Industrial 5-Axis Machining Centers
Industrial 5-Axis Machining Centers
jp
SHIN NIPPON KOKI CO.,LTD.
Head Office and    :500-1, Takao 2-Cho, Minami-ku, Sakai, Osaka
Shinodayama Factory TEL : 81-72-271-1201 FAX : 81-72-273-5594
SNK Gmbh
Head Office                  :Daimlerstrasse 18, 73037, Goppingen-Ursenwang, Germany
                              TEL : 49-7161-99919-0 FAX : 49-7161-99919-9                                                  Certified to ISO 9001
                                                                                                                      (Quality Management System)
                                                                                                                          Certified to ISO 14001
                                                                                                                   (Environmental Management System)
■ The content of this catalog may be subject to change due to products improvement without notice.
■ The products described in this catalog are subject to regulation under Foreign Exchange and Foreigh Trade Law.
■ The export of the product is subject to the confirmation of its export permit under the same law.
 RB300Q                                                                                                                              <02191000T>
                   Bridge Type 5-Axis Machining Center
RB-F series
                               3,000mm~10.000mm
                               Table width (Y)
                               1,500mm~3,500mm
                                Automotive        Aerospace        General Machine   Shipbuilding
                                 Construction                                           Steel &
                                   Machine        Heavy Electric   Semi Conductor    Other Materials
02
Continuous 5-axis machining center flexible to any kinds of work shape
High-rigidity continuous 5-axis spindle head capable of cutting materials such as from steel,
aluminum to titanium
Software that makes a difference in productivity
Equipped with chip scattering prevention cover for continuous 5-axis machining (Optional)
                                                                                                03
                             RB-F
     Bridge Type
     5-Axis
     Machining Center
                                                                                 Motor
                                                                                                                 Helical gear
Spring
Helical gear
B axis:±95° Pre-load
                                                                                            450mm
                                                              450mm
04
      Intensive capability
 Desired inclination, reduction of the number of times of setups, tooling cost reduction
   Machining with one setup without using inclined jig                                 Tooling cost reduced by eliminating special tools      Reduction of the number of
                                                                                                                                              times of setups permits
                                                                                                                                              reduction in machining time,
                                                                                                                                              machining accuracy to be
                                                                                                                                              maintained in multi-face
                                                                                                                                              machining with one chucking,
                                                                                                                                              and reduction of jigs and
       Inclination jig                                                                                                                        tooling cost.
Milling without using the tool edge point at zero circumferential velocity
【 S45C 】
                                         Spindle speed              Feeding speed             Depth of cut     Width of cutting Chip discharge amount    Motor power
                Tool
                                             min-1                     mm/min                     mm                 mm               cc/min                 kW
   φ200 milling cutter (12 blades)                350                           900                2.5                 140                 315                10.3
   φ160 milling cutter (7 blades)                 500                       1,500                  3.0                 125                 563                18.5
   φ125 milling cutter (7 blades)                 500                       1,800                  2.5                 100                 450                16.7
   φ100 milling cutter (6 blades)                 500                           858                5.0                 80                  343                18.5
【 FC200 】
                                          Spindle speed             Feeding speed             Depth of cut      Width of cutting Chip discharge amount   Motor power
               Tool
                                              min-1                    mm/min                    mm                  mm                cc/min                kW
   φ125milling cutter (7 blades)                  500                       2,200                  3.0                 100                 660                18.5
※The cutting conditions in the catalog may vary depending on the conditions of tools, rigidity of workpieces, clamping condition, etc.
                                                                                                                                                                             05
                          RB-F
     Bridge Type
     5-Axis
     Machining Center
                  (Optional)
                            8,000min-1 spindle
                  (Optional)
                           10,000min-1 spindle
06
      Enabling high-speed spindle suitable for aluminum machining to be installed
■ 15 kW spindle that demonstrates full power (55/50 kW) at 10,000 min-1
  or higher and permits MRR. 5,000 cc/min
■ Enabling a long tool to be used with the spindle nose of ISO No.50
■ Spindle structured to support low-speed torque and
  thrust load permits drilling and tapping
The angle head can be installed in the magazine and    The spindle through coolant tool and speed-up attachment can be installed in the magazine
changed through automatic tool change (ATC).           and changed through automatic tool change (ATC).
Gauge line
Block position
The detent block for angle head is                     The spindle through coolant tool block is prepared at the tip of the spindle head.
attached to the tip of the spindle head.               This block is also used as the block for speed-up spindle.
                                                                                                                                                   07
                                  RB-F
     Bridge Type
     5-Axis
     Machining Center
              Accuracy
         Round column structure that                                                                                                                       ②
                                                                                                                                                                         ④
         serves to maintain high-accuracy.
         A horizontal cross section of round column has complete symmetrical heat distribution.                                                    ③
         There is no learning in the column's central axis due to changes in ambient temperature;
         helping maintain machine accuracy and high precision machine.                                                                 ①
         Actual 62-hours thermal displacement test results             TDC automatically offsets thermal distortion around machine table that typically occurs under variable
         Ambient temperature variation:7.5℃                            temperature environments. TDC estimates thermal displacements of X, Y and Z axes by gathering
         Automatic thermal displacement offset
         :X axis 16µm/Y axis 14μm/Z axis 14μm
                                                                       ambient and machine temperature for realtime compensating.
         ※Actual data shown, actual results may vary.
08
    Voluntary surface machining software, Tool position compensating software (Option)
  Voluntary surface machining software (Option)                 Tool position compensating software (Option)
The programmer can create programs without                    The programmer can create programs without worrying
regard to the inclined surfaces.                              about B and C axis rotating angles or tool length.
                   Progr
                        am co
                             ordina
                                   te sys
                                         tem
Simplified Z and W axes programing Automatic interference check for cross rail (W axis)
In the Z axis stroke is insufficient for the necessary        When machining the lower surface of the tall workpiece,
travel when a program is generated, this function             the lower end of the cross rail might interfere with the top
allows the deficiency to be automatically covered by          surface of the workpiece.New 5-face machining software
the W axis, thereby both Z and W axes are used to             checks interference by setting the workpiece height.
cover the entire necessary movement.
                                                                                                                                          09
                                     RB-F
     Bridge Type
     5-Axis
     Machining Center
         The work coordinate system can be easily set by interactive menu using
         spindle prove.
         ※Automatic alignment function is required.
Touch-type Laser-type
         Risk avoidance
           Cutting load constant control function (adaptive control) (standard)
10
Application for Visualization
   Intelligent PC (optional)
It enables to support operation status check, and the maintanance and analysis data from a history records.
・Data monitoring function : Gathering data to be used for analysis.
・Operation result display function : Machine operation status can be monitored on the PC.
・History record saving function : Histories associated with operation and alarm will be saved
 automatically.                                                                                                        In-house
                                                                                                                         LAN
・Consumables management function : Indicating timing for replacing oil/grease.
・E-mail function (Optional) : Information such as end of operation and alarm stop will be
 notified by an E-mail.
Si-Utility (optional)
DCS is SNK's original high-speed and high-precision control developed for die and mold machining.
DCS allows machining center to accelerate or decelerate maximum performance for 3D surface machining.
DCS actualizes further improvement of surface quality and productivity.
                                                                                                                                                Slow   Fast
   PUMANET (optional)
・NC data program conversion : Actualize high-speed machining with automated acceleration
 and deceleration of feedrate by giving optimum speed data to the all NC data lines.
・Machining time calculation : Machining time associated with die and mold workpieces, which
 require a lot of acceleration/deceleration,can be accurately estimated, thereby enabling an efficient process plan to be created.
                                                                                                                                                              11
                                     RB-F
     Bridge Type
     5-Axis
     Machining Center
         ■Main Specifications
                                                                        Spec. items                                                             RB-150F
                                             Positioning accuracy                                                  mm
           Accuracy
                                             Repeatability                                                         mm
           Machine total weight (Standard machine)                                                                  kg                           34,000
           Required electric power                                                                                 KVA
           Compressed air blow rate                                                                               Nl/min
           CNC                                                                                                       -
■Standard Accessories
           ●ATC (40-tool storage capacity)                               ●Slideway cover (for X, Y, and W axes)            ●Handrail on crossbeam
           ●Coolant device (Flood coolant:180L)                          ●Work light (LED)                                 ●Foundation leveling device
           ●Additional three datum slots on table in X axis direction    ●Ladder                                           ●Three-lamp flashing light
12
                               Black letters indicated standard, blue letters indicated options, the inside of < > is APC specification.
 1,450   1,700   1,950   1,450   1,700   1,950   1,700   2,050   2,300   1,700   2,050   2,300
〈1,200〉 〈1,450〉 〈1,700〉 〈1,200〉 〈1,450〉 〈1,700〉 〈1,450〉 〈1,800〉 〈2,050〉 〈1,450〉 〈1,800〉 〈2,050〉
 ●Cycle completion total shutoff function        ●Disassembly hand tools with a tool box       ●Earth leakage break function
 ●Spindle speed display                          ●Manual pulse handle operation panel          ●Operation record and chip production ratio display
 ●Spindle load display                           ●Constant cutting load control function       ●Maintenance support display
                                                                                                                                                     13
                                          RB-F
     Bridge Type
     5-Axis
     Machining Center
■Special Accessories
           ●ATC:60, 80, 100-tool storage capacity                        ●Spindle speeds                                                      ●Additional manual pulse handle (Total:2)
           ●Max. tool length:600mm, Max. tool weight:35kg                   40~8,000min-1 30/25kW                                             ●Additional manual pulse handle (Coordinate display type)
           ●Chip conveyor:2 or 3 conveyor type                              40~10,000min-1 30/25kW                                            ●Power transformer
           ●Large-capacity coolant tank (300L, 1,000L)                      150~15,000min-1 55/50kW                                           ●Spindle thermal displacement compensation function (Censor-less)
           ●High pressure large-capacity coolant tank (3MPa,5MPa,7MPa)   ●X axis stroke extension                                             ●Environmental thermal displacement compensation function
           ●Through spindle coolant                                      ●Table length extension                                              ●Intelligent PC
           ●Low-coolant-level alarm device for coolant tank              ●Automatic measuring function                                        ●Energy saving compatible
           ●Air blow device                                              ●Automatic alignment function                                           Inverter controlled hydraulic unit of the machine body
           ●APC device (horizontal)                                      ●Automatic tool lengh measuring function (Laser type , Touch type)
                                                                                                                           ※1
                                                                                                                                                 ATC hydraulic unit auto-off function
           ●Splash cover                                                 ●Broken tool detection function (Laser type , Touch type)
                                                                                                                   ※1
                                                                                                                                              ●Setup supporting function (Interactive alignment function)※2
           ●Z axis stroke extension (+1,000mm)                           ●Mist coolant
           ●W axis stroke extension (+250mm)                             ●Scale feedback for X,Y and Z axes
           ●Leveling column stand (+250mm/+500mm)                        ●Scale feedback for B and C axes                                     ※1 The laser system can measure the tool diameter.
           ●Provisions for special tool holders                          ●Movable operation pendant (hanging type)                            ※2 Automatic alignment function is required.
              - through-tool coolant, high-speed spindle, angle head     ●NC Rotary table
           ●Special software for index machining
14
■CNC FANUC30i
ベーシック仕様
Basic specification                                                                       ●Self-diagnosis function
Cotrolled axes                   7 axes (X,Y,Z,Wm,Ws,B,C)                                 ●Memory card input/output
Simultaneously controlled axes   Positionning (rapid traverse) 6 axes                     ●USB memory input/output
                                 Linear interpolation          6 axes                     ●Screen hard copy
                                 Circulation interpolation     2 axes                     ●Machine interface (DI/DO)
Least input increment            Linear axes                   0.001mm                    SNK Standard optional specification
                                 Rotation axes                 0.001deg.                  ●Stroke limit check before move
Max.programmable dimension       Linear axes                   ±999999.999mm              ●Stored/interpolation pitch error compensation
                                 Rotation axes                 ±999999.999deg.            ●Program restart
●HRV control                                                                              ●Manual handle feed                                1unit:0.001、0.01、0.1mm/pulse
●Interlock                                                                                ●3-dimensional manual feed
●Machine lock                                                                             ●Manual handle interruption
●Emergency stop                                                                           ●Single direction positioning                      G60
●Stored stroke check 1                                                                    ●Inverse time feed                                 G93
●Mirror image                                                                             ●External deceleration
●Automatic operation (Memory/MDI/DNC)                                                     ●Optional block skip                               Total:3
●Program number search                                                                    ●Workpiece coordinate system                       G52~G59
●Sequence number search                                                                   ●Workpiece coordinate system preset                G92.1
●Wrong operation prevention                                                               ●Custom macro                                      G65 to G67 (Common variable:Total 600)
●Buffer register                                                                          ●Canned cycles for drilling                        G73,G74,G76,G80~G89,G98,G99
●Dry run                                                                                  ●Automatic corner override                         G62
●Single block                                                                             ●Coordinate system rotation                        G68,G69
●Manual continuous feed (JOG)                                                             ●3-dimensional coordinate conversion
●Manual reference position return                                                         ●Programmable mirror image                         G50.1,G51.1
●Nano interpolation                                                                       ●Tape format for FS15
●Positioning                                              G00                             ●Macro executor                                    2MB
●Exact stop mode                                          G61                             ●Spindle serial output                             S4 digit
●Exact stop                                               G09                             ●Spindle override                                  50%~150% (every 10%)
●Linear interpolation                                     G01                             ●Spindle orientation
●Circular interpolation (Multi-quadrant is possible)      G02,G03                         ●Spindle output switching function
●Dwell (Per second)                                       G04                             ●Tool offset pairs                                 Total:99 (±6 digits)
●Skip                                                     G31                             ●Tool compensation                                 G40 to G42
●Reference position return/check                          G27,G28,G29                     ●Part program storage size                         256KB
●2nd reference positioning return                         G30                             ●Number of registerable programs expansion         Total:500
●Rapid traverse override                                  F0,25%,50%,100%                 ●Background editing                                Multiple program simultaneous editing
●Feed per minute                                          mm/min                          ●Run hour and parts count display
●Tangential speed constant control                                                        ●Multi-language display                            English / Japanese
●Cutting feedrate clamp                                                                   ●RS-232C Channel 1                                 Channel 1
●Feedrate override                                        0 to 200%(per every 10%)        ●Fast Ethernet/Date server                         CF card 1GB
●Override cancel                                                                          ●External date input                               For alarm messages
●Linear ACC/DEC after cutting feed interpolation                                          ●Synchronous control of feed axis
●Tape code                                                EIA/ISO automatic recognition   ●Display device                                    10.4" color LCD
●Label skip                                                                               Additional optional specification
●Control in/out                                                                           ●Inch/metric conversation                          G20,G21
●Program file name                                        32 characters                   ●Stored stroke check 2,3                           G22,G23
●Sequence number                                          N8 digit                        ●Sequence number comparison and stop
●Absolute/incremental programming                         G90,G91                         ●Manual handle feed                                Total:2unit
●Decimal point programming/pocket                                                         ●Helical interpolation                             G02,G03
 calculator type decimal point programming                                                ●High-speed skip
●Plane selection                                          G17 to G19                      ●3rd/4th reference position return
●Rotary axis roll-over                                                                    ●NURBS interpolation
●Coordinate system setting                                G92                             ●One-digit F code feed
●Manual absolute on and off                                                               ●AI contouring control Ⅱ
●Programmable date input                                  G10                             ●Addition of workpiece coordinate                  Total:48 pairs
●Programmable parameter input                                                             ●Optional chamfering/corner R
●Sub program call                                         10 folds nested                 ●Scaling                                           G50,G51
●Circular interpolation by R programming                                                  ●Rigid tapping
●Auxiiary function (M code)                                                               ●Tool offset pairs                                 Total:200
●Auxiiary lock function                                                                                                                      Total:400
●Tool function                                            T code                                                                             Total:999
●Tool offset memory A                                                                     ●Tool offset memory C
●Tool length offset                                       G43,G44,G49                     ●Tool offset
●Tool length measurement                                                                  ●Tool center point control
●Backlash compensation for each                                                           ●3-dimensional tool compensation
 rapid traverse and cutting feed                                                          ●Tool length compensation in tool axis direction
●Smooth backlash compensation                                                             ●3-dimensional cutter compensation
●Program protect                                                                          ●Work setting error compensation
●Extended part program editing                                                            ●Tool life management
●Clock function                                                                           ●Part program storage size                         512KB
●Current position display                                                                                                                    1MB
●Program comment display                                  31 characters                                                                      2MB
●Parameter setting and display                                                                                                               4MB
●Alarm display                                                                                                                               8MB
●Alarm history display                                                                    ●Addition of multi-language display                GER, FRA, SPA, ITA, CHN, KOR,
●Operator message history display                                                                                                            POR, Dut, Swe, Pol etc.
●Operation history display                                                                ●Graphic function                                  Tool path drawing
●Actual cutting feedrate display                                                          ●RS-232C interface expansion of receiving buffer
●Operating monitor screen                                                                 ●Dual position feedback
●Servo setting screen                                                                     ●Cs contour control
●Spindle setting screen                                                                   ●High-Speed Serial Bus (HSSB)
●Servo waveform display                                                                   ●FOCAS2
●Date protection key                                      1 type                          ●Addition of fast Ethernet date server storage     2GB
●Erase CRT screen display                                                                                                                    4GB
●Parameter set supporting screen                                                                                                             16GB
●Help function                                                                                                                               32GB
                                                                                          ●DCS-Ⅷ
                                                                                                                                                                                      15
                                                                                         RB-F
     Bridge Type
     5-Axis
     Machining Center
                                                                                                                      E (Y axis stroke)                             (※1) Dimensions are values that take into consideration the interference
                                                                                                                (B axis=0° machining range)                              between the crossrail and the workpiece.
                                                                                                          C (Effective distance between columns)                    (※2) Dimensions are values that take into consideration the interference
                                                                                                                                                                         between the effective distance between columns and the workpiece.
                                                                                                                                 D (X axis stroke)
                                                                                                                           (B axis=0° machining range)
                       H (B axis=90° machining range)
                                                        (※1 During backward machining)
(Tool length)
A Table length
16
                                           Unit :mm
A B C D E
F G H I
                                                      17
                             RB-F
     Bridge Type
     5-Axis
     Machining Center
■Floor plan
■Outer dimension
■Floor layout
A B C D E F G H
18
■Floor plan (with splash guard)
( table length)
Unit :mm
I J K L X Y Z W M N
19