924K Small Wheel Loader ENC00001-UP (MACHINE) POWERED BY C7.1 Engine...
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Product: WHEEL LOADER
Model: 924K WHEEL LOADER ENC00870
Configuration: 924K Small Wheel Loader ENC00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-20 Publication Date -01/07/2015 Date Updated -29/03/2019
i05292421
Turbocharger - Remove - Turbocharger for Side Mounted
Engines
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Disconnect the hose assemblies from the turbocharger inlet and the turbocharger outlet.
Refer to the Original Equipment Manufactures (OEM) for the correct procedure.
924K Small Wheel Loader ENC00001-UP (MACHINE) POWERED BY C7.1 Engine... Page 2 of 4
2. Disconnect the exhaust tube assembly. Refer to the OEM for the correct procedure.
3. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
Illustration 1 g03376116
4. Slide clip (9) along hose (10). Disconnect the hose from the actuator.
5. Follow Step 5.a through Step 5.d in order to remove tube assembly (4) from turbocharger
(1).
a. Remove bolt (5).
b. Remove banjo bolt (2) and remove sealing washers (3) (not shown).
c. Remove tube assembly (4) from the cylinder block.
d. Remove O-ring seal (7) (not shown).
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6. Follow Steps 6 through 6.d in order to remove tube assembly (11) from turbocharger (1).
a. Remove bolts (8).
b. Remove bolts (12).
c. Remove tube assembly (11) from turbocharger (1) and the cylinder block.
d. Remove gasket (6) (not shown) and gasket (13) (not shown).
Illustration 2 g03376117
7. Remove nuts (16) from turbocharger (1). Remove turbocharger (1) from exhaust manifold
(14).
Note: Ensure that the weight of the turbocharger is supported as the nuts are loosened.
8. If necessary, remove studs (15) from exhaust manifold (14).
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