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NICE3000 Manual New

Latest manual

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100% found this document useful (1 vote)
309 views99 pages

NICE3000 Manual New

Latest manual

Uploaded by

muthu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Preface

Preface
Thank you for purchasing the NICE3000new integrated elevator controller.
The controller is a world-leading intelligent control system that integrates computer,
automatic control, network communication, and motor vector drive technologies.
Monarch is a proprietary elevator product brand of Inovance.
It has the following major features:

Advanced Technology
● Distance-based direct travel ride, curves generated automatically
● Group control of up to 8 elevators based on the fuzzy control theory
● Multi-CPU redundancy control and integration of advanced CANbus, Modbus, and
IoT communication technologies
● Built-in real-time clock, which provides time-based services for intelligent
management
● Flexible emergency rescue schemes
● Automatic identification of short floor
● UCMP and braking force detection

Ease of Use
● Compact structure for small machine room or machine-room-less design
● Easy functional parameter setting for convenient commissioning
● Keypad equipped for easy inspection, maintenance and commissioning
● Load cell auto-tuning with any weight
● Multiple commissioning tools, including PC host computer software, operating
panel, and Monarch app
● Automatic balance coefficient detection and slip amount test

Greater Safety and Reliability


● Multiple safety protections in line with the GB/T7588.1/2-2020 standard
● Fault-tolerant design
● Fault troubleshooting to minimize accidents (including elevator bottom-clashing
or top-hitting) to ensure safe running
● Advanced drive system, high adaptability to varied environmental conditions and
great resistance to power grid fluctuation, dust, heat and thunder impacts
● Dual-chip control of running and brake functions

Riding Comfort
● No-load-cell technology or special load cell compensation device for startup
compensation
● High-performance vector control for excellent motor performance and riding
comfort

‑1‑
Preface

Cost-efficiency
● High integration into the compact structure for reduced peripheral wiring, great
cost-efficiency and reliability
● Use of CANbus and Modbus communication for fewer traveling cables
● Flexible modular optional parts
● Parallel connection easily implemented using two wires (no need for extra group
control board)
It covers the installation (pre-installation preparation and mechanical and electrical
installation) and system commissioning (tools and fault handling). Read this guide
carefully before using the product, and keep it properly for future maintenance
reference.

More Information
Data
Document name Description
code
It covers the system components, technical
NICE3000new Integrated
specifications, dimensions, options selection,
Elevator Controller System 19011544
common EMC problems handling and
Design and Selection Guide
certifications and standards.
NICE3000new Integrated It covers the installation (pre-installation
Elevator Controller preparation and mechanical and electrical
19011457
Installation and installation) and system commissioning (tools
Commissioning Guide and fault handling).
NICE3000new Integrated It covers the functional parameters, including
Elevator Controller Function 19011449 parameter list, parameter description,
Guide application, typical functions and schemes.
NICE3000new Integrated
It covers maintenance, part replacement ,
Elevator Controller 19011576
troubleshooting and so on.
Troubleshooting Guide

Revision History

Date Version Change description


● Upgrade the product to meet new
June 2022 B00 national standard
● Upgrade the front and back covers.

August 2021 A00 First issue

Acquisition
This guide is not in the scope of delivery. If necessary, you can download the PDF file
in the following way:
Visit www.inovance.com, click Download under Support and enter a keyword to
search.

‑2‑
Table of Contents

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 Unpacking Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Inspection upon Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.1 Transportation Before Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.2 Transportation After Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Preparations for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Installation Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Electrical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Wiring Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Checks Before Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Terminal Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5 Wiring of the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.2 Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.3 Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.6 Terminal Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.7 Main Control Board (MCB) Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.2 Wiring Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.7.3 Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.8 Car Top Board (CTB) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.8.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.8.2 Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.8.3 Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.9 PG Card Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.9.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.9.2 Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.10 Car Call Board (CCB) Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.10.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.10.2 Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

‑3‑
Table of Contents

4.11 Wiring of HCB/Car Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52


4.11.1 Terminal Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.11.2 Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.12 Installation of Shaft Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.12.1 Leveling Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.12.2 Slow-down Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.12.3 Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.12.4 Final Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.13 Checks After Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.13.1 Mechanical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.13.2 Electrical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Commissioning Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.3 LED Operating Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.2 Parameter Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.3 Parameter Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.3.4 State Parameter Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.3.5 Fault and Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.4 Commissioning Using Mobile Phone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6 System Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.1 Commissioning Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.2 Commissioning Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.2.1 Inspection Before Power-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.2.2 Power-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.2.3 Operating Panel Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.2.4 Parameter Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2.5 Motor Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.2.6 Trial Run at Inspection Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2.7 Car Top Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2.8 Shaft Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.2.9 Trial Run at Normal Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.2.10 HCB Commissioning (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7 Commissioning Fault Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.1 Fault Handling at Power-on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.2 Motor Auto-tuning Fault Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.3 Handling of Common Door Control Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.4 Adjustment to Abnormal Motor Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8 Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

‑4‑
Safety Instructions

Safety Instructions

Safety Precautions
● Before installing, using, and maintaining this equipment, read the safety
information and precautions thoroughly, and comply with them during
operations. To ensure the safety of humans and equipment, follow the signs on
the equipment and all the safety instructions in this user guide. Failure to comply
may result in severe personal injuries or even death or equipment damage.
● "DANGER", "WARNING", and "DANGER" items in the user guide do not indicate all
safety precautions that need to be followed; instead, they just supplement the
safety precautions.
● Use this equipment according to the designated environment requirements.
Damage caused by improper usage is not covered by warranty.
● Inovance shall take no responsibility for any personal injuries or property damage
caused by improper usage.

Safety Levels and Definitions

Indicates that failure to comply with the notice will result in severe
personal injuries or even death.

Indicates that failure to comply with the notice may result in severe
personal injuries or even death.

Indicates that failure to comply with the notice may result in minor or
moderate personal injuries or equipment damage.

Safety Instructions
● Drawings in the user guide are sometimes shown without covers or protective
guards. Remember to install the without covers or protective guards as specified
before using the product, and perform operations following the instructions.
● The drawings in the user guide are shown for illustration only and may be different
from the product you purchased.

Unpacking

● Do not install the equipment if you find damage, rust, or indications of use on the
equipment or accessories.
● Do not install the equipment if you find water seepage, component missing or damage

upon unpacking.
● Do not install the equipment if you find the packing list does not conform to the

equipment you received.

‑5‑
Safety Instructions

● Check whether the packing is intact and whether there is damage, water seepage, damp,
and deformation.
● Unpack the package by following the unpacking sequence. Do not hit the package with

force.
● Check whether there is damage, rust, or injuries on the surface of the equipment or

equipment accessories.
● Check whether the number of packing materials is consistent with the packing list.

Storage and Transportation

● Use professional loading and unloading equipment to carry large-scale or heavy


equipment. Failure to comply may result in personal injuries or equipment damage.
● Before hoisting the equipment, ensure the equipment components such as the front

cover and terminal blocks are secured firmly with screws. Loosely-connected
components may fall off and result in personal injuries or equipment damage.
● Never stand or stay below the equipment when the equipment is lifted by hoisting

equipment.
● When hoisting the equipment with a steel rope, ensure the equipment is hoisted at a

constant speed without suffering from vibration or shock. Do not turn the equipment
over or let the equipment stay hanging in the air. Failure to comply may result in
personal injuries or equipment damage.

● Handle the equipment with care during transportation and mind your step to prevent
personal injuries or equipment damage.
● When carrying the equipment with bare hands, hold the equipment casing firmly with

care to prevent parts from falling. Failure to comply may result in personal injuries.
● Store and transport the equipment based on the storage and transportation

requirements. Failure to comply will result in equipment damage.


● Avoid transporting the equipment in environments such as water splashing, rain, direct

sunlight, strong electric field, strong magnetic field, and strong vibration.
● Avoid storing this equipment for more than three months. Long-term storage requires

stricter protection and necessary inspections.


● Pack the equipment strictly before transportation. Use a sealed box for long-distance

transportation.
● Never transport this equipment with other equipment or materials that may harm or

have negative impacts on this equipment.


Installation

● Installation must be performed by only experienced personnel who have been trained
with necessary electrical information.

‑6‑
Safety Instructions

● Thoroughly read the safety instructions and user guide before installation.
● Do not install this equipment in places with strong electric or magnetic fields.
● Before installation, check that the mechanical strength of the installation site can bear

the weight of the equipment. Failure to comply will result in mechanical hazards.
● Do not wear loose clothes or accessories during installation. Failure to comply may

result in an electric shock.


● When installing the equipment in a closed environment (such as a cabinet or casing),

use a cooling device (such as a fan or air conditioner) to cool the environment down to
the required temperature. Failure to comply may result in equipment over-temperature
or a fire.
● Do not modify this equipment.

● Do not rotate the equipment components or loosen fixed bolts (especially those marked

in red) on equipment components.


● When this equipment is installed in a cabinet or final equipment, protection measures

such as a fireproof enclosure, electrical enclosure, or mechanical enclosure must be


provided. The IP rating must meet IEC standards and local laws and regulations.
● Before installing equipment with strong electromagnetic interference, such as a

transformer, install an electromagnetic shielding device for this equipment to prevent


malfunctions.
● Install the equipment onto an incombustible object such as a metal. Keep the

equipment away from combustible objects. Failure to comply will result in a fire.
● The inspection box should be installed vertically with the cover normally closed to avoid

foreign bodies such as water, oil, dust and insects.

● Cover the top of the equipment with a piece of cloth or paper during installation. This is
to prevent unwanted objects such as metal chippings, oil, and water from falling into the
equipment and causing faults. After installation, remove the cloth or paper for effective
ventilation and cooling.
● Resonance may occur when the equipment operating at a constant speed executes

variable speed operations. In this case, install the vibration-proof rubber under the
motor frame or use the vibration suppression function to reduce resonance.
Wiring

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed by only professionals.
● Before wiring, cut off all equipment power supplies. Wait as specified on the product

warning sign before further operations because residual voltage exists after power-off.
Measure the DC voltage of the main circuit and make sure it is below the safety voltage.
Otherwise, electric shock may occur.
● Never perform wiring at power-on. Failure to comply will result in an electric shock.

● Make sure that the equipment is well grounded. Failure to comply will result in an

electric shock.

‑7‑
Safety Instructions

● Never connect the power cable to output terminals of the equipment. Failure to comply
may cause equipment damage or even a fire.
● When connecting a drive with the motor, make sure that the phase sequences of the

drive and motor terminals are consistent to prevent reverse motor rotation.
● Wiring cables must meet diameter and shielding requirements. The shielding layer of the

shielded cable must be reliably grounded at one end.


● Fasten screw terminals with the specified tightening torque. Insufficient or excessive

torque may cause overheating, damage, and even a fire.


● After wiring, make sure that no screws are fallen and cables are exposed in the

equipment. Failure to comply may result in an electric shock or equipment damage.

● During wiring, follow the proper electrostatic discharge (ESD) procedures, and wear an
antistatic wrist strap. Failure to comply will result in damage to internal equipment
circuits.
● In wiring the control circuit, use shielded twisted pair cable and connect the shield to

the PE terminal. Otherwise, the equipment may not function properly.


Power-on

● Before power-on, make sure that the equipment is installed properly with reliable wiring
and the motor can be restarted.
● Before power-on, make sure that the power supply meets equipment requirements to

prevent equipment damage or even a fire.


● After power-on, do not open the cabinet door or protective cover of the equipment.

Never touch any terminals, or remove any unit or part of the equipment. Failure to
comply will result in an electric shock.

● Perform a trial run after wiring and parameter setting to ensure the equipment operates
safely. Failure to comply may result in personal injuries or equipment damage.
● Before power-on, check that the rated voltage of the equipment is consistent with that

of the power supply. Failure to comply may result in a fire.


● Before power-on, check that no one is near the equipment, motor, or other mechanical

parts. Failure to comply may result in personal injuries or even death.


Operation

● The equipment must be operated only by professionals. Failure to comply will result in
personal injuries or even death.
● Do not touch any wiring terminals or remove any part of the equipment during

operation. Failure to comply will result in an electric shock.

‑8‑
Safety Instructions

● Do not touch the equipment shell, fan, or resistor for temperature detection. Failure to
comply will result in heat injuries.
● Prevent metal or other objects from falling into the device during operation. Failure to

comply may result in fire or equipment damage.


Maintenance

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed by only professionals. Do not maintain the equipment at power-on. Failure to
comply will result in an electric shock.

● Before maintenance, cut off all equipment power supplies and wait as specified on the
product warning sign.
● In case of a permanent magnet motor, do not touch the motor terminals even after

power-off because there is still induced voltage generated during rotation. Failure to
comply will result in an electric shock.

● Perform daily and periodic inspection and maintenance for the equipment according to
maintenance requirements and keep a maintenance record.
Repair

● Equipment installation, wiring, maintenance, inspection, or parts replacement must be


performed by only professionals.
● Do not repair the equipment at power-on. Failure to comply will result in an electric

shock.
● Before inspection and repair, cut off all equipment power supplies and wait as specified

on the product warning sign.

● Require for repair services according to the product warranty agreement.


● When the fuse is blown or the circuit breaker or earth leakage circuit breaker (ELCB)
trips, wait as specified on the product warning sign before power-on or further
operations. Failure to comply may result in personal injuries, equipment damage or
even death.
● When the equipment is faulty or damaged, require professionals to perform

troubleshooting and repair by following repair instructions and keep a repair record.
● Replace quick-wear parts of the equipment according to the replacement guide.

● Do not operate damaged equipment. Failure to comply may result in worse damage.

● After the equipment is replaced, perform wiring inspection and parameter settings

again.

‑9‑
Safety Instructions

Disposal

● Dispose of retired equipment by following local regulations or standards. Failure to


comply may result in property damage, personal injuries, or even death.
● Recycle retired equipment by following industry waste disposal standards to avoid

environmental pollution.

Safety Signs
For safe equipment operation and maintenance, comply with safety signs on the
equipment, and do not damage or remove the safety labels. The following table
describes the safety signs.

Safety Signs Description


● Read the user guide before installation and
operation. Failure to comply will result in an
electric shock.
WARNING ● Do not remove the cover at power-on or within 10

● Risk of electric shock minutes after power-off.


● Before maintenance, inspection, and wiring, cut off
● Wait 10 mins power down before removing cover
● Read the manual and follow the safety instructions
before use input and output power, and wait at least 10
minutes until the power indicator is off.

‑10‑
Unpacking Inspection

1 Unpacking Inspection

1.1 Inspection upon Unpacking


Upon unpacking, check the following items:.

Item Description
Whether the delivered
Check whether the product model on the nameplate is
product is consistent
consistent with that on your order.
with your order
Check whether the product enclosure is damaged during
Whether the product is transportation.
damaged If there is any omission or damage, contact Inovance or your
supplier immediately.

1.2 Transportation

1.2.1 Transportation Before Unpacking

● Transport controller models of NICE-L-C-4003 to NICE-L-C-4037 (F) manually due


to their small size and light weight.
● Transport controller models of NICE-L-C-4045 (F) to NICE-L-C-4280 (F) with
appropriate lifting tools.
The unit must be carried on a wooden pallet when transported with a fork-lift truck or
lifted with a crane.

‑11‑
Unpacking Inspection

Figure 1-1 Transporting before unpacking

The unit must be placed on a flat and firm ground that can bear its weight.
For controller models of NICE-L-C-4045 (F) to NICE-L-C-4160 (F), they overturn easily
because they are heavy and have a high center of gravity. Never place them on the
inclined plane with a tilt of over 5°.
The equipment must always be transported in the upright position indicated. Never
transport it upside down or in a horizontal position.

Figure 1-2 Equipment placement

‑12‑
Unpacking Inspection

1.2.2 Transportation After Unpacking

● Transport controller models of NICE-L-C-4003 to NICE-L-C-4037 (F) manually due


to their small size and light weight.
● Transport controller models of NICE-L-C-4045 (F) to NICE-L-C-4280 (F) with a hoist
with the load capacity larger than the combined weight of the equipment.
Use eyelets on the top of the load for lifting and handling, with the relief height not
larger than 0.3 m.
Straighten the flat-lying equipment before further handling.

Figure 1-3 Models of NICE-L-C-4045 (F) to NICE-L-C-4280 (F) handling

‑13‑
Preparations for Installation

2 Preparations for Installation

2.1 Installation Environment

Table 2–1 Environment requirement

Item Requirement
1000 m or below (de-rated by 1% for each 100 m higher if the altitude is
Altitude
above 1000 m) Maximum height: 3000 m
-10℃ to +50℃, with the air temperature change less than 0.5ºC/min. The
Ambient
rated current is de-rated by 1.5% for each 1℃ higher if the ambient
temperature
temperature is above 40ºC. Maximum temperature: 50ºC
Storage -40℃ to +60℃
temperature
Ambient Less than 95%RH, non-condensing.
humidity
Storage Less than 95%RH, non-condensing.
humidity
Vibration and Sinusoidal vibration: 5.9 m/s2 (0.6 g) at 2 Hz to 200 Hz
shock
Degree of IP20
protection
Heat Install on the backplate, and ensure that there is sufficient space around
dissipation and for heat dissipation.
ventilation
● Avoid direct sunlight.
● Avoid places with humidity above 95% and where condensation
forms.
Installation site
● Avoid corrosive, explosive and combustible gas.
● Avoid places with greasy dirt and dust.
● Avoid excessive vibration (Vibration ≤ 0.6 g).
The product is intended for cabinet assembly for systems operating in
Protective the end-user environment. The end-user system shall provide
enclosure enclosures for fireproof and electrical and mechanical protection in line
with local laws and regulations and relevant IEC standards.

‑14‑
Preparations for Installation

Figure 2-1 Environmental limits

2.2 Installation Direction

Figure 2-2 Installation direction

2.3 Installation Space


The installation space is different based on the power ratings. The following figure
shows details.

‑15‑
Preparations for Installation

Figure 2-3 Installation space

Power rating Space


3.7 kW to 15 kW A ≥ 10 mm, B ≥ 100 mm
18.5 kW to 55 kW A ≥ 50 mm, B ≥ 100 mm

The heat is dissipated upward from bottom to top, as shown in the following figure.

Figure 2-4 Heat dissipation

‑16‑
Mechanical installation

3 Mechanical installation
Controller models below 160kW (both plastic and sheet metal structure) are installed
on a backplate in the control cabinet.
The following figure shows the installation details.

Figure 3-1 Backplate mounting

Note: Never fasten only the upper two screws, because the controller may fall and be dam-
aged with long-term running. So ensure that all the four screws are fastened.

Pay attention to the following points when designing the control cabinet:
● The temperature difference inside and outside the cabinet shall not be over 10°C
with temperature rise of the controller.
● A confined control cabinet must be configured with a fan (or other air cooling
device such as air conditioner) to ensure air circulation.
● The air from the fan must not blow directly to the drive unit because this easily
causes dust adhesion and further a fault on the drive unit.
● A vent must be available at the bottom of the control cabinet to form bottom-up
air flow for effective heat transfer.

‑17‑
Mechanical installation

● If the fan cannot meet the cooling requirements, install an air conditioner in the
cabinet or in the equipment room. Note that the temperature inside the cabinet
must not be too low. Otherwise, condensation may occur, causing short circuit of
components.
● For special environment where the temperature is high but cannot be reduced
effectively, de-rate the controller during use.

‑18‑
Electrical Installation

4 Electrical Installation

4.1 Wiring Flowchart


The wiring flowchart is shown below:

Figure 4-1 Wiring flowchart

Note
The wiring sequence described above is recommended but not mandatory.

4.2 Electrical Wiring


Refer to "Figure 8–1 " on page 97 .

‑19‑
Electrical Installation

4.3 Checks Before Wiring


Work on a disconnected device must be carried out with extreme caution because
external supply voltages may be present. The main circuit and control circuit
terminals may be live even when the motor is in the stop state.
Do cut off input and output power, and wait at least 10 minutes until the power
indicator is off before the checks.
The operator is responsible for performing checks including but not limited to those
listed in the following table in accordance with the recognized technical rules in the
country of installation and with applicable regional guidelines. Tick after each check
of the item.
If a protective device trips in a branch circuit, a fault current may have been
interrupted. To reduce the risk of fire or electric shock, the conductive parts and other
components in the unit should be inspected and damaged parts replaced. When a
protective device trips, the cause of the trip must be identified and rectified.

No. Item

Ensure that no abnormal motor sound or vibration, abnormal


1 mechanical connection, phase loss, or loose retaining screws
exist.

2 Ensure that cabinet units are in good condition.

3 Ensure that accessories are complete.

4 Ensure that the cable size is right for the controller model.

5 Ensure that all safety devices are effective.

6 Ensure that the controller and motor are grounded correctly.

Ensure that there is no inter-phase or phase to ground short


circuit in input power supply terminals (R/S/T).
Ensure that there is no short circuit to ground on the output side
7
of the transformer.
Ensure that there is no inter-phase or phase to ground short
circuit in the 220 V power supply.
Ensure that devices are installed on the power input side to offer
8 electrical isolation and protection against overcurrent and short
circuit.

‑20‑
Electrical Installation

4.4 Terminal Cover Removal


● Removing the terminal cover of the plastic structure

1. Put the thumbs on the positions


shown in the figure, and press
downward so that the cover is
detached.

2. Push the cover in the arrow


direction. Removal is
completed.

● Removing the terminal cover of the sheet metal structure

1. Remove the 4 to 6 screws and lift


the cover to detach it from the
positioning holes.

‑21‑
Electrical Installation

2. Take out the cover.

4.5 Wiring of the Main Circuit

4.5.1 Terminal Description


The terminal layout of the main circuit is shown in the following figure.

Figure 4-2 Terminal layout of the main circuit (models below 37 kW)

‑22‑
Electrical Installation

Table 4–1 Main circuit terminals layout

Terminal
Terminal name Description
symbol
Three-phase power
R, S, T Three-phase AC power supply terminals
input terminals
Terminals for connecting the external braking unit
Positive and negative
+ and - and regenerative unit for controller models of 75
terminals of DC bus
kW and above
Terminals for connecting braking resistor for
controller models of below 75 kW
Terminals for Terminals for connecting DC reactor for controller
+, PB (P) connecting braking models of 75 kW and above (The two terminals are
resistor pre-assembled with the jumper bar. If you need
not connect the DC reactor, do not remove the
jumper bar).
Controller output
U, V, W Terminals for connecting the three-phase motor
terminals
Grounding terminal Grounding terminal

‑23‑
Electrical Installation

4.5.2 Wiring Connection

‑24‑
Electrical Installation

U
V
W
R
S
T

Figure 4-3 Wiring of the main circuit

4.5.3 Wiring Requirements

Cable Selection

Table 4–2 Input specification

Torque of
Rated input
Controller I/O power cable torque
current Cable lug model
model (mm2) screwdriver
(A)
(N·m)
NICE-L-C-4003 10.5 2.5 1.2 GTNR2.5-4
NICE-L-C-4005 14.8 2.5 1.2 GTNR2.5-4
NICE-L-C-4007 20.5 4 2.5 GTNR4-5
NICE-L-C-4011 29.0 6 2.5 GTNR6-5

‑25‑
Electrical Installation

Torque of
Rated input
Controller I/O power cable torque
current Cable lug model
model (mm2) screwdriver
(A)
(N·m)
NICE-L-C-4015 36.0 6 2.5 GTNR6-5
NICE-L-C-4018F 41 10 4.0 GTNR16-6
NICE-L-C-4022F 49.5 16 4.0 GTNR16-6
NICE-L-C-4030F 62 16 4.0 GTNR16-6
NICE-L-C-4037F 62 25 4.0 GTNR16-6
NICE-L-C-4045F 93 35 10.5 TNR1.25-4
NICE-L-C-4055F 113 50 10.5 GTNR2.5-4
NICE-L-C-4075F 157.5 70 20 GTNR70-10
NICE-L-C-4090F 180 95 20 GTNR95-10
NICE-L-C-4110F 214 120 35.0 GTNR120-12
NICE-L-C-4132F 256 120 35.0 GTNR120-12
NICE-L-C-4160F 307 150 35.0 GTNR150-12
NICE-L-C-4200F 365.0 95 × 2 20.0 GTNR95-10
NICE-L-C-4220F 410.0 120 × 2 35.0 GTNR120-12
NICE-L-C-4250F 441.0 120 × 2 35.0 GTNR120-12
NICE-L-C-4280F 495.0 120 × 2 35.0 GTNR120-12
NICE-L-C-5003 10.5 2.5 1.2 GTNR2.5-4
NICE-L-C-5005 14.8 2.5 1.2 GTNR2.5-4
NICE-L-C-5007 20.5 4 2.5 GTNR4-5
NICE-L-C-5011 29.0 6 2.5 GTNR6-5
NICE-L-C-5015 36.0 6 2.5 GTNR6-5
NICE-L-C-5018F 41.0 10 4.0 GTNR16-6
NICE-L-C-5022F 49.5 16 4.0 GTNR16-6
NICE-L-C-5030F 62.0 16 4.0 GTNR16-6
NICE-L-C-5037F 77.0 25 4.0 GTNR16-6

Notes
● Power input terminals R, S, T
■ The cable connection on the input side of the controller has no phase
sequence requirement.
■ The specification and installation method of external power cables must
comply with the local regulations and related IEC standards.
■ Refer to contents about peripheral device selection in the NICE3000new
Integrated Elevator Controller System Design and Selection Guide for proper
copper cables.
■ The filter must be installed close to the input terminal of the controller. The
cable between the filter and the input terminals must be shorter than 30 cm.
Ensure that the grounding terminals of the filter and the controller are

‑26‑
Electrical Installation

connected together, and that both the filter and controller are installed on the
same conductive plane that are connected to main grounding of the cabinet.

Figure 4-4 Installation on the conductive plane

● DC bus terminals (+) and (-)


■ Terminals (+) and (-) of the DC bus have residual voltage after the controller is
switched off. Wait at least 10 minutes and ensure that the voltage is lower than
36 VDC before performing wiring. Failure to comply may result in electric shock.
■ When connecting external braking components for the controller of 75 kW and
above, never reverse (+) and (-). Failure to comply may result in damage to the
controller and even cause a fire.
■ The cable length of the braking unit must not exceed 10 m. Use twisted pair
wires or closely routed pair wires for parallel connection.
■ Do not connect the braking resistor directly to the DC bus. Otherwise, it may
damage the controller and even cause a fire.
● Terminals (+) and PB for braking resistor connection
■ These terminals are valid only for the models below 75 kW that have the built-
in braking unit.
■ Connect a braking resistor of the recommended model, and ensure that the
cable length is shorter than 5 m. Otherwise, it may damage the controller.
● Terminals U, V, W
■ The specification and installation method of external power cables must
comply with the local regulations and related IEC standards.

‑27‑
Electrical Installation

■ Refer to contents about peripheral device selection in the NICE3000new


Integrated Elevator Controller System Design and Selection Guide for proper
copper cables.
■ Do not connect a capacitor or surge protection device on the output side of the
controller. Otherwise, it may cause overheating or even damage to the
controller due to harmonics.

■ If the motor cable is too long, electrical resonance will be generated due to the
impact of distributed capacitance. This will damage the motor insulation or
generate higher leakage current, causing the controller to trip in overcurrent
protection. If the motor cable is greater than 100 m long, an AC output reactor
must be installed close to the controller.
■ Use the shielded cable as the output power cable connecting the motor. The
shield is connected to the grounding cable.

● Grounding terminal (PE)


■ The grounding terminal must be grounded reliably, and the resistance of the
grounding cable must be smaller than 10 Ω. Otherwise, the controller may
work abnormally or be damaged.
■ The grounding (PE) wire and neutral wire don’t share a terminal in the power
system.
■ Impedance of the PE conductor must be able to withstand the large short
circuit current that may arise when a fault occurs.
■ Select the size of the PE conductor according to the following table.

‑28‑
Electrical Installation

Table 4–3 Size of PE conductor


Cross-sectional area of a phase conductor Min. cross-sectional area of protective
(S) conductor (Sp)
S ≤ 16 mm2 S
16mm2 < S ≤ 35mm2 16 mm2
S > 35 mm2 S/2

■ Use a yellow-green cable to connect the grounding conductor.


■ It is recommended that the controller be installed on the conductive metal
plane. Ensure that the entire conductive bottom of the controller is in good
contact with the metal plane. Install the filter and controller on the same plane
to ensure the desired filtering performance.
● Upstream protective device
■ Install proper devices on the power input side to offer electrical isolation and
protection against overcurrent and short circuit.
■ For selection of protective devices, consideration should be given to such
factors as the current capacity of power cables, the overload capacity
requirement of the system, and the short circuit capacity of the upstream
components.
● Cable shield requirements
Refer to contents about cable shield requirements in NICE3000new Integrated
Elevator Controller System Design and Selection Guide.

● Cabling requirements
Refer to contents about cable shield requirements in NICE3000new Integrated
Elevator Controller System Design and Selection Guide.

‑29‑
Electrical Installation

4.6 Terminal Cover Installation


● Installing the terminal cover of the plastic structure

1. Align the cover with the edges of


the controller and push in the
arrow direction.

2. Hold the cover and insert the


snap-fit joints on the cover into
fixed holes.

‑30‑
Electrical Installation

● Installing the terminal cover of the sheet metal structure

1. Hold the cover and latch the


pins into fixed holes.

2. Tighten the 4 to 6 screws on the


terminal cover with a
screwdriver.

‑31‑
Electrical Installation

4.7 Main Control Board (MCB) Wiring

4.7.1 Terminal Description

Figure 4-5 Control circuit terminal layout (unit: mm)

‑32‑
Electrical Installation

Table 4–4 Control circuit terminal description

Terminal
Terminal symbol Description Layout
name
Digital Input voltage range of
CN1 X1 to X16
input 10 VDC to 30 VDC.
Input impedance of 4.7
kΩ, photocoupler
isolation.
Digital Input current limit of 5
X17 to X24
input mA.
DI terminal function is
set by F5-01 to F5-24.
CN9 Al-M / /

Analog
It is for the analog load
Al + differen
cell.
tial input

External
It supplies 12 V power
+12V/MCM 12 VDC
supply for the MCB.
input
External
It supplies 24 V power
M24V/MCM 24 VDC
supply for the MCB.
input
They are the standard
RS485
isolated RS485
MOD+/ differen
CN3 communication
MOD- tial
interface for hall call
signals
and display.
They are the CAN
communication
CANbus
interface with the CTB,
CAN1+/ differen
and for MRL monitoring
CAN1- tial
board and DI/ DO
signals
expansion board
connection.
They are for the safety
circuit and door lock
circuit feedback loop
High-
(input from left XCOM of
voltage
X25 to X28/ X25 and output from
CN2 detec
XCOM right XCOM of X28) with
tion
input voltage of 110 VAC
terminal
± 15%. The functions
are set by F5-37 to F5-
40.

‑33‑
Electrical Installation

Terminal
Terminal symbol Description Layout
name

Relay NO output of 5 A/
Y1/M1 to Relay
CN7 250 VAC with functions
Y6/M6 output
set by F5-26 to F5-31.

Relay NO output of 5 A/
Relay
CN11 Y2-A/M2-A 250 VAC with functions
output
set by F5-45.
Relay NO output of 5 A/
Relay
CN13 Y7/M7 250 VAC with functions
output
set by F5-46.
RS232
It is for mobile phone
commu
CN8 USB port Bluetooth
nication
commissioning.
interface
RS485
MOD2 communication
MOD2+/ differen
interface is for MIB and
MOD2- tial
IoT connection.
signals
CAN2
CN4
CAN2+/ differen They are for parallel/
CAN2- tial group control.
signals
MOD3+/
Reserved /
MOD3-
It is the interface for site
commissioning
RS232
software, MIB, RS232/
DB9 commu
CN5 RS485 parallel/group
interface nication
control and MCB and
interface
DSP board software
download.

Operat
RJ45 It is for connecting the
CN12 ing panel
interface operation panel.
interface

‑34‑
Electrical Installation

Terminal
Terminal symbol Description Layout
name

J12 PG card connection

Used by the manufacturer only, optional


J1 grounding terminal for AI, and COM not shorted
by default.

J5
Used by the manufacturer only, MOD2
J6 termination resistor, and ON shorted by default.

J13
Used by the manufacturer only, CAN2
J14 termination resistor, and ON shorted by default.

J2

J3
They are for drive board connection.

J4

J11

For use by the manufacturer only and short


J9/J10 these terminals with extreme caution for normal /
use.

‑35‑
Electrical Installation

Table 4–5 Description of indicators on the MCB

Terminal
Terminal name Description
symbol
Modbus2 Flashing (green) for normal communication with IoT and
MOD2
indicator MIB/remote monitoring board
Flashing (green) for normal communication between the
COP CAN1 indicator
MCB and CTB
Modbus1 Flashing (green) for normal communication between the
HOP
indicator MCB and HCB
Steady ON (green) for parallel/group control
Group control
CAN2 communication and flashing for normal running in
indicator
parallel/group control mode
Serial
Flashing (green) for normal communication with the host
232 communication
controller and MIB/remote monitoring board
indicator
Input signal
X1 to X28 ON for active external input signals
indicator
Y1 to Y7/ Output signal
ON for system output
Y2-A indicator

4.7.2 Wiring Description

● Connection with PG card


J1 terminal of MCTC-PG card is inserted into the J12 terminal on the MCB.

● Connection with CTB


Connect the CN3 port of the MCB with the CN2 port of the CTB.
Table 4–6 MCB CN3 terminals
Terminal symbol Terminal name Description Layout
External 12 VDC It supplies 12 V power
+12V/MCM
input supply for the MCB.
External 24 VDC It supplies 24 V power
M24V/MCM
input supply for the MCB.
They are the standard
MOD+/ RS485 differential isolated RS485
CN3 MOD- signals communication interface
for hall call and display.
They are the CAN
communication interface
CANbus
CAN1+/ with the CTB, and for MRL
differential
CAN1- monitoring board and DI/
signals
DO expansion board
connection.

‑36‑
Electrical Installation

Table 4–7 CTB CN2 terminals


Terminal symbol Terminal name Description Layout
Terminals for connection
External 24 VDC
+24V/COM with external 24 V power
power supply
supply for the CTB
CN2 CAN
Terminals for CAN
communication
CAN+/CAN- communication between
interface with the
the CTB and MCB
MCB
See " CTB Wiring" on page 38 for details.

● Connection with HCB


Terminals for connection of the CN3 port of the MCB with the CN1 port of the HCB
Table 4–8 MCB CN3 terminals
Terminal symbol Terminal name Description Layout
External 12 VDC It supplies 12 V power
+12V/MCM
input supply for the MCB.
External 24 VDC It supplies 24 V power
M24V/MCM
input supply for the MCB.
They are the standard
MOD+/ RS485 differential isolated RS485
CN3 MOD- signals communication interface
for hall call and display.
They are the CAN
communication interface
CANbus
CAN1+/ with the CTB, and for MRL
differential
CAN1- monitoring board and DI/
signals
DO expansion board
connection.

Table 4–9 HCB CN1 terminals


Terminal symbol Terminal name Description Layout
External 24 VDC It supplies 24 V power
+24V/COM
input supply for the MCB.
CN1 Modbus communication
MOD+/ RS485 differential
port for connection with
MOD- signals
the MCB.

4.7.3 Wiring Requirements

Cable Selection
Use the tubular terminal with the insulation sleeve. When the single-wire or twisted-
pair cable is used, it must have stripped wire ends of 6 mm.

‑37‑
Electrical Installation

Refer to contents about peripheral device selection in NICE3000new Integrated


Elevator Controller System Design and Selection Guide for proper copper cables.

Figure 4-6 Control cable tubular terminal requirement

Table 4–10 Control cable specifications

Terminal name Tightening torque (N·m)


Control circuit terminal block 0.565

Notes
For wiring requirements, refer to contents about I/O interfaces and communication
and system wiring requirements in NICE3000new Integrated Elevator Controller System
Design and Selection Guide.

4.8 Car Top Board (CTB) Wiring


The car top board (MCTC-CTB) is for car control. It has 8 DIs, 1 AI and 7 standard relay
outputs (9 for non-standard customization).

‑38‑
Electrical Installation

Outline Dimensions and Installation Method

Figure 4-7 CTB outline dimensions (unit: mm)

Figure 4-8 CTB installation method (unit: mm)

‑39‑
Electrical Installation

No. Name No. Name


Plastic fitting (height no less than
① ③ Backplate
1 cm)
② Self-taping screw (4-Ø4.9 × 30) ④ Control box

4.8.1 Terminal Description

Table 4–11 Description of CTB terminals

Terminal Terminal
Function description Layout
symbol name
Terminals for connection with external
24 V power supply for the CTB
External 24
+24V/ Warning: Do not connect safety circuit
VDC power
COM to the terminals here and avoid high
supply
voltage contact. Otherwise, burnout
will happen.
CN2
CAN
communica
CAN+/ tion Terminals for CAN communication
CAN- interface between the CTB and MCB
with the
MCB
24 VDC
+24V/ Terminals for 24 V power supply for the
voltage
COM car display board of MCTC-HCB
output
Modbus
communica
CN1
tion Terminals for connecting the car
MOD+/
interface display board of MCTC-HCB for Modbus
MOD-
with the car communication
display
board

Analog load
CN6 AI-M cell signal Input voltage range: 0 VDC to 10 VDC
input

‑40‑
Electrical Installation

Terminal Terminal
Function description Layout
symbol name
+24 V power
24 V DI common terminal
supply
Light curtain
X1
1 input
Light curtain
X2
2 input
Door open
X3
limit 1 input
Door open DI terminal
X4
limit 2 input ● Photocoupler isolation, unipolarity
CN3
Door close input
X5
limit 1 input ● Input impedance: 3.3 kΩ
Door close The MCTC-CTB signal is active with 24
X6
limit 2 input VDC input
Full-load
X7 signal
(100%) input
Overload
X8 signal
(110%) input

‑41‑
Electrical Installation

Terminal Terminal
Function description Layout
symbol name
Door open
B1-BM signal 1
output
Door close
B2-BM signal 1
output
Forced door
B3-BM close 1
output
Door open
C1-CM signal 2
output
Door close Relay output terminal, contact drive
CN4 C2-CM signal 2 capacity:
output 30 VDC, 1A
Forced door
C3-C3M close 2
output
Up arrival
D1-DM signal
output
Down arrival
D2-DM signal
output
Sound and
E1-BM light alarm
output
A-AM Relay output terminal, drive capacity:
(NC Car fan/ 250 VAC, 3 A or 30 VDC, 1 A
contact) lighting Warning: Do not connect safety circuit
CN5
B-AM control to the terminals here and avoid high
(NO output voltage contact. Otherwise, burnout
contact) will happen.

DB9
connector Terminals for connection with MCTC-
for CCB CN7 mainly used for front door
CN7/CN8
communica and ordinary calls CN8 mainly used for
tion with the rear door and disability calls
CCB

RJ45
connector Terminal for connection with the
CN10 for external external LED keypad or LCD operation
operating panel
panel

‑42‑
Electrical Installation

Terminal Terminal
Function description Layout
symbol name
CTB address
Terminal for CTB address setting in
jumper in
J2 parallel control. You can choose to (or
parallel
not to) short OFF for a single elevator.
control
Communication indicator between the
CAN CTB and MCB (flashing for normal
CAN
indicator communication and steady ON for
faulty communication)
Fault indicator flashing and CAN
CAN fault indicator steady ON for faulty
RESET
indicator communication between the CTB and
MCB

ON (green) when corresponding


X1 to X8 DI indicator
external input signal is active

Relay output ON (green) when corresponding


A1 to E1
indicator system output is active

For use by the manufacturer only and


J9 Reserved short these terminals with extreme
caution for normal use

4.8.2 Wiring Connection

Connection with the MCB


See the connection with CTB in "4.7.2 Wiring Description" on page 36.

Connection with the CCB

Table 4–12 CTB CN7/ CN8 terminals

Terminal
Terminal name Description Layout
symbol

DB9 connector Terminals for connection with MCTC-


for CCB CN7 mainly used for front door
CN7/CN8
communication and ordinary calls CN8 mainly used
with the CCB for rear door and disability calls

‑43‑
Electrical Installation

Table 4–13 CCB CN2 terminals


Terminal
Terminal name Description Layout
symbol

Terminals for Terminals for connection with the


CN2 CAN and power CTB as the input ports of CAN and
input power supply

● Perform correct and tight terminal wiring.


● The MCTC-CCB has the same interfaces on both ends, and do not make wrong
connection when connecting multiple boards in series.

Connection with the Car Display Board

Table 4–14 CTB CN1 terminals


Terminal symbol Terminal name Description
+24V/ Terminals for 24 V power supply for the car
24 VDC voltage output
COM display board of MCTC-HCB
CN1 Modbus communication Terminals for connecting the car display
MOD+/
interface with the car board of MCTC-HCB for Modbus
MOD-
display board communication

Table 4–15 Car display board CN1 terminals

Terminal symbol Terminal name Description


+24V/ Terminals for 24 V power supply for the car
24 VDC voltage output
COM display board of MCTC-HCB
CN1 Modbus communication
MOD+/ Terminals for connecting the CTB for
interface with the car
MOD- Modbus communication
display board

4.8.3 Wiring Requirements


For wiring requirements, refer to contents about I/O interfaces and communication
and system wiring requirements in NICE3000new Integrated Elevator Controller System
Design and Selection Guide.

‑44‑
Electrical Installation

4.9 PG Card Connection


The controller can perform feedback vector control (FVC) only with use of the MCTC-
PG card. J1 terminal is directly inserted into the J12 on the MCB.
Installation is shown in the following figure.

Figure 4-9 MCTC-PG card and its installation

PG card model
We provide five PG card models of MCTC-PG-A2, MCTC-PG-D, MCTC-PG-E, MCTC-PG-F1
and MCTC-PG-F2 for different encoder types, as described in the following table.

‑45‑
Electrical Installation

Table 4–16 MCTC-PG card selection


Encoder type PG card Appearance

Incremental encoder with


push-pull/open-collector MCTC-PG-A2
encoder output

UVW encoder MCTC-PG-D

Sin/Cos encoder MCTC-PG-E

Absolute encoder
MCTC-PG-F1
(ERN413/1313)

Absolute encoder MCTC-PG-F2

‑46‑
Electrical Installation

4.9.1 Terminal Description

Table 4–17 Definitions of the CN1 terminals of different PG card models


Pins CN1
PG card model terminals
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
layout

MCTC-PG-A2 12 V PGM PGA PGB / / / / / / / / / / /

MCTC-PG-D A+ A- B+ B- Null Null U+ U- V+ V- W+ W- VCC COM Null

MCTC-PG-E B- Null Z+ Z- A+ A- COM B+ VCC C+ C- D+ D- Null Null


5V 5V
MCTC-PG-F1 B- Null Null Null A+ A- GND B+ CLK+ CLK- DATA+ DATA- Null
(UP) (Sensor)
MCTC-PG-F2 B- / MOD+ MOD- A+ A- GND B+ M5V / / / / / /

4.9.2 Wiring Connection

PG Card Connection with the MCB


J1 terminal of MCTC-PG card is inserted into the J12 terminal on the MCB.

PG Card Connection with the Motor Encoder

● Connection between MCTC-PG-E and encoder ERN1387


An FVC system is formed by connecting the J1 terminal of the MCTC-PG card to the
J12 terminal on the MCB and by connecting the CN1 terminal with the traction
machine encoder. The connection between different MCTC-PG cards and the MCB
is the same, but the connection between the MCTC-PG cards and the encoder
varies with the CN1 terminal type.

‑47‑
Electrical Installation

Figure 4-10 Connection between the PG card and encoder ERN1387


Table 4–18 Terminal definition of encoder ERN1387
0V Up
Signal C- A- R- B- D- VCC D+ B+ R+ 0V A+ C+
Thermistor Thermistor
Encod
er
1a 2a 3a 4a 5a 6a 7a 1b 2b 3b 4b 5b 6b 7b
termi
nal

● Connection between MCTC-PG-F1 and encoder ERN1313

Figure 4-11 Connection between the PG card and encoder ERN1313


Table 4–19 Terminal definition of ERN1313
5V 5V
Signal DATA- A+ GND B+ CLK- CLK+ B- GND A- DATA+
(Sensor) (UP)
Encod
er
1a 2a 3a 4a 5a 6a 1b 2b 3b 4b 5b 6b
termi
nal

‑48‑
Electrical Installation

Note
● Cables from the PG card to the encoder must be separated from those of the
control circuit and the main circuit. Parallel cabling with close distance is
forbidden.
● Shielded cables are required for PG card connection with the encoder. The shield
must be connected to the PE on the controller side. To minimize interference,
grounding at one end is suggested.
● Ensure cables run through a separate duct and that the metal enclosure is reliably
grounded.

4.10 Car Call Board (CCB) Wiring


The car call board (MCTC-CCB) is another interface between users and the control
system. Each CCB comprises 24 inputs and 22 outputs, including 16 floor buttons and
8 functional signals. The CCB mainly collects button calls and outputs signals of the
button call indicators. The need for 40-floor use can be met through cascaded
connection. CN2 is an input connector and CN1 is a cascaded output connector.

‑49‑
Electrical Installation

Figure 4-12 Appearance, structure and installation method of the CCB

No. Name No. Name


① Plastic fitting (height below 1 cm) ② Self-taping screw (4-Ø4.9 × 30)

4.10.1Terminal Description

Table 4–20 CCB terminals


Terminal
Terminal name Description
symbol
Cascaded output Through connection with the next CCB, it can meet the
CN1
connector needs of controller use for 40 floors.
CTB input
CN2 Connection with the CTB for signal input
connector

‑50‑
Electrical Installation

Interface Pins 2 and 3 Pins 1 and 4 Wiring description


Floor 1 button Floor 1 display
JP1
input output
Floor 2 button Floor 2 display
JP2
input output
Floor 3 button Floor 3 display
JP3
input output
Floor 4 button Floor 4 display
JP4
input output
Floor 5 button Floor 5 display
JP5
input output
Floor 6 button Floor 6 display
JP6
input output
Floor 7 button Floor 7 display
JP7
input output
Floor 8 button Floor 8 display
JP8
input output
Floor 9 button Floor 9 display
JP9
input output
Floor 10 button Floor 10
JP10 When the CCB is used for cascaded
input display output
connection, the input signal of JPn
Floor 11 button Floor 11 corresponds to floor (16 + n) button input.
JP11
input display output
Floor 12 button Floor 12
JP12
input display output
Floor 13 button Floor 13
JP13
input display output
Floor 14 button Floor 14
JP14
input display output
Floor 15 button Floor 15
JP15
input display output
Floor 16 button Floor 16
JP16
input display output

‑51‑
Electrical Installation

Interface Pins 2 and 3 Pins 1 and 4 Wiring description


Door open Door open
JP17
button input display output
Door close Door close
JP18
button input display output
Door open Door open
JP19 delay button delay display
input output When the CCB is used for cascaded
Direct travel Non-door zone connection, the terminals are invalid. When
JP20 the cascaded CCB is used for rear door
ride input stop output
control, JP17 can be used for rear door
JP21 Attendant input Reserved
open.
Direction
JP22 Reserved
change input
Independent
JP23 Reserved
running input
Firefighter
JP24 Reserved
operation input

Note
Note: Pins 1 and 2 are positive of power supply. The pin with white dot mark or that is rec-
tangular is pin 1.

4.10.2Wiring Connection
For connection with the CTB, see the information about connection with the CCB in "
CTB Wiring" on page 38.

4.11 Wiring of HCB/Car Display Board


MCTC-HCB receives the passenger calls and displays the floor where the elevator is
located and the running direction. It can also be used as car display board.
Take MCTC-HCB-R600 as an example. If the types available cannot meet your
requirements, you can use a parallel-serial conversion board (HCB-B) to make the
board provided match your own. For more information, don’t hesitate to contact
Inovance.

Table 4–21 Common MCTC-HCB types

Name Feature Dimensions (mm)


Dot-matrix display board
MCTC-HCB-R600 130 × 72 × 4.6
(red)

‑52‑
Electrical Installation

4.11.1Terminal Description
MCTC-HCB-R600: Dot-matrix display board

Figure 4-13 Appearance, structure and installation of MCTC-HCB-R600 (unit: mm)

Terminal description:

Table 4–22 Functions of I/O terminals


Terminal
CN1 CN2 CN3 CN4 CN5
symbol
Modbus and power Fire emergency Jumper for
Function Up call button Down call button
supply elevator lock input address setting
Elevator
24 V power 24 V power 24 V power ON: Floor
1 +24V MP24 MP24 ST lock button
supply supply supply address setting
input
with up and
Modbus
24 V power 24 V power 24 V power down call
2 MOD+ communica MP24 MP24 MP24
supply supply supply buttons
tion cable
pressed
Pins Modbus
Up call Down call 24 V power simultaneously
3 MOD- communica U-IN D-IN MP24
button input button input supply after two pins
tion cable
of the jumper
Fire
Up call Down call are shorted.
Power emergency
4 GND LED-UP button LED-DOWN button XF OFF: No
ground button
output output jumper.
input

‑53‑
Electrical Installation

Note
● 24 V power supply of voltage between 18 V and 26 V
● RS485 communication with default baud rate of 38400 bps
● Load current of the button indicator (≤ 25 mA) without jumpers by default.

4.11.2Wiring Connection

Connection between the HCB and MCB


See the connection with the HCB in "4.7.2 Wiring Description" on page 36.

Connection between Car Display Board and CTB


See the connection with the car display board in "4.8.2 Wiring Connection" on page
43.

4.12 Installation of Shaft Switches


In elevator control, to implement accurate landing and safe running, the car position
needs to be identified based on shaft position signals. These shaft position signals
include the leveling switches, up/down slow-down switches, up/down limit switches,
and up/down final limit switches. These shaft position signals are directly transmitted
by the shaft cables to the MCB of the controller.
The following figure shows the arrangement of shaft position signals in the shaft.

‑54‑
Electrical Installation

Figure 4-14 Arrangement of shaft position signals (unit: mm)

4.12.1Leveling Signals
Leveling signal devices, including the leveling switches and leveling plates, are
connected to the input terminals of the controller. They enable the car to land at each
floor accurately.
The leveling switches are installed on the top of the car. This controller supports the
installation of four leveling switches. The leveling plate is installed on the guide rail in
the shaft. One leveling plate needs to be installed on each floor. Ensure that leveling
plates at all floors are mounted with the same depth and verticality.

‑55‑
Electrical Installation

Figure 4-15 Installation of leveling signals

Table 4–23 Installation requirements of leveling switches

Number of
Connecting to controller input
leveling Installation method Parameter setting State monitoring
terminals
switches
FA-26 bit1: up
leveling state
monitoring
F5-01 = 1
FA-26 bit2: down
F5-02 = 3
leveling state
F5-03 = 2
monitoring
F6-52 bit6 = 0 (disable)
FA-26 bit3: door
zone signal
monitoring

FA-33 bit10: up
leveling state
monitoring
4
FA-33 bit11: down
leveling state
F5-01 = 1
monitoring
F5-02 = 3
FA-26 bit3: door
F5-03 = 2
zone signal
F6-52 bit6 = 1 (enable)
monitoring
F5-25 bit9 = 1 (NO)
FA-26 bit1: up door
F5-25 bit10 = 1 (NO)
zone signal
monitoring
FA-26 bit2: down
door zone signal
monitoring

‑56‑
Electrical Installation

4.12.2Slow-down Switches
The slow-down switches are one of the key protective means of the elevator,
protecting against top-hitting and bottom-clashing even at maximum speed when the
elevator position is abnormal. This controller supports a maximum of three pairs of
slow-down switches. The slow-down switch 1, slow-down switch 2 and slow-down
switch 3 are installed from the two ends of the shaft to the middle floor one by one.
Generally, only one pair of slow-down switches is required for the low-speed elevator.
Two or three pairs of slow-down switches are required for the high-speed elevator.
The slow-down distance L indicates the distance from the slow-down switch to the
leveling plate at the terminal floor. The calculating formula is as follows:

L: Slow-down distance; V: Rated elevator speed (F0-04); F3-08: Special deceleration


rate.
The default value of F3-08 is 0.9 m/s2. The following table lists the slow-down
distances corresponding to different rated elevator speeds.

Table 4–24 Slow-down distances


Rated
elevator
0.25 0.4 0.5 0.63 0.75 1 1.5 1.6 1.75 2 2.5 3 3.5 4
speed
(m/s)
Slow-
down 1
0.4 0.4 0.4 0.4 0.4 0.7 1.5 1.7 2.0 2.0 2.0 2.0 2.0 2.0
distance
(m)
Slow-
down 2
/ / / / / / / / / 2.5 4.0 4.0 4.0 4.0
distance
(m)
Slow-
down 3
/ / / / / / / / / / / 6 8 11
distance
(m)
● V < 1 m/s: Compared with the values recommended in this table, the actual installation distances of slow-down switches
are allowed to have an error of ± 0.1 m.
● 1 m/s ≤ V ≤ 2 m/s: Compared with the values recommended in this table, the actual installation distances of slow-down
switches are allowed to have an error of ± 0.2 m.
● 2 m/s ≤ V ≤ 4 m/s: Compared with the values recommended in this table, the actual installation distances of slow-down
switches are allowed to have an error of ± 0.3 m.

‑57‑
Electrical Installation

Note
● The slow-down distances listed in the preceding table are calculated at the default
special deceleration rate (0.9 m/s2).
● A lower acceleration/deceleration rate or higher special deceleration rate does not
affect safety performance. However, a lower special deceleration rate may cause
safety hazards. If a rate change is required, calculate the slow-down distance
again according to the preceding formula.

4.12.3Limit Switches
The up limit switch and down limit switch protect the elevator against top-hitting and
bottom-clashing when the elevator does not stop at the leveling position of the
terminal floor.
● The up limit switch needs to be installed 30 mm to 50 mm away from the top
leveling position. The limit switch acts when the car continues to run upward for
the distance from the top leveling position.
● The down limit switch needs to be installed 30 mm to 50 mm away from the
bottom leveling position. The limit switch acts when the car continues to run
downward for the distance from the bottom leveling position.

4.12.4Final Limit Switches


The final limit switch is to protect the elevator against top-hitting and bottom-
clashing when the elevator does not stop completely upon triggering the up/down
limit switch.
● The up final limit switch is mounted above the up limit switch. It is usually 150 mm
away from the top leveling position.
● The down final limit switch is mounted below the down limit switch. It is usually
150 mm away from the bottom leveling position.

4.13 Checks After Wiring


The following figure shows the flowchart of wiring safety checks.

‑58‑
Electrical Installation

Figure 4-16 Flowchart of wiring safety checks before power-on

4.13.1Mechanical Safety Checks


Check for a totally clear shaft, car and car roof to create a safe operating environment
for the elevator.

4.13.2Electrical Safety Checks


The operator is responsible for performing checks including but not limited to those
listed in the following table in accordance with the recognized technical rules in the
country of installation and with applicable regional guidelines. Tick after each check
of the item.

No. Item

Ensure that power input terminals (R/S/T) are connected correctly


1
and securely.
Ensure that motor terminals (U/VW) are wired with the controller
2
correctly and securely.

3 Ensure that the controller and motor are grounded correctly.

Ensure that the safety circuit is energized and that the emergency
4 stop button and switches in the controller and the machine room
operate properly.
Ensure that the door lock circuit is energized and that the door
5 lock circuit is disconnected when the car door or any landing door
opens.
Ensure that the user power line voltage is within the range of 380
6 V to 440 V and that the phase unbalance degree does not exceed
3%.

‑59‑
Electrical Installation

No. Item

Ensure that the total lead-in wire gauge and total switch capacity
7
meet requirements.
Ensure that there is no inter-phase or phase to ground short
8
circuit in input power supply terminals (R/S/T).
Ensure that there is no inter-phase or phase to ground short
9
circuit in the controller or the motor (U/V/W).
Ensure that there is no short circuit to ground on the output side
10
of the transformer.
Ensure that there is no inter-phase or phase to ground short
11
circuit in the 220 V power supply.
Ensure that the 24 V power supply has no short circuit to ground
12
or between positive and negative output.
Ensure that the CAN/Modbus communication cable has no short
13
circuit to ground or with the 24 V power supply.

Rotary encoder checks:

No. Item

1 Ensure that the encoder is installed reliably with correct wiring.

Ensure that the encoder signal cables and high-voltage circuit are
2
laid in different ducts to prevent interference.
The encoder cables are preferably directly connected to the
controller. If the cable is not long enough and an extension cable
3
is required, the extension cable must be shielded and preferably
welded to the encoder cables by using the soldering iron.
Ensure that the shield of the encoder is reliably grounded on the
4 controller side. To minimize interference, grounding at one end is
suggested.

‑60‑
Commissioning Tool

5 Commissioning Tool

5.1 Overview
Use the following tools for system commissioning.

Commissioning
Model Function
tools
Used to input the shaft commissioning commands and
Keypad /
view the floor information.
LED operating Used to view and modify parameters related to
MDKE
panel elevator drive and control.
LED operating Used to upload, download, view or modify the
MDKE6
panel parameters of the integrated controller.
Connect the external Wi-Fi module of the controller
MCB with your mobile phone.
The commissioning software allows parameter setting,
Mobile phone
Monarch app function commissioning, real-time running status
software
monitoring, parameter uploading and downloading,
and firmware programming of the elevator control
system.

5.2 Keypad
The keypad consists of three LEDs and three buttons. You can view information about
the controller and enter simple commands on the keypad.
● Keys and display

Figure 5-1 Layout of the keypad

The display area of the keypad includes three 7-segment LEDs and the three
buttons that are defined as PRG, ADD, and SET.

‑61‑
Commissioning Tool

Key Function
It displays the current function menu No. in any state and exits the
PRG
current operation.
It increases the No. or value of the function menu.
UP
It is used as the door open command in F-6 menu.
It enters the function menu editing mode as well as confirms and saves
SET the current operation.
It is used as the door close command in F-6 menu.
● Keypad operations
Example: To call the elevator to floor 4 using the keypad, operate as follows:

Figure 5-2 Setting the called floor

● Fault and alarm display


When a fault occurs, the keypad displays the current fault code and subcode in
scrolling mode, such as "E22-101" shown in the following figure.

Figure 5-3 Fault code and subcode display on the keypad

After F-2 is set to 2 on the keypad, the keypad will display the information about
latest 10 faults, including fault code, subcode, and occurrence time.

After troubleshooting, reset the fault by setting F-2 to 1.

‑62‑
Commissioning Tool

5.3 LED Operating Panel

5.3.1 Components
The following figure shows the operating panel.

Figure 5-4 Operating panel

Table 5–1 Operating panel layout

No. Name No. Name


Auto-tuning/Torque control/Fault
① Command source indicator ⑨
indicator
② Running status indicator ⑩ Increment key
③ Data display area ⑪ Confirm key
④ Unit indicator ⑫ Shift key
⑤ Programming key ⑬ Decrement key
⑥ Quick menu key ⑭ Stop/Reset key
⑦ RUN ⑮ Multi-function key
⑧ Running direction indicator / /

‑63‑
Commissioning Tool

Table 5–2 Key information

Key Name Function

Programming key Return to the previous menu of level I.

Enter the next screen, and confirm the


Confirm key
mode, parameters and set values.

Change (increase) parameter No. and


Increment key
settings.

Change (decrease) parameter No. and


Decrement key
settings.

Shift to the left option for parameter


Shift key
display, parameter No. and settings

Operate in the operating panel control


RUN
mode.

Stop the running state.


Stop/Reset Perform a reset operation when it is in the
fault state.
Perform a function switchover according to
Multi-function key
the setting of F7-01.

Perform a menu mode switchover


Quick menu key according to the setting of FP-03 (one menu
mode by default).

In the following table, indicates ON, OFF, And flashing.

Table 5–3 Description of indicators

Status Description

OFF: Stop state


RUN RUN
Running status indicator
ON: Running state
RUN

OFF: Forward running


FWD/REV FWD/REV
Running direction indicator
ON: Reverse running
FWD/REV

‑64‑
Commissioning Tool

Status Description

OFF: Not auto-tuning state


TUNE/TC TUNE/TC
Auto-tuning indicator
ON: Auto-tuning state
TUNE/TC

Unit of frequency: Hz

Unit of current: A

Unit of voltage: V

Unit of motor speed: RPM

Percentage: %

The 5-digit LED on the operating panel can display the frequency reference, output
frequency, various monitoring data, and fault codes.

Table 5–4 LED display and actual data

LED Actual LED Actual LED Actual LED Actual


display data display data display data display data

0 6 C N

1 7 c P

2 8 D R

3 9 E T

‑65‑
Commissioning Tool

LED Actual LED Actual LED Actual LED Actual


display data display data display data display data

4 A F U

5, S B L u

5.3.2 Parameter Modification


The LED operating panel adopts a three-level menu to perform operations such as
parameter setting. It consists of:
● Level I: parameter groups
● Level II: parameters
● Level III: parameter setting

After entering each level of menu, you can modify the flashing digit by pressing ,

, and .
Example: Change F3-02 from 10.00 m/s2 to 15.00 m/s2.

‑66‑
Commissioning Tool

Figure 5-5 Parameter modification procedure

You can return to Level II menu from Level III menu by pressing or . The
differences between the two are:

● By pressing , you will return to Level II menu after saving the set parameter,
and move to the next parameter automatically.

● After you press , the system directly returns to Level II menu without saving
the current parameter modification and remains at the current parameter.
In Level III menu, if a parameter does not include a flashing digit, it indicates that this
parameter cannot be modified. This may be because:
● This parameter is only readable, such as AC drive type, detected parameter and
running record parameter.
● It can only be modified after the motor is shut down.

5.3.3 Parameter Viewing


The following figure shows the operation procedure.

‑67‑
Commissioning Tool

Figure 5-6 Parameter viewing procedure

5.3.4 State Parameter Display

In the running state, press to view the running state parameters. The displayed
parameters by default include the running speed, bus voltage, output voltage, output
current, and output frequency. To view more running state parameters, see the
description of FA-01 (Parameter display during running).

In the stop state, press to view the stop state parameters. The displayed
parameters by default are rated speed and bus voltage. To view more stop state
parameters, see the description of FA-02 (Parameter display at stop).

5.3.5 Fault and Alarm Display


When a fault occurs, the operating panel will display the fault code shown in the
following figure.

‑68‑
Commissioning Tool

The controller stops outputting immediately, and the fault relay contact is closed.
Find out the fault cause and solution according to the fault code displayed.

5.4 Commissioning Using Mobile Phone


Monarch app is a software developed by Suzhou MONARCH, a subsidiary of Inovance
for easy elevator debugging.

Operating System Supported


The app can be used on Android system. Users need to download the app for
installation based on their own system version. Specifically, Android 4.4 or later and
iOS 12 or later are supported.
Inovance engineers have actually tested Android brands (Huawei, Xiaomi and others)
and iPhone. For any incompatibility with phone brands, contact the Monarch app
system administrator.

‑69‑
Commissioning Tool

Software Versions Supported


The app supports the debugging of NICE3000New V20.00 or later, control cabinets
(Tomorrow, Jiaolong, Honor and Mini series) and ARD, B6 (S), COB-B1 and other new
product series developed in recent two years. From 2021, it can be used to debug the
newly developed Inovance whole units and components.

Software Installation
Users can scan the QR code shown below through QQ, WeChat, browser and other
code scanning softwares to get the installation package.

Figure 5-7 QR code for installation

When the app is successfully installed on the smartphone, the icon below will appear.

Figure 5-8 Icon after installation

Commissioning Using Mobile Phone


See Monarch App for Elevator Debugging User Guide for information about user
signup and signin, Wi-Fi module, phone hotspot connection, remote assistance,
programming and upgrade.

‑70‑
System Commissioning

6 System Commissioning

6.1 Commissioning Flowchart

6.2 Commissioning Steps

6.2.1 Inspection Before Power-on


Before commissioning, check the mechanical and electrical parts to ensure that the
conditions are ripe for field system commissioning.
During commissioning, at least two operators are working at the same time. Cut off
the power supply immediately if any abnormality occurs.

6.2.2 Power-on
Procedure

‑71‑
System Commissioning

1. Turn off the main switch in the power distribution box.


2. Check the display of the controller MCB. The power is on with some indicators on
and LED display.

Figure 6-1 MCB display at normal power-on

Note: If E35, E51 or E52 are displayed at power-on, the system can remain
unaffected and continue its operation. They will be reset automatically in the end
or reset manually through setting F-2 to 1 on the keypad. For details about E35, E51
or E52, see "Table 7–1 " on page 91.

6.2.3 Operating Panel Connection


Connect the LED operating panel to the RJ45 port of the integrated controller using
an 8-conductor flat cable. The connection is shown in the following figures.

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System Commissioning

Figure 6-2 Operating panel connection

Figure 6-3 The 8-conductor flat cable

6.2.4 Parameter Setting


Procedure
1. DI/ DO parameters Setting
a. Low-voltage DI setting
Set parameters F5-01 to F5-24 based on the functions of DI X1 to X24. For exam-
ple, when X1 is connected to the NO switch for up leveling signal input, set F5-01
to 01.

Parameter Name Range Default


X1 function 00: Invalid
F5-01 1
selection 01/33: Up leveling NO/NC
X2 function 02/34: Down leveling NO/NC
F5-02 3
selection 03/35: Door zone NO/NC
X3 function 04/36: Safety circuit feedback NO/NC
F5-03 2
selection 05/37: Door lock circuit feedback NO/NC
X4 function
F5-04 06/38: RUN contactor feedback NO/NC 118
selection
X5 function 07/39: Brake feedback NO/NC
F5-05 08/40: Inspection signal NO/NC 0
selection
X6 function 09/41: Inspection/EEO up signal NO/NC
F5-06 38
selection 10/42: Inspection/EEO down signal NO/
X7 function NC
F5-07 39
selection 11/43: Fire emergency signal NO/NC
X8 function 12/44: Up limit signal NO/NC
F5-08 30
selection 13/45: Down limit signal NO/NC
X9 function 14/46: Overload signal NO/NC
F5-09 40
selection 15/47: Full-load NO/NC

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System Commissioning

Parameter Name Range Default


X9 function 16/48: Up slow-down 1 signal NO/NC
F5-09 40
selection 17/49: Down slow-down 1 signal NO/NC
X10 function 18/50: Up slow-down 2 signal NO/NC
F5-10 116
selection 19/51: Down slow-down 2 signal NO/NC
X11 function 20/52: Up slow-down 3 signal NO/NC
F5-11 10
selection 21/53: Down slow-down 3 signal NO/NC
X12 function
F5-12 22/54: Shorting door lock circuit relay 44
selection
X13 function feedback NO/NC
F5-13 23/55: Firefighter operation signal NO/NC 45
selection
X14 function 24/56: Door operator 1 light curtain signal
F5-14 48
selection NO/NC
X15 function 25/57: Door operator 2 light curtain signal
F5-15 49
selection NO/NC
X16 function 26/58: Brake travel switch 1 NO/NC
F5-16 50
selection 27/59: Emergency evacuation signal NO/
X17 function
F5-17 NC 51
selection
X18 function 28/60: Elevator lock signal NO/NC
F5-18 29/61: Safety circuit 2 NO/NC 00
selection
X19 function 30/62: Synchronous motor self-lock
F5-19 feedback NO/NC 00
selection
X20 function 31/63: Door lock circuit 2 feedback NO/NC
F5-20 00
selection 65/97: Door operator 1 safety edge NO/NC
X21 function 66/98: Door operator 2 safety edge NO/NC
F5-21 00
selection 67/99: Motor overheat signal NO/NC
X22 function
F5-22 68/100: Earthquake signal NO/NC 00
selection
69/101: Rear door forbidden signal NO/NC
X23 function
F5-23 70/102: Light-load signal NO/NC 00
selection
71/103: Half-load signal NO/NC
72/104: Fire emergency floor switchover
signal NO/NC
76/108: Door 1 open input
77/109: Door 2 open input
78/110: Brake travel switch 2 input NO/NC
79/111: External fault input
80/112: Terminal floor verification signal
81/113: Door lock 1 shorting signal NO/NC
X24 function 82/114: Door lock 2 shorting signal NO/NC
F5-24 84/116: EEO signal NO/NC 00
selection
85/117: Main switch disconnection input
signal NO/NC
86/118: Door lock bypass input NO/NC
87/119: Fire emergency one-key input
NO/NC
88/120: Rope gripper feedback signal
input NO/NC
Note: For the same signal, NC parameter
setting = NO parameter setting + 32

b. High-voltage DI input setting

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System Commissioning

Set parameters F5-37 to F5-40 based on the functions of DI X25 to X28.

Parameter Name Range Default


F5-37 X25 function 0: Disabled 0
selection 4: Safety circuit signal
F5-38 X26 function 5: Door lock circuit signal 1 (high-voltage 0
selection input detection point, multiple selection
F5-39 allowed) 0
X27 function
6: Door lock circuit signal 2 (high-voltage
selection
input detection point, multiple selection
X28 function allowed)
F5-40 7: Door lock 1 shorting 0
selection
8: Door lock 2 shorting

c. DO setting
Set parameters F5-26 to F5-31 based on relay output Y1 to Y6.

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System Commissioning

Parameter Name Range Default


Y1 function 0: Disabled (output terminal not
F5-26 1
selection assigned)
Y2 function 1: RUN contactor output
F5-27 2
selection 2: Brake contactor output
Y3 function 3: Shorting door lock circuit contactor
F5-28 12
selection
output
Y4 function
F5-29 4: Fire emergency floor arrival signal 4
selection
Y5 function feedback
F5-30 5: Door operator 1 open 3
selection
6: Door operator 1 close
7: Door operator 2 open
8: Door operator 2 close
9: Brake/RUN contactor normal
10: Fault state output
11: Running state output
12: Shorting PMSM stator contactor
output
13: Emergency evacuation automatic
switchover
14: System healthy
Y6 function
F5-31 15: Evacuation buzzer control 0
selection
16: High-voltage startup of brake
17: Up signal
18: Light/fan running
19: Medical sterilization control
20: Non-door zone stop output
21: Electromagnetic lock control output
22: Non-service state indication
23: Emergency evacuation completed
25: Rope gripper reset
26: Braking transistor short circuit output
27: Alarm filter output

Note
The commissioning in this user guide are all based on the default settings as an example.

2. Elevator Speed Setting


a. Set the rated elevator speed F0-04. Refer to the speed on the motor nameplate.
b. F0-03 is used to set the actual maximum running speed of the elevator. The value
must not be larger than the rated elevator speed (F0-04).

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System Commissioning

Parameter Name Range Default


F0-03 Running speed 0.250 to F0-04 1.600 m/s
F0-04 Rated speed 0.250 to 4.000 1.600 m/s

3. Top Floor Setting


The parameters are to set the top floor of the elevator, determined by the number
of leveling plates installed.

Parameter Name Range Default


Top floor of the
F6-00 F6-01 to 48 9
elevator
Bottom floor of the
F6-01 1 to F6-00 1
elevator

4. Motor Parameters Setting


Set motor parameters group F1 according to the motor nameplate.
For PMSM, set F1-25 to 1.

Parameter Name Range Value


0: Asynchronous
motor
F1-25 Motor type 1
1: Synchronous
motor
F1-01 Rated power 0.7 to 75.0 5.0 kW
F1-02 Rated voltage 0 to 600 380 V
F1-03 Rated current 0.00 to 655.00 12.00 A
0.00 to max.
F1-04 Rated frequency 19.00 Hz
frequency
F1-05 Rated speed 0 to 3000 95 r/min

5. Encoder Parameters Setting


Set the encoder type and PPR according to the encoder nameplate.

a. The preceding figure shows a Sin/Cos encoder. Set F1-00 to 0.


b. For the encoder with 2048 ppr, set F1-12 to 2048.

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System Commissioning

Parameter Name Range Value


0: Sin/Cos encoder
1: UVW encoder
F1-00 Encoder type 0
2: ABZ encoder
3: Endat absolute encoder
Encoder pulses per
F1-12 0 ppr to 10000 ppr 2048
revolution

6. Command Source Setting


Set F0-01 to 1 to select the distance control mode.

Parameter Name Range Value


Command source 0: Operating panel control
F0-01 1
selection 1: Distance control

Note
During with-load auto-tuning, F0-01 (Command source selection) must be 1.

6.2.5 Motor Auto-tuning

Danger

To guarantee safe elevator running:


● Never start the elevator when the safety circuit is shorted. Failure to comply will
result in severe personal injuries or even death.
● Before emergency electrical operation, confirm that nobody is in the shaft. Failure
to comply may result in safety accidents.

Procedure
1. Set the switch to Emergency Electric Operation. Check that the X9 indicator on the
MCB becomes OFF and the elevator enters the EEO state.

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System Commissioning

2. Auto-tuning preparation
a. Check the equation and motor parameters: N=60 × f/P, where f is F1-04 (rated
frequency), N is F1-05 (rated speed), P is the number of pole pairs (number of
poles/2, mostly a positive integer).

b. Set F1-11 to 1 and select with-load auto-tuning. Press and the operating
panel displays "TUNE", indicating that the motor enters auto-tuning state.
3. Keep pressing the Up/Down button for the auto-tuning process. RUN contactor
closes and the motor has vibration noise due to excitation. After 3s to 5s, the brake
contactor closes and no fault is reported if the motor stops automatically with 2 or
3 rotations. With the encoder measured angle displayed by the LED for about 3s on
the MCB, the auto-tuning is completed successfully and the controller automati-
cally stops output. You can release the buttons now. If the fault code is displayed, it
shows the auto-tuning fails. Clear the fault first before performing auto-tuning
again.
4. Repeat step 3 (at least 3 times) and ensure that the encoder measured angles have
a difference within ±5°.
5. Finally, reset Emergency Electric Operation to Normal.

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System Commissioning

Parameter Name Range Value


0: No operation
1: With-load auto-tuning
2: No-load auto-tuning
F1-11 Auto-tuning mode 3: Shaft auto-tuning 1 1
4: Shaft auto-tuning 2
5: Synchronous motor
static auto-tuning
X9 function 0 to 127
F5-09 116
selection 116: EEO NC input

6.2.6 Trial Run at Inspection Speed


The trial run at inspection speed aims to make sure that the motor rotation direction
is consistent with the elevator running direction.
The following table shows the related parameters.

Parameter Name Range Default


0: Running direction
Elevator running unchanged
F2-10 0
direction 1: Running direction
reversed
Elevator speed in the
F3-25 0.100 to 0.300 0.250 m/s
EEO state

Procedure
1. After the motor auto-tuning is completed, turn the switch to Emergency Electric Op-
eration for EEO running test.
2. Press Up or Down button to check whether the running direction of the elevator is
consistent with that of the motor. If not, change F2-10 to 1 to reverse the running di-
rection of the elevator, and then repeat.

6.2.7 Car Top Commissioning

● During car top commissioning, ensure that car top inspection is enabled to
guarantee safety.
● The MCTC-CTB is high level active by default.

You need to set the NO/NC features of the CTB input signals in F5-25 and ensure that
they are consistent with those of the actual electrical parts (light curtain and door
open/close limit switches). The control by the CTB can be implemented only after the

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System Commissioning

signal features are set correctly. If the signal features are inconsistent, the elevator
doors cannot open or close or E53 is reported.
F5-25 bits Name CTB input signal setting
Used to set NO/NC feature of door 1 light curtain
bit0 Door 1 light curtain
signal
Used to set NO/NC feature of door 1 open limit
bit2 Door 1 open limit
signal
Used to set NO/NC feature of door 1 close limit
bit4 Door 1 close limit
signal

This section takes the single-door elevator system as an example to describe the
commissioning. The related signals include light curtain 1, door 1 open/close limit
signal, and door 1 open/close output signal. And the light curtain and door open/
close limit signals are of NC state. The following table shows the related signals.
Table 6–1 Car top commissioning-related signals

CTB terminals Definition


P24 Common for X1 to X8 inputs
X1 Light curtain 1 input
X3 Door 1 open limit input
X5 Door 1 close limit input
BM Common for door 1 output
B1 Door 1 open output
B2 Door 1 close output

1. Light curtain commissioning


Light curtain commissioning is performed to check whether the inputs/outputs
and NC/NO settings of light curtains are correct.
a. Check whether light curtains are installed properly and securely.
b. Check the status of X1 signals indicator on the CTB to ensure that light curtains
work normally. See the following table for the light curtain judgment:
Table 6–2 Light curtain judgment

Blocking state X1 signal indicator

Light curtain signal set to Unblocked Steady OFF


NO Blocked Steady ON

Light curtain signal set to Unblocked Steady ON


NC Blocked Steady OFF

c. Check bit0 of F5-25. If the light curtains is not blocked, LED segment A will be
OFF (light curtain signal inactive). It indicates that the NO/NC settings are cor-
rect. If LED segment A is ON (light curtain signal active) shown in the following

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System Commissioning

figure, set bit0 of F5-25 to the opposite state. That is, if the original value of bit0
is 0, change it to 1 and 0 if the original value of bit0 is 1.

Figure 6-4 Light curtain signal valid display (segment A)

d. Light curtain commissioning is completed.

2. Door operator controller commissioning


The door operator commissioning is used to check whether the input/output
control of the door operator controller is normal in the terminal control mode.
a. Check whether F7-05 is 0, the default value. If yes, it indicates that the door op-
erator allows door open (You may choose to skip this step).
b. Check whether the door open/close output of the door operator controller is
normal.
a. Short BM-B1 terminal of CTB CN4, and it indicates normal output control of
door operator controller 1 if door 1 opens.

b. Short BM-B2 terminal of CTB CN4, and it indicates normal output control of
door operator controller 1 if door 1 closes.

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System Commissioning

c. Observe the X3 and X5 terminal signal indicators on the CTB and judge whether
door open/close limit feedback from the door operator controller is normal. See
the following table for the judgment method.
Table 6–3 Door open/close limit feedback judgment

Door state X3 signal indicator X5 signal indicator


At door open limit Steady ON Steady OFF
Door open/close
During door open/
limit signal set to Steady OFF Steady OFF
close
NO
At door close limit Steady OFF Steady ON
At door open limit Steady OFF Steady ON
Door open/close
During door open/
limit signal set to Steady ON Steady ON
close
NC
At door close limit Steady ON Steady OFF

d. Check F5-25 bit2 and bit4 to make sure their settings are consistent with open/
close limit signal NO/NC states. The following table shows details about the con-
sistency check.

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System Commissioning

Table 6–4 Consistency check

Signal state monitoring


Signal state
Signal At door At door close Whether to reset bit2/bit4
judging
open limit limit

Normal No

Door open Set bit2 to the opposite


limit signal state:
(segment C) If the original value is 0,
Abnormal
change it to 1.
If the original value is 1,
change it to 0.

Normal No

Door close Set bit4 to the opposite


limit signal state:
(segment E) If the original value is 0,
Abnormal
change it to 1.
If the original value is 1,
change it to 0.

6.2.8 Shaft Auto-tuning

Checks Before Shaft Auto-tuning


The operator is responsible for performing checks including but not limited to those
listed in the following table in accordance with the recognized technical rules in the
country of installation and with applicable regional guidelines. Tick after each check
of the item.
No. Item
Ensure that the shaft switches act properly, including final limit switches,
1
limit switches, slow-down switches, and leveling switches.
Ensure that leveling switches operate in the correct sequence. Generally,
one leveling switch is installed. If multiple leveling switches are installed,
check that the acting sequence is correct. For example, if three leveling
switches are installed:
2
Acting sequence for EEO up: up leveling switch → door zone switch →
down leveling switch.
Acting sequence for EEO down: down leveling switch → door zone switch →
up leveling switch.
Ensure that CAN communication between the MCB and CTB is normal
3 (CAN1 indicator flashing and E51 not reported). If CAN communication is
abnormal, refer to E51 solutions in Chapter 7.

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System Commissioning

Shaft auto-tuning enables the MCB to obtain the following information: floor height,
floor-to-floor height, and positions of final limit switches, limit switches, slow-down
switches, and leveling switches. These data provide a computation basis for
generating a running curve for the MCB.

Conditions
1. The elevator is in EEO state.
2. The elevator runs to a position below the leveling position of the bottom floor (at
least one leveling switch is disconnected from the leveling plate) and the down
slow-down switch 1 signal input to the MCB is active (for two landing floors only).

3. The system is not in the fault state. If there is a fault, press to reset the fault.

Related Parameters
The following table shows the related parameters.

Parameter Name Range Default Notes


F0-04 Rated speed 0.250 to 4.000 1.600 m/s /
Actual number
Top floor of the
F6-00 F6-01 to 48 9 of floors + 1 -
elevator
Bottom floor
Bottom floor of
F6-01 1 to F6-00 1 /
the elevator
Shaft auto-
F3-26 0.250 to 0.630 0.250 m/s /
tuning speed

Operation Steps

‑85‑
System Commissioning

Note
Precautions for shaft auto-tuning of two-floor elevators:

When the elevator runs down to the bottom floor at inspection speed, the leveling switch
needs to be completely detached from the leveling plate.
Perform shaft auto-tuning again in following conditions:

● The positions of leveling plates or slow-down switches are adjusted on site.


● F0-04 (Rated speed), F6-00 (Top floor of the elevator), or F6-01 (Bottom floor of the
elevator) is modified.
● Each time the MCB or equipment is replaced, perform motor auto-tuning again.

6.2.9 Trial Run at Normal Speed


Perform trial run at normal speed to test whether the elevator runs properly in the
normal state.
Parameters in group F7 (set using the LED operating panel) are used in this test. F7-00
can be used as the car call button and set to any floor.

Parameter Name Description Notes


Register the
F7-00 Set the car call floor Same to F-1 on the keypad
car call
Register the
F7-01 Set the hall up call floor /
hall up call
Register the
F7-02 hall down Set the hall down call floor /
call
Random
Set the random running
F7-03 running /
times
times
0: Hall call enabled Set F-8 on the keypad to 1:
F7-04 Hall call
1: Hall call disabled hall call disabled
0: Door open enabled Set F-8 on the keypad to 2:
F7-05 Door open
1: Door open disabled door open disabled
Overload 0: Overload disabled Set F-8 on the keypad to 3:
F7-06
function 1: Overload enabled overload disabled
Limit 0: Limit function enabled Set F-8 on the keypad to 4:
F7-07
function 1: Limit function disabled limit switch disabled
Random
Interval between two
F7-08 running /
random runnings
interval

Operation steps:

‑86‑
System Commissioning

After the trial run is completed, power off and then get power back on. Then restore
parameters F7-00 to F7-07 to 0.

Note
● Parameters F7-00 to F7-08 can automatically change back to default values after
power-off and power-on.
● After shaft auto-tuning is completed, running at normal speed may fail as the full-
load/overload function is not commissioned. You can set F7-07 to 1 or set F-8 to 3
on the keypad to enable system overload before normal-speed running.

6.2.10HCB Commissioning (Optional)


The HCB address and the leveling plate are in a one-to-one relationship. It means that
the address is numbered according to the leveling plate numbered from bottom to
top on the same floor. If a leveling plate is installed on a non-service floor, an address
must be reserved for this floor.
Procedure
1. Install an HCB for each service floor. The non-service floors do not require the HCB.
2. Take MCTC-HCB-R600 as an example to set the HCB address. Short CN5 and adjust
the floor address through the up/down buttons. Press CN2 to add 1 and CN3 to sub-
tract 1.
A long press for 3s keeps increasing or decreasing the address until reaching the
required value: 1 to 56 (HCB address), 0/D2/D3/D4 (CCB address) and DH (HCB-B
without address display). Disconnect CN5 and the set address is automatically
saved after flashing for three times.

‑87‑
System Commissioning

Figure 6-5 MCTC-HCB-R600

Note
The HCB address is the same as the number of leveling plates on the same floor. For exam-
ple, the HCB address is set to N for the floor where the Nth leveling plate is located. If a lev-
eling plate is installed on a non-service floor, an address must be reserved for this floor.

‑88‑
System Commissioning

Figure 6-6 HCB installation and address setting

3. After setting an address for each HCB, you can call the elevator by using the HCB to
start normal-speed running.

Note
● Set a unique address for each HCB. Otherwise, the HCB cannot be used.
● When the display board is used inside the car, its address must be set to 0.

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Commissioning Fault Handling

7 Commissioning Fault Handling

7.1 Fault Handling at Power-on


During commissioning, especially at first-time power-on, certain faults may occur
because the conditions for automatic elevator running are not met or some
peripheral signals are not connected. Such faults include E41, E42, E35, E51, E52, and
E58. The following part describes the MCB state at fault and handling of these faults.
● MCB state at E41, E42, E35, E51, E52, and E58

‑90‑
Commissioning Fault Handling

Figure 7-1 MCB state at faults during commissioning

● Handling of faults E41, E42, E35, E51, E52, and E58


Table 7–1 Fault handling before commissioning at inspection speed

Faul
Name Description Solution
t
Observe whether the signal indicator of
At this fault, the elevator
input terminals X4 and X25 is ON. If this
cannot run or be
Safety indicator is OFF, the safety circuit is
commissioned.
E41 circuit disconnected. In this case, you need to
By default, the safety circuit
fault repair the safety circuit. Then, you can
input signal is connected to
perform commissioning at inspection
terminals X4 and X25.
speed.
Observe whether the signal indicator of
terminals X5, X26, and X27 is ON. If this
At this fault, the elevator
indicator is OFF, the door lock circuit is
Door cannot run or be
disconnected. In this case, you need to
lock commissioned.
E42 repair the door lock circuit. Then, you can
circuit By default, the door lock
perform commissioning at inspection
fault circuit signal is connected to
speed.
terminals X5, X26, and X27.
Never short the door lock circuit for
commissioning.

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Commissioning Fault Handling

Faul
Name Description Solution
t
Shaft
This fault does not affect
auto-
commissioning at inspection
tuning
E35 speed, and is reported at
data
each power-on before shaft
abnor
auto-tuning is performed.
mal
This fault does not affect
CAN commissioning at inspection
commu speed, and it affects only Press key on the LED operating panel
E51 nica commissioning at normal to clear the fault code display, and then
tion speed. perform commissioning at inspection
fault The COP indicator is OFF at speed.
this fault.
HCB This fault does not affect
commu motor auto-tuning or
nica commissioning at inspection
E52
tion speed.
abnor The HOP indicator is OFF at
mal this fault.
The elevator cannot run, You
need to rectify the fault first Connect X14 and X15 to slow-down
and then perform switches 1 (NC inputs), and check whether
Shaft
commissioning at inspection they are OFF simultaneously. Additionally,
posi
speed. confirm whether slow-down switches 1 are
tion
The fault cause may be: The connected to the MCB and act properly.
E58 switche
feedback inputs of both up Terminals X12 and X13 are connected to
s
and down slow-down the up and down limit switches (NC input).
abnor
switches 1 are active; Observe whether the signal indicators of
mal
feedback inputs of both up both X12 and X13 are OFF. Check whether
and down limit switches are limited switches act properly.
active simultaneously.

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Commissioning Fault Handling

7.2 Motor Auto-tuning Fault Handling

Fault Symptom Solution


Check whether the encoder cable is broken or
replace a new PG card before auto-tuning again.
Err19 Subcodes 1, 5 and 6.
Check the three-phase motor cables and output
contactor for tight connection.
Subcode 3
Check the UVW power cables and interchange
phases VW before auto-tuning. Check whether the
brake is fully released. If not, check the brake
power supply circuit.
Subcode 9
Check whether group F1 motor parameters are
correctly set.
Auto-tuning
Set F8-01 to 0 and perform auto-tuning again.
failure
Check whether the encoder cable suffers
interference because it is too close to the motor
Err20
cables.
Check whether the encoder is in good condition
and installed securely.
The low-power motor (such as P ≤ 5.5 kW) may
jitter after auto-tuning starts. If this occurs,
decrease F2-00 properly to a value within 10 to 40.
Subcodes 12 and 13
Check whether the brake is released.
Subcodes 19 and 55
Check whether the encoder signal suffers
interference.

‑93‑
Commissioning Fault Handling

Fault Symptom Solution


Change the motor wiring sequence and perform
auto-tuning again. The following figure shows how
to interchange motor phases.

Incorrect Note: Description of fault symptoms


motor Err20 and Err33 ① During no-load auto-tuning, if the motor wiring
wiring sequence is incorrect,
Err20 (E0-00) with fault subcode 3 (E0-01) will be
reported.
① During with-load auto-tuning, if the motor wiring
sequence is incorrect,
the synchronous motor will jitter abnormally
during auto-tuning, Err33 is reported, and auto-
tuning stops.
For the asynchronous motor, there is no prompt
during auto-tuning, but Err33 is reported during
inspection running.

Note
● When the preceding two problems occur, change the sequence of motor cables
connected to the controller.
● Adjustment principle of motor wiring sequence: interchange any two adjacent
motor cables once.

7.3 Handling of Common Door Control Problems


● In the door close state, the system sends a door open command but the door does
not open.

1. Check whether the door open limit signal is normally active.


2. Check whether there is door open output by viewing segment 1 of LED 1 in FA-
34.

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Commissioning Fault Handling

3. If there is door open output (segment 1 ON), check whether cable connection
between the CTB and the door operator controller is correct and whether the
door operator controller works properly.

● The door does not close with a close command after reaching the open limit
position.

1. Check whether the light curtain signal is normally active.


2. Check whether there is door close output by viewing segment 2 of LED 1 in FA-
34.

3. If there is door close output (segment 2 ON), check whether cable connection
between the CTB and the door operator controller is correct and whether the
door operator controller works properly.

7.4 Adjustment to Abnormal Motor Startup


F2-00/01/03/04 are used to adjust the speed dynamic response characteristics of the
motor:

‑95‑
Commissioning Fault Handling

To achieve a faster system response, increase the proportional gain or reduce the
integral time. However, too large proportional gain or too small integral time may
lead to motor jitter due to oscillation.
Decreasing the proportional gain or increasing the integral time will slow the dynamic
response of the motor. However, too small proportional gain or too large integral
time may cause motor speed tracking abnormality, resulting in fault E33 or unstable
leveling at stop.
The default setting is proper for most large-power motors, and you need not modify
these parameters. These parameters need to be adjusted only for small-power
motors (such as P ≤ 5.5 kW) because they may have oscillation. To eliminate
oscillation, do as follows:
1. Decrease the proportional gain first (between 10 and 40) to ensure that the system
does not oscillate,
2. and then reduce the integral time (between 0.1 and 0.8) to ensure that the system
has quick response but small overshoot.

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Electrical Wiring Diagram

8 Electrical Wiring Diagram

Figure 8-1 Standard wiring diagram

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*19011978*

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