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VARIODYN Frequency Converters Catalog

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0% found this document useful (0 votes)
450 views23 pages

VARIODYN Frequency Converters Catalog

Uploaded by

Amine TRIGUI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

INVENTIO AG Technical Catalog

CH–6052 Hergiswil
Group: 1–11.100 VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E
Lead Office: EBI 21 9543 Page 1 / 23

CD TECHNICS S2 / CE 1–11.1/1

Contents: Page

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Basic Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Y2 Scope of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Regulations, Standards and Quality . . . . . . . . . . . . . . . . . . . . . . . 7


3.1 Regulations, Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2 Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Product Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Product Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 Regulating Unit (Power Electronics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.3 Matching Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.4 Failure Current Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


5.5.1 Operating Outside Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.6 Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16


any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

5.7 Cabinet Dimensions AS18.08 (AS18.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6 Replaced Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
to third parties.

Authorization: Processed Reviewed Released


Organizational unit: R&D–SQ R&D–CD R&D–CD
Name: A. Trachsel E.K. Behr, Dr. R. Hermann
Form. PS–TW 107E94

Date: 98–07–24 98–08–20 98–08–20

Modification: 1
k603064e

Date: 9832
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 2

CD TECHNICS S2 / CE 1–11.1/1

1 General

1.1 Basic Description


The VARIODYN 35, VARIODYN 45 and VARIODYN 70 are members of the SCHINDLER VARIODYN
frequency converter series. The VARIODYN 35/45/70 supply asynchronous motors with variable frequency
and variable three-phase voltage. They associate the positive properties of the three-phase AC drive
(suitability for heavy duty, freedom from maintenance) with those of the direct-current drive (high regulation
dynamics, low energy consumption), thus having a positive effect on the following properties during elevator
operation:
D Landing - extremely accurate
D Ride comfort - excellent with minimum floor-to-floor time
D Energy consumption - very low.
The following features are also to be mentioned:
D Low mains feedback
D Low starting current/rated current ratio at mains
D Application of the latest integrated power module technology with IGBTs
D Controlled torque at zero speed to compensate load
D Short-circuit-proof power electronics
D High control quality by a digital field-oriented vector regulation
D Diagnostic possibilities (SMLCD, CADI)
D Preconfigured drive requiring no adjustments in field.
The VARIODYN 35/45/70 frequency converters are SCHINDLER in-house developments. They are
arranged, together with the MICONIC SX modular control, in a single controller cabinet.
Its typical application is in the speed range of VKN+1.0 m/s ... 1.75 m/s. Drive units must be taken from the
SCHINDLER VARIODYN-motor-series (VM-motors) and the SCHINDLER worm-gear-series.
The cabinet hardware and external interfaces of the control part are identical with the MICONIC SX with the
exeption that for all VARIODYN drives the control pcb PGO1683 is used.
The control software used is the TX software which is adapted to the PGO1683. All functions of the SX and
TX-software are supported.1) The TX version of CADI must be used.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

1) except special operating modes (SOM) of SX software

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 3

CD TECHNICS S2 / CE 1–11.1/1

1.2 System Overview

Servitel PGO1683

ICOM
CADI-PC
SMLCD
Braking Resistor

PVF

IG2000
Speed tachometer

Mains
3 @ 400 VAC VM
motor

ÔÔÔÔÔÔÔÔÔÔÔÔ
Terminals SX EMC
Mains

ÔÔÔÔÔÔÔÔÔÔÔÔ
Filter
switch

Optional Mains- Motor-


TA terminals

ÔÔ ÔÔ
ÔÔ IG2000
ÔÔ
ÔÔ ÔÔ
Position
tacho-

ÔÔ ÔÔ
MICONIC SX VARIODYN 35 meter

ÔÔ ÔÔ
ÔÔ ÔÔ
VARIODYN 45
OKR

ÔÔ ÔÔ
Drive door
VARIODYN 70

ÔÔ ÔÔ
ÔÔ ÔÔ
Shaft–Info

ÔÔ ÔÔ
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

ÔÔ ÔÔ
ÔÔ ÔÔ
ÔÔ ÔÔ
ÔÔ ÔÔ
ÔÔ ÔÔ
LMS

ÔÔ ÔÔ
ÔÔ ÔÔ
to third parties.

Fig. 1 System Overview MICONIC SX with VARIODYN 35 / 45 / 70


An example of the application of VARIODYN 35/45/70 with MICONIC SX is shown in Fig. 1. Detailed
technical information is to be taken from the corresponding catalogs.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 4

CD TECHNICS S2 / CE 1–11.1/1

1.3 Reference Documents


1 Control MICONIC SX K 602 703 E,
K 602 704 E,
K 602 705 E.
2 Control MICONIC SX K 602 703 E,
K 602 704 E,
K 602 705 E.
3 Speed regulator print PVF K 602 738 E.
4 Software description IVXVF K 602 737 E 1)
5 Position tachometer:
– Incremental pulse generator IGS 200 K 602 841 E.
6 Speed tachometer:
– Travel pulse transmitter IG 2000 K 602 727 E (Installation, Maintenance).
7 Shaft information MICONIC SX K 602 622 E.
8 Load measuring DMS K 602 168 E.
9 SCHINDLER VARIODYN-motor-series (VM-motors) K 602 487 E.
10 PC-calculation program for elevator drive VARIODYN (VFG) K 605 012 E.
11 Duty tables Catalog 1-11.1/1TE.
12 Energy consumption and heat generation K 602 216 E.

1) The IVXVF software is implemented on the PGO1683 as a logical drive interface subsystem (L-IVXVF).
All relevant functions are supported, as are available from the IVXVF of MICONIC TX system.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 5

CD TECHNICS S2 / CE 1–11.1/1

Y2 Scope of Application
The frequency converters VARIODYN 35 / 45 / 70 are intended for the following main application areas:

VKN [m/s]

ÉÉÉ
ÉÉÉ
ÇÇÇ
ÇÇÇÇ
ÌÌÌ
ÌÌÌ
ÉÉÉ
ÉÉÉ
ÉÉÉ ÇÇÇ
ÉÉÉ ÇÇÇÇ
ÇÇÇ ÌÌÌ
ÇÇÇÇ ÌÌÌ
ÌÌÌ
ÌÌÌ
ÉÉÉ
ÉÉÉ
ÇÇÇ
ÇÇÇÇ
ÌÌÌ
ÌÌÌ
2.00

1.75
ÉÉÉ ÉÉ
ÉÉÉÇÇ
ÇÇÇ ÇÇ
ÇÇÇÇÌÌ
ÌÌÌ ÌÌ
ÌÌÌ
ÉÉÉ
ÉÉÉ
ÉÉÉ ÉÉ
ÉÉÉÇÇ
ÉÉÇÇÇÇ
ÇÇ ÇÇ
ÇÇÇÇÌÌ
ÇÇÌÌÌ
ÌÌ ÌÌ
ÌÌÌ
ÌÌÌÌ
ÌÌ
1.60

ÉÉÉ
ÉÉÉ
ÉÉ
ÇÇ
ÇÇÇÇ
ÇÇ
ÌÌ ÌÌ
ÌÌÌ
ÌÌÌÌ
ÌÌ
1.25
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉÉÉ
ÇÇ ÇÇÇ
ÇÇÇÇ
ÇÇÇÇ
ÌÌÌÌ
ÌÌÌÌ
ÌÌÌ ÌÌÌ
ÌÌ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
ÇÇÇ
ÇÇ
ÉÉÉÌÌ
ÉÉÌÌÌÌ
ÇÇ ÌÌÌ
ÇÇÇÇ
ÇÇÇ
ÌÌÌ
ÌÌÌÌ
1.00
ÉÉÉ
ÉÉÉ
ÉÉÉ ÉÉÉ
ÉÉÉ ÉÉÉÉ
ÉÉÉ ÇÇÇ
ÉÉÉÉ ÇÇ
ÉÉÉÌÌ
ÉÉÌÌÌÌ
ÇÇ ÌÌÌ
ÇÇÇÇ
ÇÇÇ
ÌÌÌ
ÌÌÌÌ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉÉÉ
ÇÇ ÇÇÇ
ÇÇÇÇ ÇÇÇ
ÇÇÇÇ
ÌÌÌ ÌÌÌ
ÌÌÌÌ
0.63

ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
ÉÉÉ
ÉÉÉ ÉÉÉ
ÉÉÉÉ ÉÉÉ
ÇÇÇ
ÇÇÇ ÇÇÇ
ÇÇÇÇ
ÌÌÌ
ÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
ÉÉÉ
ÉÉÉ
ÇÇÇÇ
ÇÇÇ
0.40

0.25
ÉÉÉ
ÉÉÉ
ÉÉÉ
500
ÉÉÉÉ
ÉÉÉ
ÉÉÉ
ÉÉÉÉ
630
ÉÉÉ
ÉÉÉ
ÇÇÇÇ
800
ÇÇÇ
1 000 1 250 1 600 2 000 2 500 3 200 4 000 5 000 GQ
[kg]

ÉÉÉ ÇÇÇ ÌÌÌ


ÉÉÉ ÇÇÇ ÌÌÌ
ÉÉÉ ÇÇÇ ÌÌÌ
VARIODYN 35 VARIODYN 45 VARIODYN 70

Fig. 2 Application Range (Geared)

Application Range Released with MICONIC SX


any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Each installation must be calculated by using the official calculation computer program (as shown in
chapter 1.3, position 8) or official converter / drive selection tables of the technical catalog (as shown in
chapter 1.3, position10) with the specific installation data. Use of the drive calculation program is the most
flexible and most precise way to consider specific installation data and to avoid type jumps (gears, hoisting
motors, frequency converters).
to third parties.

Modification: 1
Date: 9832
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 6

CD TECHNICS S2 / CE 1–11.1/1

Drive configurations with three-start-worm gears (eg. 41 : 3) must be avoided for GQ u1 250 kg unless a
half load information is provided.

GQ t1 250 kg GQ w1 250 kg

ÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇ
IW

ÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇ
41 : 3

ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇÇ
52 : 3

43 : 2
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
55 : 2
68 : 2 ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
43 : 1
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
54 : 1
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
68 : 1
ÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉ
ÉÉÉÉÉ
ÉÉÉÉÉ without KL-H

ÇÇÇÇÇ
ÇÇÇÇÇ
with KL-H
Load measurement with Half-Load-Contact (on commissioning basis)

Fig. 3 Additional Load Information


any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: 9832
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 7

CD TECHNICS S2 / CE 1–11.1/1

3 Regulations, Standards and Quality

3.1 Regulations, Standards


The VARIODYN 35/45/70 meet the following regulations:
D Elevator technology EN 81
D Electrical equipment/control EN 60 204
D Environment/climate
– Transport climate I IEC 68-2-1/2
– Transport climate II IEC 68-2-28
– Operating climate IEC 68-2-1/2
– Climate durability IEC 68-2-3
D Commutation breakdowns VDE 160
D Electromagnetic compatibility
– Emission
Product family standard pr EN 12 015: 1995
Generic standard industrial EN 50 081-2: 19951)
– Immunity
Product family standard pr EN 12 016: 1995
Generic standard industrial EN 50 082-2: 1995
Generic standard residential EN 50 082-1: 1992
Electrostatic discharge IEC 801-2 / sharpness level 3
EN 61 000-4-2 / (4 kV contact, 8 kV air):
1995
Electromagnetic fields IEC 801-3 / sharpness level 3: 1984
ENV 50 140 / level 3: 1993
Fast transients (Burst) IEC 801-4 / sharpness level 4: 1988
EN 61 000-4-4 / level 4: 1995
Walkie-Talkie BS 5 588, part 5, App. C: 1991
Natel C 960 MHz (20 V/m)
Digital radio telephones ENV 50 204 / level 3: 1995
D Mains interruptions pr EN 50 093
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

1) with additional filter component


to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 8

CD TECHNICS S2 / CE 1–11.1/1

3.2 Quality Assurance


Tests and certificates according to ON 0-11 561, ON 0-093 305, ON 0-093 306
System function tests each cabinet tested in 100 % before delivery
(computer test for each commission)
In-circuit test for complex printed circuit boards
Function test for all printed circuit boards
Run-in test for power module as high-stress component is
performed at the suppliers factory
Equipment reliability exchange intervals: w10 years
(Electronic parts) endurance test: 5.5 million cycles
(corresponds to 10 years at 1 500 cycles/day)

4 Product Structure

4.1 Product Designation

VARIODYN 35
45
70

31 kVA
Maximum apparent accelerating power 45 kVA
68 kVA

Appliance type: Frequency converter

4.2 Product Family


VARIODYN 35/45/70 belong to the family of SCHINDLER frequency-converter drives.
Like VARIODYN 100/140 it uses the same speed regulator PVF (as shown in section 1.3, position 2).
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 9

CD TECHNICS S2 / CE 1–11.1/1

5 Product Description

5.1 Function Overview

Frequency Converter
VARIODYN 35/45/70 frequency converters supply variable frequency and variable voltage to asynchronous
motors.
The PVF receives the speed reference value via an RS 232 interface from the processor print PGO1683,
and the actual value from an increment pulse generator (speed tachometer). This is an IG 2000 for geared
motors.
The signal representing the difference between the reference value and actual value is processed in the
speed regulator.
Furthermore, for current regulation, the motor currents of two phases are measured. From these input
quantities, the current reference values are calculated in the speed regulator by means of field-oriented vector
regulation and are transmitted to a two-position regulator (bang-bang regulator). This then generates the
corresponding control signals for the power transistors, so that the motor currents follow predetermined
current reference values as closely as possible. The signals are first fed to earth short cut measuring print
UKE and then to the driver stage incorporated in the SKiiP1) module, which control the IGBTs.

Recuperation Into the Mains


There is no recuperation of energy into the supply mains. Brake energy is converted into heat by means of
a resistor.

Load Measuring
The load measuring is made with contacts on the car platform or with DMS (device with strain gauge and relay
contacts), which generate the minimal -, maximal - and overload-information. Today this information is only
used for control function on the PGO processor print.
Load measuring with LDMS-VCOM is not provided with MICONIC SX.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

1) SKiiP is a designation for an Integrated Intelligent Power Module

Modification: 1
Date: ––––
This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

INVENTIO AG
CD

CH–6052 Hergiswil
Modification:
Date:

Fig. 4

Option
Regulation unit PE SKiiP–Modul
Rectifier Intermediate
LKZ circuit Braking–chopper Inverter WR
––––

JH
Functional Blocks

Input Circuit Output circuit

WR–IGBT
TA FENA
1

BR–IGBT
SGR

WBR

VARIODYN 35 / 45 / 70 with MICONIC SX


L1 SF

Driver
stage
MI–U

Control
SI

TECHNICS
L2 VM

CKZ

Regulation

Driver
stage
DC–link
motor

Voltage
U
MI–W

WR–IGBT
L3

Driver
stage
IG 2000

Encoder
Speed
SGRW

WGR SK
JTHTUV Auxiliary devices UKE
Safety
TUV JTHSA1 chain
Monitoring:
– SGR
– SGRW MI actual
v actual
JTHSA
WR protective
Fan:
– VFVE
functions: PVF v reference, load
– KTHFV
– KTHBR Control

S2 / CE
Contactors: – SHUE
+
– SGR (PGO)
– Overcurrent
– SGRW
– Overvoltage
Interface
Regulation
– Exess temperatur (L–IVXVF)
– short–circuit Control and monitoring
– earth short cut

K 603064 E
1–11.1/1

Page 10
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 11

CD TECHNICS S2 / CE 1–11.1/1

5.2 Regulating Unit (Power Electronics)

Functional Blocks (as shown in Fig. 4)


The regulating unit [PE] converts a three-phase supply with constant voltage and frequency into a
three-phase supply with variable voltage and frequency.

Input Circuit
The input circuit consists of the following elements: mains filter (FENA), charging resistor (WGR), charging
contactor (SGRW) and main’s contactor (SGR). These switch the three-phase supply to the converter and
damp the high-frequency interference generated in the appliance.

Rectifier
The uncontrolled rectifier (consisting of diodes) has the task of rectifying the three-phase main’s voltage and
using this to supply an intermediate direct-voltage circuit.

Intermediate Direct-Voltage Circuit


The intermediate direct-voltage circuit smoothes the direct voltage (CKZ) and damps the mains-current
harmonics (LKZ).
The DCLI print is balancing the voltages across the series capacitors in the DC-link capacitor bank. Moreover
the DCLI print contains a high-impedance interface for the quasi potential free DC-link measurement on the
UKE print.

Braking Chopper
The braking chopper limits the intermediate-circuit voltage when the elevator motor is operating as a
generator and at the same time converts the energy occurring into heat by means of a forced-ventilated brake
resistor (WBR).
No energy is returned into the mains.
The IGBT and the correspondent free-wheeling diode for the braking chopper with the respective driver and
DC-link voltage regulator is integrated in the SKiiP-module.
The braking-chopper device records the intermediate-circuit voltage and regulates it by controlling a
transistor according to the 2-point control method.

Inverter (WR)
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

The inverter (WR) breaks down the smoothed direct voltage into a three-phase system with variable voltage
and frequency by suitable switching of the WR-IGBTs (Insulated Gate Bipolar Transistor) which are designed
as a three-phase bridge. The control signals, which are generated by the speed processor (PVF), are
galvanically separated and amplified by the driver stages (within the SKiiP-module). The WR protective
functions (overcurrent, overvoltage, excess temperature, short-circuits) are monitored and processed
directly or indirectly by the PVF.

Output Circuit
to third parties.

Two current sensors record the actual value of the asynchronous motor current (MI-U, MI-W) for the
regulation. The output contactor (SF) separates the motor from the inverter after each trip according to the
standards.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 12

CD TECHNICS S2 / CE 1–11.1/1

Regulation
The speed processor print PVF receives the speed reference value from the processor print PGO1683 via
an RS 232 interface. It receives the actual speed value from an increment pulse generator (speed
tachometer), which is an IG 2000 for geared. The difference signal of the reference value and the actual value
is processed in the speed regulator.
The flux reference value is formed from the motor parameters and the intermediate-circuit voltage. The
difference signal of the flux reference value and calculated actual flux value is processed in the flux regulator.
A current reference value is calculated by means of the output quantities of the flux regulator and the speed
regulator and is transmitted to a two-position regulator. The two-position regulator finally generates the
corresponding control signals for the six power transistors (IGBTs) so that the motor current exactly follows
the predetermined reference value.

Control and Monitoring


The speed processor print PVF controls the input contactors (SGR, SGRW) and the fan. Moreover, event
and fault handling are carried out and status messages indicated.

Auxiliary Devices
The auxiliary devices combine the voltage supplies for printed circuit boards, contactors and fans. The speed
processor PVF is fed by a power supply (UKE). In the UKE also additional protection functions are
implemented (earth short cut, inverter inhibit, CKZ asymmetry, etc.).

5.3 Matching Transformer

Application
The matching transformer (TA) is an option and is applied if the mains voltage, including tolerances, is outside
the range 360 V...440 V (400 V "10 %).

ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
Mains Voltage

ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
[V]
Mains Tolerance
[%]
TA Required
(yes/no)

ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
400

ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
415
" 10
+ 6 / –13
no
no

ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
415

ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
380
" 10
+ 16 / –5
yes
no

ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

380 " 10 yes

Tab. 1 Application of Matching Transformers (Example)

Installation
The matching transformer (TA) is always installed on the floor outside the cabinet. It can be ordered
separately.
to third parties.

5.4 Failure Current Switch


An external failure switch (FI-switch) can be used with a threshold of 300 mA.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 13

CD TECHNICS S2 / CE 1–11.1/1

5.5 Technical Data

Product Name VARIODYN 35 VARIODYN 45 VARIODYN 70


General data with MICONIC SX Control Release D.0
Nominal Speed VKN v 1.75 m/s
Car load GQ according to VKN
Travelling height HQ according to technical release MICONIC SX
Permissible motor power PMN according to PC calculation program,
see chap. 1.3, pos. 9
Minimal floor distance 30 cm
see chap. 1.3, pos. 6
Relevelling yes
Stopping accuracy " 3 mm
Acceleration adjustable, v 0.8 m/s2
Deceleration adjustable, v 0.8 m/s2
Jerk adjustable, v 1 m/s3
Maximal vertical vibration in car 40 mg
Maximal jerk in car < 2 m/s3
Direct landing yes
Input data mains supply 1)
Converter connection voltage UN 3@400 V (" 10 %)
3@380 V (+ 15 % / – 5 %)
3@415 V (+ 6 % / – 13 %)
otherwise with matching transformer TA
Incomming supply line Type TN-C
(3 phases, 1 protective ground, no neutral conductor)
Mains frequency FN 50 Hz (" 5 Hz), 60 Hz (" 5Hz)
Power factor COSFI 1
Total power factor (at IC2D) KL > 0.93
Starting current / nominal current (mains) v2
Mains current basic harmonic (at IC2D) 24 A 32 A 53 A
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

THD mains current (at IC2D) THD < 35 % 2)


5th current harmonic (at IC2D) I5/I1 < 28 %
Recuperation none
Phase failure protection yes
Continuous short circuit no converter damage
Overvoltage protection see chap. 3 (Fast Transients)
to third parties.

Tab. 2 Technical Data (Part 1)

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 14

CD TECHNICS S2 / CE 1–11.1/1

Product Name VARIODYN 35 VARIODYN 45 VARIODYN 70


Converter internal data
Pulse frequency range (WR) FPMA 11.1...23.8 11.1...23.8 11.1...18.5 kHz
X kHz kHz
Rated efficiency (at IC2D) ETAC > 0.94 > 0.95
N
Standby power:
– without fan, DC-link not charged 92 W 92 W
– with fan, DC-link charged 177 W 286 W
Characteristic data converter 1)
Rated apparent output power SUD 18 kVA 25 kVA 38 kVA
Maximum apparent output power SUN 31 kVA 45 kVA 68 kVA
(v 3 [s], starting)
Rated output current IC2D 30 A 42 A 64 A
(ED = 60%)
Maximum output current IC2M 53 A 77 A 116 A
(v 3 [s], acceleration)
Maximum output current IC2Z 60 A 87 A 131 A
(v 300 [ms], breakaway)
Output voltage range UC2 0...340 V3)
Output frequency range FC2 0...60 ĂHz
Maximum starts per hour ZKH 240 1/h
Duty cycle factor KA 60 % ED
Overload-proof yes
Continuous short-circuit-proof:
– Phase to Phase yes
– Phase to Ground yes
No-load operation yes (permitted)
Excess-temperature protection:
– Brake resistor at 100° C housing temperature
– Inverter heatsink at 80° C

Tab. 2 Technical Data (Part 2, continued)

Notes
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

1) Current and voltage entries in effective values


2) Total harmonic distortion of the mains current
3) Over the entire mains voltage range
to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 15

CD TECHNICS S2 / CE 1–11.1/1

Product Name VARIODYN 35 VARIODYN 45 VARIODYN 70


Controller cabinet
Room temperature THR 0...40° C
Relative air humidity
– non-condensing 95 %
– 24 h mean value 75 %
Degree of protection IP21
Altitude of installation above sealevel HAM v 2 000 m, from 2 000 m to 4 000 m with
1 % power reduction for every 100 m
Weight [195 kg [210 kg [225 kg
Dimensions (W@H@D): 800@1 800@400 mm
1 000@1 800@400 mm 4)
Noise emission with drive t 75 dBA
Bearing temperature – 25° C...+ 55° C
Mounting position standing
Heat generation in machine room according to calculation section 1.3, position 11
Energy requirement per day according to calculation section 1.3, position 11

Tab. 2 Technical Data (Part 3, continued)

Notes
4) Used for full set of options and for special commissions

5.5.1 Operating Outside Limits


Operation outside specified mains voltage range
D Safety operation is not guaranteed if the input voltage exceeds 480 V, for more than a second.
D Operating between 440 V and 460 V may cause overheating and related side effects, that will reduce
the life expectancy of the components.
D System shuts down when the voltage drops below 360 V, but recovers when it returns to normal.
Operation outside specified ambient temperature range
D Operation up to 50° C ambient temperature on a commission basis.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 16

CD TECHNICS S2 / CE 1–11.1/1

5.6 Cabinet Components

Part Control Panel (as shown in Fig. 4)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ Á
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Abbreviation No. Item

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1 Panel for control module

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SMLCD

ÁÁÁ
ICOM
2 Service module with liquid cristal display and buttons

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Interface communication

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
PGO 1683 3 Processor print of the MICONIC SX control with VARIODYN frequency converters

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RKUET

ÁÁÁ
4 Relays supervision bridging door

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RUET, RUET1 Relays bridging door

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RFUET Relay release overbridging door
RFE Relay travel initiation

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RSPFE

ÁÁÁ
RTRT
Relay blocking initiation travel

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
5 Relay trigger door

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RTSC Relay door shaft car

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RRH 6 Relay recall control

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RRE-A Relay inspection off

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SKD 7 Safety circuit diagnostic print

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TUET 8 Isolating circuit overbridging door

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
X7 9 Terminal strip power supply NG (Option)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(TX, SX release D)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
X10, X11 10 Terminal strip group bus (Option)
BA-A, BA-E Group bus termination

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
NG 398 VA

ÁÁÁ
11 Power supply unit for MICONIC SX

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
NSG1203 12 Emergency power supply unit

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ZQF 13 Counter travel (Option)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
X5 14 Terminal strip Servitel / Z - alarm (Option)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
RSK, RSK1 15 Relay safety circuit

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SB, SB1 16 Contactor brake

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
X4 17 Terminal strip MICONIC SX

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

JTHS 18 Thermal circuit breaker

ÁÁÁÁÁÁ
ÁÁÁ
RKPH

ÁÁÁÁÁÁ
X8 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁ
19 Relay supervision phases

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
20 Terminal strip group bus (option)

ÁÁÁÁÁÁ
ÁÁÁ
X12

ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁ
RMVE
21 Terminal strip light supply ,230 V (Option)

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
22 Relay motor fan (Option)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁ
BESE
23 Ground terminal for tachometer and communication cable shielding

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
24 Bridge evacuation shaft end (panel)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
to third parties.

X3 25 Terminal strip MICONIC SX

ÁÁÁÁÁÁ
ÁÁÁ
FEL
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
26 Filter interference suppression light cicuit

ÁÁÁÁÁÁ
ÁÁÁ
FENS
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
27 Filter interference suppression control (Option)

Tab. 3 Control Components (Examples) (Part 1)

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 17

CD TECHNICS S2 / CE 1–11.1/1

Part Converter Panel (as shown in Fig. 4)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Abbreviation No. Item Function

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
1 Installation panel drive

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Basis panel where all the VARIDYN 35/45/70 are
mounted

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
2 Retaining rope

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3 Cable current transformer
Hold the building up panel

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
(LEM) – PVF

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
4 Grounding cable (earth)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
PVF

ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
5 Speed controller print

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Communication with drive interface, monitoring
functions and control of motor

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
UKE

ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
6 Supply and earth short

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
cut protection print
Generates the necessary PCB voltages for the PVF. In
the UKES2 also additional protection functions are

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
implemented (earth short cut, inverter inhibit, CKZ
asymmetry, etc.).

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ
ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
7 Mounting plate

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
8 EMC protecting hood

Tab. 3 Control Components (Part 2, continued)


any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 18

CD TECHNICS S2 / CE 1–11.1/1

Control Panel Converter Panel

1
1

2
2
3

4 3

5
6
7
7
9
8

10
6
11
12
13

16

14
15 8
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

18
19
20
22
4
21
17
to third parties.

25
24

27 26 23

Fig. 5 Layout Cabinet and Converter

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 19

CD TECHNICS S2 / CE 1–11.1/1

Component Description Converter Module (as shown in Fig. 5)

ÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁ ÁÁ
ÁÁÁÁ ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
AbbreviationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
No. Item Function

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
KTHBR

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
9 Klixon braking resistor

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Monitors excessive temperature at the braking
resistor

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
10 Retaining for current

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
transformer MI

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
WBR 11 Braking resistor Converts motor recuperated energy in the
intermediate circuit into heat

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
FENA

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
12 Filter interference sup-

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
pression mains drive
Reduction of high frequency interference on the mains
supply and as protection of the rectifier against

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
overvoltage from the mains supply

ÁÁÁÁÁÁ
ÁÁÁ
TUV

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
13 Auxiliary devices trans-

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
former
Supplies auxiliary devices

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
JTHTUV 14 Thermal circuit breaker Protect the transformer and the lines on the primary

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
transformer voltage side

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
JTHSA 15 Thermal circuit breaker Protect the transformer and the lines on the secondary
secondary drive side (20 VAC)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
JTHSA1

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
16 Thermal circuit breaker

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
secondary drive
Protect the transformer and the lines on the secondary
side (230 VAC)

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁ
SI
ÁÁÁÁÁÁÁÁÁ
MI_U / MI-W

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
17 Current transformer

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
18 Current transformer
Measures the motor currents
Measures the earth current

ÁÁÁÁÁÁ
ÁÁÁ
X40

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
19 Braking resistor termi-

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
nals

ÁÁÁÁÁÁ
ÁÁÁ
SF

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
20 Output contactor

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Disconnects the motor from the drive after each travel
according to regulations

ÁÁÁÁÁÁ
ÁÁÁ
X1
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
21 Motor terminals

ÁÁÁÁÁÁ
ÁÁÁ
X15

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
22 Terminal strip to MICONIC

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SX control

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SKiiP 23 Semikron integrated intel- Breaks down the smoothed direct voltage into a

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ligent power module three-phase system
– KK – Cooling element – Dissipates energy losses

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
- KTHVF

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Klixon heatsink

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Monitors excessive temperature on the inverter
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

heatsink

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Six IGBTs create by suitable control a three-phase
current system

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
– WR-IGBT

ÁÁÁÁÁÁÁÁÁ
– BR-IGBT
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Inverter-IGBTs

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Braking chopper-IGBT
– Controls the braking resistor
– Rectifies the mains voltage

ÁÁÁÁÁÁ
ÁÁÁ
ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
– GRKZ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
– Bridge rectifier

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
24 Capacitor bank

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
(Intermediate circuit)

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
to third parties.

SGRW 25 – Input charging contactor – Charges the intermediate circuit

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
SGR – Input contactor – Switches the mains voltage

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
LKZ 26 Intermediate circuit choke Reduces feedback to mains supply

Tab. 4 Converter Components (Part 1)

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 20

CD TECHNICS S2 / CE 1–11.1/1

ÁÁÁÁÁÁ
Á
ÁÁÁÁÁÁ ÁÁ
ÁÁÁÁ ÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁ
AbbreviationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
No. Item Function

ÁÁÁÁÁÁ
ÁÁÁ
WGR

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
27 Charging resistor

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Reduces the inrush current by charging the Intermedi-
ate circuit

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
X1 28 Input terminals

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
VFVE 29 Heatsink and braking Removes heat from inverter heatsink and from braking

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
resistor radial fan resistor

ÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
30 Ground terminal for
motor cable shield

Tab. 4 Converter Component (Part 2, continued)


any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 21

CD TECHNICS S2 / CE 1–11.1/1

13
9
14

15

16
10
23
11 17
24

18
25

19 26

20

29
27
any way nor used for manufacturing nor communicated

12
This design and information is our intellectual property.
It must without our written consent neither be copied in

21

30
22 28
to third parties.

Fig. 6 Layout Converter

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 22

CD TECHNICS S2 / CE 1–11.1/1

5.7 Cabinet Dimensions AS18.08 (AS18.10)

1
2

6
9
ÓÓ
ÓÓ
ÓÓ
ÓÓ
8

ÓÓ
ÓÓ
7
1 800

ÓÓÓ
Ó
ÓÓ
3

4
5 ÓÓÓ
Ó
ÓÓ
100

4@∅ 14 10
10
17.5 340 17.5
46 708 (908) 46 375
800 (1 000) 400
800 ( 900)

180° 180°
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

1 800

Fig. 7 Cabinet Dimensions


1 Anchor points (eye bolts) – Maximum opening angle 180°
2 Air outlet from cabinet (front) – Minimum required opening angle 90°
3 Fan for braking resistor and power module
4 Air inlet to cabinet (front) – Maximum air temperature at
to third parties.

outlet braking resistor


5 Air inlet to heatsink / brake resistor section (back) X100° C of cabinet
6 Air outlet from heatsink / brake resistor section (back)
7 Triangular lock
8 Right-hand door
9 Left-hand door
10 Plinth

Modification: 1
Date: ––––
INVENTIO AG
CH–6052 Hergiswil VARIODYN 35 / 45 / 70 with MICONIC SX K 603064 E Page 23

CD TECHNICS S2 / CE 1–11.1/1

6 Replaced Components
The frequency converter VARIODYN 35 / 45 / 70 with the MICONIC SX control replaces the DYNATRON-S
in the corresponding areas of application.

7 Interfaces
Interfaces are shown in the system overview (as shown in chapter 1.2).
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1
Date: ––––

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