Palladium Nanoparticle-Embedded Polymer Thin Film "Dip Catalyst" For Suzuki Miyaura Reaction
Palladium Nanoparticle-Embedded Polymer Thin Film "Dip Catalyst" For Suzuki Miyaura Reaction
pubs.acs.org/acscatalysis
■ INTRODUCTION
Efficiency of a catalyst is generally enhanced under homoge-
through the repeat cycles, impairing the reaction yields and
limiting the reuse. An optimal solution that combines a simple
neous conditions as it is molecularly dispersed. However the and cheap fabrication of a highly efficient catalyst with effective
same factor hampers its recovery and reuse. Heterogeneous recovery and reuse, remains elusive.
formulation facilitates recycling, however at the cost of The concept of a “dip catalyst” that we have developed
efficiency as the reaction is confined to the interface region. recently16 is relevant in this context. The high efficiency and
Metal nanoparticles tend toward molecular level efficiency, and extensive reusability of a catalyst based on silver nanoparticle-
deployment in a suitable framework can improve the embedded poly(vinyl alcohol) (Ag-PVA) thin film fabricated
reusability, paving the way to harnessing the advantages of through a simple in situ protocol,17 in the reduction of 4-
homogeneous and heterogeneous catalysis. This general nitrophenol by sodium borohydride was demonstrated in that
concept has motivated extensive explorations. As an example study. Easy fabrication, convenient recycling, and facile
of enormous contemporary interest, we take the case of monitoring of the “dip catalyst” thin film between uses, are
palladium catalyzed cross coupling reactions, focusing on the highlights of this approach. Its generality and versatility
nanoparticle catalysts and the issue of catalyst recycling. Even stem from the wide variations possible in the catalyst-polymer
though catalyst recovery through nanofiltration1 and magnetic
combinations. Moving beyond the earlier “proof-of-principle”
separation2 have been used, the procedures are often laborious
or the catalyst fabrication elaborate, making the process exploration, we now demonstrate the utility of the approach in
expensive. Some of the supports that have been used to load a reaction of wide applicability in organic synthesis, the
the palladium nanoparticle catalyst are mesoporous organosilica palladium catalyzed Suzuki−Miyaura coupling. Choice of this
and grafted silica foam,3,4 layered double hydroxide and clays,5,6 reaction also allows an appraisal of our concept against the
zeolites and molecular sieves,7−9 various metal oxides,9,10
activated or nitrogen doped carbon,9,11,12 and polymeric Received: March 8, 2012
networks, capsules, and resins.9,13−15 However, most of these Revised: May 3, 2012
approaches are prone to catalyst leaching or degradation Published: May 14, 2012
© 2012 American Chemical Society 1179 dx.doi.org/10.1021/cs300158g | ACS Catal. 2012, 2, 1179−1186
ACS Catalysis Research Article
background of a large collection of nanoparticle catalysts rpm for 10 s followed by 6000 rpm for 10 s. After heating the
reported earlier. film at 90 °C for 30 min, an aqueous solution of PVA was spin-
A survey of the extensive literature on palladium catalyzed coated at 500 rpm for 10 s followed by 3000 rpm for 10 s and
Suzuki−Miyaura reaction in particular and the subject of heated at 90 °C for 30 min; a second coating of PVA was added
catalysis in general, reveals the critical need to evaluate a to increase the thickness. The final layer was formed by spin-
catalyst on the basis of multiple parameters. It is desirable to coating the K2PdCl4−PVA solution as before, and the film was
have an integrated view of the various relevant factors including heated at 130 °C for 4 h. It was found that longer heating did
the turn over number (TON) or turn over frequency (TOF), not enhance the extent of reduction of the Pd(II) ions or the
the number of reuse cycles, scale of the reaction, the stability of the film. The film was peeled off the glass substrate
temperature at which it is carried out (hence the energy and wrapped around a Teflon frame. It was then dipped in
input), the solvent/special atmosphere required, and the cost of toluene to dissolve the PS layer and yield the free-standing 3-
catalyst fabrication. While quantification of some of these are layer Pd-PVA/PVA/Pd-PVA film fixed on the frame. The film
straightforward, others are complicated. An attempt to evolve a was finally washed in water to remove the unreduced K2PdCl4
figure-of-merit (FOM) that takes into account as many of the and the byproduct KCl formed during the in situ reduction of
clearly quantifiable factors as possible appears to be worthwhile. K2PdCl4 by PVA; the observation of KCl and its removal have
Even though FOMs have been invoked for the specific purpose been discussed in ref 19.
of designing some catalysts,18 rarely have they been employed Characterization of the Catalyst Film. The thickness of
for the direct comparison of catalysts available for a chosen the film coated on the glass substrate was measured using an
reaction. In the present study, we have made a preliminary Ambios Technology XP-1 Profilometer. Measurement carried
effort toward this goal which allowed us to make a meaningful out after each spin-coating/heating step provided the thickness
comparison of our “dip catalyst” with those reported earlier for of the film at that stage. Cross section samples were prepared
the same reaction. by fixing the free-standing film in Araldite resin and cutting into
Extending our in situ method for the synthesis of dendritic 50 nm thin sections with a Leica ultramicrotome. Field
palladium nanostructures in a PVA film,19 we have fabricated a
emission scanning electron microscope (FESEM) imaging with
multilayer Pd-PVA thin film catalyst. The multilayer structure
energy dispersive X-ray spectroscopy (EDXS) was carried out
makes the free-standing film robust while facilitating easy access
on a Carl Zeiss model Ultra 55 microscope. Transmission
of the reagents to the ligand-free catalyst nanoparticles
electron microscopy (TEM) was carried out using a Tecnai G2
embedded and stabilized within the polymer matrix. Experi-
ments are carried out to optimize the Pd/PVA ratio and the FEI F12 TEM at an accelerating voltage of 200 kV. Electronic
reaction conditions for the Suzuki−Miyaura coupling of absorption spectra were recorded on a Varian Model Cary 100
iodobenzene and phenylboronic acid to yield biphenyl. Under UV−visible spectrometer. Chemical composition of the film
optimal conditions, nearly 100% yield is obtained, and the yield was analyzed using a Varian 720-ES Inductively Coupled
and reaction time shows negligible change over 30 reuses. Very Plasma-Optical Emission Spectrometer (ICP-OES). Sample for
large TONs and TOFs can be realized by using tiny pieces of the analysis was prepared by dissolving a known weight of the
the catalyst film, and the reaction is found to be facile at scales free-standing film in 100 mL of 60% nitric acid.
up to 5 mmol. An FOM of the catalyst is defined incorporating Catalysis Studies. All reactions were carried out under
the values of average TOF, number of reuses, scale of the normal atmosphere; inert conditions were not required. The
reaction, and the temperature condition required. Using this procedure followed in a typical reaction is as follows. Two
FOM, we compare the Pd nanoparticle based catalysts reported mmol of the base was introduced into a reaction tube in which
for this reaction including our “dip catalyst”. Finally, the utility a magnetic stirring bar was placed. This was followed by the
of our catalyst in the Suzuki−Miyaura reaction with a range of addition of 15 mL of the solvent and 1 mmol of the aryl halide.
substrates, as well as in the Heck and Sonogashira reactions is The catalyst film (thickness ∼1 μm, total surface area = 35 cm2,
demonstrated. total weight = 5.62 mg, Pd content = 0.6 μmol)20 wrapped on a
■
Teflon frame was introduced. After adding 1.1 mmol of
EXPERIMENTAL SECTION phenylboronic acid, the reaction tube was closed with a stopper
Fabrication of the Catalyst Film. The catalyst film was and keck clip, and introduced into an oil bath preheated to the
fabricated by extending the protocol developed in our required temperature. The reaction mixture was stirred with the
laboratory earlier.19 Glass substrates were cleaned by washing magnetic bar. Formation of the product was monitored through
and ultrasonication in isopropyl alcohol for 10 min; Gas Chromatograph-Mass Spectrometer (Shimadzu model
subsequently they were dried in a hot air oven. A few drops QP2010) analysis of 0.2 mL samples of the reaction mixture
of a solution of polystyrene (PS) (Aldrich, average molecular retrieved periodically from the reaction tube. The maximum
weight = 280 kDa) in toluene (1 g in 8 mL) was spin-coated error in the determination of the reaction time is ∼15%; the
using a Laurell Technologies Model WS-400B-6NPP/LITE/8K error is lower for longer reaction times. When the reaction was
Photoresist Spinner operated at 1000 rpm for 10 s, and dried at completed, the catalyst film was taken out and the reaction
90 °C for 15 min. Aqueous solutions of K2PdCl4 (Aldrich, mixture was filtered; after adding a small amount of silica
purity = 99.99% on metal basis) and PVA (Aldrich, average (Merck, 100−200 mesh), the filtrate was evaporated
molecular weight = 85−146 kDa, hydrolysis = 99+ %) were completely. The residual product was purified through column
mixed in the required proportions; for example, 80 mg of chromatography and analyzed by NMR (Bruker 500 MHz).
K2PdCl4 dissolved in 2 mL of water was mixed with 200 mg of The catalyst film taken out of the reaction mixture was dipped
PVA dissolved in 4 mL of water to prepare a film with a Pd/ briefly in diethyl ether and washed with dichloromethane to
PVA weight ratio, x = 0.13. Millipore Milli-Q water (resistivity remove organic residues, dipped in water and isopropanol to
= 18.2 MΩ cm) was used in all operations. The K2PdCl4−PVA remove the base, and finally dried in vacuum for 30 min. The
solution was coated on top of the PS layer by spinning at 500 film was ready for reuse.
1180 dx.doi.org/10.1021/cs300158g | ACS Catal. 2012, 2, 1179−1186
ACS Catalysis
■
Research Article
RESULTS AND DISCUSSION layers are consistent with those noted above. Because of the
The thickness of the different layers of the Pd-PVA/PVA/Pd- high density of particles in the outer two layers, individual ones
PVA catalyst film was determined by profilometer measure- are not resolved, but the low density in the middle layer reveals
ments on several samples. Values obtained for the film with x = spherical particles ∼15−30 nm in size. The FESEM image of
0.13 (in the Pd-PVA layers) are 0.18 (0.03), 0.53 (0.05), and the cross-section sample combined with EDXS analysis across
0.17 (0.06) μm for the Pd-PVA, PVA, and Pd-PVA layers, the layer thickness shows a lower concentration of Pd in the
respectively.20 Electronic absorption spectra of the film, middle layer of the film.20 The microscopy images are thus
recorded through the different stages of fabrication are shown consistent with the Pd-PVA/PVA/Pd-PVA coating sequence.
in Figure 1a. The first layer (K2PdCl4−PVA) shows the peaks A wide range of solvents and bases have been employed in
the Suzuki−Miyaura reaction. The catalyst film is robust
enough to be used in any of these solvents. However, as the
swelling of the polymer film in the solvent enhances the catalyst
activity by improving access of the reactants to the catalyst, we
have focused in particular on aqueous and alcoholic solvents.
We have chosen a film with x = 0.13 and a reaction temperature
of 80 °C (basis of these choices are discussed below) to
investigate the effect of different solvents and bases. All the
reactions were carried out using 1 mmol of iodobenzene and
1.1 mmol of phenylboronic acid. Observations with the
different solvents (using K2CO3 as the base) are collected in
Table 1. The rates and yields are poor with pure water and
and spin-coating/mild thermal annealing steps for the in situ (12) Deshmukh, A. A.; Islam, R. U.; Witcomb, M. J.; van Otterlo, W.
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various significant and quantifiable parameters related to the 14378−14384.
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context of the others reported in the recent literature is 2009, 38, 2646−2656.
presented on the basis of the FOM. The “dip catalyst” with its (18) Breuer, C.; Lucas, M.; Schütze, F.; Claus, P. Comb. Chem. High
ease and low cost of fabrication, convenience of deployment Throughput Screening 2007, 10, 59−70.
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(20) See Supporting Information.
(21) Xu, J.; Wilson, A. R.; Rathmell, A. R.; Howe, J.; Chi, M.; Wiley,
ASSOCIATED CONTENT B. J. ACS Nano 2011, 5, 6119−6127.
*
S Supporting Information (22) Leadbeater, N. E. Nature Chem. 2010, 2, 1007−1009.
Details of catalyst film characterization and figure-of-merit (23) Hu, J.; Liu, Y. Langmuir 2005, 21, 2121−2123.
estimation (11 pages). This material is available free of charge (24) Okumura, K.; Matsui, H.; Tomiyama, T.; Sanada, T.; Honma,
via the Internet at http://pubs.acs.org. T.; Hirayama, S.; Niwa, M. ChemPhysChem 2009, 10, 3265−3272.
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(25) Luzyanin, K. V.; Tskhovrebov, A. G.; Carias, M. C.; da Silva, M.
F. C. G.; Pombeiro, A. J. L.; Kukushkin, V. Y. Organometallics 2009,
AUTHOR INFORMATION 28, 6559−6566.
Corresponding Author (26) Okumura, K.; Tomiyama, T.; Okuda, S.; Yoshida, H.; Niwa, M.
*E-mail: tprsc@uohyd.ernet.in. Phone: 91-40-2313-4827. Fax: J. Catal. 2010, 273, 156−166.
91-40-2301-2460. (27) Chen, L.; Yang, Y.; Jiang, D. J. Am. Chem. Soc. 2010, 132, 9138−
9143.
Funding (28) Rao, G. K.; Kumar, A.; Ahmedz, J.; Singh, A. K. Chem. Commun.
Financial support from the Department of Science and 2010, 46, 5954−5956.
Technology, New Delhi and infrastructure support from the (29) Kopylovich, M. N.; Lasri, J.; da Silva, M. F. C. G.; Pombeiro, A.
Centre for Nanotechnology at the University of Hyderabad are J. L. Dalton Trans. 2009, 3074−3084.
acknowledged with gratitude. E.H. thanks the CSIR, New (30) Takemoto, T.; Iwasa, S.; Hamada, H.; Shibatomi, K.;
Delhi, for a senior research fellowship. Kameyama, M.; Motoyama, Y.; Nishiyam, H. Tetrahedron Lett. 2007,
48, 3397−3401.
Notes (31) Jiang, N.; Ragauskas, A. J. Tetrahedron Lett. 2006, 47, 197−200.
The authors declare no competing financial interest.
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(32) Ul Islam, R.; Witcomb, M. J.; van der Lingen, E.; Scurrell, M. S.;
Van Otterlo, W.; Mallick, K. J. Organomet. Chem. 2011, 696, 2206−
ACKNOWLEDGMENTS 2210.
We thank Dr. M. Lakshman, Mr. M. Durga Prasad and Mr. M. (33) Polshettiwar, V.; Nadagouda, M. N.; Varma, R. S. Chem.
Commun. 2008, 6318−6320.
Laxminarayana for help with the ultramicrotoming, TEM (34) Wu, L.; Li, B.-L.; Huang, Y.-Y.; Zhou, H.-F.; He, Y.-M.; Fan, Q.-
imaging, and FESEM imaging, respectively.
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H. Org. Lett. 2006, 8, 3605−3608.
(35) Diallo, A. K.; Ornelas, C.; Salmon, L.; Aranzaes, J. R.; Astruc, D.
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