Am260mxvafc Az
Am260mxvafc Az
AM✴✴✴MXVAFC Series
                                                  AM✴✴✴MXVAJC Series
Air Conditioner
installation manual
2
Safety precautions
Please follow the following safety information for safety of the installer and the user.
                                                                                                                                    ENGLISH
     • The designed maximum pressure of the system is 4.1MPa(594.6 psi) and therefore select appropriate material and
       thickness according to the regulations.
     • R-410A is a quasi-azeotrope of two refrigerants and it has to be charged in liquid phase when filling the refrigerant.
       (If you charge vapor refrigerant, it may change the blend of the refrigerant and cause product malfunction.)
  ❋❋ You must connect the indoor units for R-410A refrigerant. Refer to product catalog to find out the models names
     for connectable indoor units. (If you connect the indoor units that are not designed for R-410A, it cannot operated
     normally.)
❋❋ After completing the installation and trial operation, explain to the user how to use and maintain the product. Also, hand
   over this installation manual so that it can be stored by the user.
❋❋ Manufacturer is not responsible for the incidents occurred by improper installation. Installer is responsible for any
   installation related claims from the user occurred by neglecting warnings and cautions stated in this manual. (Installer
   will be responsible for any service charges that may occur)
❋❋ Generally, system air conditioners should not be relocated after installation. But when it has to be relocated for inevitable
   reasons, please contact Samsung’s qualified dealers for system air conditioners.
WARNING • Hazards or unsafe practices that may result in severe personal injury or death.
                        • Hazards or unsafe practices that may result in minor personal injury (to installer/user) or
       CAUTION
                          property damage.
                                                                                                                                3
Safety precautions
Check the following before installation and service work.
ffBefore welding, remove dangerous and inflammable things that may cause an explosion and fire around the work.
ffBefore welding, remove the refrigerant from inside the pipe or the product.
   -- If you perform welding while refrigerant is in the pipe, it may increase the pressure of the refrigerant and cause the pipe
      to burst. If the pipe bursts or explodes, it may cause severe injury to the installer.
ffWhen welding, use the nitrogen gas to eliminate oxidation inside the pipe.
Do not modify the product on your own.
ffPotential risk of electric shock, fire, product failure or injury.
Fix the outdoor unit securely on foundation to resist strong wind or earthquake.
ffIf the outdoor unit is not properly fixed, it turns over and accidents may occur.
Electric work must be done by qualified persons, complying the national wiring regulations and installed according to
the instruction stated in the installation manual with leased circuit.
ffCapacity shortage on the leased circuit and improper installation may cause electric shock or fire.
Make sure to perform grounding work.
ffDo not connect the ground wire to a gas pipe, water pipe, lightning rod or telephone grounding. Improper grounding
  could cause electric shock.
Wiring must be connected with the designated wires and it must be fixed securely so that it does not apply any external
force to the connection part of the terminals.
ffIf connection for fixation is not properly done, it may cause heat generation or fire.
Neatly arrange the wires in the electrical parts to make sure that electrical cover is closed securely without any gaps.
ffIf the cover is not properly closed, heat may generate on the electrical terminal and cause electric shock or fire.
Exclusive circuit breaker (MCCB, ELB) must be installed to the power supply.
ffWhen overcurrent or current leakage occurs with no circuit breaker installed, power will not be cut-off and it may cause
    electric shock or fire.
ffDo not use damaged parts. It may cause fire or electric shock.
You must cut-off the power before you work on, or adjust any power supply part for product installation, maintenance,
repair or any other services.
ffThere is risk of electric shock.
ffEven when the power is off, it is dangerous when you come in contact with inverter PCB, fan PCB since high pressure DC
   voltage is charged to those parts.
ffWhen replacing/repairing the PCB, cut-off the power and wait until the DC voltage is discharged before replacing/
   repairing them. (Wait for more than 15 minutes to allow it to discharge naturally.)
If the refrigerant gas leaks during the installation, you should ventilate the room.
ffWhen the refrigerant gas gets in contact with flammable substance, it may generate toxic gas.
Gas leakage must be checked after installation is completed.
ffWhen the refrigerant gas gets in contact with flammable substance, it may generate toxic gas.
You can get a frostbite if you get in contact with the leaked refrigerant gas.
Supply power to the product during winter time since the product will operate in protection mode itself when the
temperature decrease below 0°C(32°F).
ffIf you cut-off the power, compressor protection mode cannot be operated and may cause damage to the product.
4
CAUTION SIGNS
Do not install the drain pipe directly to the bottom part of the outdoor unit and built a proper drainage so that water
drains out smoothly. If not, pipe may freeze or bursts during winter time and cause damage to the product or water
leakage.
ffWhen the draining work is not done properly, water leak may occur and cause property damage.
Install the power cable and communication cable of the indoor and outdoor unit at least 1.5m(4.92ft) away from the
                                                                                                                               ENGLISH
electric appliances and install it at least 2m(6.56ft) away from the lightning conductor.
ffNoise may be generated from the electronic devices, depending on the status of the electric wave.
Install the outdoor unit within the angle stated in the table, according to the height of the building.
ffDo not leave the refrigerant container under the hot sunlight. (There is risk of explosion.)
ffYou must use the appropriate pipes according to the standard since the pressure of the refrigerant is very high.
ffMake sure that the pipes does not get any weaker by welding it too much.
ffMake sure to install the product away from children’s’ reach. (Sharp parts of the heat exchanger is may cause personal
    injury and when parts of the product gets damage, it may decrease product’s performance.)
            Lighting rod
                            Protective angle: 25˚~55˚
Install the indoor unit away from lighting apparatus that uses ballast stabilizer.
ffIf you use the wireless remote control, it may not operate normally due to ballast stabilizer.
Do not install the product in following places.
ffPlace where outdoor unit’s noise and warm air may disturb neighbors. (It may cause property loss.)
ffDo not leave any obstacles around the inlet and outlet of the product. (It may cause damage or accidents.)
ffThe place where there is mineral oil or arsenic acid.
   -- Those parts may get damaged due to burned resin and cause water leakage or product may fall.
   -- The efficiency of the heat exchanger may reduce or product may break.
ffThe place where corrosive gas such as sulfurous acid gas generates from the vent pipe or air outlet.
   -- The copper pipe or connection pipe may corrode and refrigerant may leak.
ffThe place where there is a machine that generates electromagnetic waves.
   -- The air conditioner may not operate normally due to problems in control system.
ffThe place where there is a danger of combustible gas leakage or place where thinner or gasoline is handled.
   -- (There is risk of fire or explosion.)
ffThe place with carbon fiber or flammable dust.
ffThe place near seashore or hot spring where there is risk of outdoor unit corrosion.
                                                                                                                           5
Safety precautions
Changes in DVM S (inverter) compare to conventional models that has to noted when installing
ffFor optimal distribution of the refrigerant, you must use Y-joint as branch joint for connecting outdoor units. (To not use
   T-joint)
ffYou cannot operate normally if you do not complete the trial operation through outdoor unit key mode. You must use
   KEY MODE to run trial operation.
ffDVM S air conditioner uses R-410A refrigerant.
ffCheck the compatibility of other products such as indoor unit, EEV kits etc. which will be connected to DVM S.
ffMake sure to note that outdoor unit combination is different from DVM PLUS III and IV.
ffThe length of maximum piping, level difference, the quantity of connectable indoor units, the installation at the outdoor
   joints and the outdoor unit combinations are different from the conventional models.
ffIf the pipe length is over 2m(6.56ft) between outdoor units, make traps to prevent oil stagnation. Oil stagnation may
   occur when outdoor unit at the end of module stops while other outdoor units are still in operation.
Appearance
                                                                AM140/160/180/200/220✴✴✴,                AM220MXVAFC,
             Models                AM080/100/120✴✴✴
                                                                      AM220MXVAJC                    AM240/260/280/300✴✴✴
6
  Outdoor unit combination
ffMake sure to use an indoor unit that is compatible with DVM S.
ffIndoor units can be connected within the range indicated in following table.
ffIf the total capacity of the connected indoor units exceeds the indicated maximum capacity, cooling capacity of the
   indoor unit may decrease.
ffTotal capacity of the connected indoor units can be allowed from 50% to 130% of the total outdoor unit capacity.
                                                                                                                           ENGLISH
   0.5 × Σ(Outdoor unit capacity) ≤ Total capacity of the connected indoor units ≤ 1.3 × Σ(Outdoor unit capacity)
❋❋ You can connect maximum 64 indoor units to the outdoor unit. Maximum quantity of connectable indoor unit is set to 64
   since outdoor unit only support up to 64 communication address. Indoor unit address can be assigned from 0~63. If the
   indoor unit address was assigned from 64~79, E201 error will occur.
❋❋ Maximum 32 Wall-mount type indoor units with EEV (AM✴✴✴✴NQDCH✴) can be connected.
                                                                                                                      7
Preparing for installation
       Model name for combination          AM180MXVAFC/AZ AM200MXVAFC/AZ AM220MXVAFC1AZ AM240MXVAFC1AZ AM260MXVAFC1AZ
    Number of individual outdoor units           1              1              2              2              2
                         AM080MXVAFC
                         AM100MXVAFC                                           1
                         AM120MXVAFC                                           1              2              1
Combined outdoor unit AM140MXVAFC                                                                            1
                         AM160MXVAFC
                         AM180MXVAFC             1
                         AM200MXVAFC                            1
                          Cooling (kW)          50.4           56.0           61.6           67.2           73.6
    Nominal capacity
                         Cooling (Btu/h)      172 000        191 100         210 100        229 200        251 100
                        Minimum (kW)            25.2           28.0           30.8           33.6           36.8
 Total capacity of the Minimum (Btu/h)         86 000         95 500         105 100        114 600        125 500
connected indoor units
       (Cooling)        Maximum (kW)            65.5           72.8           80.1           87.4           95.7
                       Maximum (Btu/h)        223 600        248 400         273 200        298 000        326 400
Maximum number of connectable indoor
                                                32             36              40             43             47
             units
8
      Model name for combination          AM380MXVAFC1AZ AM400MXVAFC1AZ AM420MXVAFC1AZ AM440MXVAFC1AZ AM460MXVAFC1AZ
   Number of individual outdoor units           2              2              3              3              3
                        AM080MXVAFC
                        AM100MXVAFC                                           1
                        AM120MXVAFC                                           1              2              1
Combined outdoor unit AM140MXVAFC                                                                           1
                                                                                                                        ENGLISH
                        AM160MXVAFC
                        AM180MXVAFC             1
                        AM200MXVAFC             1              2              1              1              1
                         Cooling (kW)         106.4          112.0           117.6          123.2          129.6
  Nominal capacity
                        Cooling (Btu/h)      363 100        382 200         401 200        420 300        442 200
                        Minimum (kW)           53.2           56.0           58.8           61.6           64.8
 Total capacity of the Minimum (Btu/h)       181 500        191 000         200 600        210 100        221 000
connected indoor units
       (Cooling)        Maximum (kW)          138.3          145.6           152.9          160.2          168.5
                       Maximum (Btu/h)       472 000        496 800         521 600        546 400        574 800
Maximum number of connectable indoor
                                               64             64              64             64             64
             units
                                                                                                                    9
Preparing for installation
        Model name for combination          AM580MXVAFC1AZ   AM600MXVAFC1AZ   AM620MXVAFC1AZ   AM640MXVAFC1AZ
     Number of individual outdoor units           3                3                4                4
                          AM080MXVAFC
                          AM100MXVAFC                                               1
                          AM120MXVAFC                                               1                2
Combined outdoor unit AM140MXVAFC
                          AM160MXVAFC
                          AM180MXVAFC             1
                          AM200MXVAFC             2                3                2                2
                           Cooling (kW)         162.4            168.0            173.6            179.2
     Nominal capacity
                          Cooling (Btu/h)      554 200          573 300          592 300          611 400
                          Minimum (kW)           81.2             84.0             86.8             89.6
 Total capacity of the Minimum (Btu/h)         277 000          286 500          296 200          305 600
connected indoor units
       (Cooling)        Maximum (kW)            211.1            218.4            225.7            233.0
                       Maximum (Btu/h)         720 400          745 200          770 000          794 800
Maximum number of connectable indoor
                                                  64               64               64               64
             units
10
      Model name for combination           AM740MXVAFC1AZ     AM760MXVAFC1AZ              AM780MXVAFC1AZ        AM800MXVAFC1AZ
   Number of individual outdoor units                4                  4                       4                     4
                        AM080MXVAFC
                        AM100MXVAFC
                        AM120MXVAFC
Combined outdoor unit AM140MXVAFC                    1
                                                                                                                                      ENGLISH
                        AM160MXVAFC                                     1
                        AM180MXVAFC                                                             1
                        AM200MXVAFC                  3                  3                       3                     4
                         Cooling (kW)           208.0                  213.0                  218.4                 224.0
  Nominal capacity
                        Cooling (Btu/h)        709 800                726 800                745 300               764 400
                        Minimum (kW)            104.0                  106.5                  109.2                 112.0
 Total capacity of the Minimum (Btu/h)         354 700                363 300                372 500               382 000
connected indoor units
       (Cooling)        Maximum (kW)            270.4                  276.9                  283.9                 291.2
                       Maximum (Btu/h)         922 600                944 800                968 800               993 600
 Maximum number of connectable indoor
                                                    64                  64                     64                    64
              units
                                                                                                                                 11
Preparing for installation
        Model name for combination          AM180MXVAFCAAZ AM200MXVAFCAAZ AM220MXVAFC3AZ AM240MXVAFC3AZ AM260MXVAFC3AZ
     Number of individual outdoor units           1              1              2              2              2
                          AM080MXVAFC
                          AM100MXVAFC                                           1
                          AM120MXVAFC                                           1              2              1
Combined outdoor unit AM140MXVAFC                                                                             1
                          AM160MXVAFC
                          AM180MXVAFC             1
                          AM200MXVAFC                            1
                           Cooling (kW)          50.4           56.0           61.6           67.2           73.6
     Nominal capacity
                          Cooling (Btu/h)      172 000         191 100        210 100        229 200        251 100
                        Minimum (kW)             25.2           28.0           30.8           33.6           36.8
 Total capacity of the Minimum (Btu/h)          86 000         95 500         105 100        114 600        125 500
connected indoor units
       (Cooling)        Maximum (kW)             65.5           72.8           80.1           87.4           95.7
                       Maximum (Btu/h)         223 600         248 400        273 200        298 000        326 400
Maximum number of connectable indoor
                                                  32             36             40             43             47
             units
12
      Model name for combination          AM380MXVAFC3AZ AM400MXVAFC3AZ AM420MXVAFC3AZ AM440MXVAFC3AZ AM460MXVAFC3AZ
   Number of individual outdoor units           2              2              3              3              3
                        AM080MXVAFC
                        AM100MXVAFC                                           1
                        AM120MXVAFC                                           1              2              1
Combined outdoor unit AM140MXVAFC                                                                           1
                                                                                                                         ENGLISH
                        AM160MXVAFC
                        AM180MXVAFC             1
                        AM200MXVAFC             1              2              1              1              1
                         Cooling (kW)         106.4          112.0           117.6          123.2          129.6
  Nominal capacity
                        Cooling (Btu/h)      363 100        382 200         401 200        420 300        442 200
                        Minimum (kW)           53.2           56.0           58.8           61.6           64.8
 Total capacity of the Minimum (Btu/h)       181 500        191 000         200 600        210 100        221 000
connected indoor units
       (Cooling)        Maximum (kW)          138.3          145.6           152.9          160.2          168.5
                       Maximum (Btu/h)       472 000        496 800         521 600        546 400        574 800
Maximum number of connectable indoor
                                               64             64              64             64             64
             units
                                                                                                                    13
Preparing for installation
        Model name for combination          AM580MXVAFC3AZ   AM600MXVAFC3AZ   AM620MXVAFC3AZ   AM640MXVAFC3AZ
     Number of individual outdoor units           3                3                4                4
                          AM080MXVAFC
                          AM100MXVAFC                                               1
                          AM120MXVAFC                                               1                2
Combined outdoor unit AM140MXVAFC
                          AM160MXVAFC
                          AM180MXVAFC             1
                          AM200MXVAFC             2                3                2                2
                           Cooling (kW)         162.4            168.0            173.6            179.2
     Nominal capacity
                          Cooling (Btu/h)      554 200          573 300          592 300          611 400
                          Minimum (kW)           81.2             84.0             86.8             89.6
 Total capacity of the Minimum (Btu/h)         277 000          286 500          296 200          305 600
connected indoor units
       (Cooling)        Maximum (kW)            211.1            218.4            225.7            233.0
                       Maximum (Btu/h)         720 400          745 200          770 000          794 800
Maximum number of connectable indoor
                                                  64               64               64               64
             units
14
      Model name for combination           AM740MXVAFC3AZ     AM760MXVAFC3AZ            AM780MXVAFC3AZ        AM800MXVAFC3AZ
   Number of individual outdoor units               4                   4                     4                     4
                        AM080MXVAFC
                        AM100MXVAFC
                        AM120MXVAFC
Combined outdoor unit AM140MXVAFC                   1
                                                                                                                                    ENGLISH
                        AM160MXVAFC                                     1
                        AM180MXVAFC                                                           1
                        AM200MXVAFC                 3                   3                     3                     4
                         Cooling (kW)           208.0                  213.0                218.4                 224.0
  Nominal capacity
                        Cooling (Btu/h)        709 800                726 800              745 300               764 400
                        Minimum (kW)            104.0                  106.5                109.2                 112.0
 Total capacity of the Minimum (Btu/h)         354 700                363 300              372 500               382 000
connected indoor units
       (Cooling)        Maximum (kW)            270.4                  276.9                283.9                 291.2
                       Maximum (Btu/h)         922 600                944 800              968 800               993 600
Maximum number of connectable indoor
                                                    64                  64                    64                    64
             units
                                                                                                                               15
Preparing for installation
        Model name for combination          AM180MXVAFC/AZ AM200MXVAFC/AZ AM220MXVAFC/AZ AM240MXVAFC/AZ AM260MXVAFC/AZ
     Number of individual outdoor units           1              1              1              1              1
                          AM080MXVAFC
                          AM100MXVAFC
                          AM120MXVAFC
                          AM140MXVAFC
                          AM160MXVAFC
Combined outdoor unit
                          AM180MXVAFC             1
                          AM200MXVAFC                            1
                          AM220MXVAFC                                           1
                          AM240MXVAFC                                                          1
                          AM260MXVAFC                                                                         1
                           Cooling (kW)          50.4           56.0           61.6           67.2           72.8
     Nominal capacity
                          Cooling (Btu/h)      172 000        191 100         210 200        229 300        248 400
                          Minimum (kW)           25.2           28.0           30.8           33.6           36.4
 Total capacity of the Minimum (Btu/h)          86 000         95 500         105 100        114 600        124 200
connected indoor units
       (Cooling)        Maximum (kW)             65.5           72.8           80.1           87.4           94.6
                       Maximum (Btu/h)         223 600        248 400         273 200        298 100        322 900
Maximum number of connectable indoor
                                                 32             36              40             43             47
             units
16
      Model name for combination          AM380MXVAFC2AZ AM400MXVAFC2AZ AM420MXVAFC2AZ AM440MXVAFC2AZ AM460MXVAFC2AZ
   Number of individual outdoor units           2              2              2              2              2
                        AM080MXVAFC
                        AM100MXVAFC
                        AM120MXVAFC             1
                        AM140MXVAFC                            1
                                                                                                                         ENGLISH
                        AM160MXVAFC                                           1
Combined outdoor unit
                        AM180MXVAFC                                                          1
                        AM200MXVAFC                                                                         1
                        AM220MXVAFC
                        AM240MXVAFC
                        AM260MXVAFC             1              1              1              1              1
                         Cooling (kW)         106.4          112.8           117.8          123.2          128.8
  Nominal capacity
                        Cooling (Btu/h)      363 000        384 900         401 900        420 400        439 500
                        Minimum (kW)           53.2           56.4           58.9           61.6           64.4
 Total capacity of the Minimum (Btu/h)       181 500        192 500         201 000        210 200        219 800
connected indoor units
       (Cooling)        Maximum (kW)          138.3          146.6           153.1          160.2          167.4
                       Maximum (Btu/h)       472 000        500 400         522 500        546 500        571 400
Maximum number of connectable indoor
                                               64             64              64             64             64
             units
                                                                                                                    17
Preparing for installation
        Model name for combination          AM580MXVAFC2AZ   AM600MXVAFC2AZ   AM620MXVAFC2AZ   AM640MXVAFC2AZ
     Number of individual outdoor units           3                3                3                3
                          AM080MXVAFC             1                1
                          AM100MXVAFC                                               1
                          AM120MXVAFC                                                                1
                          AM140MXVAFC
                          AM160MXVAFC
Combined outdoor unit
                          AM180MXVAFC
                          AM200MXVAFC
                          AM220MXVAFC
                          AM240MXVAFC             1
                          AM260MXVAFC             1                2                2                2
                           Cooling (kW)         162.4            168.0            173.6            179.2
     Nominal capacity
                          Cooling (Btu/h)      554 100          573 200          592 300          611 400
                          Minimum (kW)           81.2             84.0             86.8             89.6
 Total capacity of the Minimum (Btu/h)         277 100          286 600          296 200          305 700
connected indoor units
       (Cooling)        Maximum (kW)            211.1            218.4            225.7            233.0
                       Maximum (Btu/h)         720 300          745 200          770 000          794 800
Maximum number of connectable indoor
                                                  64               64               64               64
             units
18
      Model name for combination           AM740MXVAFC2AZ     AM760MXVAFC2AZ            AM780MXVAFC2AZ        AM800MXVAFC2AZ
   Number of individual outdoor units               3                   3                     3                     4
                        AM080MXVAFC                                                                                 1
                        AM100MXVAFC
                        AM120MXVAFC
                        AM140MXVAFC
                                                                                                                                    ENGLISH
                        AM160MXVAFC
Combined outdoor unit
                        AM180MXVAFC
                        AM200MXVAFC
                        AM220MXVAFC                 1
                        AM240MXVAFC                                     1                                           3
                        AM260MXVAFC                 2                   2                     3
                         Cooling (kW)           207.2                  212.8                218.4                 224.0
  Nominal capacity
                        Cooling (Btu/h)        707 000                726 100              745 200               764 300
                        Minimum (kW)            103.6                  106.4                109.2                 112.0
 Total capacity of the Minimum (Btu/h)         353 500                363 100              372 600               382 200
connected indoor units
       (Cooling)        Maximum (kW)            269.4                  276.6                283.9                 291.2
                       Maximum (Btu/h)         919 100                943 900              968 800               993 600
Maximum number of connectable indoor
                                                    64                  64                    64                    64
             units
                                                                                                                               19
Preparing for installation
        Model name for combination          AM180MXVAJC/AZ AM200MXVAJC/AZ AM220MXVAJC/AZ AM240MXVAJC/AZ AM260MXVAJC/AZ
     Number of individual outdoor units           1              1              1              1              1
                          AM080MXVAJC
                          AM100MXVAJC
                          AM120MXVAJC
                          AM140MXVAJC
                          AM160MXVAJC
                          AM180MXVAJC             1
Combined outdoor unit
                          AM200MXVAJC                            1
                          AM220MXVAJC                                           1
                          AM240MXVAJC                                                          1
                          AM260MXVAJC                                                                         1
                          AM280MXVAJC
                          AM300MXVAJC
                           Cooling (kW)          50.4           56.0           61.6           67.2           72.8
     Nominal capacity
                          Cooling (Btu/h)      172 000        191 100        210 200         229 300        248 400
                           Minimum (kW)          25.2           28.0           30.8           33.6           36.4
 Total capacity of the Minimum (Btu/h)          86 000         95 500        105 100         114 600        124 200
connected indoor units
       (Cooling)           Maximum (kW)          65.5           72.8           80.1           87.4           94.6
                          Maximum (Btu/h)      223 600        248 400        273 200         298 100        322 900
 Maximum number of connectable indoor
                                                 32             36              40             43             47
                    units
20
      Model name for combination            AM380MXVAJC2AZ AM400MXVAJC2AZ AM420MXVAJC2AZ AM440MXVAJC2AZ AM460MXVAJC2AZ
   Number of individual outdoor units             2              2              2              2              2
                         AM080MXVAJC
                         AM100MXVAJC
                         AM120MXVAJC
                         AM140MXVAJC
                                                                                                                           ENGLISH
                         AM160MXVAJC              1
                         AM180MXVAJC                             1                                            1
Combined outdoor unit
                         AM200MXVAJC                                            1
                         AM220MXVAJC              1              1              1              2
                         AM240MXVAJC
                         AM260MXVAJC
                         AM280MXVAJC                                                                          1
                         AM300MXVAJC
                          Cooling (kW)          106.6          112.0          117.6           123.2          129.0
  Nominal capacity
                         Cooling (Btu/h)       363 700        382 200        401 300         420 400        440 200
                        Minimum (kW)             53.3           56.0           58.8           61.6           64.5
 Total capacity of the Minimum (Btu/h)         181 900        191 100        200 700         210 200        220 100
connected indoor units
       (Cooling)        Maximum (kW)            138.6          145.6          152.9           160.2          167.7
                       Maximum (Btu/h)         472 800        496 900        521 700         546 500        572 300
Maximum number of connectable indoor
                                                 64             64              64             64             64
             units
                                                                                                                      21
Preparing for installation
        Model name for combination          AM580MXVAJC2AZ   AM600MXVAJC2AZ   AM620MXVAJC2AZ   AM640MXVAJC2AZ
     Number of individual outdoor units           2                2                3                3
                          AM080MXVAJC
                          AM100MXVAJC
                          AM120MXVAJC                                               1                1
                          AM140MXVAJC
                          AM160MXVAJC
                          AM180MXVAJC
Combined outdoor unit
                          AM200MXVAJC
                          AM220MXVAJC                                               1                1
                          AM240MXVAJC
                          AM260MXVAJC
                          AM280MXVAJC             1                                 1
                          AM300MXVAJC             1                2                                 1
                           Cooling (kW)         162.6            168.0            173.8            179.2
     Nominal capacity
                          Cooling (Btu/h)      554 800          573 200          593 000          611 400
                          Minimum (kW)           81.3             84.0             86.9             89.6
 Total capacity of the Minimum (Btu/h)         277 400          286 600          296 500          305 700
connected indoor units
       (Cooling)           Maximum (kW)         211.4            218.4            225.9            233.0
                          Maximum (Btu/h)      721 200          745 200          770 900          794 800
 Maximum number of connectable indoor
                                                  64               64               64               64
                    units
22
      Model name for combination            AM740MXVAJC2AZ   AM760MXVAJC2AZ      AM780MXVAJC2AZ       AM800MXVAJC2AZ
   Number of individual outdoor units             3                 3                   3                    3
                         AM080MXVAJC
                         AM100MXVAJC
                         AM120MXVAJC
                         AM140MXVAJC
                                                                                                                           ENGLISH
                         AM160MXVAJC
                         AM180MXVAJC                                1                   1
Combined outdoor unit
                         AM200MXVAJC
                         AM220MXVAJC              2                                                          1
                         AM240MXVAJC
                         AM260MXVAJC
                         AM280MXVAJC                                1                                       1
                         AM300MXVAJC              1                 1                   2                    1
                          Cooling (kW)          207.2             213.0               218.4                224.2
   Nominal capacity
                         Cooling (Btu/h)       707 000           726 800             745 200              765 000
                         Minimum (kW)           103.6             106.5               109.2                112.1
 Total capacity of the Minimum (Btu/h)         353 500           363 400             372 600              382 500
connected indoor units
       (Cooling)           Maximum (kW)         269.4             276.9               283.9                291.5
                          Maximum (Btu/h)      919 100           944 800             968 800              994 500
 Maximum number of connectable indoor
                                                  64               64                   64                  64
                    units
❋❋ You can connect maximum 64 indoor units to the outdoor unit. Maximum quantity of connectable indoor unit is set to 64
   since outdoor unit only support up to 64 communication address. Indoor unit address can be assigned from 0~63. If the
   indoor unit address was assigned from 64~79 E201 error will occur.
                                                                                                                    23
Preparing for installation
  Moving the outdoor unit
ffSelect the moving path in advance.
ffBe sure that moving path can support weight of the outdoor unit.
ffDo not slant the product more than 30˚ when carrying it. (Do not lay the product down in sideways.)
ffSurface of the heat exchanger is sharp. Be careful not to get injured while moving the product.
          • You must use certain part of the product when moving the product.
CAUTION
ffCarefully insert the forklift forks into the forklift holes at the bottom of
  the outdoor unit.
ffBe careful with the forklift from damaging the product.
                                                                                                                        Forklift holes
                                                                                         Forklift
                                                                                 Holes for forklift forks
                                                                                        to go through
When moving the product without wooden pallet and the crane is not available for use
ffConnect a wire rope to the outdoor unit as you would move it with a
                                                                                             Forklift
  crane.                                                                                                          Wire rope
ffHang the wire rope to the forklift fork to move the outdoor unit.
24
Selecting installation location
Decide the installation location, with the consideration of the following conditions, under user’s approval.
ffPlace where hot discharge air or noise from the outdoor unit may not disturb the neighbor (Especially in residential areas,
   keep the operation hours in mind.)
ffPlace where structure can bear the weight and vibration of the outdoor unit.
ffPlace with flat surface where rainwater does not settle or leak.
                                                                                                                                  ENGLISH
ffPlace where it is not exposed to strong wind.
ffWell ventilated place with sufficient service place for repairs and maintenance. (Discharge duct can be purchased separately)
ffPlace where you can connect the refrigerant pipes between indoor and outdoor units within allowable distance.
ffPlace where there is no risk of inflammable gas leakage.
ffPlace where there is no direct influence of snow or rain.
ffPlace where a large amount of water generated by external environment does not directly affect the top of the outdoor
   unit.
                                                                                                                           25
Selecting installation location
                                                                 Outdoor
                                                                  unit
                                          Outdoor unit
                      Sea breeze
     Sea                                                                                                                            Outdoor
                                                                                                                                     unit
Protection wall
                                                                 Outdoor
                      Sea breeze                                  unit                              Sea breeze
                                                                                                                     Outdoor unit
     Sea                                                                           Sea
                                                         Protection wall should be constructed with a solid material that can block the sea
                                                         breeze and the height and width of the wall should be 1.5 times larger than the size of
                                                         the outdoor unit. (You must secure more than 700mm(28inch) of space between the
                                                         protection wall and the outdoor unit for air circulation.)
          • System air conditioner may cause static noise when listening to AM stations. Therefore, select an installation location
CAUTION
            for indoor unit where electrical wiring can be done while keeping certain distance from a radio, computer and stereo
            equipment.
            -- Especially, keep the unit at least 3m(9.84inch) away from the electrical equipment in an area with weak
               electromagnetic waves and put the main power cable and communication cables in a separately installed
               protection tube.
            -- Make sure that there is no equipment that generates electromagnetic waves. If not electromagnetic waves may
               cause problem to the control systems which may lead to air conditioner malfunction. (Example: Remote control
               sensor of the indoor unit may not receive the signal very well, due to ballast stabilizer of the lighting equipment.)
          • In regions with heavy snowfall, make sure to install the outdoor unit where there is no concerns of direct snowfall on
            the outdoor unit. Also, build higher base support so that accumulated snow does not block the air inlet or the heat
            exchanger.
          • R-410A refrigerant is a safe, nontoxic and nonflammable refrigerant. However, if the place holds any concerns for
            exceeding dangerous level of refrigerant concentration in case of refrigerant leakage, extra ventilation system is
            required.
          • When you install the outdoor unit in a high places such as roof, install fence or guardrail around it. When there is no
            fence or guardrail, service person could fall.
          • Do not install the product in places where corrosive gases such as sulfur oxides, ammonia, and sulfurous gas are
            produced. (e.g. Toilet outlet, ventilation opening, sewage works, dyeing complex, cattle shed, sulfuric hot spring,
            nuclear power plant, ship etc.) When installing the product in those places, contact an installation specialty store as the
            copper pipe and brazing part will need additional corrosion proof or anti-rust additive to prevent corrosion.
          • Make sure to keep any inflammable materials (such as wooden materials, oil etc.) around the outdoor unit. When
            there's fire, those inflammable material will easily catch the fire and may pass it on to the product.
          • Depending on the condition of power supply, unstable power or voltage any cause malfunction of the parts or control
            system. (At the ship or places using power supply from electric generator...etc)
26
Space requirement for installation
ffSpace requirement was decided based on following conditions; Cooling mode, outdoor temperature of 35°C (95°F).
  Larger space is required if the outdoor temperature is higher than 35°C (95°F) or if the place is heated easily by quantity of
  solar radiation.
ffWhen you secure installation space, consider path for people and the direction of the wind.
ffSecure installation space as shown in the below illustration, considering ventilation and the service space.
                                                                                                                                    ENGLISH
ffIf the installation space is narrow, installer or other worker may get injured during work and may also cause problem to
  the product.
ffIf you install multiple number of outdoor units in one space, make sure to secure enough ventilation space if there’s any walls
  around the product that may disturb the air flow. If enough ventilation space is not secured, product may malfunction.
ffYou may install the outdoor units with 20mm (0.78 inch) of space between the product, but product’s performance may
  decrease depending on the installation environment.
   Single installation
                                                                                           Unit: mm (inch)
                                         Over 100 (4)
                                            [S2]
                                                                                                                             27
Space requirement for installation
   Module installation
                                                                                                                                                                                        Unit: mm (inch)
                                                                                                                                                                                                  Height of
     Over 100 (4)
                                                                                                        Over 500
                                                                                                                                                          (16)      Front      (16)
                                                                                                          (S1)
                                                             Over 100 (4)                                                                                            side
Over 100 (4)                       Over 100 (4) Over 100 (4)                                 Over 100 (4)        Over 500
                                                                                                                   (20)
                                               Front side
                                                                                                                 Over 600
                                               Front side
                                                                                                                   (20)
<Case 3>
                                                                                                  Unit: mm (inch)
              h1
Front side
                                                                                                                        h2
              1500 (60)
500 (20)
S1+h1/2 S2+h2/2
28
Accessories
   Accessories
ffYou must keep following accessories until the installation is finished.
ffHand over the installation manual to the customer after finishing the installation.
                                                                                                                                    ENGLISH
      Installation manual (1)
   Optional accessories
ffFollowing optional accessories are needed for connecting pipes between the indoor and outdoor units.
                                                                                     Specification
       Classification            Model Name
                                                                    MBH                                       KW
                                 MXJ-YA1509M                      51 below                               15.0 and below
                                 MXJ-YA2512M               Over 52 ~ 136 and below               Over 15.1 ~ 40.0 and below
                                 MXJ-YA2812M              Over 137 ~ 154 and below               Over 40.1 ~ 45.0 and below
          Y-Joint                MXJ-YA2815M              Over 155 ~ 240 and below               Over 45.1 ~ 70.3 and below
                                 MXJ-YA3419M              Over 241 ~ 336 and below               Over 70.4 ~ 98.4 and below
                                 MXJ-YA4119M              Over 337 ~ 461 and below              Over 98.5 ~ 135.2 and below
                                 MXJ-YA4422M                      Over 461                                 Over 135.2
                                MXJ-HA2512M              154 and below (for 4 rooms)            45.0 and below (for 4 rooms)
    Distribution header         MXJ-HA3115M                 Over 240 (for 8 rooms)                   Over 70.3 (for 8 rooms)
                                                          Over 241 ~ 461 and below              Over 70.4 ~ 135.2 and below
                                MXJ-HA3819M
                                                                (for 8 rooms)                          (for 8 rooms)
           Y-Joint               MXJ-TA3819M                    461 and below                           135.2 and below
       - Outdoor unit            MXJ-TA4422M                    478.4 and over                           140.2 and over
❋❋ If you use an indoor unit with no internal EEV(Electric Expansion Valve), you will need an EEV kit.
❋❋ Only use the genuine accessories listed in above table and do not use imitated accessories.
                                                                                                                               29
Base construction and installation of the outdoor unit
          • Make sure to remove the wooden pallet before installing the outdoor unit. If you do not remove the wooden
            pallet, there is risk of fire during welding the pipes. If the outdoor unit is installed with wooden pallet on, and
WARNING
            it was used for long period time, wooden palette may break and cause electrical hazard or high pressure may
            damage the pipes.
❋❋ Fix an outdoor unit firmly on the base ground with anchor bolts.
❋❋ Manufacturer is not responsible for the damage occurred by not following the installation standards.
1.	 Make sure that the height of the base ground is 200mm or higher to protect the outdoor unit from rain water or other
     external conditions. Also, install a draining pit around the base ground and connect the drain pipe to the drainage.
2.	 Considering the vibration and weight of the outdoor unit, strength of the base ground must be strong to prevent noise
     and the top surface of it should be flat.
3.	 Base ground should be 1.5 times larger than the bottom of the outdoor unit.
4.	 Outdoor unit must be fixed firmly so that it can withstand the wind speed of 30m/s. If you cannot fix the outdoor unit on
     the base ground, fix it by side or use extra structure.
5.	 To prevent water from stagnating or freezing, construct a drainage with over 1/50 slope. (Ice may form on the floor in
     winter time.)
6.	 It is necessary to add wire mesh or steel bar during concrete construction for the base ground to prevent damages or
     cracks.
7.	 When installing multiple outdoor units at the same place, construct a H beam or an anti-vibration frame on the base
     ground to install the outdoor unit.
8.	 After installing a H beam or an anti-vibration frame, apply corrosion protection and other necessary coating.
9.	 When concrete construction for outdoor unit installation is completed, install an anti-vibration pad (t=20mm/0.78 inch or
     more) or an anti-vibration frame to prevent vibration of the outdoor unit from transferring to the base ground.
10.	 Place the outdoor unit on a H beam or an anti-vibration frame and fix it with the bolt, nut and washer. (The bearing force
     has to be over 3.5kN)
30
   Outdoor unit installation
                                                                                                                                                                              ENGLISH
                                                                                 H beam or anti-vibration
                                                                                 frame
 Over 200mm
       (8inch)
                                                                   803 (31.61)
                       54     54
                                                                                                                                                Unit: mm (inch)
    Classification                           Small type                                          Large A type                         Large B type
                                                                                          AM140/160/180/200TTT,                      AM220MXVAFC,
       Models                          AM080/100/120TTT
                                                                                              AM220MXVAJC                        AM240/260/280/300TTT
          A                                  880 (34.65)                                         1,295 (50.98)                        1,295 (50.98)
          B                                  740 (29.13)                                         1,150 (45.28)                        1,150 (45.28)
❋❋ Refer to the blueprints in technical data book to make a holes for connecting the anti-vibration pad.
                                                                                                                                                             31
Base construction and installation of the outdoor unit
  Examples of draining work
ffConstruct the drainage ditch with reinforced concretes and make sure that water-proofing work is done.
ffFor smooth draining of water, make sure to apply 1/50 slope.
ffConstruct a drainage around the outdoor unit to prevent the water (from the outdoor unit) from stagnating, overflowing
  or freezing near the installation space.
ffWhen the outdoor unit is installed on the roof, check the strength and waterproof status of the roof.
                                                                                                                                                                                          Unit: mm (inch)
                                                                                                                              80 (3.15)
                                                                                          60°
                      960 (37.80)
                                     760 (29.92)
                                                                                         80 (                                    )
                                                                                             3.15                            3.15
                                                                                                 )                       80 (
                                                                 X
                                                                                                                                                                 X’
                                    100 (3.94)
                                                                                                                                                            (3.94)
                                                                                                                                                             100
                                                                                                <X-X’ SECTION>
                                                                                             80 (3.15)
                                         80 (3.15)
                                                                                                                                                80 (3.15)
                                                                                                                  60°
                                                                      60°
                                                                      80 (                                        80 (                                )
                                         .15)                             3.15                 3.15
                                                                                                   )                  3.15                        3.15
                                    80 (3                                     )            80 (                           )                   80 (
                                                                                                                                                                                          Unit: mm (inch)
     Classification                                          Small type                                             Large A type                                            Large B type
                                                                                                         AM140/160/180/200TTT,                                            AM220MXVAFC,
        Models                                   AM080/100/120TTT
                                                                                                             AM220MXVAJC                                              AM240/260/280/300TTT
           A                                                 940 (37.01)                                            1,350 (53.15)                                           1,350 (53.15)
           B                                                 740 (29.13)                                            1,150 (45.28)                                           1,150 (45.28)
32
          Cautions regarding on connecting the anchor bolt
CAUTION   ffTighten the rubber washer to prevent the bolt connection part of the outdoor unit from corroding.
Rubber washer
ffAnchor specification
                                                                                                                                 ENGLISH
                        Diameter of        Anchor length       Sleeve length                  Fastening        m
                Size                                                           Insert depth
                         drill bit (a)         (b)                  (b)                        torque
               Ø 10    14mm (1/2")           75mm (3")         40mm (1-1/2")   50mm (2")       30 N·m
                                                                                                                      b
                                                                                                          c
             ❋❋ Use the anchor bolts and nuts that is zinc plated or made of STS material. Regular
                anchor bolts or nuts may get damaged by corrosion.                                             a
ffAfter installing the anti-vibration frame, untighten the fixing part on the top and bottom part of the frame.
                                                                                                                            33
Base construction and installation of the outdoor unit
          Caution for installing discharge duct
CAUTION   ffStatic pressure of the discharge duct should be within the standard specification 78.45 Pa (0.315 W.G) when
             installing the duct.
          ffIf you remove the fan guard to install the discharge duct, make sure to install a safety net on the duct outlet.
             Foreign substance may enter into the product and there could be a risk of personal injury.
          ffWear protection equipment at all times when making galvanized sheet metal duct, since the worker may get
             injured by the sharp parts.
          ffWhen installing the outdoor unit under the tree or near forest, leafs may get into the product and cause
             problems on the product. Therefore, install a discharge duct to prevent foreign substance infiltration.
34
Installing the wind/snow prevention duct
   Installing the outdoor unit around the obstacles
ffIt is necessary to install a wind/snow prevention duct(field supply) to direct exhaust from the fan horizontally, when it is
  difficult to provide a minimum space of 2m (6.56ft) between the air outlet and a nearby obstacle.
                                                                                                                                 ENGLISH
                               Upper floor
                                                                                               Discharged air
 Discharged air
                                                                                                 Grille/louver
Suction air
          Cautions regarding on installing the frame and selecting the base ground
CAUTION   • Height (h) of the frame and the base ground should be higher than the "heaviest expected snowfall".
          • Area of the frame and the base ground should not be larger than the are of the outdoor unit. Snow may
            accumulate if the area of the frame or the base ground is larger.
                                                                                                                            35
Installing the wind/snow prevention duct
  Installing the outdoor unit in windy region
ffIn windy regions such as near sea shores, protection wall or wind protection duct must be installed for normal operation
  of the outdoor unit. (Refer to the illustration of the snow prevention duct, for installing the wind protection duct.)
ffInstall the wind prevention duct with the consideration of major wind direction. If the direction of the discharge part is
  same as major direction of the wind, it could cause product’s performance decrease.
                     Cautions regarding on installing the frame and selecting the base ground
CAUTION
                     • The base ground must be solid and the outdoor unit must be fixed with anchor bolts.
                     • Make sure to install outdoor unit in a place strong enough to withstand its weight. If the place cannot withstand
                       the weight of the outdoor unit, outdoor unit may fall and cause personal injury.
                     • When installing on a rooftop subject to strong wind, countermeasures must be taken to prevent the unit from
                       falling down.
                     • Use a frame that is resistant to corrosion.                                                       Unit: mm (inch)
                                                                                          560 (22.05) 880 (34.05) 560 (22.05)                                                               871 (34.29)
782 (30.79)
                                                                                                                                                                       532 (20.94)
                                                                                                                                                                      668 (26.30)
                                                                    1210 (47.64)
                                                                   1318 (51.89)
                                                                                                                                    2300 (90.55)
              127 (5) 593 (23.35)
                                                                                                                                                                                                                         2271 (89.41)
                                                                                                                             1632 (64.25)
                                                                                                                            1150 (45.28)
                                                                                                                                                                                                                    1134 (44.65)
                                                                                                                                                                                                                   965 (37.99)
                                                                                                                           980 (38.58)
2000 (78.74)
                                                                                                                                                                                                                          180 (7.09)
                                                                                                                                180 (7.09)
                                     1197 (47.13)
                                                                                                                                                                             532 (20.94)
                                                                           1210 (47.64)
                                                                          1318 (51.89)
                                                                                                                                                       2300 (90.55)
          127 (5)593 (23.35)
                                                                                                                                                                                                                                 2271 (89.41)
                                                                                                                                                 1632 (64.25)
                                                                                                                                     180 (7.09) 1150 (45.28)
965 (37.99)
2415 (95.08)
                                                                        <AM140/160/180/200TTT, AM220MXVAJC>
                                                                                            560           1295           560                                                                     871
                                       1192
                                                                                                                                                                              532
                                                                                                                                                                             668
                                                                     1252
                                                                     1315
2400
                                                                                                                                                                                                                                   2371
                                                           640
       552
1732
                                                                                                                                                                                                                       1255
                                                                                                                                       1080
                                                                                                                                       1255
                                                                                                                                                                                                                      1080
                                                                              550
180
180
                                              406
                                       2415                                                                                                                                          550          765        550
<AM220MXVAFC, AM240/260/280/300TTT>
36
Refrigerant pipe installation
          • When installing, make sure there is no leakage. When collecting the refrigerant, stop the compressor first before
WARNING
            removing the connection pipe. If the refrigerant pipe is not properly connected and the compressor works
            with the service valve open, the pipe inhales the air and it makes the pressure inside of the refrigerant cycle
            abnormally high which may lead to explosion and injury.
                                                                                                                                               ENGLISH
   Refrigerant pipe work
ffThe length of refrigerant pipe should be as short as possible and the height difference between an indoor and outdoor
  unit should be minimized.
ffPiping work must be done within allowable piping length, height difference, and the allowable length after branching.
ffThe pressure of the R-410A is high. Use only certified refrigerant pipe and follow the installation method.
ffAfter installing the pipes, calculate the total length of the pipe to check if additional refrigerant is needed. When you need
  to charge the additional refrigerant, make sure to use R-410A refrigerant.
ffUse clean refrigerant pipe and there shouldn’t be any harmful ion, oxide, dust, iron content or moisture inside pipe.
ffUse tools and accessories that fit on R-410A only.
                                                                                                                                          37
Refrigerant pipe installation
  Selecting refrigerant pipe
                                   First branch joint
ffInstall the refrigerant pipe according to main pipe size of each outdoor unit capacity.
ffWhen the pipe length (including elbow) between an outdoor unit and the farthest indoor unit exceeds 90m (295.28ft),
  you must increase the size of the pipe (main pipe) by one grade which connects between the outdoor unit to the first
  branch joint.
C/O
        33.6 kW       40.0 kW        61.6 kW            Ex.) 135.2 kW (461.3 MBH)
      (114.6 MBH)   (136.5 MBH)    (210.2 MBH)
                                                                                                Pipe size [mm (inch)]
                                                          Capacity (kW)         No.
                                                                                          Liquid pipe           Gas pipe
                                            (D)              33.6 kW
                                                                                    (1)   Ø 12.70 (1/2)      Ø 28.58 (1 1/8)
                                                           (114.6 MBH)
                                                             73.6 kW
                                                                                    (2)   Ø 19.05 (3/4)      Ø 34.92 (1 3/8)
              (1)         (2)        (3)                   (251.1 MBH)
                                                             135.2 kW
                          (C)         (E)                                           (3)   Ø 19.05 (3/4)      Ø 41.28 (1 5/8)
                                                           (461.3 MBH)
            (A)
            (B)
38
Size of the pipe connected to the outdoor unit (A)
Select the size of the pipe according to the below table.
                                     Main pipe length within 90 m (295 ft)       Size Up (Main pipe length over 90 m (295 ft))
     Outdoor unit capacity
         [kW (MBH)]                   Liquid pipe             Gas pipe               Liquid pipe              Gas pipe
                                      [mm (inch)]            [mm (inch)]             [mm (inch)]             [mm (inch)]
                                                                                                                                      ENGLISH
      22.4 kW (76.4 MBH)                                     Ø 19.05 (3/4)                                   Ø 22.22 (7/8)
                                      Ø 9.52 (3/8)                                   Ø 12.70 (1/2)
      28.0 kW (95.5 MBH)                                     Ø 22.22 (7/8)                                  Ø 25.40 (1) note1)
      33.6 kW (114.6 MBH)
                                                                                                            Ø 28.58 (1 1/8)
      40.0 kW (136.5 MBH)             Ø 12.70 (1/2)                                  Ø 15.88 (5/8)
      45.0 kW (153.5 MBH)
                                                            Ø 28.58 (1 1/8)
      50.4 kW (172.0 MBH)
                                                                                                          Ø 31.75 (1 1/4) note2)
      56.0 kW (191.1 MBH)
                                      Ø 15.88 (5/8)                                  Ø 19.05 (3/4)
      61.6 kW (210.2 MBH)
      67.2 kW (229.3 MBH)
      73.4 kW ~ 84.0 kW
   (251.1 MBH ~ 286.6 MBH)                                  Ø 34.92 (1 3/8)                               Ø 38.10 (1 1/2) note3)
      89.6 kW ~ 95.2 kW
   (305.7 MBH ~ 324.8 MBH)
     101.6 kW (346.7 MBH)             Ø 19.05 (3/4)                                  Ø 22.22 (7/8)
     106.6 kW ~ 135.2 kW                                                                                    Ø 41.28 (1 5/8)
   (363.7 MBH ~ 461.3 MBH)                                  Ø 41.28 (1 5/8)
     140.2 kW ~ 168.2 kW
   (478.4 MBH ~ 573.9 MBH)
                                                                                                            Ø 53.98 (2 1/8)
     173.6 kW ~ 224.8 kW
                                      Ø 22.22 (7/8)         Ø 53.98 (2 1/8)         Ø 25.40 (1) note1)
   (592.3 MBH ~ 767.0 MBH)
Note1) If Ø 25.40mm (Ø 1”) pipe is not available on site, use Ø 28.58mm (Ø 1 1/8”) pipe.
Note2) If Ø 31.75mm (Ø 1 1/4”) pipe is not available on site, use Ø 34.92mm (Ø 1 3/8”) pipe.
Note3) If Ø 38.10mm (Ø 1 1/2”) pipe is not available on site, use Ø 41.28 (Ø 1 5/8”) pipe.
                                                                                                                                 39
Refrigerant pipe installation
Size of the pipe between branch joints (B)
Select the pipe size according to the sum of indoor unit capacity which will be connected after the branch.
❋❋ However, if the size of the pipe between branch joints (B) is bigger than the size of the pipe connected to the outdoor
    unit (A), apply the pipe size (A).
40
      33.6 kW     40.0 kW     61.6 kW
    (114.6 MBH) (136.5 MBH) (210.2 MBH)
(D)
                                                                                                                                          ENGLISH
           (1)           (2)        (3)
                         (C)         (E)
         (A)
         (B)
Size of the pipe between the branch joint and the indoor unit
Make a selection according to outdoor unit capacity.
Branch joint
ffBranch joint between outdoor units (C)
           Classification                         Outdoor unit capacity [kW (MBH)]                  Model name of the branch joint
                                           15.0 kW ~ 40.0 kW (51.2 ~ 136.5 MBH) and below                     MXJ-YA2512M
                                          40.1 kW ~ 45.0 kW (136.6 ~ 153.5 MBH) and below                     MXJ-YA2812M
                                          45.1 kW ~ 70.3 kW (153.6 ~ 239.9 MBH) and below                     MXJ-YA2815M
               Y-joint (D)
                                          70.4 kW ~ 98.4 kW (240.0 ~ 335.8 MBH) and below                     MXJ-YA3419M
                                          98.5 kW ~ 135.2 kW (335.9 ~ 461.3 MBH) and below                    MXJ-YA4119M
                                                     Over 135.2 kW (461.3 MBH)                                MXJ-YA4422M
                                                                                                                                     41
Refrigerant pipe installation
ffBranch joint (E)
   Select a branch joint according to the sum of indoor unit capacity which will be connected after the branch.
❋❋ However, if the size of the pipe between branch joints (E) is bigger than the size of the pipe connected to the outdoor unit
   (D), apply the pipe size (D).
   1) Y-joint
          Distribution header (E)            MXJ-HA3115M                   70.3 kW (239.9 MBH) and below (for 8 rooms)
                                                                      Over 70.4 kW ~ 135.2 kW (240.0 ~ 461.3 MBH) and below
                                             MXJ-HA3819M
                                                                                           (for 8 rooms)
42
Basic type - additional refrigerant
C/O
                                                                                         ENGLISH
                           Ø12.70 (5 m) (Ø1/2" (16.4 ft))
   Ø6.35 (5 m) (Ø1/4"
   (16.4 ft))
7.1 kW (24.1 MBH)
                                Ø12.70 (5 m) (Ø1/2" (16.4 ft))
   Ø6.35 (15 m)
   (Ø1/4" (49.2 ft))
      Ø9.52 (10 m)
      (Ø3/8" (32.8 ft))
                 Ø9.52 (10 m)
                 (Ø3/8" (32.8 ft))
                          Ø9.52 (10 m)
                          (Ø3/8" (32.8 ft))
                                     Ø9.52 (10 m)
                                     (Ø3/8" (32.8 ft))
7.1 kW                                              Ø6.35 (5 m) (Ø1/4" (16.4 ft))
(24.1 MBH)             7.1 kW
                       (24.1 MBH)
                                                                                    43
Refrigerant pipe installation
Branch joint
ffBasic amount of refrigerant within the outdoor unit
  -- Amount of additional refrigerant has to be calculated based on the sum of all liquid pipe length.
           Classification             AM080✴✴✴                 AM100✴✴✴ AM120MXVAJC AM120MXVAFC AM140✴✴✴                                                                 AM160✴✴✴             AM180✴✴✴
        Basic type [kg (lb)]               5.5 (12.1)             5.5 (12.1)               5.5 (12.1)                     6.5 (14.3)             7.7 (17.0)                  7.7 (17.0)        8.4 (18.5)
           Classification             AM200✴✴✴ AM220MXVAJC AM220MXVAFC AM240✴✴✴                                                            AM260✴✴✴                      AM280✴✴✴             AM300✴✴✴
        Basic type [kg (lb)]               8.4 (18.5)             8.4 (18.5)              12.5(27.5)                      12.5(27.5)            12.5(27.5)                   12.5(27.5)        12.5(27.5)
          Size of liquid pipe                      Ø6.35                  Ø9.52                  Ø12.70                     Ø15.88                Ø19.05                     Ø22.23           Ø25.40
             [mm (inch)]                          (Ø1/4)                 (Ø3/8)                  (Ø1/2)                     (Ø5/8)                (Ø3/4)                     (Ø7/8)            (Ø1)
          Additional amount                         0.02                   0.06                   0.125                      0.18                  0.27                       0.35             0.53
            [kg/m (Ib/ft)]                        (0.013)                (0.040)                 (0.084)                    (0.121)               (0.181)                    (0.235)          (0.356)
  -- For the indoor unit already connected to EEV kit, the additional refrigerant charging is 0.0067lb per feet regardless of
     the pipe size.
ffAmount of additional refrigerant for each indoor unit (ⓑ)
                                                                                                                                                                                               (Unit : kg(lb))
44
                 Capacity (MBH)                                                                                                                                                                    500 1000
                                 5 6 7 9 12 15 18 19 20 24 27 28 30 32                                                       36 38 42 48 54 60 72 76 96 110 170
Model                                                                                                                                                                                              CMH CMH
     Concealed Floor Standing         0.12          0.22 0.22            0.32                 0.32
  (AM✴✴✴✴NF(G)DCH/✴✴)                (0.26)        (0.49) (0.49)        (0.71)               (0.71)
          Floor Standing                                                                                                                     0.69                          1.85
   (AM✴✴✴✴NPD*H/✴✴)                                                                                                                         (1.52)                        (4.08)
              Ceiling                                                    0.39                 0.39                           0.56 0.56       0.95
   (AM✴✴✴✴NCD*H/✴✴)                                                     (0.86)               (0.86)                         (1.23) (1.23)   (2.09)
                                                                                                                                                                                                                   ENGLISH
              V-AHU                                        0.33          0.50                 0.50          0.83             0.88            1.18 1.27 1.69 1.69
   (AM✴✴✴✴NZDCH/✴✴)                                       (0.73)        (1.10)               (1.10)        (1.83)           (1.94)          (2.60) (2.80) (3.73) (3.73)
          Wall mounted                       0.24 0.24 0.24              0.36          0.36 0.36
    (AM✴✴✴FNTDCH/✴✴)                        (0.53) (0.53) (0.53)        (0.79)        (0.79) (0.79)
     Wall mounted (with EEV)                 0.34 0.34 0.34              0.51          0.51 0.51
 (AM✴✴✴F(H)NQDCH/✴✴)                        (0.75) (0.75) (0.75)        (1.12)        (1.12) (1.12)
          Wall mounted          0.16         0.16 0.19 0.25 0.25                0.52          0.52   0.52
   (AM✴✴✴✴NADKH/✴✴) (0.35)                  (0.35) (0.42) (0.55) (0.55)        (1.15)        (1.15) (1.15)
     Wall mounted (with EEV) 0.22            0.22 0.25 0.34 0.34 0.71 0.71                    0.71   0.71
   (AM✴✴✴✴NVD*H/✴✴) (0.49)                  (0.49) (0.55) (0.75) (0.75) (1.57) (1.57)        (1.57) (1.57)
          Wall mounted                       0.24 0.32 0.32              0.49          0.49 0.49
    (AM✴✴✴KNTDCH/✴✴)                        (0.53) (0.71) (0.71)        (1.08)        (1.08) (1.08)
     Wall mounted (with EEV)                 0.24 0.32 0.32              0.49          0.49 0.49
    (AM✴✴✴KNQDCH/✴✴)                        (0.53) (0.71) (0.71)        (1.08)        (1.08) (1.08)
     Wall mounted (with EEV)                                                                                        0.68
   (AM✴✴✴MNQDCH/✴✴)                                                                                                (1.50)
             ERV plus                                                                                                                                                                               0.11 0.36
   (AM✴✴✴✴NKDEH/✴✴)                                                                                                                                                                                (0.24) (0.79)
          Hydro Unit HE                                                                                                                             0.60                            0.70 1.20
   (AM✴✴✴✴NBDEH/✴✴)                                                                                                                                (1.32)                          (1.54) (2.65)
  MCU (MCU-S✴✴NE✴✴N)                                                                                     0.50 (1.10)
ffIf AHU Kit is included among the indoor units, add 0.018kg(0.04lb) of refrigerant for every 1MBH of AHU capacity
   increase.
ffMethod to calculate total amount of additional refrigerant
   -- Amount of additional refrigerant depending on the pipe length (ⓐ)
   -- Amount of additional refrigerant for each indoor unit (ⓑ) = ∑(Amount of additional refrigerant for each connected
      indoor unit) ❇ Refer to the table
   -- Total amount of additional refrigerant = ⓐ+ⓑ
❋❋ Sum of total amount of additional refrigerant and the basic amount of refrigerant should not exceed 100kg (220lb). If the
   refrigerant exceeds 100kg (220lb), separate the module so that weight of the refrigerant doesn't exceed 100kg (220lb).
   Ex.) For AM180✴✴✴, basic amount of refrigerant is 8.7kg (19.1lb), therefore total amount of additional refrigerant
        (ⓐ+ⓑ) should not exceed 91.3kg (200.9lb).
ffExample of refrigerant calculation for C/O models
                                                                                                          Unit amount of                         Amount of                     Total amount
                                  Size of liquid pipe                   Length [m (ft)]                  refrigerant [kg/m                       additional                    of additional
    Classification                                                                                             (lb/ft)]                     refrigerant [kg (lb)]           refrigerant [kg (lb)]
                                     [mm (inch)]
                                                                                  ①                                  ②                               ①×②                               ∑(①×②)
                                      Ø6.35 (Ø1/4)                          35 (114.8)                        0.02 (0.013)                         0.7 (1.49)
  Liquid pipe (ⓐ)                     Ø9.52 (Ø3/8)                          50 (164.0)                        0.06 (0.040)                         3.0 (6.56)                       5.575 (12.19)
                                     Ø12.70 (Ø1/2)                           15 (49.2)                       0.125 (0.084)                       1.875 (4.13)
                                                                                                                                                                                                            45
Refrigerant pipe installation
                                                                Unit amount of           Amount of             Total amount
                          Model name of    Number of units     refrigerant [kg/EA        additional            of additional
  Classification                                                     (lb/EA)]       refrigerant [kg (lb)]   refrigerant [kg (lb)]
                           indoor unit
                                                 ①                       ②                ①×②                      ∑(①×②)
                           4way cassette
                                                  4                0.45 (0.99)           1.8 (3.96)
                         (AM018FN4DCH)
                            Slim duct
                                                  2                0.45 (0.99)          0.90 (1.98)
                         (AM024FNLDCH)
 Indoor unit (ⓑ)                                                                                                 ⓑ 3.30 (7.26)
                            Slim duct
                                                  1                0.35 (0.77)          0.35 (0.77)
                         (AM012FNLDCH)
                           1way cassette
                                                  1                0.25 (0.55)          0.25 (0.55)
                         (AM012FN1DCH)
          • For pipes larger than Ø 3/4" (Ø 19.05mm), drawn type (C1220T-1/2H or C1220T-H) type copper pipe must be
CAUTION
            used. If a annealed type (C1220T-O) copper pipe is used, pipe may break due to its low pressure resistance and
            cause personal injury.
46
  Keeping refrigerant pipe
To prevent foreign materials or water from entering the pipe, storing method and sealing method (especially during
installation)is very important. Apply correct sealing method depending on the environment.
              Exposure place                                       Exposure time                   Sealing type
                                                             Longer than one month                   Pipe pinch
                  Outdoor
                                                                                                                                  ENGLISH
                                                            Shorter than one month                    Taping
                   Indoor                                                -                            Taping
                    Nitrogen gas
                                                    Stop valve
           Pressure regulator              Taping
                                     Flowmeter
                                                             High pressure hose
                      Nitrogen gas
          • When you test gas leakage after welding the pipes, use a designated solution for gas leakage detection. If you
CAUTION     use the detection solution that includes sulfuric ingredient, it may cause corrosion to the pipes.
                                                                                                                             47
Refrigerant pipe installation
   Cutting or flaring the pipes
2.	 If you want to shorten the pipe, cut it with a pipe cutter ensuring that the cut edge remains at 90° with the side of the
    pipe.
ffRefer to below illustrations for correct and incorrect examples of cut edges.
3. To prevent a gas leak, remove all burrs at the cut edge of the pipe using a Deburring tool.
                                                                                                                             Flaring bar
                                                                    Flaring bar
                                                                                                                      Pipe
              Clutch type         Wing nut type                                   Pipe                  Flare nut
48
5.	 Check that you flared the pipe correctly.
ffRefer to below illustrations for correct and incorrect examples of flared pipe.
                                                                                                                                                     ENGLISH
          • If foreign matters or burrs are not removed after cutting pipe, refrigerant gas may leak.
CAUTION   • If foreign matters enter inside the pipe, important interior parts of the unit may get damaged or product
            efficiency will be reduced. So, the direction of pipe should be downward during pipe cutting or flaring.
                                                                                           Torque wrench
     Flare connection section          Flare nut
                                                                                                                                                49
Refrigerant pipe installation
  Pipe installation for an outdoor unit
1.	 Direction of the pipe
    Refrigerant pipe can be withdrawn from the front, left and right side. Take
    necessary method to install the pipes according to the condition of the
    installation site.
Knock-out hole
          • Make sure to prevent any damages on the exterior of the outdoor unit.
          • Remove all burrs around the knock-out hole and apply varnish on the cross section and edges of the knock-out
            hole to prevent rust.
          • Use a cable protection tube and bushing to prevent a cable from being damaged when passing through a
            knock-out hole.
50
2.	 Connecting refrigerant pipe for outdoor unit
                                                                                                                                      ENGLISH
  Working process          is going to be unused, small animals such as      as rats and squirrels may get inside the unit.
                           squirrels and rats may get into the unit through
                           the hole.
                         • Fix the bottom side of the piping cover first and
                           then fix the top part of it.
          C/O
                                                                                 Gas side
                            Gas side                             Liquid side        pipe                           Liquid side
                               pipe                              pipe                                              pipe
           Temperature
                sensor
Wet towel
                                                                                                                                 51
Refrigerant pipe installation
3.	 Pipe installation between the outdoor units
ffYou will need branch joints, which is an optional accessory, for connecting in between outdoor units in order to combine
    outdoor units in module.
❋❋ For optimal distribution of the refrigerant, you must use Y-joint as branch joint for connecting outdoor units. (Do
    not use T-joint)
ffWhen you install the outdoor units in module, there is no restriction of installation order among outdoor units.
ffHeight of the connection pipe should be same or lower than the ones connected to the outdoor units.
ffCheck the changes in comparison with the DVM II and III.
                                         200 (8)~
                                         300mm
                                         (12inch)
52
  Examples of refrigerant pipe installation
C/O
1.	 Using Y-joint
                                                   ENGLISH
2.	 Using distribution header
                                              53
Refrigerant pipe installation
  Allowable length of the refrigerant pipe and the installation examples
C/O
54
                            Classification                                                 Example                             Remarks
                                                        45m (148')
  Maximum                                                                 b+c+d+e+f+g+p ≤ 45m (148'), i ≤ 45m (148')
                First branch joint                        or less
  allowable
                ~ Farthest Indoor Pipe length          45m~90m
 length after
                       unit                            (148'~295')           Required conditions must be satisfied
 branch joint                                              Note 1)
                                                                                                                                              ENGLISH
❋❋ When AM✴✴✴✴NQD✴ is installed, H2 is 15 m or less.
                        EEV kit                                          Model name                                  Remarks
                                      2m(6.6') or          MEV-E24SA
                                                                                      1 indoor
                                        less               MEV-E32SA
                                                         MXD-E24K132A
                                                         MXD-E24K200A                 2 indoor
   EEV Kit ~       Actual pipe                                                                           Apply to products without
                                                         MXD-E32K200A
  Indoor unit        length           20m(66') or                                                       EEV(Wall mounted & ceiling)
                                                         MXD-E24K232A
                                         less
                                                         MXD-E24K300A
                                                                                      3 indoor
                                                         MXD-E32K224A
                                                         MXD-E32K300A
Note 2) When indoor unit is located at higher level than outdoor unit, allowable height difference is 110m(361’), (If the height
        difference is over 40m(131’), contact your local dealer for more information.) but when the indoor unit is located at
        lower level than outdoor unit, allowable height difference is 110m (361’) (If the height difference is over 50m(164’),
        need to decide whether to install PDM kit or not.)
        Model name of the PDM kit : MXD-A38K2A, MXD-A12K2A, MXD-A58K2A
                                                                                                                                         55
Refrigerant pipe installation
   Installing the branch joints
Branch joints must be installed ‘horizontally’ or ‘vertically’.
Horizontal installation
Vertical installation
           • For A~J type branch joints : Connect the branch joint to the connection pipe with the provided reducer.
  NOTE     • For K~Z type branch joints : Cut the connection part of the branch joint or the provided socket, according to the
             diameter of the connection pipe, before connecting them.
           • Install the branch joint within ±15° of the horizon or vertical line.
 CAUTION   • Make sure that the pipe is not bent at where it is connected to the branch joint.
           • Keep a minimum straight line distance of 500mm (20 inch) or more before connecting branch joint.
                                                                               Pipe connection
                                  Socket
                                                                   Socket
                              Pipe                           After branching
                                                                                                                   Minimum straight
                                                                                       Pipe (Main pipe)
                                                                                                                   line [Over 500mm (20
                                                                                                                   inch)]
               ❋❋ Install within ±15° of the horizon or vertical line.
56
   Installing the distribution header
                                                                                                                                               ENGLISH
  Pipe*
                                                                                                           To indoor unit
                                              To indoor unit        To outdoor unit
To outdoor unit      Socket                                                            Socket
2.	 If the number of connected indoor unit is fewer than ports on the distribution header, block the unused ports with caps.
               Welding part
           • Connect the indoor units in order, while respecting the direction of the arrow shown in the illustration.
 CAUTION   • When indoor units are connected to same distribution head, indoor unit must be connected in order of their
             capacity, from largest to smallest.
                                                                                                                                          57
Refrigerant pipe installation
3.	 Install the distribution header horizontally.
ffInstall the distribution header horizontally so that its ports does not face down.
                       Socket     Distribution header
       Horizon line
                                                                                      Below ±10°
Horizon line
                                                                       Horizon line
                                           Below ±15°
                        Horizon line
                                                                 Below ±15°
                        Horizon line
                                                                 Below ±10°
58
                     To other outdoor unit          ❋❋ Use the attached reducer according to the selected pipe size.
                                             Pipe
           Reducer                                       To other outdoor joint or outdoor unit
                                                                                                                                  ENGLISH
                            Reducer
             Pipe
<Liquid side>
To other outdoor unit ❋❋ Use the attached reducer according to the selected pipe size.
Pipe
       Reducer
                                  Reducer
Pipe
<Gas side>
         • Connect the Outdoor joint to the pipe by cutting the outlet of the Outdoor joint or provided reducer properly.
NOTE
                                                                                                  10mm~15mm
                                                                                                  (0.39~0.59 inch) or more
                                                                                                                             59
Electrical wiring work
  Specification of the circuit breaker and power cable
Standard single (Cooling Only)
              Model                           MCA        MFA
          AM080MXVAFC                         26.0       40
          AM100MXVAFC                         32.2       50
          AM120MXVAFC                         35.0       50
          AM140MXVAFC                         45.4       63
          AM160MXVAFC                         51.2       63
          AM180MXVAFC                         56.2       63
          AM200MXVAFC                         65.0       75
          AM220MXVAFC                         70.0       80
          AM240MXVAFC                         70.0       80
          AM260MXVAFC                         73.0       80
60
❋❋ When installing outdoor units in module, select the power supply cable according to the sum of outdoor unit capacity.
   (Refer to the table for each model.)
❋❋ Power Supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible
   cord. (Code designation IEC: 60245 IEC 66 / CENELEC: H07RN-F)
                                                                                                                                  ENGLISH
            -- ELCB: Earth leakage breaker
            -- MCCB: Molded case circuit breaker
            -- ELB: Earth leakage breaker
          • Do not operate the outdoor unit before completing the refrigerant pipe work.
          • Do not disconnect or change the cable inside the product. It may cause damage to the product.
          • Specification of the power cable is selected based on following installation condition; culvert installation/
            ambient temperature 30ºC(86ºF) / single multi conductor cables. If the condition is different from the ones stated,
            please consult an electrical installation expert and re-select the power cable.
            -- If the length of power cable exceed 50m (164.04ft), re-select the power cable considering the voltage drop.
          • Use a power cable made out of incombustible material for the insulator (inner cover) and the sheath (outer
            cover).
          • Do not use the power cable with the core wire exposed due to insulator damage occurred during removal of the
            sheath. When the core wire is exposed, it may cause fire.
                                                                                                                            61
Electrical wiring work
  Power and communication cable configuration
ffMain power and the ground cable must be withdrawn through the knock-out hole on the bottom-right or right side of
  the cabinet.
ffWithdraw the communication cable from the designated knock-out hole on the bottom-right side of the front part.
ffInstall the power and communication cable using separate cable protection tube.
ffFix a protection tube to the knock-out hole on the outdoor unit by using a CD connector or bushing. Make sure to use
  insulating bushing.
            Main unit                                     Sub unit                                Sub unit
                                        ELCB                                      ELCB                                   ELCB
                                          or                                        or                                     or
                                       MCCB+                                     MCCB+                                  MCCB+
                                         ELB                                       ELB                                    ELB
                                                                                                                                Protection
                                                                                                                                tube
62
  Power wiring diagram
                                                                                                                                  ENGLISH
     MCCB+                    MCCB+                     MCCB+
       ELB                      ELB                       ELB
       or                       or                        or
      ELCB                     ELCB                      ELCB
                                                                               Communication           Communication
                          Grounding     Grounding         Grounding          cable (Outdoor unit ~   cable (Outdoor unit ~
             Wired remote              Wired                 Wired                Indoor unit)           Outdoor unit)
                 controller          remote                remote
                                   controller            controller
ffConnect a power cable of the outdoor unit after checking that R-S-T (3 phase 3 wire) is properly connected.
ffMalfunction may occur if one or more of the wires among R-S-T phases (3 Phases-3 Wires) are not connected properly.
   (*Malfunction: Turning on/off, occurrence of error, consecutive reset)
ffCommunication cable between indoor and outdoor units and communication cable between outdoor units has no
   polarity.
ffArrange the cables with a cable tie.
❋❋ ELCB and ELB must be installed since there is risk of electric shock or fire when they are not installed.
                                                                                                                             63
Electrical wiring work
  Selecting solderless ring terminal
ffSelect a solderless ring terminal for a power cable according to the nominal dimensions for cable.
ffApply insulation coating to the connection part of the solderless ring terminal and the power cable.
                                                              Silver solder
64
  Connecting the power terminal
ffConnect the cables to the terminal board with solderless ring terminals.
ffProperly connect the cables by using certified and rated cables and make sure to fix them properly so that external force
  is not applied to the terminal.
ffUse a driver and wrench that can apply the rated torque when tightening the screws on the terminal board.
ffTighten the terminal screws by complying rated torque value. If the terminal is loose, fire can occur due to arc heat
                                                                                                                               ENGLISH
  generation and if the terminal is too tight, terminal board could get damaged.
Connector
          • When removing the outer sheath of the power supply cable, be careful not to scratch the inner sheath of the
CAUTION     cable.
          • Make sure that more than 20 mm (0.79 inch) of the outer sheath of the indoor unit power and communication
            cable are inside the electrical component box.
          • Install the communication cable separately from power cable and other communication cables.
                              Tightening torque for terminal
               Screw                                                                        Remarks
                                 N·m                 lbf·ft
                M4              1.2~1.8             0.9~1.3                     Single phase 208~230V power cable
                M8              5.5~7.3             4.1~5.4                       3 phase 208~230V power cable
                                                                                                                          65
Electrical wiring work
Examples of how to use the cable striper
<Cable striper>
1.	 Adjust the blade position by coin. (Controller is at the bottom side of the tool.) Fix the blade
    position according to the outer sheath thickness of the power cable.
2. Fix the power cable and tool by using the hook at the top side of the tool.
3.	 Cut out the outer sheath of the power cable by revolving the tool in the direction of the arrow,
    two or three times.
4.	 At this situation, cut out the outer sheath of the power cable by moving the tool toward the
    direction of the arrow.
5. Slightly bend the wire and pull out the cut part of the outer sheath.
66
  Fixing the power cable
                                                                                                                                ENGLISH
           ELCB
             or
          MCCB+
            ELB                                                            Sub unit communication cable
          • Do not let the power cable come into contact with the pipes inside the outdoor unit. If the power supply cable
CAUTION
            touches the pipes, the vibration of the compressor is transferred to the pipes and can damage the power supply
            cables or pipes, creating the danger of fire or explosion.
          • Make sure that the place where the sheath of power supply cable is removed is inside the power supply box. If it
            is impossible, you should connect the protection tube for power cable to the power supply box.
          • After arranging the power cable into the power supply box, tighten the cover.
                                                                                                                           67
Electrical wiring work
  Fixing the ground cable
ffConnect the ground cable to the grounding hole inside the power supply box.
Grounding
68
  Installing the Solution device
ffWhen the number of indoor units installed with the outdoor unit is 16 or less
                                                                                   F1
                                              F2                 unit
                                                                                              ENGLISH
                                                                                   F2
                                             OF1         Terminal block with
                                                                                   OF1
                                             OF2       outdoor unit sub module
                                                                                   OF2
                                              R1         Terminal block with
                                                                                   R1
                                              R2           solution device
R2
                                                                                         69
Electrical wiring work
  Grounding work
Grounding must be done by a qualified installer for your safety.
      ❋❋ When using the exclusive grounding terminal (When           ❋❋ When using grounding of the switch board
         the grounding terminal is already built on the house)
70
Air tightness test and vacuum drying
   Air tightness test
ffUse tools for R-410A to prevent the inflow of foreign substances and resist against the internal pressure.
ffDo not remove the core of filling port.
                                                                                                                                           ENGLISH
ffUse Nitrogen gas for air tightness test as shown in the illustration.
C/O
                                     Manifold gage
   Apply pressure to the liquid side pipe and gas side pipe            If you apply pressure at more than 4.1MPa(594.6psi), pipes may
   (when installing outdoor units in module) with Nitrogen             get damaged. Apply pressure with pressure regulator and pay
   gas at 4.1MPa(594.6psi).                                            attention to the pressure of the nitrogen.
            • Perform a Nitrogen gas leak test with the service valve of the outdoor unit closed.
CAUTION     • When charging the nitrogen gas, charge it from the both (high•low pressure) sides.
            • If the pipe is filled in a short time with a highly excessive pressure of Nitrogen gas, the pipes may get damaged.
              Make sure to use a regulator to prevent the high pressure Nitrogen gas, over 4.1MPa(594.6psi), from entering
              into the pipe.
                                                                                                                                      71
Air tightness test and vacuum drying
  Vacuum drying pipes and indoor units
ffUse tools for R-410A to prevent the inflow of foreign substances and resist against the internal pressure.
ffUse vacuum pump that allows vacuuming under -100.7kPa (5 Torr).
ffUse the vacuum pump with the check valve to prevent pump oil from flowing backward while the vacuum pump is
  stopped.
ffCompletely close the liquid·gas side service valve of the outdoor unit.
No
                                                                No                                                             Yes
                                                                                          Pressure increase
❋❋ If the pressure rises in an hour, either water is remaining inside the pipe or there is a leakage.
❋❋ When the ambient temperature of vacuuming pipe is low (less than 0°C (32°F)), moisture might remain within the pipe.
   Therefore, pay special attention to the pipe sealing in the winter.
72
Pipe insulation
   Insulating the refrigerant pipes and branch joints
ffCheck for gas leakage before completing (the hose and pipe insulation) and if there is no sign of leakage, make sure to
  insulate the pipes and hoses.
ffUse EPDM material insulator that meets the following conditions.
                                                                                                                                       ENGLISH
                    Test item                                      Unit                                    Standard
                     Density                                      g/cm3                                   0.048~0.096
        Dimensional change rate by heat                             %                                      Below -5
                 Absorption rate                                  g/cm3                                   Below 0.005
             Thermal conduction rate                             W/m·K                                    Below 0.037
          Moisture transpiration factor                        ng/(m2·s·Pa)                                Below 15
          Moisture transpiration grade                         g/(m2·24h)                                  Below 15
             Formaldehyde dispersion                              mg/L                               There should be none
                  Oxygen rate                                       %                                       Over 25
                                                                  Insulator (Cooling)
                                                          General                  High humidity
                         Outer diameter
      Pipe                                          [ 30ºC (86ºF), 85% ]      [ 30ºC (86ºF), over 85% ]           Remarks
                                                                        EPDM, NBR
                       mm                 inch      mm             inch          mm            inch
                     6.35~9.52         1/4~3/8        9            3/8              9           3/8
   Liquid pipe
                     12.7~50.8         1/2~2         13            1/2              13          1/2
                       6.35               1/4        13            1/2              19          3/4           Heating resisting
                                                                                                              temperature over
                     9.52~25.4         3/8~1         19            3/4              25           1              120°C(248°F)
    Gas pipe
                    28.58~44.45    1 1/8~1 3/4       19            3/4              32         1 1/4
                       50.8                2         25             1               38         1 1/2
❋❋ When installing insulation in places and conditions below, use the same insulation that is used for high humidity
   conditions.
   <Geological condition>
   -- High humidity places such as shoreline, hot spring, near lake or river, and ridge (when the part of the building is
      covered by earth and sand.)
   <Operation purpose condition>
   -- Restaurant ceiling, sauna, swimming pool etc.
   <Building construction condition>
   -- The ceiling frequently exposed to moisture and cooling is not covered. (e.g. The pipe installed at a corridor of a
      dormitory and studio or near an exit that opens and closes frequently.”)
   -- The place where the pipe is installed is highly humid due to the lack of ventilation system.
                                                                                                                                  73
Pipe insulation
   Insulate the refrigerant pipe
ffMake sure to insulate the refrigerant pipe, branch joint, distribution header, and the connection part of the pipes.
ffIf you insulate the pipes, condensed water will not fall from the pipes.
ffCheck if there are any cracks on the insulation at the bent part of the pipe.
                                                                                          Insulator
       Insulator                         Clamp
                                                                       Indoor unit
                                             Insulator
                                                 Liquid pipe
          Gas pipe
                                                                                     Gas pipe                        Liquid pipe
74
  Insulate the distribution header
ffFix the distribution header with a cable tie and cover the connected part.                                                    Insulation
ffInsulate the distribution header and the welded part and wrap the connected part with an
  adhesive insulation tape to prevent dew formation.
                                                                                                                                                  ENGLISH
                        Adhesive insulation tape                                                        Insulate after welding a stopper
                                                                                                                                             75
Pipe insulation
   Insulating the pipe located inside of the outdoor unit
ffWith a pipe insulator, insulate the pipe up to whole service valve located inside of the outdoor unit.
ffSeal the gap between the outdoor unit pipe and the insulator. Rainwater and dewdrops may soak through the gap
  between the pipe and the insulation of the outdoor unit installed on the outside.
ffSeparate the cover of the pipe and close it after insulation work. Only remove a knock-out hole cover where the pipe will
  be installed. If the knock-out hole is open unnecessarily, it must be closed. If not, small animals such as squirrels and rats
  may get into the unit through the hole and the unit may be damaged.
C/O
76
Charging additional refrigerant
ffR-410A refrigerant is blended refrigerant. Add refrigerant in liquid form only. (Make sure to use the refrigerant bomb in
  upright position)
ffMeasure the quantity of the refrigerant according to the length of the liquid side pipe. Add fixed quantity of the
  refrigerant using a scale.
                                                                                                                                  ENGLISH
  Single installation
ffOpen the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant.
ffIf you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped, open the gas side and liquid
  side service valve. Then, add remaining refrigerant by pressing the refrigerant adding button of the outdoor PCB.
                                                               Outdoor unit
          R-410A (Inject
      liquid refrigerant)
                                                          Manifold gage
                            Scale                                                 Service valve
Vacuum port
  Module installation
ffOpen the manifold gauge valve connected to the liquid side service valve and add the liquid refrigerant.
ffIf you cannot add the whole quantity of the refrigerant while the outdoor unit is stopped, open the gas side and liquid
  side service valve. Then, add remaining refrigerant by pressing the refrigerant adding button of the outdoor PCB.
ffIf you use the refrigerant charging function from the PCB, outdoor unit will operate and charge the refrigerant. At this
  time, you must use gas side manifold gauge for cooling operation.
                                    Manifold gage               Outdoor unit            Outdoor unit
                                                                  Liquid side
                                                        Gas
                                                        side
          R-410A (Inject
      liquid refrigerant)
Vacuum port
                                                                                                                             77
Charging additional refrigerant
          • Open the gas side and liquid side service valve completely after charging the refrigerant. (If you operate the air
CAUTION     conditioner with the service valve closed, the important parts may be damaged.)
          • Put on safety equipment when charging refrigerant.
          • Do not charge the refrigerant when you adjust or control other product such as indoor units or EEV kits.
          • If you charge the refrigerant with the front cabinet open, be very careful with the fan on the top of the product
            to prevent personal injury.
          • When the ambient temperature is low in winter time, do not heat the refrigerant container to speed up the
            charging process. There is risk of explosion.
          • Close the valve of the refrigerant container immediately after charging the refrigerant. If not, there might be a
            change in entire amount of refrigerant.
78
Basic segment display
               Step                        Display content                               Display
                                                                      SEG 1      SEG 2             SEG 3     SEG 4
       At initial power input         Checking segment display
                                                                        “8”        “8”              “8”        “8”
                                                                      SEG 1      SEG 2             SEG 3     SEG 4
                                                                                                                            ENGLISH
   While setting communication                                                               Number of communicated
 between indoor and outdoor unit   Number of connected indoor units                                    units
           (Addressing)                                                 “A”        “d”       ❋❋ Refer to "View Mode"
                                                                                                for communication
                                                                                                address
                                                                      SEG 1      SEG 2             SEG 3     SEG 4
    After communication setting
                                      Transmit/Reception address                               Reception address (in
           (usual occasion)                                           I/U: “A”   I/U: “0”
                                                                                                 decimal number)
                                                                                                                       79
Setting outdoor unit option switch and key function
 Setting outdoor unit option switches: A TYPE
80
  Setting outdoor unit option switches: B TYPE
                                                                                                                                      ENGLISH
ffSetting outdoor install option
      Step         Button              Display           Description                Note
                                                                                                           Start
                                      Outdoor unit address
                Outdoor unit
     Step1                                             Setting required                -
                  display                                                                         Outdoor unit address
                Press (K1+K2)
                                                                                 00: Main unit
                for 2 seconds                            Unit address
     Step2       K4 x 1 time                              for module         01: Sub1 unit                                  No
                                                                                                       Main unit?
                 K4 x 2 times                            combination         02: Sub2 unit
                 K4 x 3 times                                                03: Sub3 unit           Yes
                                      If it is main unit, go to step4.
                                                                                                 Quantity of indoor units
     Step3               Otherwise, press K2 button for 2 seconds to save & exit
                                            (system will be reset)
                                    Quantity of indoor units
     Step4         Press K1                              Ready to set                  -                                    No
                                                                                                     Heat recovery?
                K2 x n times               X           Tens digit (0 ~ 6)
                                                                             Ex) 03: 3 units
                                                         Ones digit (0                               Yes
     Step5      K4 x n times                   X                               64: 64 units
                                                            ~ 9)
                 * K4: Press for 2 seconds - automatic detection of indoor units’ quantity          Quantity of MCUs
                               If it is heat recovery model, go to step 7.
     Step6               Otherwise, press K2 button for 2 seconds to save & exit
                                           (system will be reset)
                        Quantity of MCUs * Heat recovery model only                                        Save
     Step7         Press K1                              Ready to set                  -
                K2 x n times               X           Tens digit (0 ~ 1)
                                                                             Ex) 03: 3 units
                                                         Ones digit (0
     Step8      K4 x n times                   X                               16: 16 units
                                                            ~ 9)
                    * K4: Press for 2 seconds - automatic detection of MCUs' quantity
     Step9         K2: long                                  Save                  Restart
     * Press K1 for 2 seconds to exit without save regardless of setting step.
                                                                                                                                 81
Setting outdoor unit option switch and key function
Installing and setting the option with tact switch and explanation of the functions
    -- Seg 1 and Seg 2 will display the number for selected option.
    -- Seg 3 and Seg 4 will display the number for set value of the selected option.
2.	 If you have entered option setting, you can shortly press the K1 switch to adjust the value of the Seg 1, Seg 2 and select
    the desired option. (Refer to pages 83~85 for the Seg number of the function for each option)
     Example)
                                          
3.	 If you have selected desired option, you can shortly press the K2 switch to adjust the value of the Seg 3, Seg 4 and change
    the function for the selected option. (Refer to pages 83~85 for the Seg number of the function for each option)
     Example)
                                          
4.	 After selecting the function for options, press and hold the K2 switch for 2 seconds. Edited value of the option will be
    saved when entire segments blinks and tracking mode begins.
          • Edited option will not be saved if you do not end the option setting as explained in above instruction.
CAUTION
❋❋ While you are setting the option, you may press and hold the K1 button to reset the value to previous setting.
❋❋ If you want to restore the setting to factory default, press and hold the K4 button while you are in the option setting
   mode.
   -- If you press and hold the K4 button, setting will be restored to factory default but it doesn't mean that restored setting
      is saved. Press and hold the K2 button. When the segments shows that tracking mode is in progress, setting will be
      saved.
82
 Optional item        Input unit SEG1 SEG2 SEG3 SEG4    Function of the option                     Remarks
                                            0    0     Disabled (Factory default)
   Emergency
                                                          Set compressor 1 as         E560 will occur when all
  operation for                             0    1
                      Individual   0   0                   malfunction state          the compressors are set as
   compressor
                                                          Set compressor 2 as         malfunction state.
  malfunction                               0    2
                                                           malfunction state
                                                       7-9 (Factory default in case
                                                                                                                             ENGLISH
                                            0    0
                                                              of A type PBA)
                                                       5-7 (Factory default in case
                                            0    1                                    Targeted evaporation
                                                              of B type PBA)
                                                                                      temperature [°C].
Cooling capacity                            0    2                9-11
                        Main       0   1                                              (When low temperature value is
  correction
                                            0    3               10-12                set, discharged air temperature of
                                            0    4               11-13                the indoor unit will decrease)
                                            0    5               12-14
                                            0    6               13-15
 Unused Option          Main       0   2    0    0          Unused Option             Unused option by this model
                                            0    0       100% (Factory default)
                                            0    1                95 %
                                            0    2                90 %
                                            0    3                85 %
                                            0    4                80 %
                                            0    5                75 %                When restriction option is set,
Current restriction
                      Individual   0   3                                              cooling performance may
      rate                                  0    6                70 %                decrease.
                                            0    7                65 %
                                            0    8                60 %
                                            0    9                55 %
                                            1    0                50 %
                                            1    1           No restriction
  Oil collection                            0    0           Factory default
                        Main       0   4
     interval                               0    1     Shorten the interval by 1/2
 Unused Option          Main       0   5    0    0          Unused Option             Unused option by this model
                                            0    0           Factory default
                                                                                      Increase the outdoor unit's fan
                                                                                      speed to maximum value
                                                                                                • Do not use
                                                                                                  this option in
   Fan speed                                                                          CAUTION
                                                                                                  an ambient
  correction for      Individual   0   6                                                          temperature over
  outdoor unit                              0    1         Increase fan speed
                                                                                                  54 °C. Failing to do
                                                                                                  so may overheat the
                                                                                                  fan motor, causing it
                                                                                                  to stop operating.
                                                                                                                        83
Setting outdoor unit option switch and key function
  Optional item      Input unit SEG1 SEG2 SEG3 SEG4          Function of the option                     Remarks
                                           0            0   Disabled (Factory default)
                                           0            1         LEVEL 1 / Auto           Enables the silent mode for night-
                                           0            2         LEVEL 2 / Auto           time in cooling mode (It operates
                                           0            3         LEVEL 3 / Auto           automatically depending on the
     Silent mode      Main     0     7                                                     temperature.)
                                           0            4   LEVEL 4 / External contact     However, if the external contact
                                           0            5   LEVEL 5 / External contact     interface module (MIM-B14) is
                                                                                           used, entering the silent mode is
                                           0            6   LEVEL 6 / External contact     available with contact signal.
                                           0            0   Disabled (Factory default)
                                                            Level 1 of height difference
                                                                                           When outdoor unit is located
                                           0            1   type 1 (Indoor unit is lower
                                                                                           40~80m above the indoor unit
                                                                than outdoor unit)
    High-head                                               Level 2 of height difference
                      Main     0     8                                                     When outdoor unit is located over
 condition setting                         0            2   type 1 (Indoor unit is lower
                                                                                           80m above the indoor unit
                                                                than outdoor unit)
                                                             Height difference type 2
                                                                                           When indoor unit is over 30 m
                                           0            3   (Outdoor unit is lower than
                                                                                           above the outdoor unit
                                                                  indoor unit)
                                           0            0   Disabled (Factory default)
    Long-pipng                                                                             When equivalent length of
      condition                                                                            farthest indoor unit from
                                           0            1            LEVEL 1
 setting (Setting                                                                          the outdoor unit is between
                      Main     0     9
  is unnecessary                                                                           100~170m
    if high-head                                                                           When equivalent length of
 condition is set)                         0            2            LEVEL 2               farthest indoor unit from the
                                                                                           outdoor unit is over 170m
                                           0            0     Basic (Factory default)      Energy control option of
                                           0            1         Energy saving            designated operation sequence
  Energy control
    Operaton                                                                               ❋❋ Operating in energy saving
                      Main     1     0
                                                                                               mode, capacity might
   (B type PBA)                            0            2             Power                    decrease compared to normal
                                                                                               operation mode
                      Main     1     1     0            0         Unused Option            Unused option by this model
 Unused Option
                      Main     1     2     0            0         Unused Option            Unused option by this model
                                                            Automatic setting (Factory
                                          A         U                                      Address for classifying the
                                                                    default)
 Channel address      Main     1     3                                                     product from upper level
                                                            Manual setting for channel     controller (DMS, S-NET 3, etc.)
                                               0 ~ 15
                                                                      0~15
      Snow                                 0            0    Enabled (Factory default)     During snow accmulation , the fan
  accumulation        Main     1     4                                                     may spin even when the unit is
prevention control                         0            1            Disabled              not in operation
84
  Optional item       Input unit SEG1 SEG2 SEG3 SEG4            Function of the option                   Remarks
  Unused option        Main       1      5       0      0           Unused option           Unused option by this model
  Unused option        Main       1      6       0      0           Unused option           Unused option by this model
                                                 0      0     Disabled (Factory default)    Enabling this setting will
                                                                                            command the air conditioner to
                                                                                            cool faster at initial start-up.
 Speed operation       Main       1      7                                                  However, this function will not
                                                                                                                                  ENGLISH
                                                 0      1              Enabled
                                                                                            work when High-head condition
                                                                                            setting or Long-piping condition
                                                                                            setting is enabled.
   Max. capacity                                 0      0      Enabled (Factory default)    Restrict excessive capacity
    restriction        Main       1      8                                                  increase when operating indoor
                                                 0      1              Disabled             units with small capacity
   (B type PBA)
     Gasleak                                     0      0     Disabled (Factory default)    If the gas leak occurred it should
   Pumpdown            Main       1      9                                                  be entered in the pumpdown
                                                 0      1              Enabled              operation.
   (B type PBA)
  Unused option        Main       2      0       0      0           Unused option           Unused option by this model
   LA KIT option                                 0      0     Disabled (Factory default)
                       Main       2      1                                                  Set when LA KIT is installed.
   (B type PBA)                                  0      1              Enabled
                                                 0      0      Disabled (Factory default)
    Emergency                                                    Indoor high humidity
   operation for                                 0      1     condition (operating for up   When set, emergency operation
    indoor unit        Main       2      2                            to 12hours)           is possible even if an indoor
  communication                                                   Indoor low humidity       communication error occurs.
 error (B type PBA)                              0      2     condition (operating for up
                                                                      to 24hours)
❋❋ There is a risk of water leakage during emergency operation for indoor unit communication error. Please be careful when
   using it.
                                                                                                                             85
Setting outdoor unit option switch and key function
Setting key operation and checking the view mode with tact switch
K1 K2 K3 K4
                               (A Type)
                                                                          (B Type)
  K1 (Number of
                                                 KEY operation             Display on segment
      press)
        1 time                                       Unused               “K”“1”“BLANK”“BLANK”
        2 times                                      Unused               “K”“2”“BLANK”“BLANK”
        3 times                                      Unused                 “K”“3”“BLANK”“1”
        4 times                                      Unused                 “K”“3”“BLANK”“2”
        5 times                                      Unused                 “K”“3”“BLANK”“3”
        6 times                                      Unused                 “K”“3”“BLANK”“4”
        7 times                      Vacuumig (Outdoor unit address 1)      “K”“4”“BLANK”“1”
        8 times                      Vacuumig (Outdoor unit address 2)      “K”“4”“BLANK”“2”
        9 times                      Vacuumig (Outdoor unit address 3)      “K”“4”“BLANK “ “3”
       10 times                      Vacuumig (Outdoor unit address 4)      “K”“4”“BLANK”“4”
       11 times                           Vacuuming (All outdoor units)     “K”“4”“BLANK”“A”
       12 times                                End Key operation                     -
86
          • After installing the product, be sure to perform leak tests on the piping connections. After pumping down
            refrigerant to inspect or relocate the outdoor unit, be sure to stop the compressor and then remove the
WARNING
            connected pipes.
            -- Do not operate the compressor while a valve is open due to refrigerant leakage from a pipe or an unconnected
               or incorrectly connected pipe. Failure to do so may cause air to flow into the compressor and too a high
               pressure to develop inside the refrigerant circuit, leading to an explosion or product malfunction.
                                                                                                                                       ENGLISH
  K2 (Number of
                                          KEY operation                                    Display on segment
      press)
       1 time                Refrigerant charging in Cooling mode                        “K”“5”“BLANK”“BLANK”
      2 times                   Trial operation in Cooling mode                          “K”“6”“BLANK”“BLANK”
      3 times                Pump down all units in Cooling mode                         “K”“7”“BLANK”“BLANK”
      4 times                   Trial operation in Cooling mode                          “K”“8”“BLANK”“BLANK”
                                                                              “K”“9” X X (Display of last two digits may differ
      5 times                 Checking the amount of refrigerant
                                                                                       depending on the progress)
      6 times                  Discharge mode of DC link voltage                          “K”“A”“BLANK”“BLANK”
      7 times                                Unused                                      “K”“B”“BLANK”“BLANK”
      8 times                         Forced oil collection                              “K”“C”“BLANK”“BLANK”
      9 times                     Inverter compressor 1 check                            “K”“D”“BLANK”“BLANK”
      10 times                    Inverter compressor 2 check                            “K”“E”“BLANK”“BLANK”
      11 times                             Fan 1 check                                    “K”“F”“BLANK”“BLANK”
      12 times                             Fan 2 check                                   “K”“G”“BLANK”“BLANK”
                             A type PBA               End key operation                               -
      13 times
                             B type PBA                       Unused                             “K”“H” X X
      14 times               B type PBA               End key operation                               -
❋❋ During "Discharge mode of DC link voltage", voltage of INV1 and INV2 will be displayed alternately.
❋❋ Even when the outdoor unit power is off, it is dangerous when you come in contact with inverter PCB and fan PCB since
   they are charged with high DC voltage.
❋❋ When pressing K2 key 9 to 12 times without inverter checker, error code can be displayed on segment even though the
   outdoor unit is normal.
❋❋ When replacing/repairing the PCB, cut-off the power and wait until the DC voltage is discharged before replacing/
   repairing them. (Wait for more than 15 minutes to allow it to discharge naturally.)
❋❋ When there were error, 'Dicharge mode of DC link voltage' may not have been effective. Especialy if error E464 and E364
   have been occured, power element might be damaged by fire and therefore, do not use the 'Discharge mode of DC link
   voltage'.
  K3 (Number of
                                          KEY operation                                   Display on segment
      press)
      1 time                        Intialize (Reset) setting                              Same as initial state
                                                                                                                                  87
Setting outdoor unit option switch and key function
K1 K2 K3 K4
                                                                                        (B Type)
                            (A Type)
88
K4 (Number of                                                                Display on segment
    press)
Press and hold             Displayed content
                                                           page1                           page2
the K4 to enter
  the setting
    1 time                    Main version                 MAIN                       Version (ex. 1412)
                                                                                                                           ENGLISH
   2 times                     Hub version                 HUB                        Version (ex. 1412)
   3 times                  Inverter 1 version             INV1                       Version (ex. 1412)
   4 times                  Inverter 2 version             INV2                       Version (ex. 1412)
   5 times                    Fan 1 version                FAN1                       Version (ex. 1412)
   6 times                    Fan 2 version                FAN2                       Version (ex. 1412)
   7 times                     EEP version                  EEP                       Version (ex. 1412)
                                                                        SEG1                SEG2           SEG3, 4
                  Automatically assigned address of the
   8 times                                                 AUTO                                            Address
                                  units                            Indoor unit: “A”    Indoor unit: “0”
                                                                                                           (ex: 07)
                                                                        SEG1                SEG2           SEG3, 4
   9 times        Manually assigned address of the units   MANU                                            Address
                                                                   Indoor unit: “A”    Indoor unit: “0”
                                                                                                           (ex: 15)
                                                                                                                      89
Things to check after completing the installation
1.	 Before supplying the power, use DC 600 V (AM✴✴✴✴XVAF✴) insulation resistance tester to measure the power (3
    phase: R, S, T) terminal and the outdoor unit grounding.
    -- Measurement should be over 30MΩ.
2.	 Before supplying the power, use a voltmeter and phase tester to check the voltage and the phase.
    -- R, S, T terminal: Check the 230V (AM✴✴✴✴XVAF✴) between wires (R-S, S-T, T-R)
                                     [AM✴✴✴✴XVAF✴]
                                                                T
                                     230V    230V
                                                                S
                                     230V
                                                                R
                                                                              <ELB>
          • Never measure the communication terminal since communication circuit may get damaged.
CAUTION   • Check for short-circuit of the communication terminal with a general circuit tester.
                                                    •   Have you checked the external surface and the inside of the outdoor unit?
                                                    •   Is there any possibility of short-circuit caused by the heat of an outdoor unit?
                              Outdoor unit
                                                    •   Is the place well-ventilated and ensures space for service?
                                                    •   Is the outdoor unit fixed securely to withstand any external force?
     Installation work
                                                    • Have you checked the external surface and the inside of the indoor unit?
                                                    • Is there enough space for service?
                               Indoor unit
                                                    • Have you checked if the center of the indoor unit is ensured and it is installed
                                                      horizontally?
                                                    •   Have you selected correct pipes?
                                                    •   Are the liquid and gas valve open?
                                                    •   Is the total number of connected indoor units within the allowable range?
                                                    •   Are the length and the height difference between the refrigerant pipes
                                                        within the allowable range?
                                                    •   Are the branch joints properly installed?
             Refrigerant pipe work
                                                    •   Did you check the connection of liquid and gas pipes?
                                                    •   Have you selected correct insulator for pipes and insulated them correctly?
                                                    •   DId you insulate the pipes and connection part correctly?
                                                    •   Is the quantity of the additional refrigerant correctly weighed in? (You must
                                                        record the amount of additional refrigerant on the service record paper
                                                        placed inside of the outdoor unit.)
                                                    • Have you checked if the drain pipes of the indoor and outdoor unit are
                                                      connected together?
                Drain pipe work
                                                    • Have you completed the drain test?
                                                    • Is the drain pipe properly insulated?
90
                         • Are the power cable and communication cable tightened firmly on the
                           terminal board within the range of rated tightening torque?
                         • Have you checked for cross-connection of the power and communication
                           cables?
Electrical wiring work   • Have you performed the earthing work 3 to the outdoor unit?
                         • Did you make sure to use 2-core cable (not multi-core cable) for the
                           communication cable?
                                                                                                                  ENGLISH
                         • Is the length of the wire within allowed range?
                         • Is the wiring route correct?
                         • Did you set the address of the indoor and outdoor units properly?
   Setting address       • Did you set the address of the indoor and outdoor units properly? (When
                           using multiple remote controllers)
                         • If there is a possibility of the outdoor unit from vibrating, check whether the
       Option
                           anti-vibration frame is correctly installed.
                                                                                                             91
Inspection and test operation
                           Precautions before test operation
CAUTION                    • When the outdoor temperature is low, turn on the main power 6 hours before beginning the operation.
                             -- If you start the operation immediately after turning on the main power, it may cause serious damage to the
                                part within the product.
                           • Do not touch the refrigerant pipe during or right after the operation.
                             -- Refrigerant pipe may be hot or cold during or right after the operation depending on the status of the
                                refrigerant which flows through the refrigerant pipe, compressor and other parts of the refrigerant cycle.
                           • Do not operate the product with its panel or protection nets off.
                             -- There is risk of personal injury from the parts that rotates, heated or with the high voltage.
                           • Do not turn off the main power immediately after stopping the operation.
                             -- Wait for at least 5 minutes before turning off the main power. If not, water leakage or other problems may
                                occur.
                           • Connect all the indoor units and the power supply for the outdoor unit and run auto address setting. Run auto
                             address setting even after changing the indoor unit PCB.
                           • Supply power to the outdoor unit 6 hours before auto trial operation to pre-heat the crank case heater.
CAUTION
                                       50
       Outdoor temperature [°C (°F)]
40
30
                                       20
                                                                                           Cooling
                                       10
-10
                                       -20
                                             5   10   15   20   25   30   35     40   45
92
  Auto trial operation
1.	 If the Auto Trial Operation is not completed, normal operation will be prohibited.
    -- When the auto trial operation is not completed, UP (UnPrepared) will appear on the segment after the communication
       check and restrict compressor from operating. (UP Mode will be cleared automatically when auto trial mode is
       completed.)
    -- Auto trial operation may take 20 minutes to maximum 2 hours depending on the operation status.
                                                                                                                                 ENGLISH
    -- During auto trial operation, noise can be generated due to vavle inspection. (Check the product if abnormal noise
       occurs continously)
2.	 When error occurs during auto trial operation, check the error code and take appropriate measures.
    -- Refer to next couple of pages when E503, E505 or E506 error occurs.
    -- Refer to service manual if you need inspection or when other errors occur.
3.	 When auto trial operation ends, use S-NET pro or S-CHECKER to issue a result report.
    -- Refer to service manual for further actions if you have any items with "inspection required" sign on the result report.
    -- After taking appropriate measure for the items with "inpection required" sign, run the auto trial operation again.
4.	 Check the following items by running trial operation.
    -- Check if cooling operation performs normally.
    -- Individual indoor unit control: Check for air flow direction and fan speed.
    -- Check for abnormal operation noise from the indoor and outdoor unit.
    -- Check for proper draining from the indoor unit during cooling operation.
    -- Use S-NET pro to check the detail operation status.
5.	 Explain to the user how to use the air conditioner according to the user's manual.
6.	 Hand over the installation manual to the customer so they can keep it with them.
          • Make sure to close the top and bottom part of the
            outdoor unit cabinet during operation. If you operate
CAUTION
            the unit with the front cabinet open, it may cause
            damage to the product and you may not get the
            precise data from S-NET pro.
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Inspection and trial operation
Measure to take when E503 error occurs (When "inspection required" sign is appeared on result
report of S-NET pro)
                                                                      No.
                Is the service valve of the outdoor unit                           Open the service valve of the outdoor unit
                                opened?
Yes
                                                                      No.
                   Is the quantity of the refrigerant                              Check for leakage. Perform vacuuming and
                             appropriate?                                                       charge refrigerant
Yes
          • If the service valve need to be detected, corresponding outdoor unit will display the error.
CAUTION   • If the service valve need to be detected, auto detection mode will end. Check both gas pipe and liquid pipe
            service valves when detecting service valve.
          • If the opreation range is not within guaranteed range, error may occur even though the product is normal.
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Measure to take when E505, E506 error occurs
                                                                                                                                     ENGLISH
                                                                      No.
                Is the service valve of the outdoor unit
                                                                                   Open the service valve of the outdoor unit
                                opened?
Yes
Yes
End
          • When the auto trial operation for pressure sensor was executed before the pressure of the outdoor unit is
            eqaulized (when there's close to no difference between high and low pressure), error may occur even though
CAUTION
            the product is normal.
          • If the pressure sensor need to be detected, all outdoor units will display the error.
          • If the pressure sensor need to be detected, auto trial operation mode will end.
          • To check for the pressure sensor with the problem, run trial operation for more than 1 hour and analyze the data
            to check for a problem.
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Automatic refrigerant amount detection function
This function detects amount of refrigerant in the system through refrigerant amount detection operation
Start
                                       No                                                                  No
           Check stability                                                     Check stability
Yes Yes
End
❋❋ After refrigerant amount detection is finished, if you see “K9 Ed” on the display and cannot check the refrigerant amount
   from the S-net pro and S-checker, it means insufficient degree of supercooling.
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          • If the temperature is out of the guaranteed range below, exact result will not be obtained.
CAUTION     -- Indoor: 20~32 °C
            -- Outdoor: 5~43 °C
          • If the operation cycle is not stable, the operation of refrigerant amount check may be forcibly finished.
          • Accuracy of the result may decrease if the product has not been operated for a long period of time or heat mode
            has been operated before running the function of refrigerant amount check. Therefore, use the function of
                                                                                                                                 ENGLISH
            refrigerant amount check after operating the product in cool mode for at least 30 minutes.
          • Product may trigger system protection operation depending on the installation environment. In this case, the
            result of refrigerant amount check may not be accurate.
          Actions to take for the check result
          • Excessive amount of refrigerant
            -- Discharge 5% of total amount of refrigerant and restart the refrigerant amount check.
          • Insufficient amount of refrigerant
            -- Add 5% of the total amount of refrigerant and restart the refrigerant amount check.
          • Insufficient degree of supercooling
            -- Add 10 % of the total amount of refrigerant and restart the refrigerant amount check.
          • Judgment not available
            -- Check if the function of refrigerant amount check is executed within the guaranteed temperature range. Run
               trial operation to check if there are other problems on the system.
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DB68-08430A-01