Roll No ....................... .
Total Pages : 4
                                                   209604
                         MAY, 2019
          B.Tech. (MECHANICAL ENGINEERING),
                      6th SEMESTER
                Machine Design- II (ME-308-C)
 Time : 3 Hours]                              [Max. Marks : 75
 Instructions .·
 1.    It is compulsory to answer all the questions (1.5 marks
       each) of Part-A in short.
 2.    Answer any four questions from Part-B in detail.
 3.    Different sub-parts of a question are to be attempted
       adjacent to each other.
 4.     Use of Design Data book is allowed.
                                    PART-A
  1.     (a) Why pressure angle is generally taken as 20°? (1.5)
         (b) How are bearings mounted?                     (1.5)
         (c) Write two functions of a flywheel.            (1.5)
         (d) What are two most usual cause s of failur es of
             crankshaft?                                   (1.5)
         (e) What is the effect of surfac e factor on fatigu e
             strength ?                                    ( 1.5)
         (t) What is the effect of reliability factor on fatigue
             strength ?                                     (1.5)
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     (g) What is the meaning of various tenns in a screw
                                                                    4.   A screw jack is required to lift a load of 5 kN .The jack has
         MlOXl.5?                                   (1.5)
                                                                         screw with squate treards having two threads per 12 mm
     (h) Why square threads are used in screw jack? ( 1.5)
     (i)   Explain the effect of heat generation in design of            length. If the coefficient of friction between nut and screw
           gears.                                        ( 1.5)          is 0.08 and outer diameter is 60 mm, find the force required
     (j)   What is the use of C-clamp?                   ( 1.5)          at the end of 600mm long lever to lift the load. Sketch the
                                                                         screw jack with the dimensions.                           ( 15)
                            PART-B
2.   Design a helical gear to transmit 30 kW from the following     5.   (a) Why dissimilar materials are used for worm and worm
     data:                                                                    wheel? And explain the designation 4n9!10.6n.5l50
     Helix angle = 300,                                                       used for the pair of worm and worm gear.               (5)
     Speed of pinion = 1500 rpm,                                         (b) Describe fatigue design for finite and infinite life against
     Pressure angle= 200 FOi,
                                                                              combined variable stresses using Goodman and
     Velocity ratio = 4,                                                                                                            (10)
                                                                              Soderberg's Criterion.
     No of teeth on pinion = 24,
                                                                                               •
     Static stress for CI = 55 N/mm 2,                                                                       ff
                                                                    6.   (a) Detennine the dimensions of an I-section connecting
     BHN for pinion and gear material = 350,
                                                                              rod for a petrol engine from the following data :
     Young's modulus of elasticity for pinion and gear
     material= 2.1 x HP N/ mm2 •                  (15)                        Diameter of the- piston = 110 ·mm; Mass of the
                                                                              reciprocating parts = 2 kg; Length of the connecting
3.   (a) Explain the Selection of suitable lubricants for                     rod from centre to centre           = 325 mm; Stroke
         bearing.                                     (5)                     length= 150 mm; R.P.M.= 1500 with possible over
     (b) A deep groove ball bearing has a rated static and
                                                                              speed of 2500; Compression ratio = 4 : l; Maximum
           dynamic load capacity of 4150 N and 4750 N
                                                                              explosion pressure = 2.5 N/rnm2•                       ( l 0)
           respectively. The bearing has to take an axial load of
           2075 Nanda radial load of 4000 N. Find the expected           (b) Describe stepwise procedure for design of the crane
           life of the bearing.                             (10)              hook.                                                    (5)
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7.
                                              •
     (a) A punching machine is driven by 3 KW, 1000
                                                         RPM
         powered motor with a gear set of 5 : 1 and a stroke
         length of 250 mm. Rated capacity of the punching
         machine is 22 KN. Consider coeff. of fluctuation of
         speed, Cs = 0.02, take 500 mm to be the max size of
         the flywheel dia. Calculate the mass moment of inertia
         required for the flywheel of the punching press
         machine.                                         (10)
     (b) Des crib e step wis e pro ced ure for des ign
                                                       of the
         flywheel.                                          (5)
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