Toro™ TH545i

Safer.
Stronger.
Smarter.
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Technical specification
Toro™ TH545i
Toro™ TH545i is a high performance 45 tonne articulated Toro™ TH545i truck features a wide range of intelligence
underground dump truck for use in 4.5 × 4.5 meter haulage integrated technology, such as Sandvik Intelligent Control
ways. The truck’s performance is based on proven design, high system, My Sandvik Digital Services and Automation
engine power and high payload related to own weight. compatibility as standard, supplemented with Onboard Weighing
System option for tracking the payload. With the latest addition
This robust and intelligent truck delivers benefits in safety, of the AutoMine® Trucking Onboard option, Toro™ TH545i
productivity and profitability. Safety, health and comfort enables autonomous haulage for both transfer level and decline
are enhanced with enclosed and vibration isolated cabin. ramp application.
Optional EU Stage V engine will further help reducing the
fuel consumption and emissions without sacrificing the high
productivity.

Capacities Dump box motion times & movements

Maximum payload capacity Discharging time 14 sec

45 000 kg
(SAE heaped 2:1)
Dumping angle 62 °
Standard dump box 22.0 m³

Dump box range 18 - 26 m³

Operating weights *
Standard bucket 6.3 m3
Total operating weight 36 000 kg

Front axle 26 500 kg

Speeds (Level/loaded) with engine Volvo TAD1641VE-B
Rear axle 9 500 kg
1st gear 5.4 km/h

2nd gear 7.2 km/h

Loaded weights *
3rd gear 9.8 km/h
Total loaded weight 81 000 kg
4th gear 12.9 km/h
Front axle 37 900 kg
5th gear 17.1 km/h
Rear axle 43 100 kg
6th gear 22.6 km/h
* Unit weight is dependent on the selected options
7th gear 30.7 km/h
TS3-TH545i-20B-ENG-METRIC

Operational conditions and limits Converter

Environmental temperature From -20°C to +50°C Dana C9000 Series with Lock up

With engine Volvo TAD1641VE - B from

Standard operating altitude -1500 m to +1000 m at 25 °C without
Axles
rated power derate
Kessler D106 series, spring applied hydraulic
Front axle operated brakes, equipped with standard
Requirements and compliance differential, oscillation

Compliance with 2006/95/EC Low voltage directive Kessler D106 series, spring applied hydraulic
Rear axle
operated brakes, equipped with standard differential
Compliance with 2004/108/EC Electromagnetic compatibility directive

Compliance with 2006/42/EC Machinery directive (Equipment for EU area,

achieved with relevant options) Tires

Design based on ISO 19296:2018 Mining - Mobile machines working Tire size (Tires are application approved. Brand and
29.5 R 25 E4 **
underground - Machine safety type subject to availability.)

Design based on MDG 15. Guideline for mobile and transportable equipment for
use in mines. (Equipment for Australia, achieved with relevant options) Hydraulics
"Electrical system based on IEC 60204-1. Safety of
Filling pump for hydraulic oil
machinery – Electrical equipment of machines – Part 1:
General requirements" Filtration
"CONTAINS FLUORINATED GREENHOUSE GASES Door interlock for brake hydraulics
Refrigerant R134a under pressure max 38 bar/550 PSI:
Filled weight: 2,0 kg Oil cooler for hydraulic and transmission oil capability up to 55°C
CO2e: 2,860 tons ambient temperature
GWP: 1430
Information based on the F Gas Regulation (EU) No 517/2016" Fittings ORFS

Hydraulic oil tank capacity 225 l

Engine
Sight glass for oil level 2 pcs
Diesel engine Volvo TAD1641VE (Tier 2 )

Engine brake Yes Steering hydraulics

Output 450 kw (603 hp) @ 1800 rpm Fully hydraulic, center articulad, power steering with two double acting cylinders.

Torque 2913 Nm @ 1200 rpm Steering main valve Pilot operated

Number of cylinders In-line 6 Steering hydraulic cylinders 125 mm, 2 pcs

Displacement 16.1 l Steering pump Variable displacement piston pump

Cooling system Liquid cooled

4-stroke, direct injection, turbo, Dump box hydraulics

Combustion principle
after cooler
Fully hydraulic system, equipped with variable displacement piston pump. Oil
Air filtration Dry type flows to box hydraulic system from the steering hydraulics. Oil flow from the
brake circuit pump is divided to the brake system and oil cooler motor.
Electric system 24 V
Hydraulic pump Variable displacement piston pump
Emissions Tier 2, Euro Stage II
Control valve Solenoid operated
Ventilation rate CANMET 34,800 CFM
(Ultra low sulphur diesel) MSHA 30,000 CFM Main valve Solenoid operated

Particulate index MSHA Particulate Ventilation Index Cylinders 160 mm, 2 pcs
(Ultra low sulphur diesel) 5,000 CFM

Exhaust system Catalytic purifier with muffler Brakes

Average fuel consumption Service brakes are spring applied; hydraulically operated multi disc wet brakes
58 l/h
at 50% load on all wheels. Two independent circuits: one for the front and one for the rear
axle. Service brakes also function as an emergency and parking brake. Brake
Fuel tank refill capacity 620 l system performance complies with requirements of EN ISO 3450, AS2958.1 and
SABS 1589.
Compatible with paraffinic
Yes
diesel fuel (EN 15940) Neutral brake, brake activates after 3sec in neutral gear

Automatic brake activation system, ABA

Transmission
Electrically driven emergency brake release pump
Fully automatic transmission with electric shifting system.
Seven gears forward and two reverse. Foot operated brake pedal valve, fully modulated

Dana 8000 Series Brake oil tank capacity 95 l

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Cabin Control system, dashboard and displays

ROPS certification according to EN ISO 3471 Sandvik Intelligent Control system

FOPS certification according to EN ISO 3449 Critical warnings and alarms displayed as text and with light, warning and alarm
recorded to the control system log
Sealed, air conditioned, over pressurized, noise suppressed closed cabin
5.7” Display with adjustable contrast and brightness
Sound absorbent material to reduce noise
Instrument panel with illuminated switches
Safety glass windows
My Sandvik Digital Services Knowledge Box™ on-board hardware
Cabin mounted on rubber mounts to the frame to reduce vibrations
AutoMine® Trucking compatibility
Air conditioning unit located outside the cabin to reduce noise inside the cabin
Supports 3G, 4G, LTE and WLAN data transfer
Cyclone pre-filter for A/C device

Adjustable steering wheel

Rear and front frame
No high pressure hoses in the operator’s compartment
High strength structure with optimized material thicknesses. Reduced own
Inclinometers to indicate operating angle weight for higher overall hauling capacity and long structural lifetime. Welded
steel construction.
Dump box alarm buzzer in the cabin
Central hinge with adjustable lower bearing
Emergency exit
Tanks are part of the frame structure
Floor washable with water to reduce dust
Automatic central lubrication
Three-point contact access system with replaceable and colour coded handles
and steps
Electrical equipment
12 V output
Alternator 28 V, 150 A
Remote circuit breaker switch
Batteries 2 × 12 V, 160 Ah

Operator’s seat Starter 24 V, 7 kW

Low frequency suspension LED lights:

Driving lights 4 pcs in front
Height adjustment 2 pcs in rear

Adjustment according to the operator’s weight LED lights:

Working lights 2 pcs in rear of cabin
Fore-aft isolation 2 pcs in side of unit
Padded and adjustable arm rests LED lights:
Parking, brake and indicator (blinkers)
2 pcs in front
Adjustable lumbar support lights
2 pcs in rear
Selectable damping
5.7 ” Color display, inbuilt system
Control system
Two-point seat belt diagnostics

Reverse alarm (CE)

Measured vibration level Reverse camera

Whole body vibration was determined while operating the truck in a simulated Flashing beacon
working cycle consisting of loading, unloading and driving with and without load.
The value is determined applying standards EN 1032 and ISO 2631-1.
Illumination
Maximum r.m.s. value aw [m/s2],
0.83 Illuminance Eav with 2 pieces of 50 W led lights at a
driving with load
distance of 20 m in front of the truck:
VDVW over 15 min period [m/s1.75],
14.43 Head lights, low beam Eav. 42 lx
driving with load

Illuminance Eav with 2 pieces of 50 W led lights at a

distance of 20 m behind the truck:
Measured sound level
Reversing lights, low beam Eav. 41 lx
The sound pressure level and sound power level at the operator’s compartment
have been determined in stationary conditions on high idle and at full load, with Toro™ TH545i is compliant with the South African Mine health and safety act 29
engine Volvo TAD1641VE-B Tier 2. of 1996, as the average light intensity in the direction of travel is more than 10
lux at a distance of 20 m.
Sound pressure level
80 dB
LpA [dB re 20 μPa]

Sound power level

119 dB
LWA [dB ew 1 p W]
TS3-TH545i-20B-ENG-METRIC

Fire safety Options

Portable fire extinguisher, 12 kg ANSUL Twin fire suppression system (CE)

Hot side - cold side design Arctic package 120 V (preheater for hydr. oil tank, transmission and engine block)

Isolation of combustibles and ignition sources Arctic package 240 V (preheater for hydr. oil tank, transmission and engine block)

Heat insulation on exhaust manifold and turbo, isolated exhaust pipe AutoMine® Trucking: Onboard Package

CE declaration of conformity
Energy isolation
Cold climate package (incl. cabin heater, cabin window defroster and side mirrors
Lockable main switch, ground level access with defrost system)

1 pc in cabin Control System Toolkit

Emergency stop push buttons
1 pc in front frame
according to EN ISO 13850 Cover grills for lamps
2 pcs in rear frame
CRN pressure accumulators
Pressure release in the radiator cap
Direct feed for beacon
Automatic discharge for pressure accumulators
(brake system and pilot circuit) Driving direction lights (red / green)
Frame articulation locking device DPF exhaust system, HJS (not available with Stage V)
Mechanical dump box locking device Emergency steering (CE)
Wheel chocks and brackets Fire suppression system EclipseTM with auto shutdown (CE)

Four-point seatbelt
Documentation
Flashing beacon clear/blue
Operator’s Manual English and other EU languages
Gear limit
Maintenance Manual English and other EU languages
Harsh conditions package (stainless steel pipes and fittings, sealed alternator)
Parts Manual English
Integrated weighing system IWS
Service and Repair Manual English
Jump start interface
2 × USB stick in pdf format, includes all
ToolMan Lower cabin height, 2716 mm
the manuals

Decals English and other EU languages Proximity Detection System (PDS) Interface

Safety rails

Optional engine Seat, Actimo XXL with high backrest+headrest, adjustable armrests,
wide seat cushion
Diesel engine Volvo TAD1385VE
Engine brake Yes Seat, comfort, mid backrest with two-point seat belt

Requirements Ultra low sulphure fuel and AdBlue Spare rim 25.00-25/3.5 (for tyres 29.5R25)

Output 405 kw (543 hp) @ 1710 rpm Starter isolator

Torque 2650 Nm @ 1200 rpm Towing hitch

Emissions Euro Stage V Tyre pressure monitoring system

Ventilation rate CANMET 20,000 CFM Wiggins fuel fill system

(Ultra low sulphur diesel) MSHA 17,500 CFM

Particulate index MSHA Particulate Ventilation Index

(Ultra low sulphur diesel) 1,000 CFM

Average fuel consumption

51 l/h
at 50% load

Compatible with paraffinic

Yes
diesel fuel (EN 15940)
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Grade performance

Volvo TAD1641VE - B (Tier 2) 3% rolling resistance, with lock-up

Empty

Percent grade 0.0 2.0 4.0 6.0 8.0 10.0 12.5 14.3 17.0 20.0

Ratio 1:12 1:10 1:8 1:7 1:6 1:5

1st gear (km/h) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3 5.3

2nd gear (km/h) 7.2 7.2 7.1 7.1 7.1 7.1 7.1 7.0 7.0 7.0

3rd gear (km/h) 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.5 9.4

4th gear (km/h) 12.9 12.8 12.8 12.7 12.6 12.6 12.5 12.4 12.4 12.3

5th gear (km/h) 17.1 16.9 16.8 16.7 16.6 16.5 16.3 16.2 15.7 14.6

6th gear (km/h) 22.6 22.4 22.2 22.0 21.8 21.6 20.6 19.3 17.1

7th gear (km/h) 30.7 30.3 30.0 29.6 28.5 25.7

Loaded

Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0

Ratio 1:12 1:10 1:8 1:7 1:6 1:5

1st gear (km/h) 5.4 5.4 5.4 5.3 5.3 5.3 5.3 5.2 5.2 5.2

2nd gear (km(h) 7.1 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.7 6.4

3rd gear (km/h) 9.7 9.6 9.5 9.5 9.4 9.3 9.0 8.5 7.6

4th gear (km/h) 12.8 12.6 12.5 12.3 12.1 11.2 9.7

5th gear (km/h) 16.8 16.6 16.3 15.6 13.6

6th gear (km/h) 22.2 21.8 20.4

7th gear (km/h) 30.0 28.2

Volvo TAD1385VE (Stage V) 3% rolling resistance, with lock-up

Empty

Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0

Ratio 1:12 1:10 1:8 1:7 1:6 1:5

1st gear (km/h) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3 5.3

2nd gear (km(h) 7.2 7.2 7.1 7.1 7.1 7.1 7.0 7.0 7.0 7.0

3rd gear (km/h) 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.4 9.4

4th gear (km/h) 12.9 12.8 12.8 12.7 12.6 12.5 12.4 12.4 12.3 12.1

5th gear (km/h) 17.0 16.9 16.8 16.7 16.5 16.4 16.3 15.9 14.6 13.0

6th gear (km/h) 22.7 22.4 22.1 21.9 21.7 21.1 18.8 17.1

7th gear (km/h) 30.7 30.3 29.8 29.4 26.3 21.5

Loaded

Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0

Ratio 1:12 1:10 1:8 1:7 1:6 1:5

1st gear (km/h) 5.4 5.4 5.4 5.3 5.3 5.3 5.2 5.2 5.2 5.1

2nd gear (km(h) 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.8 6.4 5.7

3rd gear (km/h) 9.6 9.6 9.5 9.4 9.3 9.2 8.3 7.6

4th gear (km/h) 12.6 12.6 12.4 12.3 11.5 10.1

5th gear (km/h) 16.7 16.5 16.2 14.3

6th gear (km/h) 22.2 21.7 18.5

7th gear (km/h) 29.9 25.8

TS3-TH545i-20B-ENG-METRIC

Dimensions

Dump boxes std Ejector

Volume SAE heaped 2:1* (m³) 18 20 22 24 26 28 32 20

Maximum material density with

(t/m³) 2.8 2.5 2.3 2.0 1.9 1.7 1.6 2.0
fill factor of 90%

Overall Machine Length L1 (mm) 10702 10723 10721 10711 10702 10893 11056 11423

Rear Axle to Rear of Machine L2 (mm) 1612 1633 1631 1612 1612 1803 1966 2290

Dump Position Height Max H1 (mm) 5977 6061 6128 6146 6251 6327

SAE Heap Height H2 (mm) 3296 3406 3556 3694 3793 3953 4076 3495

Dumpbox Spillguard H3 (mm) 2560 2742 2900 2950 3103 3262 3300 2863

Discharge Height H4 (mm) 655 640 640 640 660 609 511 892

Ejector bucket tailgate height H5 (mm) 2253

Dump box Cover Height H6 (mm) 6518

Dumpbox width W1 (mm) 3004 3004 3004 3154 3154 3154 3480 3003

Dumpbox turn radius R1 (mm) 5053 5053 5053 5012 5012 5012 4847 5053

Minimum tunnel width T1 (mm) 5564 5564 5564 5593 5593 5593 5705 5564

Tunnel width T2 (mm) 4707 4707 4707 4737 4737 4737 4848 4707
TS3-TH545i-20B-ENG-METRIC © Sandvik Mining and Construction Oy 2024. SANDVIK is a registered trademark owned by 8
Sandvik Intellectual Property AB in Sweden and other countries. Sandvik Mining and Construction Oy reserves the right to
alter specifications without notice. Note: Machines shown in pictures may be equipped with options.

Dimensions with 22 m3 box (standard)

The dimensions are indicative only. Refer to the table below for accurate measurements of Toro™ TH545i..
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