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Welding Simulator

The document describes a welding simulator that uses virtual reality and augmented reality to facilitate welding training in a simulated environment. The simulator allows training in electric arc welding, gas metal arc welding, cored wire arc welding, and TIG welding, and provides data on welding parameters.

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Imam Al Mahdi
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0% found this document useful (0 votes)
171 views11 pages

Welding Simulator

The document describes a welding simulator that uses virtual reality and augmented reality to facilitate welding training in a simulated environment. The simulator allows training in electric arc welding, gas metal arc welding, cored wire arc welding, and TIG welding, and provides data on welding parameters.

Uploaded by

Imam Al Mahdi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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REDLAB ENGINEERING

REDWELD
WELDING
SIMULATOR
REDWELD VR - Virtual Reality
REDWELD AR - Augmented Reality

VIRTUAL REALITY AND


AUGMENTED REALITY
TECHNOLOGY CAN BE USED TO
FACILITATE WELDING TRAINING
IN A SIMULATION ENVIRONMENT.

TRAINING SESSIONS IN ELECTRIC ARC WELDING, GAS METAL ARC WELDING,


CORED WIRE ARC WELDING, AND TIG WELDING ARE AVAILABLE.
WELDING
SIMULATOR
The most essential devices used in welding
training are virtual reality and augmented
realitybased welding simulators. Training
sessions in electric arc welding, gas metal arc
welding, cored wire arc welding, and tig
welding are available.

Data such as feed rate, advance angle,


operating angle, position, and arc length
distance can be reported instantly while
welding in the virtual environment.

Types of welding:

Electric arc welding


Gas metal arc welding
Cored wire arc welding
TIG welding

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
WELDING
SIMULATOR
Advantages:

The use of welding simulator technology in


welding training applications instead of
traditional methods reduces material waste
and improves workplace safety; joint methods,
welding positions, materials, material
thicknesses, and welding type may all be
altered quickly.

Welding simulation system equipment:

Welding machine,
Welding desk,
Stand system where the heights and positions of parts can be adjusted,
Under-gas and tig torches in original weight and structure,
Custom design welding pliers,
Virtual reality / augmented reality supported welding mask.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
WELDING
SIMULATOR
Analyzed Parameters:

Feed rate,
Advance angle,
Operating angle,
Arc length distance,
Position,
Distance between contact
nozzle and workpiece.

Analyzed welding errors:

Insufficient penetration, Excessive outer / internal bending,


Slag containment, Incorrect welding size,
Combustion groove, Oversplating,
Porosity, Melting / inflating.
Poor drop placement,

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
ANALYSIS SCREEN

Instant analysis of welding parameters and mistakes is provided.


On the data screen, all data may be displayed graphically.
It is possible to inspect a live welding seam.
Welding failures are displayed along with their location on the material.
Analysis can be used to evaluate the welding.
Separate analyses can be performed on welded sections and passes.
It is possible to capture the welding report as well as the welding video.
Simulations of leaping slag and electrode melting are possible.
It is possible to remove the welding shell and clean the welding seam.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
PART SELECTION SCREEN

Welding part positions (ceiling, perpendicular, horizontal, cornice) can be changed.


Parts for welding and connecting positions can be chosen.
The thickness of the items to be welded might range from 3 to 10 millimetres.
Carbon steel, stainless steel, and aluminium are all options for part materials.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
HELP (VISUAL HINT) SCREEN

Visual hints can be observed before or during the welding process, assisting the operator
in welding with more precision.

Use the guideline assistance to see where the welding should be done.
Speed assistance can be used to ensure that progress is maintained at optimum
levels.
By looking at the angle assistance, you can keep the advance and operating angle at
their best.
By examining at the distance assistance, you can keep the arc length at its best.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
AREA SELECTION SCREEN

Welding in different areas can be experienced by changing the media to be welded. It is


possible to move in the all direction within the selected virtual environment.

The construction area (open environment) can be selected.


Welding workshop environment (indoor environment) can be selected.
Maintenance facility environment (open environment) can be selected.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
WELDING PARAMETERS INPUT SCREEN

Current, volt, wire riding speed values can be adjusted.


AC, DC+, DC-polarization can be selected.
Gas mixture and gas flow can be adjusted.
Electrode material and diameter can be selected.
Welding stitch direction and stitching technique can be selected.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
USER EVALUATION SCREEN

All data of the welding performed by users can be accessed.


Video footage of users recorded during the welding can be viewed.
Multiple-choice exams can be created to evaluate users.
Exam result data can be examined.

REDLAB ENGINNERING
WWW.REDLAB.COM.TR
Redlab Mühendislik Ltd. Şti.
Istanbul / Turkey
+90 216 599 00 36
www.redlab.com.tr/en

REDLAB ENGINNERING
WWW.REDLAB.COM.TR

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