Installation Manual

Automatic TWIN Greasing System

Excavator
Caterpillar 345 B
F173075

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Excavator Caterpillar 345 B

1.
q^_ib=lc=`lkqbkqp
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F 171966 Twin 7-port block, complete ------------------------ 12
2.2. F 171968 Twin 7-port block, complete ------------------------ 14
2.3. F 170700 Twin 4-port block, complete ------------------------ 16
2.4. F 171971 Twin 5-port block, complete ------------------------ 17
2.5. F 171973 Twin 4-port block, complete ------------------------ 18

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

4. Drilling and welding activities - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

5. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

5.1. F 171963Twin pumpkit Caterpillar 345 B - - - - - - - - - - - - - - - - - - - - - - 30

6. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1. F 171964 Electronics installation kit Caterpillar 345 B - - - - - - - - - - - - - 34

7. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
7.1. F 171967 Installation kit Twin 7-port block B1 ------------------ 40
7.2. F 171969 Installation kit Twin 7-port block B2 ------------------ 42
7.3. F 171970 Installation kit Twin 4-port block B3 ------------------ 44
7.4. F 171972 Installation kit Twin 5-port block B4 ------------------ 48
7.5. F 171974 Installation kit Twin 4-port block B5 ------------------ 50

8. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

8.1. F 171965 Twin Main line kit Caterpillar 345 B - - - - - - - - - - - - - - - - - - 56

9. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

10. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63

Date of issue: December 2001

EF17105 Table of contents 3

 Excavator Caterpillar 345 B

Date of issue: December 2001

4 Table of contents EF17105

 Excavator Caterpillar 345 B

1.

1.
PREFACE
Date of issue: December 2001

your efficiency is our challenge

EF17105 Preface 5
 Excavator Caterpillar 345 B

1.1 General information

This installation manual describes the mounting of the Twin-system on the
Caterpillar Excavator type 345 B.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number

Caterpillar
20 x F 171962 - EF17105 P0
345 B

1.2 Use of symbols

Symbol Explanation
H High pressure hose ¼ I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector straight ø6 mm
200 = lenght (mm)
E6 = connector elbow ø6 mm
P Grease pump
PS Main line pressure switch

Distribution block

Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: December 2001

YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF17105
 Excavator Caterpillar 345 B

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
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EF17105 Preface 7
 Excavator Caterpillar 345 B

Notes

Date of issue: December 2001

8 Preface EF17105
 Excavator Caterpillar 345 B

2.

2.
SYSTEM LAY-OUT
Date of issue: December 2001

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EF17105 System lay-out 9

 Excavator Caterpillar 345 B

Parts list

The Twin-system for the Caterpillar 345 B comprises the following parts:

Kit number Groeneveld order Description

number

F 171963 Twin pumpkit Caterpillar 345B

F 171964 Electronics installation kit Caterpillar 320-375

F 171966 F 171967 Installation kit 7-port block B1

F 171968 F 171969 Installation kit 7-port block B2

F 170700 F 171970 Installation kit 4-port block B3

F 171971 F 171972 Installation kit 5-port block B4

F 171973 F 171974 Installation kit 4-port block B5

F 171965 Twin Main line kit Caterpillar 345 B

XU1701D User’s manual TWIN

810860 High-pressure hose 3/8” E10-1600-S12 H1 2x

810871 High-pressure hose 3/8” S12-2300-S12 H2 2x

810512 High-pressure hose 3/8” E10-2900-S12 H3 2x

830344 High-pressure hose 1/4” S8-3100-S10 H4 2x

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EF17105 System lay-out 11

 Excavator Caterpillar 345 B

Parts list

2.1 F 171966 Twin 7-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 16717 Twin 7-port block BR

2 3 71001 Metering unit No.3 - 0.150cc/M22/6mm/BR

3 2 71201 Metering unit No.8 - 0.400cc/M22/6mm/BR

4 2 70701 Shut-off plug M22 x 1 BR

5 4 49202 Connector, straight 1/4NPT - ø12 mm ST-YG

6 1 72401 Grease pipe 3 x ø6 mm x 1.5 PA per 3m

7 1 72217 Grease pipe 1 x ø6 mm x 1.5 PA per 5m

8 1 72217 Grease pipe 1 x ø6 mm x 1.5 PA per 5m

9 4 00208 Cable tie, black (L = 186 mm)

10 2 02717 Protective cap 1 x ø6 mm

11 1 03217 Protective cap 2 x ø6 mm

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12 System lay-out EF17105

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EF17105 System lay-out 13

 Excavator Caterpillar 345 B

Parts list

2.2 F 171968 Twin 7-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 16717 Twin 7-port block BR

2 1 70901 Metering unit No.2 - 0.100cc/M22/6mm/BR

3 2 71001 Metering unit No.3 - 0.150cc/M22/6mm/BR

4 2 79501 Metering unit No.8,5 - 0.600cc/M22/6mm/BR

5 2 70701 Shut-off plug M22x1 BR

6 4 49202 Connector, straight 1/4NPT - ø12 mm ST-YG

7 1m 77301 Grease pipe 1 x ø6 mm x 1.5 PA

8 1m 77301 Grease pipe 1 x ø6 mm x 1.5 PA

9 1m 77301 Grease pipe 1 x ø6 mm x 1.5 PA

10 1m 77301 Grease pipe 1 x ø6 mm x 1.5 PA

11 1m 77301 Grease pipe 1 x ø6 mm x 1.5 PA

12 4 00208 Cable tie, black (L = 186 mm)

13 5 02717 Protective cap 1 x ø6mm

Date of issue: December 2001

14 System lay-out EF17105

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Date of issue: December 2001

EF17105 System lay-out 15

 Excavator Caterpillar 345 B

Parts list

2.3 F 170700 Twin 4-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 2 31801 Sealing ring

2 2 32901 Threaded plug G1/4" BR

3 2 47202 Connector, straight 1/4NPT - ø10 mm ST-YG

4 1 70901 Metering unit No.2 - 0.100cc/M22/6mm/BR

5 1 71101 Metering unit No.4 - 0.200cc/M22/6mm/BR

6 2 71201 Metering unit No.8 - 0.400cc/M22/6mm/BR

7 1 77101 Twin 4-port block BR

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16 System lay-out EF17105

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Parts list

2.4 F 171971 Twin 5-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 06817 Twin 5-port block BR

2 3 91001 Metering unit No.10-2.000 cc/M22/6mm/BR

3 1 73701 Pressure switch 100 bar, complete

4 1 83801 Adapter, screw thread M22-1/4" BR

5 1 47402 Connector, elbow ø1 0mm - 1/4NPT ST-YG

6 1 80901 T-Male stud ø 10mm ST-YG

7 2 47202 Connector, straight ø10 mm - 1/4NPT ST-YG

8 1 07408 Connector, T ø6 mm BR

9 0.3m 31902 Grease pipe ø6 mm x 1 mm ST-YG

10 2 32901 Threaded plug G1/4" BR

11 2 31801 Sealing ring

Date of issue: December 2001

EF17105 System lay-out 17

 Excavator Caterpillar 345 B

Parts list

2.5 F 171973 Twin 4-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 70301 Twin 4-port block BR

2 1 91001 Metering unit No.10-2.000 cc/M22/6mm/BR

3 3 71201 Metering unit No.8 - 0.400cc/M22/6mm/BR

4 2 45602 Connector, elbow ø8 mm - 1/4NPT ST-YG

5 2 32901 Threaded plug G1/4" BR

6 2 31801 Sealing ring

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18 System lay-out EF17105

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Date of issue: December 2001

EF17105 System lay-out 19

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Notes

Date of issue: December 2001

20 System lay-out EF17105

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3.

3.
GREASE POINT LOCATION
Date of issue: December 2001

your efficiency is our challenge

EF17105 Grease point location 21

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Date of issue: December 2001

22 Grease point location EF17105

 Excavator Caterpillar 345 B
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EF17105 Grease point location 23

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Notes

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24 Grease point location EF17105

 Excavator Caterpillar 345 B

4.

4.
DRILLING AND WELDING ACTIVITIES
Date of issue: December 2001

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EF17105 Drilling and welding activities 25

 Excavator Caterpillar 345 B

Safety instructions for installation of attachment points:

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

10mm
Drilling depth

Full drilling

M8x1.25
Tap

Fill the grease point with grease

1 Drilling location

Safety instructions for installation of attachment points:

In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.

Welding
Date of issue: December 2001

Grind

1 Welding location

26 Drilling and welding activities EF17105

 Excavator Caterpillar 345 B

Grease point 15
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EF17105 Drilling and welding activities 27

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Grease point 16

Grease point 17

Date of issue: December 2001

28 Drilling and welding activities EF17105

 Excavator Caterpillar 345 B

5.

5.
GREASE PUMP INSTALLATION
Date of issue: December 2001

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EF17105 Grease pump installation 29

 Excavator Caterpillar 345 B

Parts list

5.1 F 171963Twin pumpkit Caterpillar 345 B

Pos. Q’ty Groeneveld order Description

number

1.1 1 F 112126 Twin Pump 12cc/24v/4L/250 bar

1.2 1 82301 Cable wire 7m

1.3 1 880014 H.P.H. 3/8” S10-700-S10

1.4 2 47202 Connector, straight ø10 mm - 1/4NPT ST-YG

1.5 1 81522 Pump bracket

1.6 4 101030 Bolt M10 x 30 ST-G

1.7 4 108050 Bolt M8 x 50 ST-G

1.8 4 220008 Selflocking nut M8 ST-G

1.9 4 220010 Selflocking nut M10 ST-G

1.10 8 300008 Washer M8 ST-G

1.11 9 300010 Washer M10 ST-G

1.12 1 06812 Bracket 2 x G1/4”- M10x1.5 ST-YG

1.13 1 101025 Bolt M10 x 25 ST-G

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30 Grease pump installation EF17105

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EF17105 Grease pump installation 31

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Date of issue: December 2001

32 Grease pump installation EF17105

 Excavator Caterpillar 345 B

6.

6.
ELECTRICAL COMPONENTS
Date of issue: December 2001

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EF17105 Electrical components 33

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Parts list

6.1 F 171964 Electronics installation kit Caterpillar 345 B

Pos. Q’ty Groeneveld order Description

number

2.1 1 86801 Lens YE for 13233

2.2 1 86901 Twin symbol for switch 13233

2.3 1 03203 Flat plug sleeve

2.4 1 13103 Connector male 4-pole

2.5 1 61006 2-pins connector housing female

2.6 1 61106 Plug female

2.7 1 67506 Connector housing 4-pole 901

2.8 8 67806 Flat plug sleeve 1,5 mm

2.9 4 68606 Flat plug sleeve 2,5 mm

2.10 4 68706 Flat plug 180384-2

2.11 100 00208 Cable tie, black (L = 186 mm)

2.12 5m 02808 Wire 1.5mm RD + YE + BU

2.13 1 17408 Fuse holder single

2.14 1 17508 Foot plate fuse holder

2.15 1 17608 Cross-slotted screw for 17508

2.16 1 19508 Fuse 10A, plug-in

2.17 1 25812 Pressure switch cable 25m

2.18 4 61416 Flat plug 1,5 mm2

2.19 4 00517 Receptacle 1.5mm2

2.20 4 00617 Insulation sleeve for 00517

2.21 1 13233 Quick brake switch

2.22 2 800003 Connector eye 4-6mm² M8

Date of issue: December 2001

34 Electrical components EF17105

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Date of issue: December 2001

EF17105 Electrical components 35

 Excavator Caterpillar 345 B

Pressure switch in
Cycle mode switch
with control lamp

main lines

Fusebox

Twin pump with integrated

control unit
Date of issue: December 2001

36 Electrical components EF17105

 Excavator Caterpillar 345 B

-31
+15

+15
-31
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EF17105 Electrical components 37

 Excavator Caterpillar 345 B

Notes

Date of issue: December 2001

38 Electrical components EF17105

 Excavator Caterpillar 345 B

7.

7.
DISTRIBUTION BLOCKS
Date of issue: December 2001

your efficiency is our challenge

EF17105 Distribution blocks 39

 Excavator Caterpillar 345 B

Parts list

7.1 F 171967 Installation kit Twin 7-port block B1

Pos. Q’ty Groeneveld order Description

number

3.1 20 00208 Cable tie, black (L = 186 mm)

3.2 10 11107 Cable tie, black (L = 338 mm)

3.3 5 08008 Connector, elbow 1/8NPT - ø6 mm BR

3.4 8 08508 Adaptor, screw thread G1/8 x R1/8 BR

3.5 1 101060 Bolt M10 x 60 ST-G

3.6 1 330010 Spring washer M10 ST-G

3.7 1 300010 Washer M10 ST-G

3.8 1 F 171966 Twin 7-port block, complete

B1

5 1 2 3 4
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40 Distribution blocks EF17105

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EF17105 Distribution blocks 41

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Parts list

7.2 F 171969 Installation kit Twin 7-port block B2

Pos. Q’ty Groeneveld order Description

number

4.1 5 15001 Adaptor, elbow G1/8"- G1/8" ST-YG

4.2 10 00208 Cable tie, black (L = 186 mm)

4.3 5 07908 Connector, straight ø6 mm - 1/8” BR

4.4 1 05012 Bracket (Z) 46-70-46

4.5 1 101020 Bolt M10 x 20 ST-G

4.6 1 300010 Washer M10 ST-G

4.7 1 330010 Spring washer M10 ST-G

4.8 1 F 171968 Twin 7-port block, complete

Date of issue: December 2001

B2

H2
6 7 8 9 10

42 Distribution blocks EF17105

 Excavator Caterpillar 345 B
Date of issue: December 2001

EF17105 Distribution blocks 43

 Excavator Caterpillar 345 B

Parts list

7.3 F 171970 Installation kit Twin 4-port block B3

Pos. Q’ty Groeneveld order Description

number

5.1 5 02701 Self-tapping bolt M5 x 10 mm

5.2 1.5m 77301 Grease pipe ø6 mm x 1.5 PA

5.3 1 81201 Mounting plate 4-port block

5.4 2 09202 Spring washer toothed 6.4

5.5 1m 23702 Square steel 10 mm

5.6 6m 31902 Grease pipe ø6 mm x 1 mm ST-G

5.7 4 43402 Connector, straight ø6 mm - 1/8" ST-YG

5.8 3 15001 Adaptor, elbow 1/8"- 1/8" ST-YG

5.9 3 81502 Clamp ø6 mm

5.10 1 81802 Clamp ø10 mm

5.11 4 82002 Welding plate 6-12mm

5.12 1 43802 Connector, elbow ø6 mm - R1/8" ST-YG

5.13 2 01008 Clamp ø6 mm

5.14 3 01208 Clamp ø10 mm

5.15 1 08008 Connector, elbow ø6 mm - 1/8” BR

5.16 4 16012 Cover plate tube clamp 6-12

5.17 10 126030 Allen bolt M6x30mm ST-G

5.18 1 830051 High-pressure hose 1/4” S6-1000-S6

5.19 1 F 170700 Twin 4-port block, complete

Date of issue: December 2001

44 Distribution blocks EF17105

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Date of issue: December 2001

EF17105 Distribution blocks 45

 Excavator Caterpillar 345 B

11
14

13

B3

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46 Distribution blocks EF17105

 Excavator Caterpillar 345 B

13

12
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EF17105 Distribution blocks 47

 Excavator Caterpillar 345 B

Parts list

7.4 F 171972 Installation kit Twin 5-port block B4

Pos. Q’ty Groeneveld order Description

number

6.1 1 F 171971 Twin 5-port block, complete

6.2 1m 77301 Grease pipe ø6 mm x 1.5 PA

6.3 1 08917 Mounting plate 5-port block

6.4 2 09202 Spring washer toothed 6.4

6.5 2 22502 Welding block G 1/8", 20 mm

6.6 2 43202 Connector, straight ø6 mm - M6x1 ST-YG

6.7 2 10312 Pipe 10 x 8 x 1750 mm

6.8 2 16301 Plug R1/8 BR

6.9 1 36722 Extension spindle M10 x 1.25

6.10 2 126030 Allen bolt M6 x 30 ST-G

For adaptation of grease points 15 and 16, see page 27 and 28.

Date of issue: December 2001

B4
16

15

48 Distribution blocks EF17105

 Excavator Caterpillar 345 B
Date of issue: December 2001

EF17105 Distribution blocks 49

 Excavator Caterpillar 345 B

Parts list

7.5 F 171974 Installation kit Twin 4-port block B5

Pos. Q’ty Groeneveld order Description

number

7.1 1 16301 Plug R1/8

7.2 1 29502 Mounting bracket

7.3 2m 31902 Grease pipe 6mmx1mm ST-G

7.4 1 43402 Connector, straight ø6 mm - 1/8" ST-YG

7.5 3 43802 Connector, elbow ø6 mm - 1/8" ST-YG

7.6 2 08508 Adaptor 1/8” - 1/8” BR

7.7 1 25122 Protection plate 250x200x8

7.8 1 101020 Bolt M10 x 20 ST-G

7.9 1 300010 Washer M10 ST-G

7.10 1 330010 Ring M10 ST-G

7.11 1 F 171973 Twin 4-port block, complete

7.12 1 830718 H.P.H. 1/4” S6-1000-E6

For adaptation of grease point 17, see page 28.

Date of issue: December 2001

50 Distribution blocks EF17105

 Excavator Caterpillar 345 B
Date of issue: December 2001

EF17105 Distribution blocks 51

 Excavator Caterpillar 345 B

Date of issue: December 2001

52 Distribution blocks EF17105

 Excavator Caterpillar 345 B

18

17 19 20

B5

7.7
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EF17105 Distribution blocks 53

 Excavator Caterpillar 345 B

Notes

Date of issue: December 2001

54 Distribution blocks EF17105

 Excavator Caterpillar 345 B

8.

8.
INSTALLATION MAIN LINE
Date of issue: December 2001

your efficiency is our challenge

EF17105 Installation main line 55

 Excavator Caterpillar 345 B

Parts list

8.1 F 171965 Twin Main line kit Caterpillar 345 B

Pos. Q’ty Groeneveld order Description

number

8.1 2 78601 Tube clamp, double ø10 mm

8.2 13 78701 Tube clamp, double ø12 mm

8.3 8 78801 Welding plate

8.4 4m 32102 Grease pipe, single ø10 x 1 mm ST-G

8.5 14m 32202 Grease pipe, single ø12 x 1 mm ST-G

8.6 1 36902 Protection spiral ø23 mm

8.7 2 48302 Adjustable L-coupling ø10 mm ST-YG

8.8 8 49402 Connector, straight ø12 mm ST-YG

8.9 25 11107 Cable tie, black (L = 338 mm)

8.10 15 13312 Cover plate twin tube clamp

8.11 4 28412 Bracket for tube clamps

8.12 2 28512 Bracket 90-30-6-15 bent

8.13 8 126035 Allen bolt M6 x 35 ST-G

8.14 7 126040 Allen bolt M6 x 40 ST-G

8.15 2 810860 High-pressure hose 3/8” E10-1600-S12 H1

8.16 2 810871 High-pressure hose 3/8” S12-2300-S12 H2

8.17 2 810512 High-pressure hose 3/8” E10-2900-S12 H3

8.18 2 830344 High-pressure hose 1/4” S8-3100-S10 H4

Date of issue: December 2001

56 Installation main line EF17105

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EF17105 Installation main line 57

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58 Installation main line EF17105

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EF17105 Installation main line 59

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Date of issue: December 2001

60 Installation main line EF17105

 Excavator Caterpillar 345 B

9.

9.
PARAMETER SETTINGS
Date of issue: December 2001

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EF17105 Parameter settings 61

 Excavator Caterpillar 345 B

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 10 minutes

NDCY Normal duty cycle 20 minutes

LDCY Low duty cycle 30 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 10 minutes

VMF Venting multiply factor 5 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 0 (GINA)/NO(PC)

Consumption metering units each cycle : 13,35 cc

Date of issue: December 2001

62 Parameter settings EF17105

 Excavator Caterpillar 345 B

10.

10.
TESTING OF THE SYSTEM
Date of issue: December 2001

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EF17105 Testing of the system 63

 Excavator Caterpillar 345 B

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: December 2001

64 Testing of the system EF17105

Groeneveld Australia Pty. Ltd. Groeneveld Transport Efficiency B.V.
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