SAP S/4 HANA PLANT MAINTENANCE
SAP S/4 HANA OVERVIEW
SAP ARCHITECTURE
SAP NAVIGATION
GUI -- GRAPHICAL USER INTERFACE
200 SANDBOX -- initial -- 40%
900 DEVELOPMENT -- INITIAL TESTING - 60%
800 QUALITY -- 100% -- USERS TESTING
700 PROD SERVER - LIVE
ECC – OLD
R1 ( REALTIME)
R2
R3
ECC
ECC EHP 6 7 8 ( ENHANCEMENT PACKAGE)
DATABASE – SYBASE – FREE
SAP ECC – CAN BE INSTALLED IN ANY DB
ERP CENTRAL COMPONENT
S/4 HANA - 2015
S/4 HANA – HANA DB – IMD ( IN MEMORY DATABASE)
RAM – 128.256,512…
ON PREMISE EDITION – OWN SERVER – FLEXIBILITY
ON PREMISE EDITION – RENTAL CLOUD - FLEXIBILITY
PUBLIC CLOUD
PRIVATE CLOUD
PREDEFINED ERP SUITE- BEST PRACTISE
BUSINESS ONE
ENTERPRISE STRUCTURE
MM - PLANT
MAINTAIN
MAINTENANCE PLANT – WHICH PLANT YOU’RE GOING
MAINTAIN
M1 – M1 – PUNE
M2 – M2 - PP
M3 – M2 -- CHENNAI
PLANNING PLANT
SPRO – SAP PROJECT REF OBJECT
SAP REF IMG – SAP REF IMPLEMENTATION GUIDE
MASTER DATA’S OF PM
TECHNICAL OBJECTS
MACHINE/CRANE/FORKLIFT/TOOLS
EQUIPMENT MASTER -- EVERY SINGLE ASSET
IE01/IE02/IE03
NUMBER RANGES
INTERNAL – RANGE- 10000 - 19999
EXTERNAL – CR001200
MDG – MASTER DATA GOVERNANCE
FUNCTIONAL LOCATION – IL01/IL02/IL03
WORK CENTER
TASK LIST
CATALOG
MEASURING POINTS
PERMITS
CRANE 200TON
PM – EQUIPMENT
FI - ASSET
ERECTION & COMMISSIONING
INTERNAL ORDER ASSET AUC
SETTLEMENT AUC TO FIXED ASSET (DEP)
WC – 2LAB – PER/100
3HRS – 300 -- > CC------------FICO
1. KIA
2. KIA – SECTORA
3. KIA – SECTORA – DIV1
4. KIA – SECTORA – DIV1 – M1
XXX-XXXXXXN-NNNN-XX
KIA-SECTORA-DIV1-M1
X-BOTH LETTERS & NUMBERS
A-ONLY LETTERS
N- ONLY NUMERIC
S- SPECIAL CHAR,NUM,LETTERS
WORK CENTER – LABOUR – CR01/CR02/CR03
MACHINE/TOOL/MANPOWER/PLACE
TASK LIST
1. EQUIPM ENT – IA01
CRANE 100TO
A) DISMANTLE THE COVER
B) CHECK THE MOTOR & REPLACE
C) ASSY THE COVER
D) PAINTING & QUALITY CHECK
2. FUNCTIONAL LOCATION – IA11
FL – TASK LIST
3. GENERAL – IA05
BREAKDOWN MAINTENANCE
CREATE A NOTIFICATION (MANUAL) – PRODUCTION
(IW21,22,23)
DASHBOARD TO VIEW THE NOTIFICATION
PRIORITIZE THE NOTIFICATIONS
ALLOCATE A PERSON TO ANALYZE
GET THE RESULT OF ANALYSIS – CLOSE MY
NOTIFICATION
DECISION MAKING- YES / NO
CONVERT NOTIFICATION TO ORDER
ORDER SETUP
RELEASE THE ORDER
GET THE COMPONENTS FROM STORE (IF NEEDED)
EXECUTE THE PROCESS/MAINTENANCE
CONFIRMATION OF ORDER
COMPLETE THE ORDER
SETTLE THE ORDER
PREVENTIVE MAINTENANCE
SINGLE CYCLE PLAN – 30 days
STRATEGY BASED PLAN – 30 / 60 / 90
TIME BASED
PERFORMANCE BASED
COUNTER PLAN – 30 days or 2000kms and
MULTIPLE COUNTER
CALIBRATION
REFURBISHMENT
BOM – BILL OF MATERIALS
EQUIPMENT BOM – IB01/IB02/IB03
FUNCTIONAL LOCATION BOM – IB11/IB12/IB13
MATERIAL BOM – ASSEMBLY PARTS
CRANE -- BREAKDOWN
GEAR MOTOR
PUMP
SENSOR
SINGLE CYCLE PLAN
CRANE 100 TON – 60 DAYS
PLAN 1 – 60 DAYS
CRANE 100
CRANE 50
CRANE 25
CREATE A PLAN
SCHEDULE
FREQUENCY OF PLAN EXPLODE
AUTO NOTIFICATIONS/ORDER
ORDER RELEASE
PICK THE COMPONENTS
CONFIRMATION
CLOSE
STRATEGY BASED PLAN
SINGLE CYCLE PLAN – 30 DAYS
EQUIPMENTS …..
MULTIPLE SINGLE CYCLE PLAN
30 DAYS – ENGINE OIL
60 DAYS – GEAR OIL
90 DAYS – HRADAULIC OIL
CREATE A STRATEGY
CREATE A PLAN + STRATEGY
SCHEDULE
FREQUENCY OF PLAN EXPLODE
AUTO NOTIFICATIONS/ORDER
ORDER RELEASE
PICK THE COMPONENTS
CONFIRMATION
CLOSE
COUNTER BASED
CREATE A CYCLE SET – IP11Z
CHRACTERISTICS
MEASURING POINT
CREATE A PLAN + CYCLE SET
SCHEDULE
FREQUENCY OF PLAN EXPLODE
AUTO NOTIFICATIONS/ORDER
ORDER RELEASE
PICK THE COMPONENTS
CONFIRMATION
CLOSE
CALIBRATION IN PLANT MAINTENANCE
MIC – MASTER INSPECTION CHARACTERISTICS – QS21
TASK LIST – MAP MIC
CREATE A PLAN
SCHEDULING
GET THE ORDER
RELEASE
QUALITY INSPECTION
RESULT RECORDING
USAGE DECISION
CLOSE THE ORDER
QUANTITATIVE – MEASURE
LENGTH – 10M TO 25M
QUALITATIVE – VISUAL INSPECTION
GREEN COLOUR
SQUARE SHAPE
REFURBISHMENT IN SAP PM
MATERIAL – SPLIT VALUATION TO ACTIVATE
MOTOR – 5 NOS
1 NO – NEW ITEM (500)
3 NO – DAMAGED ITEM (100)
1 NO – REFURBISHED ITEM (250)
SPLIT VALUATION CONFIGURATION
1) ORDER 1 : NEW ITEM INTO DAMAGED ITEM
2) ORDER 2: REFURBISHED ORDER – DAMAGED TO
REFURBISHED
