Repair Parts Sheet

ULTIMA Series Hand Pump

Models P-80 and P-801

Product Code
Repair Parts Sheet Revision Revision Date
Beginning
L3073 F 06/2015 J

Fig. 1, Beam, Handle and Labels

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317
✽ 305 319 318 ✽ 309

●▲
316

303 ●▲ ●▲
320 310
●▲
✽ 304

312

311
●▲

●▲■ Item included in:

306
● ULTIMA Repair Kit P80K8 (Standard Seals)
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)
■ ULTIMA 2-Stage Plunger Kit P80PGK

✽ See on last page.

Repair Parts List, Fig. 1 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
303 DD1634062 1 Linkage 312 R515245-2 1 Plug, Shipping
304 ●▲ DD1649061 1 Pin 316 ● ▲CCA0529057-1A 1 Spring Pin, M5, 30 mm
305 ●▲ DD1650061 2 Pin 317 DD1642900 1 Beam Subassembly
(includes item 316)
306 ●▲ ■ CB415044 3 Retaining Ring
309 DX4160550 1 Grip, Handle 318 DD2539070 1 Tubing, Handle
310 ●▲ DD2537026 1 Decal, Product Spec 319 ● ▲ DD2589226 1 Decal, Warning
311 ●▲ DD3045026 2 Decal, Enerpac 320 ● ▲ DC7887026 1 Decal, Read Instruction
IMPORTANT: Shaded items are available only in kits (not sold separately).

1
 Fig. 2, Pump Reservoir

●▲


●▲
 ✽

6HH'HWDLO$





●▲ 3
 ●▲ 

3
●▲
 ✽

●▲ 


Item included in:

● ULTIMA Repair Kit P80K8 (Standard Seals)
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)
'HWDLO$

✽ See on last page.

Repair Parts List, Fig. 2 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
(See Figs. Pump Head (Not sold 210 CL127149 1 Tie Rod
200 1
3 through 8) as subassembly) 211 DD1644025 1 Reservoir (P-80 only)
205 ●▲ CB813167 1 Copper Gasket ● B1155517 1 Square Ring, -155 (Std.)
212
206 ●▲ CL341055 1 Acorn Nut, 0.438-14 ▲ B1155518 1 Square Ring, -155 (Viton)
● B1010503 1 O-Ring, Size -112 (Std.) 213 DD3077020 1 End Cap
207
▲ B1112203 1 O-Ring, Size -112 (Viton) 216 DX4652500 1 Reservoir (P-801 only)
208 ●▲ DD3063009 1 Plug, Oil Fill
IMPORTANT: Shaded items are available only in kits (not sold separately).

2
 Fig. 3, Plunger Assembly
Item included in:
● ULTIMA Repair Kit P80K8 (Standard Seals)
$ ▲ ULTIMA Repair Kit P80KV8 (Viton Seals)
■
■ ULTIMA 2-Stage Plunger Kit P80PGK 
●▲■
 ●▲
●▲■  ✽

●▲■
✽ 

●▲■


●▲■
 ✽ 

$ 6(&7,21$$
✽ See on last page.

Repair Parts List, Fig. 3 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
127 ■ DD1609051 1 Plunger, P80/P801 ● ■ B1011803 1 O-Ring, Size -011 (Std.)
131
128 ● ▲ ■ DX4162044 1 Wiper ▲ B1011203 1 O-Ring, Size -011 (Viton)
● ■ B1022503 1 O-Ring, Size -217 (Std.) 132 ● ▲ ■ B1011564 1 Back-up Ring
129
▲ B1217203 1 O-Ring, Size -217 (Viton) ● B1106503 1 O-Ring, Size -240 (Std.)
146
130 ● ▲ ■ B1217565 1 Back-up Ring, Size -217 ▲ B1240203 1 O-Ring, Size -240 (Viton)
147 A1009245 1 Plug, Tank Port
IMPORTANT: Shaded items are available only in kits (not sold separately).

Fig. 4, Check Ball Assemblies

●▲ ●▲
✽   ✽
●▲ ●▲
 
% %
●▲ ●▲
 
●▲ ●▲
✽   ✽
●▲ ●▲
 
●▲ ●▲
✽   ✽
Item included in: 6(&7,21%%
● ULTIMA Repair Kit P80K8 (Standard Seals)
✽ See on last page.
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)

Repair Parts List, Fig. 4 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
106 ●▲ B1006016 2 Ball, 7/32" Dia 133 ●▲ DD2538185 2 Plug
107 ●▲ A8197110 2 Spring 134 ●▲ B159167 2 Gasket
108 ●▲ B1009016 2 Ball, 5/16" Dia. 135 ●▲ S1183 2 Spring
IMPORTANT: Shaded items are available only in kits (not sold separately).

3
 Fig. 5, Release Valve Assembly

◆
& & ✽  ●▲◆
 ✽
◆
 ●▲◆

◆
✽ 

◆


Item included in: 6(&7,21&&

● ULTIMA Repair Kit P80K8 (Standard Seals)
▲ ULTIMA Repair Kit P80KV8 (Viton Seals) ✽ See on last page.
◆ ULTIMA Release Valve Kit P39RVK

Repair Parts List, Fig. 5 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
106 ● ▲ ◆ B1006016 1 Ball, 7/32" Dia. 119 ◆ DX4452147 1 Knob, Release Valve
117 ◆ DD3030040 1 Spindle 120 ◆ DD3082028 1 Set Screw, M6 x 1 x 16 mm
118 ◆ DD2747225 1 Cartridge ●◆ B1004503 1 O-Ring, Size -009 (Std.)
123
119 ◆ DX4452147 1 Knob, Release Valve ▲◆ B1009203 1 O-Ring, Size -009 (Viton)
IMPORTANT: Shaded items are available only in kits (not sold separately).

Item included in:

✜ ULTIMA Repair Kit P80SFK
Fig. 6, Relief Valve Assembly
' ● ULTIMA Repair Kit P80K8 (Standard Seals)
✜
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)  ✽
✜
✽ 
●▲✜
✜ 

✜


✜


●▲✜
✽  6(&7,21''
'
✽ See on last page.

Repair Parts List, Fig. 6 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
111 ● ▲ ✜ B1003016 1 Ball, 1/8" Dia 125 ✜ DD3075186 1 Spacer
112 ✜ A8038570 1 Ball Cap 133 ✜ DD2538185 1 Plug
113 ✜ A8126110 1 Spring 134 ● ▲ ✜ B159167 1 Gasket
115 ✜ DC10131048 1 Set Screw, .437-20 x .38
IMPORTANT: Shaded items are available only in kits (not sold separately).

4
 Fig. 7, Bypass Valve Assembly

(
6(&7,21((
●▲ ●▲ ●▲ ●▲
   SLQ 
●▲


 ✽
 ✽   ✽ ●▲
( ●▲ ●▲ ●▲
Item included in:
● ULTIMA Repair Kit P80K8 (Standard Seals) ✽ See on last page.
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)

Repair Parts List, Fig. 7 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
108 ●▲ B1009016 1 Ball, 5/16" Dia. ● B1004803 1 O-Ring, Size -004 (Std.)
137
114 ●▲ DC7234009 1 Plug ▲ B1004203 1 O-Ring, Size -004 (Viton)
115 ●▲ DC10131048 2 Set Screw, .437-20 x .38 138 ●▲ B1004564 2 Back Up Ring, Size -004
● B1009803 1 O-Ring, Size -009 (Std.) 139 ●▲ A8038110 1 Spring
123
▲ B1009203 1 O-Ring, Size -009 (Viton) 140 ●▲ CAA0415061-2A 1 Dowel Pin, M4 x 12 mm
136 ●▲ DX4075061 1 Pin
IMPORTANT: Shaded items are available only in kits (not sold separately).

Fig. 8, Oil Piping and Filter

●▲
✽ 141 Item included in:
● ULTIMA Repair Kit P80K8 (Standard Seals)
▲ ULTIMA Repair Kit P80KV8 (Viton Seals)

✽ 143
149 ✽ 148
●▲ ●▲
●▲ ✽ See on last page.

Repair Parts List, Fig. 8 L3073

Item Part Number Qty. Description Item Part Number Qty. Description
141 ●▲ DX4713092 1 Fitting, Pick-up Tube 148 ●▲ DD2520038 1 Oil Filter
143 ●▲ A1006245 3 Flush Plug, 1/16" 149 ●▲ A8021018 1 Screen
IMPORTANT: Shaded items are available only in kits (not sold separately).

5
 ✽ Service Information L3073
Fig. Item Torque / notes
1 304 Apply grease before assembly.
1 305 Apply grease before assembly.
1 Apply Loctite 243 to threads before assembly.
318
Apply torque by turning one additional turn after hand tight.
2 206 28 - 35 Nm [21 - 26 Ft - Lbs.]
2 208 Hand tighten until fully installed.
3 129 Lubricate with grease before assembly.
3 131 Lubricate with grease before assembly.
3 146 Lubricate with grease before assembly.
4 106 Coin ball seat before installing new ball.
4 108 Coin ball seat before installing new ball.
4 133 40 - 45 Nm [29.5 - 33.2 Ft - Lbs.]
5 118 33 - 40 Nm [24 - 30 Ft - Lbs.]
5 120 11,0 - 14,5 Nm [8.1 - 10.7 Ft - Lbs.]
5 123 Lubricate with grease before assembly.
6 111 Coin ball seat before installing new ball.
Turn inner set screw to adjust relief valve pressure setting.
6 115
DO NOT set pressure higher than 700 Bar [10,000 Psi].
After setting relief valve:
6 133
Torque to 25 - 33 Nm [18.4 - 24.3 Ft - Lbs.]
7 108 Coin ball seat before installing new ball.
Turn set screw to adjust bypass valve pressure setting.
7 115 Adjust so that pump shifts from first to second stage at
between 28 and 41 Bar [400-600 Psi].
7 123 Lubricate with grease before assembly.
7 137 Lubricate with grease before assembly.
8 141 Insert short stem of tubing assembly into port
8 143 14 - 16 Nm [10.3 - 11.8 Ft - Lbs.]
8 148 Assemble with screen open end down.

To maintain your warranty:

• Use only Enerpac Oil
• Have your products inspected and repaired
by an Enerpac Authorized Service Center Visit www.enerpac.com for the location of the
Enerpac Authorized Service Center nearest you.