1

HINOWA
Performance Series
1st, 2nd & 3rd Series

SERVICE TRAINING

Rev 03 – 27th August 2020

2
PERFORMANCE RANGE PREVIEW
FIRST PERFORMANCE SERIES (4th Generation Boards)
LightLift 17.75 /100 - /200 - /300
LightLift 20.10 /100 - /200
LightLift 26.14 /100

SECOND PERFORMANCE SERIES (4th Generation Board)

LightLift 17.75 MK2 /400 and followings
LightLift 20.10 MK2 /300 and followings
LightLift 26.14 /200

THIRD PERFORMANCE SERIES (5th Generation Board)

LightLift 13.70 All
LightLift 15.70 All
LightLift 26.14 /300 and followings

PERFORMANCE RANGE PREVIEW

1° GENERATION 2° GENERATION

3° GENERATION 4° GENERATION

4
PERFORMANCE RANGE PREVIEW

5th GENERATION

PERFORMANCE RANGE PREVIEW

LL13.70 LL15.70 LL17.75

LL20.10 LL26.14

6
LIGHTLIFT 13.70 DATA SHEET

Basket capacity: 230 Kg

Working Height: 13,30 m

Horizontal Outreach: 7,08 m

Rotation: 360 ° (non continuous)

Machine Length: 3900 mm (3280 mm without basket)

Machine Height: 1995 mm
Machine Width 748mm – optional 1100 mm
Machine Weight: 2185/2185/2220 Kg

Engine: Honda iGX390 + electric motor

Hatz 1B40 + electric motor

Lithium battery pack 38V - 100 Ah

LIGHTLIFT 13.70 DIMENSION & WORKING AREA

8
LIGHTLIFT 15.70 DATA SHEET

Basket capacity: 230 Kg

Working Height: 15,40 m

Horizontal Outreach: 7,00 m

Rotation: 360 ° (non continuous)

Machine Length: 4020 mm (3400 mm without basket)

Machine Height: 1990 mm
Machine Width 748/1100 mm
Machine Weight: 1940/1960/1992 Kg

Engine: Honda iGX390 + electric motor

Hatz 1B40 + electric motor

Lithium battery pack 38V - 100 Ah

LIGHTLIFT 15.70 DIMENSION & WORKING AREA

10
LIGHTLIFT 17.75 DATA SHEET

Basket capacity: 230 Kg

Working Height: 17,06 m

Horizontal Outreach: 7,5 m

Rotation: 360 ° (non continuous)

Machine Length: 4529 mm (3911 mm without basket)

Machine Height: 1998 mm
Machine Width 798/1086 mm
Machine Weight: 2230/2230/2300 Kg

Engine: Honda iGX390 + electric motor

Hatz 1B40 + electric motor

Lithium battery pack 48V - 100 Ah

11

LIGHTLIFT 17.75 DIMENSION & WORKING AREA

12
LIGHTLIFT 20.10 DATA SHEET

Basket capacity: 230 Kg

Working Height: 20,15 m

Horizontal Outreach: 9,70 m

Rotation: 360° (non continuous)

Machine Length: 5011 mm (4396 without basket)

Machine Height: 1998 mm
Machine Width 795/1095 mm
Machine Weight: 2880/2980/2980 Kg

Engine: Honda iGX390 + electric motor

Kubota Z610 + electric motor

Lithium battery pack 72V - 100 Ah

13

LIGHTLIFT 20.10 DIMENSION & WORKING AREA

14
LL26.14 DATA SHEET

Basket capacity: 230 Kg

Working Height: 25,70 m

Horizontal Outreach: 13,75 m

Rotation: 360° (non continuous)

Machine Lenght: 6347 mm (5717 without basket)

Machine Height: 1981 mm
Machine Width 990/1490 mm
Machine Weight: 4365 Kg

Engine: Kubota D902 + electric motor

Lithium battery pack 76/83V - 100Ah

15

LIGHTLIFT 26.14 DIMENSION & WORKING AREA

16
 PERFORMANCE FIRST SERIES COMMONALITIES

230 Kg unrestricted Structural layout (except 13.70)

Optimized stabilization area Jib unrestricted function

17

PERFORMANCE FIRST SERIES COMMONALITIES

Less than 2 m with disc pads installed Forklift supports

Unique remote control Speeds improved

18
PERFORMANCE FIRST SERIES COMMONALITIES

Heavy duty hooks Single position for emergency

Auto two speeds system

Second cylinder with sensor (optional on LL13.70)

19

PERFORMANCE FIRST SERIES COMMONALITIES

More protected boards Electro-valves with led

Switching instead of
External plug for diagnose electric transformer

20
PERFORMANCE FIRST SERIES COMMONALITIES

New harness & connectors

Tilt prevention

SLAVE 1 SLAVE 2
MASTER

Service reminder Software updated via CanBus

21

SECOND SERIES IMPROVEMENTS

LL17.75/400 and following

LL20.10/300 and following

LL26.14/200

(SkyGuard system available)

Also
LL26.14/100

New pre-amp load cell

Single key position
with only zero calibration

22
 SECOND SERIES IMPROVEMENTS
Also LL26.14/100

Also
LL26.14/100
New remote control housing Casters under platform

Also Also
LL26.14/100 LL26.14/100

AGM battery for Start & Stop Engines More powerful battery charger

23

SECOND SERIES IMPROVEMENTS

Also LL26.14/100

Also
LL26.14/100

Charger board replaced with a relay Keyless metallic box ground controls

Also Also
LL26.14/100 LL26.14/100
New concept for ground 110/220V plug
Led outrigger lights

24
SECOND SERIES IMPROVEMENTS

Also Also
LL26.14/100 LL26.14/100

Handle on aerial proportional valve Hydraulic accumulator removed

25

THIRD SERIES UPGRADE

Avaialable on:
LightLift 13.70 MK2
LightLift 15.70 MK2
LightLift 26.14/300 and following

SLAVE:
MASTER: ECM1 ECM3 (Connectors X39; X40)
(Connectors X580.1;X580.2) ECM4 (Connectors X48.1;X48.2)

26
THIRD SERIES BOARD UPGRADE
- More input/output available

- More memory for future improvement

- Slave Plug&Play (no sw upload)

- Unique part number (Thermic & Lith versions)

- Unique software for all the machines

- More remote setting possibilities

- No needs of a special sealed box

27

SECOND/THIRD SERIES – MAIN DIFFERENCES

External Level Sensor Modem with led and Sim inside

MENU MENU
1 INP- >OUT 1 INP- >OUT
2 LANGUAGE 2 LANGUAGE
3 ERR- >COD 3 ERR- >COD
4 RAMP 4 RAMP
5 CURRENT 5 CURRENT
6 W. HOURS 6 W. HOURS
7 SET 7 SET
8 JOYSTICK 8 JO\YSTICK
9 ESC 9 ESC

1 PREV 1 PREV
2 NEXT 2 NEXT
9 ESC 9 ESC

NO-NC switches and 5V lines Output & Error codes menu

28
 RECAP TEST

1) Which machine has double stabilization area?

2) Is tilt prevention available on the complete Performance range?

3) How many degrees can the turret be rotated?

4) LightLift 26.14/100 has No-NC switches

5) Is pre-amp load cell interchangeable with the not pre-amp?

29

MACHINE IGNITION

Battery Cutter ON +

Ignition Key ON =

Boards Feeding
(Display shows machine conditions)

30
MACHINE IGNITION ( Only on Third Series)
To maintain the same remote
of the other machines

31

DISPLAY ICONS AND INDICATIONS

Machine
condition

Motors & Speed

condition

Operating
Errors

Emergency
procedures in
progress

Further
remarks

32
ENGINE/ELECTRIC MOTOR START

Check Stops:

ERROR

Press:

33

TRACKS MOVEMENTS
Conditions:

34
ONLY JIB FUNCTION
Possibilities:

Only on LL15.70

35

OUTRIGGERS MOVEMENTS
Conditions:

36
OUTRIGGERS MOVEMENTS – ONLY LL26.14

37

OUTRIGGERS MOVEMENTS – ONLY LL26.14

38
LL26.14 – ADDITIONAL COMPONENTS

39

AUTO STABILIZATION FUNCTION

SELF STAB.

OK

WAIT

40
 AUTO STABILIZATION FUNCTION

AUTOSTAB AUTOSTAB
WAIT WAIT
OK
ST1 NO GND ST1 GND
ST2 NO GND ST2 NO GND
ST3 NO GND ST3 NO GND
ST4 NO GND ST4 NO GND

AUTS AUTS
STEP: 1 STEP: 2

41

AERIAL PART MOVEMENTS

Conditions:

Machine stabilized Remote in position Correct weight

Machine levelled

If not

Pedal

42
 AERIAL PART MOVEMENTS

43

RECAP TEST

1) Can aerial part be moved with remote control in operator hands?

2) Which conditions are required to move the outriggers?

3) What is the meaning of «Autostab NO»?

4) Is it possible to open the jib and drive with one person in the basket
(ground movements)? And with two persons?

5) Which conditions are required to move the tracks?

44
EMERGENCY DESCENTS

Emergency descent by gravity

Movements from ground position control

Emergency descent with safeties bypass

Emergency descent by hand pump

45

EMERGENCY DESCENT BY GRAVITY

46
EMERGENCY DESCENT BY GRAVITY

NO

47

MOVEMENTS FROM GROUND POSITION CONTROL

48
EMERGENY DESCENT WITH SAFETIES BYPASS

or or

49

HIDRAULIC SYSTEM PREVIEW

DEVIATOR BEHAVIOR LEFT SIDE
VALVE
BLOCK

PUMP
MANIFOLD
PUMP

DEVIATOR
ELECTRO-
VALVE

RIGHT
AERIAL PART SIDE VALVE
VALVE BLOCK BLOCK

50
HIDRAULIC SYSTEM PREVIEW
DEVIATOR BEHAVIOR LEFT SIDE
VALVE
BLOCK

PUMP
MANIFOLD
PUMP

Deviator is energized when: DEVIATOR

- machine switched on ELECTRO-
- machine not stabilized VALVE
- Engine or motor running
RIGHT
AERIAL PART SIDE VALVE
VALVE BLOCK BLOCK

51

EMERGENY DESCENT BY HAND PUMP

52
REMOTE ON THE GROUND – SERVICE PURPUSE

3rd Series

1st & 2nd Series

53

EMERGENCY MOVEMENTS – GROUND PART

Tracks movements with safeties bypass

Outriggers movements by hand pump

54
TRACKS MOVEMENTS WITH SAFETIES BYPASS

or or

55

LEFT SIDE BY HAND PUMP

56
 RIGHT SIDE BY HAND PUMP

57

RECAP TEST

1) Is it possible to close the telescope by gravity?

2) In case of one outrigger that has lost ground pressure, is it possible to

close the machine by the ground position controls?

3) In an emergency case, while machine electric system is fine but not all
safeties conditions are met, how is it possible to carry out turret rotation?

4) When hydraulic deviator is not energized, does hydraulic oil reach aerial
part or right part?

5) When machine is not closed and aligned, is it always possible to move

outriggers with safeties bypass key?

58
HYDRAULIC SYSTEM
3 oil pumps units on Bi-power machines:

2 gear pumps 2 gear pumps on Hand pump with 2

on engine electric motor outlet lines

NOTE: 2 oil pumps units on Lithium machines

59

HYDRAULIC SYSTEM

60
HYDRAULIC SYSTEM
Left-side Second
valveblock speed Second speed
pressure reducing
valve

Second speed
solenoid valve
Drainage

Hydraulic deviator
Second (Aerial part/ right-
speed side part)
valve

Second speed
pressure control caps

61

HYDRAULIC SYSTEM

Second speed collector

Left-side valveblock Right-side valveblock

62
HYDRAULIC SYSTEM

Right-side valveblock

Aerial part valveblock

63

HYDRAULIC SYSTEM – GROUND VALVEBLOCKS

LL13.70 & LL15.70

LL17.75 & LL20.10

LL26.14

64
HYDRAULIC SYSTEM – GROUND VALVE BLOCKS

Max pressure valve

Proportional
valve

ON-OFF solenoid valves

65

HYDRAULIC SYSTEM – OUTRIGGERS VALVES

Bottom
blocking valves

Rod side
blocking valve

66
HYDRAULIC SYSTEM – BOOMS VALVEBLOCKS

Aerial part
valveblock

67

HYDRAULIC SYSTEM – BOOMS VALVEBLOCKS

Max pressure Only LL17.75 & LL20.10
valve 1st Series

Aerial part
proportional valve

From deviator
valve

68
LL26.14 HYDRAULIC SYSTEM
Deviator valve and second pump valve:
Deviator valve
2nd pump valve

69

LL26.14 HYDRAULIC SYSTEM

Second pump: Diesel engine: Telescope
Electric motor: Always except 3° boom dw
Lithium: 1&2 up, Telescope out
2nd pump valve
Aerial Part

Right Side
Left Side

Deviator valve

70
 RECAP TEST

1) How many proportional valves are there present on the machine?

2) Which oil pump units do Lithium machines have?

3) How many one-way valve are on each outrigger cylinder to avoid

involuntary cylinder closing?

4) On LightLift 26.14, is seconds pump valve always energized?

5) Are all the aerial movement valves in the same valve block?

71

STANDARD ELECTRIC SENSORS (EXCEPT LL26.14)

Only
LL20.10

72
STANDAR ELECTRIC SENSORS (LL26.14)

73

CAN BUS DIAGRAM

Booms Modem
cylinder
Master Board sensors
(ECM1-2;1)

Remote Control

Load Cell Board Rotation Board

(ECM3) (ECM4)

74
CAN BUS DIAGRAM – 1st & 2nd SERIES

75

CAN BUS DIAGRAM – 3rd SERIES

CAN BUS LINES

FROM ECM1 TO:

• CAN BUS 0 = DIAGNOSTIC PLUG; MODEM

• CAN BUS 1 = CYLINDER POSITION SENSORS; ECM3; REMOTE CONTROL

• CAN BUS 2 = ECM4

• CAN BUS 3 = LEVEL SENSOR

• CAN BUS 4 = LITHIUM DEVICES

76
CAN BUS DIAGRAM – 3rd SERIES

77

CAN BUS DIAGRAM – 3rd SERIES

78
WIRING DIAGRAMS – 3rd SERIES

79

WIRING DIAGRAMS – 3rd SERIES

80
WIRING DIAGRAMS – 3rd SERIES

81

WIRING DIAGRAMS

82
WIRING DIAGRAMS – MASTER CONNECTORS

ECM1-2 connectors

ECM1 connectors

83

WIRING DIAGRAMS

ECM3/4 connector
(3rd Series Series)
Remote control connector

Charger board ECM3/4 connector

(On 1st & 2nd Series) (on 1st & 2nd Series)

84
WIRING DIAGRAMS

85

WIRING DIAGRAMS

86
5th GEN: FAIL INPUT OUTPUT READING
VALVE COILS CONNECTION ANOMALIES

- All the aerial or ground part movements ELECTRIC CONNECTION

might be blocked ANOMALY IN PROGRESS

- Reset the machine (key OFF - key ON)

- Only the specific movement affected by

the anomaly will be blocked, the rest of
the concerned part will work normally
again

An anomaly at an electric connection is in progress

87

5th GEN: FAIL INPUT OUTPUT READING

VALVE COILS CONNECTION ANOMALIES

- By remote Control: 1- SERVICE -> 3- ERR-COD (press for a couple of seconds)

On CODE MENU, not all the DEVICES marked with ERROR and “ACTIVE YES”
are to be considered as an anomaly. An anomaly exists only when the icon
FAIL INPUT OUTPUT is displayed

88
5th GEN: FAIL INPUT OUTPUT READING
VALVE COILS CONNECTION ANOMALIES
EXAMPLE OF MACHINE WITH COIL EXAMPLE OF MACHINE WITH COIL CONNECTION
CONNECTION ERROR ERROR AFTER KEY RESET

DEVICE CODE ERROR CODE ACTIVE DEVICE CODE ERROR CODE ACTIVE
12 9 YES
12 9 YES
36 7 YES 1-2 booms lifting valve coil
37 5 YES 3 boom lifting valve coil 37 2 YES
38 7 YES 1-2 booms lowering valve coil 64 2 YES
39 7 YES 3 boom lowering valve coil
65 9 NO
40 7 YES Telescope extraction valve coil
41 7 YES Telescope retraction valve coil 66 9 NO
42 7 YES Jib opening valve coil 67 4 YES
43 7 YES Jib closing valve coil
73 2 NO
44 7 YES Basket levelling up valve coil
45 7 YES Basket levelling down valve coil 89 12 YES
46 7 YES Turntable right rotation valve coil 133 1 YES
47 7 YES Turntable left rotation valve coil
145 2 YES
48 7 YES Basket right rotation valve coil
49 7 YES Basket left rotation valve coil 154 8 NO
64 2 YES 155 8 NO
65 9 NO
66 9 NO
67 4 YES
Resetting the machine will re-activate the aerial part
73 2 NO
89 12 YES movements, except for the 3rd boom lifting, which will
133 1 YES be reactivated only after its coil anomaly is repaired
145 2 YES
154 8 NO
155 8 NO

89

5th GEN: FAIL INPUT OUTPUT READING

VALVE COILS CONNECTION ANOMALIES

Not all the devices and errors are listed

90
 4th GEN – ACCELEROMETERS ZEROING

1 - Stabilize the machine

(Outriggers must be down)

2 - Place a calibrated spirit level on the

slew ring surface; then set the
outriggers in order to perfectly level the
machine on both axis

91

4th GEN – ACCELEROMETERS ZEROING

3 MENU SETUP SETUP

1 INP ->OUT 1 ROTATION 1 ACCELER

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 ROTATION
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 LOADSENS
7 SETUP 7 LOAD 7 TIME
8 JOYSTICK 8 INCLIN Password: 2857 8 DATE
9 ESC
9 ESC
(then press «9» esc) 9 ESC
V 2.0 LL20.10

4
ACCELEROM ACCELEROM 5 – Switch the machine off, then
INCLIN. X
switch it back on and check the
INCLIN. X
+ 6 + 0 accelerometers zeroing by the
7 2 relevant input menu voice
Check that axis
INCLIN Y values are INCLIN Y
- 4 - 0
5
around ‘0’
2

1 RESET 1 RESET NOTE: Values are in tenth of degrees

9 ESC 9 ESC i.e. INCLIN Y 2 = 0.2°
NOTE: DURING SET UP, PLATFORM MUST
BE EMPTY AND ENGINE OFF

92
 5th GEN – TILT SENSOR SET
1 - Stabilize the machine
(Outriggers must be down)

2 - Place a calibrated spirit level on the

slew ring surface; then set the
outriggers in order to perfectly level the
machine on both axis

93

5th GEN – TILT SENSOR SET

3 MENU SETUP SETUP

1 INP ->OUT 1 ROTATION 1 ROTATION

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 TIME
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 DATE
7 SETUP 7 LOAD 7 LOAD
8 JOYSTICK 8 INCLIN Password: 2857 8 INCLIN
9 ESC
9 ESC
(then press «9» esc) 9 ESC
V 2.0 LL26.14

4 – Press «3» SET

INCL SETUP 5 – Switch the machine off, then
switch it back on and check the tilt
sensor calibration by the relevant
MACHINE
input menu voice
READY

3 SET

9 ESC

V 2.0 LL26.14

NOTE: DURING SET UP, PLATFORM MUST BE

EMPTY AND ENGINE OFF

94
5th GEN – TILT SENSOR SET

Tilt sensor slow response message: setting required

INCL SETUP

NO
CRC ERROR

9 ESC

– Repeat the Tilt Sensor Set procedure (twice if needed) to eliminate the message

– Replace sensor if the message persists

95

4th GEN – LOAD CELL CALIBRATION

1 - Stabilize the machine

2 – Basket must be installed and levelled

3 – Operator on the ground with remote

96
 4th GEN – LOAD CELL CALIBRATION
4 MENU SETUP SETUP

1 INP ->OUT 1 ROTATION 1 ACCELER

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 ROTATION
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 LOADSENS
7 SETUP 7 LOAD 7 TIME
8 JOYSTICK 8 INCLIN Password: 6138 8 DATE
9 ESC
9 ESC
(then press «9» esc) 9 ESC
V 2.0 LL20.10

5
LOAD SENS LOAD SENS
This values might
1 SET 0 KG 1 SET 0 KG remain displayed for a
2 SET 200 KG 2 SET 200 KG short time
LOAD A: 0 LOAD A: 9999

LOAD B: 0 LOAD B: 9999

9 ESC 9 ESC

97

4th GEN – LOAD CELL CALIBRATION

6 – Switch the machine off, then switch it back on.
7 – Repeat step 3.
8 – Check both lines are still ‘0’
9 – With a calibrated weight in the basket, verify the correct value on both lines
(a small difference is acceptable)
* On step 3 you can also set 200KG.

ECM 3 for machines with pre-Amp load cell sensor

LL26.14/200 – LL17.75 MK2 –LL20.10 MK2 .

Led lights blink continuosly

98
 5th GEN – LOAD CELL SET
1 - Stabilize the machine

2 SETUP
MENU SETUP

1 INP ->OUT 1 ROTATION 1 ROTATION

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 TIME
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 DATE
7 SETUP 7 LOAD 7 LOAD
8 JOYSTICK 8 INCLIN 8 INCLIN
Password: 6138
9 ESC
9 ESC (then press «9» esc) 9 ESC
V 6.1 LL33.17

99

5th GEN – LOAD CELL SET

3 – Remove the platform basket from the jib

5 – Switch off the machine, then

LOAD SETUP
switch it back on again and check the
load sensor calibration through the
MACHINE
relevant input menu voice
4 – Press «3» SET
READY

LOAD CELL SENSOR

3 SET
MUST HAVE NO WEIGHT
Note: the value shown will be 280 as
AND ENGINE HAS TO BE 9 ESC
OFF it will take into consideration 230 plus
50 kg weight of the basket

100
 4th GEN – SLEW RING SENSOR SET
LL26.14

1 - Stabilize the machine in

Complete/Total area

2 - Lift aerial part to avoid

hitting outriggers or engine
carter/lithium pack

3 – Completely rotate turret

to the left

101

4th GEN – SLEW RING SENSOR SET

4 MENU SETUP SETUP

1 INP ->OUT 1 ROTATION 1 ACCELER

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 ROTATION
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 LOADSENS
7 SETUP 7 LOAD 7 TIME
8 JOYSTICK 8 INCLIN Password: 2857 8 DATE
9 ESC
9 ESC
(then press «9» esc) 9 ESC
V 2.0 LL20.10

5 Place a reflector in front of the photocells 6 Machine closed and aligned icon

102
4th GEN – SLEW RING SENSOR SET
7 ROTATION ROTATION 8 – Switch off the machine, then
1 RESET 1 RESET switch it back on again and check the
load sensor calibration through the
ROT. A: 179 ROT. A: 0
relevant input menu voice

ROT. B: 180 ROT. B: 360

9 ESC 9 ESC

9 – Once machine is rotated back to normal

Make sure to remove ROTATION

the reflector from the 1 RESET

photocells!!!
ROT. A: 179

ROT. B: 180

9 ESC

103

5th GEN – SLEW RING SENSOR SET

1 - Stabilize the machine in Complete/Total area

2 - Rotate the turret until aerial part is perfectly alligned

104
5th GEN – SLEW RING SENSOR SET

3 – Lower the aerial part and close the outriggers.

Machine must be closed and outriggers in stowed position! If not:

4 - Check again the perfectly aligned status of the aerial part

105

5th GEN – SLEW RING SENSOR SET

5 MENU SETUP SETUP

1 INP ->OUT 1 ROTATION 1 ROTATION

2 LANGUAGE 2 VERSION 2 VERSION
3 ERR -> COD 3 EXTRA 3 EXTRA
4 RAMPS 4 TIME 4 TIME
5 CURRENTS 5 PASSWORD 5 PASSWORD
6 W. HOURS 6 DATE 6 DATE
7 SETUP 7 LOAD 7 LOAD
8 JOYSTICK 8 INCLIN 8 INCLIN
Password: 2857
9 ESC
9 ESC (then press «9» esc) 9 ESC
V 6.1 LL20.10

6 – Press «3» SET

7 – Switch the machine off, then
ROTATION switch it back on and check the
calibration of the slew ring by the
1 RESET relevant input menu voice.
ROT. A: 179
ROT. A: 180 ROT. A = 180°

ROT. B = 180°
9 ESC

106
 4th & 5th GEN - SERVICE REMINDER RESET
Service reminder:
Ordinary maintenance is advised

By Remote Control:
6 Service-> 7 Setup -> 5 Password (enter 4538) -> 9 ESC -> 3 EXTRA –> 1 OPTIONAL -> 8 NEXT -> 1 SERVICE

• Press button 1 “ON” – reminder will be activated

• Press button 2 “OFF ” – reminder will be deactivated
• Press button 3 “RESET” - service hours counter is reset - 4th SERIES
• Keep button 3 “RESET” with button 6 - service hours counter is reset – 5th SERIES
• Keep button 5 pressed with buttons 7 and 8 – service hours will be modified
• Keep button 6 pressed with buttons 7 and 8 – service hours amount will be modified

107

4th – 5th GENERATION COMPARISON

Stabilization
from basket with
remote control
not in its housing

4th: NO
5th : YES Bypass key allow aerial movements from ground position control
4th : YES
5th : NO

Modem removal causes “Can

Bus?” icon

SkyGuard installation possible 4th : NO

4th : YES only if pedal is present
5th : NO 5th : YES

108
 4th – 5th GENERATION COMPARISON
Ground lamp always ON during aerial work (if safety
conditions are respected) even if remote is not on its
retainer

4th: YES
5th : NO

4th = Every board has its software.

Master Board can store ECM3 and ECM4 software in an
external memory. In case of needs it can update the other
boards by the remote control

5th = The whole software is in master board. ECM3 & ECM4 can be
swapped without any update

109

RECAP TEST

1) What is the meaning of this sign on the wiring diagrams?

2) How many photocells are there present on the machine?

3) Match the following boards with the correct names:

Rotation board, Load cell board, Master board
ECM1-2; ECM3; ECM4

4) How many switches does every outrigger have on LightLift 26.14?

5) Are cylinder position sensor connected to CanBus Line or are they

connected directly to Master Board?

110
RAMPS FLOW (4th – 5th GEN.)

J2UP ACCEL J2UP DECEL J2DW ACCEL J2DW DECEL J3UP ACCEL J3UP DECEL

J4DW DECEL J4DW ACCEL J4UP DECEL J4UP ACCEL J3DW DECEL J3DW ACCEL

J5UP ACCEL J5UP DECEL J5DW ACCEL J5DW DECEL J6UP ACCEL J6UP DECEL

J7DW ACCEL J7DW ACCEL J7UP DECEL J7UP ACCEL J6DW DECEL J6DW ACCEL

J9UP ACCEL J9UP DECEL J9DW ACCEL J9DW DECEL J1UP ACCEL J1UP DECEL

J8DW ACCEL J8DW ACCEL J8UP DECEL J8UP ACCEL J1DW DECEL J1DW ACCEL

111

CURRENTS FLOW (4th GEN.)

MAX SFL MIN SFL

OUT OUT MAX SFL IN MIN SFL IN MAX 1E2 UP MIN 1E2 UP

MIN 3E4 MAX 3E4 MIN 1E2 MAX 1E2

MIN 3E4 UP MAX 3E4 UP
DW DW DW DW

MAX RT CS MIN RT CS MAX RT CS MIN RT CS MAX RT AE MIN RT AE

UP UP DW DW UP UP

MIN JIB DW MIN RT AE MAX RT AE

MAX JIB DW MIN JIB UP MAX JIB UP
DW DW

MAX LIV UP MIN LIV UP MAX LIV DW MIN LIV DW MAX TRA SX MIN TRA SX

STAB
STAB UP-DW CLOSE CATP OPEN CATP MIN TRA DX MAX TRA DX
DW-SW

STAB STAB
STAB UP-SW UP-SW-E
DW-SW-E

112
CURRENTS FLOW (5th GEN.)

MAX EXT MIN EXT

MAX EXT IN MIN EXT IN MAX 1-2 UP MIN 1-2 UP
OUT OUT
MAX 1-2
MIN 3 DW MAX 3 DW MIN 3UP MAX 3 UP MIN 1-2 DW
DW

MAX RT BSK MIN RT BSK MAX RT BSK MIN RT BSK MAX RT AE MIN RT AE
UP UP DW DW UP UP

MIN JIB DW MIN RT AE MAX RT AE

MAX JIB DW MIN JIB UP MAX JIB UP
DW DW

MAX LIV UP MIN LIV UP MAX LIV DW MIN LIV DW MAX TR.LFT MIN TR.LFT

STAB DW- CLOSE OPEN

STAB UP-DW MIN TR.RGT MAX TR.RGT
SW TRACKS TRACKS

STAB STAB
STAB UP-SW
DW-SW-E UP-SW-E

113

MENU AND SUBMENU LIST (4th GEN.)

Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
Press 1 quickly - List of input Press 1 for more than one second
Main Menu
(complete list)
MENU ST1GND A OUTPUT 0
1 INP- >OUT
2 LANGUAGE OFF B0: OFF
3 ERR- >COD
B1: OFF
4 RAMP
B2: OFF
5 CURRENT
B3: OFF
6 W. HOURS
B4: OFF
7 SET
B5: OFF
8 JOYSTIC
B6: OFF
9 ESC
B7: OFF
0100LJ00 1 PREV
V02.0LY 2 NEXT 1 PREV
LL20 LITH 9 ESC 2 NEXT

2 LANGUAGE 3 ERRORS

LANGUAGE ERRORS ERRORS ERRORS CAN TIMOUT LITH.ERR

SAFETY OK
1 – ITALIAN ST1GND OK BYPASA OK MICRLI OK REMOTE OK BATT. : 0
2 – GERMAN FREE OK BYPASC OK EM.BAS OK CIL1-2 OK INVER.: 0
3 – ENGLISH ST2GND OK EM.GRN OK FREE OK CIL 3 OK VARIC.: 0
4 – FRENCH FREE OK FOTO OK FREE OK LOAD OK BMS ?.: 2
5 – SPANISH ST3GND OK TEMP.A OK FREE OK ROTA. OK V MIN.: 3351
FREE OK FREE OK T MIN.: + 21
ST4GND OK ACCEL OK V AVG.: 3338
FREE OK LOAD OK
ROTA. OK
1 PREV 1 PREV 1 PREV 1 PREV 1 PREV
2 NEXT 2 NEXT 2 NEXT 2 NEXT 2 NEXT
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

114
 MENU AND SUBMENU LIST (4th GEN.)
Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
4 RAMPS 5 CURRENTS 6 W. HOURS 7 SETUP
(complete list . See above) (complete list . See above)
RAMPS CURRENTS WORK HOURS SETUP
J2UP ACCEL MAX SFL OUT
1 ACCELER
ENGINE : 2 VERSION
28 180 0
3
4
EXTRA
ROTATION
ELEC.MOT. : 5 PASSWORD
1 PREV 1 PREV 6 LOADSENS
2 NEXT 2 NEXT 2 7 TIME
8 DATE

9 ESC 9 ESC 9 ESC

9 ESC

ACCELEROM. VERSION EXTRA OPTIONAL OPTIONAL PEDAL BEEPER

INCLIN. X LL2010L 1-OPTIONAL 1-PEDAL 1-SERVICE 1 – ON * 1 – ALL *

+ 0 2-FIRMWARE 2-BEEPER 2-RC SPEE
– 5 LITH 3-CARDS 3-D. SPEED 3-RC MOV 2 – OFF 2 – FALL.
INCLIN. Y 4-MODEM 4-EL. MOT. 4-SKYGUAR
– 5 5-GPS 5-LAMPS 3 – WARN.
– 5 1 VERSION 6-ALIGN 6-CHK INC
7 MOTOR
7 PREV 7 PREV
8 NEXT 8 NEXT

9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

115

MENU AND SUBMENU LIST (4th GEN.)

Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
7 SETUP (Continue)

D.SPEED EL.MOT. LAMPS CHK INC OPTIONAL SERVICE RC SPEED

1 – ON * 1 – 2.2KW * 1 – ON * 1 – ON * 1-SERVICE ORE : 2 1 – ON *

2-RC SPEE SERV: 50
2 – OFF 2 – 1.2KW 2 – FLASH 2 – OFF 3-RC MOV 2 – OFF
4-SKYGUAR
1 – ON *
2 – OFF
3 – RESET
7 PREV
8 NEXT

9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

RC MOV SKYGUARD FW.UPGRADE CARDS CARDS CARDS CARDS

1-MASTER
1 – ON 1 – ON 2-SAFETYA MASTER SAFETYA SAFETYB WEIGHTA
3-SAFETYB PRO0101B00 PRO0102A01 PRO0102A01 PRO0161A01
2 – OFF * 2 – OFF * 4-WEIGHTA CPU: A S/N CPU: A S/N CPU: A S/N CPU: A S/N
5-WEIGHTB 13-00037 13-00037 13-00037 13-001XX
V02.0LJ VERXXXX VERXXXX VERXXXX
V02.0LJ
8-MODEM
0-START
(*)APD.AVL 1 PREV 1 PREV 1 PREV 1 PREV
2 NEXT 2 NEXT 2 NEXT 2 NEXT
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

116
MENU AND SUBMENU LIST (4th GEN.)
Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
7 SETUP (Continue)

CARDS CARDS CARDS CARDS MODEM GPS FW ALIGN

WEIGHTB ROTAT.A ROTAT.B MODEM STATUS: FIX: OK 1-MST - > MOD

PRO0161A01 PRO--------- PRO--------- PRO0163A05 INIT LATIT.: N 2-MOD - > MST
CPU: A S/N CPU: - S/N CPU: - S/N CPU: - S/N SIM: NO 04512.2870
13-001XX ------------- ------------- 18-00548 LONGI.: E
VERXXXX ------------- ------------- V0.3.0RF OPERATOR: 01102.31
------------- ------------- V0.3.0RF 00000000000 DATE/HOUR
RSSI: 0
BER: 0
1 PREV 1 PREV 1 PREV 1 PREV GPRS: OFF
2 NEXT 2 NEXT 2 NEXT 2 NEXT
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

8 JOYSTIC
ROTATION PASSWORD LOAD SENS TIME DATA
JOYSTIC 1
1 SET Olb
1 RESET 2 SET 440lb
15 9 28 5 0
****
ROT. A:
LOAD A:
11 2019
LOAD B:
180
100
ROT. B: 11 1 H. + 1 DAY +
100 2 H. - 2 MNTH. +
3 MIN. + 3 YEAR +
4 MIN. - 4 YEAR - 1 PREV
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 2 NEXT
9 ESC

117

MENU AND SUBMENU LIST (5th GEN.)

Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
Press 1 quickly - List of input Press 1 for more than one second
Main Menu
(complete list)
MENU ST1GND AB PIN 153
1 INP- >OUT
2 LANGUAGE
3 ERR- >COD
4 RAMP UP 31
5 CURRENT
6 W. HOURS UP
7 SET
8 JOYSTIC
9 ESC 1 PREV. 1 PREV.
0100LJ00 2 NEXT 2 NEXT
V02.0LY 9 ESC 9 ESC
LL20 LITH

2 LANGUAGE 3 ERR->COD

LANGUAGE ERRORS ERRORS ERRORS CAN TIMOUT

BYPAS AEOK MICR JIB OK RC BASK OK
1 – ITALIAN ST1 GND OK BYPAS TROK ST1 TOT OK SEN CYL1OK
2 – GERMAN ST1 OPENOK STOP GNDOK ST2 TOT OK SEN CYL OK
3 – ENGLISH ST2 GND OK STOP RC OK ST3 TOT OK INCLIN. OK
4 – FRENCH ST2 OPENOK STOP RC OK ST4 TOT OK ST4 TOT OK
5 – SPANISH ST3 GND OK PHOTO OK INCLIN OK INCLIN OK
ST3 OPENOK PEDAL OK LOAD OK ROTATIONOK
ST4 GND OK SKYGUARDNO ROTATIONOK MODEM OK
ST4 OPENOK CODE OK LOAD OK

1 PREV 1 PREV 1 PREV 1 PREV

2 NEXT 2 NEXT 2 NEXT 2 NEXT
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

118
 MENU AND SUBMENU LIST (5th GEN.)
Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
4 RAMPS 5 CURRENTS 6 W. HOURS 7 SETUP
(complete list . See above) (complete list . See above)

CURRENTS WORK HOURS SETUP

RAMPS
MAX EXT OUT
J2UP ACCEL 1 ROTATION
ENGINE : 2 VERSION
3 EXTRA
17 180 1
ELEC.MOT. : 4 TIME
0 5 PASSWORD
1 PREV KEY ON : 6 DATE
1 PREV 7 LOAD
2 NEXT 4
2 NEXT 8 INCLIN.
9 ESC
9 ESC
9 ESC
9 ESC

ROT SETUP VERSION EXTRA OPTIONAL OPTIONAL PEDAL BEEPER

MODEL: 1-OPTIONAL 1-PEDAL 1-SERVICE 1 – ON * 1 – ALL *

LL2614 2-FIRMWARE 2-BEEPER 2-RC SPEE
ENGINE: 3-CARDS 3-D. SPEED 3-RC MOV 2 – OFF 2 – FALL.
MACHINE: D.RPM 4-MODEM 4-EL. MOT. 4.AD TEST
READY 5-GPS 5-LAMPS 5.AS TEST 3 – WARN.
6-CHK INC 6-SKYGUAR

1 MODEL 7 PREV 7 PREV

7 ENGINE 9 ESC 8 NEXT 8 NEXT
3 SAVE 9 ESC 9 ESC 9 ESC
9 ESC 9 ESC 9 ESC

119

MENU AND SUBMENU LIST (5th GEN.)

Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
7 SETUP (Continue)

D.SPEED EL.MOT. LAMPS CHK INC SERVICE RC SPEED RC MOV

1 – ON * 1 – 2.2KW * 1 – ON * 1 – ON * HOURS: 1 – ON * 1 – ON
2
2 – OFF 2 – 1.2KW 2 – FLASH 2 – OFF SERV: 2 – OFF 2 – OFF *
50

1 – ON *
2 – OFF
3 – RESET
9 ESC
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

SKYGUARD UPGRADE 3 CARDS 3 CARDS 3 CARDS 3 CARDS

1 – ON 1 – OFF * 1-ECM1 ECM1 ECM3 ECM4 MODEM

2 – SKY1 ON 2-PARAMET. S/N: S/N: S/N: S/N:
2 – OFF * 3 – SKY3 ON 3-BMS 8332004100 8501029801 8501007401 1305038
8181 0001 0001 VERSION
BL: 2.6 SW 1 2 0 SW 1 2 0 FW 2 03 M
FP: 16.5 CD 1 2 0 CD 1 2 0 BETA HINOW
V 2.4 A V1 14
V 2.4
(*)APD.AVL 1 PREV 1 PREV 1 PREV 1 PREV
2 NEXT 2 NEXT 2 NEXT 2 NEXT
9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC 9 ESC

120
MENU AND SUBMENU LIST (5th GEN.)
Following is a list and flow of the menu’s and submenu’s displayed on the
remote control:
7 SETUP (Continue)

3 CARDS MODEM GPS TIME PASSWORD

BMS STATUS: FIX: OK 0

S/N: INITIALIZ LATITUDE 15 28 43
0
00000000
V 0. 0
SIM OK
4520 ZONE: 2
V 1. 5 OPERATOR: 1 ZONE + 0
BL. 0 I TIM LONGITUDE 7 ZONE -
0
CFG 0 RSSI:
BER:
0
0 11,03
1 PREV GPRS: OK
2 NEXT 9 ESC 9 ESC
9 ESC 9 ESC 9 ESC

8 JOYSTIC
DATE LOAD SETUP INCL SETUP

JOYSTIC 1

MACHINE: MACHINE:
NOT READY NOT READY
27
2019
5 0
3 SET 3 SET

9 ESC 9 ESC 9 ESC

1 PREV
2 NEXT
9 ESC

121

MENU PASSWORDS

Following are the significant passwords for parameters updating:

PASSWORD
1883 RAMPS, CURRENTS, FIRMWARE
2857 ROTATION, CHARGER, INVERTER SETUP, TILT/ACCEL
7385 WORKING HOURS MODIFICATION
6138 LOAD
1468 DATE AND TIME MODIFICATION
3684 VERSION
4771 PEDAL, RC SPEED, RC MOV, SKY GUARD
8365 BEEPER
5216 DOUBLE SPEED
3522 ELECTRICAL MOTOR
6661 LAMPS, CHECK INCL
1138 LITHIUM SETTINGS (“BMS TEST e SERIAL NUMBER”)
4538 RESET SERVICE

122
5th Gen - AUTODESTABILIZATION STEPS

123

5th Gen - AUTOSTABILIZATION STEPS

124