Pak Industries
Pak Industries
Chapter # 10
Industries of Pakistan
1. Power Industry
2. Textile Industry
3. Pharmaceutical Industry
4. Oil & Gas Exploration
Terminologies
A value chain is a set of activities that an organization operating in a specific industry performs in
order to deliver a valuable product for the market.
Vertical integration refers to an arrangement in which the supply chain of a company is integrated
and owned by that company.
Supply chain refers to the entire process of making and selling commercial goods, including every
stage from the supply of materials and the manufacture of the goods through to their distribution
and sale.
Capital intensive refers to the degree that a company must invest money in physical or financial
assets in order to produce a profit.
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• Regulatory
• Information Technology
• Billing function
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• They also ensures that inventories are kept within range so the working
capital is not tied up while spares are available when needed.
• It also ensures that the processes are updated and aligned with all
government rules and regulations.
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• Source and retain manpower with required skillset to work on plant and
network.
• Maintaining industrial relations for labour.
• Learning and development of talent.
• Mapping the needs of employees in various segments and expectations of the
company.
• Provide need based hardware & software solutions along with integration
of information such as plant management, finance and customer account
management.
• Integrity and security of customers / suppliers information.
• Infrastructure development and maintenance over large geographical area.
• Billing function ensures timely issuance of accurate bills to customers and their
subsequent recovery.
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Textile Industry
Textile Industry
• It is largest industries in Pakistan.
• Fast developments in the textile industry is the production of cotton, garments,
hosiery, bed wear, towels and tents/canvas in the country
• High Contribution in the country’s economy.
• High employment opportunities, provides employment to 40% industrial labor
force.
• Foreign exchange.
• Adequate Exports, approximately 57% of country’s total exports in FY 2020-21.
• All Pakistan Textile Mills Association (APTMA) being the major representative
association of textile sector
• 396-member textile mills out of which 315 are spinning units, 44are weaving units and 37
are composite units.
• Major Cities of textile Industry; Karachi, Faisalabad & Lahore
• State Bank of Pakistan (SBP) introduced certain financing schemes at low
markup rates.
• Such schemes include Export Refinancing Scheme (ERF) and Long Term Finance
Facility (LTFF)
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Spinning
• Raw materials including cotton and polyester are converted into yarn in a
climate controlled facility.
Weaving
• Weaving is the process of fabric manufacturing by interlacing two sets of
yarn called warp and weft.
• In the weaving, many developed machines are using in the textile
industries. For example, Air jet loom, Shuttle less loom, Jacquard loom, etc.
Generally, three types of fabric are produced for garments and textile
production. These three types of the fabric manufacturing process
are weaving, knitting and non-woven.
• The woven fabric is produced by the weaving process. The knitted fabric is
produced by inter-looping by the knitting machine and non woven fabric is
produced by applied pressure.
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Warp
Weft
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Weaving Process
1. Yarn preparation: Yarn collects from the spinning industry. But it needs to
prepare a suitable count and package.
2. Winding: winding is preparing cones with yarn for wefting.
3. Warping: It is a process of making a sheet of yarn threads in the form of
warping beam.
4. Sizing: In this process, the number of ends required for a given fabric quality
are taken from multiple warping beams to the weaving beam.
5. Drawing: It is a process of preparing weaver's beam for the purpose of
weaving fabric on the loom according to design of the fabric.
6. Weaving: Finally Weaving is started and others process will be followed for
delivery.
7. Folding: Weaved cloth from loom shed is brought into folding section for
inspection, mending, grading and packing of fabric.
• Singeing
• De-sizing
• Scouring
• Bleaching
• Dyeing
• Printing
• Finishing
• Folding
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• Dyeing: Dyeing is the process of adding color to the bleached fabric as per
requirement.
• Printing: Printing is the process of applying color designs and patterns to the fabric.
There are different kinds of printing such as digital printing and printing through
engraving screens.
Garment Manufacturing
• Garment manufacturing is labor intensive section of textile industry.
• This section is further divided into three major categories: woven, knitted
and home textiles.
• In manufacturing, fabric is cut and stitched as per requirement and design of
desired product.
• Design and cutting phase of stitching operation varies with complexity of the
product involved.
• For garment designing and cutting, automated CAD, automated fabric
spreading and automated cutting methods are applied; whereas for home
textile, manual operations are applied from designing to cutting of fabric.
• Stitching production lines and stitching operations are designed keeping in
view the product being stitched. Therefore, different models are applied in
stitching operations such as stitching of complete unit by one person to
specific stitching task by specialized workers.
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Quality Controls
• All production operations from spinning to final product, quality controls are
being exercised to ensure prevention of production faults and to rectify
defects on spot, before sending shipment to final customer.
• Quality control tests are designed and performed to rectify production errors
through machine adjustment and reworks.
• Quality control also incorporates all fabric and garment testing such as
tearing, tensile and appearance after wash tests to make sure the product
meets the performance requirements.
• For quality checking, Acceptable Quality Limits (AQLs) are being applied. AQL
4 means that there should not be more than 4% defective pieces of sample
selected.
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Local markets exist in all textile representative cities such as Karachi, Faisalabad, Lahore and Multan.
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• Sales Incentives
• Payments to Drug Regulatory Authority of Pakistan (DRAP)
• Payments to Healthcare Professionals
• Sales Invoicing, Delivery and Receipt of Collection
• Scientific Information
• Clinical Trials
Salient Features………………
Sales Incentives
• Medical Representatives are given a fixed salary and a variable incentive pay.
• They call on doctors to communicate scientific product and disease information,
treatment efficacy, results of clinical studies etc.
• They are given targets in terms of number of calls that they make to doctors in their
respective assigned territories, number of scientific and promotional activities carried
out as well as sales.
Payments to Drug Regulatory Authority of Pakistan (DRAP)
• There are certain special payments made to DRAP for various purposes including:
i. Central Research Fund: Annual levy of 1% of Profit Before Tax
ii. New Drug Registration Fees
iii. Drug Registration Renewal Fees
iv. Drug Manufacturing License Fees
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Salient Features………………
Payments to Healthcare Professionals
• Pharmaceutical companies make various kinds of payments to Healthcare
Professionals (HCPs)/Healthcare Organizations (HCOs) with respect to services
obtained from them.
• Honoraria for delivering lectures in conferences and symposia,
• Local Speaker Programs (LSPs)
• Round-Table Discussions (RTDs)
• Covering topics based on latest research in various areas of medicine, awareness
programs for HCPs as well as general public.
Salient Features………………
Scientific Information
• A Medical Affairs Department in any pharmaceutical company plays an
increasingly important role in communicating scientific information to HCPs in
an objective and ethical manner.
• It provides medical education on latest clinical research, treatment guidelines,
new medicines, their medical benefits to patients and any risks of side effect.
Salient Features………………
Clinical Trials
• Clinical trials are undertaken to develop medical research evidence to
understand efficacy of new medicines in treating diseases.
• Clinical trials are research studies that test how well new medical
approaches work on people.
• Each study answers specific scientific questions and tries to find better ways
for prevention, screening, diagnosis, or treatment of a disease.
• Clinical trials may also compare a new treatment to the one that is already
available in the market.
• Pharmaceutical companies engage leading hospitals and approved Clinical
Research Organizations for clinical studies/trials on a specific medicine’s
efficacy in treatment of diseases.
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Export Potential
• currently less than $200 million in Pakistan.
• India pharma exports are more than $20 billion.
• Bangladesh and India are growing with exports more than 10 times of
Pakistan.
• Bangladesh and India have many Food and Drug Administration (FDA)
approved plants. However, Pakistan do not have a single manufacturing
plant that is FDA approved
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Upstream
• Petroleum supply chain infrastructure in Pakistan starts from port facilities
at Karachi.
• Crude oil, white-oil products, Low Sulphur Furnace Oil (LSFO) are received
at the Karachi port,
• LPG and High Sulphur Furnace Oil (HSFO) are received at the Fauji Oil
Terminal at Port Qasim.
• The port facilities are connected to the tankage/storage facilities of the
refineries and oil marketing companies (OMCs).
• Oil explored and produced (E & P) locally is transferred from E & P
companies to refineries, and from refineries to oil marketing companies,
and from oil marketing companies to thermal power plants and other
petroleum consumers through individuals industries.
Midstream
• Mid-Stream industry involves processing, Transportation and storage of
crude oil.
• The activities of oil refineries, fertilizer plants.
• Oil refineries refine crude oil into various types of petroleum products
such as motor spirit, diesel, kerosene oil, jet fuel, etc.
• Bulk of petroleum products required by Pakistan’s market is transported by
road, oil pipelines and railways.
• Refineries, Oil Marketing Companies (OMCs) and large consumers own
terminals and storage facilities to receive and store crude oil and
petroleum products throughout Pakistan to help in distribution of the oil
products throughout the country.
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Downstream
• In the downstream oil sector, there are currently seven refineries and
twenty-eight Oil Marketing Companies (OMCs) operating in Pakistan.
• Land Acquisition
• Procurement
• Health, Safety and Environment (HSE)
• Training and Development
• Finance, Accounting and Taxation
• Social welfare
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Land Acquisition
• Large areas of land are required to carry out the E&P (exploration & production)
company activities.
• Land is acquired via either purchase or rental/lease, short term or long term.
• located beneath a surface and especially underground, property rights belong to the
country, however, access to the surface (land) is obtained from the owners of the land
which could be private land owners or the Government.
• Acquiring land is quite intense work as sometimes the land is used for agriculture,
industrial or residential purposes. Therefore, companies usually have a separate
department for this.
Procurement
• Material required for drilling and setting up processing facilities is imported.
• In case any item is imported temporarily (for example, an equipment/tool imported
by a service company from other country to be used for a specific job and to be sent
back to that country), it can be cleared by custom authorities against a corporate /
bank guarantee without charging any import duty etc.
Social welfare
• E&P activities in Pakistan are generally carried out in less populated and
under-developed areas, which are in need of necessities such as water,
electricity, clinics, schools and colleges. E &P companies have contributed
for the last many years in the following areas:
• Provision of water resources for drinking and cleaning.
• Primary and secondary schools and vocational training centers.
• Building and managing small hospitals and dispensaries to provide health
services to local communities.
• Vaccination against communicable diseases such as Hepatitis B and C.
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