BRING WIRE ROPE SAFETY MAGNETIC MEMORY WIRE ROPE AI

TO THE HIGHEST LEVEL WEAK MAGNETIC INSPECTION TECHNOLOGY

42 countries 2500 users Spotlight on New Technology Award Winner at OTC (2018) USA
Won China National Science and Technology Advancement Award

Tel: +86 379 65112379 +86 18637959015

Web: www.wmndt.cc E-mail: Croc@wmndt.com
Add: 6/F,Building B2,Torch Innovation Garden National High-Tech Wire Rope Inspection Technology Co., Ltd. (LY,China)
Development Zone Luoyang,P.R.China
 Magnetic Memory Wire Rope AI Weak Magnetic Inspection Technology (5G) Leading the Industry in the Latest and Most Advanced Inspection Technology

Significant Advantages over Existing Technologies Winner of 2018 OTC Innovation Award on New Technology National Projects, National Awards
The magnetic memory wire rope AI weak magnetic inspection
technology invented by TCK.W makes full use of the magnetic OTC Award Speech:
memory characteristics of ferromagnetic materials, and actively TCK.W Automatic Real-time Online
regulates a quantified appropriate magnetic field. It uses wide- Wire Rope Inspection System will
range, non-contact weak magnetic sensing technology and revolutionize periodic human visual
AI technology. By continuous and uninterrupted collection of inspection and bring in-process
information on the magnetic energy potential difference safety monitoring t o i t s h i g h e s t
distributed and memorized in the wire rope, it can localize state through continuous inspection • Won OTC 2018 Spotlight on New Technology Award in USA
defects such as broken wires, abrasion, corrosion, fatigue, during operation. • Won Chinese Science and Technology Progress Award
etc. caused by strength loss of the wire rope qualitatively and • L i s t e d i n t h e 1 2 t h F i v e - Y e a r C h i n ese National S e c u r i t y
quantitatively. The defects inspection rate, inspection Technology Development Planning Project
repeatability and quantitative inspection accuracy have reached • Listed in the Chinese National Torch Plan Project: 2007GH040422
• Listed in the Chinese National Natural Science Foundation
unprecedented advanced level.
Project: U1361121, 2014.01-2016.12
• Listed in the Chinese Doctoral Fund Project of the Ministry
Industry pain points of Education: 20136121120010
1. The accident of rope breakage causes the loss of life and property. • Listed in Science and Technology Department Project of
2. Serious waste due to regular replacement of wire rope. Shaanxi Province in China: 2012JM8093
3. Manual inspection of wire rope takes time and effort, which affects • Appraisal of scientific and technological achievements of
production capacity. China Coal Industry Association: International advanced
4. Dedicated manual inspection increases equipment energy consumption. technology (in Dec., 2019)
5. Manual inspection is monotonous, repetitive, boring, and dangerous,
• Obtained 10 Chinese invention patents, 24 utility model patents,
and rope flaws are seriously missed.
and 23 software copyrights
Awarded on 30 April,2018 at Houston,USA • Obtained 3 American/European /Japanese invention patents

01 Smart Wire Rope Inspection Equipment-5G

Accurate Inspection for Various Flaws of Wire Rope

Broken wire Fatigue broken wire Internal broken wire

Abrasion Abrasion broken wire Strand dislocation

Fatigue broken wire Fatigue warp Fatigue deformation

Strand corrosion Corrosion broken wire Internal broken wire

 Technical Principle
02 Protable Wire Rope Inspection Device-4G
The magnetic memory wire rope AI weak magnetic inspection technology invented by TCK.W makes full use of the magnetic memory
characteristics of ferromagnetic materials, and actively regulates a quantified appropriate magnetic field. It uses wide-range,
non-contact weak magnetic sensing technology and AI technology. By continuous and uninterrupted collection of information on the
magnetic energy potential difference distributed and memorized in the wire rope, it can localize defects such as broken wires, abrasion,
corrosion, fatigue, etc. caused by strength loss of the wire rope qualitatively and quantitatively. The defects inspection rate, inspection
repeatability and quantitative inspection accuracy have reached unprecedented advanced level.

Magnetic memory Weak magnetic

regulation inspection

Chaotic magnetic field Uniform magnetic field Volume element

Volume element：Volume differentiation

along the axis of wire rope

Test Report

03 Super Large Diameter Wire Rope Inspection Equipment-5G

Hope page of report Important flaws sub report Flaws sequence subreport Flaws grading statistics sub report Flaws curve chart sub report

Technical Parameters
1. Inspection function: quantitative inspection on broken wires, easy to be read and interpreted.
abrasion, corrosion and fatigue. 11. Magnetic memory regulation device: self- contained unit with
2. LMA of MRT Inspection uncertainty :≤±1% function of regulating memorized magnetic field. Memorized
magnetic field can be maintained forever if no external interference.
3. Flaw positioning accuracy:≥99%
12. Inspection device: self- contained unit with non-contact weak
4. Automatic benchmarking function: adapt to benchmarking for
magnetic sensor array. Can collect magnetic energy potential
varied wire rope and automatic benchmarking once on single
differential information in wire rope and analyze quantitatively
point location without need to benchmark on multiple positions
without connecting external operation system.
for multiple times.
13. Data storage: 64G Class 10 high speed flash memory can support
5. Self-diagnosis function: have self-diagnosis function for sensor
saving maximum 50,000 meters long wire rope for single inspection.
property, communication modular, storage modular, AD/DA
Storage supports saving 1,000 inspections for 10,000 meter/time.
modular and remaining capacity.
14. Passing-through capability: air gap between sensor and wire rope:
6. Emergency unlock of device: personnel and device can be
10-30mm
guaranteed by withdraw rapidly with unlock time<1 second;
15. Inspection speed: 0-3m/s. Not affected by surface warp, oil and
7. Operation model: equipped with wide color touch screen and
deformation.
key pad with key membrane. Support dual mode operation.
16. Data transmission: Wifi transmission or USB transmission.
8. Display function: wide color touch screen to display inspection
17. Sensitivity of sensor: 1.5V/mT
curve during inspection.
18. Electric magnetic sensing signal-to-noise ratio: S/N>85dB
9. Retrieval function: can retrieve inspection content on real-time
19. Maximum Sampling rate: 1024 times/m
through touch screen, including current curve of wire rope, flaw
20. Rated working voltage: Power supply by Lithium battery, DC 7.4 V
position, flaw quantity list. Historic inspection data can also be retrieved.
21. Continuous operation hours of battery:≥6hours
10. Report function: By connecting with computer through Wi-Fi,
inspection report can be printed out instantly. Can also print 22. Ingress protection:IP53
inspection report of any historic point whenever necessary. 23. Working environment: -20℃-+55℃; RH 95%
Inspection report is automatically generated by software and
 Specification and Models Global Market Access Certification

Diameter of
Model Dimension (LxWxH)(mm)
wire rope(mm)

TCK W-BX40-4G 16-26 316X178X195(D) 267X155X195(M)

TCK W-BX55-4G 26-42 316X178X195(D) 460X193X301(M)

TCK W-BX65-4G 36-52 316X178X195(D) 460X193X301(M)

TCK W-ZN0838-5G 8-38 430X130X263(D) 460X193X301(M)

TCK W-ZN3560-5G 35-60 430X130X263(D) 465X231X324(M)

Classification
TCK W-ZN6080-5G 60-80 546X243X400(D) 546X243X400(M) FCC Certification CE Certification IC Certification TUV Certification
Society Certification

TCK W-ZN80120-5G 80-120 Customized

Unprecedented Detection Rate Repetition Rate Accurate Rate

Flaw detectability: Inspection repeatability: Inspection Accuracy:

● Severe flaw: LMA reaches 80%-100% of discard upper limit, real-time detectability 100% ● Severe flaw: 100% ● LMA inspection uncertainty: <±1%;
● Broken wires quantitative error in one
● Serious flaw: LMA reaches 60%-80% of discard upper limit, real-time detectability 100% ● Serious flaw: 100%
lay length: <1 wire*
● Medium flaw: LMA reaches 40%-60% of discard upper limit, real-time detectability 100% ● Medium flaw: 100%
● Wire rope dia. measure error: ±1%*
● Minor flaw: LMA reaches 20%-40% of discard upper limit, real-time detectability >99% ● Minor flaw: >99% ●Measuring error of wire rope length:<0.2%
● Slight flaw: LMA reaches 20% of discard upper limit, real-time detectability >95% ● Slight flaw: >95% ● Flaw positioning accuracy:≥99%;
ISO9001 quality ISO14001 environment ISO18001 occupational Explosion-proof
Coal safety certification
Note: *mark means with the help of VI system management system management system health safety management Certification
(14 items)
certification certification system certification (14 items)