge is easily installed into your hydraulic


system using a gauge adaptor.

Gauge Adaptors (GA-Series)


• For easy mounting of a pressure gauge onto your system
• Male end screws into pump or cylinder port, female end accepts hose or
coupler, 3rd port is for gauge connection
• GA-918 provides for swivel connection.

Model Gauge Male Female Dimensions (mm) GA-1


Number Port End End

(nptf) (nptf) (nptf) A B C D E F


GA-1 ½" ⅜" 71 31 ½" NPTF ⅜" NPTF ⅜" NPTF 32
GA-2 ½" ⅜" 155 35 ½" NPTF ⅜" NPTF ⅜" NPTF 32
⅜"
GA-3 ¼" ⅜" 133 48 ¼" NPTF ⅜" NPTF ⅜" NPTF 32 GA-2, GA-3, GA-4
GA-4 ½" ¼" 111 35 ½" NPTF ¼" NPTF ⅜" NPTF 32

Swivel Adaptor (GA-918)


• Simplifies gauge installation and reading.
Model Dimensions (mm)
Number

A B C D E S S1
GA-918 117 43 ½" NPTF 28,5 ½" NPTF 29 38

Needle Valves (V- and NV-Series) NV-251


• Both NV-251 and V-91 provide positive shut-off
• 303 stainless steel stem, 16 threads/in (NV-251).

Model Ori­fice Thread Dimensions (mm) V-91


Number (mm) Size
A B C D E F H
NV-251 4,3 ¼" NPTF 57 29 ¼" NPTF 57 46 19 19
V-91 4,8 ½" NPTF 89 32 ½" NPTF 64 32 37 37

132
Enerpac Application Ideas
By using only Enerpac branded oil and
couplers, you are protecting the integrity
of your system with components that
are designed to work with your Enerpac
rams, cylinders, pumps and tools.
Protect your investment and personnel,
demand only Enerpac accessories.

 H700-Series Hydraulic Hoses


Enerpac H700-Series hydraulic hoses are
designed to provide the best performance
of your Enerpac products. Available in
thermoplastic construction, a number of lengths
and internal diameters, and with a number of
end-configurations, there will be an Enerpac
hose to perfectly match your exact application.

C-Series Couplers 
Enerpac C-Series couplers provide easy hose
and tool connectivity while providing correct
performance and pressure ratings to operate
most Enerpac products.

G-Series Gauges 
Enerpac gauges and gauge adaptors make
monitoring your systems performance easy
while minimizing the risk of overloading and
ensuring long, dependable service. Gauges are
available to read pressure or force in kN or ton
for many Enerpac cylinders.

www.enerpac.com 133
Pressure and Flow Control Valves
 From left to right: V-152, V-66, V-82, V-161, V-42, V-17

Your Hydraulic
Control Solution

Valve Applications
To see these valves used
in typical hydraulic circuits,
please see our ‘Yellow Pages’.


Page: 244

 The V-152 pressure relief valve limits the


pressure or force developed in the
hydraulic system.

• All valves are rated for 700 bar operating pressure


• All valves feature nptf porting to insure against leakage at
rated pressure
• All valves are painted, coated, or plated for corrosion resistance
• Viton® seals (in V-66NV and V-152NV) for high temperature
applications, nickel-plated for maximum corrosion resistance.

V-82 V-182 V-8F V-91

V-10 V-17 V-42

V-66, V-66NV V-66F V-152, V-152NV V-161


Valve dimensions in mm

134
Pressure and Flow Control Valves
Control Manifolds Fittings V
For two or four port  or additional fittings
F Series
manifolds with integral see the fitting page
flow control valves, see of the System
the manifold page of the Components section in
System Components section. this catalogue.­


Page: 124
Page: 125
Maximum Operating Pressure:
700 bar
Valve Type and Description Hydraulic
Model Number Symbol

Needle Valve V-82: To control cylinder speed. ¼" NPTF female ports. Also suitable
V-82 Can also be used as shut-off valve for gauge snubbing (also V-82).
for temporary load holding. V-8F: Like V-82, but with very fine
V-182
⅜" NPTF female ports. metering for precise flow control.
V-8F V-182: Same as V-82, but with Not recommended as shut-off valve.

Snubber Valve V-91: Infinitely adjustable for protect the gauge during high cycling
V-91 metering oil out of a gauge to prevent applications. ½" NPTF male and
snapping of gauge pointer when load female threads for use with GA-1,
or pressure is suddenly released. GA-2 or GA-4 gauge adaptors.
Also suitable as shut-off valve to

Auto Damper® V-10: To be used when gauge No adjust­ments are necessary.


Valve pressure must be monitored during ½" NPTF male and female threads for
high cycle applications. Creates a use with GA-1, GA-2 or GA-4 gauge
V-10
flow resist­ance when load is released adaptors.
sudden­ly.

Check Valve V-17: Ruggedly built to resist shock


V-17 and operate with low pressure drop.
Closes smoothly without pounding.
⅜" NPTF female port.

Pilot Operated V-42: Can be mounted at the cylinder fitting in the cylinder retract line.
Check Valve to hold the load in case of system ⅜" NPTF female ports.
pressure loss. Normally used with Pilot presure ratio 14% (6,5:1).
V-42
double-acting cylinders where pilot
port receives pressure from a Tee-

Manually Operated V-66, V-66NV: For load holding nickel-plated.


Check Valve applications with single and double V-66F: Similar to V-66, but with very
acting cylinders. Valves allow oil fine metering capability for precise
V-66, V-66NV *
to flow back to tank when cylinder flow control. V-66F is not designed for
V-66F retracts. V-66NV with Viton seals, load holding.

Pressure Relief V-152: Limits pressure developed To increase pressure setting, turn
Valve by the pump in hydraulic circuit, thus handle clockwise. Includes:
limiting the force imposed on other • 0,9 m return line hose kit,
V-152
components. Valve opens whenever • ± 3% repeatability,
V-152NV * preset pressure is reached. • 55-700 bar adjustment range.

Sequence Valve V-161: To control oil flow to a to allow flow to the se­con­dary cir­
V-161 secondary circuit. Flow is blocked cuit. A pressure differen­tial is always
until system pressure rises to the maintained between the primary and
V-161 setting. When this pres­sure secondary circuit.
level is reached, the V-161 opens Min. operating pressure: 140 bar.
* See page 60 for more information about products for use in high temperature and extreme environment applications.

www.enerpac.com 135
Enerpac Hydraulic Presses
Enerpac Hydraulic Presses are available These Press features increase productivity and
broaden the range of applications:
in a variety of capacities and sizes. The
press frames are designed for maximum Side-to-side cylinder
movement
strength and durability. Strong frames Lateral movement
capability of cylinder
and powerful high-pressure hydraulics in upper bed.
will provide years of dependable service
in many applications.

Enerpac Presses are available in Bench, Press Kits


The 50 and 75 ton
C-Frame, Arbor, Workshop and XLP-Series presses
come as unassembled
Roll-Frame models.
kits, and include
complete press frame,
winch, cylinder, pump
with gauge, couplers
and hose.

Winch
Movable upper and
lower bed with
self-braking winch on
XLP-Series presses.

136
Hydraulic Presses Section Overview
Capacity Press type and functions Series Page
ton
(kN)
10 Bench Presses VLP 138 
(101)

25 - 200 Workshop Presses XLP 138 


(232 - 1995) VLP

50 - 200 Roll-Frame Presses BPR 140 


(498 - 1995)

5 - 20 C-Clamp Presses A 142 


(45 - 178)

10 - 30 Arbor Presses A 142 


(101 - 295)

5 Hydraulic Bench Vise BV 144 


(44,5)

10 - 200 Press Accessories VB, A, IPL 146 


Available in capacities from (101 - 1995) Press Application Idea
10 to 200 ton, each Enerpac
press consists of three basic
high quality components: a
900 - 90.000 kg Tension Meters TM 147 
press frame, a power source Load Cells LH
and a cylinder.

Press Frame
Press frames include features
like workpiece side-loading
and height adjustment of the IMPORTANT!
upper and lower bed. The frameworks of the workshop presses are exclusively designed
for pressing operations, not for pulling. For pulling applications
Power Source please contact Enerpac.
Depending on the production
requirements, Enerpac In order to fully comply with CE Health & safety within your workplace is
presses can be powered by regulations, some presses must be your responsibility, not that of Enerpac.
manual, air-hydraulic and equipped with specific safety components,
electric-drive power sources. such as spring centered valves, two-hand Advice on such matters is available from
control devices, guards or others. your local enforcement agency. If you
Cylinder require any further information on Enerpac
Depending on the Enerpac standard general purpose accessories that may help you conform
application, double-acting presses are supplied without guards, and to the Machinery Directive or European
cylinders offer increased have a plunger speed of less than legislation contact Enerpac.
efficiency. Check out the 10 mm/second. However, your application
Selection Charts for the press may require that measures should be taken
best suited for your needs. to reduce the risk of injury to operators and
other personnel by providing appropriate
Gauge safeguarding, training and conducting
All Workshop presses and a risk assessment, which eliminates or
Roll-Frame Presses feature reduces danger.
an easy to monitor pressure/
force gauge for increased
safety.

www.enerpac.com 137
Bench and Workshop Presses
 From left to right: XLP-506XA12G, XLP-256XA11G

No Workshop can
do without one
XA-Series Foot Pump
The XLP-press with
XA-Series air powered foot
pump: no need to fully lift up
foot – rest bodyweight on
heel, resulting in a handsfree and stable
working position – safe and controlled
press operation (see page 100 for XA-
Series Pumps).

Press Kits *
The 50 and 75 ton
presses come standard
as unassembled kits, and
include complete press
• All presses equipped with long life Golden Ring Design cylinder frame, winch, cylinder, pump with
gauge, couplers and hose.
XLP-Series presses
• Multi-functional presses in kit form (50 and 75 ton presses)
Easy grip forklift access
• Easy grip forklift access on 50 and 75 ton presses
Cut-away in lower frame for
• Height adjustment of upper or lower bed with winch (50 & 75 ton) pallet truck access allows
• Width adjustment allows cylinder to move from side-to-side easy transportation of 50 and
75 ton XLP-series presses.
• Pump options include XA-Series air-operated foot pump
– pressure gauge integrated in pump for optimal control
– suitable for delicate pressing jobs from variable oil flow.
VLP-Series presses Side-to-side cylinder
movement
• Unique “Hydrajust” bed positioning device on 100 and 200 ton Cylinder can be positioned
VLP-presses allows adjustment of the lower bed. horizontally side-to-side on
all XLP-Series presses.

 SELECTION CHART
Press Maximum Press Power Source Cylinder
Capacity Daylight (mm) Model Number
Pump Type Valve Type Pump Page: Stroke Cylinder Page:
ton (kN) Vertical Horizontal Model Nr. (mm) Model Nr.
Man. Elec. Air Man. Elec.

10 (101)
430 432 VLP-106P142 • • P-142 66 • 156 RC-106 6
430 432 VLP-106PAT1 • • PATG-1102N 102 • 156 RC-106 6

25 (232)
1225 510 XLP-256P392 • • P-392 66 • 158 RC-256 6
1225 510 XLP-256XA11G • • XA-11G 100 • 158 RC-256 6
993 990 XLP-506P802 * • • P-802 68 • 159 RC-506 6

50 (498)
993 990 XLP-506XA12G * • • XA-12G 100 • 159 RC-506 6
993 990 XLP-506ZES * • • ZE4410SE-E050 92 • 156 RR-506 32
993 990 XLP-5013ZES * • • ZE4410SE-E050 92 • 334 RR-5013 32
75 (718) 989 990 XLP-756XA12G * • • XA-12G 100 • 156 RC-756 32

100 (933)
989 990 VLP-1006ZES • • ZE5420SW-E050 92 • 168 RR-1006 32
989 990 VLP-10013ZES • • ZE5420SW-E050 92 • 333 RR-10013 32
200 (1995) 1340 1220 VLP-20013ZES • • ZE6420SW 92 • 330 RR-20013 32
* 50 and 75 ton XLP-Series presses can be ordered as factory assembled press frame.
Add suffix “M” to press model number. Example: XLP-506XA12G-M. = Single-Acting = Double-Acting
138
Bench and Workshop Presses
Optional V-Blocks
To facilitate positioning of
“Hydrajust” Bed Positioning
Allows vertical adjustment of the
XLP,
pipes and bars, or placed
upside-down, to serve as
lower bed on 100 and 200 ton
VLP presses.
VLP
a convenient worktable. IMPORTANT: The “Hydrajust”
Series
Featuring precise fit into the press bed positioning is not designed
bolster. Each model number includes to withstand full cylinder
two V-blocks. capacity, only to be used for
bed adjustment.
Capacity:
To be used
with press (ton)
V-Blocks
Model Number Page: 146 10 - 200 ton
10 VB-10 Maximum Daylight x Width:
25
50
VB-25
VB-501 1340 x 1220 mm
75, 100 VB-101 Maximum Operating Pressure:
200 A-200
700 bar
IMPORTANT!
The frameworks of the
workshop presses are
exclusively designed for pressing
operations, not for pulling. For pulling
applications please contact Enerpac.

VLP 10 ton XLP 25 ton

XLP 50 and 75 ton VLP 100 ton VLP 200 ton


Speed (mm/s) ** Dimensions (mm) Press
Model Number
Rapid Pressing
Advance (kg)
A B C D E F G H J K M N O P
{2,5} ** {0,6} ** 110 80 – – 432 – 542 620 748 430 – 80 – – 49 VLP-106P142
10,0 1,8 110 80 – – 432 – 542 620 748 430 – 80 – – 54 VLP-106PAT1
{3,4} ** {0,7} ** 260 140 510 32 510 630 700 1622 1740 370 140 212 1070 122 165 XLP-256P392
10,0 1,3 260 140 610 32 510 630 700 1622 1740 370 323 212 1070 122 170 XLP-256XA11G
{5,5} ** {0,3} ** 310 240 – 32 990 1190 1390 1995 – 210-940 – 540 – 150 595 XLP-506P802 *
4,7 0,6 310 240 – 32 990 1190 1390 1995 – 210-940 – 540 – 150 600 XLP-506XA12G *
10,0 2,0 310 240 – 32 990 1190 1390 1995 – 210-940 – 540 – 150 660 XLP-506ZES *
10,0 2,0 310 240 – 32 990 1190 1390 1995 – 210-940 – 540 – 150 700 XLP-5013ZES *
3,2 0,4 420 330 – 40 990 1240 1430 1995 – 210-940 – 540 – 150 900 XLP-756XA12G *
10,0 2,1 400 340 560 40 990 1240 1400 1879 1885 239 425 540 1290 150 970 VLP-1006ZES
10,0 2,1 400 340 560 40 990 1240 1400 1879 2050 239 425 540 1290 150 993 VLP-10013ZES
6,6 1,6 553 233 560 76 1220 1620 1740 2285 2370 377 425 453 1415 254 1992 VLP-20013ZES
** {…} = advance speed in mm per handpump stroke.

www.enerpac.com 139
BPR-Series, Roll-Frame Presses
 Shown: BPR-5075

Expert Designed
Versatility

Cylinder adjustment
Cylinder adjustment allows
horizontal side to side
cylinder positioning.

• Quality welded frame for maximum strength and long life


Hydra-Lift
• Frame rolls easily on 4 steel roller bearings  llows easy, effortless
A
• Exclusive ‘Hydra-Lift’ bolster for effortless adjustment of daylight adjustment.
the vertical daylight Standard on all
Roll-Frame presses.
• Roller head design is standard to allow lateral movement
and locking of the cylinder up to 300 mm left or right
of centre
Page: 146
• All models in the quick selection chart have been
matched to an electric pump, double-acting cylinder,
hose and gauge, offering the complete package Optional V-Blocks
• Roll-Frame design features a stationary bed with the These V-Blocks are
designed for easy fixturing
ability to support heavy loads.
of round stock and other
non-uniform materials.
Featuring precise fit into
the press bolster.

Page: 146

 SELECTION CHART

Press Vertical Maximum Electric Pump Press Double-Acting Cylinder Speed


Capacity Daylight Bed Model (mm/sec)
A Width Number
(mm) E Model Stroke Model Rapid Pressing
ton (kN) min. max. (mm) Number (mm) Number Page
Advance
Page
50 (498) 152 942 730 ZE5420SW-S 92 BPR-5075 334 RR-5013 32 4,1 3,9
100 (933) 159 1048 889 ZE3420SW 92 BPR-10075 333 RR-10013 32 7,7 0,7
200 (1995) 279 1295 1219 ZE4420SW 92 BPR-20075 330 RR-20013 32 5,2 0,5

140
Roll-Frame Presses
BPR
Series

Capacity:
50 - 200 ton
Maximum Daylight x Width:
1295 x 1222 mm
Maximum Operating Pressure:
700 bar
IMPORTANT!
The frameworks of the
presses are exclusively
designed for pressing
operations, not for pulling. For pulling
 A
 BPR-20075 Roll-Frame Press is used to remove a large shaft from this pillow-block
assembly. The Roll Frame design allows this heavy part to be safely loaded with an applications please contact Enerpac.
overhead crane.

Gauges
All press models include a
gauge and gauge adaptor,
matching the press capacity:

Press Gauge Adaptor


Capacity Model Model
Number Number

ton
50 GF-50B GA-2
100 GF-871B GA-3
200 GF-200B GA-3
For more information on gauges,
please refer to the System
Components section.
Page: 126

Roll-Frame Press Dimensions (mm) Press


Model
Number
A
(min.-max.) B C D E F G H J K L M N (kg)

152 - 942 526 971 264 730 933 127 1420 1626 203 270 762 2870 917 BPR-5075
159 - 1048 673 965 222 889 1143 146 1605 1676 203 270 813 3021 1767 BPR-10075
279 - 1295 984 933 254 1219 1626 232 2150 2197 203 381 915 3200 4186 BPR-20075

www.enerpac.com 141
A-Series, C-Clamp and Arbor Presses
 Shown from left to right: A-220, A-330 and A-310

The Standard
Workshop Tools

Push Pin A-183


For applications requiring
precision pressing, such as
shaft removal and insertion.
This attachment fits 10
ton cylinders and requires the use of a
threaded adaptor saddle (A-13).

Page: 166

C-Clamp Press
Hydra-Lift
• 5, 10 and 20 ton capacity  llows easy, effortless
A
• Operational in all positions. daylight adjustment.
Standard on all
Roll-Frame presses.
Arbor Press
• 10 and 30 ton capacity
• Foot mounting holes for horizontal or vertical positioning
• Machined working surfaces for easier fixturing Page: 167
• Slotted back to simplify loading and unloading of
longer parts. 10 ton Bench Presses
For 10 ton VLP-Series Bench
Presses selection see:

 A-310 Arbor Press used for


compacting powder at 10 ton.
Page: 138

 SELECTION CHART
Press Press Maximum Maximum Press Cylinder Model Number *
Type Capacity Vertical Bed Model
Daylight Width Number

ton (kN) (mm) (mm) Page:


5 (45) 165 51 A-205 5 ton RC-cylinder* 6
C-Clamp 10 (101) 228 57 A-210 10 ton RC-cylinder* 6
20 (178) 305 70 A-220 25 ton RC-cylinder** 6
10 (101) 227 135 A-310 10 ton RC-cylinder* 6
Arbor
30 (295) 260 178 A-330 RC-308* 6
* Recommended cylinder must be ordered separately.
** Must be limited to 20 ton.
142
C-Clamp and Arbor Presses
A
Series

Capacity:
5 - 30 ton
Maximum Daylight x Width:
305 x 178 mm
Maximum Operating Pressure:
700 bar
IMPORTANT!
 A perfect example of the force and versatility of the Enerpac A-220 C-Clamp press. For high-cycle production
applications, the C-Clamp
and Arbor presses should
be limited to 50% of their capacity.

Top View Working Surface


Hydraulic Cylinders
Cylinders for C-Clamps
and Arbor Presses must be
ordered separately.

Page: 6

Hydraulic Pumps
Pumps for C-Clamps and
Arbor Presses must be
ordered separately.

Page: 65

A-205, A-210, A-220 A-310, A-330

Press Dimensions (mm) Press


Model
Number

A B C D E F G H J K L M N O (kg)

291 203 165 95 73 1½" -16 uns 26 51 66 25 – – – – 7 A-205


406 283 228 152 83 2¼"-14 uns 26 76 64 41 – – – – 17 A-210
540 346 305 152 108 35/16"-12 uns 26 95 70 44 – – – – 38 A-220
414 281 227 152 135 2¼"-14 uns 63 122 19 97 175 65 54 219 27 A-310
557 353 260 152 178 35/16"-12 uns 63 140 25 165 203 67 98 276 86 A-330

www.enerpac.com 143
BV-Series, Hydraulic Bench Vise
 Shown: BV-5 Hydraulic Bench Vise

Safe, controlled,
hands-free
clamping

Hydraulic Bench Vise Sets


Order everything needed in
one box to start working.
The BV-5 Hydraulic Bench
Vise is available as a set
(pump, coupler and vise
with hose).

Set Vise Pump Coupler


Model Model Nr. Model Nr. Model Nr.
Number

STV-5PA BV-5 * PA-133 CR-400


* Includes hose HC-7206.

• 44,5 kN of force for forming and pressing applications Magnetic Jaw Liners
• 203 mm jaws hold large objects, making cumbersome  on’t forget to order
D
tasks into one-person jobs BV-5VC Magnetic Jaw
Liners. The magnet inserts
• Hands-free operation for safe and controlled actuation hold steel objects like
when paired with PA-133 air-powered foot pump sockets, screws and rings.
Accessories must be ordered separately.
• Flexible-use and ergonomically-friendly tool mounts as
a press vertically or as a bench vise horizontally with a
swivel base
• Rapid spring return makes repetitive work faster Model Number BV-5VC
• Accessory Magnetic Jaw Liners free hands by holding
sockets, screws, rings, c-clips, springs, etc.

 Enerpac BV-5 Hydraulic


Bench Vise mounted
vertically for high-force
pressing applications

Enerpac BV-5 Hydraulic 


Bench Vise with hands-
free PA-133 Foot Pump
makes work with a large
heavy piece into a one
person job.

144
Hydraulic Bench Vise
Hydraulic Bench Vise
The Hydraulic Bench Vise The Hydraulic Bench Vise can BV
is a general purpose tool be installed horizontally on a flat Series
that can have multiple surface, vertically as a press, or in
clamping and holding applications. any other orientation that satisfies
Its hydraulic cylinder applies force of the safety criteria stipulated by the
up to 5 ton, three-to-five times the operators' manual.
force of a manually operated vise.
Hydraulic pressure closes the vise,
and spring-return opens the jaws.
Maximum Force:
44,5 kN
Maximum Jaw Opening:
203 mm
Jaw Width:
203 mm
Maximum Operating Pressure:
700 bar

 Enerpac BV-5 Hydraulic Bench Vise with


hands-free PA-133 Foot Pump for safe
and controlled actuation.

 SELECTION CHART

Maximum Force Model Oil Capacity Height Jaw Width Jaw Opening Length Length Weight
at 700 bar Number (Fully Open) (Jaws Closed) (Jaws Open) (Vise only)

ton (kN) (cm3) (mm) (mm) (mm) (mm) (mm) (kg)


5 (44,5) BV-5 131 202 203 203 477 680 25

www.enerpac.com 145
Press Accessories & Application Ideas
Description Press Capacity and Press Series Model Features
Number
V-Blocks 10 ton Bench VLP-Presses VB-10 • Facilitate positioning of
25 ton Workshop XLP-Presses VB-25 pipes and bars
50 ton Workshop XLP-Presses VB-501 • All V-Block model numbers
75 ton XLP- and 100 ton VLP-Presses VB-101 include 2 V-blocks.
200 ton Workshop VLP-Press A-200
200 ton BPR-Roll-Frame Press A-200R

Hydra-Lift 50 ton BPR-Roll-Frame Press IPL-R100 • Allows easy, effortless


100 ton BPR-Roll-Frame Press IPL-R100 daylight adjustments
200 ton BPR-Roll-Frame Press IPL-R200 • Includes accessory chain.

Hydrajust 100 ton Workshop VLP-Presses VHJ-100 • Allowing effortless daylight


Bed 200 ton Workshop VLP-Press BSS-5380 adjustment by moving the
Positioning lower bed up and down
IMPORTANT! The “Hydrajust” • Can be used with presses
bed positioning is not designed to equipped with double-
withstand full cylinder capacity,
acting cylinder.
only to be used for bed adjustment.

 PRESS APPLICATION IDEAS

 600 Ton High-Accuracy Collar Press


For production of accelerator coils, sheet metal needs to be
formed into a specific shape and size. The end product of this
forming is a cylindrical collar, which has a very solid structure,
specific shape, and a tight tolerance for circularity
and concentricity.
The Enerpac team was consulted to accomplish this task using
proven high-pressure technology. The 600-ton press consisted
of two separate hydraulic systems. The first system featured
eight 25-ton cylinders, to position the sheets, while the second
system featured eight 75-ton cylinders, to press the sheets into
the correct shape. The results were a hydraulic press system
that increased productivity and lowered operating costs.

Fully Automated PLC-Controlled


1800 Ton High-Accuracy Press 
The pressing and heating cycle, during the production of
magnetic acceleration coils, required high force and high-
accuracy to ensure absolute quality.
Enerpac was consulted to assist in the design of a high
accuracy production press. Control of the press force is
monitored along with the temperature of the coils during
forming by a PLC Control System.

146
Tension Meter and Load Cells
 Shown: LH-102 and TM-5 (in middle)
TM
LH
Series

Capacity:
900 - 90.000 kg
Accuracy, % of full scale:
± 2%
TM and LH models are 100%
tested to verify accuracy
within a ± 2% range.

If your application requires a


calibrated tool, it must be submitted
for certification testing. Certification
is NOT available from Enerpac.

Tension Meter TM-5


• Accuracy ± 2% of full scale
• Zinc and bronze plated to resist corrosion
• Dual-range readout in kilograms and pounds
• Maximum indicating pointer reading for pre-selected forces
or to maintain force readings
• Cushioned metal case provides safe storage and transport.
TM-5
Load Cells LH-Series
• Accuracy ± 2% of full scale
• Swivel loading pad reduces eccentric loading for
improved accuracy
• Maximum indicating pointer reading pre-selected forces
or to maintain maximum force readings
• Dual-range readout in kilograms and pounds.
LH-Series
 SELECTION CHART
Type Gauge Capacity Model Minimum Gauge Scale Dimensions (mm)
Number Reading Increments
(kg) (lbs) (kg) (lbs) (kg) (lbs) A B C D E F G*
Direct Mounted 4.500 10.000 TM-5 500 1.000 100 100 120 247 236 50 93 22 19
Direct Mounted 900 2.000 LH-10 100 200 20 20 77 44 57 60 101 215 ¼”- 20, 44,5 bc
Load Cell 4.500 10.000 LH-50 500 1.000 100 100 77 44 57 60 101 215 ¼”- 20, 44,5 bc
900 2.000 LH-102 100 200 20 20 77 44 57 60 147 846 ¼”- 20, 44,5 bc
Remote Mounted
4.500 10.000 LH-502 500 1.000 100 100 77 44 57 60 147 846 ¼”- 20, 44,5 bc
with 0,6 m Hose
9.000 20.000 LH-1002 1.000 2.000 200 200 77 44 57 60 147 846 ¼”- 20, 44,5 bc
21.000 50.000 LH-2506 3.000 5.000 500 500 101 69 85 60 147 2094 ⅜”- 24, 63 bc
Remote Mounted
45.000 100.000 LH-5006 5.000 5.000 1.000 1.000 132 101 127 60 147 2135 ⅜”- 24, 89 bc
with 1,8 m Hose
90.000 200.000 LH-10006 10.000 10.000 1.000 2.500 158 127 158 60 147 2166 ⅜”- 24, 102 bc
* bc = Bolt Circle

www.enerpac.com 147
Hydraulic and Mechanical Pullers

Enerpac offers a complete line of pullers Hydraulic Pullers


These hydraulic pullers eliminate time-
with the widest range of sizes, capacities consuming and unsafe hammering,
and styles. Whether your application heating or prying. Damage to parts
is minimized through the use of
requires mechanical, hydraulic or the controlled hydraulic power.

patented Posi Lock® system, Enerpac can Posi Lock® Pullers


The puller that meets the safety
satisfy your requirements. challenge. A control cage holds the
pulling jaws securely in working
Made of high strength steel alloys, you position. This patented feature

C
reduces the possibility of the puller
can depend on Enerpac pullers to provide jaws slipping off the work surface,
thereby increasing productivity and tool life and reducing
years of trouble-free operation, even in dangerous situations for the user. The Posi Lock® feature
is available in a mechanical or hydraulic version.
the harshest environments. G
B

F
D

A
WARNING
Do not exceed 50% of the
rated puller capacity when
using a double crosshead
(2 grip arms) or when using puller
legs in combination with bearing
puller attachment.

CAUTION!
Not all puller components
and configurations are
rated at the set capacity.
Please contact Enerpac for details.

IMPORTANT!
Always wear Safety Goggles
while using pullers.

148
Puller Section Overview
Puller Function Capacity Puller Type Series Page
ton
When selecting a
puller it is important 8-50 Master Puller Sets BHP 150 
to consider 3 basic Max. Reach: 252 - 700 mm
specifications:
Max. Spread: 250 - 1100 mm
1. The Capacity:
is the amount of force
the puller is capable of
producing. 8-50 Grip Puller Sets BHP 151 
Max. Reach: 249 - 700 mm
Typically, the capacity
required for a job can be Max. Spread: 50 - 580 mm
determined by using the
shaft diameter of the part
being pulled.
For manual pullers, the 8-50 Cross Bearing Puller Sets BHP 152 
center bolt diameter of Max. Reach: 354 - 863 mm
the puller should be at
Max. Spread: 266 - 570 mm
least half the diameter of
the shaft being
pulled from.
For hydraulic pullers, the
capacity in tons should be
8-50 Bearing Cup Pullers BHP 153 
0,28 to 0,4 times the shaft Max. Reach: 110 - 145 mm
B

diameter in mm. Use the Max. Spread: 26 - 359 mm


following chart:

Shaft Puller
Diameter Capacity
8-50 Bearing Pullers BHP 153 
0 - 25 mm 10 ton
Max. Width: 110 - 292 mm
25 - 50 mm 20 ton
Max. Spread: 10 - 245 mm
50 - 89 mm 30 ton
89 - 140 mm 50 ton

2. The Reach:
is the distance between 2-40 Posi Lock® Mechanical Pullers EP 154 
the bottom of the base Max. Reach: 101 - 355 mm EPP
and the jaw flats. The
puller’s reach must equal
Max. Spread: 12 - 635 mm EPX
or exceed the same EPPMI
distance of the part
being pulled.
10-50 Posi Lock® Hydraulic Pullers EPH 158 
3. The Spread: Max. Reach: 203 - 355 mm EPHR
is the distance between
the jaws. The puller’s
Max. Spread: 304 - 635 mm EPHS
spread needs to be
greater than the width of
the part being pulled.
100 Posi Lock® Hydraulic Pullers EPH 161 
Max. Reach: 1219 mm
Max. Spread: 190 - 1778 mm

www.enerpac.com 149
BHP-Series, Master Puller Sets
 Shown: Master Puller Set BHP-3751G

Multi Purpose
Puller Set

WARNING
Do not exceed 50% of
the rated puller capacity
when using a double
crosshead (2 grip arms) or when
using puller legs in combination with
bearing puller attachment.

 Maintenance engineers throughout the


industry greatly appreciate the Enerpac
Master Puller sets
• Supplied with a full hydraulic set including pump, hose,
cylinder, gauge, gauge adaptor and wooden case
• High quality, forged steel components provide superior
reliability and service
• Sets include speed crank and adjusting screw for fast
contact to work before hydraulics are applied
• All Master Puller Sets include a Grip Puller, a Cross
Bearing Puller, a Bearing Cup Puller and a Bearing
Puller Attachment, which can be ordered separately,
see items nr. 10, 20 , 30 and 40.

 SELECTION CHART

Master Puller Set Capacity * 8 ton 20 ton 30 ton 50 ton Page:


Model Number  BHP-1752 1)
BHP-2751G BHP-3751G BHP-5751G
Included Hydraulics Set Weight  37 kg 90 kg 172 kg 298 kg
• Hand Pump P-142 P-392 P-392 P-80 66-69 
• Cylinder RWH-121 RCH-202 RCH-302 RCH-603 26 
• Saddle – HP-2015 HP-3015 HP-5016 27 
• Hose HB-7206QB HC-7206 HC-7206 HC-7206 120 
• Gauge GF-120B GF-813B GF-813B GF-813B 126 
• Gauge Adaptor GA-4 GA-3 GA-3 GA-3 132 
Included Pullers
10 Grip Puller BHP-1762 BHP-252 BHP-352 BHP-552 151 
20 Cross Bearing Puller BHP-1772 BHP-262 BHP-362 BHP-562 152 
30 Bearing Cup Puller BHP-180 BHP-280 BHP-380 BHP-580 153 
40 Bearing Puller BHP-181 BHP-282 BHP-382 BHP-582 153 
• Case CM-6 CW-350 CW-350 CW-750
1)
Includes Adaptor FZ-1630.
* See warning on this page.
150
Grip Puller Sets
 Shown: Grip Puller Set BHP-351G
BHP
Series

Capacity:
8, 20, 30 and 50 ton
Reach:
252 - 700 mm
Spread:
249 - 1100 mm
Maximum Operating Pressure:
700 bar

Ordering Example

Model Number BHP-251G:


• Precise hydraulic control allows fast, efficient and safe pulling includes Grip Puller BHP-252 and a full
hydraulic set. (Hand pump, cylinder,
• High quality, forged steel components provide superior
saddle, hose, gauge and gauge adaptor).
reliability and service
• Available with and without full hydraulic set. Model Number BHP-252:
includes Grip Puller mechanical
parts only, for use with your existing
hydraulics.

 SELECTION CHART

Grip Puller Set Capacity ** 8 ton 20 ton 30 ton 50 ton


Model Number  BHP-152 1)
BHP-251G BHP-351G BHP-551G
Included Hydraulics Set Weight  22 kg 56 kg 91 kg 160 kg
• Hand Pump P-142 P-392 P-392 P-80
• Cylinder RWH-121 RCH-202 RCH-302 RCH-603
• Saddle –­ HP-2015 HP-3015 HP-5016
• Hose HB-7206QB HC-7206 HC-7206 HC-7206
• Gauge GF-120B GF-813B GF-813B GF-813B
• Gauge Adaptor GA-4 GA-3 GA-3 GA-3
10 Grip Puller Model Number  BHP-1762* BHP-252* BHP-352* BHP-552*
Maximum Spread (mm) 2-jaw 249 400 593 899
3-jaw 249 499 800 1100
Maximum Reach (mm) 2-jaw 252 300 387 700
3-jaw 252 300 387 700
Jaw (mm) Thickness 15 20 24 30
Width 23 27 38 39
Adjusting Screw (mm) Thread ¾”- 16 unf 1”- 8 unc 1¼”- 7 unc 1⅝”- 5.5 unc
Length 400 675 795 975
• Case CW-166 CW-166 CW-350 CW-750
1)
Includes Adaptor FZ-1630.
* Grip Puller order number without hydraulics.
www.enerpac.com ** See warning on page 150.
151
Cross Bearing Puller Sets
 Shown: Cross Bearing Puller Set BHP-361G
BHP
Series

Capacity:
8, 20, 30 and 50 ton
Reach:
354 - 863 mm
Spread:
266 - 570 mm
Maximum Operating Pressure:
700 bar
The cross bearing puller
without hydraulics, bearing
cup puller and a bearing puller
• Precise hydraulic control allows fast, efficient and can be ordered separately, see
safe pulling items nr. 10, 20 , 30 and 40.

• High quality, forged steel components provide superior


reliability and service.

 SELECTION CHART
Cross Bearing Puller Set Capacity 8 ton 20 ton 30 ton 50 ton
Model Number  BHP-162 1)
BHP-261G BHP-361G BHP-561G
Included Hydraulics Set Weight  26 kg 62 kg 121 kg 185 kg
• Hand Pump P-142 P-392 P-392 P-80
• Cylinder RWH-121 RCH-202 RCH-302 RCH-603
• Saddle – HP-2015 HP-3015 HP-5016
• Hose HB-7206QB HC-7206 HC-7206 HC-7206
• Gauge GF-120B GF-813B GF-813B GF-813B
• Gauge Adaptor GA-4 GA-3 GA-3 GA-3
20 Cross Bearing Puller 2) Model Number  BHP-1772 BHP-262 BHP-362 BHP-562
Spread (mm) Maximum 266 351 454 570
Minimum 106 139 179 220
Reach (mm) Maximum 462 571 711 863
Adjusting Screw (mm) Diameter ¾”- 16 unf 1”- 8 unc 1¼”- 7 unc 1⅝”- 5.5 uns
Length 400 675 795 975
Leg (mm) Length 105 239 203 609
Length 354 419 457 863
Length – 571 711 –
Length – 114 – –
Upper Leg Ends (mm) Thread ¾”- 16 x 25 ¾”- 16 x 25 1-14 x 35 1¼”- 12 x 38
Lower Leg Ends (mm) Thread ⅝”- 18 x 25 ⅝”- 18 x 25 1-14 x 27 1¼”- 12 x 38
30 Bearing Cup Puller 2) Model Number  BHP-180 BHP-280 BHP-380 BHP-580
40 Bearing Puller 2) Model Number  BHP-181 BHP-282 BHP-382 BHP-582
• Wooden Case CM-6 CW-187 CW-350 MK-05
1)
Includes Adaptor FZ-1630.
2)
Can be ordered separately without hydraulic components, see next page.
152
Bearing Cup and Bearing Pullers
 Shown: BHP-380
Bearing Cup Puller BHP
• Made of high strength Series
steel alloy
• Easily adapted to Cross
Bearing Pullers for fast
and efficient removal of
the most difficult parts
• Adjustable to fit a variety Capacity:
of bearings and seals. 8, 20, 30 and 50 ton
Maximum Reach:
110 - 145 mm
Spread Range:

 SELECTION CHART
110 - 359 mm
Maximum Operating Pressure:
Capacity * 8 ton 20 ton 30 ton 50 ton
30 Bearing Cup Puller 700 bar
Model Number  BHP-180 BHP-280 BHP-380 BHP-580
Spread (mm) Max. 110 220 359 359 WARNING
Min. 26 25 50 50 Do not exceed 50% of the
Reach (mm) Max. 110 140 145 145 rated puller capacity when
Center Screw Thread ¾”- 16 unf 1”- 8 unc 1¼”- 7 unc 1⅝”- 5.5 using a double crosshead
(2 grip arms) or when using puller
* Puller capacity, not attachment capacity. See warning on this page.
legs in combination with bearing
puller attachment.

 B
 earing Cup Puller
shown with Crosshead
Puller Attachment.
 Shown: BHP-382
Bearing Puller
• Made of high strength
steel alloy
• Wedge-shaped edges
allow removal of the most
hard-to-grip components
• Easily adapted to Cross
Bearing Pullers for fast
and efficient removal of Bearing Puller shown
with Crosshead Puller
the most difficult parts. Attachment. 

Bearing Puller
Bearing Puller has wedge
 SELECTION CHART shaped edges for placing
puller behind hard to reach
Capacity * 8 ton 20 ton 30 ton 50 ton
bearings, gears, etc., where
40 Bearing Puller clearance prevents direct
Model Number  BHP-181 BHP-282 BHP-382 BHP-582 application of grip puller arms.
Spread (mm) Max. 104 130 245 245 The Bearing Puller can be used with the
 Min. 25 9 17 17 Cross Bearing Puller or the Grip Puller.
Width (mm) 126 150 292 292
Thread ⅝”-18 unf ⅝”- 18 unf 1”- 14 uns 1¼”- 12 unf
* Puller capacity, not attachment capacity. See warning on this page.

www.enerpac.com 153
EP-Series, Posi Lock® Mechanical Pullers
 Shown from left to right: EP-206, EP-108

For Safer
and Faster Pulling

Long Jaws
Long Jaws are used to
increase the reach and
spread of manual pullers.
They maintain the same
pulling capacity as the standard jaws,
but reduce clamping force to 25%.

Page: 157

• Patented ‘Safety Cage’ jaw retention system Shaft Attachments


• Roll threaded shafts for less effort when applying Shaft protectors and
high torque extenders are live centers
that fit over the standard
• Slim tapered jaws for improved gripping in tight spots
puller shaft for tip protection
• Available in 2 and 3 jaw design and inside and outside and additional reach.
pulling configuration
• More efficient pulling, as one man can do the job where
manual pullers often require two operators. Page: 157

Application Tip
Because of the unique
safety cage design,
Posi Lock® pullers will grip
on surfaces where normal
pullers would slip off; e.g. tapered
bearings.

 P
 ositioning an EP-104
3-jaw puller on the
accessory drive of a
diesel engine.

154
Posi Lock® Mechanical Grip Pullers
External Posi Lock® Pullers
1 P atented ‘Safety Cage’ guides
jaws, holding them securely onto
EP
the part. EPP
2 Durable forged jaws provide
positive grip.
Series
3 Jaw head provides pivot and
reaction point for jaws.
4 Pin, for easy jaw removal and
replacement.
5 T-handle provides control of the Capacity:
puller jaws.
6 Drive bolt with rolled threads for 2 - 40 ton
increased force with reduced Maximum Reach:
input torque.
7 Snap-ring retains cage to drive 101 - 355 mm
bolt and provides quick removal
Spread Range:
for easy service.
12 - 635 mm
 QUICK SELECTION CHART EXTERNAL PULLERS
IMPORTANT!
For quick technical information see next page.
Always wear Safety Goggles
Number Maximum Spread Capacity Model Center Bolt while using pullers.
of Jaws Reach (min. - max.) Number Diameter

(mm) (mm) ton (kN) (mm) (kg)


2 101 12 - 127 2 (17) EP-204 14 1,4
Application Tip
3 101 12 - 127 5 (45) EP-104 14 1,8
In determining the correct
2 152 12 - 178 6 (53) EP-206 16 3,2
manual puller capa­city for
3 152 12 - 178 10 (89) EP-106 16 3,6 your application, use the
2 203 19 - 304 12 (106) EP-208 20 5,4 following rule:
3 203 19 - 304 17 (151) EP-108 20 6,4 The center bolt diameter of the puller
2 245 25 - 381 14 (124) EP-210 20 5,9 should be at least ½ the diameter of the
3 245 25 - 381 20 (178) EP-110 20 7,3 shaft being pulled on.
2 304 63 - 457 25 (222) EP-213 29 17,2
3 304 63 - 457 30 (267) EP-113 29 20,0 Example:
2 355 76 - 635 35 (311) EP-216 31 25,8 A part being pulled from a shaft with a
3 355 76 - 635 40 (356) EP-116 31 30,8 diameter of 38 mm would require a
puller with a center bolt diameter of at
least 19 mm.

Internal Posi Lock® Puller

 QUICK SELECTION CHART INTERNAL PULLERS


Number Maximum Spread Jaw Model Jaw
of Reach min. - max. Style Number Length
Jaws

(mm) (mm) (mm) (kg)


168 14 - 101 Standard 168 3,9
3 EPPMI-6
218 25 - 133 Long 218 3,9

www.enerpac.com 155
EP-Series, Posi Lock® Mechanical Pullers

 EP-204 2 jaw puller positioned to pull a water


pump drive pulley.

 QUICK SELECTION CHART EXTERNAL PULLERS


Number Maximum Spread Capacity Model Center Maximum
of Jaws Reach min. - max. Number Bolt Torque
Diameter
2 and 3 Jaw External Puller
EP-Series

(mm) (mm) ton (kN) (mm) (Nm)

2 101 12 - 127 2 (17) EP-204 14 27


3 101 12 - 127 5 (45) EP-104 14 54
2 152 12 - 178 6 (53) EP-206 16 102
Slide Hammer
3 152 12 - 178 10 (89) EP-106 16 176
2 203 19 - 304 12 (106) EP-208 20 203
3 203 19 - 304 17 (151) EP-108 20 298
2 245 25 - 381 14 (124) EP-210 20 237
3 245 25 - 381 20 (178) EP-110 20 373
2 304 63 - 457 25 (222) EP-213 29 644
3 304 63 - 457 30 (267) EP-113 29 814
2 355 76 - 635 35 (311) EP-216 31 1085
3 355 76 - 635 40 (356) EP-116 31 1153
Jaw Tip Detail
 QUICK SELECTION CHART INTERNAL PULLERS
Number Maximum Spread Jaw Model Jaw Slide-
of Jaws Reach min. - max. Style Number Style hammer
weight

(mm) (mm) (mm) (kg)


168 14 - 101 Standard 168 1,1
Internal Puller 3 EPPMI-6
EPPMI-6 218 25 - 133 Long 218 1,1

156
Posi Lock® Mechanical Pullers
Shaft Attachments
Shaft protectors and EP
extenders are live
centers that fit over EPP
the standard puller Series
shaft for tip protection
and additional reach.
Long Jaws
Long Jaws are used to
increase the reach and Capacity:
spread of pullers. They
maintain the same pulling 2 - 40 ton
capacity as the standard
jaws, but reduce clamping Maximum Reach:
force to 25% of rating. 101 - 355 mm
 SHAFT ATTACHMENTS Spread Range:
Length Dia­-
meter
Increases
Center Bolt
Model
Number
12 - 635 mm
Length
(mm) (mm) (mm)
 LONG JAWS
25 19 9 EPP-4
Spread Max. Model
50 19 38 EPX-4 min. - max. Reach Number
31 22 12 EPP-6 (mm) (mm)
50 22 38 EPX-6 57 - 381 245 EP-11054
31 25 12 EPP-10 38 - 558 400 EP-11054L
50 25 38 EPX-10 38 - 762 508 EP-11354L
50 35 21 EPP-1316 25 - 133 218 EP-10554L*
* for EPPMI-6 only
Optional Accessories
Dimensions (mm) Model
Number
Spread Overall Max. Center Jaw Tip Tip Hex
min. - max. Length Reach Bolt Width Clearance Depth Socket
Diam. Size
(inch) Shaft Shaft Long Jaws
A B C E F G H J Protectors Extenders

12 - 127 245 - 323 101 14 15 4,1 4,6 ⅞ EP-204 EPP-4 EPX-4 –


12 - 127 245 - 323 101 14 15 4,1 4,6 ⅞ EP-104 EPP-4 EPX-4 –
12 - 178 323 - 476 152 16 19 8,1 6,1 11/16 EP-206 EPP-6 EPX-6 –
12 - 178 323 - 476 152 16 19 8,1 6,1 11/16 EP-106 EPP-6 EPX-6 –
19 - 304 412 - 615 203 20 22 6,4 9,1 1¼ EP-208 EPP-10 EPX-10 EP-11054
19 - 304 412 - 615 203 20 22 6,4 9,1 1¼ EP-108 EPP-10 EPX-10 EP-11054
25 - 381 489 - 736 245 20 25 6,4 9,1 1¼ EP-210 EPP-10 EPX-10 EP-11054L
25 - 381 489 - 736 245 20 25 6,4 9,1 1¼ EP-110 EPP-10 EPX-10 EP-11054L
63 - 457 660 - 965 304 29 31 12,7 9,7 111/16 EP-213 EPP-1316 – EP-11354L
63 - 457 660 - 965 304 29 31 12,7 9,7 111/16 EP-113 EPP-1316 – EP-11354L
76 - 635 800 - 1155 355 31 36 13,5 11,7 113/16 EP-216 EPP-1316 – EP-11654L
76 - 635 800 - 1155 355 31 36 13,5 11,7 113/16 EP-116 EPP-1316 – EP-11654L
Note: Overall length (B) is dependent on position of center bolt.

Dimensions (mm) Model Always wear Safety


Number Goggles while
Spread Overall Max. Slide Jaw Tip Tip
min. - max. Length Reach Rod Dia. Width Clearance Depth using pullers.
A B C E F G H

14 - 101 736 168 14,2 8 3,0 1,5


EPPMI-6
25 - 133 787 218 14,2 8 7,6 4,6

www.enerpac.com 157
EPH-Series, Posi Lock® Hydraulic Pullers
 Shown: EPHR-110

High-Tech Pulling

Transport and Store


Conveniently stores and
transports hydraulic pullers
and accessories.
Order the EPT-2550 Storage
Cart and make your job
easier to do!

Long Jaws
Used to increase the reach
and spread of pullers. They
maintain the same pulling
capacity as the standard
jaws, but reduce clamping
force to 25%.

Page: 160
• Patented ‘Safety Cage’ jaw retention system
• High force hydraulic system for effortless pulling of Application Tip
large components Because of the unique
• Slim tapered jaws for better gripping in tight spots safety cage design,
Posi Lock® pullers will grip
• Available in 2 and 3 jaw design on surfaces where normal
• More efficient pulling, as one man can do the job where pullers would slip off; e.g.
manual pullers often require two operators. tapered bearings.

 SELECTION CHART

Number Maximum Capacity Model


of Jaws Spread Number*

(mm) ton (kN)

2 304 EPH-208
10 (101)
3 304 EPH-108
2 381 EPH-210
15 (142)
3 381 EPH-110
2 457 EPH-213
25 (232)
3 457 EPH-113
 E
 PHR-116 used to remove 2 635 EPH-216
electric motor pulleys. Puller is 50 (498)
positioned using the Lift Plate. 3 635 EPH-116
* Cylinder is not included.

158
Posi Lock® Hydraulic Grip Pullers
 SETS SELECTION CHART

Style Capa­- Basic Cylinder Stroke Pump Set


EPH
city Puller Set Model Series
(ton) (mm) Number * (kg)
10 EPH-208 RC-106 152 – EPHR208 10
10 EPH-208 RC-106 152 EP-1E EPHS208E 27
15 EPH-210 RC-1510 254 – EPHR210 22
2 15 EPH-210 RC-1510 254 EP-1E EPHS210E 38
Jaw 25 EPH-213 RC-2514 362 – EPHR213 44 Capacity:
Puller
25
50
EPH-213
EPH-216
RC-2514
RC-5013
362
336
EP-1E

EPHS213E
EPHR216
53
87
10 - 50 ton
50 EPH-216 RC-5013 336 EP-2E EPHS216E 123 Maximum Reach:
10 EPH-108 RC-106 152 – EPHR108 11 203 - 355 mm
10 EPH-108 RC-106 152 EP-1E EPHS108E 28
Spread Range:
15 EPH-110 RC-1510 254 – EPHR110 23
3 15 EPH-110 RC-1510 254 EP-1E EPHS110E 39 19 - 635 mm
Jaw 25 EPH-113 RC-2514 362 – EPHR113 48
Puller Maximum Operating Pressure:
25
50
EPH-113
EPH-116
RC-2514
RC-5013
362
336
EP-1E

EPHS113E
EPHR116
57
91
700 bar
50 EPH-116 RC-5013 336 EP-2E EPHS116E 127
* Standard set EPHS models shipped with 230 VAC pump. Pump Sets
All Posi Lock® Hydraulic
Puller Sets that include
230 VAC pumps, will feature
the following components:

EP-1E EP-2E
Pump Set Pump Set

Pump PUJ-1200E ZE4210ME


Hose HC-7210 HC-7210
Gauge G-2535L G-2535L
Adaptor GA-3 GA-3
Components for 115 VAC pumps are
available on request.

Accessories 1)
Standard Standard Optional
included included
Dimensions (mm) Model
Number *
Spread Overall Maximum Jaw Jaw Tip Tip
min. - max. Length Reach Length Width Clearance Depth

Ram Point Lift Long


(kg) Sets Plates Jaws
A B C D F G H
19 - 304 498 203 237 22 7,4 6,9 6,4 EPH-208 EPH-155 EPH-11052 EP-11054
19 - 304 498 203 237 22 7,4 6,9 7,3 EPH-108 EPH-155 EPH-11052 EP-11054
25 - 381 665 245 270 25 11,2 9,1 10,0 EPH-210 EPH-155 EPH-11052 EPH-11054L
25 - 381 665 245 270 25 11,2 9,1 11,3 EPH-110 EPH-155 EPH-11052 EPH-11054L
63 - 457 846 304 348 31 12,9 9,7 21,3 EPH-213 EPH-257 EPH-11352 EPH-11354L
63 - 457 846 304 348 31 12,9 9,7 25,0 EPH-113 EPH-257 EPH-11352 EPH-11354L
76 - 635 919 355 413 36 15,0 11,7 40,8 EPH-216 EPH-508 EPH-11652 EPH-21654L
76 - 635 919 355 413 36 15,0 11,7 45,4 EPH-116 EPH-508 EPH-11652 EPH-11654L
1)
See next page for details.

www.enerpac.com 159
Posi Lock® Hydraulic Puller Accessories
EPH
 RAM POINT SETS SELECTION CHART

Fits Puller Set


Model Number
EPH-208, EPH-210
EPH-108, EPH-110
EPH-213
EPH-113
EPH-216
EPH-116
Series

Capacity:
Ram Point Set 1)
Model Number
EPH-155 EPH-257 EPH-508 10 - 50 ton
Ram Points Included: Ram Point Dimensions Diameter x Length (mm) Maximum Reach:
ø25 x 25 ø38 x 57 ø51 x 76 38 - 762 mm
Flat Ram Points ø25 x 76 ø51 x 57 ø70 x 76
Spread Range:
– ø51 x 102 ø70 x 127
ø25 x 38 ø38 x 64 ø51 x 95 246 - 508 mm
Tapered Ram Points ø25 x 89 ø51 x 64 ø51 x 95
– ø51 x 114 ø70 x 140 IMPORTANT!
Ram Point Adaptor – – ø70 x 57 Always wear Safety Goggles
1)
Standard included in EPH-Series Posi Lock Pullers. while using pullers.

 LIFT PLATE SELECTION CHART


Fits Puller Model Thick- Dia-
Set Model Number Number * ness meter

(mm) (mm)
EPH-208 EPH-11052 6,4 ø153
EPH-108 EPH-11052 6,4 ø153
EPH-210 EPH-11052 6,4 ø153
EPH-110 EPH-11052 6,4 ø153
EPH-213 EPH-11352 9,7 ø203
EPH-113 EPH-11352 9,7 ø203
EPH-216 EPH-11652 9,7 ø254
EPH-116 EPH-11652 9,7 ø254
* Mounting screws included. Lifting plates are standard included with EPH-Series Pullers.

 LONG JAW SELECTION CHART


Fits Puller Model Number Spread Reach Long Jaws
Set Model Number of Jaws are optional
Number required accessories
(mm) (mm) (kg)
and used for
added reach and
EPH-208 EP-11054 2 57 - 381 246 1,1
spread. They
EPH-108 EP-11054 3 57 - 381 246 1,1 have the same
EPH-210 EPH-11054L 2 38 - 559 401 2,5 load capacity as
EPH-110 EPH-11054L 3 38 - 559 401 2,5 standard jaws
EPH-213 EPH-11354L 2 38 - 762 508 4,8 with 25% of the
clamping force.
EPH-113 EPH-11354L 3 38 - 762 508 4,8
EPH-216 EPH-21654L 2 50 - 965 635 7,5
EPH-116 EPH-11654L 3 50 - 965 635 7,5

160
Posi Lock® 100 Ton Hydraulic Grip Pullers
 EPH-1003E
EPH
Series

Capacity:
100 ton
Maximum Reach:
1219 mm
Spread Range:
190 - 1778 mm
Maximum Operating Pressure:
700 bar
Pushing Adaptors
All Posi Lock® 100 Ton
Hydraulic Pullers include
following pushing adaptors.
• Roller cart with power lift
• Hydraulically actuated lift cylinder on cart extends puller
from ground to a height of 1,69 m Diameter Length Model
(mm) (mm) Number
• Adjustable jaw tips
89 737 EPHT-1162
• Includes electric one stage pump with remote pendant 89 483 EPHT-1163
for fingertip control of the removal process 89 229 EPHT-1164
• Puller height range 673 to 1690 mm
• Multiple pushing adaptors included.

 T
 he EPH-1002E quickly
and easily removes this
drive coupler from its shaft.

Number Spread Capacity Model Cylinder Overall Reach Jaw Jaw Tip Tip
of Jaws Range Number Stroke Length Length Width Clearance Depth
A ton B C D F G H
(mm) (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

2 190 - 1778 100 (980) EPH-1002E 250 1955 1219 1346 32 89 89 771
3 190 - 1778 100 (980) EPH-1003E 250 1955 1219 1346 32 89 89 907

www.enerpac.com 161
Enerpac Hydraulic Tools
Enerpac offers an extensive range of
dedicated tools for a variety of specific
and flexible applications. Tool-Pump Sets
Most hydraulic
Whatever your requirement… cutting, tools in this
section are available in
punching, spreading or bending… you can sets, for a perfect tool-
pump match.
be sure that Enerpac has the correct tool
to do your job safely and efficiently.

Featuring maintenance sets, machine lifts Hydraulic System Set-up


Check out our ‘Yellow Pages’
and load skates, as well as hole punches, section for help on system set-
ups and valving configurations.
pipe benders and cable cutters, Enerpac
has the tools to ensure that even your
Page: 244
most demanding applications can be
undertaken with the highest degree of Bolting Tools
safety and accuracy. More Enerpac Tools you
will find in our Bolting Tools
section in this catalogue.

Page: 184

162
Hydraulic Tools Section Overview

Capacity Tool type and functions Series Page


ton (kN)

2,5 - 12,5 Maintenance Sets MS 164 


(22 - 116)

35 - 50 Punch MSP 168 


(311 - 498) Punch-Pump Sets SP 170 
STP
16 Lifting Wedge LW 172 
(157)

8,5 - 20 Machine Lifts SOH 173 


(75 - 178)

1 - 80 Heavy-Duty Load Skates ER 174 


(8,9 - 712) ES
ELP
19 - 453 litres Industrial Storage Cases CM 176 

0,75 - 1,0 Hydraulic Wedgie A 177 


(6 - 8,9) Spread Cylinders WR

3 - 20 Hydraulic Cutterheads WHC 178 


(26 - 178) Cutterhead-Pump Sets WHR
STC
3 - 20 Self-Contained Hydraulic Cutters WMC 179 
(26 - 178)

Nominal Bore Pipe Bender SETS STB 180 


½ - 4 inch

20 - 30 Mono-Strand Stressing Tools PTJ 182 


(201 - 295) 5DA
Strands Ø 3/8"- 0.60" 6DA

www.enerpac.com 163
MS-Series, Maintenance Sets
 Shown: MS2-10

The Universal
Hydraulic Tool Box

Maintenance Sets
Enerpac Maintenance sets are a
complete assortment of hydraulic
powered tools. Using these sets
allows you to quickly configure a unique
tool to meet your most difficult jobs.
Built around the Enerpac lightweight
hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
straighten, spread and clamp with forces
up to 12,5 ton.

• All sets include Enerpac pump, hose, cylinder and gauge


• Lock-on or threaded connectors
• Complete maintenance set for almost every
More Information
maintenance application.
 or detailed information on
F
all included attachments,
see the next pages.

Page: 166

 Clamping a workpiece is just one


of the many applications for the
Enerpac maintenance sets.

 QUICK SELECTION CHART


Capacity Set Model Number of
using Number Attachment
attachments* Components

ton (kN) (kg)


2,5 (22) MS2-4 P-142 HC-7206 RC-55 GP-10S GA-4 35 26
2,5 (22) MSFP-5 P-142 HC-7206 RC-55 G2535L GA-3 24 20
5,0 (50) MSFP-10 P-392 HC-7206 RC-106 G2535L GA-3 22 48
5,0 (50) MS2-10 P-392 HC-7206 RC-106 GP-10S GA-2 40 63
12,5 (116) MS2-20 P-392 HC-7206 RC-256 GP-10S GA-2 19 95
5,0-12,5 (50-116) MS2-1020 P-392 HC-7206 RC-102, -106, -256 GP-10S GA-2 59 158
* If no attachments are being used, capacity is double these values. Maximum operating pressure is then 700 bar.

164
Universal Maintenance Sets
CAUTION!
When cylinders
WARNING!
Only use attachments
MS
are used with provided with set.
Series
maintenance set Non-Enerpac
attach­ments or components, attachments and longer
the maximum system pressure extension tubes will reduce
must be limited to half the rated column strength, potentially
pressure (350 bar). creating unsafe conditions.

Capacity (using attachments):


2,5 - 12,5 ton
Maximum Operating Pressure:
350 bar
 APPLICATION EXAMPLES


127 mm Extension Tube 27 
22 Lock-on
Connector

27 254 mm Extension Tube


15 Rubber Flex Head


27 127 mm Extension Tube

21 Lock Pins


19 Pipe Coupling 
Lock Pin 21


1 Threaded adaptor 8 Collar Clamp Head


27 2457 mm Extension Tube


21 Lock Pin

6 Lock-on
Clamp Toe


2 Base Attachment


Smooth Saddle 11
attached to the plunger

4 Flat Base, 
using a Threaded Adaptor 1ii
attached to the Base Attachment
using a Threaded Connector 5  
18 Chain with Hook


16 Single Chain Plate


10 Serrated Saddle,
attached to the Plunger
using a Threaded Adaptor 1i 


Double Chain Plate 17 
17 Double Chain Plate,

3 Collar Toe attached to the plunger using attached to the Base

a Threaded Adaptor 1ii 
Attachment 2 using a
Threaded Adaptor 5 


1i Threaded adaptor


4 Flat Base 
18 Chain with Hook

www.enerpac.com 165
MS-Series, Maintenance Sets
CAUTION! When cylinders are used with maintenance set Base, Collar and Plunger Attachments
attachments or components, the maximum system pressure Threaded Adaptor
must be limited to half the rated pressure (350 bar).

Note: All dimensions in millimetres.


Set Model Number MS2-4 MSFP-5 MSFP-10 MS2-10 MS2-20 MS2-1020
Base, Collar and 2,5 ton 2,5 ton 5,0 ton 5,0 ton 12,5 ton 5,0 - 12,5 ton ton Model Nr. A B C D
Plunger Attachments
2,5 A-23 ¾”- 16 un 28 26 ¾”- 14 npt
Cylinder Model(s) RC-55 RC-55 RC-106 RC-106 RC-256 RC-102, 106, 256
5,0 A-13 1”- 8 un 31 42 1¼”- 11½ npt
A-23 A-23 A-13 A-13 A-28 A-13, A-28
12,5 A-28 1½”- 16 un 47 69 2”- 11½ npt
A-25 A-25 A-21 A-21 A-27 A-21, A-27
A-1034 A-1034 A-20 A-20 A-595 A-20, A-595 Base Attachment
MZ-4010 MZ-4010 A-14 A-14 A-243 A-14, A-243
A-545 A-545 A-10 A-10 – A-10 (2x)
– – – A-8 – A-8
A-530 A-530 A-6 A-6 – A-6
ton Model Nr. A B C D
MZ-4011 – – A-192 – A-192
2,5 A-25 ¾"- 14 npt 50 12 44
– – – A-305 – A-305
5,0 A-21 1¼"- 11½ npt 57 12 65
A-531 A-531 A-18 A-18 – A-18
12,5 A-27 2"- 11½ npt 63 12 98
– – – A-185 – A-185
A-532 A-532 A-15 A-15 – A-15 Collar Toe
– – – – A-607 A-607
A-629 A-629 A-129 A-129 – A-129
A-539 A-539 A-128 A-128 – A-128
Chains and 2,5 ton 2,5 ton 5,0 ton 5,0 ton 12,5 ton 5,0 - 12,5 ton
Attachments for ton Model Nr. A B C D
Pulling Applications 2,5 A-1034 1½"- 16 un 54 50 31

A-558 – – A-132 A-238 A-132, A-238 5,0 A-20 2¼"- 14 un 80 57 57

– – – A-5 (2x) – A-5 (2x) 12,5 A-595 35/16"- 12 un 103 51 80

A-557 (2x) – – A-141 (2x) A-218 (2x) A-141 (2x), Flat Base
A-18 (2x)
Extension Tubes, 2,5 ton 2,5 ton 5,0 ton 5,0 ton 12,5 ton 5,0 - 12,5 ton
Connectors and
Adaptors

A-544 – – A-19 (2x) A-242 (2x) A-19 (2x) ton Model Nr. A B C D
A-242 (2x) 2,5 MZ-4010 "
¾ - 14 npt 114 31 63
WR-5 WR-5 WR-5 A-92 – A-92 5,0 A-14 1¼"- 11½ npt 165 35 88
MZ-4013 (4x) MZ-4013 (4x) A-16 (4x) A-16 (4x) – A-16 (4x) 12,5 A-243* 2"- 11½ npt 165 58 165
MZ-4017 (3x) MZ-4017 (3x) MZ-1050 (2x) MZ-1050 (2x) – MZ-1050 (3x) * A-243 is a round base model.
MZ-4008 (2x) – – MZ-1051 – MZ-1051 (2x) Threaded Connector
MZ-4009 MZ-4009 MZ-1052 MZ-1052 – MZ-1052
– – – A-285 – A-285
A-650 – – – – –
Length (mm) 76 MZ-4002 MZ-4002 – – – –
127 MZ-4003 MZ-4003 MZ-1002 MZ-1002 – MZ-1002 ton Model Nr. A B
254 MZ-4004 MZ-4004 MZ-1003 MZ-1003 A-239 MZ-1003 2,5 A-545 ¾"- 14 npt 35
254 A-239 5,0 A-10 1¼"- 11½ npt 41
457 MZ-4005 (2x) MZ-4005 (2x) MZ-1004 MZ-1004 A-240 MZ-1004 (2x) Lock-on Clamp Toe
457 A-240
584 MZ-4006 (2x) MZ-4006 (2x) – – – –
762 – – MZ-1005 MZ-1005 A-241 MZ-1005 (2x)
Ø 42,5 mm 762 A-241
Storage Case CM-6 CM-6 CW-350 CW-350 CW-350 MK-05 ton Model Nr. A B C D
Set Weight (kg) 26 20 48 63 95 158 5,0 A-8 43 105 50 57

166
Universal Maintenance Sets, MS-Series
Threaded Plunger Toe Wedge Head Spreader

ton Model Nr. A B C D ton Model Nr. A B C D ton Model Nr. A B C D


2,5 A-530 ¾"- 14 npt 57 25 33 2,5 A-629 ¾"- 14 npt 69 33 28 1,0 WR-5 — 223 12,8 94
5,0 A-6 1¼"- 11½ npt 82 31 57 5,0 A-129 1¼"- 11½ npt 101 50 44 1,0 A-92 2¼"-14 un 244 35 158

Collar Clamp Head Rubber Flex Head Lock Pin

ton Model Nr. A B


ton Model Nr. A B C D ton Model Nr. A B C 2,5 MZ-4013 7,9 41
2,5 MZ-4011 ¾"-14 npt 49 76 1½"-16 un 2,5 A-539 ¾"-14 npt 44 69 5,0 A-16 11,2 82
5,0 A-192 42 63 50 2¼"-14 un 5,0 A-128 1¼"-11½ npt 86 86
Lock-on Connector
Spreader Toe Chains and Attachments for Pulling
Single Chain Plate

ton Model Nr. A B


ton Model Nr. A B C D 2,5 MZ-4007 19 79
5,0 A-305 1¼"-11½ npt 114 25 50 5,0 MZ-1050 33 127
ton Model Nr. A B C D
Serrated Saddle 2,5 A-558 1½"-16 un 196 39 44 Male Lock-on Adaptor
5,0 A-132 2¼"-14 un 307 63 79
12,5 A-238 35/16"-12 un 450 102 125

Double Chain Plate


ton Model Nr. A B C ton Model Nr. A B C
2,5 A-531 ¾"- 14 npt 27 31 2,5 MZ-4008 ¾"-14 npt 60 19
5,0 A-18 1¼"- 11½ npt 38 50 5,0 MZ-1051 1¼"-11½ npt 90 33

Smooth Saddle ton Model Nr. A B C D Female Lock-on Adaptor


5,0 A-5 1¼"-11½ npt 130 50 126

Chain with Hook

ton Model Nr. A B C ton Model Nr. A B C


5,0 A-185 1¼"- 11½ npt 38 50 2,5 MZ-4009 ¾"-14 npt 65 19
5,0 MZ-1052 1¼"-11½ npt 96 33
90˚ V-Base ton Model Nr. Chain Length
2,5 A-557 1,5 metres Adjustable Extension
5,0 A-141 1,8 metres
12,5 A-218 2,4 metres

ton Model Nr. A B C D Tubes, Connectors and Adaptors


2,5 A-532 ¾"- 14 npt 38 47 25 ton Model Nr. A B C D
Pipe Coupling
5,0 A-15 1¼"- 11½ npt 54 57 54 5,0 A-285 1¼"-11½ npt 335 441 33

Plunger Base Slip-on Extension

ton Model Nr. A B C


2,5 A-544 ¾"- 14 npt 42 33
ton Model Nr. A B C 5,0 A-19 1¼"- 11½ npt 49 54 ton Model Nr. A B C
12,5 A-607 2"-11½ npt 166 38 12,5 A-242 2"-11½ npt 88 82 2,5 A-650 "
¾ - 14 npt 200 365

www.enerpac.com 167
SP-Series, Lightweight Hydraulic Punch
 Shown: SP-35S

Much Faster than


Drilling

Tool Kit SPK-10


Included with all 35 Ton
punches, this tool kit is used
to remove and install the
punch into the head.
Can be ordered as a replacement under
model number SPK-10.

Ordering Information
The 35 ton hydraulic Punch
may be ordered by itself or
as a set, including a pump.
A punch or die may also be
• 12,7 mm thick capacity through mild steel ordered separately or as a matched set.
• Round, oblong and square punches and dies are available Please refer to the Quick Selection Chart
information on top of the next page.
to solve your punching applications
• Long life Enerpac single-acting, spring return design
• Durable steel case keeps tools and dies together and
provides for easy carrying and storage
 STANDARD PUNCHES AND DIES
• CR-400 coupler included. SELECTION CHART

Hole Imperial 1) Metric 1)


Shape (inch) (mm)

Hole Bolt Hole Bolt


Size Size Size Size

0,31 1/4 7,9 –


0,38 5/16 9,5 M8
0,44 3/8 11,1 M10
0,53 7/16 13,5 M12
0,56 1/2 14,3 –
0,69 5/8 17,5 M16
0,78 – 19,8 M18
0,81 3/4 20,6 –
0,31 1/4 7,9 –
0,38 5/16 9,5 M8
0,44 3/8 11,1 M10
0,50 7/16 12,7 M12
.31 x .75 1/4 7,9 x 19 –
 This PUD-1100E Economy .38 x .75 5/16 9,5 x 19 M8
Electric Pump is available .44 x .75 3/8 11,1 x 19 M10
as a matched set with the
35 ton punch. .50 x .75 7/16 12,7 x 19 M12
1)
Material thickness should not exceed hole diameter

168
Single-Acting, Spring Return Hydraulic Punch
MSP
 QUICK SELECTION CHART
Included Model

* Punch &
Die Set
Pump Hose Gauge Gauge
Adaptor
Number
SP
STP
(kg) Series
SP-35 Standard** P-392 HC-7206 GP-10S GA-2 STP-35H 25
SP-35 Standard** PATG-1102N HC-7206 GP-10S GA-2 STP-35A 29
SP-35 – – – ­­– –­­ SP-35 16 Capacity:
SP-35 Standard** – – ­– –­ SP-35S 18 35 ton
SP-35 Standard** PUD-1100E HC-7206 – – SP-35SPE 29
SP-35 Metric*** – – – – MSP-351 21 Hole Sizes:
SP-35 Metric*** PUD-1100E HC-7206 – – MSP-351PE 32 7,9 - 20,6 mm
* Punch oil capacity: 76 cm3
Includes the following punch and die sets: Maximum Operating Pressure:
** SPD-438, SPD-688, SPD-563 and SPD-813
*** SPD-375, SPD-531, SPD-438 and SPD-688
700 bar

CAUTION!
The chart below is for
reference only! Maximum
allowable material thickness
to be punched varies with
set wear.

CAUTION!
Material thickness should
not exceed hole diameter.

Model Nr. Maximum allowable material thickness to be punched (mm)


Standard Material thickness should not exceed hole diameter
Punch & Die Set

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

SPD-313 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4
SPD-375 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9
SPD-438 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9
SPD-531 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 9,7
SPD-563 12,7 12,7 12,7 11,2 12,7 11,2 6,4 9,7 11,2 11,2 11,2
SPD-688 12,7 12,7 12,7 11,2 12,7 10,2 6,4 7,9 10,2 10,2 10,2
SPD-781 12,7 12,7 12,7 11,2 12,7 9,7 6,4 7,9 9,7 9,9 9,7 Steel Qualities (see table):
SPD-813 12,7 12,7 12,7 11,2 12,7 7,9 4,8 7,9 7,9 7,9 7,9 1) Mild A-7
SPD-458 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4 2) Boiler Plate
3) Structural A-36
SPD-549 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9
4) Struct Corten (ASTM A242)
SPD-639 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9 5) Cold Rolled C-1018
SPD-728 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 8,6 6) Hot Rolled C-1050
SPD-106 7,9 7,9 6,4 6,4 6,4 6,4 3,3 4,8 6,4 6,4 6,4 7) Hot Rolled C-1095
SPD-125 9,7 9,7 7,9 7,9 7,9 7,9 4,8 6,4 7,9 7,9 7,9 8) Hot Rolled C-1095 Annealed
9) Stainless Annealed
SPD-188 11,2 11,2 9,7 9,7 9,7 7,9 4,8 7,9 7,9 7,9 7,9
10) Stainless 304 Hot Rolled
SPD-250 12,7 12,7 11,2 11,2 11,2 9,7 6,4 7,9 9,7 9,7 9,7 11) Stainless 316 Cold Rolled

www.enerpac.com 169
SP-Series, 50 Ton Hydraulic Punch
 Shown: SP-50100

Cuts the
Time Spent
Forming Holes

Depth Stop
 or simplified repetitive
F
punching applications an
adjustable Depth Stop
is available.Order model
number: SP-110.

Foot Mounting Kit


 foot mounting kit for easy
A
mounting of the 50 ton punch
to workbench or fixture
• Available as a complete set including electric pump
is available. Order model
and hoses number: SP-120.
• Double-acting cylinder design for fast cycle times
• Punch and die changeover tools included
• Lifting bracket included
Ordering Information
• Adjustable power stripper prevents movement of the The 50-ton Hydraulic Punch
metal during stripping may be ordered by itself or as
• CR-400 female couplers included. a set with an electric pump.
A punch and die may be
ordered as a matched set. Please refer
to the selection chart information.

 Shown below is the 50 ton punch with SP-120


and SP-110 assembled.

 S
 ave time using the
50-ton Enerpac Punch.

170
50 Ton Double-Acting Hydraulic Punch
 QUICK SELECTION CHART PUNCH SETS
Included Set SP
Model Punch & Electric Hydraulic
Model
Number
Series
Number Die Sets Pump Hose
Punch* (2x)

(kg)

SP-50 All** – – SP-50100 116


SP-50 All** ZE4410SE HC-7206 SP-5000 174
* Punch Oil Capacity: Capacity:
Advance: 278 cm3
Retract: 229 cm3
50 ton (490 kN)
** All standard sets from chart below. Hole Sizes:
13,5 - 26,2 mm
Maximum Operating Pressure:
700 bar
CAUTION!
Material thickness should
not exceed hole diameter.

SP-110 SP-120
CAUTION!
Chart below is for reference
only! Maximum allowable
material thickness to be
punched varies with set wear.

Steel Qualities (see table below):


1) Mild A-7
2) Boiler Plate
3) Structural A-36
4) Struct Corten (ASTM A242)
5) Cold Rolled C-1018
6) Hot Rolled C-1050
7) Hot Rolled C-1095
8) Hot Rolled C-1095 Annealed
SP-50 9) Stainless Annealed
10) Stainless 304 Hot Rolled
11) Stainless 316 Cold Rolled
 STANDARD PUNCH AND DIE SELECTION CHART
Hole Hole Bolt Model Numbers Maximum Allowable Material Thickness
Shape Size Size Standard Punch To Be Punched (mm)
and Die Set

(mm) (mm)
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)
13,5 M12 SP-150 13,5 13,5 13,5 13,5 13,5 12,4 8,1 10,2 12,4 12,4 12,4
16,7 M16 SP-170 – – – – – 13,0 8,1 10,2 13,0 13,0 13,0
19,8 M18 SP-190 – – – – – 12,4 8,1 10,2 12,4 12,7 12,4
23,1 M20 SP-121 14,2 14,2 14,2 12,7 14,2 8,9 5,6 8,9 8,9 8,9 8,9
26,2 M24 SP-123 14,2 14,2 14,2 11,2 14,2 7,9 4,8 7,9 7,9 7,9 7,9

www.enerpac.com 171
Hydraulic Vertical Lifting Wedge
 LW-16 with SB-2 and optional LWB-1
LW
Series
Maximum Lifting Force:
16 ton (157 kN)
Lifting Stroke:
21 mm
Tip Clearance / Maximum Spread*:
10 mm / 81,5 mm
Maximum Operating Pressure:
700 bar

Best Match Hand Pump


To power your Enerpac
Machine Lift, the Enerpac
P-392 hand pump is an
ideal choice.

Page: 66

• Requires very small access gap of only 10 mm


Control Manifolds
• Lifting force 16 ton at 700 bar hydraulic pressure Control Manifold to control
• Each step can spread under full load two or four lifting wedges
simultaneously.
• Straight vertical lifting
• Unique interlocking wedge design: no first step bending AM-21 with 3 ports 3/8" NPTF
and risk of slipping out AM-41 with 5 ports 3/8" NPTF.

• Single-acting, spring return cylinder


Page: 124
• Lifting wedge LW-16 includes safety block SB-2
• Includes RC-Series Cylinder with CR-400 coupler.

 For lifting heavy equipment with minimum floor


clearance the LW-16 is the ideal tool. LWB-1

Collapsed Height

Extended Height

Maximum Lifting Model Tip Maximum Oil


Lifting Force Stroke Number Clearance Operating Capacity
Pressure
ton (kN) (mm) (mm) (bar) (cm3) (kg)
16 (157) 21 LW-16 10 700 78 9,0
Use optional stepped block LWB-1 to increase wedge lifting height by 30 mm.
* Using LWB-1.
172
Hydraulic Machine Lifts
 SOH-10-6
SOH
Series
Lifting Capacity:
8,5 - 20 ton
Stroke:

136 - 157 mm
Toe Clearance:
20 mm
Maximum Operating Pressure:
700 bar

RSM Flat-Jac®
Low height, single acting
spring-return cylinders are
ideal for space restricted
applications.

Page: 22

• For lifting heavy equipment with minimum available access Load Skates
• Remote hydraulic pump enhances safety In combination with the
• Low height lifting toe Enerpac Machine Lifts we
recommend Load Skates for
• Precision guided to reduce friction and isolate cylinder moving heavy loads.
from side-loads
• Two extendable support feet provide extra stability Page: 174
• Includes RC-Series DUO Cylinder with CR-400 coupler.
 Limited access under this machine makes
the Enerpac hydraulic machine lift the
perfect solution.

Capacity Toe Clearance (mm) Stroke Model Oil Dimensions (mm)


Number Capacity
Total Ext. Total Body
Minimum Central Maximum Height Height
ton (kN) A1 A2 A3 (mm) (cm3) C D F H J K (kg)
8,5 (75) 20 95 169 136 SOH-10-6 224 430 294 – 190 214 74 26
20 (178) 30 110 190 157 SOH-23-6 525 472 320 65 265 250 80 45

www.enerpac.com 173
Heavy Duty Caterroller™ Load Skates
 Shown: Set ERS-20

Move Heavy Loads


Easily and Safely

Sets (see table) include all


components necessary
to handle a variety of
applications.

Two ELB-1 link-up bars,


two ERH-1 handles (880 mm long) and
one EMB-1 metal box are included.

Optional long handle ERH-2 (1295 mm)


available for 60 and 80 ton only.

Lifting Wedge and


Machine Lifts
• Rugged and sturdy construction for long life To place the Load Skates,
the load must first be lifted.
• Low profile construction for increased stability This can be done easily and
• Low rolling-resistance allows for easy transportation safely using the Enerpac Lifting Wedge
or Machine Lifts.
• Attachable load leveling plates and swivel turntables
for turning corners.
Page: 172

 Load Skates may be ordered separately or as a matched set.

Set Set Load Turntable Leveling Weight


Capacity * Model Skates (4x) Swivels (2x) Plates (2x) including
Number handles
and metal
box

(kg)
ton (kN)
20 (178) ERS-20 ER-10 ES-10 ELP-10 49
30 (267) ERS-30 ER-15 ES-15 ELP-15 55
60 (533) ERS-60 ER-30 ES-30 ELP-30 75
* S
 ets are designed to enable two skates to take full load for extra safety
on uneven floor surfaces

 H
 eavy transport using Load Skates.
The machine is first lifted, using
SOH-Series Enerpac Machine Lifts.

174
Heavy Duty Caterroller™ Load Skates
EL
ER
ES
ER-1, ER-10, ER-15, ER-30 Series

Maximum Carrying Capacity:


80 ton (711 kN)
ER-60, ER-80

 Chemical tank transportation: The first few


centimetres the load was lifted with RCS-Series
low height cylinders and then moved on to load
skates for transportation.

Turntable Swivel Turntable Swivel


ES-1, ES-10, ES-15, ES-30 ES-60, ES-80

Leveling Plate Leveling Plate


ELP-10, ELP-15, ELP-30 ELP-60, ELP-80

Capacity Model Dimensions (mm) Contact Rollers


Number Rolls per Skate
ton (kN) A B C D E F per Skate (kg)
Load Skates 1 (8,9) ER-1 160 100 65 18 51 4 4 11 3,8
10 (89) ER-10 210 102 66 18 51 6 5 15 5,2
15 (133) ER-15 220 115 75 24 60 10 4 13 7,3
30 (267) ER-30 270 130 92 30 68 10 4 13 13,0
60 (533) ER-60 380 168 125 42 76 16 4 13 31,9
80 (711) ER-80 530 182 145 50 86 19 6 17 60,9
Turntable Swivel 1 (8,9) ES-1 207 86 26 90 – – – – 1,1
10 (89) ES-10 220 73 42 130 – – – – 3,7
15 (133) ES-15 220 86 42 130 – – – – 3,7
30 (267) ES-30 250 96 48 150 – – – – 5,3
60 (533) ES-60 275 114 61 190 – – – – 13,7
80 (711) ES-80 360 128 61 220 – – – – 18,9
Leveling Plate 10 (89) ELP-10 149 73 42 120 – – – – 3,7
15 (133) ELP-15 149 86 42 120 – – – – 3,7
30 (267) ELP-30 178 96 48 130 – – – – 5,3
60 (533) ELP-60 270 114 61 180 – – – – 13,8
80 (711) ELP-80 350 128 61 200 – – – – 18,8

www.enerpac.com 175
Industrial Storage Cases
 CM-16
CM
Series
Case Size:
19 - 453 litres

Protect your
Equipment

Maintenance Sets
Enerpac Maintenance sets
are a complete assortment of
• Protect your equipment from dust, water, grease and dirt hydraulic powered tools.
• Reduce losses on the jobsite, maintenance area or shop Using these sets allows you to quickly
• Durable steel, painted with rust-resistant primer and configure a unique tool to meet your
finished in durable enamel most difficult jobs.
• Heavy duty hinges and lifting handles
Built around the Enerpac lightweight
• Lockable. hand pump, hose and cylinder, these
sets enable you to push, pull, lift, press,
straighten, spread and clamp with
forces up to 12,5 ton.

Page: 164

Hydraulic Pullers
These hydraulic pullers
eliminate time-consuming
and unsafe hammering,
heating or prying.
 When not storing the lifting system, this heavy-duty
storage case doubles as a work station. Damage to parts is minimized through
the use of controlled hydraulic power.

Page: 151

Case Size Model Dimensions Thickness


Number LxWxH

(litres) (mm) (mm) (kg)

19 CM-6 597 x 178 x 178 0,9 7


32 CM-1 635 x 292 x 168 0,9 8
127 CM-4 787 x 457 x 355 1,5 16
212 CM-7 1206 x 381 x 457 1,9 57
453 CM-16 1219 x 609 x 609 1,5 55

176
Hydraulic Wedgie and Spread Cylinders
 Shown clockwise from top: WR-15, WR-5, A-92
A
WR
Series

Capacity:
0,75 - 1,0 ton
Tip Clearance:
12,8 - 35 mm
Maximum Spread:
94 - 292 mm
Maximum Operating Pressure:
700 bar
RC-Series Cylinders
10 ton RC-Series DUO
cylinders (except RC-101)
• WR-5: For use in very confined work areas fit into A-92 Spreader
• WR-15: For long stroke spreading applications Attachment.
• Single-acting, spring return
• A-92: Spreader attachment; threads on 10 ton Page: 6
RC-Series DUO cylinders (except RC-101).
Best Match Hand Pump
To power your WR-5 and
WR-15 the P-392 hand
pump is an ideal choice.
Use Enerpac H700-Series
(page 120) for hydraulic
connection.
Page: 66

WR-5

▼ A WR-5 wedgie cylinder is used to position a


concrete block on a construction site.

WR-15 A-92

Cylinder Tip Model Maximum Cylinder Oil


Capacity Clearance Number Spread Effective Capacity
Area
ton (kN) (mm) (mm) (cm2) (cm3) (kg)
1,0 (8,9) 12,8 WR-5 94 6,5 10 2,3
0,75 (6) 32,0 WR-15 292 14,5 64 11,3
1,0 (8,9) 35,0 A-92 158 – – 3,6

www.enerpac.com 177
Hydraulic Cutterheads
 Shown from left to right: WHC-4000, WHC-750
WHC, WHR, STC
Series
Capacity:
3 - 20 ton
Cutting Capacity:
ø 12 - 101 mm
Maximum Operating Pressure:
700 bar
Tool-Pump Sets
Cutter­heads marked
with an are available
as sets (pump,
*
tool, gauge, couplers and hose) for your
ordering convenience.
Cutterhead Pump Set Model
Model Nr. Model Nr. Number
WHC-750 P-392 STC-750H
WHC-750 P-392FP STC-750FP
WHC-750 PATG-1102N STC-750A
• Single-acting, spring return on all models, WHC-1250 P-392 STC-1250H
except WHR-1250 WHC-1250 P-392FP STC-1250FP
• Guillotine action for easy operation WHC-1250 PATG-1102N STC-1250A

• Lifting handles on larger models for easy transport


• Carrying bag included for easy carrying and  Steel rope is easily cut with the smooth guillotine
action of an Enerpac cutterhead.
tool protection
• Ideal for use with most Enerpac pumps featuring
3-way valve or dump valve and 700 bar pressure rating
(except WHR-1250, which requires 4-way valve)
• CR-400 coupler and dust cap included on all models.

Cutter Capa- Model Oil Length Steel Round Bar Wire Strand Cable Replace-
Head city Number Capa-­ Wire ment
Operation city Rope, Copper Alumi- Soft Re­in- Bare Bare ACSR Guy Tele­- Under­ Blades
Hemp­- Wire nium Steel forcing Copper Alumi-­ Steel phone ground
core or Bar Wire Bolts Bar Wire nium Wire Cable Cable
or or Bar Strands Wire Strands CPP (Power)
IWRC Strands

6x7
6x12 1x7
ton (cm3) (mm) 6x19 6x7 1x19 (kg)

4 WHC-750* 19,7 127 19 19 19 19 12 19 19 19 16   3,2 WCB-750


20 WHC-1250* 134,4 279 31 28 31 28 25 31 31 31 22   11,3 WCB-1250
Single-
13 WHC-2000 119,6 381 25 31 31 22  50 50 50 19  50 10,4 WCB-2000
Acting
3 WHC-3380 65,5 482      41 42   85 85 9,1 WCB-3380
8 WHC-4000 137,7 609          101 101 14,5 WCB-4000
Dbl.-Act. 20 WHR-1250 122,9 419 31 31 31 28 25 31 31 31 22   11,8 WCB-1250
* Available in sets with P-392 Hand Pump, P-392FP Foot Pump or PATG-1102N Turbo Air Pump.
 Will not cut designated material
178
Self-Contained Hydraulic Cutters
 Shown from left to right: WMC-2000, WMC-750
WMC
Series

Capacity:
3 - 20 ton
Cutting Capacity:
ø 14 - 85 mm
Maximum Operating Pressure:
700 bar
Replacement Blades
60-62HRc hardened
replacement blades.

For Cutter Order Blades


Model Number Model Number
• Rotating heads for operator convenience WMC-580 WCB-580
WMC-750 WCB-750
• Guillotine action for easy operation WMC-1000 WCB-1000
• Carrying bag included for easy carrying and tool protection WMC-1250 WCB-1250
WMC-1580 WCB-1580
• Velcro straps to secure handles on larger models for WMC-2000 WCB-2000
easy carry WMC -3380 WCB-3380
• Spring return for easy operation
• Light weight self-contained tool, can be used anywhere. CAUTION !: A “” in the
charts on these pages means
that this hydraulic cutter is
not design­ed to cut this size
or type of material. Any attempt to do so
may result in personal injury and damage
to the unit and will void the warranty.

 Selection Chart Maximum Cutting Capacities (ø in mm)


Capa-­ Model Length Steel Round Bar Wire Strand Cable
city Number Wire
Rope, Copper Alumi­- Soft Re­in- Bare Bare ACSR Guy Guy Tele­phone Under­-
Hemp­core Wire nium Steel forcing Copper Alumi­- Wire Steel Steel Cable CPP ground
or IWRC or Bar Wire Bolts Bar Wire nium Strands Wire Wire Cable
or Bar Strands Wire Strands Strands (Power)
Strands

6x7
6x12
ton (mm) 6x19 6x7 1x7 1x19 (kg)
4 WMC-580 381 16 16 16 16  16 16 16 14 14  16 3,6
4 WMC-750 381 19 17 17 17  19 19 19 14 14  17 3,6
20 WMC-1000* 679  19 19 19 19        11,3
20 WMC-1250 679 31 28 31 31 22 31 31 31 22 25   10,4
6 WMC-1580 558 19 19 19 19  38 41 41 16 16  41 6,8
13 WMC-2000 628 25 31 31 22  50 50 50 19 19  50 10,9
3 WMC-3380 660      46 42    85 85 10,0
* Cuts 12 mm alloy chain grade 70 (type G7 transport or tie-down) or grade 80 (for overhead lifting applications)
 Will not cut designated material.
www.enerpac.com 179
STB-Series, Pipe Bender Sets
 Shown: STB-101H

Quick, Safe and


Wrinkle-free Bending

‘One Shot’ and ‘Sweep’


One shot shoes give up to a 90°
bend without resetting.
Sweep shoes are used where
increasing radii are required for multiple
parallel pipe installations.

• Makes smooth, wrinkle-free bends


• Sets include genuine Enerpac cylinder, hose and manual, air or
electric pump
• Sets are also available without hydraulics
• Bending shoes and bending frame are lightweight, heat-
treated aluminium
• All sets include sturdy steel storage case
• All sets include BZ-12091 angle indicator for accurate bending
• BZ-12377 Shoe Lock Pin included in every set
• Eject-O-Matic™ benders (STB-202 models) have double-
acting cylinder to eject pipe from the bending shoe.
 Typical one shot bending operation.

 SELECTION CHART

Pipe Range Bender Set Hand Pump * Air Pump * Electric Pump * Cylinder * Hose * Saddle *
Nominal Size Model
(inch) Number

One Sweep
Shot (kg)
STB-101X – ­– – – – - A-12 40
STB-101N – – – – RC-1010 HC-7206 A-12 48
½-2 – STB-101H P-392 – – – RC-1010 HC-7206 A-12 52
STB-101A – PATG-1102N – – RC-1010 HC-7206 A-12 54
STB-101E – – PUJ-1200E 2) – RC-1010 HC-7206 A-12 57
STB-221X – – – – – - A-29 104
1-2 2½ - 4 STB-221N – – – – RC-2510 HC-7206 A-29 119
STB-221H P-80 – – – RC-2510 HC-7206 A-29 130
STB-202X1) – – – – – - A-29 143
1¼ - 4 – STB-202N1) – – – – RR-3014 HC-7206 (2x) A-29 174
STB-202E1) – – – ZU4408SE 2) RR-3014 HC-7206 (2x) A-29 212
* See corresponding sections in this catalog for more detailed specifications.
1)
Eject-O-Matic™ 2) For 115 volt applications replace the last digit of Set Model Number and pump from ‘E’ to ‘B’.
180
Pipe Bender Sets
Nominal Wall Sche- Pipe
Pipe Thick­ dule Bend
STB-101 STB-221
ø 1 - 2”
STB-202 One Shot
Bending
Sweep
Bending STB
Size ness Pipe * Inside
Radius
One Shot Shoe
Model
Shoe
Model Series
ø ½ - 2” ø 2¼ - 4” ø 1¼ - 4” Number Number
(inch) (mm) (inch) One Shot Sweep One Shot

2,8 40 Yes Yes WS


3,7 80 Yes Yes WS
½ 2⅞ BZ-12011 –
4,7 160 WS WS WS
7,5 DEH WS WS WS
Nominal Pipe Size:
2,9
3,9
40
80
Yes
Yes
Yes
Yes
WS
WS
½ - 4 inch
¾ 4 BZ-12021 –
5,5 160 WS WS WS Maximum Bending:
7,8
3,4
DEH
40
WS
Yes
WS
Yes
WS
WS
90°
4,5 80 Yes Yes WS Maximum Operating Pressure:
1
6,4 160
5⅛
WS WS WS
BZ-12031 –
700 bar
9,1 DEH ­– WS WS
3,6 40 Yes Yes Yes
4,9 80 Yes Yes Yes
1¼ 67/16 BZ-12041 –
6,4 160 WS WS Yes
8,7 DEH – WS WS
3,7 40 Yes Yes Yes  Steel pipe is quickly and safely bent up to 90°
using the STB-101H Pipe Bender Set.
5,1 80 Yes Yes Yes
1½ 7 5/16 BZ-12051 –
7,1 160 WS WS Yes
10,2 DEH – WS WS
3,9 40 Yes Yes Yes
2 5,5 80 8 5/16 Yes Yes Yes BZ-12061 –
8,7 160 – WS Yes
5,2 40 – Yes Yes
2½ 7,0 80 9½ – WS Yes BZ-12341 BZ-12382
9,5 160 – WS Yes
5,5 40 – Yes Yes
3 11¼ BZ-12351 BZ-12383
7,6 80 – WS Yes
5,7 40 – Yes Yes
3½ 15½ BZ-12391 BZ-12384
8,1 80 – WS Yes
6,0 40 – Yes Yes
4 17¾ BZ-12392 BZ-12385
8,6 80 – – Yes
*Schedule Pipe: 40 = Standard; 80 = Extra Heavy; 160 = Double Extra Heavy;
DEH = Double Extra Heavy (slightly thicker than 160);
WS = Can be bent using wider spacing for swivel shoes.

Frame Pivot Pins Pivot Shoes Bending Shoes included Bender Set
Assembly (2x) (2x) (Shoes with 3) are Sweep, all other shoes are One Shot) Model
Number

STB-101X
STB-101N
BZ-12371 BZ-12375 BZ-12071 BZ-12011 BZ-12021 BZ-12031 BZ-12041 BZ-12051 BZ-12061 – – STB-101H
STB-101A
STB-101E
STB-221X
BZ-12372 BZ-12376 BZ-13401 BZ-12031 BZ-12041 BZ-12051 BZ-12061 BZ-123823) BZ-123833) BZ-123843) BZ-123853) STB-221N
STB-221H
STB-202X1)
BZ-12374 BZ-12376 BZ-13401 - BZ-12041 BZ-12051 BZ-12061 BZ-12341 BZ-12351 BZ-12391 BZ-12392 STB-202N1)
STB-202E1)

www.enerpac.com 181
Mono-Strand Stressing Tools
 Shown: PTJ5S and 5DA1

Field-proven Tools
for Mono-Strand
Tensioning

SCJ Short Cable Jack


For pulling applications
where the tendons are
shortened, the SCJ Jack
only requires 100 mm of
exposed cable. Uses standard 216 mm
stroke single-acting cylinders, other
strokes available upon request.
Contact Enerpac for details.

• Durable, field-proven designs, with “soft-grip” ergonomic


handles reduce operator fatigue
ZU4-Series
• Single-acting PTJ models, with spring-seating and Electric Pumps
optional power-seating are equipped with the new Specifically designed to
Enerpac RC Post-tensioning cylinders with a 254 mm operate with the most
stroke, ideal for slab-on-grade applications popular lines of stressing
• Double-acting DA models have an 216 mm stroke and jacks, the ZU4-Series Pumps have the
features, performance and options
are machined from a steel billet; feature standard power-
that are required for use in
seating and “gun-drilled” internal hydraulic passages post-tensioning markets.
• All jacks have a standard 3" nose assembly. Longer nose
assemblies are available as accessories for all models
Page: 86
• A full line of grippers is available to tension common
strand diameters
• Complete offering of Enerpac parts and soft kits allow
quick and easy service.

 SELECTION CHART
Tool Seater Strand Model Tool Stroke Oil Tool Max.
Capacity Type Diameter Number Operation ** Capacity Effective Pressure
Standard Area
ton (kN) (inch) S/A D/A (mm) (cm3) (cm2) (bar) (kg)
20 (201) Spring .50 - .52 PTJ5S • - 254 743 28,9 700 25
20 (201) Power (hydr.) .50 - .52 PTJ5P • - 254 743 28,9 700 25
20 (201) Power (hydr.) .50 - .52 5DA1-AL - • 216 869 40,5 450 16
20 (201) Power (hydr.) .50 - .52 5DA1 - • 216 869 40,5 450 19
20 (201) * .50 - .52 SCJ • - 254 743 28,9 700 22
30 (295) Spring .60 - .62 PTJ6S • - 254 1029 40,5 700 35
30 (295) Power (hydr.) .60 - .62 PTJ6P • - 254 1029 40,5 700 35
26 (231) Power (hydr.) .60 - .62 6DA1 - • 216 1108 51,3 450 24
* SCJ is a short-pull jack, there is no seating device. ** S/A = single-acting; D/A = double-acting.

182
Mono-Strand Stressing Tools
Mono-Strand Tensioning Tool Operational Sequence
The sequence of operation of the double-acting 5DA1 tool is illustrated.
Single-acting, spring-seat models are similar.
PTJ
5DA
Installation Pulling Tendon Seating Wedge Retraction
SCJ
Series

Capacity:
20 - 30 ton
Stroke:
216 - 254 mm
Strand Diameters:
.50 - .52 - .62 inch
Maximum Operating Pressure:
450 - 700 bar
 Nose
 Wedge Seater Multi-Strand
 Gripper Stressing Jacks
For applications requiring
multi-strand tensioning
jacks, contact Enerpac
Integrated Solutions at:
integratedsolutions@enerpac.com

Dimensions (mm) Page: 228


Model No. A B C
PTJ5 533 229 165 Jack Feet
PTJ6 559 259 178 Two required per jack. Used
SCJ 470 216 165 in place of a nose to react on
5DA1 470 191 165 either side of wedge pocket.
6DA1 470 216 165
3/8" NPTF ports; PTJ and DA power
Model Number Used with Jack
seat models include FZ-1055 fitting.
402000 5DA1
403325 6DA1
 Optional and Replacement Accessories Selection Chart
Nose Wedge Seater Gripper Set Diameter Used with
9,7 mm 15,7 mm Jack
76 mm 152 mm 76 mm 152 mm 10,9 mm 12,7 mm 4,0 mm 5,0 mm 6,0 mm 7,0 mm

400740* 401180 305340* 401200 400900 400880 400850* – 400930 400940 400950 400960 PTJ5S
400740* 401180 305340* 401200 400900 400880 400850* – 400930 400940 400950 400960 PTJ5D
401520* 401840 305360* 305365 401652 401655 401660* – – 401670 – – 5DA1-AL
401520* 401840 305360* 305365 401652 401655 401660* – – 401670 – – 5DA1
– – – – – – – – – – – – SCJ
400740* 401180 305340* 401200 400900 400880 400850 400980* 400930 400940 400950 400960 PTJ6S
400740* 401180 305340* 401200 400900 400880 400850 400980* 400930 400940 400950 400960 PTJ6P
403180* 403220 403140* 403165 400988 – 400986 400990* – – – – 6DA1
* Shipped with tool.

www.enerpac.com 183
Enerpac Bolting Tools
Enerpac  's Bolting Solutions cater to the complete
bolting work-flow, ensuring joint integrity in a
Bolting Integrity Software
variety of applications throughout the industry:
Visit www.enerpac.com to access
our free on-line bolting software
Joint Assembly
application and obtain information on tool
From simple pipe alignment to complex joint positioning of large selection, bolt load calculations and tool
structural assemblies, our comprehensive line of joint assembly pressure settings. A combined application
products range from hydraulic and mechanical alignment tools to data sheet and joint completion report is
PLC-controlled multi-point positioning systems. also available.

Controlled Tightening
Enerpac offers a variety of controlled tightening options to best
meet the requirements of your application. From mechanical
torque multipliers to hydraulically driven square drive wrenches
and from low profile torque wrenches to inter-connectable bolt Torque Tightening
tensioning tools; we offer the products you need for accurate and See our ‘Yellow Pages’ for
simultaneous tightening of multiple bolts. information on torque tightening.

Joint Separation
Enerpac also provides hydraulic nut splitters and a variety of
mechanical and hydraulic spreading tools for joint separation Page: 252
during inspection, maintenance and decommissioning operations.

High quality bolting solutions from the brand you can trust.
See how Enerpac can make your bolting work-flow more accurate,
safer and efficient.

184
Bolting Tools & Pumps Section Overview
Appli- Capacity Tool type and functions Series Page
cations

1015 - 10.845 Nm Manual Torque Multipliers E 186 


750 - 8000 Ft.lbs 

1898 - 34.079 Nm Square Drive Hydraulic Torque Wrenches S 188 


1400 - 25.140 Ft.lbs Rigid steel design & maximum versatility 

19 - 155 mm Heavy-Duty Impact Sockets BSH 192 


¾ - 6⅛ inch Square drive 
Controlled Tightening and Loosening

2712 - 20.337 Nm Hexagon Hydraulic Torque Wrenches W 194 


2000 - 15.000 Ft.lbs Rigid steel design & low profile 

Selection Matrix 202 


Torque Wrenches - Pumps - Hoses 

Flow: 0,34 l/min Portable Electric Torque Wrench Pumps PME 203 
Power: 0,37 kW Compact Economy PMU 

Flow: 0,90 l/min Portable Electric Torque Wrench Pumps ZU4T 204 
Power: 1,25 kW Z-Class innovation 

Flow: 0,82-1,64 l/min Electric Torque Wrench Pumps ZE4T 208 


Power: 1,1 - 2,2 kW Z-Class innovation ZE5T 

Flow: 0,33 l/min Air Driven Torque Wrench Pumps PTA 210 
Air: 1130 l/min Portable and Compact 

Flow: 0,90 l/min Air Driven Torque Wrench Pumps ZA4T 212 
Air: 2840 l/min Z-Class innovation 

1 - 9 ton Flange Alignment Tools ATM 216 


(10 - 90 kN) Mechanical and Hydraulic 
Joint Assembly and
Joint Separation

8 - 14 ton Step-type Industrial Spreaders FSH 217 


(72 - 125 kN) Mechanical and Hydraulic FSM 

5 - 10 ton Pin-type Hydraulic Flange Spreaders FS 218 


(45 - 101 kN) 

10 - 75 mm hexagon Hydraulic Nut Cutters NC 219 


70 - 130 mm hexagon Hydraulic Nut Splitters NS 220 

www.enerpac.com 185
E-Series, Manual Torque Multipliers
 Shown from left to right: E291, E393, E494

Accurate, Efficient
Torque Multiplication
When accurate make-up
or break-out of stubborn
fasteners requires high torque

Typical Torque Multiplier


Applications

• Locomotives
• Power plants
• Pulp and paper mills
• Refineries
• Chemical plants
• Mining and construction
• Off-road equipment
• High-efficiency planetary gear sets achieve high output • Shipyards
torque from low input torque • Cranes.

• Operator protected by anti-backlash device


• Torque multiplier accuracy ± 5%
• Reversible, tighten or loosen bolts
• Reaction bar or reaction plate style
• Angle-of-turn protractor standard on E300-Series models
• Reaction plate models offer increased versatility with
reaction point locations
• E300 and E400-Series have replaceable shear drives,
providing overload protection of internal power train
• One replacement shear drive is included with each
E300 and E400-Series models.  SELECTION CHART
Torque Output Torque Model
Multiplier Capacity Number
Type

(Nm) (Ft.lbs)

1015 750 E290PLUS


1355 1000 E291
Reaction
Bar 1625 1200 E391
Multiplier 2980 2200 E392
4340 3200 E393
2980 2200 E492
 Enerpac Reaction Bar Reaction 4340 3200 E493
Torque Multiplier E393 Plate 6780 5000 E494
used to manually torque Multiplier
bolts up to 4300 Nm.
10845 8000 E495

186
Manual Torque Multipliers

E
Manual Torque Multipliers Use Reaction Bar Models:
Enerpac manual torque • Where space is limited,
multipliers provide efficient • Where multiple reaction points Series
torque multiplication in wide are available,
clearance applications and when • when portability is desirable.
external power sources are not
available. Use Reaction Plate Models:
Manual torque multipliers are used • Above 4300 Nm output torque,
in most industrial, construction, • On flanges and applications
and equipment maintenance where neighbouring bolt or nut is Maximum Output Torque:
applications. Hydraulic torque
wrenches are better suited for tight
available to react against
• When extreme reaction forces 1015 - 10.845 Nm
tolerance, flange and repetitious are generated. Torque Ratio:
bolting applications.
3,3:1 - 52:1
 Selector Pawl Output Ratio Accuracy:
Models with anti-backlash
protection have directional
±5%
selector pawls. Set the pawl
for clockwise or counter- CAUTION!
clockwise rotation.
Never use impact air tools
 Angle-of-Turn Protractor for power driving torque
 Shearable Square Drive E391, E392 and E393 models multipliers. Torque multiplier
Provides overload protection on include an angle-of-turn protractor drive train damage will occur.
E300- and E400-series multiplier’s (scale) to tighten fasteners using
power train by shearing at 103-110% a “torque turn” method. Allows
of rated capacity. Internal shear pin accurate measuring a specific
prevents tool from falling off bolt. number of degrees of rotation.
Hydraulic Torque Wrenches
Enerpac offers a complete
range of square drive and
hexagon cassette
torque wrenches.

Page: 188

BSH-Series Sockets
Heavy-Duty Impact
Sockets for power driven
torqueing equipment.

Page: 192
Reaction Bar Type 1) Reaction Plate Type 1)

Input Torque Input Output Male Over- Anti- Dimensions (mm) Model
Torque 2) Ratio Female Square Drive load Backlash Number
Square protection
Drive Replaceable
S1 S2 Shear Drive
(Nm) (Ft.lbs) (inch) (inch) Model Nr. D H L L1 L2 R (kg)

338 250 3,3 : 1 ½ ¾ – No No 71 84 218 – – – 1,8 E290PLUS


451 333 3,3 : 1 ½ ¾ – No No 71 84 442 – – – 2,5 E291
271 200 6:1 ½ ¾ E391SDK Yes No 100 102 498 – – – 6,3 E391
219 162 13,6 : 1 ½ 1 E392SDK Yes Yes 103 146 498 – – – 6,9 E392
234 173 18,5 : 1 ½ 1 E393SDK Yes Yes 103 165 498 – – – 8,3 E393
219 162 13,6 : 1 ½ 1 E392SDK Yes Yes 124 140 356 140 124 32 7,8 E492
234 173 18,5 : 1 ½ 1 E393SDK Yes Yes 124 163 356 140 124 32 10,6 E493
256 189 26,5 : 1 ½ 1½ E494SDK Yes Yes 143 222 378 178 89 42 15,4 E494
208 154 52 : 1 ½ 1½ E495SDK Yes Yes 148 273 386 178 89 48 22,8 E495
1)
E200 and E400-series do not have an Angle-of-Turn Protractor (scale).
2)
User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.
www.enerpac.com 187
Square Drive Hydraulic Torque Wrenches
 From left to right: S3000, S6000, S1500

Rigid Steel Design

The Professional
Square Drive Solution

S-Series, Torque Wrenches


The most advanced and
safe torque wrenches on the
market. This product range
has been designed using state-of-the-
art CAD techniques to bring you the
most advanced square drive torque
wrench on the market. To ensure that
the tools you buy meet our own exacting
requirements, during the design process
every prototype was put through finite
element stress analysis, photo-elastic
Simplicity
modelling, rigorous cyclic testing and
• Includes handle to improve tool handling and safety strain gauging.
• 360° click-on, multi-position reaction arm
• Push button square drive release to quickly reverse the ATEX 95 Certified
square drive for tightening or loosening
• Fine tooth ratchet prevents tool “lock-on”
• Single 360° hydraulic swivel manifold, complete with TSP - Pro Series Swivel
screw lock couplings, increases wrench and hose Featuring Tilt & Swivel
manoeuvrability. technology the TSP provides
360° X-axis rotation and 160°
Y-axis rotation. Includes male
Design and female Spin-On couplers.
• Compact, high strength uni-body construction for a
How to Order:
small operating radius
• Robust design with minimal parts enables easy on-site Order as an accessory which can be
maintenance without special tools fitted to existing S-Series wrenches.

• Lightweight, ergonomic design for easy handling and an Factory fitted to new S-Series wrenches:
easy fit, even in applications where access is limited Add suffix “P” to the torque wrench
model number. Example: S1500P.
• Optimised strength-to-weight ratio
• Fast operation due to the large nut rotation per wrench
cycle (35 degree rotation angle) and rapid return stroke. Page: 191

Reliability Torque Wrench Hoses


• All wrenches are nickel-plated for excellent corrosion Use Enerpac THQ-700 Series
protection and improved durability in harsh environments. torque wrench hoses with
S-Series torque wrenches to
ensure the integrity of your
Accuracy hydraulic system.
• Constant torque output provides high accuracy across
the full stroke
• Accuracy of ± 3% can be achieved because the Uni-Body 6 m long, 2 hoses THQ-706T
construction reduces internal deflections. 12 m long, 2 hoses THQ-712T

188
Double-acting Square Drive Hydraulic Torque Wrenches
Use only Heavy Duty
Impact Sockets S
For power driven torqueing Series
equipment, according to
ISO2725 and ISO1174;
DIN 3129 and DIN 3121 or
ASME-B107.2/1995.
Page: 192
 Drive Unit  Square Drive Maximum Torque at 700 bar:
 Pro Series Swivel (page 191)  Allen Drive (page 190)
 Reaction Arm (page 191)  Short Reaction Arm (page 190)
34.079 Nm
 Extended Reaction Arm (page 191)
Square Drive Range:
TORQUE WRENCH SELECTION (based on socket size range 1)
¾ - 2½ inch
Socket Size Range 1) (inch) 
Nose Radius:
25,0 - 63,5 mm

Torque Range (Ft.lbs) 


Torque Range (Nm) 

Maximum Operating Pressure:


700 bar

Torque Wrench Pump


Selection Matrix
For optimum speed and
performance see the torque
wrench and pump matrix.

202
Page:

Socket Size Range 1) (mm) 


1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

The rigid steel design of


S-Series torque wrenches
guarantee durability,
reliability and safety.
These wrenches can be
powered by the portable
ZU4T-Series pumps. 

Maximum Torque Square Drive Torque Wrench Dimensions (mm)


at 700 bar Model Number *
Size Model Nr.
(inch) (included with wrench)

(Nm) (Ft.lbs) A B C D E F G H (kg)

1898 1400 ¾ SD15-012 S1500 39 65 108 95 136 25 72 119 2,7


4339 3200 1 SD30-100 S3000 48 80 134 125 173 33 91 159 5,0
8144 6010 1½ SD60-108 S6000 55 92 167 155 193 41 113 186 8,5
14.914 11.000 1½ SD110-108 S11000 72 114 196 187 228 50 133 226 15,0
34.079 25.140 2½ SD250-208 S25000 89 143 244 241 287 64 182 291 31,0
See “Yellow Pages” section for torque conversions.
* To order a S-series wrench fitted with the TSP swivel, add suffix “P” to the model number. Example: S1500P.
www.enerpac.com 189
SDA-Series, Allen Drives
Maximum Torque at 700 bar:
For
34.079 Nm
 Drive Unit
Hexagon Size Allen Drive:
S
 Pro Series Swivel
Series
 Reaction Arm
 Extended Reaction Arm
½ - 2¼ inch
 Square Drive Hexagon Size Allen Drive:
 Allen Drive
 Short Reaction Arm 14 - 85 mm
Torque Optional Allen Drives, Imperial Optional Allen Drives, Metric Short Reaction Arm
Wrench for Allen Drives

Model Hexagon Maximum Model Dim. Hexagon Maximum Model Dim. Model Dimensions
Number Size 1) Torque Number Size 1) Torque Number Number (mm)
B1 B1
(inch) (Nm) (mm) (mm) (Nm) (mm) C1 H1
½ 481 SDA15-008 66 14 644 SDA15-14 66
⅝ 935 SDA15-010 67 17 1152 SDA15-17 68
S1500
¾ 1619 SDA15-012 71 19 1606 SDA15-19 70 SRA15 67,5 65
(1898 Nm)
⅞ 1897 SDA15-014 74 22 1897 SDA15-22 73
1 1897 SDA15-100 77 24 1897 SDA15-24 74
⅝ 935 SDA30-010 935 17 1152 SDA30-17 77
¾ 1619 SDA30-012 1619 19 1606 SDA30-19 79
S3000 ⅞ 2568 SDA30-014 2568 22 2486 SDA30-22 82
(4339 Nm) 1 3828 SDA30-100 3828 24 3232 SDA30-24 84 SRA30 80,0 74
1⅛ 4336 SDA30-102 4336 27 4336 SDA30-27 85
1¼ 4336 SDA30-104 4336 30 4336 SDA30-30 87
– – – – 32 4336 SDA30-32 88
⅝ 935 SDA60-010 85 17 1152 SDA60-17 86
¾ 1619 SDA60-012 89 19 1606 SDA60-19 88
⅞ 2568 SDA60-014 92 22 2486 SDA60-22 91
S6000
(8144 Nm) 1 3828 SDA60-100 95 24 3232 SDA60-24 93 SRA60 91,5 89
1⅛ 5454 SDA60-102 97 27 4600 SDA60-27 94
1¼ 7480 SDA60-104 98 30 6308 SDA60-30 96
– – – – 32 7656 SDA60-32 97
1¼ 7480 SDA110-104 115 30 6308 SDA110-30 112
1⅜ 9953 SDA110-106 117 32 7656 SDA110-32 114
S11000
1½ 12.920 SDA110-108 118 36 10.894 SDA110-36 117 SRA110 127,5 106
(14.911 Nm)
1⅝ 14.905 SDA110-110 122 41 14.905 SDA110-41 121
1¾ 14.905 SDA110-112 125 46 14.905 SDA110-46 127
1½ 12.920 SDA250-108 141 36 10.894 SDA250-36 140
1⅝ 16.423 SDA250-110 145 41 16.098 SDA250-41 144
1¾ 20.508 SDA250-112 148 46 22.730 SDA250-46 148
1⅞ 25.230 SDA250-114 149 50 29.194 SDA250-50 151
S25000 2 30.617 SDA250-200 151 55 34.079 SDA250-55 154
(34.079 Nm) SRA250 158,5 135
2¼ 34.079 SDA250-204 154 60 34.079 SDA250-60 158
– – – – 65 34.079 SDA250-65 161
– – – – 70 34.079 SDA250-70 164
– – – – 75 34.079 SDA250-75 168
– – – – 85 34.079 SDA250-85 175
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

190
Accessories for S-Series Torque Wrenches
TSP-Series, Pro Series Swivels
TSP
• Featuring Tilt and Swivel technology
• 360° X-axis and 160° Y-axis rotation
RTE
• Increases tool fit in restricted access areas SRS
• Simplifies hose placement Series
• Includes male and female Spin-On couplers.

For Torque Wrench Model Maximum


Model Number Number Pressure
(bar) (kg)
S1500, S3000 TSP100A 700 0,2
S6000, S11000, S25000 TSP200A 700 0,2
TSP-Series To order an S-series wrench fitted with the TSP swivel, add suffix “P” to the
model number. Example: S1500P.

RTE-Series, Reaction Tube Extensions


• Full torque rated
• Increases tool fit in restricted access areas.

For Torque Wrench Model Dimensions (mm)


Model Number Number
A B C D E (kg)*
S1500 RTE15 706 152 636 58 600 4,6
S3000 RTE30 733 152 647 57 600 5,5
S6000 RTE60 747 152 659 65 600 7,7
S11000 RTE110 769 152 675 76 600 11,2
RTE-Series
S25000 RTE250 813 152 685 100 600 17,3
* Weights indicated are for the accessories only and do not include the wrench.

SRS-Series, Extended Reaction Arms


• Lightweight interchangeable design.

For Max. Model Dimensions (mm)


Wrench Torque Number
Model (Nm) A B C D E (kg)*
1800 SRS151 97 87 128 24 34 0,8
S1500 1640 SRS152 122 98 139 24 34 1,0
1533 SRS153 147 109 150 24 34 1,2
3918 SRS301 111 104 170 34 48 1,6
S3000 3712 SRS302 137 119 185 34 48 2,0
3574 SRS303 162 133 200 34 48 2,5
7842 SRS601 148 134 198 39 62 2,3
S6000 7454 SRS602 173 149 213 39 62 2,7
7175 SRS603 198 163 228 39 62 3,4
14650 SRS1101 151 158 233 46 76 4,4
S11000 13957 SRS1102 176 173 248 46 76 5,1
13391 SRS1103 201 187 262 46 76 5,8
33538 SRS2501 183 225 314 50 100 7,6
S25000 32049 SRS2502 208 240 329 50 100 8,4
SRS-Series 30750 SRS2503 233 254 344 50 100 10,0
* Weights indicated are for the accessories only and do not include the wrench.

www.enerpac.com 191
BSH-Series, Heavy-Duty Sockets
• Heavy-duty impact sockets BSH
• Supplied with “Pin and Ring” Series
METRIC SOCKETS
¾" Square Drive 1" Square Drive 1½" Square Drive 2½" Square Drive
Model A/F Model A/F Model A/F Model A/F
Number (mm) Number (mm) Number (mm) Number (mm)
BSH7519 19 BSH1019 19 BSH1536 36 BSH2565 65
BSH7524 24 BSH1024 24 BSH15163 41 BSH2570 70 Hexagon Size:
BSH7527 27 BSH1027 27 BSH1546 46 BSH2575 75 19 - 155 mm | ¾" - 6⅛ "
BSH7530 30 BSH1030 30 BSH1550 50 BSH2580 80
BSH7532 32 BSH1032 32 BSH1555 55 BSH2585 85 Select the Right Torque
BSH7536 36 BSH1036 36 BSH1560 60 BSH2590 90 Choose your Enerpac
BSH75163 41 BSH10163 41 BSH1565 65 BSH2595 95 Torque Wrench using the
untightening rule of thumb:
BSH7546 46 BSH1046 46 BSH1570 70 BSH25100 100
Loosening torque equals about 250%
BSH7550 50 BSH1050 50 BSH1575 75 BSH25105 105 of tightening torque.
– – BSH1055 55 BSH1580 80 BSH25110 110
– – BSH1060 60 BSH1585 85 BSH25115 115
Page: 252
– – BSH1065 65 BSH1590 90 BSH25120 120
Hexagon Bolt
– – BSH1070 70 BSH1595 95 BSH25125 125
and Nut Sizes
– – BSH1075 75 BSH15100 100 BSH25135 135
– – BSH1080 80 BSH15105 105 BSH25140 140 See the table of
– – BSH1085 85 BSH15110 110 BSH25145 145 hexagon sizes of
– – BSH1090 90 BSH15115 115 BSH25150 150 bolts, nuts and related
– – BSH1095 95 – – BSH25155 155 thread diameters.
– – BSH10100 100 – – – – A/F Page: 254

IMPERIAL SOCKETS
¾" Square Drive 1" Square Drive 1½" Square Drive 2½" Square Drive
Model A/F Model A/F Model A/F Model A/F Model A/F Model A/F Model A/F
Number (inch) Number (inch) Number (inch) Number (inch) Number (inch) Number (inch) Number (inch)
BSH7519 ¾" BSH1019 ¾" BSH10231 2 5/16" BSH15144 1 7/16" BSH15281 2 13/16" BSH25244 2 7/16" BSH25419 4 13/16"
BSH75088 ⅞" BSH10088 ⅞" BSH10238 2 ⅜" BSH1538 1 ½" BSH15288 2 ⅞" BSH25250 2 ½" BSH25425 4 ¼"
BSH75094 15
/16" BSH10094 15
/16" BSH10244 2 7/16" BSH15156 1 9/16" BSH1575 2 15/16" BSH2565 2 13/16" BSH25110 45/16"
BSH7527 1 1/16" BSH1027 1 1/16" BSH10250 2 ½" BSH15163 1 ⅝" BSH15300 3" BSH25263 2 ⅝" BSH25438 4 ⅜"
BSH7530 1 3/16" BSH1030 1 3/16" BSH1065 2 9/16" BSH1543 1 11/16" BSH15306 3 1/16" BSH25269 2 11/16" BSH25450 4 ½"
BSH75125 1 ¼" BSH10125 1 ¼" BSH10263 2 ⅝" BSH15175 1 ¾" BSH15313 3 ⅛" BSH2570 2 ¾" BSH25463 4 ⅝"
BSH75131 1 5/16" BSH10131 1 5/16" BSH10269 2 11/16" BSH1546 1 13/16" BSH15319 3 3/16" BSH25281 2 11/16" BSH25475 4 ¾"
BSH7535 1 ⅜" BSH1035 1 ⅜" BSH1070 2 ¾" BSH15188 1 ⅞" BSH15325 3 ¼" BSH25288 2 ⅞" BSH25488 4 ⅞"
BSH75144 1 7/16" BSH10144 1 7/16" BSH10281 2 13/16" BSH15194 1 15/16" BSH15338 3 ⅜" BSH2575 2 15/16" BSH25500 5"
BSH7538 1 ½" BSH1038 1 ½" BSH10288 2 ⅞" BSH15200 2" BSH15350 3 ½" BSH25300 3" BSH25513 5 ⅛"
BSH75156 1 9/16" BSH10156 1 9/16" BSH1075 2 15/16 BSH15206 2 1/16" BSH15363 3 ⅝" BSH25306 3 1/16" BSH25519 5 3/16"
BSH75163 1 ⅝" BSH10163 1 ⅝" BSH10300 3" BSH15213 2 ⅛" BSH1595 3 ¾" BSH25313 3 ⅛" BSH25525 5 ¼"
BSH7543 1 11/16" BSH1043 1 11/16" BSH10306 3 1/16" BSH15219 2 3/16" BSH15388 3 ⅞" BSH25319 3 3/16" BSH25538 5 ⅜"
BSH75175 1 ¾" BSH10175 1 ¾" BSH10313 3 ⅛" BSH15225 2 ¼" BSH15100 3 15/16" BSH25325 3 ¼" BSH25140 5 ½"
BSH7546 1 3/16" BSH1046 1 13/16" BSH10319 3 3/16" BSH15231 2 5/16" BSH15400 4" BSH25338 3 ⅜" BSH25575 5 ¾"
BSH75188 1 ⅞" BSH10188 1 ⅞" BSH10325 3 ¼" BSH15238 2 ⅜" BSH15105 4 ⅛" BSH25350 3 ½" BSH25150 5 ⅞"
BSH75194 1 15/16" BSH10194 1 15/16" BSH10338 3 ⅜" BSH15244 2 7/16" BSH15419 4 3/16" BSH25363 3 ⅝" BSH25600 6"
BSH75200 2" BSH10200 2" BSH10350 3 ½" BSH15250 2 ½" BSH15425 4 ¼" BSH2595 3 ¾" BSH25613 6 ⅛"
– – BSH10206 2 1/16" BSH10363 3 ⅝" BSH1565 2 9/16" BSH15110 4 5/16" BSH25388 3 ⅞" – –
– – BSH10213 2 ⅛" BSH1095 3 ¾" BSH15263 2 ⅝" BSH15438 4 ⅜" BSH25100 3 15/16" – –
– – BSH10219 2 3/16" BSH10388 3 ⅞" BSH15269 2 11/16" BSH15450 4 ½" BSH25400 4" – –
– – BSH10225 2 ¼" – – BSH1570 2 ¾" BSH15463 4 ⅝" BSH25105 4 ⅛" – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

192
Bolting Application Ideas
Enerpac professional series steel torque
wrenches provide reliable controlled
tightening solutions across the industry.

S3000 Square Drive Torque Wrench on


Wind Tower erection and maintenance 
S3000 used to connect wind tower segments during
assembly and maintenance. A robust but compact solution
is required for tightening of bolts on wind tower sections.
Large numbers of fasteners require precise application of
torque to ensure joint integrity is achieved and maintained.
The Enerpac S-Series wrench was selected as it offers
simple and reliable operation while providing
accurate and repeatable results.

 W4000 Low Profile Torque Wrench


on an ANSI Pipe Flange
Throughout the Oil and Gas, Petrochemical and
Processing Industries, pipeline joints, valves,
pumps and machinery present challenges for
controlled bolting.
The restricted access on this pipeline elbow was
easily overcome by the selection of an Enerpac
W-Series Torque Wrench.
The W-Series Wrenches offer reliability and
control resulting in even and consistent torque
being applied to all bolts.

S6000 on a High Volume Pump Unit 


High vibration requires long studs to be accurately
tightened to the calculated preload.
During maintenance quick turnaround times are
essential; S Series wrenches are chosen as they
provide a large angle of nut rotation per stroke, offering
speed and accuracy in a compact ergonomic tool.

www.enerpac.com 193
W-Series, Low Profile Hexagon Wrenches
 Shown: Drive units with interchangeable cassettes

Rigid Steel Design

The Professional
Low Profile Solution

W-Series, Torque Wrenches


The most advanced and
safe torque wrenches on the
market. This product range has
been designed using state-of-the-art
CAD techniques to bring you the most
advanced square drive torque wrench on
the market.
To ensure that the tools you buy meet
our own exacting requirements, during
the design process every prototype
Simplicity was put through finite element stress
• Includes handle to improve tool handling and safety analysis, photo-elastic modelling,
• No tools are needed for changing the hexagon cassettes rigorous cyclic testing and strain
gauging.
• Innovative, pinless wrench construction incorporates
ATEX 95 Certified
quick release cylinder and automatic crank engagement
• Single 360° hydraulic swivel manifold complete with
screw lock couplings increases wrench and hose
TSP - Pro Series Swivel
manoeuvrability.
Featuring Tilt and Swivel
Design technology the TSP provides
360° X-axis rotation and
• Cylinders and low profile cassettes have been engineered 160° Y-axis rotation.
to give ultra slim, compact low clearance tooling with a Includes male and female
small nose radius Spin-On couplers.
• Robust design with minimal parts enables easy on-site
How to Order
maintenance without special tools
• Nut sizes covered range from 24 - 115 mm (1⅛ - 4⅝ inch) Order as an accessory which can be
• Optimized strength-to-weight ratio fitted to existing W-Series wrenches.
• Fast operation due to the large nut rotation per wrench Factory fitted to new W-Series
cycle (30 degree rotation angle) and rapid return stroke. wrenches: Suffix the wrench model
number with "P" e.g.: W2000P.
Reliability Page: 201
• All wrenches are nickel-plated for excellent corrosion
protection and improved durability in harsh environments Torque Wrench Hoses
• All wrenches are fitted with bronze bushings to ensure
Use Enerpac THQ-700
the ratchet will never seize in the sideplates, thus
Series hoses with
eliminating costly repairs. W-Series torque wrenches to
ensure the integrity of your
Accuracy hydraulic system.
• Constant torque output provides high accuracy ± 3%
across the full stroke
• In-line reaction foot ensures accuracy by reducing 6 m long, 2 hoses THQ-706T
internal deflections.
12 m long, 2 hoses THQ-712T

194
Double-Acting Hydraulic Hexagon Torque Wrenches
Hexagon Cassettes
and Reducer Inserts W
Maximum versatility Series
with the full range
of interchangeable
hexagon cassettes and hexagon
reducing inserts is available in
 Hexagon Cassette (p. 196-200)
 Drive Unit
metric and inch sizes.
 Pro Series Swivel (page 201)
 Extended Reaction Arm (p. 201) Maximum Torque at 700 bar:
 Reducer Insert (page 196-200)
 Reaction Paddle (page 201) 196
Page: 20.337 Nm
Hexagon Range:
24-115 mm / 1⅛ - 4⅝ ”
DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION Nose Radius:

Hexagon Size Range 1) (inch)  31 - 87,5 mm


Maximum Operating Pressure:
Torque Range (Nm) 

Torque Range (Ft.lbs) 


700 bar
Torque Wrench Pump
Selection Matrix
For optimum speed and
performance see the torque
wrench and pump matrix.

Hexagon Size Range 1) (mm)  202


Page:
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

These rigid steel wrenches with


low profile interchangeable
hexagon cassettes guarantee
durability and maximum versatility
in bolting applications. E
 SELECTION CHART
Hexagon Range * Maximum Drive Unit Minimum Dimensions (mm) Weight
Torque Model Torque (see pages 196-200 for dimensions H, G and S) (drive unit
at 700 bar Number ** without
Page: hexagon
cassette)
196
(mm) (inch) (Nm) (Ft.lbs) (Nm) (Ft.lbs) A B C D E F (kg)
24 - 60 1 ⅛ - 2 ⅜ 2712 2000 W2000 271 200 109 141 148 32 24 20 1,4
36 - 85 1 /16 - 3 ⅜ 5423
5
4000 W4000 542 400 136 167 178 41 33 20 2,0
50 - 105 1 ⅞ - 4 ⅛ 10.846 8000 W8000 1084 800 172 205 208 53 42 25 3,0
65 - 115 2 ⅛ - 4 ⅝ 20.337 15.000 W15000 2033 1500 207 240 253 63 50 20 5,0
* With in-line reaction foot.
** To order a W-series wrench fitted with the TSP swivel, suffix the model number with "-P". Example: W2000P.
www.enerpac.com 195
W2000, Inch-Cassettes & Reducer Inserts

W
Series

Drive Unit

Interchangeable Maximum Torque at 700 bar:


Hexagon Cassette 2712 Nm
Hexagon Range:
Optional Hexagon
Reducing Insert 1⅛ - 2⅜ inch
(see pages 196-200)
Maximum Operating Pressure:
700 bar
Metric Sizes Hexagon Bolt and Nut Sizes
For metric sizes of hexagon See the table for hexagon
cassettes and reducer sizes of bolts, nuts and related
inserts see: thread diameters.

Page: 200
Page: 254

 SELECTION CHART
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number

Hexagon Model Hexagon Model Hexagon Model


S H G Reducer Number Reducer Number Reducer Number
(inch) (mm) (mm) (kg) (inch) (inch) (inch)
1⅛ 31 54 W2102 2,1 – – – – – –
1 3/16 31 54 W2103 2,1 – – – – – –
1¼ 31 54 W2104 2,1 – – – – – –
1 5/16 31 54 W2105 2,1 – – – – – –
1⅜ 31 54 W2106 2,1 – – – – – –
1 7/16 31 54 W2107 2,1 17/16 - 1⅛ W2107R102 – – – –
1½ 34 58 W2108 2,2 – – – – – –
1 9/16 34 58 W2109 2,2 – – – – – –
1⅝ 34 58 W2110 2,2 1⅝ - 1¼ W2110R104 1⅝ - 13/16 W2110R103 – –
1 11/16 37 61 W2111 2,2 – – – – – –
W2000

1¾ 37 61 W2112 2,2 – – – – – –
1 13/16 37 61 W2113 2,2 113/16 - 17/16 W2113R107 113/16 - 1¼ W2113R104 – –
1⅞ 39 63 W2114 2,2 – – – – – –
1 5/16 39 63 W2115 2,2 – – – – – –
2 39 63 W2200 2,2 2 - 1⅝ W2200R110 2 - 17/16 W2200R107 – –
2 1/16 42 69 W2201 2,3 – – – – – –
2⅛ 42 69 W2202 2,3 – – – – – –
2 3/16 42 69 W2203 2,3 23/16 - 113/16 W2203R113 23/16 - 1⅝ W2203R110 23/16 - 17/16 W2203R107
– – – – – – – – – – –
2¼ 45 65 W2204 2,2 – – – – – –
2 5/16 45 65 W2205 2,2 – – – – – –
2⅜ 45 65 W2206 2,2 2⅜ - 2 W2206R200 2⅜ - 1⅞ W2206R114 2⅜ - 113/16 W2206R113
– – – – – 2⅜ - 1½ W2206R108 2⅜ - 17/16 W2206R107 2⅜ - 15/16 W2206R110
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

196
W4000-Series, Inch-Cassettes & Reducer Inserts
Maximum Torque at 700 bar:
5423 Nm W
Hexagon Range:
Series
15•16 - 3⅜ inch
Maximum Operating Pressure:
700 bar

Drive Hexagon Nose Dim. Model


Unit Size 1) Radius Number
Model
Number
Hexagon Model Hexagon Model Hexagon Model
S H G Reducer Number Reducer Number Reducer Number
(inch) (mm) (mm) (kg) (inch) (inch) (inch)

1 /16
5
37 61 W4105 3,7 – – – – – –
1⅜ 37 61 W4106 3,7 – – – – – –
1 7/16 37 61 W4107 3,7 – – – – – –
1½ 37 61 W4108 3,7 – – – – – –
1 9/16 37 61 W4109 3,7 – – – – – –
1⅝ 37 61 W4110 3,7 – – – – – –
1 11/16 40 64 W4111 3,8 – – – – – –
1¾ 40 64 W4112 3,8 – – – – – –
1 13/16 40 64 W4113 3,8 – – – – –
1⅞ 42 67 W4114 3,9 – – – – – –
1 15/16 42 67 W4115 3,9 – – – – – –
2 42 67 W4200 3,9 2 - 1⅞ W4200R107 – – –
2 1/16 44 73 W4201 4,0 – – – – – –
2⅛ 44 73 W4202 4,0 – – – – – –
2 3/16 44 73 W4203 4,0 23/16 - 1⅝ W4203R110 23/16 - 17/16 W4203R107 23/16 - 1¼ W4203R104
2¼ 47 71 W4204 4,1 – – – – – –
2 5/16 47 71 W4205 4,1 – – – – – –
2⅜ 47 71 W4206 4,1 2⅜ - 2 W4206R200 2⅜ - 113/16 W4206R113 2⅜ - 17/16 W4206R107
W4000

– – – – – 2⅜ - 1⅜ W4206R106 – – – –
2 7/16 50 76 W4207 4,1 27/16 - 2 W4207R200 – – – –
2½ 50 76 W4208 4,1 2½ - 2 W4208R200 2½ - 17/16 W4208R113 2½ - 21/16 W4208R201
2 9/16 50 76 W4209 4,1 29/16 - 23/16 W4209R203 29/16 - 2⅛ W4209R202 29/16 - 21/16 W4209R201
– – – – – 29/16 - 2 W4209R200 29/16 - 113/16 W4209R113 – –
2⅝ 53 78 W4210 4,2 – – – – – –
2 11/16 53 78 W4211 4,2 – – – – – –
2¾ 53 78 W4212 4,2 2¾ - 2⅜ W4212R206 2¾ - 23/16 W4212R203 2¾ - 2⅛ W4212R202
2 13/16 55 82 W4213 4,3 – – – – – –
2⅞ 55 82 W4214 4,3 – – – – – –
2 15/16 55 82 W4215 4,3 215/16 - 29/16 W4215R209 215/16 - 2⅜ W4215R206 215/16 - 23/16 W4215R203
– – – – – 215/16 - 2 W4215R200 – – – –
3 59 84 W4300 4,4 3 - 23/16 W4300R203 – – – –
3 1/16 59 84 W4301 4,4 – – – – – –
3⅛ 59 84 W4302 4,4 3⅛ - 2¾ W4302R212 3⅛ - 29/16 W4302R209 3⅛ - 2⅜ W4302R206
– – – – – 3⅛ - 25/16 W4302R205 3⅛ - 2¼ W4302R204 3⅛ - 23/16 W4302R203
– – – – – 3⅛ - 23/16 W4302R203 3⅛ - 2⅛ W4302R202 3⅛ - 2 W4302R200
3 3/16 62 86 W4303 4,5 – – – – – –
3¼ 62 86 W4304 4,5 – – – – – –
3 5/16 62 86 W4305 4,5 – – – – – –
3⅜ 62 86 W4306 4,5 – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

www.enerpac.com 197
W8000-Series, Inch-Cassettes & Reducers
Maximum Torque at 700 bar:
10.846 Nm W
Series
Hexagon Range:
17•8 - 4⅛ inch
Maximum Operating Pressure:
700 bar

H selection chart
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number

Hexagon Model Hexagon Model Hexagon Model


S H G Reducer Number Reducer Number Reducer Number
(inch) (mm) (mm) (kg) (inch) (inch) (inch)

17/8 45 78 W8114 8,1 – – – – – –


115/16 45 78 W8115 8,1 – – – – – –
2 45 78 W8200 8,1 – – – – – –
21/16 48 80 W8201 8,1 – – – – – –
2⅛ 48 80 W8202 8,1 – – – – – –
23/16 48 80 W8203 8,1 – – – – – –
2¼ 51 83 W8204 8,1 – – – – – –
25•16 51 83 W8205 8,1 – – – – – –
2⅜ 51 83 W8206 8,1 – – – – – –
27•16 53 86 W8207 8,1 – – – – – –
2½ 53 86 W8208 8,1 – – – – – –
29•16 53 86 W8209 8,1 29•16 - 2 W8209R200 –
2⅝ 56 85 W8210 8,1 – – – – – –
211•16 56 85 W8211 7,9 – – – – – –
2¾ 56 85 W8212 7,9 2¾ - 23•16 W8212R203 –
213/16 58 85 W8213 7,9 – – – – – –
27•8 58 85 W8214 7,9 – – – – – –
215•16 58 85 W8215 7,9 215/16 - 2⅜ W8215R206 215•16 - 23•16 W8215R203
W8000

3 61 90 W8300 8,0 – – – – – –
31/16 61 90 W8301 8,0 – – – – – –
3⅛ 61 90 W8302 8,0 3⅛ - 29•16 W8302R209 3⅛ - 2⅜ W8302R206 3⅛ - 23/16 W8302R203
– – – – – 3⅛ - 2 W8302R200 –
33•16 66 92 W8303 8,2 – – – – – –
3¼ 66 92 W8304 8,2 – – – – – –
35/16 66 92 W8305 8,2 – – – – – –
33/8 66 92 W8306 8,2 – – – – – –
37⁄16 66 92 W8307I 8,2 – – – – – –
3½ 66 92 W8308 8,2 3½ - 3 W8308R300 3½ - 215•16 W8308R215 3½ - 2¾ W8308R212
39/16 74 103 W8309 8,8 – – – – – –
35•8 74 103 W8310 8,8 – – – – – –
311•16 74 103 W8311 8,8 – – – – – –
3¾ 74 103 W8312 8,8 3¾ - 3⅛ W8312R302 3¾ - 215•16 W8312R215 3¾ - 2¾ W8312R212
313/16 74 103 W8313 8,8 – – – – – –
37•8 74 103 W8314 8,8 37•8 - 3⅛ W8314R302 37•8 - 215•16 W8314R215 –
315/16 80 110 W8315 9,3 – – – – – –
4 80 110 W8400 9,3 – – – – – –
41/16 80 110 W8401I 9,3 – – – – – –
4⅛ 80 110 W8402 9,3 – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

198
W15000-Series, Inch-Cassettes & Reducer Inserts
Maximum Torque at 700 bar:
20.337 Nm W
Series
Hexagon Range:
2⅛ - 4⅝ inch
Maximum Operating Pressure:
700 bar

H selection chart
Drive Hexagon Nose Dim. Model
Unit Model Size 1) Radius Number
Number

Hexagon Model Hexagon Model Hexagon Model


S H G Reducer Number Reducer Number Reducer Number
(inch) (mm) (mm) (kg) (inch) (inch) (inch)

27•16 59 89 W15207 13,6 – – – – – –


2½ 59 89 W15208 13,6 – – – – – –
29•16 59 89 W15209 13,6 – – – – – –
2⅝ 59 89 W15210 13,6 – – – – – –
211•16 59 89 W15211 13,6 – – – – – –
2¾ 59 89 W15212 13,6 – – – – – –
213/16 62 91 W15213 13,7 – – – – – –
27/8 62 91 W15214 13,7 – – – – – –
215•16 62 91 W15215 13,7 – – – – – –
3 65 93 W15300 13,8 3 - 2⅛ W15300R202 – – – –
31•16 65 93 W15301 13,8 – – – – – –
3⅛ 65 93 W15302 13,8 3⅛ - 29•16 W15302R209 – – –
33/16 70 97 W15303 14,1 – – – – – –
3¼ 70 97 W15304 14,1 – – – – – –
35⁄16 70 97 W15305 14,1 – – – – – –
3⅜ 70 97 W15306 14,1 – – – – – –
37/16 70 97 W15307I 14,1 – – – – – –
97 W15308 14,1 3½ - 215•16 W15308R215 3½ - 2¾ W15308R212 –
W15000

3½ 70 –
39•16 75 102 W15309 14,6 – – – – – –
3⅝ 75 102 W15310 14,6 – – – – – –
311/16 75 102 W15311 14,6 – – – – – –
3¾ 75 102 W15312 14,6 3¾ - 3⅛ W15312R302 3¾ - 215•16 W15312R215 – –
313•16 75 102 W15313 14,5 – – – – – –
37•8 75 102 W15314 14,5 37•8 - 3⅛ W15314R302 37•8 - 215/16 W15314R215 – –
315•16 81 103 W15315 14,8 – – – – – –
4 81 103 W15400 14,8 – – – – – –
41•16 81 103 W15401I 14,8 – – – – – –
4⅛ 81 103 W15402 14,8 4⅛ - 3½ W15402R308 4⅛ - 35/16 W15402R305 4⅛ - 3¼ W15402R304
43•16 81 103 W15403I 14,8 – – – – – –
4¼ 81 103 W15404 14,8 4¼ - 3½ W15404R308 4¼ - 31⁄8 W15404R302 – –
45•16 88 115 W15405 15,1 – – – – – –
4⅜ 88 115 W15406 15,1 – – – – – –
47•16 88 115 W15407 15,1 – – – – – –
4½ 88 115 W15408I 15,1 – – – – – –
49•16 88 115 W15409I 15,1 – – – – – –
45•8 88 115 W15410I 15,1 4⅝ - 315/16 W15410R315 4⅝ - 37•8 W15410R314 4⅝ - 3¾ W15410R312
– – – – – 4⅝ - 3½ W15410R308 – – – –
– – – – – – – – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

www.enerpac.com 199
W-Series, Metric Cassettes and Reducers
Hexagon Range:
24 - 115 mm W
Series
Maximum Operating Pressure:
700 bar
H selection chart
Drive Hexagon Nose Dim. Model
Unit Size 1) Radius Number
Model
Number
Hexagon Model Hexagon Model Hexagon Model
S H G Reducer Number Reducer Number Reducer Number
(mm) (mm) (mm) (kg) (mm) (mm) (mm)
30 31 54 W2103 2,1 – – – – – –
32 31 54 W2104 2,1 – – – – – –
36 31 54 W2107 2,1 – – – – – –
38 34 58 W2108 2,2 – – – – – –
W2000

41 34 58 W2110 2,2 41 - 32 W2110R104 41 - 30 W2110R103 41 - 24 W2110R024M


46 34 61 W2113 2,2 46 - 36 W2113R107 46 - 32 W2113R104 – –
50 39 63 W2200 2,2 50 - 41 W2200R110 50 - 36 W2200R107 –
55 42 69 W2203 2,3 55 - 46 W2203R113 55 - 41 W2203R110 55 - 36 W2203R107
60 45 65 W2206 2,2 60 - 50 W2206R200 60 - 46 W2206R113 60 - 41 W2206R110
– – – – 60 - 36 W2206R107 – – – –
36 37 61 W4107 3,7 – – – – – –
41 37 61 W4110 3,7 – – – – – –
46 40 64 W4113 3,8 – – – – – –
50 42 67 W4200 3,9 50 - 36 W4200R107 – – – –
55 44 73 W4203 4,0 55 - 41 W4203R110 55 - 36 W4203R107 55 - 32 W4203R104
W4000

60 47 71 W4206 4,1 60 - 50 W4206R200 60 - 46 W4206R113 60 - 36 W4206R107


65 50 76 W4209 4,1 65 - 55 W4209R203 65 - 50 W4209R200 65 - 46 W4209R113
70 53 78 W4212 4,2 70 - 60 W4212R206 70 - 55 W4212R203 – –
75 55 82 W4215 4,3 75 - 65 W4215R209 75 - 60 W4215R206 – –
– W4215 75 - 55 W4215R203 75 - 50 W4215R200 – –
80 59 84 W4302 4,4 80 - 75 W4302R215 80 - 70 W4302R212 80 - 65 W4302R209
– – – W4302 80 - 55 W4302R203 80 - 50 W4302R200 – –
85 62 86 W4085M 4,5 – – – – – –
50 45 78 W8200 8,1 – – – – – –
55 48 80 W8203 8,1 – – – – – –
60 51 83 W8206 8,1 – – – – – –
65 56 85 W8209 8,1 65 - 50 W8209R200 – – – –
70 56 85 W8212 7,9 70 - 55 W8212R203 – – – –
75 58 85 W8215 7,9 75 - 60 W8215R206 75 - 55 W8215R203 – –
W8000

80 61 90 W8302 8 80 - 65 W8302R209 80 - 60 W8302R206 80 - 55 W8302R203


– – – – – 80 - 50 W8302R200 – – – –
85 66 92 W8085M 8,2 85 - 70 W8085R070M 85 - 65 W8085R065M 85 - 60 W8085R060M
– – – – – 85 - 55 W8085R055M – – – –
90 74 103 W8090M 8,8 90 - 75 W8090R075M – – – –
95 74 103 W8312 8,8 95 - 80 W8312R302 95 - 75 W8312R215 – –
100 80 110 W8315 9,3 – – – – – –
105 80 110 W8402 9,3 – – – – – –
65 59 89 W15209 13,6 – – – – – –
70 59 89 W15212 13,6 – – – – – –
75 62 91 W15215 13,7 – – – – – –
80 65 93 W15302 13,8 80 - 65 W15302R209 – – – –
W15000

85 70 97 W15085M 14,1 85 - 70 W15085R070M – – – –


90 75 102 W15090M 14,5 90 - 75 W15090R75M – – – –
95 75 102 W15312 14,6 95 - 80 W15312R302 95 - 75 W15312R215 – –

100 81 103 W15315 14,8 – – – – – –


105 81 103 W15402 14,8 105 - 90 W15402R090M – – – –
110 88 115 W15405 15,1 110 - 95 W15110R095M – – – –
115 88 115 W15115M 15,1 115 - 100 W15115R100M – – – –
1)
See page 254 for table of hexagon sizes of bolts, nuts and related thread diameters.

200
Accessories for W-Series Torque Wrenches
TSP
 Hexagon Cassette
 Drive Unit
WTE
 Pro Series Swivel WRP
 Extended Reaction Arm Series
 Reducer Insert
 Reaction Paddle

TSP-Series, Pro Series Swivels


• Featuring Tilt and Swivel technology
• 360° X-axis and 160° Y-axis rotation
• Increases tool fit in restricted access areas
• Simplifies hose placement
• Includes male and female Spin-On couplers.

For Torque Wrench Model Maximum


Model Number Number Pressure
(bar) (kg)
W2000, W4000 TSP100A 700 0,2
TSP-Series W8000, W15000 TSP200A 700 0,2
To order a W-series wrench fitted with the TSP swivel, add suffix “P” to the
model number. Example: W2000P.

WTE-Series, Extended Reaction Arm


• Full torque rated
• Increases tool fit in restricted access areas.

For Torque Wrench Model Dimensions (mm)


Model Number Number
A B C (kg)*
W2000 WTE20 56 398 76 2,6
W4000 WTE40 66 436 74 4,6
WTE-Series W8000 WTE80 85 449 66 7,6
W15000 WTE150 102 498 72 12,0
* Weights indicated are for the accessories only and do not include the wrench.

WRP-Series, Low Profile Reaction Paddles


• Lightweight interchangeable design
• Allows for offset reaction when in-line reaction
is not available.

For Torque Model Dimensions (mm)


Wrench Number
Model Nr. A B C D E (kg)*
W2000 WRP20 84 16 35 45 148 0,4
W4000 WRP40 109 21 47 59 190 0,8
W8000 WRP80 137 26 57 69 223 2,0
WRP-Series W15000 WRP150 165 32 69 87 257 3,9
* Weights indicated are for the accessories only and do not include the wrench.

www.enerpac.com 201
Selection Matrix

Optimum Torque Wrench and Pump Combinations


ELECTRIC PUMPS AIR DRIVEN PUMPS TWIN HOSES

For optimum speed and PME, PMU-Series ZU4T-Series ZE4T, ZE5T- PTA-Series ZA4T-Series THQ-Series
performance Enerpac Series
recommends the
following system set-up
with wrench-pump-
hose combinations.

Page: 203 Page: 204 Page: 208 Page: 210 Page: 212
Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated
pressure: pressure: pressure: pressure: pressure: pressure:
0,33 l/min 0,33 l/min 1,0 l/min 0,82-1,64 l/min 0,33 l/min 1,0 l/min
700 bar 115V, 1 ph 230V, 1 ph 115V, 1 ph 115V, 1ph
Torque Wrenches 230V, 1 ph 230V, 1 or 3 ph
Model Number
S1500
PMU-10427-Q PMU-10422-Q PTA-1404-Q
S3000
S6000
S1100 Any Any Any
188 S25000 ZU4T-Series ZE-Series ZA4T-Series THQ-706T (6m)
PMU-10427-Q PMU-10422-Q pump may pump may pump may THQ-712T (12m)
W2000
PTA-1404-Q
W4000 be used. be used. be used.
W8000
W15000
194

ZU4T-Series Electric Torque Wrench Pump 800 bar Torque


Utilizing a universal motor, the ZU4T-Series has excellent low Wrench Pumps
voltage characteristics. It works well with long extension cords Pumps are available for higher
or generator driven electrical power supplies. A field proven, pressure wrenches. See pump
efficient design ensures this pump is dependable and will draw product pages.
less current — lowering your operating costs.

The ZU4T-Series pumps are available in Pro and Classic formats.


ZU4T Pro pumps have an LCD feature to display torque or pressure,
selectable torque wrench, and self diagnostics – premium features not IMPORTANT!
available on any other pump. Always make sure that the
torque scale on the pump
ZU4T Classic pumps feature an analog gauge and a basic electrical matches the torque wrench
package to deliver durable, safe and efficient hydraulic power. size for accurate torque
settings. Valid only for PME,
ZE4T and ZE5T-Series Electric Torque Wrench Pump PMU, PTA and ZA4T-Series torque
The ZE-Series features premium options, such as the LCD to display torque wrench pumps.
or pressure values, and self diagnostics. These pumps utilize an induction
motor, making the ZE-Series the coolest and quietest pumps in their class.
Torque Wrench Couplers
ZA4T-Series Air Torque Wrench Pump See the “System
Utilizing the highly efficient design of the Z-Class pumping element, this air Components” in this
driven pump is best suited to power medium to large size torque wrenches. catalogue for ordering
couplers for hydraulic
torque wrenches.

Page: 122

202 www.enerpac.com
Portable Electric Torque Wrench Pumps
 Shown: PMU-10422
PME
PMU
Series

Reservoir Capacity:
1,9 - 3,8 litres
Flow at Rated Pressure:
0,33 l/min
Motor Size:

0,37 kW
Maximum Operating Pressure:
700 - 800 bar
Torque Wrench Hoses
Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.
• Powerful two-speed pump is lightweight and easy to carry
• Standard heat exchanger package on PMU-Series keeps
pump cool under extreme use For 700 bar Model-Nr.
6 m long, 2 hoses THQ-706T
• Glycerin filled gauge with scales reading in psi and bar THQ-712T
12 m long, 2 hoses
• Transparent overlays in Nm and Ft.lbs for all Enerpac For 800 bar
torque wrenches provide a quick torque reference 6 m long, 2 hoses THC-7062
• Universal motor for a high power-to-weight ratio; 12 m long, 2 hoses THC-7122
generates full pressure on as little as 50% of the rated
line voltage
Gauge and Overlay Kit
• Adjustable pressure relief valve for accurate torque
adjustments and precise repeatability. Available separately for use
with PMU-Series pumps:
GT-4015-Q includes gauge
and overlays for all S- and
W-Series wrenches. GT-4015 includes
gauge and overlays for all SQD and HXD
Series wrenches.
 SELECTION CHART
For Use With Maximum Oil Flow Model Number Useable Eletric Dimensions
Torque Wrenches Pressure Rating Rate with Heat Oil Motor LxWxH
(bar) (l/min) Exchanger * Capacity

1st stage 2nd stage 1st stage 2nd stage (litres) (Volt-phase-Hz) (mm) (kg)
48 700 3,3 0,33 PMU-10427-Q 1,9 115 - 1 - 50/60 431x280x381 24
S1500 W2000 48 700 3,3 0,33 PMU-10447-Q 3,8 115 - 1 - 50/60 431x330x381 27
S3000 W4000 48 700 3,3 0,33 PMU-10422-Q 1,9 230 - 1 - 50/60 431x280x381 24
48 700 3,3 0,33 PMU-10442-Q 3,8 230 - 1 - 50/60 431x330x381 27
48 800 3,3 0,33 PMU-10427 1,9 115 - 1 - 50/60 431x280x381 24
SQD-25-I HXD-30 48 800 3,3 0,33 PMU-10447 3,8 115 - 1 - 50/60 431x330x381 27
SQD-50-I HXD-60 48 800 3,3 0,33 PMU-10422 1,9 230 - 1 - 50/60 431x280x381 24
48 800 3,3 0,33 PMU-10442 3,8 230 - 1 - 50/60 431x330x381 27
* For pump without heat exchanger change PMU into PME. Example PME-10442-Q.
PME-Series pump size: 250 x 250 x 360 mm. Weight 17 kg (1,9 litres) and 20 kg (3,8 litres).
www.enerpac.com 203
ZU4T, Electric Torque Wrench Pumps
 ZU4204TE-Q (Pro-Serie), ZU4204BE-Q (Classic)

Tough,
Dependable
Innovative

FIRMWARE 7.0,
for Pro-Series
• Display torque in Nm or Ft.lbs
• Display pressure in bar,
MPa or psi
• Torque wrench model is selectable
• “Auto cycle” setting easily
programmable.

• Features Z-Class high-efficiency pump design; higher oil


Classic Electrical
flow and bypass pressure, cooler running and requires
18% less current draw than comparable pumps Basic electrical package
includes mechanical
• Powerful 1,25 kW universal electric motor provides high contactor, ON/OFF toggle
power-to-weight ratio and excellent low-voltage switch, pendant with
operating characteristics electro-mechanical push buttons,
24V transformer timer and operator
• High-strength, molded composite shroud protects motor
accessible circuit breaker.
and electrical components, while providing an ergonomic,
non-conductive handle for easy transport
• Low-voltage pendant provides additional safety for the
operator Pro-Series
Pro Series pump only Back-lit LCD and Pressure
Transducer featuring
• LCD readout provides pressure display and a number of Auto-Cycle Technology.
diagnostic and readout capabilities never before offered
on a portable electric pump
• AutoCycle feature provides continuous cycle operation • Digital read-out and “Autocycle”
of the torque wrench as long as the advance button is setting
pressed (pump can be used with or without auto • Pump usage information, hour and
cycle counts
cycle feature).
• Low-voltage warning and recording
• Self-test and diagnostic capabilities
• Information can be displayed in
English, French, German, Italian,
Spanish and Portuguese
• Pressure transducer is more accurate
and durable than analog gauges
• Easy-viewing variable rate display
• Display pressure in bar, MPa or psi.

 Any
 brand of hydraulic torque
wrench can be powered
by the portable ZU4-Series
torque wrench pump.

204
ZU4T-Series, Torque Wrench Pumps
Z-Class – A Pump For
Every Application
Pro Series Electric Torque
Wrench Pump ZU4T
Patented Z-Class pump • Digital (LCD) display features Series
technology provides high a built-in hour meter, pressure
by-pass pressures for increased display and shows self-
productivity – important in diagnostic, cycle-count and low
applications using long hose runs voltage warning information.
and high pressure-drop circuits, like These premium features are
heavy lifting or certain double-acting not available on any other
tools. pump – anywhere! Reservoir Capacity:
Enerpac ZU4T-Series pumps are
built to power small to large torque
• Auto-Cycle feature provides 4,0 - 8,0 litres
continuous cycle operation of
wrenches. Choosing the right ZU4T- the torque wrench as long as the Flow at Rated Pressure:
Series torque wrench pump for your
application is easy.
advance button is pressed
(pump can be used with or
1,0 l/min
Classic Electric Torque without Auto-Cycle feature). Motor Size:
Wrench Pump
• The Classic has traditional
1,25 kW
electro-mechanical components Maximum Operating Pressure:
(transformers, relays and
switches) in place of solid-state
700 - 800 bar
electronics. The Classic delivers
durable, safe and efficient
Torque Wrench Pump
hydraulic power.
Selection Matrix
For optimum speed and
OIL FLOW VERSUS PRESSURE performance see the torque
wrench pump and hose
selection matrix.
Oil Flow (l/min) 

Page: 202

Pump Ratings
-Q suffix pumps are for 700
bar torque wrenches, and
include spin-on couplers.
-E suffix pumps are for use with
Enerpac SQD and HXD 800 bar torque
wrenches, and include polarized lock-
ring safety couplers.
Pressure (bar) 
Page: 207
 COMMON PUMP MODELS
For Use Model Motor Electrical Usable Oil Gauge and Overlay Kit
With Torque Number 1) 4)
Specification Capacity
Wrenches (litres) (kg) Available separately for use
with ZU4T-Series Classic:
ZU4204TB-Q 115 VAC, 1-ph 4,0 32 GT-4015Q includes gauge
ZU4208TB-Q 115 VAC, 1-ph 8,0 34 and overlays for all S- and
Pro Series

ZU4204TE-Q 2) 208-240 VAC, 1-ph 4,0 32 W-Series torque wrenches.


All wrenches GT-4015 includes gauge and overlays
ZU4208TE-Q 2) 208-240 VAC, 1-ph 8,0 34
ZU4204TI-Q 3) 208-240 VAC, 1-ph 4,0 32 for all SQD and HXD torque wrenches.
ZU4208TI-Q 3) 208-240 VAC, 1-ph 8,0 34
ZU4204BB-QH 115 VAC, 1-ph 4,0 37
ZU4204BB-Q 115 VAC, 1-ph 4,0 33
1)
All models meet CE safety requirements and
Classic

ZU4208BE-QH 2) 208-240 VAC, 1-ph 8,0 38 all CSA requirements.


All wrenches
ZU4204BE-Q 2) 208-240 VAC, 1-ph 4,0 34 2)
European plug and CE EMC directive compliant
ZU4208BI-QH 3) 208-240 VAC, 1-ph 8,0 40
3)
With NEMA 6-15 plug
4)
Select -E suffixed pumps for Enerpac SQD and
ZU4208BI-Q 3) 208-240 VAC, 1-ph 8,0 36 HXD 800 bar torque wrenches, see page 206.

www.enerpac.com 205
ZU4T-Series, Pump Options

4-Wrench Manifold Skid Bar Heat Exchanger


• For simultaneous operation of • Provides greater pump stability • Removes heat from the bypass oil to
multiple torque wrenches on soft or uneven surfaces provide cooler operation
• Can be factory installed or • Provides easy two-handed lift. • Stabilizes oil viscosity, increasing oil
ordered separately. life and reduces wear of pump and
other hydraulic components.
Accessory Can be used on ZU4-Series Accessory Can be used on ZU4-Series Accessory Can be used on ZU4-Series torque
Kit * torque wrench pumps Kit * torque wrench pumps Kit * wrench pumps
Model Nr. Model Nr. Model Nr.
ZTM-E for 800 bar torque wrenches SBZ-4 4 and 8 litres reservoir 1) ZHE-U115 115 V pumps
ZTM-Q for 700 bar torque wrenches SBZ-4L 4 and 8 litres reservoir 2) ZHE-U230 230 V pumps
* Add suffix M for factory installation. * Add suffix K to pump model number for * Add suffix H to pump model number for
Ordering Example: ZU4208TE-QM factory installation. factory installation.
1)
Without heat exchanger 2,2 kg. Heat Exchanger adds 4,1 kg to pump weight.
2)
With heat exchanger 3,2 kg. Ordering Example: ZU4208TE-QH
Ordering Example: ZU4208TE-QK

Thermal Max. Max. Vol-


Transfer * Pressure Oil tage
Flow
(Btu/h) (bar) (l/min) (VDC)
900 20,7 26,5 12
* At 1,9 l/min at 21 °C ambient
temperature.
Do not exceed maximum oil flow and
pressure ratings.
 Most hydraulic torque wrenches can be Heat exchanger is not suitable for
powered by the Enerpac ZU4T-Series water-glycol or high water-based fluids.
torque wrench pump.

Roll Cage
• Protects pump
• Provides greater pump stability.

Accessory Can be used on ZU4-Series


Kit * torque wrench pumps
Model Nr.

ZRC-04 4 and 8 litres reservoir 1)


ZRC-04H 4 and 8 litres reservoir 2)
* Add suffix R for factory installation.
1)
Without heat exchanger.
2)
With heat exchanger.
Ordering Example: ZU4208TE-QR

206
ZU4T-Series, Ordering Matrix and Specifications
 This is how a ZU4T-Series pump model number is built up:
ZU4T
Z U 4 2 08 T E - Q H M Series
1 2 3 4 5 7 8 8 8
Product Motor Flow Valve Reser­voir Voltage Must be E Options Options
Type Type Group Type Size or Q

1 Product Type 7 Voltage


Z = Pump series B = 115V, 1 ph, 50/60 Hz
E = 208-240V, 1 ph, 50/60 Hz Reservoir Capacity:
2 Motor Type (with European plug
CE RF compliant)
4 - 8 litres
U = Universal electric motor
I = 208-240V, 1 ph, 50/60 Hz Flow at Rated Pressure:
3 Flow Group
4 = 1,0 l/min @ 700 bar
(with NEMA 6-15 plug)
1,0 l/min
8 Options Motor Size:
4 Valve Type
2 = Torque wrench valve
E = 800 bar coupler for use
with HXD and SQD-Series 1,25 kW
or other wrenches Maximum Operating Pressure:
Q = 700 bar coupler for use
5 Reservoir Size (useable oil)
04 = 4 litres with S and W-Series or 700 - 800 bar
08 = 8 litres other wrenches
H = Heat exchanger
How to order your
K = Skid bar
6 Valve Operation ZU4T-Series torque
M = 4-wrench manifold
T = Pro Serie pump with solenoid valve wrench pump
R = Roll cage
and pendant, LCD Electric and
pressure transducer Ordering Example
B = Classic pump with solenoid valve Model No. ZU4208TE-QMHK
and pendant. 700 bar Pro Series pump for use with
Enerpac S and W-Series and other
700 bar torque wrenches, 230V motor,
8 litres reservoir, 4-wrench manifold,
heat exchanger and skidbar.

Refer to the torque wrench pump


selection matrix for optimum wrench,
pump and hose combinations.

Page: 202

Torque Wrench Hoses


Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.

ZU4T-Series Torque Wrench Pumps


 User adjustable relief valve  4-wrench manifold (optional) For 700 bar Model-Nr.
 Heat Exchanger (optional)  Roll cage (optional) 6 m long, 2 hoses THQ-706T
 Skidbar (optional) 12 m long, 2 hoses THQ-712T
ZU4T-Series Performance Chart
For 800 bar
6 m long, 2 hoses THC-7062
Motor Output Flow Rate Motor Sound Relief Valve
Size (l/min) Electrical Level Adjustment 12 m long, 2 hoses THC-7122
Specification Range
7 50 350 700
(kW) bar bar bar bar (Volt - Phase - Hz) (dBA) (bar)
115 - 1 - 50/60
1,25 11,5 8,8 1,2 1,0 85-90 124-700 *
208-240 - 1 - 50/60
* Pump type (-Q) shown, (-E) range is 124-800 bar.

www.enerpac.com 207
ZE-Series, Electric Torque Wrench Pumps
 ZE4204TE-QHR

Tough,
Dependable
Innovative

• Auto-Cycle feature provides continuous cycle operation ZE4T and ZE5T-Series


Torque Wrench Pumps
of the torque wrench as long as the advance button is
pressed (pump can be used with or without auto cycle Back-lit LCD and Pressure
feature) Transducer featuring
Auto-Cycle Technology.
• LCD readout provides pressure and torque display and a
number of diagnostic and readout capabilities never before • Digital read-out and “Auto-Cycle”
offered on a portable electric pump setting
• Auto cycle” setting easily
• Totally enclosed, fan-cooled industrial electric motors programmable.
supply extended life and stand up to harsh industrial • Torque wrench model is selectable
environments • Display torque in Nm or Ft.lbs
• Pump usage information, hour and
• High-strength, molded electrical enclosure protects
cycle counts
electronics, power supplies and LCD readout from • Low-voltage warning and recording
harsh environments. • Self-test and diagnostic capabilities
• Information can be displayed in
English, French, German, Italian,
Spanish and Portuguese
• Pressure transducer is more accurate
and durable than analog gauges
• Easy-viewing variable rate display
• Display pressure in bar, MPa or psi.

 The
 ZE4T-Series torque wrench
pumps are perfectly matched for
this W2000 wrench.

208
Electric Torque Wrench Pumps
ZE4T AND ZE5T-SERIES OIL FLOW VERSUS PRESSURE
ZE4T
ZE5T
Oil Flow (l/min) 

Oil Flow (l/min) 


Series

Reservoir Capacity:
4 - 40 litres
Flow at Rated Pressure:
Pressure (bar)  Pressure (bar) 
0,82 - 1,64 l/min
Motor Size:
 User adjustable relief valve
 Heat exchanger (optional) 1,1 - 2,2 kW
 Roll cage (optional)
Maximum Operating Pressure:
700 - 800 bar

Torque Wrench Pump


Selection Matrix
For optimum speed and
performance see the torque
wrench pump and hose
selection matrix.

ZE4T and ZE5T-Series, 4 and 8 litres reservoirs Page: 202


 COMMON TORQUE WRENCH PUMP MODELS
For Use With Max. Model Number Motor Usable Torque Wrench Hoses
Torque Wrenches Operating with Electrical Oil Use Enerpac twin safety
Pressure Heat Exchanger Specification Capacity1) hoses to connect your
and Roll Cage
(bar) (Volt - Ph - Hz) (litres) (kg)
torque wrench to the pump.

700 ZE4204TB-QHR 115 - 1 - 50/60 4,0 61


all S and 700 ZE4204TE-QHR 230 - 1 - 50/60 4,0 61
For 700 bar Model Nr.
W-Series 700 ZE4204TG-QHR 230 - 3 - 50/60 4,0 62
6 m long, 2 hoses THQ-706T
700 ZE5204TW-QHR 400 - 3 - 50/60 4,0 62
12 m long, 2 hoses THQ-712T
800 ZE4204TB-EHR 115 - 1 - 50/60 4,0 61
For 800 bar
all SQD and 800 ZE4204TE-EHR 230 - 1 - 50/60 4,0 61
6 m long, 2 hoses THC-7062
HXD-Series 800 ZE4204TG-EHR 230 - 3 - 50/60 4,0 62
12 m long, 2 hoses THC-7122
800 ZE5204TW-EHR 400 - 3 - 50/60 4,0 62
1)
Larger reservoirs (8, 10, 20 and 40 litres) are available. Contact Enerpac.

 PERFORMANCE CHART
Pump Output Flow Rate at 50 Hz 2) Motor Relief Valve Sound
Series (l/min) Size Adjustment Level
Range

7 bar 50 bar 350 bar 700 bar (kW) (bar) (dBA)


ZE4T 8,8 8,1 0,9 0,8 1,1 70 - 800 75
ZE5T 11,8 11,2 1,7 1,6 2,2 70 - 800 75
2)
Flow rate will be approximately 6/5 higher at 60 Hz.

www.enerpac.com 209
Compact Pneumatic Torque Wrench Pump
 PTA-1404

Two-Stage
Power in a
Portable Design

Torque Wrench Hoses


Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.
• Compact and portable
• Handle located directly over pump’s center of gravity for
greater ease in carrying For 700 bar Model Nr.
• High bypass (125 bar) for faster torque cycles 6 m long, 2 hoses THQ-706T
12 m long, 2 hoses THQ-712T
• High power-to-weight ratio suits all Enerpac
torque wrenches For 800 bar
6 m long, 2 hoses THC-7062
• Glycerine filled pressure gauge with scales reading 12 m long, 2 hoses THC-7122
in bar/psi
• Transparent overlays in Nm and Ft.lbs for all Enerpac
torque wrenches provide a quick torque reference Gauge Overlay Kit
• Internal safety relief valve, factory preset. Available separately for use
with PTA-Series pumps:
GT-4015-Q includes
overlays for all S and
W-Series torque wrenches.
GT-4015 includes overlays for all SQD
and HXD torque wrenches.

 Easy
 and reliable service and
maintenance in the workshop
with Enerpac steel wrenches
powered by a pneumatic
torque wrench pump.

210
Compact Pneumatic Torque Wrench Pump
PTA
Series

Reservoir Capacity:
3,8 litres
Flow at Rated Pressure:
0,33 l/min
Air Consumption:

1133 l/min
Maximum Operating Pressure:
700 - 800 bar

Torque Wrench Pump


Selection Matrix
For optimum speed and
performance see the torque
wrench pump and hose
selection matrix.

Page: 202

OIL FLOW VERSUS PRESSURE


Oil Flow (l/min) 

 5 mtr Air control pendant  1/4”-18 NPTF Hydraulic ports


 Vent/Fill plug  3/8”-18 NPTF Air inlet
 Externally adjustable relief valve  Gauge with overlay kit Pressure (bar) 

 SELECTION CHART
For Use With Pressure Model Oil Flow Reservoir Useable Air Motor Air
Torque Wrenches Rating Number Rate Capacity Oil Consumption Pressure
Capacity at 7 bar Range
(bar) (l/min)

1st stage 2nd stage 1st stage 2nd stage (litres) (litres) (l/min) (bar) (kg)
S1500 W2000
125 700 PTA-1404-Q 3,9 0,33 3,8 1,9 1133 3,4 - 7,0 24,5
S3000 W4000
SQD-25-I HXD-30
125 800 PTA-1404 3,9 0,33 3,8 1,9 1133 3,4 - 7,0 24,5
SQD-50-I HXD-60

www.enerpac.com 211
ZA4T, Air Driven Torque Wrench Pumps
 ZA4204TX-ER

Tough,
Dependable
Innovative

Torque Wrench Hoses


Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.

For 700 bar Model Nr.


6 m long, 2 hoses THQ-706T
12 m long, 2 hoses THQ-712T
For 800 bar
• Two-speed operation and high by-pass pressure reduces 6 m long, 2 hoses THC-7062
cycle time for improved productivity 12 m long, 2 hoses THC-7122
• Glycerin filled pressure gauge with transparent overlays
in Nm and Ft.lbs for Enerpac torque wrenches provide a
Gauge and Overlay Kit
quick torque reference
Gauge Overlay Kits are
• Regulator-Filter-Lubricator with removable bowls and available separately for use
auto drain is standard with ZA4T-Series pumps:
• Heat exchanger warms exhaust air to prevent freezing
and cools the oil GT-4015-Q includes gauge and overlays
for all S- and W-Series torque wrenches.
• Ergonomic pendant allows remote operation up to 6 m. GT-4015 includes gauge and overlays
for all SQD and HXD torque wrenches.

 M
 ost hydraulic torque wrenches can be
powered by the Enerpac ZA4T-Series
torque wrench pump.

212
Air Driven Torque Wrench Pumps
ZA4T-Series Pump
Applications
ATEX 95 Certified
The ZA4T-Series pumps are tested
ZA4T
and certified according to the Series
Equipment Directive 94 / 9 / EC
The ZA4T-Series pump is best “ATEX Directive”.
suited to power medium to large size
torque wrenches. The explosion protection is for
Patent-pending Z-Class technology equipment group II, equipment
provides high by-pass pressures for category 2 (hazardous area zone 1),
increased productivity. in gas and/or dust atmospheres. Reservoir Capacity:
Its high power to weight ratio and
compact design make it ideal for
The ZA4T-Series pumps are marked
with: Ex II 2 GD ck T4. 4,0 - 8,0 litres
applications which require easy
Flow at Rated Pressure:
transport of the pump.
1,0 l/min
All ZA4T-Series pump models
Air Consumption:
meet CE, CSA and TÜV safety
requirements. 600 - 2840 l/min
For further application assistance
contact your local Enerpac office. Maximum Operating Pressure:
KEMA 0602
700 - 800 bar

Torque Wrench Pump


Selection Matrix
OIL FLOW VERSUS PRESSURE
For optimum speed and
6,9 bar dynamic air pressure at 2840 l/min performance see the torque
wrench pump and hose
Oil Flow (l/min) 

selection matrix.

Page: 202

Accessory Options
Available by placing the
following additional suffix at
the end of the model number:

K = Skid bar
M = 4-wrench manifold
Pressure (bar)  R = Roll cage.

Page: 214

 COMMON PUMP MODELS


For Use With Maximum Model Usable
Torque Wrenches Operating Number Oil
Pressure Capacity

(bar) (litres) (kg)


700 ZA4204TX-Q 2,7 42
all S and 700 ZA4208TX-Q 6,6 47
W-Series 700 ZA4204TX-QR 2,7 46
700 ZA4208TX-QR 6,6 51
800 ZA4204TX-E 2,7 42
all SQD and 800 ZA4208TX-E 6,6 47
HXD-Series 800 ZA4204TX-ER 2,7 46
800 ZA4208TX-ER 6,6 51

www.enerpac.com 213
ZA4T-Series, Pump Options

Skid Bar 4-Wrench Manifold Roll Cage


• Provides greater pump stability • For simultaneous operation of • Protects pump
on soft or uneven surfaces multiple torque wrenches • Provides greater pump stability.
• Provides easy two-handed lift. • Can be factory installed or
ordered separately.

Accessory Can be used on ZA4T-Series


Accessory Can be used on ZA4T-Series Kit * torque wrench pumps Accessory Can be used on ZA4T-Series torque
Kit * torque wrench pumps Model Nr. Kit * wrench pumps
Model Nr. ZTM-E for 800 bar torque wrenches Model Nr.
SBZ-4 Reservoir 04 and 08 ZTM-Q for 700 bar torque wrenches ZRC-04 Reservoir 04 and 08
* Add suffix K for factory installation. * Add suffix M for factory installation. * Add suffix R for factory installation.
Weight skid bar 2,2 kg. Weight manifold 4,5 kg. Roll cage weight 3,4 kg.
Ordering Example: ZA4208TX-QK Ordering Example: ZA4208TX-QM Ordering Example: ZA4208TX-QR

Torque Wrench Hoses


Use Enerpac twin safety
hoses to connect your
torque wrench to the pump.

For 700 bar Model Nr.


6 m long, 2 hoses THQ-706T
12 m long, 2 hoses THQ-712T
For 800 bar
6 m long, 2 hoses THC-7062
12 m long, 2 hoses THC-7122
700 bar Spin-on Couplers 800 bar Lock-ring Couplers
• Mounted on: • Mounted on:
- Torque wrench pumps with - Torque wrench pumps with Torque Wrench Couplers
suffix “Q” suffix “E” For Enerpac torque wrench
- S and W-Series wrenches - HXD and SQD-Series wrenches couplers see our “System
- THQ-Series hoses - THC-Series hoses Components” section in
this catalogue.
- 4-Wrench manifold ZTM-Q. - 4-Wrench manifold ZTM-E.

Page: 122

214
Ordering Matrix and Specifications
 This is how a ZA4T-Series pump model number is built up:
ZA4T
Z A 4 2 08 T X - Q M R Series
1 2 3 4 5 6 7 8 8 8
Product Motor Flow Valve Reser­voir Valve Voltage Must be Options Options
Type Type Group Type Size Operation E or Q

1 Product Type 6 Valve Operation


Z = Pump series T = Air operated valve with pendant
Reservoir Capacity:
2 Motor Type 7 Voltage 4 - 8 litres
A = Air motor X = Not applicable
Flow at Rated Pressure:
3 Flow Group 8 Options 1,0 l/min
4 = 1,0 l/min @ 700 bar E = 800 bar couplers for use with Air Consumption:

4 Valve Type
HXD and SQD-Series or
other wrenches 600 - 2840 l/min
2 = Torque Wrench Valve Q = 700 bar couplers for use Maximum Operating Pressure:

5 Reservoir Size
with S and W-Series or
other wrenches 700 - 800 bar
(useable capacity) K = Skid bar
04 = 2,7 litres M = 4-wrench manifold
R = Roll cage How to order your
08 = 6,6 litres
ZA4T-Series torque
wrench pump

Model No. ZA4208TX-QMR


700 bar pump for use with Enerpac
S- and W-Series and other 700 bar
torque wrenches, 8 litres reservoir,
4-wrench manifold, and roll cage.
Refer to the torque wrench pump
selection matrix for optimum wrench,
pump and hose combinations.

 M
 ost hydraulic torque wrenches can be
powered by the Enerpac ZA4T-Series
torque wrench pump.

 User adjustable relief valve  Air input 1/2" NPTF


 Roll Cage (optional)  Standard handle
 Gauge with overlays  Oil drain
 Filter/lubricator/regulator  1/4”-18 NPTF Oil outlet
 Oil level sight gauge

ZA4T-Series Performance
Output Flow Rate Dynamic Air Sound Relief Valve
(l/min) Air Pressure Consumption Level Adjustment
Range Range
7 50 350 700 (bar) (l/min) (dBA) (bar)
bar bar bar bar

11,5 8,8 1,2 1,0 4,0 - 6,9 600 - 2840 85-90 124-700 *

* Pump type (-Q) shown, (-E) range is 124-800 bar.

www.enerpac.com 215
ATM-Series, Flange Alignment Tools
 From left to right: ATM-4, ATM-9, ATM-2 (ATM-9 shown without pump and hose)
ATM
Series
Minimum Bolt Size:
16 - 31,5 mm
Flange Wall Thickness:
14 - 228 mm
Maximum Lifting Force:
1 - 9 ton (10 - 90 kN)
Adjustable Reach
The highly adjustable reach
of the wing and drop leg on
ATM-4 and ATM-9 allow
precise alignment.

Gauge and Adaptor


• Enerpac ATM-Series tools rectify twist and rotational The ATM-9 includes P-142
hand pump and HC-7206C
misalignment quickly, safely and without the need for an
1,8 m long hose. Enerpac
external power source recommend the use of the
• Appropriate for use on most ANSI, API, BS and DIN flanges pressure gauge GP-10S and gauge
adaptor GA-4 for easy mounting of the
• Reduces set-up time: no need for chains, pulleys or rigs
gauge onto your system.
• Safety strap helps provide secure operation
• Can be installed and used in any position
292
• Stays stable in position under full load 288
• Portable, lightweight design enables easy transport and use,
even in remote locations
• Each ATM-model contains a tool and kit box. 39 37

193
18
11

81
93

ATM-2

 The compact ATM-2 is actuated by simply 480 656


hand turning the crank. 367 521
329
294
292

453
82

82
357

47
54

105 ø 100
205

45 ø 100 240
158
ATM-4 ATM-9
Maximum Model Bolt Hole Range Flange Wall Thickness
Lifting Force Number
ton (kN) (mm) (inch) (mm) (inch) (kg)
1 (10) ATM-2 16 .63 14 - 82 .55 - 3.29 1,6
4 (40) ATM-4 24 .95 30 - 133 1.18 - 5.23 8,6
10 (90) ATM-9 * 31,5 1.24 93 - 228 3.66 - 9.00 14,5
* ATM-9 includes an Enerpac hand pump and hydraulic hose (gauge and adaptor sold separately).
ATM-9 weight includes tool only.
216
Hydraulic and Mechanical Wedge Spreaders
 FSH-14 and FSM-8 with safety blocks SB-1
FSH, FSM, STF
Series
Tip Clearance / Maximum Spread 1):
6 mm / 80 mm
Maximum Spread Force:
8 - 14 ton
Maximum Operating Pressure:
700 bar (FSH-14)

Stepped Blocks FSB-1


Use stepped blocks to
increase wedge opening up
to 80 mm. Fits both
FSH-14 and FSM-8.

Control Manifolds
For simultaneously and
• For maintenance, commissioning, shutdowns, testing and even spreading of flange
valve change outs joints, 180° apart
• Integrated wedge concept: Friction-free, smooth and parallel with FSH-14.
wedge movement eliminates flange damage and spreading Page: 124
arm failure
• Unique interlocking wedge design - no first step bending and
risk of slipping out of joint Tool-Pump Sets
The hydraulic
• Requires very small access gap of only 6 mm
flange spreader is available as
• Stepped spreader arm design - each step can spread under set (pump, tool, gauge, gauge
full load adaptor, couplers and hose) for
your ordering convenience.
• Few moving parts mean durability and low maintenance
• Safety block SB-1 and ratchet spanner SW-22 included with
FSM-8 mechanical wedge spreader Spreader Handpump Set Model
Model Nr. Model Nr. Number
• Safety block SB-1 and Enerpac RC-102 single-acting FSH-14 P-392 STF-14H
cylinder included with FSH-14 hydraulic wedge spreader.

closed opened closed opened  Two FSH-14 spreaders used simultaneously


with Enerpac handpump, hoses and AM-21
control manifold.
SW-22

FSB-1

SB-1

FSH-14 FSM-8
Maximum Model Tip Maximum Spreader Oil
Spreading Force Number Clearance Spread 1) Type Capacity
ton (kN) (mm) (mm) (cm3) (kg)
14 (125) FSH-14* 6 80 Hydraulic 78 7,1
8 (72) FSM-8 6 80 Mechanical – 6,5
1)
Using stepped blocks FSB-1
* Available as pump-tool set, see note on this page.
www.enerpac.com 217
FS-Series, Hydraulic Flange Spreaders
 Shown: FS-56
FS, STF
Series
Capacity:
5 and 10 ton
Spread:
70 - 216 mm
Maximum Operating Pressure:

700 bar

Tool-Pump Sets
Both Flange
Spreaders are available as
sets (pump, tool, gauge, gauge
adaptor, couplers and hose) for
your ordering convenience.

Spreader Pump Set Model


• Lightweight, ergono­mic design for ease of use Model Nr. Model Nr. Number
FS-56 P-392 STF-56H
• Adjustable jaw widths from 70 mm to 216 mm for a wide
FS-109 P-392 STF-109H
range of applications
FS-109 PATG-1102N STF-109A
• Single-acting, spring return RC-Series DUO cylinders for
fast trouble-free operation.
Wedge Spreaders
Friction-free, smooth and
parallel wedge movement
with unique interlock
wedge design. Eliminates
flange damage and risk of
spreading arm failure.

Page: 217

Flange Spreader Matching Chart


ASA Pipe Size (mm)
Rating
(bar) FS-56 FS-109
10 127 - 508 558 - 1066
20 63 - 355 406 - 711
27 63 - 304 355 - 609
35 63 - 254 304 - 508
62 12 - 152 203 - 406
103 12 - 88 101 - 203
172 12 - 63 76 - 101

Maximum Stud Standard Capa­ Stroke Oil Model Dimensions (mm)


Flange Size Wedge city Capa- Number
Thickness city C
(mm) (mm) (mm) ton (mm) (cm3) A B Min. Max. D E F H I J (kg)

2 x 57 19 - 28 3 - 28 5 38 24,6 FS-56* 76 209 70 155 32 196 88 25 206 19 11,5


2 x 92 31 - 41 3 - 28 10 54 78,7 FS-109* 108 279 104 216 50 152 114 38 273 31 18,1
* Available as Tool-Pump Set, see note on this page.

218
Single-Acting Hydraulic Nut Splitters
 Shown from left to right: NC-3241, NC-1319, NC-1924
NC, STN
Series
Capacity:
49 - 882 kN (5-90 ton)
Bolt Range:
M6 - M48
Maximum Operating Pressure:

700 bar

Tool-Pump Sets
Hydraulic Nut
Splitters are
available as sets
(pump, tool, gauge, gauge adaptor,
couplers and hose) for your ordering
convenience.

Nut Splitter Hand Pump Set


• Compact and ergono­mic design, easy to use Model Nr. Model Nr. Model Nr
NC-1924 P-392 STN-1924H
• Unique angled head design
NC-2432 P-392 STN-2432H
• Single-acting, spring return cylinder NC-3241 P-392 STN-3241H
• Heavy duty chisels can be reground
• Nut Splitters include spare chisel, spare set screw and wrench NS-Series, Nut Splitters
used to secure the chisel. A CR-400 coupler is standard. For splitting hexagon nut
• Applications include service trucks, piping industry, tank sizes from 70 - 130 mm
cleaning, petrochemical, steel construction, mining, etc. see our high performance
nut splitters.
 Easily removing rusty nuts during railroad
construction is just one of many application
examples for the Enerpac Nut Splitter. Page: 220

Bolt Hexagon Capa­city Oil Model Dimensions (mm) Replacement


Range Nut Capa­city Number Chisel
Range Model
(mm) (mm) ton (kN) (cm3) A B C D F H J (kg) Number

M6 - M12 10 - 19 5 (49) 15 NC-1319 40 170 7 19 28 48 21 1,2 NCB-1319


M12 - M16 19 - 24 10 (98) 20 NC-1924 * 54 191 10 26 40 62 25 2,0 NCB-1924
M16 - M22 24 - 32 15 (147) 60 NC-2432 * 64 222 13 29 51 72 33 3,0 NCB-2432
M22 - M27 32 - 41 20 (196) 80 NC-3241 * 75 244 17 36 66 88 43 4,4 NCB-3241
M27 - M33 41 - 50 35 (343) 155 NC-4150 94 288 21 45 74 105 54 8,2 NCB-4150
M33 - M39 50 - 60 50 (490) 240 NC-5060 106 318 23 54 90 128 60 11,8 NCB-5060
M39 - M48 60 - 75 90 (882) 492 NC-6075 156 393 26 72 110 181 80 34,1 NCB-6075
* Available as Tool-Pump Set, see note on this page.
Ordering Notes: Maximum allowable hardness to split is HRc-44. Not to be used on square nuts.
www.enerpac.com 219
NS-Series, Hydraulic Nut Splitters
 Shown: NS-Series Hydraulic Nut Splitters

Power and Precision


High Performance
Nut Splitter

Blade Cutting Depth Scale


Adjustable cutting depth
scale for controlled blade
extension, which avoids
damage to bolt threads.
The scale indicates the bolt
range in metric and imperial values on
each cutting head.

• Specially designed to suit standard NC-Series, Hydraulic


ANSI B16.5 / BS1560 flanges Nut Cutters
• Single-acting (spring return) or double-acting cylinder The NC-Series models are
• Tri-blade technology provides three cutting surfaces available featuring an angle-
head design for 10 - 75 mm
on a single blade
hexagon nuts.
• Interchangeable heads provide maximum nut
range flexibility Page: 219
• Preset scale allows controlled blade extension,
which avoids damage to bolt threads Joint Separation Tools
• Grip tape and handle included for more FS and FSH-Series parallel
secure manoeuvrability wedge spreaders provide
• Nickel-plated cylinder body for excellent corrosion quick and easy joint
separation using hydraulic
protection and improved durability in
or mechanical force.
harsh environments
• Internal Pressure Relief Valve for overload protection
Page: 217
• CR-400 coupler and dustcap included on all models.
Flange Alignment Tools
The ATM-Series provide safe
and high-precision flange
alignment tools that fit most
commonly used ANSI, API,
BS and DIN flanges.

Page: 216
 Heavily corroded
and weathered nuts
are quickly split and
removed using a
NS-Series Nut Splitter.

220
Single and Double-Acting Hydraulic Nut Splitters
 NUT SPLITTER SELECTION CHART
Bolt Model Hydraulic Components included NS
Range* Number Cylinder
Type 1)
Hydraulic Cutting Replace- Series
Cylinder * Head * ment Blade

(mm) SA DA
M45 - M52 NS-7080 • NSC-70 NSH-7080 NSB-70
M45 - M52 NS-7080D • NSC-70D NSH-7080 NSB-70 Capacity:
M45 - M56 NS-7085 • NSC-70 NSH-7085 NSB-70 917 - 1711 kN
M45 - M56 NS-7085D • NSC-70D NSH-7085 NSB-70
Hexagon Nut Size:
M45 - M64 NS-7095 • NSC-70 NSH-7095 NSB-70
70 - 130 mm
M45 - M64 NS-7095D • NSC-70D NSH-7095 NSB-70
M45 - M72 NS-70105 • NSC-70 NSH-70105 NSB-70 Bolt Range:
M45 - M72 NS-70105D • NSC-70D NSH-70105 NSB-70
M45 - M90
M76 - M80 NS-110115 • NSC-110 NSH-110115 NSB-110
Maximum Operating Pressure:
M76 - M80 NS-110115D • NSC-110D NSH-110115 NSB-110
M76 - M90 NS-110130 • NSC-110 NSH-110130 NSB-110 700 bar
M76 - M90 NS-110130D • NSC-110D NSH-110130 NSB-110
1)
SA = Single-Acting; DA = Double-Acting. * Both NSC-cylinder and NSH-head include a blade.

 TOOL-PUMP SET SELECTION CHART


Single-Acting Tool-Pump Pump Selection 2) Accessories included
Nut Splitter Set Model Nr. Hand Air Electric Pressure Gauge Hydraulic Storage
Model Nr. Pump Pump Pump Gauge Adaptor Hose Case
Model Nr. Model Nr. Model Nr. Model Nr. Model Nr. Model Nr. Model Nr.

NS-70105 NS-70105SH P-392 – – GP-10S GA-2 HC-7206 CM-4


NS-70105 NS-70105SA – XA-11G – 3)
– HC-7206 CM-4
NS-70105 NS-70105SEE – – PUD-1100E GP-10S GA-2 HC-7206 CM-7
NS-110130 NS-110130SH P-802 – – GP-10S GA-2 HC-7206 CM-4
NS-110130 NS-110130SA – XA-11G – 3)
– HC-7206 CM-4
NS-110130 NS-110130SEE – – PUD-1100E GP-10S GA-2 HC-7206 CM-7
2)
For operating double-acting nut splitters Enerpac recommend P-842 hand pump,
XA-12VG air pump or PUJ-1400E electric pump and two HC-7206 hoses.
3)
XA-11G air pump features an integrated pressure gauge.

 NUT SPLITTER SPECIFICATIONS


Bolt Hexagon Capacity Oil Model Number 5) Model Number 5) Dimensions (mm)
Range 4) Nut Capacity Single-Acting Double-Acting
Range 4)

ton
(mm) (mm) (kN) (cm3) A B C D E F G (kg)
M45 - M52 70 - 80 103 (917) 377 NS-7080 NS-7080D 132 28 180 8,0 81 186 412 37,0
M45 - M56 70 - 85 103 (917) 377 NS-7085 NS-7085D 145 30 180 8,0 81 196 422 37,0
M45 - M64 70 - 95 103 (917) 377 NS-7095 NS-7095D 160 32 180 8,0 81 201 432 38,5
M45 - M72 70 - 105 103 (917) 377 NS-70105 NS-70105D 174 35 180 9,0 81 209 443 39,5
M76 - M80 110 - 115 193 (1711) 819 NS-110115 NS-110115D 189 36 234 3,7 111 234 472 69,0
M76 - M90 110 - 130 193 (1711) 819 NS-110130 NS-110130D 219 41 234 2,5 111 242 493 71,5
4)
Maximum allowable hardness to split is HRc-44. See page 254 for hexagon bolt and nut sizes and related thread diameters.
5)
NS-Series Nut Splitters ship in two cases: One containing the NSC-Cylinder and one containing the NSH-Cutting Head. Assembly required.
www.enerpac.com 221
Enerpac Integrated Solutions
With more than 50 years of experience,
Enerpac has gained unique expertise which is
acknowledged by industrial and construction
professionals around the world. In addition to
standard products and components, Enerpac
specializes in the design, manufacture and
supply (sale & rental) of high-force hydraulic
systems required for the precise controlled
movement of heavy structures.

Engineers and construction experts consult


with Enerpac to develop integrated hydraulic
solutions, which have included:
• The incremental launching equipment for
the tallest bridge in the world – le Viaduct de
Millau (France),
• Construction solutions for the China Olympics
– Beijing’s National Stadium, the world’s
largest steel structure and the retractable roof
system for the Nantong Olympic Stadium.
• Automatic foundation leveling systems for
offshore wind turbines,
• Strand jacking equipment for construction, oil
& gas and industrial heavy lifting applications.

Across every continent Enerpac has presence


through local offices, including
application engineers, authorized
distributors and service centers
to deliver innovative solutions and
technical assistance.

The deciding factor to choose


for Enerpac resides on a history
of supply of quality products
& systems as well as a strong
relationship with customers,
Enerpac local representation and
an excellent back-up in technical
support on a global front.

222
Integrated Solutions Section Overview
Capacity Capabilities Series Page
ton (kN)

N/A Synchronous Lifting Systems ESS 224 


Standard 4 to 16 point lift system

N/A Synchronous Lifting Systems EPS 226 


Premium 4 to 64 point lift system

37 - 673 Heavy Lifting Strand Jack Systems TT 228 


(360 - 6600) Accurate lifting, lowering or horizontal
movements of heavy loads

5,5 - 37 kW Strand Jack Hydraulic Pumps TTP 230 


Master PLC-Control Units 231 
Control multiple strand jacks & pumps

50 - 200 Stage Lifting Systems BLS 232 


(498 - 1995) Incremental lifting

60 - 110 Synchronous Hoisting Systems SHS 234 


(605 - 1110) SyncHoist – hydraulic precision positioning systems

0,25 - 250 Uni-Lift® Actuators M 236 


(2,2 - 2222) Mechanical precision positioning B

Contact Enerpac!
Contact the Enerpac office
nearest to you for advice and
technical assistance in the
layout of your ideal Lifting System or
visit us at: www.enerpac.com.
Or ask Enerpac for assistance by email:
integratedsolutions@enerpac.com.

www.enerpac.com 223
Standard 4 to 16 Point Lifting System
 ESS-Series 8-point Synchronous Lifting System (shown without cylinders)

Controlled Hydraulic
Movement for
Positioning and Weighing

Typical Synchronous
Lifting Applications

• Lifting, lowering, weighing of heavy


structures
• Centre of gravity measurement
• Bridge maintentance
• Deck lifting & bearing replacement
• De-propping/load transfer from
temporary steel work
• Heavy plant installation
• Incremental bridge launching & box
jacking
• Pile testing
• Foundation shoring.

• Stroke and load controlled movement for positioning


and weighing
• Measurement accuracy better than 1,0 mm between Contact Enerpac!
leading and lagging cylinders Contact the Enerpac office
• Data storage and recording capabilities nearest to you for advice and
technical assistance in the
• Load and stroke alarms for optimal safety layout of your ideal Lifting System or
• For use with standard single or double-acting cylinders visit us at: www.enerpac.com.
• Integrated 700 bar hydraulic pump and controls. Or ask Enerpac for assistance by email:
integratedsolutions@enerpac.com.

 Synchronous system lifted Lifting Cylinders


and monitored the load of
For a complete line of
the bridge as pier heads
were rebuilt for wider Enerpac cylinders, see
traffic lanes, while highway the Cylinder and Lifting
below and the railway on Products Section of
top of this bridge were this catalogue.
kept operational.
Page: 5

Premium Synchronous
Lifting Systems
For networking, data
storage, preprogrammable
and recording functions,
graphical representation and up to
64 lifting points see the EPS-Series
Synchronous Lifting System.

Page: 226

224
Standard 4 to 16 Point Synchronous Lifting System
Synchronous Lifting
The synchronous lift This control maintains structural
ESS
system uses feedback from integrity and can increase the Series
multiple sensors to control productivity and safety of the lift, by
the lifting, lowering and positioning eliminating manual intervention in
of any large, heavy or complex the event of a load-shift or
structure, regardless of weight other problem.
distribution. Programmable and failsafe
Synchronous lifting reduces the risk monitoring and safety alarms
of bending, twisting or tilting, due to include operating parameters and Number of Lifting Points:
uneven weight distribution or load-
shifts between the lift points.
hydraulic conditions, such as
oillevel and over-temperature.
4, 8, 12 or 16
A PLC controller monitors each lift Programmable data recording and Accuracy Over Full Stroke:
position stroke and optional load
transducers located at each lift
“differential-lift” options allow a load
to be manipulated into a
± 1,0 mm
point. By varying the oil flow to each pre-set position. Maximum Operating Pressure:
lift point, the system maintains very
accurate positional control.
700 bar

 Touch screen display of ESS-Series synchronous lifting PLC-controller  P


 LC-controller station for ESS-Series
synchronous lifting system.
 Load readings
 Cylinder On/Off
 Absolute sensor position  O
 ffshore wind turbines levelling in the
 Relative stroke sensor North Sea, Germany: Enerpac's hydraulic
synchronous lifting system provided the
 Individual load readings solution for levelling the supporting cross
 Manual controls pieces for 80 wind turbines of 5 MW each.
 Stroke controls
 Load controls
 Relative position reset

 Typical layout for a 4-point ESS-Series synchronous lifting system


 Hydraulic pump
 PLC-control with touch
screen
 Hydraulic cylinders
 Stroke sensors
 Hydraulic hoses
 Sensor cables
 Solenoid control valves
 Pressure transducer

www.enerpac.com 225
Premium 4 to 64 Point Lifting System
 EPS-Series 4-point Premium Synchronous Lifting System

Ideal for lifting applications


requiring customised
control features

Lifting an Unbalanced Load


Visit www.enerpac.com to
learn more about hydraulics and
system set-ups.

Contact Enerpac!
Contact the Enerpac office
nearest to you for advice and
technical assistance in the
layout of your ideal Lift System.
You can also ask Enerpac for assistance
by email at:
• Controls up to 64 lifting points integratedsolutions@enerpac.com.
• Networking available to connect multiple systems
• Stroke, load and tilt controlled movement
• Hydraulic weighing and centre of gravity functions EPS-Series Premium
• Dynamic load or stroke compensation Synchronous Lifting Systems
• Load and stroke alarms for optimal safety
• Pre-programmable movement The potential applications of this
• Measurement accuracy better than ± 0,25 mm between system are numerous. Synchronised
leading and lagging cylinders lifting, lowering, pushing, pulling and
positioning using computer technology
• Data storage, recording capabilities and graphic and high-pressure hydraulics has
representation available become popular in many industries
around the world.
• For use with standard single- or double-acting cylinders
• Integrated 700 bar hydraulic pump and controls. The lifting or lowering capacity of this
system is unlimited. By adding more or
larger hydraulic cylinders to the setup,
the system will allow jobs of 50.000 ton
and more to be lifted with a high-level of
safety and accuracy.

 H
 ydraulic lifting, weighing and manipulation
system. During the lifting procedure the 16
point synchronous system operates within
strict load and stroke constraints to ensure
the desired load paths into the ship’s hull
structure are maintained. The various ship’s
hull segments up to 1300 tons are supported
by the premium synchronous lifting system to
confirm the design calculations.

226
Premium 4 to 64 Point Synchronous Lifting System
 I n tilting mode, each cylinder can be programmed to achieve a different
stroke at the same time. EPS
Series

Number of Lifting Points:


4 to 64
Accuracy Over Full Stroke:
 Hydraulic pump
 PLC-control with
 Hydraulic cylinders
 Stroke sensors
 Sensor cables
 Solenoid control valves
± 0,25 mm
touch screen  Hydraulic hoses  Pressure transducer Maximum Operating Pressure:
700 bar
 Touch screen display of EPS Synchronous Lift Controller.
 Operating Mode
 Load Reading
 Cylinder On/Off
 Absolute Sensor
Position
 Relative Sensor
Position
 Individual Load
Readings
 Tilting Control Values
 Operating Mode
Selection
 Manual Controls
 Speed Control
 Auto Control Values
 Recording Controls
 Relative Position Reset  P
 LC-controller station of the EPS-Series
premium synchronous lifting system.

 One of the world’s first and largest lifting jobs for maintenance of a 3500 ton mining
dragline was successfully done with an Enerpac synchronous hydraulic system: exact
aligning of bearings on the rail on which this dragline rotates.
 Millau Viaduct, France: Bridge lifting and
launching system. The load is balanced on
groups of CLL-Series lock nut cylinders.
The hydraulic lifting, launching and
balancing movements are synchronised
with PLC-control.

www.enerpac.com 227
TT-Series, Heavy Lifting Strand Jacks
 Shown: TT-84SJ706, 86 ton Strand Jack

Lifting, lowering or
horizontal movements
of heavy loads
Lifting in Unusual Situations
When loads need to be lifted
or lowered in tight areas or
in situations where overhead
clearance is limited, Enerpac offers this
economical alternative to traditional
rigging equipment. Contact Enerpac:
integratedsolutions@enerpac.com.

Pre-stress Cap
Included with all strand
jacks. Used for tensioning
strand prior to operation.

• Hydraulic wedge setting and wedge release for positive


Strand Wedges
load control
Specially designed wedges
• Individual strand guidance through jack for use with Enerpac
• Multi functional treatment for corrosion protection and strand jacks are included
trouble-free wedge release and available to purchase
separately.
• Jacks designed to be operated in all positions: vertical,
horizontal or inclined
• Strand jack designed according to the highest safety
standards with a minimum of 2,5:1 of strand breaking load Heavy Lifting Accessories
• Lifting attachments
• Built-in sensors for closed-loop control. • Palm trees
• Strand recoilers
• Strand dispenser.

 H
 eavy lifting system with 11 x 3720 kN Strand Jacks, 6 pumps, a master PLC-control
system and network, for lifting roofs during the construction of a new triple bay aircraft
maintenance hangar at Abu Dhabi International Airport.  E
 ight 444 ton strand jacks including palm
trees, lifting attachments, strand recoilers
and lifting wedge consumables will lift twelve
ball mills weighing 1500 ton to a height of
20 metres onto their bearing housings at an
Australia mining facility.

228
Heavy Lifting Strand Jacks
 Pre-Stress Cap TT
Moving Lock Device

Series
 Pilot-Operated Check Valve
 Electrical Connections
 Stroke Sensor
Anti Rotation Device
 Lifting Cylinder
 Static Lock Device
Rated Capacity per Jack:
 Chair
37 - 673 ton
Effective Stroke:
500 mm
Working Pressure:
300 bar
PLC-Control Unit and
Strand Jack Pumps
Using a network cable to
Strand Jacking Lifting Sequence interconnect each strand
jack pump to the master
The sequence of operation is illustrated with the lock devices shown in red control enables the use of an unlimited
when the wedges are closed. The lock devices are shown in blue when the number of jacks.
wedges are open.

Page: 231

Mono Strand Lifting Jack


For heavy-lifting applications
where a crane or hoist will
not fit, the ST-120M06 may
be the only solution. Contact
Enerpac for more details on
this unique lifting solution.

Bottom Top Lifting Bottom Top Wedges


Wedges Wedges Load Wedges Open and
Closed Closed Closed Reset

 SELECTION CHART
Strand Model Number Strand Number Effective Effective Nominal Dimensions
Jack Strand Jack Diameter 2) of Stroke Area Working (mm)
Capacity 1) Strands Pressure
A B C
ton (kN) inch (mm) (mm) (cm2) (bar) (extended)
37 (360) TT-36SJ306 0.60 (15,2) 3 500 123 300 300 2270 60
86 (840) TT-84SJ706 0.60 (15,2) 7 500 287 300 430 2290 93
147 (1440) TT-144SJ1206 0.60 (15,2) 12 500 466 300 490 2298 133
232 (2280) TT-228SJ1906 0.60 (15,2) 19 500 754 300 600 2330 169
330 (3240) TT-324SJ2706 0.60 (15,2) 27 500 1089 300 650 2330 208
453 (4440) TT-444SJ3706 0.60 (15,2) 37 500 1486 300 700 2652 246
587 (5760) TT-576SJ4806 0.60 (15,2) 48 500 1865 300 760 2693 284
673 (6600) TT-660SJ5506 0.60 (15,2) 55 500 2199 300 900 2775 291
1)
When used with compacted heavy lifting strand. Additional capacities and strokes are available.
2)
Strand jacks are also available for 18,0 mm (0.70 inch) strand. Contact Enerpac for further information.
www.enerpac.com 229
TTP-Series, Strand Jack Hydraulic Pumps
 Shown: TTP-Series, Strand Jack Hydraulic Pump

Hydraulic Power for


Demanding Strand
Jacking Applications

Motor Size:
5,5 - 37 kW
Lifting Speed:
1 - 29 m/hr
Working Pressure:
300 bar
Hand Pendant
Allows individual control of
strand jacks for set-up and
manual operation. Included
• Multiple pump and reservoir options
with each pump unit.
• PLC-controlled operation
• Steel frame and lifting eyes
• One pump per strand jack allows for short connections
and flexible jack positions Contact Enerpac!
Contact the Enerpac office
• Pumps can be interconnected with a network cable.
nearest to you for advice and
technical assistance in the layout
Premium Options: of your ideal Lifting System:
integratedsolutions@enerpac.com.
• Variable frequency drive for flow control and accurate or visit: www.enerpac.com.
synchronization between multiple lifting points
• One pump to operate multiple jacks
• Fully enclosed cabinet
• Oil cooler for operation in high temperature TT-Series Strand Jacks
environments or continuous operation
Multi Strand Jacks for
• Reinforced cabinet with steel frame and lifting lugs accurate lifting, lowering or
• Oil pre-heater in low temperature applications horizontal movements of
heavy loads.
• Biodegradable oil.
Page: 228

 Two concrete arches of this viaduct in Silleda, Spain are rotated and lowered by Enerpac
Heavy Lifting Strand Jacking Systems.

230
Strand Jack Controls
 Shown: Master PLC-Control Unit

Control Multiple
Strand Jacks from
One Master Controller

 B
 ridge launching with Enerpac Heavy Lifting
Strand Jacks.

• Modular based system


• Control up to 32 strand jacks with one master controller
• Multiple controllers can be networked
• Individual or synchronous control
• Individual and accumulative stroke and load display
• Stroke and load alarms for safety
• Data logging capabilities.

 S
 trand jack pumps and eight strand jacks are networked to the master PLC-controller
to lift twelve ball mills, weighing 1500 ton each, at a mining facility in Australia. By using
a network cable to interconnect each strand jack pump, multiple strand jacks can be
operated from one master controller.

 B
 ridge launching with Enerpac Heavy Lifting
Strand Jacks.

www.enerpac.com 231
BLS-Series, Stage-Lift Cylinders
 Shown: BLS-506 in three lifting positions.

A Simple Solution
to Incremental
Lifting

Lifting Height
Stage-lift cylinders overcome
the usual limitation of lift height
imposed by the cylinder’s
plunger stroke length. Large objects,
such as oil tanks, can be lifted, held
and lowered for maintenance without
sending for a crane.

• Double-acting cylinder with solid plunger design


• Simple three-stage operation
• Swivel saddle and large support attachments for stability Synchronous Lift System
• Anti-rotation device Multi-cylinder arrangements
can be powered and fully
• Built-in overload protection. synchronized by Enerpac’s
• Option: stroke sensors for use with Enerpac synchronous Synchronous Lift System.
lifting systems
• Capacity per lifting point 50 - 200 ton. Other capacities and
strokes available, please contact Enerpac. Page: 224

 PLC-controlled hydraulic movement: Enerpac stage lift systems lift and lower the
umbrella deck on the world’s largest concrete block builder with 1,0 mm accuracy,  Typical stage-lift application using a custom
provided by 30 hydraulic climbing units in an integrated hydraulic system. Each climbing built Enerpac system to lift the 360 ton
unit consists of two 70 ton double-acting cylinders and two 20 ton locking cylinders. Akkerwinde wooden bridge in the Netherlands.

232
Double-Acting Stage-Lift Cylinders
Stage Lifting Application
For many lifting the cylinder and then “cribbing”
BLS
applications, the cylinder or holding, the load at this point. Series
stroke can not be made Once this is done and the load is
long enough to lift the load to the secure, the cylinder is retracted,
required height. There is a direct cribbing is then placed under
relationship between the stroke the cylinder and then the cycle is
length and the collapsed height of repeated. This stage-lifting cycle
a cylinder. This relationship many allows the load to be lifted many
times prevents a cylinder with the times the stroke of the cylinder and Capacity per Lifting Point:
proper stroke length from also fitting
in the required position to lift the load
total height is only limited by the
strength and stability of the cribbing 50 - 200 ton
correctly. When these limitations system. Stroke per Stage:
are experienced, sometimes Stage-
Lifting is the only solution. The BLS-Series of cylinders feature 150 mm
attachments that facilitate the Maximum Operating Pressure:
Stage-Lifting is the process of lifting cribbing application, by providing
the load to the maximum stroke of reaction points for both the load and 700 bar
the piston cribbing reaction points.

Think Safety
Manufacturer’s rating
of load and stroke are
maximum safe limits.
 Stage Lifting Sequence Step 3: Plunger retracts, giving clearance Good practice encourages using only
Step 1: The Stage Lift cylinder is placed to position the central blocks 80% of these ratings!
on a solid support under the which will support the plunger
load (retracted plunger). plate for the next extension.
Step 2: Plunger extends, lifting the load Step 4: Plunger extends, lifting the load,
and giving clearance to insert giving clearance to insert two Lifting an Unbalanced Load?
two outer blocks under the new blocks, placed crosswise
See our “Yellow Pages” for
spreading plate. under the spreading plate.
multi-cylinder set-ups.
Step 1 Step 2

Page: 245

 B
 ridge maintenance with synchronous stage
lifting systems. Two systems are networked to
a PLC-controlled 8-point lift and crib system.

Step 3 Step 4

www.enerpac.com 233
SHS-Series, SyncHoist Load Positioning
 SHS-Series 4-Point SyncHoist System

Accurate Hoisting
and Load Positioning
Enhancing a Crane’s
Capability

Typical SyncHoist Functions


and Applications

Functions
• High precision load positioning
• Pre-programmed positioning, tilting
and aligning
• Counterweighing – determining centre
of gravity.

• High precision load manoeuvering, vertically and Applications


horizontally – using one crane • Positioning of roof sections, concrete
• Reduces the risk of damage from oscillations of wire elements, steel structures
rope due to sudden crane starts/stops • Positioning of turbines, transformers,
fuel rods
• Vastly improving operating speed and worker safety • Precise machinery loading, mill rod
• Weather conditions play less critical role changes, bearing changes
• Precise positioning of pipe lines, blow
• Intelligent hydraulics turn lifting into high accuracy out valves
hoisting and load positioning system • Positioning and aligning of ship
• High accuracy (± 1,0 mm) segments prior to assembly.

• 700 bar double-acting push/pull cylinders with Visit www.enerpac.com to learn


parachute valves for added safety in case of hose more about SyncHoist and download
rupture or coupler damage the animation.
• Cost reduction when compared to conventional load
positioning methods.

Options for system management & control:


• Manual control: stroke control and system
warning functions  Bridge segments are hoisted from the ground,
being positioned with a 4-point SyncHoist
• Extended manual control: stroke control, load and system with fully monitorized cylinders.
stroke display and system warning functions
• PLC-control: fully monitorized system with
programmable functions using touch screen and
wireless remote control and system warning functions
• Contact Enerpac for stroke, capacity or control options.

234
SyncHoist - High Precision Load Positioning
SHS-Series, Enerpac SyncHoist Systems

System Load Capacity 240 ton 320 ton 440 ton


SHS
(2350 kN) (3125 kN) (4310 kN)
Series
Max. handling load 1)
4x60 ton 4x80 ton 4x110 ton
Number of lifting points 2) 4 4 4
System reach 1500 mm 1500 mm 1500 mm

Cylinder configuration
Push force @ 90 bar 10,5 ton 14,0 ton 22,0 ton Capacity Per Lifting Point:
Pull force @ 700 bar 60,0 ton 80,0 ton 110,0 ton
Plunger stroke 2) 1500 mm 1500 mm 1500 mm 60 - 110 ton
Maximum Stroke:
Pump single-stage
Oil flow at 700 bar 4,0 l/min 4,0 l/min 4,0 l/min 1500 mm
Accuracy Over Full Stroke:
Control options &
system management 3) ± 1,0 mm
Manual control Manual directional control valves
Maximum Operating Pressure:
Extended manual control Joystick controls with position display
PLC-control 4) Fully closed-loop control system 700 bar
1)
Subject to angle and position of lifting cylinders.
2)
Each cylinder equiped with parachute valve for added safety in event of
hose/coupler damage.
Note: Enerpac SyncHoist have standard 4 lifting points. In the event that
more or less lifting points are required, contact your local Enerpac
representative.
3)
See chart below for detailed control features.
4)
Required for counterweighing (centre of gravity).

Three options for system management and control


Contact Enerpac for the following options, or other customised  Perfectly synchronised balance:
stroke, capacity and control configurations. Naval ship superstructure weighing over
600 tons placed on the hull using Enerpac’s
hydraulic SyncHoist.
1. Manual control
• Plunger stroke control
• System warnings for:
– oil level, filter indication, thermal motor protection.

2. Extended manual control


• Plunger stroke control  Designs of Santiago Calatrava (architect)
• Load & stroke display often require creative technological solutions.
• System warnings for: Enerpac SyncHoist System is one of them and
was used for roof positioning of the Palace
– maximum cylinder load control setting of the Arts in Valencia (Spain). Segments are
– oil level, filter indication, thermal motor protection. hoisted from the ground, being positioned
with four fully monitorized cylinders.
3. PLC-control
• Touch screen
• Remote wireless radio control
• Load and stroke monitoring
• Load calculations (centre of gravity)
• Pre-programmable motions and data recording
• System warnings for:
– maximum cylinder load control setting
– stroke and position control
– oil level, filter indication, thermal motor protection.

www.enerpac.com 235
Uni-Lift® Mechanical Actuators
 Shown: Uni-Lift® Mechanical Actuators

Precision Positioning
and Control in a
Mechanical Package

Maximize Your
System Control
Custom control boxes
designed to meet your
specific application
• Machine screw versions up to 250 ton for low-cycle, requirements.
high-load applications and positive load holding
• Ball-Screw versions up to 5 tons for high-cycle,
high-speed applications
• Electro-Mechanical Drive System can be interlinked and easily System Accessories
synchronized Enerpac offers a large
• Precision rolled load screws Class 3 fit for additional strength array of motors, drive
components, and boots
• Preloaded tapered roller bearings tolerate high thrust loads to meet any demanding
and minimize side loading project.
• Precision machine gear sets provide minimum backlash while
reducing wear
• Wide variety of base-mounting and screw-end configurations.

 Uni-Lift® Actuators
were the ideal choice to
position and adjust the
complex scaffolding for
aircraft maintenance.
Precision movement and
flexibility was an asset
in getting the job done
efficiently and safely.

236
Uni-Lift® Mechanical Actuators

B, M
Series

Capacity:
2,2 - 2222 kN
Maximum Stroke:
380 - 6095 mm
Actuator Types:
Ball Screw Cutaway Machine Screw Cutaway Machine Screw &
Ball Screw
Design Features:
Over-travel Stop Nuts
• Available with translating, rotating and keyed load screw designs
Provide a mechanical stop
• High-strength rolled load screws provide maximum durability
and are used to prevent the
• Rugged aluminum alloy and ductile iron housings for demanding or
ejection of the power screw
rigorous environment
from the actuator.
• Corrosion resistant zinc plating is standard on most units
• The widest range options gear ratios are available to meet all
application requirements
• Speeds up to 0,17 m/sec.

Actuator Accessories: CAD Modeling Software


• High-quality bellow boots for added loadscrew protection Our experienced sales team
• Easy mounting of optional screw ends are available in plain, top plate and application engineers will
and clevis design deliver the precise support
• Wide selection of motors and C-face adaptors you need to meet the most
• Limit switches and encoders for complete system control demanding and unique requirements.
• Couplers and shafting available for individual system requirements
• A large choice of mitre gear boxes and reducers provide maximum State-of-the art CAD modeling software
system design flexibility offers the needed flexibility to design
• Custom built control boxes to meet your specific need. custom built “special” screw jacks to suit
all customer needs.

See Uni-Lift® Solutions in Action.

Typical Mechanical Actuator Set-Up Page: 238

  Top Plate (4x)


Contact Enerpac!
 Uni-Lift® Mechanical Actuator (4x)
Contact the Enerpac office
 Shafting (6x) nearest to you for advice and
 Electric Motor (1x) technical assistance in the
 layout of your ideal Lifting System or
 Mitre Gearbox (2x)
visit us at: www.enerpac.com.
 Reducer (1x)
Or ask Enerpac for assistance by email:
 Coupler (1x)
integratedsolutions@enerpac.com.

  

www.enerpac.com 237
Uni-Lift® Solutions in Action
Precision Positioning and Control in a
Mechanical Package.

Actuators move the ramp of ferry dock 


Engineers utilitized two (2) Uni-Lift® 100-ton actuators
with 5 metres of travel to raise and lower the ramp on
each ferry dock along the Mississippi River, USA.
The Department of Transportation engineers needed
a way of lifting and lowering ramps during high and
low tide conditions, while holding up to the harsh
environmental conditions of the gulf coast.

 Opening large doors of plating tanks


When engineers needed a quick and compact
way of opening the large doors of these large
plating tanks, they contacted Uni-Lift® for help.
This application utilizes two 5-ton double-clevis
actuators, with a motor and a limit switch box
mounted on each actuator. The operator just
pushes a button to open the doors, and pushes
another button to close them. This method greatly
enhances operator safety and helps to prevent
cross contamination between tanks.

OEM motion control solutions 


Uni-Lift® screw jacks are used extensively
in a variety of material handling applications. Whether
used in positioning conveyer belts, placing tension on
overhead beams or moving heavy-duty equipment, Uni-
Lift® actuators are the ideal solution for many jackings,
tensionings, and positioning applications. Whether you
have one lifting point or multiple lifting points, Uni-Lift®
actuators are the perfect solution for many different
OEM motion control applications.

238
Yellow Pages Section Overview

Enerpac ‘Yellow Pages’ Section Page

stand for Safety Instructions 240-241 


Hydraulic Information!
If selecting hydraulic equipment is not your Pump Selection 242 
daily routine, then you will appreciate these
Selection Worksheet 243 

pages. The ‘Yellow Pages’ are designed to Basic System Set-ups 244-245 
help you work with hydraulics. They will
help you to better understand the basics Basic Hydraulics 246-247 
of hydraulics, of system set-ups and of the
most commonly used hydraulic techniques. Conversion Tables 248 
The better your choice of equipment, the Cylinder Speed Charts 249 
better you will appreciate hydraulics. Take Valve Information 250 
the time to go through these ‘Yellow Pages’ Global Warranty Policy 251 
and you will benefit even more from Enerpac Torque Tightening 252-253 
High Pressure Hydraulics. Hexagon Bolt and Nut Sizes 254 

www.enerpac.com GLOBAL LIFETIME WARRANTY STATEMENT


 isit our web site for the
V Enerpac products are warranted to be free of defects in materials and workmanship.
complete Global Lifetime Any product that does not conform to specification will be repaired or replaced at
Warranty or call your Enerpac’s expense, anywhere in the world; simple as that !
Authorized Service Center. This warranty does not cover ordinary wear and tear, abuse, misuse, alterations,
or the use of improper fluids. Determination of the authenticity of a warranty claim
will be made only by Enerpac or its Authorized Service Centers (see page 251).
Page: 251

Where specified, CE Marking


Enerpac electric & Conformity
power units meet the Enerpac provides a
ATEX 95 Certified design, assembly and test Declaration of Conformity and
ENERPAC, 720 W. James St., Columbus, WI 53925 USA The ATP, ZA and XA-Series air requirements of the Standards CE marking for products that
Enerpac is certified for pumps and S and W-Series Council of Canada (CAN conform with the European
several quality standards. torque wrenches are tested C22.2 No. 68-92), and UL73 Community Directives.
These standards require and certified according to for the United States. Units
compliance with standards for the Equipment Directive were tested and certified for ASME B30.1
management, administration, 94 / 9 / EC “ATEX Directive”. both USA and Canada by Our cylinders fully comply with
product development and TUV, a nationally recognized the criteria set forth by the
manufacturing. Enerpac work­ Product Design Criteria testing laboratory. American National Standards
ed hard to earn the quality All hydraulic components are Institute (except ‘BRD’, ‘CLL’
rating ISO 9001, in its ongoing designed and tested to be safe EMC Directive 2004/108/EC and CLS series).
pursuit of excellence. for use at maximum 700 bar Where specified, Enerpac
(10.000 psi) pressure unless electric power pumps meet
DIN 20024 otherwise specifically noted. the requirements for Electro­
Enerpac thermoplastic hoses magnetic Compatibility per
are related to the criteria set EMC Directive 2004/108/EC.
forth in Deutsche Industrie
Norm 20024.

www.enerpac.com 239
Safety Instructions
When used correctly, The line drawings and application photo’s of Enerpac can not be held responsible for
hydraulic power is Enerpac products throughout this catalog damage or injury, caused by unsafe use,
THINK one of the safest are used to portray how some of our maintenance or application of its products.
SAFETY methods of applying customers have used hydraulics in industry. Please contact the Enerpac office or a
force to your work. representative for guidance when you are in
And to that end we In designing similar systems, care must be doubt as to the proper safety precautions
offer some DO’s and DON’Ts, simple taken to select the proper components that to be taken in designing and setting up your
common sense points which apply to provide safe operation and fit your needs. particular system.
practically all Enerpac hydraulic products.
Check to see if all safety measures have In addition to these tips, every Enerpac
• Lift slowly and check often been taken to avoid the risk of injury and product comes with instructions spelling
• Avoid standing in the line of force property damage from your application or out specific safety information. Please read
• Anticipate possible problems and take system. them carefully.
steps to avoid them.

Jacks
✓  Provide

a level  The

entire jack
and solid saddle must be in
support for the contact with the
entire jack base load. Movement
area. of the load to
be in the same
direction as jack
plunger.

 Never

place any  Remove

the jack
part of your body handle when it is
under the load. not being used.
Ensure the load
is on a solid
support before
venturing under.

Cylinders
 Provide

a solid  The

entire cylinder
support for the saddle must be in
entire cylinder contact with the
base area. Use load. Movement of
cylinder base the cylinder must
attachment for be parallel with the
more stability. movement of the
load.

 Do

not use  As

with jacks,
cylinder without never place any
saddle. This will part of your body
cause plunger under the load.
to ”mushroom”. Load must be on
Saddles distribute cribbing before
load evenly on the venturing under.
plunger.

 Always

protect  Keep

hydraulic
cylinder threads equipment away
for use with from open fire
attachments. and temperatures
above 65 °C
(150 °F).

240
Safety Instructions
General

Manufacturer’s rating of load and stroke are maximum safe limits.


Good practice encourages using only 80% of these ratings!
 Always

read  Don’t

override the
instructions and factory setting of
safety warnings relief valves.
that come with Always use a
your Enerpac gauge to check
hydraulic system pressure.
equipment.

Pumps
 Don’t

use handle  Close

release
extenders. valve finger tight.
Hand pumps Using force will
should be easy ruin the valve.
to operate when
used correctly.

 Fill

pump only to  Use

only genuine
recommended Enerpac hydraulic
level. Fill only oil. Wrong fluid
when connected can destroy seals
cylinder is fully and pump and will
retracted. render your warranty
null and void your
guarantee.

Hoses and couplers


 Clean

both  Detach

cylinder
coupler only when fully
parts before retracted or use
connecting. shut-off valves or
Use dust caps safety valves to
when coupler lock-in cylinder
parts are not pressure.
connected.

 Keep

hoses
R = 60 mm
 Don’t

kink hoses.
away from the Bending radius
area beneath should be at least
loads. 60 millimetres.
Don’t drive over or
drop heavy objects
on hoses.

 Don’t

lift  Never

allow the
hydraulic cylinder to be
equipment by lifted off of the
the hoses. ground through
the couplers.

www.enerpac.com 241
Pump Selection

 HAND PUMP AND SINGLE-ACTING CYLINDER MATCHING CHART

Capacity (ton) 
 Stroke 5t 10 t 15 t 25 t 30 t 50 t 60 t 75 t 100 t 150 t
< 25 mm
25 mm
50 mm
75 mm
100 mm
125 mm
150 mm
175 mm
200 mm
225 mm
250 mm
300 mm
325 mm
350 mm

P-392 P-80 P-462

Page: 66 Page: 68 Page: 68


Note: Selection based on oil capacity requirements of cylinders.

 POWER PUMP SELECTION CHART

Low Medium High


Oil Flow* (0,1 - 0,3 l/min) (0,5 -2,0 l/min) (2,0 - 14,5 l/min)
Usable Oil Capacity 1,9 - 3,8 litres 5,7 litres 4 - 40 litres 4 - 40 litres 10 - 40 litres 60 litres
Duty Cycle** Intermittent Extended Intermittent Extended Extended Extended
Portable/Stationary*** Portable Stationary Portable Stationary Stationary Stationary
Recommended Series PU-Series PE-Series ZU4-Series ZE3-, ZE4- and ZE6-Series PP 8000-Series
Economy Submerged ZE5-Series PP 9000-Series

Page: 78 Page: 80 Page: 86 Page: 92 Page: 92 Page: 98

* Oil Flow • Determined by motor size


• Directly affects electrical power requirements
• Determines cylinder or tool speed

** Duty Cycle • Extended applications require more than one hour of uninterrupted pump use
• Intermittent would be used less than one hour of continuous pump use.

*** Portability Portable Stationary


• Ergonomic handles • Mounting options
• Flexible power requirements • Normally requires stable power

242
Selection Worksheet
 Complete the following information to select the right products:

Cylinder Question: Tips/help Data Model Number


Selection
Total force required in tons: Total load
Number of cylinders required: Number of lifting points
Force per cylinder in ton: Should be 80% of total cylinder cap.
Stroke required: Plunger travel
Single or double-acting (D/A): D/A used when pull force is required,
or retract speed is critical
Type of plunger required: Hollow or solid
Collapsed height required:
Optional saddle required: Tilt, Grooved, Flat
Cylinder base: Improves stability
Cylinder attachments: (RC-series) Expanded functions

Selected cylinder model: 


Including coupler model:

Pump Available power source:  Manual  Battery  Electric  Compressed Air  Petrol
Selection
The three most Hand pump Not for high cycle applications
commonly Single- or double-acting operation Use 4-way valve for D/A applications
selected
Check speed chart on page 249 for number of mm per stroke)
pumps are
hand pumps, Selected hand pump: 
electric pumps
and air-driven Electric or Compressed Air pump
pumps. Need for portability:
Gas powered Duty cycle: Intermittent or extended
pumps, how­
Required usable oil capacity: Intermittent = 1,2 x oil capacity
ever can be
selected in the high cycle = 2 x oil capacity
same way. Available Voltage:
Lifting speed (Important/not important): Use speed chart on page 249
Type of control: Manual/remote pendant
Type of actuation/function: Advance/hold/retract
Accessories: Filter Kit, Level Switch, Roll bar ...

Selected pump: 
Including Coupler: Oil connection

System Number of hoses and length required:


Compo­nents Selected Hoses: 

Manifold or tee: 
Extra hose per manifold (2): 
Gauge (kN or bar scale): GF-series for high cycle 
Gauge adapter: 
Fittings: 
Pressure Relief Safety Valve: 
Load-holding Valve(s): 
Hydraulic oil: 

www.enerpac.com 243
Basic System Set-ups

Cylinder Single-acting push application, such as in a press.


Applies hydraulic force. The hand pump offers controlled cylinder advance, but may require many hand
Page 5 pump strokes in longer stroke applications when the cylinder capacity is 25 ton
or above.
Cylinder Base Plate
For applications like lifting where Examples of pump, hose and cylinder sets can be found on page 62.
additional cylinder stability is
required.
Page 10

Pump
Provides hydraulic flow.
Page 65

Hose
Transports hydraulic fluid.
Page 120-121

Male Coupler
For quick connection of the hose to
system components.
Page 122-123 Single-acting cylinder with longer stroke used for lifting applications.

Female Coupler
For quick connection of the hose
end to the system components.
Page 122-123

Gauge
To monitor pressure of the
hydraulic circuit.
Page 126-131

Gauge Adaptor
For quick and easy gauge
installation.
Page 132

Swivel Connector
Allows proper alignment of valves
and/or gauges. Used when units
being connected cannot be
rotated. Double-acting cylinder set-up used for lifting applications where a slow
Page 132 controlled descent of the load must be maintained.
Auto-Damper Valve V-10
Used to protect gauge from
damage due to sudden pressure
pulses in the system. Needs no
adjustment and allows correct
positioning of gauge, prior to
tightening.
Page 134-135

4-Way Directional Control Valve


Controls the direction of hydraulic
fluid in a double-acting system.
Page 114-115

244
Basic System Set-ups

Double-acting cylinder set-up used in a push/pull application. 3-Way Directional Control Valve
Controls the direction of hydraulic
fluid in a single-acting system.
Page 114-115

Safety Holding Valve


Controls load descent in lifting
applications.
Page 134-135

Manifold
Allows distribution of hydraulic
fluid from one power source to
several cylinders.
Page 124

Needle valve
Regulates the flow of hydraulic
fluid to or from the cylinders.
Page 134-135

Two point lifting set-up using single-acting cylinders.

www.enerpac.com
Visit our web site
to learn more about
hydraulics and
Four point lifting set-up, using single-acting cylinders and directional system set-ups.
control valves.

www.enerpac.com 245
Basic Hydraulics

Flow A hydraulic pump produces flow. Pressure Pressure occurs when there is
resistance to flow.

Pascal’s Pressure applied at any point upon To have all cylinders operate uniformly so that
Law a confined liquid is transmitted the load is being lifted at the same rate at each
undiminished in all directions (Fig.1). point, either control valves (see Valve section)
This means that when more than one or Synchronous Lift System components (see
hydraulic cylinder is being used, each section Integrated Solutions) must be added to
cylinder will lift at its own rate, depending the system (Load B).
on the force requir­ed to move the load at
that point (Fig. 2).

Cylinders with the lightest load will move


first, and cylinders with the heaviest load Figure 1
will move last (Load A), as long as the
cylinders have the same capacity.

INCORRECT! CORRECT!

Pump Gauge Manifold Load A Cylinder

Load B

Figure 2 Synchronous Lift or Control Valves to provide uniform lifting of load.

Learn more about hydraulics


CAUTION! Visit www.enerpac.com to
When lifting or pressing, learn more about hydraulics
always use a gauge. and system set-ups.
A gauge is your ‘window’ to the system.
It lets you see what’s going on. You
will find the gauges in the System
Components section.
Page: 119

246
Basic Hydraulics

Force The amount of force a hydraulic Example 1


cylinder can generate is equal to An RC-106 cylinder with 14,5 cm2 effective area ope­rating
the hydraulic pressure times the at 700 bar will generate what force?
“effective area” of the cylinder Force = 7000 N/cm2 x 14,5 cm2 = 101500 N = 101,5 kN
(see cylinder selection charts).
Example 2
An RC-106 cylinder lifting 7000 kg will require what pressure?
Pressure = 7000 x 9,8 N ÷ 14,5 cm2 = 4731,0 N/cm2 = 473 bar.
Force (Load)
Example 3
Stroke Plunger An RC-256 cylinder is required to produce a force of 190.000 N.
What pressure is required?
Pressure = 190.000 N ÷ 33,2 cm2 = 5722,9 N/cm2 = 572 bar.

Effective Area
Example 4
Four RC-308 cylinders are required to produce a force of 800.000 N.
What pressure is required?
Pressure = 800.000 N ÷ (4 x 42,1 cm2) = 4750,6 N/cm2 = 476 bar.
Hydraulic Cylinder Remember, since four cylinders are used together, the area for one
Force = Working x Effective cylinder must be multiplied by the number of cylinders used.
Pressure Area
Example 5
A CLL-2506 cylinder is going to be used with a power source that is
capable of 500 bar. What is the theoretical force available from that
F = P x A
cylinder?
Use this formula to determine Force = 5000 N/cm2 x 366,4 cm2 = 1.832.000 N = 1832 kN.
either force, pressure or
effective area if two of the
variables are known.

Cylinder Oil The volume of oil required for a Example 1:


Capacity cylinder (cylinder oil capacity) An RC-158 cylinder with 20,3 cm2 effective Stroke
is equal to the effective area of area and 200 mm stroke requires what
the cylinder times the stroke*. volume of oil?
Oil Capacity = 20,3 cm2 x 20 cm = 406 cm3 Oil
Capacity
Example 2:
An RC-5013 cylinder has an effective area of
71,2 cm2 and a stroke of 320 mm. How much oil will be required?
Oil Capacity = 71,2 cm2 x 32 cm = 2278,4 cm3

Example 3:
Cylinder Cylinder An RC-10010 cylinder has an effective area of 133,3 cm2 and a
Cylinder
Oil = Effective x Stroke
stroke of 260 mm. How much oil will it require?
Capacity Area Oil Capacity = 133,3 cm2 x 26 cm = 3466 cm3

* Note: these are theoretical Example 4:


examples and do not take into Four RC-308 cylinders are being used, each with an effective area of
account the compressibility of 42,1 cm2 and a stroke of 209 mm. How much oil will be required?
oil under high pressure. Oil Capacity = 42,1 cm2 x 20,9 cm = 880 cm3 for one cylinder
Multiply by four to obtain the required capacity: 3520 cm3

CAUTION!
Enerpac oil will compress
2,28% at 350 bar and
4,1% at 700 bar.

Page: 124

www.enerpac.com 247
Conversion Tables
Key to cylinder dimensions A = Collapsed height L = Plunger centre to side of base
B = Extended height M = Mounting holes to plunger centre
Dimensions shown in the Selection Charts C = Cylinder body length N = Length of smaller cylinder part
of the cylinder section are identified on D = Cylinder outside diameter O = Plunger hole or thread of saddle
the relevant drawings by the capital letter D1 = Cylinder width P = Plunger thread length
references listed here: A for collapsed
E = Cylinder inside diameter Q = Plunger outside thread
height through Z1 for depth of internal
base thread. F = Plunger rod diameter U = Pitch (BC) of mounting holes
G = Oil inlet thread V = Thread of cylinder mounting holes
H = Cylinder bottom to advance port W = Collar thread
I = Cylinder top to retract port X = Collar thread length
J = Saddle outside diameter Y = Centre hole diameter
K = Cylinder rod protrusion at Z = Internal base thread
collapsed height Z1 = Depth of internal base thread

Key to measurements Pressure: Torque: Imperial to metric


1 psi = 0,069 bar 1 Nm = 0,738 Ft.lbs
All capacities and measurements in the 1 bar = 14,50 psi = 0,102 kgf.m Inches Decimal mm
catalog are expressed in uniform values. = 9,8 N/cm2 1 Ft.lbs = 1,356 Nm
= 100.000 Pa = 0,138 kgf.m 1/16 .06 1,59
The conversion chart provides helpful 1 kPa = 0,145 psi 1/8 .13 3,18
information for their translation into 1 MPa = 145 psi Temperature: 3/16 .19 4,76
equivalent systems. To Convert °C to °F: 1/4 .25 6,35
Volume: T °F = (T°C x 1,8) + 32 5/16 .31 7,94
All ton values specified in this catalogue
1 in3 = 16,387 cm3 To Convert °F to °C: 3/8 .38 9,53
are metric tonnes and are for cylinder class
identification only. 1 cm3 = 0,061 in3 T °C = (T°F – 32) ÷ 1,8 7/16 .44 11,11
Please refer to the kN data for 1 litre = 61,02 in3
1/2 .50 12,70
calculations. = 0,264 gal Other measurements:
9/16 .56 14,29
1 USgal = 3785 cm3 1 in = 25,4 mm
5/8 .63 15,88
Free Conversion Calculator = 3,785 l 1 mm = 0,039 in
= 231 in3 1 in2 = 6,452 cm2 11/16 .69 17,46
Visit enerpac.com and download the free
1 cm2 = 0,155 in2 3/4 .75 19,05
conversion calculator.
Weight: 1 hp = 0,746 kW 13/16 .81 20,64
1 pound (lb) = 0,4536 kg 1 kW = 1,359 hp 7/8 .88 22,23
1 kg = 2,205 lbs 1 kN = 225 lbs 15/16 .94 23,81
1 metric ton = 2205 lbs 1 1.00 25,40
= 1000 kg
1 ton (short) = 2000 lbs
= 907,18 kg

248
Cylinder Speed Charts
Cylinder Speed To determine: To determine:
This chart will help you Cylinder plunger speed Best matching pump
calculate the time required for An RC-256 cylinder (25 ton) is powered by a Your 25 ton cylinder needs to move a load at a
an Enerpac cylinder to lift a ZE3-Series two stage pump. While lifting the speed of 3,0 mm per second. Simply go down
load when powered by a 700 load, the cylinder plunger travels at 2,8 mm per from the top of the chart, to the value of 2,8 mm
bar Enerpac hydraulic pump. second. While exten­ding towards the load, the per second. Follow the chart to the right to
The Cylinder Speed Chart can cylinder plunger find that the ZE3-
also be used to determine the travels at 30,9 mm Series pump is most
pump type and model best per second. suitable for your
suited for an application when applica­tion.
you know the plunger speed
required.

Millimetres of Cylinder Plunger Travel per Hand Pump Plunger Stroke


Cyl. Capacity  5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton
No No No No No No No No
 Power Source Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Pump Type Page:
Manual 3,9 3,9 1,7 1,7 1,2 1,2 0,7 0,7 0,6 0,6 0,3 0,3 0,2 0,2 0,2 0,2 P-391 66
17,6 3,9 7,8 1,7 5,5 1,2 3,4 0,7 2,6 0,6 1,6 0,3 1,0 0,2 0,8 0,2 P-392 66
25,3 3,8 11,2 1,7 7,9 1,2 4,9 0,7 3,7 0,6 2,3 0,3 1,5 0,2 1,1 0,2 P-80/801/84 68
61,4 3,9 27,1 1,7 19,3 1,2 11,8 0,7 9,0 0,6 5,5 0,3 3,5 0,2 2,8 0,2 P-802/842 68
197 7,4 87,1 3,3 61,8 2,3 37,9 1,4 29,0 1,1 17,7 0,7 11,4 0,4 8,8 0,3 P-462/464 68

Millimetres per Second of Cylinder Plunger Travel


Cyl. Capacity  5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton
No No No No No No No No
 Power Source Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Pump Type Page:
Electric Pumps 51,3 6,4 23,0 2,9 16,4 2,1 10,0 1,3 7,9 1,0 4,7 0,6 3,2 0,4 2,5 0,3 XC Cordless Pump 76
(speed based 86 8,3 38 3,7 27 2,6 17 1,6 13 1,3 7,7 0,7 5,4 0,5 4,1 0,4 PU Economy 78
on 50Hz) 53 7,1 24 3,2 17 2,2 10 1,4 8,1 1,1 4,8 0,6 3,3 0,4 2,6 0,3 PE Submerged 80
295 25,6 132 11,5 94,4 8,2 57,7 5,0 45,5 4,0 26,9 2,3 18,7 1,6 14,4 1,3 ZU4-Series 84, 86
15,1 14,1 6,8 6,3 4,8 4,5 3,0 2,8 2,3 2,2 1,4 1,3 1,0 0,9 0,7 0,7 ZE3 one stage 84, 92
158 14,1 70,7 6,3 50,5 4,5 30,9 2,8 24,3 2,2 14,4 1,3 10,0 0,9 7,7 0,7 ZE3 two stage 84, 92
22,3 21,0 10,0 9,4 7,1 6,7 4,4 4,1 3,4 3,2 2,0 1,9 1,4 1,3 1,1 1,0 ZE4 one stage 84, 92
228 21,0 102 9,4 72,9 6,7 44,6 4,1 35,2 3,2 20,8 1,9 14,4 1,3 11,1 1,0 ZE4 two stage 84, 92
44,9 42,1 20,1 18,9 14,4 13,5 8,8 8,2 6,9 6,5 4,1 3,8 2,8 2,7 2,2 2,1 ZE5 one stage 84, 92
298 42,1 133 18,9 95,3 13,5 58,3 8,2 46,0 6,5 27,2 3,8 18,9 2,7 14,5 2,1 ZE5 two stage 84, 92
76,9 70,0 34,5 31,4 24,6 22,4 15,1 13,7 11,9 10,8 7,0 6,4 4,9 4,4 3,8 3,4 ZE6 one stage 84, 92
315 70,0 141 31,4 101 22,4 61,7 13,7 48,7 10,8 28,8 6,4 20,0 4,4 15,4 3,4 ZE6 two stage 84, 92
64 64 28,7 28,7 20,5 20,5 12,6 12,6 9,9 9,9 5,9 5,9 4,1 4,1 3,1 3,1 PPM-9000-4 98
Air Driven Pumps 51,3 6,4 23,0 2,9 16,4 2,1 10,0 1,3 7,9 1,0 4,7 0,6 3,2 0,4 2,5 0,3 XA-Series 100
(at 6,9 bar air 25,9 4,2 11,6 1,9 8,2 1,3 5,0 0,8 4,0 0,6 2,3 0,4 1,6 0,3 1,3 0,2 Turbo II Air 102
pressure) 17 3,4 7,6 1,5 5,4 1,1 3,3 0,7 2,6 0,5 1,5 0,3 1,1 0,2 0,8 0,2 PA-Series 104
277 3,8 123 1,7 88 1,2 53 0,7 42 0,6 25 0,3 17 0,2 13,0 0,2 PAM-Series 105
357 33,6 160 15,1 114 10,8 69,9 6,6 55,1 5,2 32,6 3,1 22,6 2,1 17,4 1,6 ZA-Series 106
Gasoline Engine 85 17 38 7,6 27 5,4 16 3,3 13 2,6 7,7 1,5 5,3 1,1 4,1 0,8 PGM-20 Atlas 109
295 41 132 18,4 94,4 13,1 57,7 8,0 45,5 6,3 26,9 3,7 18,7 2,6 14,4 2,0 ZG5-Series 4,1 kW 110
166 41 74,7 18,4 53,4 13,1 32,6 8,0 25,7 6,3 15,2 3,7 10,6 2,6 8,1 2,0 ZG5-Series 4,8 kW 110
376 85 169 37,9 121 27,1 73,8 16,6 58,2 13,1 34,4 7,7 23,9 5,4 18,4 4,1 ZG6-Series 9,7 kW 112

No Load indicates the Load indicates the plunger Example: At what speed (V) will the RC-256 (25 ton) cylinder
plunger speed as the speed as the load is lifted move when powered by a ZE3-Series pump?
plunger extends towards at a system pressure of RC-256 Cylinder Effective Area = 33,2 cm2
the load (1st stage). 700 bar (2nd stage). ZE3-Series pump oil Flow (no load) = 6150 cm3/min

Cylinder Pump Oil Flow (cm3/min) x 10 6150 cm3/min x 10


Plunger Speed = Speed V = = 30,9 mm/sec
(mm/sec) Cylinder Effective Area (cm2) x 60 33,2 x 60

www.enerpac.com 249
Valve Information

Ways Directional 3-Way Valves 4-Way Valves


The (oil) ports on a valve. Control are used with single-acting are used with double-acting
A 3-way valve has 3 ports: pressure (P), Valves cylinders. cylinders.
tank (T), and cylinder (A).
A 4-way valve has 4 ports: pressure (P),
tank (T), advance (A) and retract (B).

Single-Acting cylinders require at least a


3-way valve, and can, under certain
instances, be operated with a 4-way valve.

Double-Acting cylinders require a 4-way


valve, providing control of the flow to each Valves may Pump Mounted Remote Mounted
cylinder port. be either
pump
Positions mounted
or remote
The number of control points a valve can mounted.
provide. A 2-position valve has the ability to
control only the advance or retraction of the
cylinder. To be able to control the cylinder Valves may Manually Operated Solenoid Operated
with a hold position, the valve requires be either
a 3rd position. manually
or solenoid
operated.
Centre Configuration
The centre position of a valve is the position
at which there is no movement required of
the hydraulic component, whether a tool or
cylinder.
Advance Single-acting cylinder Double-acting cylinder
Hold Controlled by a 3-way, Controlled by a 4-way,
The most common is the Tandem Retract 3-position valve. 3-position valve.
Centre. This configuration provides for little
to no movement of the cylinder and the Advance Advance
unloading of the pump. This provides for
The oil The oil
minimum heat build-up.
flows from flows from
the pump the pump
pressure pressure
The next most common is the
port P to the port P to
Closed Centre configuration, which is used
cylinder port A: the cylinder the cylinder port A and from
mostly for independent control of multi-
plunger will extend. cylinder port B to tank T.
cylinder applications. This configuration
again provides for little to no movement Hold Hold
of the cylinder, but also dead-heads the
The oil The oil
pump, isolating it from the circuit.
flows from flows from
Use of this type of valve may require some
the pump the pump
means of unloading the pump to prevent
pressure pressure port
heat build-up.
port P to the P to the tank
tank T. The cylinder port A is T. The cylinder ports A and
There are many more type of valves,
closed: the cylinder plunger B are closed: the cylinder
such as Open Centre and Float Centre.
will maintain its position. plunger will maintain position.
These valves are used mostly in complex
hydraulic circuits and require other special
Retract Retract
considerations.
The oil flows The oil
from the flows from
pump and the pump
cylinder port pressure port
A to the tank P to cylinder
T: the cylinder plunger will port B and from cylinder
Open Centre Float Centre retract. port A to tank T: the cylinder
plunger will retract.

250 © Enerpac
Global Warranty Policy
ENERPAC products are warranted to be free of If the customer believes a product is defective,
defects in materials and workmanship under the product must be delivered, or shipped freight
normal use for as long as they are owned by the prepaid, to the nearest ENERPAC Authorised
original purchaser, subject to the exclusions and Service Center. The customer should contact
limitations described below. This warranty does ENERPAC to locate an Authorised Service Center
not cover ordinary wear and tear, overloading, in the customer’s area. Products that conform
alterations, (including repairs or attempted repairs to this warranty will be repaired or replaced at
by parties other than ENERPAC or its authorised ENERPAC’s expense and returned by ground
service representatives), improper fluid, use in a transportation, freight prepaid.
manner for which they are not intended or use THE FOREGOING WARRANTY IS EXCLUSIVE
which is contrary to instructions for the products. AND IS IN LIEU OF ALL OTHER EXPRESS
AND IMPLIED WARRANTIES, INCLUDING BUT
THIS WARRANTY IS LIMITED TO NEW NOT LIMITED TO THE IMPLIED WARRANTIES
PRODUCTS SOLD THROUGH ENERPAC OF MERCHANTABILITY AND FITNESS FOR A
AUTHORISED DISTRIBUTORS, ORIGINAL PARTICULAR PURPOSE.
EQUIPMENT MANUFACTURERS OR OTHER
DESIGNATED CHANNELS OF DISTRIBUTION. The remedy of repair, replacement or refund
NO AGENT, EMPLOYEE, OR OTHER is customer’s exclusive remedy in the event of
REPRESENTATIVE OF ENERPAC HAS THE breach of this warranty.
AUTHORITY TO IN ANY WAY CHANGE OR SELLER SHALL NOT BE SUBJECT TO AND
AMEND THIS WARRANTY. DISCLAIMS:
(a) ANY OTHER OBLIGATIONS OR LIABILITIES
Electronic products and components are ARISING OUT OF BREACH OF CONTRACT
warranted against defects in material and OR OF WARRANTY,
workmanship for a period of two years from the (b) ANY OBLIGATIONS WHATSOEVER
date of purchase. ARISING FROM TORT CLAIMS (INCLUDING
NEGLIGENCE AND STRICT LIABILITY)
The following items supplied with ENERPAC OR ARISING UNDER THEORIES OF LAW
products are excluded from this warranty: WITH RESPECT TO PRODUCTS SOLD OR
• Components not manufactured by ENERPAC, SERVICES RENDERED BY SELLER OR ANY
including air motors, electric motors, gasoline UNDERTAKINGS, ACTS OR OMISSIONS
engines, and diesel engines. Such items RELATING THERETO, AND
are warranted to the extent of the warranty (c) ALL CONSEQUENTIAL, INCIDENTAL AND
provided by the manufacturers of such items. CONTINGENT DAMAGES WHATSOEVER.
• Consumable items, including cutter blades, nut
splitter chisels, punches and dies. ENERPAC’s liability in all cases is limited to, and
• Chains. shall not exceed, the purchase price paid.

Effective June 1, 1997

www.enerpac.com 251
Torque Tightening
Tightening Methods Bolting Solutions
Principally there are two modes For further information on
of tightening: "Uncontrolled" and Torque Tightening or other
"Controlled". controlled tightening methods,
please visit our website or ask for our
Uncontrolled tightening Controlled tightening E412e Bolting Tools Catalogue.
Uses equipment and/or procedures Employs calibrated and measurable
that cannot be measured. Preload is equipment, follows prescribed Bolting Integrity Software
applied to a bolt and nut assembly procedures and is carried out by A comprehensive free on-line software
using a hammer and spanner or other trained personnel. solution for Bolted Joint Integrity.
types of impact tools. Integral databases hold data for:
• BS1560, MSS SP44, API 6A and
17D flanged joints
• Common gasket materials and
configurations
• Comprehensive range of bolt materials
Advantages of Controlled Tightening • Comprehensive range of lubricants
Known, controllable and accurate Reduces operational time resulting • Enerpac’s Controlled Bolting
bolt loads in increased productivity Equipment including: Torque
Multipliers, Hydraulic Wrenches and
Employs tooling with controllable Reduces tightening time and operator
Bolt Tensioning tools.
outputs and adopts calculation to fatigue by replacing manual effort with
determine the required tool settings. the use of controlled tooling.
Custom Joint information can also be
entered.
Uniformity of bolt loading Reliable and repeatable results
Especially important on gasketed Using calibrated, tested equipment, The software offers Tool selection, Bolt
joints as an even and consistent following procedures and employing Load calculations and Tool pressure
compression is required for the gasket skilled operators achieves known settings, as well as a combined
to be effective. results consistently. Application data sheet and Joint
completion report.
Safe operation following prescribed The right results first time
procedures Many of the uncertainties surrounding
Eliminates the dangerous activities of in-service joint failures are removed
manual uncontrolled tightening and by ensuring the correct assembly and
requires that the operators be skilled tightening of the joint the first time.
and follow procedures.

What is Torque? Torque Tightening


It is a measure of how much force Torque Tightening and Preload
acting on an object causes that The amount of preload created when Turning movement
object to rotate. torqueing is largely dependant on the
effects of friction.
What is Torque Tightening?
The application of preload to a Principally there are three different
fastener by the turning of the “torque components”:
Force
fastener’s nut. • torque to stretch the bolt
• torque to overcome the friction in
bolt and nut threads Stretch of Fastener
• torque to overcome friction at the (Pre-load)
nut spot face (bearing contact
surface).

252
Torque Tightening

Preload (residual load) =


Applied Torque minus Frictional Losses

Lubrication Reduces Friction Frictional Losses

Lubrication reduces the friction during


10% converted
tightening, decreases bolt failure
to preload
during installation and increases
bolt service life. Variation in friction
coefficients affect the amount of 50% at 40% in Friction points should always be lubricated
preload achieved at a specified nut face threads when using the torque tightening method.
torque. Higher friction results in less
conversion of torque to preload.
The value for the friction coefficient
provided by the lubricant manufacturer
Select the Right Torque
must be known to accurately establish
Wrench
the required torque value.
Choose your Enerpac torque
Lubricant or anti-seizure compounds Frictional Losses (dry steel bolt) wrench using the untightening
should be applied to both, the nut rule of thumb:
bearing surface and the male threads. • When loosening a nut or bolt, more
torque is usually required than when
tightening.
• For general conditions it can take up to
2½ times the input torque to breakout.
Torque Procedure • Do not apply more than 75% of the
maximum torque output of the tool
When torquing it is common to tighten To avoid this, torque is applied in when loosening nuts or bolts.
only one bolt at a time, which can stages following a prescribed pattern:
result in Point Loading and Conditions of bolted joints
Load Scatter. • Humidity corrosion (rust) requires
up to twice the torque required for
Torque Sequence tightening.
• Sea water and chemical corrosion
requires up to 2½ times the torque
required for tightening.
• Heat corrosion requires up to 3 times
the torque required for tightening.

Step 1 Spanner tight ensuring Step 4 Increase the torque to full


Breakout Torque
that 2 - 3 threads extend torque following the pattern
above nut. shown above. When loosening bolts a torque
value higher than the tightening
Step 2 Tighten each bolt to one-third Step 5 Perform one final pass on
torque is normally required.
of the final required torque each bolt working clockwise
This is mainly due to corrosion and
following the pattern as from bolt 1, at the full final
deformations in the bolt and nut threads.
shown above. torque.
Step 3 Increase the torque to two- Breakout torque cannot be accurately
thirds following the pattern calculated, however, depending on
shown above. conditions it can take up to 2½ times the
input torque to breakout.

The use of penetrating oils or anti-seize


products is always recommended when
performing breakout operations.

www.enerpac.com 253
Hexagon Nut and Bolt Sizes

METRIC SIZES IMPERIAL SIZES Determine the maximum


torque according to the
bolt (nut) size and
grade. Always consult
the manufacturers instructions or
engineering recommendations when
Thread Hexagon Hexagon Thread Hexagon Hexagon making bolted connections.
Size Size Size Size Size * Size
D S J D S J
(mm) (mm) (mm) (inch) (inch) (inch)
M 10 17 8 5/8" 11/16" "
1/2

3/4" 11/4" "


M 12 19 10 5/8
IMPORTANT
7/8" 17/16" 3/4"
M 14 22 12 The hexagon sizes shown in
M 16 24 14 1" 15/8" 3/4" the tables should be used as
M 18 27 14 11/8" 113/16" 7/8" a guide only. Individual sizes
30 17 11/4" 2" 7/8" should be checked before specifying
M 20
any equipment.
M 22 32 17 13/8" 23/16" 1"
M 24 36 19 11/2" 23/8" 1"
M 27 41 19 15/8" 29/16" -
M 30 46 22 13/4" 23/4" 11/4"
BSH-Series Sockets
M 33 50 24 17/8" 215/16" 13/8"
Use only Heavy Duty
M 36 55 27 2" 31/8" 15/8" Impact Sockets for power
M 39 60 27 (30) 21/4" 31/2" 13/4" driven torquing equipment,
M 42 65 32 21/2" 37/8" 17/8" according to ISO2725 and
M 45 70 - 23/4" 41/4" 2" ISO1174; DIN3129 and DIN3121 or
3" 45/8" 21/4" ASME-B107.2/1995.
M 48 75 36
M 52 80 36 31/4" 5" 21/4" Page: 192
M 56 85 41
46 * Heavy hexagon nuts.
M 60 90
M 64 95 46
M 68 100 50
M 72 105 55
M 76 110 60
M 80 115 65
M 85 120 70
M 90 130 70 (75)
M 95 135 -
M 100 145 85
M 105 150 -
M 110 155 -
M 115 165 -
M 120 170 -
M 125 180 -
M 130 185 -
M 140 200 -
M 150 210 -

254
About Enerpac
Enerpac manufactures high-force hydraulics
(cylinders, pumps, valves, presses, pullers,
tools, accessories and system components) for
industry and construction and provides hydraulic
workholding and OEM solutions to industries
worldwide.

With an 80-year history of quality and innovation,


the broadest line in the business, and more than
4000 distributors and factory-trained service centers
around the world, Enerpac leads the industry by
setting new standards in design, strength, durability
and local support. Strict quality programs, zero
tolerance for defects, and ISO-9001 certification are
your assurance of safe, trouble-free operation.

Enerpac is ready to tackle your toughest challenge


and provide the hydraulic advantage you need to
increase productivity, labour efficiency and
speed of operation. www.enerpac.com for Ordering Products and Catalogs
• Learn more about hydraulics To find the name of the closest Enerpac
While every care has been taken in the preparation of • Promotions distributor or service center, to request
this catalogue and all data contained within is deemed • New products literature or technical application
accurate at the time of printing, Enerpac does reserve • Electronic Catalogs assistance, contact Enerpac at one of
the right to make changes to the specifications of any • Trade shows the addresses on the next page or pose
product, or discontinue any product, contained within
• Manuals (instruction & repair sheets) your question through E-mail:
this catalogue without prior notice.
• Nearest Distributors & Service info@enerpac.com
All illustrations, performance specifications, weights Centers
and dimensions reflect the nominal values and slight • Enerpac products in action
variations may occur due to manufacturing tolerances. • Integrated Solutions.
Please consult Enerpac if final dimensions are critical.
All information in this catalogue can be changed due to Enerpac catalogues & brochures to meet your needs:
product improvements without prior notice.
To obtain your copy just give us a call, or visit our Internet site.
© Copyright 2013, Enerpac.
All rights reserved. Any copying or other use of E412e, Bolting Solutions Catalogue
material in this catalogue (text, illustrations, drawings, Caters to the complete bolting workflow, ensuring joint integrity
photo’s) without express written consent is prohibited. in a variety of applications throughout industry, including: joint
assembly, controlled tightening and joint separation.

8200, Solutions & Systems for the Wind Power Industry


Enerpac is the natural choice for providing tools, solutions and
Worldwide Catalogue Coverage systems to the wind power industry. Capability brochure about
Enerpac Catalogues are printed in many core technologies: High-force industrial tools, bolting solutions
languages. If your requirements call for and integrated positioning systems.
product use in a different country, please
send your request to the applicable
E213e, Workholding Catalogue
country listed on page 256 or
www.enerpac.com – the Enerpac Offers innovative products and solutions to provide powerful
catalogue of the country serving your specific market clamping and positioning force to every type of manufacturing
area will be forwarded promptly. process. Workholding solutions increase product quality
and production output.

www.enerpac.com 255
Enerpac Worldwide Locations
Australia and New Zealand Italy The Netherlands, Belgium, Luxembourg,
Actuant Australia Ltd. ENERPAC S.p.A. Central and Eastern Europe, Baltic States,
Block V Unit 3, Via Canova 4 Greece, Turkey and CIS countries
Regents Park Estate 391 Park Road, 20094 Corsico (Milano) ENERPAC B.V.
Regents Park NSW 2143 T +39 02 4861 111 Galvanistraat 115, 6716 AE Ede
(P.O. Box 261) Australia F +39 02 4860 1288 P.O. Box 8097, 6710 AB Ede
T +61 297 438 988 sales-it@enerpac.com The Netherlands
F +61 297 438 648 T +31 318 535 911
sales-au@enerpac.com Japan F +31 318 535 848
Applied Power Japan LTD KK sales-nl@enerpac.com
Brazil Besshocho 85-7
Power Packer do Brasil Ltda. Kita-ku, Saitama-shi 331-0821, Japan Enerpac Integrated Solutions B.V.
Rua dos Inocentes, 587 T +81 48 662 4911 Opaalstraat 44, 7554 TS Hengelo
04764-050 - Sao Paulo (SP) F +81 48 662 4955 P.O. Box 421, 7550 AK Hengelo
T +55 11 5687 2211 sales-jp@enerpac.com The Netherlands
F +55 11 5686 5583 T +31 74 242 20 45
Toll Free: 0800 891 5770 Middle East, Egypt and Libya F +31 74 243 03 38
vendasbrasil@enerpac.com ENERPAC Middle East FZE integratedsolutions@enerpac.com
Office 423, LOB 15
Canada P.O. Box 18004, Jebel Ali, Dubai South Africa and other English speaking
Actuant Canada Corporation United Arab Emirates African countries
6615 Ordan Drive, Unit 14-15 T +971 (0)4 8872686 ENERPAC AFRICA ( PTY ) Ltd.
Mississauga, Ontario L5T 1X2 F +971 (0)4 8872687 Cambridge Office Park, Block E
T +1 905 564 5749 sales-ua@enerpac.com 5 Bauhinia Avenue
F +1 905 564 0305 Highveld Techno Park, Centurion
Toll Free: Russia Republic of South-Africa
T +1 800 268 4987 Rep. office Enerpac T 0027 (0) 12 940 0656
F +1 800 461 2456 Russian Federation sales-za@enerpac.com
customer.service@actuant.com Admirala Makarova Street 8
125212 Moscow United Kingdom and Ireland
China (Taicang) Russia ENERPAC Ltd.
Actuant (China) Industries Co.Ltd. T +7 495 98090 91 5 Coopies Field
No. 6 Nanjing East Road, F +7 495 98090 92 Morpeth, Northumberland
Taicang Economic Dep Zone sales-ru@enerpac.com NE61 6JR, England
Jiangsu, China T +44 121 50 50 787
T +86 0512 5328 7500 Singapore F +44 121 50 50 799
F +86 0512 5335 9690 Actuant Asia Pte Ltd. sales-uk@enerpac.com
Toll Free: 83 Joo Koon Circle, Singapore 629109
T +86 400 885 0369 T +65 68 63 0611 USA, Latin America and Caribbean
sales-cn@enerpac.com F +65 64 84 5669 ENERPAC World Headquarters
Toll Free: P.O. Box 3241
France, Switzerland, North Africa and French T +1800 363 7722 Milwaukee, WI 53201-3241 USA
speaking African countries sales-sg@enerpac.com N86 W12500 Westbrook Crossing
ENERPAC Menomonee Falls, Wisconsin 53051
Une division d’ACTUANT France S.A.S. South Korea T +1 262 293 1600
ZA de Courtaboeuf Actuant Korea Ltd. F +1 262 293 7036
32, avenue de la Baltique 3Ba 717, Shihwa Industrial Complex User inquiries:
91140 VILLEBON /YVETTE, France Jungwang-Dong, Shihung-Shi, Kyunggi-Do +1 800 433 2766
T +33 1 60 13 68 68 Republic of Korea 429-450 Distributor inquiries/orders:
F +33 1 69 20 37 50 T +82 31 434 4506 +1 800 558 0530
sales-fr@enerpac.com F +82 31 434 4507 +1 800 628 0490
sales-kr@enerpac.com Technical inquiries:
Germany and Austria techservices@enerpac.com
ENERPAC GmbH Spain and Portugal sales-us@enerpac.com
P.O. Box 300113 ENERPAC SPAIN, S.L.
D-40401 Düsseldorf Avda. Los Frailes, 40 – Nave C & D
Willstätterstrasse 13 Pol. Ind. Los Frailes
D-40549 Düsseldorf, Germany 28814 Daganzo de Arriba
T +49 211 471 490 (Madrid) Spain
F +49 211 471 49 28 T +34 91 884 86 06
sales-de@enerpac.com F +34 91 884 86 11
sales-es@enerpac.com
India
Enerpac Hydraulics (India) Pvt. Ltd. Sweden, Denmark, Norway, Finland and
Actuant India, No. 10, Bellary Road, Iceland
Sadashivanagar, Enerpac Scandinavia AB
Bangalore - 560 080 India Fabriksgatan 7
T +91 80 3928 9000 412 50 Gothenburg, Sweden
F +91 80 40 792 792 T +46 (0) 31 799 0281
sales-in@enerpac.com F +46 (0) 31 799 0010
scandinavianinquiries@enerpac.com

256
Model Number Index Section Index
 
Page(s)  Page(s)  Page(s)  Page(s)  Cylinders &
Lifting Products
A D N STP . . . . . . . . . . . . . . . . 169
A5-A10 . . . . . . . . . . . 166 DGR . . . . . . . . . . . . . . . 131 NC . . . . . . . . . . . . . . . . . 219 STV . . . . . . . . . . . . . . . . 144
A12 . . . . . . . . . . . . . . . . . . 10 NS . . . . . . . . . . 220-221 SW . . . . . . . . . . . . . . . . . 217
A13-A28 . . . . . . . . . 166 E NV . . . . . . . . . . . . . . . . . 132
A29-A53. . . . . . . . . . . . 10 E . . . . . . . . . . . . . 186-187 T Page 4-63
A64-A66 . . . . . . . . . 124 ELP . . . . . . . . . 174-175 P T . . . . . . . . . . . . . 123, 130
A92 . . . . . . . . . . 166, 177 EMB . . . . . . . . . . . . . . 174 P . . . . . . . . . . . . 66-71, 73 TH . . . 194, 202-203 Pumps & Directional
A102. . . . . . . . . . . . . . . . . 10 EP . . . . . . . . . . . . 154-157 . . . . . . . . . . . . . . . . . . . 74-75 . . . . . . . . 207, 209-214
Control Valves
A128-A192. . . . . . 166 EPH . . . . . . . . 158-161 P142AL . . . . . . . 60-61 TM . . . . . . . . . . . . . . . . . 147
A183. . . . . . . . . . . . . . . 142 EPP . . . . . . . . 155, 157 P392AL . . . . . . . 60-61 TW . . . . . . . . . . . . . . . . . 216
A185. . . . . . . . 142, 166 EPS . . . . . . . . 226-227 P392FP . . . . . . . . . . . . 73
A200R. . . . . . . . . . . . . 146 EPT . . . . . . . . . . . . . . . 157 PA . . . . . . . . . . . 102-104 V
A205-A220. . . . . . 142 EPX . . . . . . . . . . . . . . . 163 PAM . . . . . . . . . . . . . . . 105 V . . . 60-61, 134-135 Page 64-117
A218. . . . . . . . . . . . . . . 166 ER . . . . . . . . . . 174-175 PAMG . . . . . 102-103 VA2 . . . . . . . . . . . . . . . . 105
A242-A305. . . . . . 166 ES . . . . . . . . . . . 174-175 PATG . . . . . . . 102-103 VB . . . . . . . . . . 139, 146 System Components &
A310, A330. . . . . . 142 ESS . . . . . . . . 224-225 PARG . . . . . . 102-103 VC . . . . . . . . . . 116-117
A530-A595. . . . . . 166 PC . . . . . . . . 66, 68, 70 VE . . . . . . . . . . . 114-117
Control Valves
A604. . . . . . . . 122-123 F PE . . . . . . . . . . . . . . 80-83 VHJ . . . . . . . . . . . . . . . 146
A607. . . . . . . . . . . . . . . 166 F . . . . . . . . . . . . . 122-123 PF25 . . . . . . . . . . . . . . . . 94 VLP . . . . . . . . . 138-139
A630. . . . . . . . 122-123 FH . . . . . . . . . . 122-123 PGM . . . . . . . . . . . . . . 109 VM . . . . . . . . . . 114-117
A650. . . . . . . . . . . . . . . 166 FR . . . . . . . . . . 122-123 PM . . . . . . . . . . 202-203 Page 118-135
AH. . . . . . . . . . . 122-123 FS . . . . . . . . . . . . . . . . . . 218 PP . . . . . . . . . . . . . . 98-99 W
AM . . . . . . . . . . . . . . . . . 124 FSB . . . . . . . . 172, 217 PR . . . . . . . . . . . . . . 58-59 W . . . . . . . . . . . . 194-201 Presses
AR . . . . . . . . . . 122-123 FSH . . . . . . . . . . . . . . . 217 PTJ . . . . . . . . . 182-183 WC . . . . . . . . . 178-179
ATM. . . . . . . . . . . . . . . . 216 FSM . . . . . . . . . . . . . . . 217 PTA . . 202, 210-211 WHC, WHR . . . . 178
ATP . . . . . . . . . . . . . . . . 108 FZ . . . . . . . . . . . . . . . . . . 125 PU . . . . . . . . . . . . . . 78-79 WMC . . . . . . . . . . . . . 179
AW . . . . . . . . . . . . . . . . . . 10 WR . . . . . . . . . 167, 177
G R WRP . . . . . . . . . . . . . . 201
B G . . . . . . . . . . . . 126-127 RA. . . . . . . . . . . . . . . . . . . . 11 WTE . . . . . . . . . . . . . . . 201
B . . . . . 108, 236-238 GA . . . . . . . . . . . . . . . . . 132 RAC. . . . . . . . . . . . . 12-13
Page 136-147
BAD . . . . . . . . . . . . . . . . . 31 GBJ . . . . . . . . . . . . . . . . . 57 RACH . . . . . . . . . . 16-17 X
BFZ . . . . . . . . . . . . . . . 125 GF . . . . . . . . . . 126-127 RACL. . . . . . . . . . . 14-15 XA . . . . . . . . . . 100-101 Pullers
BH . . . . . . . . . . . . . . . . . 108 GP . . . . . . . . . . 126-127 RAR. . . . . . . . . . . . . 18-19 XC . . . . . . . . . . . . . . 76-77
BHP . . . . . . . . 150-153 RB . . . . . . . . . . . . . . . . . . . 10 XLK . . . . . . . . . . . . . . . 100
BLS . . . . . . . . 232-233 H RC . . . . . . . 6-9, 60-61 XLP . . . . . . . . 138-139
BPR . . . . . . . . 140-141 H . . . . . . . . . . . . 120-121 RCH . . . . . . . . . . . . 26-27 XPG . . . . . . . . . . . . . . . 100
BR . . . . . . . . . . . . . . . . . 108 . . . . . . . . . . . . . . . 132-133 RCS . . . . . . . . . . . . 22-23 XSC . . . . . . . . 100, 125
BRC . . . . . . . . . . . . 24-25 HA . . . . . . . . . . . . . . . . . 121 RE . . . . . . . . . . . . . . . . . . . 10 Page 148-161
BRD . . . . . . . . . . . . 30-31 HB . . . . . . . . . . . . . . . . . 121 RFL . . . . . . . . . 101-105 Z
BRP . . . . . . . . . . . . 24-25 HC . . . . . . . . . . . . . . . . . 121 RR . . . . . . . . . . . . . . 32-35 Z . . . . . . . . . . . . . . . . . . . . 123 Tools
BSH . . . . . . . . . . . . . . . 192 HF . . . . . . . . . . . . . . . . . 124 RRH . . . . . . . . . . . . 28-29 ZA4 . . . . . . . . . 106-107
BSS . . . 92, 106, 146 HP . . . . . . . . . . . . . . 27, 29 RSM . . . . . . . . . . . 22-23 ZA4T . . . . . . . . . . . . . . 202
BV . . . . . . . . . . 144-145 HT . . . . . . . . . . . . . . . . . 108 RTE . . . . . . . . . . . . . . . 191 . . . . . . . . . . . . . . . 212-215

BW . . . . . . . . . . . . . . . . 108 RWH . . . . . . . . . . . . . . 150 ZC . . . . . . . . . 88, 94-95


BZ . . . . . . . . . . 180-181 I ZE . . . . . . . . . . . . . . . 92-97
IPL . . . . . . . . . . . . . . . . . 146 S . . . . . . . . . . . . . . . 208-209 Page 162-183
C S . . . . . . . . . . . . . 188-191 ZG . . . . . . . . . . 110-112
C . . . . . . . . . . . . 122-123 J SB . . . . . . . . . . 172, 217 ZH . . . . . . . 89, 95, 206 Bolting Tools
CAT . . . . . . 10, 23, 39 JBI . . . . . . . . . . . . . . . . . . . 10 SBZ . . . . . . . . . . . . 88, 94 ZL . . . . . . . . . . . . . . . 88, 94
CAT . . . . . . 43, 47, 51 JH . . . . . . . . . . . . . . . . . . . 56 . . . . . . . . . . . . . . . 206, 214 ZP . . . . . . . . . . . . . . 89, 94
CATG . . . . 13, 15, 19 SC . . . . . . . . . . . . . . 62-63 ZU4 . . . . . . . . . . . . 86-91
. . . . . . . . . . . . . . . . . . . 39, 47 L SCJ . . . . . . . . 182-183 ZU4T . . . . . . . . . . . . . 202
CD . . . . . . . . . . . . . . . . . 123 LB . . . . . . . . . . . . . . . 52-53 SDA . . . . . . . . . . . . . . . 190 . . . . . . . . . . . . . . . 204-206

CH . . . . . . . . . . . . . . . . . 123 LH . . . . . . . . . . . . . . . . . 147 SHS . . . . . . . . 234-235 ZR . . . . . . . 88, 94, 214


CLL . . . . . . . . . . . . 48-51 LPC . . . . . . . . . . . . 54-55 SOH . . . . . . . . . . . . . . . 173
Page 184-221
CLP . . . . . . . . . . . . 20-21 LW . . . . . . . . . . . . . . . . . 172 SP . . . . . . . . . . 168-171 5
CLRG . . . . . . . . . . 44-47 SPD . . . . . . . . . . . . . . . 169 5DA . . . . . . . . . 182-183
Integrated
CLS . . . . . . . . . . . . 40-43 M SPK . . . . . . . . . . . . . . . 168 11. . . . . . . . . . . . . . . . 74-75 Solutions
CLSG . . . . . . . . . . 36-39 M. . . . . . . . . . . . . 236-238 SRS . . . . . . . . . . . . . . . 191 40. . . . . . . . . . . . . . . . . . . 183
CM . . . . . . . . . . . . . . . . 176 MP . . . . . . . . . . . . . . . . . . . 72 STB . . . . . . . . 180-181 41-43-45 . . . . . . . . . . 75
CR . . . . . . . . . . 122-123 MS. . . . . . . . . . . 164-167 STC . . . . . . . . . . . . . . . 178 72- . . . . . . . . . . . . . . 74-75
CW . . . . . . . . . . . . . . . . 166 MSP . . . . . . . . . . . . . . . 169 STF . . . . . . . . . 217-218 83- . . . . . . . . . . . . . . . . . . . 75
MZ . . . . . . . . . . 164-167 STN . . . . . . . . . . . . . . . 219 Page 222-238
E326e

Cylinders Australia and New Zealand


Actuant Australia Ltd.
& Lifting Products T +61 297 438 988 – F +61 297 438 648

Brazil
Page 4-63 Power Packer do Brasil Ltda.
T +55 11 5687 2211 – F +55 11 5686 5583

Canada
Actuant Canada Corporation
T +1 905 564 5749 – F +1 905 564 0305

Pumps & Directional China


Actuant Industries Co. Ltd.
Control Valves T +86 0512 5328 7500 – F +86 0512 5335 9690

Page 64-117 France, Switzerland, North Africa and


French speaking African countries
ENERPAC Une division d’ACTUANT France S.A.S.
T +33 1 60 13 68 68 – F +33 1 69 20 37 50

Germany and Austria


ENERPAC GmbH
T +49 211 471 490 – F +49 211 471 49 28
System Components
India
& Control Valves ENERPAC Hydraulics Pvt. Ltd.
T +91 80 3928 9000 – F +91 80 40 792 792
Page 118-135 Italy
ENERPAC S.p.A.
T +39 02 4861 111 – F +39 02 4860 1288

Japan
Applied Power Japan LTD KK
Presses T +81 48 662 4911 – F +81 48 662 4955

Middle East, Egypt and Libya


ENERPAC Middle East FZE
T +971 (0)4 8872686 – F +971 (0)4 8872687
Page 136-147
Russia
Rep. office Enerpac
T +7 495 9809091 – F +7 495 9809092

Singapore
Actuant Asia Pte Ltd.
Pullers T +65 68 63 0611 – F +65 64 84 5669

South Korea
Actuant Korea Ltd.
Page 148-161 T +82 31 434 4506 – F +82 31 434 4507

Spain and Portugal


ENERPAC SPAIN, S.L.
T +34 91 884 86 06 – F +34 91 884 86 11

Sweden, Denmark, Norway, Finland and Iceland


Tools Enerpac Scandinavia AB
T +46 (0) 31 7990281 – F +46 (0) 31 7990010

The Netherlands, Belgium, Luxembourg,


Central and Eastern Europe, Baltic States,
Page 162-183 Greece, Turkey and CIS countries
ENERPAC B.V.
T +31 318 535 911 – F +31 318 535 848

South Africa and other English


speaking African countries
ENERPAC AFRICA ( PTY ) Ltd.
Bolting Tools T 0027 (0) 12 940 0656

United Kingdom and Ireland


ENERPAC Ltd.
Page 184-221 T +44 (0)121 50 50 787 – F +44 (0)121 50 50 799

USA, Latin America and Caribbean


ENERPAC
T +1 262 293 1600 – F +1 262 293 7036

Integrated Solutions
For a complete list of addresses
see page 256 or www.enerpac.com
e-Mail: info@enerpac.com
Page 222-238

8208 GB © Enerpac 11-2013


Printed in the Netherlands.

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