DX300 DX600 Manual
DX300 DX600 Manual
DX300-600
User’s manual
Trademark Acknowledgments
• SATIR is trademark of SATIR Europe (Ireland) LTD.
• Microsoft, Windows and Windows logo is either registered trademarks or
trademarks of Microsoft Corporation in the United States and/or other
countries.
•Other names and products not mentioned above may be registered
trademarks or trademarks of their respective companies.
Symbols Used
This mark denotes issues that may affect the IR camera’s operation.
2
Thumb Index
Introduction of camera components.
Preparing the
IR Camera
analysis tools.
3
You must read this section before connecting your camera to a
computer.
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Table of Contents
Statement .................................................................................................................................................................... 6
Safety instruction ............................................................................................................................................ 6
1. Functional diagram and technical parameters ........................................................................................................8
1.1 Connection controls .................................................................................................................................. 8
1.2 Part name and description .........................................................................................................................9
2. Operation instruction ............................................................................................................................................10
2.1 ON/OFF .................................................................................................................................................. 10
2.2 Temperature measurement correction .................................................................................................... 10
2.3 Photographs/videos .................................................................................................................................10
2.4 Main menu function description .............................................................................................................11
2.5 Infrared operation instruction ................................................................................................................. 11
2.5.1 PIP (Picture in Picture), image fusion, IMIX (optional) ..................................................................... 11
2.5.2 File view and secondary analysis ........................................................................................................ 12
2.5.3 Point/line/box/temperature difference analysis ................................................................................... 16
2.5.4 Palette ...................................................................................................................................................17
2.5.5 Digital zoom ........................................................................................................................................ 17
2.5.6 Temperature measurement parameter settings .................................................................................... 18
2.5.7 Alarm settings ...................................................................................................................................... 19
2.5.8 Analysis settings .................................................................................................................................. 20
2.5.9 Other settings ....................................................................................................................................... 20
2.5.10 System settings .................................................................................................................................. 22
2.5.11 Laser ...................................................................................................................................................23
2.5.12 Color scale adjustment .......................................................................................................................23
2.5.13 Torch(optional) .................................................................................................................................. 24
2.5.14 Isotherm ............................................................................................................................................. 24
2.5.15 Real-time 4G transmission of instrument videos (optional) ............................................................. 25
2.5.16 Real-time Wi-Fi transmission of instrument videos (optional) ........................................................ 26
2.5.17 Real-time GPS positioning of the instrument (optional)...................................................................26
2.5.18 Laser ranging (optional).................................................................................................................... 27
2.5.19 Auto focus and auto zoom (optional) ................................................................................................ 28
2.6 Visible light operation instruction .......................................................................................................... 28
3.Field use .................................................................................................................................................................30
4.Maintenance and service ....................................................................................................................................... 31
4.1Maintenance.............................................................................................................................................31
4.2Service ......................................................................................................................................................31
Annex : Emissivity Table of Common Materials .................................................................................................... 33
5
Safety instruction
Warning indicates conditions and operations that may cause danger to users.
Caution indicates conditions and operations that may cause damage to the product
or tested equipment.
Warning
To prevent possible electric shock, fire or personal injury and ensure safe
operation of the product:
Please read all safety instructions before using the product. Read all
instructions carefully.
Do not modify the product and please use it only for specified purposes,
otherwise the protection function provided by the product may be weakened.
Replace the battery when showing low battery level to prevent incorrect
measurement.
Do not use the product when it works abnormally.
Do not use the product when it is modified or damaged.
Disable the product if it is damaged.
See the emissivity information for actual temperature. Reflective objects will
cause the measured temperature to be lower than the actual one. These objects
may pose a risk of burns.
Do not place the battery and battery pack near a heat or fire source. Keep out of
the sun.
Do not disassemble or squeeze the battery and battery pack.
Take out the battery to prevent it from leaking and damaging the product when
not using it for a long time.
Connect the battery charger to the power socket in front of the charger.
Please only use the power adapter approved by us to charge the battery.
Keep the battery and battery pack clean and dry. Clean the connector with a dry
and clean cloth.
The battery contains dangerous chemicals, which may cause burns or
explosions. If exposed to chemicals, please wash with water or seek medical
advice.
Never disassemble the battery.
In case of battery leakage, please repair the product before use.
Use only the external power supply supplied with the product.
Do not put metal objects into the connector.
Use only specified spare parts.
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Have the product repaired by an approved technician.
If the product is not used for a long time or needs to be stored in an
environment with a temperature higher than 50℃, please take out the battery.
If the battery is not removed, the battery leakage may damage the product.
If the rechargeable battery gets hot during charging (> 50℃), disconnect the
battery charger and move the product or battery to a cool, non-flammable
place.
Replace the rechargeable battery after 5 years of moderate use or 2 years of
heavy use. Moderate use is defined as charging twice a week. Heavy use is
defined as daily charging after discharge until the battery is exhausted.
Do not short-circuit the battery terminals together.
Do not place the battery or battery pack in a container that may cause short-
circuit of terminals.
Do not look directly at the laser. Do not direct the laser at people or animals
or illuminate indirectly from the reflecting surface.
Never use optical tools (such as binoculars, telescopes, microscopes, etc.) to
look directly at the laser.
Optical tools may focus laser light, which may hurt eyes.
Do not disassemble the product. Laser beams can hurt eyes. Please repair the
product only through an approved technical service station.
Do not use laser sight glasses as laser goggles. Laser sight glasses are only
used to better observe laser light in bright light environment.
Caution
Storage and/or continuous operation of the thermal imager at extreme ambient
temperature will cause temporary interruption during its operation. In this case,
you should make the thermal imager stable (cool or hot) before resuming its
operation.
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1. Functional diagram and technical parameters
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1.2 Part name and description
Installation instruction:
Hold [Lens Unlock Key] to unscrew the [Infrared Lens] counterclockwise;
Align the red line on [Infrared Lens] with the red dot on [Lens Unlock Key],
and re-install/replace the new [Infrared Lens] clockwise;
Press 2 [Battery Unlock Keys] at the same time to pull out the battery;
When re-installing the battery, just push the battery into the battery slot until a
click sound.
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2. Operation instruction
2.1ON/OFF
Hold [ON/OFF] for 3 seconds to start the machine, with the power
indicator lamp on at the same time. The system enters the Infrared Acquisition
interface after tens of seconds.
When the machine is in operation, hold [ON/OFF] for 3 seconds, with the
power indicator lamp off and the machine shutdown at the same time.
2.3Photographs/videos
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2.4Main menu function description
Signal source selection Isotherm
After starting the machine, the system automatically enters the infrared
acquisition mode. If it is currently in other modes, click to pop up the
window, click to switch to the infrared acquisition mode.
The instrument provides IR-visible PIP display to show the infrared image area in
the visible image. Please enter the IR-visible PIP display interface by clicking , as
shown in the figure below:
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Click to enter IR-visible image fusion display to achieve the overlapping
display of infrared images and visible light, thus resulting in the effect of IR-visible
fusion display, as shown in the figure below:
Click to enter the IMIX (optional) display interface, obtain the edge contour
of each object in the field of view through visible light and superimpose it onto the
infrared image, as shown in the figure below:
12
Click to pop up the window shown above, click (Image) or
(Video) to view the "image" or "video" information saved in the SD card.
The folder named after "time serial number" contains images taken in the
normal mode, and the folder named after "line or substation, etc.", such as
"XX substation" contain images taken in the smart mode.
(1) Viewing and deletion of videos
A video will be recorded when holding the Shoot key of the machine. The
recorded video only supports to view through PC software rather than
secondary analysis. The video files on the machine can only be viewed and
deleted, but cannot be played, as shown in the following figure
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Deletion of images, as shown below
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Return Fast forward to the
first image
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2.5.3 Point/line/box/temperature difference analysis
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2.5.4 Palette
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2.5.6 Temperature measurement parameter settings
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Temperature unit: Degrees Celsius and Fahrenheit;
Emissivity: set according to the emissivity of the target object;
Relative humidity: set according to the field environment;
Distance: set according to the actual distance from the target object;
Ambient temperature: set according to the field environment.
Note: The temperature measurement parameters shall be set according to the actual
situation of the target, because these parameters will affect the accuracy of the system
temperature measurement.
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2.5.8 Analysis settings
Click the button in the right column of the main menu, with the interface
quickly switched to the Analysis Settings interface. Now set the temperature types
(maximum temperature, minimum temperature and average temperature) to be
displayed for the added "points/lines/frames" in the infrared image, or select
whether to display full-screen maximum temperature and minimum temperatures.
See the above figure for the specific settings.
You can set “Weather”, “Wind Speed”, “Voltage” and “Load Current”
according to actual site conditions, or leave them blank;
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“Preset text”: You can input preset text into instrument according to site
conditions. While performing site operation, preset text for image notes to save
time;
“Isotherm color”: Adjust the color of isotherm;
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“Image fusion level”: Select an appropriate level of distance to acquire the best
fusion effect.
2.5.10 System settings
Click the System Setting button to set other parameters of the system.
After the function “Save both infrared light and visible light” is enabled, the
instrument will automatically capture visible lights while shooting infrared images.
When this function is not enabled, visible light will not be saved.
After the function “Preview image when shooting” is enabled, the image will be
frozen when shooting and then saved to the instrument by pressing the Shoot button;
After the function “Display scale” is enabled, the infrared video interface of the
instrument will display a cross scale and shooting frame to assist the instrument user
in shooting images;
After the function “Flashlight” is enabled, the instrument will flash to provide
additional lights for visible lights while shooting images;
After the function “Soft keypad” is enabled, the instrument will pop up three soft
keypads, including Temperature Calibration button , Shoot button and Video
Recording button . When the physical buttons are abnormal, you can use these soft
keypads;
After “HDMI” video output setting is enabled, the real-time video of the
instrument is output to a computer or other display devices through HDMI of the
instrument;
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After the function “Instrument dormancy” is enabled, the instrument will
automatically reduce the screen brightness and prolong the battery life if not operated
for a long time. It will be automatically awakened when any button is operated;
2.5.11 Laser
In the main interface of the instrument, select to emit a laser beam from
the laser port, and deselect it to turn off the laser. This function is used to
prompt the user about the shooting target corresponding to the current image.
Warning: laser beams will hurt eyes. Please do not aim laser beam at eyes!
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Thermal IR image of automatically adjusting color scale
2.5.13 Torch(optional)
Click the torch sign on the main interface of the instrument. Then the
instrument can help illuminate the detection environment.
2.5.14 Isotherm
Click to start isotherm analysis, that is, to use the same color to express
the temperature data distribution of a certain temperature interval, so as to better
view the specific distribution of the concerned temperature interval in the image.
As shown in the following figure, in the middle of the left color bar
indicates the interval position of isotherm color in the color scale, with the
upper limit of 11.9℃ and the lower limit of 1.9℃, indicating that the
temperature range of isotherm is 1.9℃-11.9℃.
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2.5.15 Real-time 4G transmission of instrument videos (optional)
(1) 4G function can be enabled through the system settings of the instrument. See
the figure below for details:
(2) Use the mobile or PC MCP software and account information to log in the
software and enter the main interface of the software. See the figure below for
details:
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(3) Click the “Video preview” button to enter the online device list. Click to
unfold the device list. Click “Video” to view the real-time video of corresponding
active devices. See the figure below details:
(2) Use Wi-Fi to search for Extranet Wi-Fi signals to access Internet,Or use
instrument hotspots,When the mobile phone and instrument are on the same
LAN,The irAnalysisTools software on the mobile phone can view the real-time
video or pictures of the handset.
2.5.17 Real-time GPS positioning of the instrument (optional)
GPS function can be enabled through the system settings of the instrument.
Then you can view the real-time GPS information on the instrument screen. The
shooting instrument will automatically embed GPS information into images. See
the figure below for the effect of real-time view:
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2.5.18 Laser ranging (optional)
Click the button, and the laser ranging function is enabled. The red cross
target position at the screen center is used for the positioning of laser ranging.
While measuring a target, try to keep the center of red cross at the location of
target. The measured distance is displayed in the upper left part. If “NA” appears,
abnormal laser ranging has occurred. As for the laser ranging greater than 1.7m,
try to aim the red cross at the center of target. If the ranging distance is less than
1.7m, try to aim the red cross at the location above the center.
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2.5.19 Auto focus and auto zoom (optional)
Press Auto focus key , the device will according to the object to focusing, there is a black
rectangle display on screen during focusing as follow figure.
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Click to pop up the window , click to enter the
visible light shoot mode, as shown in the above figure.
The method of saving visible light data and viewing files is the same as that
of infrared.
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3.Field use
After starting the machine, remove the lens cover, and start working after the system enters
the Infrared Acquisition interface. The operation method is as follows:
1) Parameter settings: adjust the temperature measurement parameters (emissivity, relative
humidity, distance and ambient temperature) according to the actual situation on site. Among
these parameters, the setting of emissivity is the most critical and has the greatest influence on
the temperature measurement accuracy.
Notes: ① The emissivity of power equipment is taken as 0.9 during general inspection. For accurate detection,
0.95 is taken for silicone rubber (including RTV and HTV), with 0.92 for electrical porcelain and 0.9 for oxidized
metal wires and metal connectors. Please refer to the Annex for the emissivity of more materials.
② When the shooting object is a metal surface capable of reflecting light (such as stainless steel), an insulating
tape (3M electrical insulating tape is recommended, black, emissivity: 0.93) may be attached to the surface of the
object for a period of time. After the temperature of the object is the same as that of the tape, the test will be
carried out, with the emissivity of the tape set to 0.93.
③ The temperature measurement range selected by the machine is -20℃~150℃ by default. If the temperature
of the target object is higher than 150℃, the medium temperature level must be selected manually or automatically.
2) Focusing: turn the manual focusing ring at the front end of the lens to make the measured
target in the clearest state in the image. Poor focusing will lead to a lower measured
temperature.
3) Temperature measurement: the temperature of the target object can be displayed in real
time by adding temperature analysis points/lines/frames in the infrared image of the target
object.
Note: when measuring temperatures, it is necessary to select the appropriate shooting distance. If the proportion
of the target in the whole image is too small, the accuracy of temperature measurement will be affected.
4) Data recording: keep the machine stable and press [Shoot] to save the infrared data to the
SD card
Note: If it is required to save visible light images at the same time, turn on "Save Infrared and Visible Light at
the Same Time" in "Other Settings".
5) When shooting an image, analyze the image again after it is frozen, with the method same
as that of "Secondary Analysis of File Viewing". refers to adding text annotations to an
image; refers to adding preset text annotations to an image; refers to adding audio
annotations to an image, refers to saving the current analysis information of an
image; refers to deleting the current image.
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4.Maintenance and service
4.1Maintenance
4.2Service
Enclosure service:
Clean the enclosure with a wet cloth or mild soap solution. Do not use abrasives,
isopropanol or solvents to clean the enclosure.
Lens service:
Prevent damage to infrared lens:
◼Clean the infrared lens carefully. The lens has a fine anti-reflection coating.
◼Do not clean the lens with force, as this will damage the anti-reflection
coating.
To clean the lens:
1. Use a compressed air tank or dry nitrogen ion gun (if applicable) to blow off
the particles on the lens surface.
2. Immerse the lint-free cloth in commercially available lens cleaning solution
containing alcohol, ethanol or isopropanol.
3. Screw off the excess liquid in the cloth.
4. Wipe the lens surface in a circular motion, and then discard the cloth strip.
5. If necessary, repeat the above steps with a new lint-free cloth.
Battery service:
Prevent personal injury and operate the product safely:
◼Do not place the battery and battery pack near a heat or fire source. Keep
out of the sun.
◼Do not disassemble or squeeze the battery and battery pack.
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◼Take out the battery to prevent it from leaking and damaging the product
when not using it for a long time.
◼Connect the battery charger to the power socket in front of the charger.
◼Please use only the power adapter approved by us to charge the battery.
◼Keep the battery and battery pack clean and dry. Clean the connector with a
dry and clean cloth.
To prevent damage, please do not expose the product to heat sources or high
temperature environments (such as unattended vehicles in the sun).
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Annex : Emissivity Table of Common Materials
Emissivity
Materials Temperature (℃)
Approximation
Metals
Aluminum
Brass
Chromium
Copper
33
Gold
Iron
Emissivity
Materials Temperature (℃)
Approximation
Metals
Steel
34
Oxidized steel 100 0.74
Lead
Magnesium
Nickel
Emissivity
Materials Temperature (℃)
Approximation
Metals
Nickel alloy
35
Nickel-chromium (heat-
50~1000 0.65~0.79
resistant) alloy wire (bright)
Nickel-chromium (heat
50~500 0.95~0.98
resistant)
Silver
Stainless steel
August 18 25 0.16
Tin
Zinc
Temperature Emission
Materials
(℃) approximation
Non metallic
36
Brick 1100 0.75
Calcimine 20 0.9
Oak 20 0.9
Enamelware 0.9
Capacitor
Film 0.90~0.93
37
Mica 0.94~0.95
Glass 0.91~0.92
Emissivity
Materials Temperature (℃)
Approximation
Non metallic
Semiconductor
Diode 0.89~0.90
Transmission coil
Electronic material
38
Tin-coated lead wire 0.28
39