SAP S/4 HANA PLANT MAINTENANCE
SAP S/4 HANA INTRODUCTION
SAP SYSTEM APPLICATIONS PRODUCTS IN DATA PROCESSING
ERP TOOLS ENTERPRISE RESOURCE PLANNING
ORACLE/MICROSOFT/JD-EDWARDS…
SAP ROLL ROYZE BRAND MIN 6 >5Y (MIN 1CR >>>) 3CR
4YEARS WITH 1 END TO END
ORACLE HONDA 6MON (MAX 1CR) > 10Y WITH 5 PROJECTS
ECC – ERP CENTRAL COMPONENT SYBASE
S/4 HANA SAP BUSINESS SUITE 4 HIGH PERFORMANCE ANALYTIC
APPLICANCE HANA DB
SAP S/4 HANA LIVE PROJECTS
1. GREEN FIELD IMPLEMENTATION – FRESH (E2E)
2. BROWN FIELD IMPLEMENTATION -- RESTART
3. ROLL OUT -- EXTENTION
4. SUPPORT – ONLINE/OFFLINE
5. MIGRATION – UPGRADTION
IMPLEMENTATION PARTNER IMPLEMENTATION CHARGES
TEAM
FUNCTIONAL CONSULTANT PM/PP/MM/FICO/SD
TECHNICAL CONSULTANT ABAP/BASIS/FIORI.
PM CONSULTANT???
IMPLEMENTATION METHODOLOGY
ASAP METHODOLOGY (ECC)
1. PROJECT PREPARATION
2. BLUEPRINT
3. CONFIGURATION
4. UAT
5. GO-LIVE
ACTIVATE METHODOLOGY (S/4)
1. PREPARE
2. REALIZE
3. EXPLORE
4. DEPLOY
SAP S/4 HANA ARCHITECTURE
SAP S/4 HANA NAVIGATION & TOOLS
CUSTOMER BUYS SAP
SOFTWARE FREE TILL ECC !!!
S/4 HANA IMD RAM
RAM – HANA DB IMD RAM 128/256/512/1TB…
ECC SYBASE (FREE)
SYBASE DOESN’T GO WELL !!!
SAP ECC WE CAN USE ANY DB (ORACLE/AMAZON)
LATE 2015…
S/4 HANA HANA DATABASE NO FREE IMD PAY
SAP RELEASES
EVOLUTION
SAP ECC & S/4 HANA ARCHITECTURE
SAP S/4 NAVIGATION & TOOLS
PC LOADING SAP INTO IT 700GB
GUI GRAPHICAL USER INTERFACE
PC/LAPTOP TOOL 1GB
MULTIPLE CONNECTIONS
FIORI APPS WEB BASED TOOL URL
PC/LAPTOP/TABLET/SMARTPHONES
CONFIGURATION
SANDBOX1
SANDBOX2
900 DEVELOPMENT SERVER ROUGH NOTE 40%
800 QUALITY SERVER 40% >>>>80%>>>90-100%
600 PRODUCTION SERVER 100%
ENTERPRISE STRUCTURE OF SAP PM
SPRO SAP PROJECT REFERENCE OBJECT
SAP REF IMG SAP REF IMPLEMENTATION GUIDE
ABC GROUP OF COMPANIES
MAINTENANCE PLANTS
PLANT A MACHINES/CRANES/GENSETS…
PLANT B WAREHOUSE
PLANT C PRODUCTIVE MACHINES
PLANNING PLANT
MASTER DATA IN SAP PM
EQUIPMENT MASTER - IE01(CREAE)/IE02(CHANGE)/IE03(DISPLAY
MACHINE/CRANE/MACHINERIES
CNC --> MANY PROD ---BREAKDOWN
INTERNAL -- 100004 TO 1999999
EXTERNAL --- NOT APPLICABLE
FUNCTIONAL LOCATION -- IL01/IL02/IL03
PLACE TO HAVE MACHINES
ROLL ROYZE
ROLL ROYZE - PLANTA
ROLL ROYZE - PLANTA - DIVISION1
ROLL ROYZE - PLANTA - DIVISION1- MACHINE
XXXX-XXN-XXXX-XXXXSS
RR01
X- BOTH LETTERS & NUMBERS
A- ONLY LETTERS
N- NUMERIC/NUMBER
S-NUMBERS/LET/SPECIAL CHAR
NOTIFICATION -- PP
DASHBOARD
CREATE A ORDER
PARTS/TOOLS CARRY
WORKCENTER -- CAPACITY + COST
CONFIRMATION
CLOSE THE ORDER
PM MASTER DATA’S
EQUIPMENT
FUNCTIONAL LOCATION
WORKCENTER -- CR01/CR02/CR03
PASS TO COST CENTER FINANCE
LABOURS 2 COST PER HOUR COST 100 200
CNC -- 2
HMC – 3BBBBBBBBBBBBBB
VMC-- 1
TASK LIST –
EQUIPMENT TASK LIST
FUNCTIONAL LOCATION TASK LIST
GENERAL TASK LIST
SEQ OF OPERATION TO PERFORM
MACHINE A – TASK LIST
PREVENTIVE MAINTENACE
1) CHECK THE TEMPERATURE
2) CHECK THE RUNNING TIME
3) CHECK THE WIRING
4) CLEAN THE MACHINE
CATALOG
MEASURING POINT
PERMIT
TASK LIST
EQUIPMENT TASK LIST – IA01
FUNCTIONAL LOCATION TASK LIST – IA11
GENERAL TASK LIST – IA05
BREAKDOWN MAINTENANCE
1. CREATE A NOTIFICATION – PP (IW21)
2. NOTIFICATION DASHBOARD – PLANNING GUY (IW28)
3. PRIORITY
4. VISIT THE MACHINE FIR
5. IF SERIOUS CREATE OF ORDER / IF NOT SERIOUS
COMPLETE THE NOTIFICATION
6. SETUP THE ORDER
7. TASK/COMPONENTS…(RESERVATION)
8. GET THE COMPONENTS FROM STORE
9. START THE BREAKDOWN MAITENANCE
10.CONFIRMATION – IW41
11.COMPLETE THE ORDER
12.SETTLE THE ORDER
----------------------------50%-----------------------------------------------
ASSIGNMENT
ENTERPRISE STRUCTURE
MASTER DATA’S
BREAKDOWN
PREVENTIVE MAINTENANCE
SINGLE
STRATEGY
TIME
PREVENTIVE MAINTENANCE
SINGLE CYCLE PLAN – IP41
CAR – 30DAYS MULTIPLE EQUIPMENTS
CREATE A PLAN – IP41
SCHEDULE RUN – IP10
NOTIFICATION
ORDER
RELEASE
GET THE MATERIAL FROM STORE
START THE MAINTENANCE
CONFIRMATION
CLOSE
STRATEGY BASED PLAN
SINGLE – 30/60/90
STRATEGY – 30+60+90+120
CREATE A STRATEGY – IP11
CREATE A PLAN (STRATEGY) – IP42
TASK LIST - STRATEGY
SCHEDULING
NOTIFICATION
ORDER
RELEASE
GET THE MATERIAL FROM STORE
START THE MAINTENANCE
CONFIRMATION
CLOSE
TIME BASED PLAN
CONDITION BASED PLAN
PERFORMANCE BASED PLAN
COUNTER PLAN
MULTIPLE COUNTER PLAN
CALIBRATION
REFURBISHMENT
MEASURING POINT AT WHAT TIME TO MEASURE
MEASURING DOC RECORD OF DOC
CALIBRATION IN SAP PM
EQUIPMENT – MACHINES
EQUIPMENT --- TOOLS
MIC – MASTER INSPECTION CHARACTERISTICS (QS21)
TASK LIST
PLANNING
SCHEDULING
CREATE A ORDER
RELEASE
QUALITY INSPECTION
RESULT RECORDING
USAGE DECISION
COME TO WORK
QUANTITATTIVE –
TOOL – 30M TO 40M 41M
QUALITATIVE VISUAL INSPECTION
TOOL YELLOW
REFURBISHMENT IN SAP PM
NEW ITEM
DAMAGED ITEM
REFURBISHED ITEM
MATERIAL SPLIT VALUATION ACTIVE
CONFIGURE THE SPLIT VALUATION
ORDER1: NEW ITEM INTO DAMAGED ITEM
ORDER2: DAMAGED ITEM INTO REFURBISHED ITEM
REFURBISHMENT ORDER
