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Promana Final Solution

There are five production lines that will each produce a different product. The document provides estimated processing times for each product on each line. The goal is to assign products to lines to minimize the total completion time using the assignment method. The solution is presented with the products assigned to lines and the total completion time calculated.
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0% found this document useful (0 votes)
105 views6 pages

Promana Final Solution

There are five production lines that will each produce a different product. The document provides estimated processing times for each product on each line. The goal is to assign products to lines to minimize the total completion time using the assignment method. The solution is presented with the products assigned to lines and the total completion time calculated.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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The Speedy Pizza Palace is revamping its order-processing and pizza making

procedures. In order to deliver fresh pizza fast, six elements must be completed
Work Element Time (min) Predecessor
I Receive order 3 -
II Shape dough 2 A
III Prepare toppings 3 A
IV Assemble pizza 4 B, C
V Bake pizza 4 D
VI Deliver pizza 4 E
1.Construct a precedence diagram and compute the lead time for the process.
2. If the demand for pizzas is 120 per night (5:00 p.m. to 1:00 a.m.), what is the
desired cycle time
3. Balance the line and calculate its efficiency.
4. How would the line change to produce 100 pizzas per night?.

1.Construct a precedence diagram and compute the lead time for the process.

Shape dough
2

Receive order Assemble pizza Bake pizza Deliver pizza


3 4 4 4

Prepare toppings
3

Lead Time = 3+ 3 + 4 + 4 + 4 = 18 minutes

2. If the demand for pizzas is 120 per night (5:00 p.m. to 1:00 a.m.), what is the desired
cycle time?
5 pm - 1 am = 8 hours = 28 800 seconds
Cycle Time = 28 800/120 = 240 seconds
3. Balance the line and calculate its efficiency.
Shape dough
2

Receive order Assemble pizza Bake pizza Deliver pizza


3 4 4 4

Prepare toppings
3

5 pm - 1 am = 8 hours = 28 800 seconds


Cycle Time = 28 800/120 = 240 seconds = 4 minutes

Theoretical minimum number of workstations: N =(20*60)/240 = 5 workstations

2
Receive order
1 Shape
4 5 6
dough
3 2 Assemble Deliver
Bake pizza
pizza pizza
3 4 4 4
Prepare
Ca = 4 minutes
toppings
3

WS1 WS2 WS3 WS4 WS5 WS6

I II III IV V VI

Efficiency = (3+2+3+4+4+4)/(6*4)=0.83333=83% Balance Delay = 6*4-20 = 4 minutes

4. How would the line change to produce 100 pizzas per night?.
5 pm - 1 am = 8 hours = 28 800 seconds
Cd = 28 800/100 = 288 seconds = 4.8 minutes 5 minutes
N = (20*60)/288 = 4.167 5 workstations

Receive order
Shape 1 3 4 5
dough
3 2 Assemble Deliver
Bake pizza
pizza pizza
Ca = 5 minutes 4 4 4
Prepare
toppings
3 2 Efficiency = (3+2+3+4+4+4)/(5*5)=0.8=80%

WS1 WS2 WS3 WS4 WS5

I, II III IV V VI
Examine the following demand patterns for item A and its parameters. Predict which lot sizing
technique (L4L. Mult 25. Min 50, EOQ, POQ) would result in the lowest total cost. Verify your
predictions. Ordering cost: $200 per order; Carrying cost: S2/unit/period: Lead-time: 1 period

Method nào cost ít nhấ t thì kế t luận chọn method đó, POQ + Min 50 + Multi 25 + L4L giố ng nhau có thể tính trước
ngoài nháp r lập luận là nó giố ng nhau xong vẽ 1 cái thôi cho đỡ mấ t tgian

L4L
Cầ n nhiêu
đặt nhiêu

Multiple of 25
Hàng đặt = bội của 25
số nguyên*25 = hàng đặt

Minimum
of 50
EOQ
Chỉ order>=EOQ

POQ
1 lầ n order cho
cả n period

There are five production lines, each of which will


be dedicated to a particular kind of product. The Production lines
Products
production lines differ by sophistication of 1 2 3 4

machines. site, and experience of personnel. A 8 5 7 6

Given the following estimates of processing B 8 6 5 7

times (in hours), assign products to lines to C 4 6 4 5


D 4 5 5 5
minimize and calculate the sum of completion
E 5 5 5 5
times by applyin The assignment method, check
your solution:
Production lines Production lines
Products Products
1 2 3 4 1 2 3 4

A 3 0 2 1 A 3 0 2 1

B 3 1 0 2 B 3 1 0 2

C 0 2 0 1 C 0 2 0 1

D 0 1 1 1 D 0 1 1 1

E 0 0 0 0 E 0 0 0 0

Row reduction: Tấ t cả các gtri trong 1 row - trừ đi giá Kẻ đường ngang/dọc sao cho cover được hế t các số 0
trị nhỏ nhấ t của row đó với số đường kẻ ÍT NHẤ T
Column reduction: Tấ t cả các gtri trong 1 col - trừ đi Nế u số đường kẻ bằ ng số rows -> XONG
giá trị nhỏ nhấ t của col đó Nế u số đường kẻ khác số rows -> Lấ y tấ t cả các giá trị
chưa bị kẻ trừ cho gtnn chưa bị kẻ | Các số nằ m tại
giao điểm giữa 2 đg kẻ + gtnn chưa bị kẻ
Production lines
Products Pick một giá trị 0 bấ t kì cho mỗ i dòng,
1 2 3 4
Lưu ý: nế u đề bảo là mỗ i người chỉ làm 1 jobs thì
A 3 0 2 1
các số 0 đc pick kh đc nằ m ngay trên/dưới nhau
B 3 1 0 2
C 0 2 0 1 So vị trí các số 0 với bảng đề cho, lấ y các số có cùng
D 0 1 1 1 vị trí với các số 0 này rồ i cộng lại ra kế t quả
(Nhớ ghi kế t luận Products nào assign và line nào)
E 0 0 0 0

Four departments are to be located in a building of 600' X 1000'. The expected personnel
traffic flows and area requirements for the departments are shown in the tables below

Dimension Dept A B C D

200' x 200' A 0 50 25 40

400' x 400' B 25 0 10 35

600' x 600' C 10 0 0 25

200' x 200' D 25 85 75 0

1. Flow-Between Chart

Dimension Dept A B C D Dimension Dept A B C D

200' x 200' A - 50+25 25+10 40+25 200' x 200' A - 75 35 65

=
400' x 400' B 25 - 10 35+85 400' x 400' B - - 10 120

600' x 600' C 10 - - 25+75 600' x 600' C - - - 100

200' x 200' D 25 85 75 - 200' x 200' D - - - -

2. Activity Relationship Chart by using the following guidelines

Valse Closeness
Dimension Dept A B C D

A Abs necessary (Flow-Between> 100) 200' x 200' A - I O I

E Especially important (100 Flow-Between > 75) 400' x 400' B - - O A

I Important (75 Flow-between >64) 600' x 600' C - - - E


O Ordinary closeness okay (64 Flow-Between>0) 200' x 200' D - - - -

3. Relationship Diagram

Dimension Dept A B C D

200' x 200' A - 75 35 65 65 A 75
400' x 400' B - - 10 120 120
600' x 600' C - - - 100
35 D B
200' x 200' D - - - -
100 10
C
Dựa vào mũi tên: A và B có quan hệ là 75, tương tự A
và C là 35, A và D là 65, B và D là 120, C và D là 100
4. Space Relationship Diagram 5. Block Layout
NHỚ VẼ ĐÚNG Dựa vào dimension trong đề bài và bảng size từng phầ n đề cho

TỈ LỆ!!!!!!! 200'
A
B
A 200' x 200'
200'
D
65 75
A 1000'
120
35 D B 400' x 400'
600' C
200' x 200'

100
C
10 D B
600' x 600'
600'

Four departments are to be located in a building of 600' X 1000'.

Dimension Dept

200' x 200' A
C Dimension Dept

200' x 200' A
400' x 400' B
400' x 400' B
600' x 600' C
600' x 600' C
200' x 200' D
200' x 200' D

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