Doc.
No MNTC/SOP-01 ANNEXURE
MHE MAINTENANCE CHECK LIST - MONTHLY XII - CLHB/061-A
Date_________ Working Hours________________
Next Due ____________
M.H.E.'s No. ________________
Ok/Not Ok Remarks
1.1 Check all load bearing components for damage
1.2 Check screw connections
Chasis/ Superstructure
Check overhead guard for damage and make sure it is secure
1.3
1.4 Check driver position mounting bolts
2.1 Check transmission for noise and leakage
2.2 Check drive plate and bolts are secure
Drive System 2.3 Check transmission oil level
2.4 Check pedal mechanisam
2.5 Change transmission oil
3.1 Check wheels for wear and damage
Wheels
3.2 Check suspension and attachment
4.1 Check steering toothing for wear and lubricate
Steering System 4.2 Check mechanical parts of steering head
4.3 Test steering
5.1 Check brake lining wear except for load wheel brake
5.2 Test operation and settings
Brake System 5.3 Check brake mechanisam
5.4 Check brake lines are insulated and mechanical damage
Check brake lining wear limit and and air gap setting and
5.5 adjust if necessary.
6.1 Test operation
6.2 Check connection and ports for leaks and damage
Check hydraulic cylinder for leaks and damage and make sure
6.3 it is secure.
6.4 Check oil level
Hydraulic System Change Hydraulic oil,filter cattridge and breather
6.5
6.6 Test hose guide and check for damage
6.7 Test pressure relief valve
6.8 Test emergency lowering valve
6.9 Remove gauze filter from control valve and rinse
7.1 Test operation
Make sure wire connections are secure and check for damage
7.2
7.3 Check fuse rating
Electrical System Make sure switches are secure and are operating correctly
7.4
7.5 Test all warning devices and safety switches.
7.6 Check contactors, replace any worn parts
7.7 Make sure electronic components are secure and clean
Doc.No MNTC/SOP-01 ANNEXURE
MHE MAINTENANCE CHECK LIST - MONTHLY XII - CLHB/061-A
Electric Motors 8.1 Check motor attachment
9.1 Check battery cables for damage, replace if necessary.
9.2 Check battery trolly lock, setting and operation.
Battery Check acid density, acid level and cell voltage
9.3
9.4 Check terminal are securely attached, and aply grease
9.5 Clean battery connections, make sure they atre tight
10.1 Check mast attachment
10.2 Check lift chains and guides for wear,adjust and lubricate
10.3 Check tilt cylinder suspension and attachment
10.4 Check mast tilt angle
10.5 visually inspect rollers,slide pieces and stops
Mast
10.6 Check mast suspension
Check reach mechanisam for wear and damage;if necessary
10.7 adjust laterly play,adjust rollers and lubricate the tracks
10.8 Check forks and fork carriage for wear and damage
10.9 Check free lift cylinder displacement
Integrated side shofter:check the screw on the restraint system
10.10 and the fork locking system are secure.
11.1 Test operation
Attachments 11.2 Check attachment on truck and load bearing components
Check bearing points,guides and stops for wear and
11.3 damage,grease these components.
12.1 Check electrical system for frame leakage
Genral 12.2 Test travel speed and braking distance
Measurements Test lift and lowering speeds
12.3
12.4 Test safety devices and cutouts
Lubrication 13.1 Lubricate truck in accordance with Lubrication Schedule
14.1 Test run with rated load
Demonstration After carrying out maintenace ,present the truck to the
14.2 supervisor.
Remarks:
Parts Required: __________________________ Parts Used/Repaired:
_____________________________________________________________________
Checked By Acknowledge By
