COATINGS FILTRATION FEEDING SYSTEMS MELT SHOP REFRACTORIES METAL TREATMENT BINDERS CRUCIBLES

Metal treatment of Aluminium Alloys Metal treatment of Copper Alloys

Powder Fluxes CUPREX 100/100 M : Cleaning & Drossing powder flux for commercial copper nickel alloys
COVERAL 11 25 KG : Best in class Cleaning and Drossing powder flux for Aluminium alloys CUPREX BLOCKS 1 : Cleaning & Drossing flux in 1 kg block form for commercial copper & gun metal
COVERAL 11 (S) : Exothermic Cleaning and Drossing powder flux for Aluminium alloys CUPREX STD : Cleaning & Drossing powder flux for gun metals, tin bronzes and lead bronzes
COVERAL 36 A : Na modification powder flux for Aluminum alloys CUPRIT 49 : Cleaning & Drossing powder flux for brass
COVERAL 88 : Controlled exothermic furnace wall cleaning powder flux to remove oxide CUPRIT 49 GR : Cleaning & Drossing flux for brass in granulated form for excellent recovery of Metal from Slag
build up and protect refractories of walls
CUPRIT 76 : Exothermic powder flux for ease of metal separation from slag and reduced loss of metal
High efficiency granulated fluxes CUPRIT 8 : Cleaning & Drossing powder flux for copper and brass
COVERAL GR 2510 : Cleaning & drossing granulated flux for medium metal temperature
CUPRIT BLOCKS 1 : Cleaning & Drossing powder flux for commercial copper & gun metal
in Aluminium alloys
RECUPEX 118 : Powder flux for melting fine material in copper and copper alloys
COVERAL GR 2516 : Excellent Cleaning granulated flux for medium & high metal
temperature in Aluminium alloys ALBRAL 2 : Cleaning & Drossing powder flux for Aluminium Bronze alloys
COVERAL GR 7520 : Low temperature Granulated flux for Cleaninng & Drossing of low LOGAS 50 : Degassing Tablets for Copper Alloys
metal temperature Aluminium alloys
COVERAL GR 2410 : High temperature granulated cleaning flux for Aluminium alloys

Speciality granulated fluxes

COVERAL GR 6511 : Na free granulated flux for medium and high metal temperature in
Aluminium alloys
COVERAL GR 6512 : Na & Ca free granulated flux, special designed for piston foundries, zALBRAL zCOVERAL zCRUCIBLES zCUPREX z
CUPRIT zDENSITEC zDEGASSING SHAPES zDYCOTE z
ELIMAG z
Aluminium & Aluminium Magnessium alloys and foundries manufacturing safety critical FDU zFLUSSUM z FLUX INJECTOR MACHINE zGASTEC zHDU z INSURAL ATL zLOGAS z MDU zRECUPEX
components

Granulated fluxes for special applications

COVERAL GR 510 : Cleaninng & Drossing economical granulated flux for medium metal
temperature in Aluminium alloys
Meeting challenges of the future ...
COVERAL GR 520 : Cleaninng & Drossing economical granulated flux for low metal temperature in
Aluminium alloys ... with the latest products and processes
COVERAL GR 530 : Cleaninng & Drossing economical granulated flux for medium metal
temperature in Aluminium alloys, Special designed for very small crucibles

Metal treatment granulated fluxes (Grain refinement and

modification) Innovative products z
z Access to international R&D z Premium quality z n Energy Savings
COVERAL GR 2715 : Na modification granulated flux for Aluminum alloys
COVERAL GR 2815 : Grain refinement granular flux for Aluminium alloys
zGlobal Technical expertise available locally z n Improved Productivity
COVERAL GR CRM : Combination Cleaning, Drossing, Grain refinement & Modification n Clean Metal
granulated flux for Aluminium alloys *FOSECO, the Logo, ALBRAL, COVERAL, CUPREX, CUPRIT, DENSITEC, DYCOTE, ELIMAG, FDU, FLUSSUM, GASTEC, HDU, INSURAL, LOGAS, Foseco India Limited,
MDU, MTS, RECUPEX and TERCOD are trade marks of the Vesuvius Group, registered in certain countries, used under licence. All rights
COVERAL MTS 1584 : Na & Ca free granulated MTS flux, Titanium boron content grain refiner reserved. No part of this publication may be reproduced, stored in a retrieval system of any nature or transmitted in any form or by any
Gat No. 922, & 923 n Clean Environment
means, including photocopying and recording, without the written permission of the copyright holder or as expressly permitted by law. Sanaswadi Tal. Shirur
with cleaning & drossing for Aluminium alloys Pune 412 208
Applications for permission shall be made to the publisher at the address mentioned. n Reduced Inclusion Related Rejections
COVERAL MTS 1582 : Na & Ca free granulated MTS flux, high Titanium boron content grain Warning: The doing of an unauthorised act in relation to a copyright work may result in both a civil claim for damages and criminal Maharashtra, India.
prosecution. All statement, information and data contained herein are published as a guide and although believed to be accurate and
refiner with cleaning & drossing for Aluminium alloys reliable (having regard to the manufacturer’s practical experience) neither the manufacturer, licensor, seller nor publisher represents nor Contact For Technical Enquiry n Customised Product Range
warrants, expressly or impliedly: (1) their accuracy/reliability, (2) that the use of the product(s) will not infringe third party rights, (3) that no shrikant.bhat@foseco.com
COVERAL MTS 1576 : Granulated Sodium based Flux for Modification in Aluminium Alloys further safety measures are required to meet local legislation. The seller is not authorised to make representations nor contract on behalf of s.rao@foseco.com n Cost Effective Treatment
the manufacturer/licensor. All sales by the manufacturer/seller are based on their respective conditions of sale available on request.
COVERAL MTS 1591 : Granular flux for Removal of Alkali (Ca, Sr, Na) from Aluminium © Foseco India Ltd. 2010.
Contact For Business Enquiry
t.senthilkumar@foseco.com n Consistent mechanical and physical properties
dinamani.panda@foseco.com
COMMITTED TO FOUNDRIES
Process Control Crucibles High performance
Degassing shapes

DENSITEC : Process control tool for TERCOD Crucibles : TERCOD crucibles have - 1.Excellent mechanical strength
measuring density of Aluminum alloys. for handling and usage in heavy melting applications. 2. Excellent Thermal Shock DG Shape Baffle Plates : Baffle Plates for Degassing units and MTS 1500 to
resistance to sustain range of temperatures like melting and holding applications improve their process efficiency: Available in various lingths: 555, 595, 660
GASTEC : Simple process control tool to 3. Availability in a range of sizes and shapes 4. Better thermal conductivity giving
indicate porosity in aluminium casting. DG Shape CR Rotors : Pumping Rotors of Standard Geometry. Deliver the best
better productivity and reduced energy consumption degassing action. Available in sizes CR100, CR 125, CR 175, CR 180, CR 191., CR 210
Uses RPT Principle
TERCOD DURATEK ER Crucibles : Premium, Specially engineered Oxidation DG Shape XSR Rotors : Patented design rotors with best in class mixing and
INSURAL ATL : Highly insulating, precast resistant crucibles to minimize top oxidation. Offer increased service life in
lining for aluminium transfer ladle to degassing efficiency. Available in sizes XSR 100, XSR 175, XSR 191 and XSR 220
Aluminum holding furnaces, typical of High Pressure Die casting holding
minimize metal temperature drop and furnaces. It is designed to be easier to clean, resist cracking, and extend crucible DG Shape CS Shafts : Threaded and Snap Lock Shafts for excellent control on the
reduce inclusions life. Inert gas flow and improved degassing efficiency. Available in a variety of sizes: CS
110, CS 635, CS 700, CS 810, CS 910
TERCOD DURATEK FF Crucibles : TERCOD DURATEK FF* crucibles are long
life erosion resistant crucibles engineered to maximize the mechanical strength DG Shape CS Lance : DG Shape CS 1000 For lance degassing in difficult to degass
and erosion resistance, peculiar to applications like Utensile manufacturing and furnaces
Copper scrap melting. The are best suited for fuel fired applications and offer DG Shape TCW : Thermocouple sheaths in variety of lengths and nipple varieties:
excellent flame attack resistance. The crucibles are easier to clean and resist TCW 400, TCW 600, TCW 700, TCW 875 with 3/4" and ½" Nipples
State of the art cracking thereby extending life. They offer excellent resistance to attack by
aggressive flux applications like Aluminium modification using Sodium.
Degassing processes CORRUGATED Crucibles : TERCOD Crucibles with specially designed surface
offer extended life spans and superior thermal conductivity

All Rotary Degassing Units from Foseco are backed by an experience of selling over 700 Units in India and 3000 Units
Specially designed Fluxes for secondary
globally. The knowledge of patented technology Rotor Geometries and apporpriate fluxes for specific applications and plants and alloy makers (suitable for large baths)
temperatures helps in maximizing the degassing and metal treatment results. All units are commissioned by a team of
experienced and skilled team of Application Engineers using state of the art technologies for simulation of Degassing Wide range of DYCOTE products for
process and Hydrogen Measurement.
HDU : Hoistable Degassing Units for easy handling and MDU : Movable Rotary Degassing Units for superior
improving casting filling and soundness
excellent degassing in small crucible furnaces. degassing and in multiple furnaces located in different
FDU : Stationary Degassing Units for best degassing places. Rotary Degassing also helps in FLUSSUM GR 510 : Highly efficient Cleaning & Drossing granulated flux for big bath furnaces, Special
results in ladles and furnaces flushing out of suspended designed for Aluminium Ingot, Aluminium Rod and Aluminium extrusions Manufacturers
oxides. Available in a variety DYCOTE 11 M Paste and Liquid : Water base graphite dycote for lubrication and cooling of ELIMAG 3 : Magnessium removal powder flux for Aluminium and its alloys
Foseco Degasser Model : Rotary degassing of of tailor made sizes and moving parts and metallic cores in GDC and LPDC applications
liquid aluminium alloys is a widely used commercial t ra n s p o r t m o d e s, v i z . ELIMAG 3 GR : Environmentally friendly granulated flux for Magnessium removal for Aluminium alloys
process to control levels of hydrogen, alkali DYCOTE 140 Paste : Versatile insulating die cavity coating with moderately textured surface finish
Mounted on Manual Trolley, Flux Injector Machine : Combined degassing of Large baths by inert gas (Nitrogen or Argon) together
metals and inclusions in the melt, prior Battery Operated Pallet Truck, DYCOTE 14 (ESS) : Versatile insulating die coating with extra bonding and superior life with Specially designed Flux injection. For best in class results of metal cleaning and degassing with
to casting. A comprehensive theoretical Electrical Motor Controlled DYCOTE R 87 : Base or primar dycote maximum yield of metal from dross.
understanding of the kinetics of Movement or Gear Box
aluminium degassing has been DYCOTE 34 Paste : Insulating riser coating
Controlled Horizontal
established in the past twenty years. Movement on a Battery of Furnaces in a DYCOTE 34 ESS : Highly insulating riser coating with superior life
A selection of different Foseco line DYCOTE 39 Paste : Cavity and metallic core coating for excellent release and best possible surface
degassing rotors has been MTS 1500 : MTS 1500 Units based on finish
characterised in a comprehensive Vortex principle for best in class DYCOTE 6 : Medium surface finish, die cavity coating
experimental program. Tests have degassing and cleaning of
been carried out in both water model Aluminium Alloys, with ROI of very
and foundry trials. The study results quick return on investement. The MTS Units
in an Internet based simulation help reduce the process time and operator
software for degassing processes in foundries. dependence. Results are consistent, reproducable,
recordable and easily controlled and optimized. Superior performance long life DYCOTE products
DYCOTE 140 ESS : Superior insulating die cavity coating with moderately textured surface finish and superior life
DYCOTE 1400 : Long life insulating cavity die coating for excellent productivity, with smooth surface finish
DYCOTE 3900 : Long life die coating with excellent surface finish and better release
DYCOTE 3600 : Long life insulating cavity die coating for excellent surface finish and productivity
DYCOTE 7029 : Highly insulating long life riser coating paste for improving feeding of risers in GDC