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MineTruck TH665B

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0% found this document useful (0 votes)
496 views12 pages

MineTruck TH665B

Uploaded by

kennet wagner
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SANDVIK TH665B

BATTERY ELECTRIC TRUCK


RETHINK THE FUTURE OF
MINING
HALF A CENTURY OF EXPERIENCE REPLACE OR REDESIGN? RETHINK
COMBINED WITH INNOVATIVE When designing the battery electric loaders and trucks, it was
EXPERTISE not enough to replace the diesel engine with a battery. This
TH665B battery electric truck from Sandvik is technology compelled us to rethink the whole machine. To best
the largest battery powered dump truck made for utilize the possibilities that the technology brings, this battery
underground mining conditions. It combines 50 years of electric truck has been designed entirely around the Artisan™
experience developing underground mining equipment battery pack and electric driveline. TH665B battery electric truck
by Sandvik and the innovative Artisan™ battery pack builds on its predecessor truck, TH550 battery electric truck, but
and electric driveline. This combination of experience now includes improved battery life along with a larger payload
and proven solutions create our 3rd generation BEV capacity.
technology. This dump truck is a game changer for
any site in pursuit of a more sustainable and highly
productive fleet.

LESS HEAT, ZERO DIESEL EMISSIONS HIGH-POWER ELECTRIC DRIVELINE


TH665B battery electric truck utilizes today’s cutting Since battery equipment power is not constrained by
edge battery technology, the Lithium-Iron Phosphate mine ventilation limitations, Sandvik 3rd generation
chemistry (LiFePO4 or LFP). The fully battery powered BEVs use the most powerful electric motors available
truck produces no underground exhaust emissions and for underground use. The electric driveline delivers
significantly less heat than traditional engines, supporting 630 kW (858 hp) of continuous power, allowing for
a mine operation in reaching sustainability targets, such high acceleration and fast ramp speeds for shorter
as reduced CO2 emissions. Battery-powered equipment cycle times.
also helps to reduce ventilation requirements, therefore
reducing costs.
RETHINK THE EQUIPMENT, KEEP
THE SAME MINE
MINIMAL INFRASTRUCTURE SHORT CYCLE TIMES
We completely redesigned the machine so it can work TH665B by Sandvik offers high speeds, thanks to the
seemlessly in any mine with only a few changes. Thanks high-performance driveline. As there is no transmission
to AutoSwap, a patented self-swapping system for the or need to change gears, instant torque provides quick
Artisan™ battery pack, TH665B battery electric truck acceleration. Battery swaps that are required during long
does not require any signifcant mine infrastructure such hauls uphill are done in about five minutes, the fastest
as overhead cranes or forklifts, which pose an increased battery swapping process on the market.
safety hazard. The swapping system and mobile charging
station can easily be set up in an unused passing bay or
old re-mucking bay. When using AutoSwap to change the
battery, the operator can remain in the cabin during the
process.

REGENERATIVE BRAKING LFP CHEMISTRY


Sandvik BEVs are designed with regenerative For safety and reliability in tough underground mining
braking, which allows the battery to recharge environments, TH665B battery electric truck utilizes the
during the braking process by converting lithium-iron phosphate chemistry (LiFePO4 or LFP). LFP has
mechanical energy into usable electric energy. the most stable battery chemistry on the market and the
TH665B battery electric truck uses the traction lowest rate of heat production. It is designed to be reliable,
motor to decelerate and control speed going corrosion resistant and to withstand overcharge, vibration,
downhill. This energy is typically lost as punctures and heavy impacts.
heat through traditional friction brakes. With
regenerative braking, the brakes are rarely used,
contributing to a longer brake life.
FEATURES
AUTOSWAP
TH665B battery electric truck is equipped
with AutoSwap, a patented self-swapping ROPS AND FOPS CERTIFIED
system for the Artisan™ battery pack. Battery TH665B battery electric truck has a noise
swapping is fast and easy. The process takes resistant cabin that is sealed and pressurized
about five minutes and allows the operator and uses dust resistant materials, has
to stay in the cabin during the process. With three-layer laminated safety glass windows,
the purpose-designed battery, it will improve emergency exits, an illuminated cabin entrance
safety and productivity. AutoSwap also does with three-point contact handles and anti-slip
not require any heavy mine infrastructure steps. In addition, the cabin is mounted on oil
such as overhead cranes or forklifts and dampened bushings to reduce whole body
the charging bay is easy to relocate as vibration. The cabin door includes a door lock
operations advance for added flexibility. and latch mechanism and a magnetic interlock
switch which automatically applies brakes and
inactivates box and steering when the door is
opened.

12” TOUCH SCREEN COLOR DISPLAY IMPROVED VISIBILITY Adjustable high-power


The 12” color display with advanced touch LED lights are standard configuration in every
screen functionality has all the needed TH665B battery electric truck. All-around
information and alarms on one large display, operator visibility can be further improved by
giving the operator more time to keep selecting optional right-hand side and rear
eyes on the road. A dark background and facing monitoring cameras. The air conditioning
graphics with clear symbols are designed system is equipped with a heater as a standard,
for the underground environment to reduce helping to keep windows free of mist and ice in
eye fatigue. The Sandvik Intelligent Control cold conditions.
system monitors and warns the operator
before failures occur, preventing severe
damage and potential loss of production.
SUPERIOR OPERATOR ENVIRONMENT
ADJUSTABLE JOYSTICK ARMRESTS AND
PREMIUM ERGONOMICS The modern cabin LOW FREQUENCY SUSPENSION SEAT
of TH665B battery electric truck offers This truck is fitted with an adjustable
premium operator ergonomics. It features low frequency pneumatic seat with two-
increased legroom, a comfortable seat point seat belt. Padded arm rests can be
with low frequency pneumatic suspension configured to suit the operator. The electro-
to perfectly match the operator weight, hydraulic joystick controls for steering to
adjustable steering wheel/joystick (tilt and eliminate hydraulic hoses inside the cabin
telescopic) and arm rests as well as an air and reduce potential hydraulic hazards. ment
conditioning system supplying fresh air, all of top speed. When the operator takes their foot
which help to reduce operator fatigue. off the pedal, the equipment stops.

OPERATOR SAFETY TH665B battery electric


truck has a noise resistant cabin that is
sealed, air-conditioned and pressurized. It VIRTUAL GEARS TH665B battery electric
uses dust resistant upholstery materials, has truck has no conventional gears, therefore
three-way laminated safety glass windows, its virtual gears can be set to a speed range
emergency exits, an illuminated cabin which allows the operator to use the speed
entrance with three-point contact handles control pedal within that range. On a pre-
and anti-slip steps. In addition, the cabin set range, the operator can use the full
is mounted on oil dampened bushings to movement of the throttle pedal. Naturally,
reduce whole body vibration. The cabin is the virtual gear function can be used to limit
sealed for noise reduction. The cabin door the equipment top speed. When the operator
includes a magnetic interlock switch which takes their foot off the pedal, the equipment
automatically applies brakes and steering stops.
when the cabin door is opened.
BEV MEANS 50% LESS BATTERY HEALTH MONITORING For general
battery health and status monitoring, the
MAINTENANCE battery temperature, voltage and current
information is available from the control
FIELD SERVICEABLE BATTERY system diagnostics. The battery maintenance
CHEMISTRY indicator light turns on when the battery
The battery is designed to be serviced in
needs to be taken for cell balancing and when
the field to avoid expensive downtime and
state of charge (SOC) calibration is needed.
logistics. Full refurbishement with new cells
can be done underground in one day. Special
attention was paid to arc-flash risk reduction
in the system design to protect technicians
GROUND LEVEL DAILY SERVICE Because
from the hazards of high voltage. For easy
TH665B battery electric truck has no diesel
and fast maintenance, it is possible to take
engine, fuel tank, transmission, torque
one module out from the battery pack to
converter, air intake and exhaust, or axles,
maintain only one part of the pack.
it has on average, fifty percent fewer
maintenance events per year. As this truck
has been designed with a field serviceable
battery and smart placement of key service
SANDVIK INTELLIGENT CONTROL SYSTEM
areas and safer service access, and all
To minimize the need to move around
daily checks can be done on ground level.
the machine or use special tools, the 12”
Standard onboard wheel chocks can be used
touch screen color display in the operator’s
to ensure the machine remains stationary.
compartment provides service information,
Also standard are a lockable main switch,
easy system diagnostics and alarm log files.
energy isolation, articulation lock and box
An automatic brake test with diagnostics
support. An electric filling pump for hydraulic
and logging can also be performed from the
oil quickly fills the hydraulic tank through
display.
a filter to ensure clean oil to protect the
hydraulic system components.
SANDVIK 365 PARTS & SERVICES
PROUDLY KEEPING YOU ON TRACK!
Sandvik 365 Parts & Services offer a variety of possibilities to enhance your Sandvik TH550B truck's
performance. As an OEM, we provide the best-suited choices to preserve your machine’s high performance
throughout its lifetime. These consist of highly skilled service specialists supporting you 365 days a year, all
using Sandvik Genuine parts and components complemented by a range of robust tools. In addition, you get to
enjoy the benefits of advanced digital services and a global infrastructure dedicated to keeping your Sandvik
fleet on track.

BENEFIT FROM OUR 365 SOLUTIONS


Our Sandvik 365 Parts & Service solutions will enable your equipment to function safely at peak condition and
allow you to achieve the most demanding production targets. Our aftermarket portfolio attends all possible
needs throughout your equipment’s lifecycle, ranging from the most basic and traditional offerings to the most
sophisticated ones.

YOUR EQUIPMENT UPTIME IS OUR FOCUS – SANDVIK GAIN PRODUCTIVITY THROUGH CONNECTIVITY
365 COMPONENT SOLUTIONS 365 My Sandvik Digital Service solutions will provide
We have all your key components available to you you with visualization of fleet utilization, productivity,
under our various commercial offerings to suit your safety and health on 24/7 basis. The digital service
needs. Whether you have an ad-hoc failure or you are dashboards can be accessed through the My Sandvik
planning your maintenance in advance – we can assist, customer portal, where you can subscribe to My Sand-
manage your components to maximize your uptime. vik Insight or Productivity. This way, My Sandvik Digital
Service Solutions enable you to minimize unplanned
downtime and set exact targets for improvement.
CHOOSE FROM OUR RANGE OF SERVICE AGREE-
MENTS
With Sandvik Service Agreements, you can improve
productivity and minimize unplanned downtime by
making use of our expertise,t systems and processes.
They can be adapted to the specific tlevel of support
you require – helping you proactively manage your fleet
and avoid any unexpected surprises.
TECHNICAL SPECIFICATION
SANDVIK TH665B
CAPACITIES *SAE heaped 2:1 OPERATIONAL CONDITIONS AND LIMITS
Maximun Payload 65 000kg Environmental Temperaute From 0 to +45°C
Standard Dump Box 36 m³ Altitude capability from
Standard Operting Altitude
Dump box range 32-40 m³ -1500 m to + 3000 m

MAIN DIMENSIONS REQUIREMENTS AND COMPLIANCE


Overall Length 11,600 mm Compliance with 2006/95/EC Low voltage directive
Overall Width 3500 mm Compliance with 2004/108/EC Electromagnetic compatibility
directive
Overall Height 3600 mm
Compliance with 2006/42/EC Machinery directive (Equipment for
EU area, achieved with relevant options)
OPERATING WEIGHTS - UNLOADED *Unit weight de-
Design based on ISO 19296:2018 Mining - Mobile machines
pendent on selected options
working underground - Machine safety
Total operating weight 56,400 kg
Design based on MDG 15. Guideline for mobile and transportable
Front axle 41,300 kg equipment for use in mines. (Equipment for Australia, achieved with
Rear axle 15,100 kg relevant options)

OPERATING WEIGHTS - LOADED *Unit weight dependent


on selected options POWER TRAIN
Total loaded weight 116,300 kg
ELECTRIC/TRACTION MOTOR(S) X4
Front axle 53,800 kg
Locations Wheel hubs
Rear axle 62,500 kg
Motor Type Permanent Magnet, AC
Continuous Power Output 180 kW each
Regenerative Braking Equipped
SPEED
Level/Loaded 33 km/h ATF cooling system volume 100 l

1:7 (ramp - loaded) 9.5 km/h Cooling system volume 35 l


Power (continuous) 630 kW

OTHER SPECIFICATIONS *Speeds over 20 km/h subject to


application approval
Maximum Speed 36.5 km/h
AUXILLARY MOTOR
Torque, Continuous 1200 Nm
DUMP BOX MOTION TIMES Power 200 kW
Discharging Times 10 sec.
Dumping Angle 70°
PRIMARY BATTERY
(Skid consisting of 2 battery packs)
FRAME Nominal Energy 354 kWh
REAR AND FRONT FRAME Nominal Capacity 576 Ah
Material High-Strength Alloy (HSLA) steel Continous Power 600 kW
Tapered Roller Bearing Dimensions (LxWxH) 1800 x2130 x1680 mm
Central Hinge
Articulation Approx. Weight 8260 kg
Central Frame Osscillation for
+/- 8˚
Improved Stability
Automatic Central Lubrication TRAMMING BATTERY
High strength structure with optimized material thicknesses. Nominal Energy 25 kWh
Reduced machine weight for higher overall hauling capacity and Nominal Capacity 72 Ah
long structural lifetime. Welded steel construction.
Dimensions (LxWxH) 270 x 640 x 1250 cm
Tanks are stand alone structures bolted onto main frame
Approx. Weight 280 kg

8 / 12 TS3-TH665B-00/ENG/METRIC
ELECTRICAL EQUIPMENT
TIRES
MAIN COMPONENTS
Tire size (Tires are application
approved. Brand and type 35/65R33 24 V Low voltage Batteries 2 x12V, 180Ah
subject to availability.) 24V Solid-state Power Distribution System for improved reliability
and diagnostic capabilities
Camera system 7 Point Camera System
HYDRAULICS 12” colour display with Sandvik
Control System integrated control system
MAIN COMPONENTS hardware modules
Door interlock for brakes LED lights:
Driving lights 4 pcs in front
Filling pump for hydraulic oil
2 pcs in rear
Hydraulic oil tank capacity 156 l
Flashing Beacon
Oil cooler for hydraulic and transmission oil with capability up to Marker lights
45°C ambient temperature
LED lights:
ORFS fittings Parking, brake and indicator
2 pcs in front
(blinkers) lights
Sight glass for oil level, 2 pcs 2 pcs in rear
Reverse alarm (CEN)
STEERING HYDRAULICS Reverse camera
Center articulated, power steering with two double acting Working lights
cylinders
Hydraulic Cylinders - 140mm, 2 pcs
140mm, 2 pcs
Pilot operated steering main valve
Variable displacement steering piston pump
AXLES
Front axle Proprietary direct drive

Rear axle Proprietary direct drive


DUMP BOX HYDRAULICS
Fully hydraulic system, equipped with variable displacement
piston pump. Oil flows to box hydraulic system from the steering
hydraulics. Oil flow from the brake circuit pump is divided to the
brake system and oil cooler motor. INCLUDED SAFETY FEATURES
Fully hydraulic system, equipped with variable displacement
FIRE SAFETY
piston pump. Oil flows to box hydraulic system from the steering
hydraulics. ANSUL Fire Suppression
Control valve Solenoid operated
Cylinders 170 mm, 2 pc
Hydraulic pump Variable displacement piston
Main valve Solenoid operated OPERATOR’S COMPARTMENT
CABIN
12 V and 24V outputs
BRAKE HYDRAULICS Air conditioning unit located outside the cabin to reduce noise
Automatic brake application, ABA inside the cabin
Electrically driven emergency brake release pump Cabin mounted on rubber mounts to the frame to reduce
Foot Operated Brake Pedal valve vibrations
Neutral brake Cyclone pre-filter for A/C device
Service brakes are spring applied, hydraulically operated multi- Drive by wire ergonomic joystick
disc wet brakes on all wheels. Two independent circuits: one for
Dump box up alarm buzzer in the cabin
the front and one for the rear axle. Service brakes also function
as an emergency and parking brake. Brake system performance Emergency Exit
complies with requirements of EN ISO 3450, AS2958.1 and SABS Floor washable with water to reduce dust
1589.
Inclinometers to indicate operating angle
Remote circuit breaker switch
ROPS certification according to EN ISO 3471
ENERGY ISOLATION
FOPS certification according to EN ISO 3449
Automatic discharge for pressure accumulators (brake system and
pilot circuit) Sealed, air conditioned, over pressurized, noise suppressed
closed cabin
1 pc in the cabin
Emergency stop push buttons
2 pc in front frame Sound absorbent material to reduce noise
according to EN ISO 13850:
2 pcs in the mid-ship Safety glass windows
Frame articulation locking device Three-point contact access system with replaceable and colour
Lockable main switch, ground level access coded handles and steps

Mechanical dump box locking device


Wheel chocks and brackets

TS3-TH665B-00/ENG/METRIC 9 / 12
OPERATOR’S SEAT
CONTROL SYSTEM, DASHBOARD AND DISPLAYS
Adjustable lumbar support
Adjustment according to the operator’s weight 12” display with adjustable contrast and brightness
Fore-aft isolation Illuminated switches
Height adjustment Instrument panel with illuminated switches
Low frequency suspension
My Sandvik Digital Services Knowledge Box™ on-board hardware
Padded and adjustable arm rests
Selectable damping
Three-point seat belt
OPTIONS
ANSUL 210 fire suppression system w. CHECKFIRE
Blue flashing beacon
DOCUMENTATION Clear flashing beacon
Cold Climate package
STANDARD MANUALS Connection for external 24V power supply
Operator’s Manual English and other EU languages Cover grills for lamps
Maintenance Manual English and other EU languages Driving direction lights (red/green)
Parts Manual English Emergency steering (CE)
Service and Repair Manual English Integrated weighing system (IWS) for trucks (not w. ejector)
ToolMan 2 x USB stick in pdf format, Monitoring camera system
includes all manuals
Proximity Detection System Interface (not operable in automation)
Decals English and other EU languages Safety rails
Spare rim
Tyre Pressure Monitoring System
Wiggins quick filling set for oils

AVAILABLE BOXES (OPTIONAL)*


Box capacity SAE heaped 2:1 (m3) 20 24 26 31

Total height (mm) 3050 3150 3150


* According to SAE 1363/ISO 6483

GRADE PERFORMANCE - UPHILL (KPH)*

Assumed 3% rolling resistance

Percent grade 0.0 2. 0 4.0 6.0 8.0 10.0 12.5 14.3 17.0 20.0
Unloaded 36.5 35.5 33 30.5 28 25.5 22.5 20.5 17.5 15.5
Loaded 33 28 23 18 15 12.5 10.5 9.5 8 7

*Speeds over 20 km/h subject to application approval

GRADE PERFORMANCE - DOWNHILL (KPH)*

Assumed 3% rolling resistance

Percent grade 0.0 2. 0 4.0 6.0 8.0 10.0 12.5 14.3 17.0 20.0
Unloaded 36.5 36.5 36.5 36.5 36.5 36.5 30.5 25 20 16.5
Loaded 33 36.5 36.5 36.5 26 18.5 13.5 11.5 9 7.5

*Speeds over 20 km/h subject to application approval

10 / 12 TS3-TH665B-00/ENG/METRIC
DIMENSIONS WITH 28 M3 BOX
The dimensions are indicative only

TS3-TH665B-00/ENG/METRIC 11 / 12
ROCKTECHNOLOGY.SANDVIK
TS3-T665B-00-ENG/METRIC © Sandvik Mining and Construction Oy 2022. SANDVIK is a
registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.
Sandvik Mining and Construction Oy reserves the right to alter specifications without notice. Note:
Machines shown in pictures may be equipped with options.

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