Product Information

Original Instructions

PowerFlex 523 Adjustable Frequency Ambient Operating Temperatures Fuses and Circuit Breakers – UL 61800-5-1 Applications (Continued)

AC Drive
Mounting Enclosure Rating(1) Ambient Temperature Catalog No.(1) Output Ratings Input Ratings Branch Circuit Protection

IP20/Open Type
Minimum Maximum Maximum Maximum Normal Heavy Voltage 140M/MT

Fuse Ratings
Max Amps(2)
(No Derate) (Derate)(2) with Fan Kit Duty Duty Range Motor

Contactors

Watts Loss
Min/Max
(Derate)(3)(5) Protectors
Catalog Number 25A HP kW HP kW

Amps
(3) (4) (5)

kVA
Vertical IP20/Open Type -20 °C (-4 °F) 50 °C (122 °F) 60 °C (140 °F) 70 °C (158 °F)
IP30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) – 200...240V AC (-15%, +10%) – 3-Phase Input, 0...230V 3-Phase Output
ATTENTION: Vertical, Zero Stacking IP20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F) 25A-B1P6N104 0.25 0.2 0.25 0.2 1.6 170...264 0.9 1.9 3/6 140MT-D9E-B25 100-C09 20.0
• Before installing, configuring, operating, or maintaining this product, read
IP30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122 °F) – 25A-B2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.2 2.7 6/6 140MT-D9E-B40 100-C09 29.0
this document and the documents that are listed in the Additional Resources
section for installing, configuring, or operating equipment. Users should Horizontal with Control IP20/Open Type 50 °C (122 °F) – 70 °C (158 °F) 25A-B5P0N104 1.0 0.75 1.0 0.75 5.0 170...264 2.7 5.8 10/16 140MT-D9E-B63 100-C09 50.0
Module Fan Kit(4)(5)
familiarize themselves with installation and wiring instructions in addition to 25A-B8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.3 9.5 16/20 140MT-D9E-C10 100-C12 79.0
requirements of all applicable codes, laws, and standards. Horizontal, Zero IP20/Open Type 45 °C (113 °F) – 65 °C (149 °F) 25A-B011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.3 13.8 20/32 140MT-D9E-C16 100-C23 107.0
Stacking with Control
• Installation, adjustments, putting into service, use, assembly, disassembly, and Module Fan Kit (4)(5) 25A-B017N104 5.0 4.0 5.0 4.0 17.5 170...264 9.6 21.1 32/45 140M-F8E-C25 100-C23 148.0
maintenance shall be carried out by suitably trained personnel in accordance with 25A-B024N104 7.5 5.5 7.5 5.5 24.0 170...264 12.2 26.1 35/63 140M-F8E-C32 100-C37 259.0
applicable code of practice. (1) IP30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-series IP30/NEMA 1/UL Type 1 option kit,
catalog number 25-JBAx. 25A-B032N104 10.0 7.5 10.0 7.5 32.2 170...264 15.9 34.8 45/70 140M-F8E-C45 100-C43 323.0
• If this equipment is used in a manner that is not specified by the manufacturer, (2) For catalogs 25A-D1P4N104 and 25A-E0P9N104, the temperature that is listed under the Maximum (Derate) column is 25A-B048N104 15.0 11.0 10.0 7.5 48.3 170...264 20.1 44.0 63/90 140M-F8E-C45 100-C60 584.0
the protection that is provided by the equipment may be impaired. reduced by 5 °C (9 °F) for all mounting methods.
• Solid-state equipment has operational characteristics that differ from those of (3) For catalogs 25A-D1P4N104 and 25A-E0P9N104, the temperature that is listed under the Maximum with Fan Kit (Derate)
25A-B062N104 20.0 15.0 15.0 11.0 62.1 170...264 25.6 56.0 70/125 Not available for 100-C72 708.0
this drive rating
electromechanical equipment. Safety Guidelines for the Application, Installation, column is reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only.
and Maintenance of Solid-state Controls, publication SGI-1.1, available from your (4) Catalogs 25A-D1P4N104 and 25A-E0P9N104 cannot be mounted using either of the horizontal mounting methods. 380...480V AC (-15%, +10%) – 3-Phase Input, 0...460V 3-Phase Output
(5) Requires installation of the PowerFlex 520-series Control Module Fan Kit, catalog number 25-FANx-70C.
local Rockwell Automation sales office or online at rok.auto/literature describes 25A-D1P4N104 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140MT-C3E-B25 100-C09 27.0
some important differences between solid-state equipment and hard-wired
electromechanical devices.
Drive Dimensions 25A-D2P3N104
25A-D4P0N104
1.0
2.0
0.75
1.5
1.0
2.0
0.75
1.5
2.3
4.0
323...528
323...528
2.9
5.2
3.2
5.7
6/10
10/16
140MT-C3E-B40
140MT-C3E-B63
100-C09
100-C09
37.0
80.0
PowerFlex 523 Frames 25A-D6P0N104 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140MT-C3E-C10 100-C09 86.0
ATTENTION: Do not install, configure, operate or maintain this product until you Ratings are in kW and (HP). 25A-D010N104 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140MT-D9E-C16 100-C23 129.0
have read the product documentation and the documents in the Additional
Frame 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 25A-D013N104 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140MT-D9E-C20 100-C23 170.0
Resources section for installing, configuring, operating or maintaining equipment.
To get the product documentation go to rok.auto/literature or contact your local 100...120V 200...240V 200...240V 200...240V 380...480V 380...480V 525...600V 25A-D017N104 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140MT-D9E-C20 100-C23 221.0
sales office or Rockwell Automation representative. w/ Filter w/ Filter 25A-D024N104 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 303.0
ATTENTION : Ne pas installer, configurer, exploiter ou maintenir ce produit tant que A 0.2...0.4 0.2...0.75 0.2...0.75 0.2...2.2 0.4...2.2 0.4...2.2 0.4...2.2 25A-D030N104 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 387.0
vous n’avez pas lu sa documentation et les documents de la rubrique Documents (0.25...0.5) (0.25...1.0) (0.25...1.0) (0.25...3.0) (0.5...3.0) (0.5...3.0) (0.5...3.0)
connexes pour l’installation, la configuration, l’exploitation et la maintenance de 380...480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0...460V 3-Phase Output
B 0.75...1.1 1.5...2.2 1.5...2.2 4.0 4.0 4.0 4.0
l’équipement. Pour obtenir de la documentation, rendez-vous sur le site (1.0...1.5) (2.0...3.0) (2.0...3.0) (5.0) (5.0) (5.0) (5.0) 25A-D1P4N114 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140MT-C3E-B25 100-C09 27.0
rok.auto/literature ou contactez votre agence commerciale Rockwell Automation 25A-D2P3N114 1.0 0.75 1.0 0.75 2.3 323...528 2.9 3.2 6/10 140MT-C3E-B40 100-C09 37.0
C – – – 5.5 5.5...7.5 5.5...7.5 5.5...7.5
locale ou son représentant. (7.5) (7.5...10.0) (7.5...10.0) (7.5...10.0) 25A-D4P0N114 2.0 1.5 2.0 1.5 4.0 323...528 5.2 5.7 10/16 140MT-C3E-B63 100-C09 81.0
ACHTUNG: Für die Installation, Konfiguration, den Betrieb und die Wartung dieses
D – – – 7.5 11.0...15.0 11.0...15.0 11.0...15.0 25A-D6P0N114 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140MT-C3E-C10 100-C09 88.0
Produkt lesen Sie sich bitte zunächst die Produktdokumentation sowie die (10.0) (15.0...20.0) (15.0...20.0) (15.0...20.0)
Dokumente im Abschnitt “Weitere Informationen” durch. Die entsprechende 25A-D010N114 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140MT-D9E-C16 100-C23 133.0
Produktdokumentation finden Sie unter rok.auto/literature oder kontaktieren Sie Ihr E – – – 11.0...15.0 – 18.5...22.0 18.5...22.0
(15.0...20.0) (25.0...30.0) (25.0...30.0) 25A-D013N114 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140MT-D9E-C20 100-C23 175.0
lokales Vertriebsbüro bzw. einen Rockwell Automation-Mitarbeiter.
25A-D017N114 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140MT-D9E-C20 100-C23 230.0
ATENCIÓN: No instale, configure, opere ni mantenga este producto hasta que haya
leído la documentación del producto y los documentos en la sección Recursos IP20/Open Type 25A-D024N114 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 313.0
adicionales para la instalación, configuración, operación o mantenimiento de Dimensions are in mm and (in.). Weights are in kg and (lb). 25A-D030N114 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 402.0
equipo. Para conseguir la documentación, diríjase a rok.auto/literature o póngase en 25A-D037N114 25.0 18.5 20.0 15.0 37.0 323...528 30.8 33.7 45/70 140M-F8E-C45 100-C43 602.0
A C
contacto con su oficina regional de ventas o representante de Rockwell Automation. D 25A-D043N114 30.0 22.0 25.0 18.5 43.0 323...528 35.6 38.9 50/80 140M-F8E-C45 100-C60 697.0
ATENÇÃO: Não instale, configure, opere ou mantenha este produto até que você leia
a documentação do produto e os documentos na seção Recursos adicionais para a 525...600V AC (-15%, +10%) – 3-Phase Input, 0...575V 3-Phase Output
instalação, configuração, operação ou manutenção do equipamento. Para conseguir 25A-E0P9N104 0.5 0.4 0.5 0.4 0.9 446...660 1.4 1.2 3/6 140MT-C3E-B25 100-C09 22.0
a documentação, visite rok.auto/literature ou entre em contato con seu escritório
25A-E1P7N104 1.0 0.75 1.0 0.75 1.7 446...660 2.6 2.3 3/6 140MT-C3E-B25 100-C09 32.0
de vendas regional ou representante da Rockwell Automation. Esc Sel

B
ATTENZIONE: Non installare, configurare, attivare o riparare questo prodotto senza 25A-E3P0N104 2.0 1.5 2.0 1.5 3.0 446...660 4.3 3.8 6/10 140MT-C3E-B40 100-C09 50.0
avere prima letto la relativa documentazione nonchè i documenti indicati nella 25A-E4P2N104 3.0 2.2 3.0 2.2 4.2 446...660 6.1 5.3 10/16 140MT-D9E-B63 100-C09 65.0
sezione Ulteriori Risore riguardanti l'installazione, la configurazione, l'attivazione o la 25A-E6P6N104 5.0 4.0 5.0 4.0 6.6 446...660 9.1 8.0 10/20 140MT-D9E-C10 100-C09 95.0
riparazione dell'apparecchiatura. Per la documentazione sul prodotto visitare il sito E 25A-E9P9N104 7.5 5.5 7.5 5.5 9.9 446...660 12.8 11.2 16/25 140MT-D9E-C16 100-C16 138.0
rok.auto/literature o contattare l'ufficio vendite o il rappresentate Rockwell
Automation di zona. 25A-E012N104 10.0 7.5 10.0 7.5 12.0 446...660 15.4 13.5 20/32 140MT-D9E-C16 100-C23 164.0
岣䠐 25A-E019N104 15.0 11.0 15.0 11.0 19.0 446...660 27.4 24.0 32/50 140M-F8E-C25 100-C30 290.0
25A-E022N104 20.0 15.0 15.0 11.0 22.0 446...660 31.2 27.3 35/63 140M-F8E-C32 100-C30 336.0
25A-E027N104 25.0 18.5 20.0 15.0 27.0 446...660 28.2 24.7 35/50 140M-F8E-C32 100-C30 466.0
Web rok.auto/literature
25A-E032N104 30.0 22.0 25.0 18.5 32.0 446...660 33.4 29.2 40/63 140M-F8E-C32 100-C37 562.0

(1)
Normal and Heavy Duty ratings are available for this drive.
훊픦칺 : , , , (2)
When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current
. Frame A B C D E Ship Weight rating.
rok.auto/literature (3)
The AIC ratings of the Bulletin 140M/MT devices can vary. See publication 140-TD005 or 140M-TD002.
A 72 (2.83) 152 (5.98) 172 (6.77) 57.5 (2.26) 140 (5.51) 1.1 (2.4)
. (4) Bulletin 140M/MT devices with adjustable current range should have the current trip set to the minimum range that
B 87 (3.43) 180 (7.09) 172 (6.77) 72.5 (2.85) 168 (6.61) 1.6 (3.5)
岤䠑 the device will not trip.
C 109 (4.29) 220 (8.66) 184 (7.24) 90.5 (3.56) 207 (8.15) 2.3 (5.0) (5)
Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta,
rok.auto/literature D 130 (5.12) 260 (10.24) 212 (8.35) 116 (4.57) 247 (9.72) 3.9 (8.6) 480Y/277 or 600Y/347. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground
E 185 (7.28) 300 (11.81) 279 (10.98) 160 (6.30) 280 (11.02) 12.9 (28.4) systems.

Wiring
岤䠑
EMC Filters
rok.auto/literature See the PowerFlex 520-series Adjustable Frequency AC Drive User Manual for instructions on how
See the PowerFlex® 520-series Adjustable Frequency AC Drive User Manual for instructions on how
to comply with the EMC Directive. Dimensions are in mm and (in.). to wire the power terminals and control terminals.
ВНИМАНИЕ: Не устанавливайте, не конфигурируйте, не запускайте в эксплуатацию и
не поддерживайте работу продукта до прочтения технической документации по
Power Wiring
A B I
D F
продукту и документации в разделе Дополнительные материалы для инсталлирования,
конфигурирования, запуска в эксплуатацию и поддержки работы продукта. Чтобы Recommended Shielded Wire
ознакомиться с документацией по продукту, перейдите по ссылке rok.auto/literature
или свяжитесь с локальным офисом продаж или представителем Rockwell Automation. Location Rating/Type
UWAGA: Nie instaluj i nie uruchamiaj tego urządzenia dopóki nie zapoznasz się z Standard (Option 1) 600V, 90 °C (194 °F) XHHW2/RHW-2
instrukcją użytkownika produktu. Aby uzyskać dokumentację produktu przejdź do Anixter B209500-B209507, Belden 29501-29507, or equivalent
strony internetowej rok.auto/literature lub skontaktuj się z lokalnym biurem Standard (Option 2) Tray rated 600V, 90 °C (194 °F)
sprzedaży lub przedstawicielstwem firmy Rockwell Automation. RHH/RHW-2 Anixter OLF-7xxxxx or equivalent
UPOZORŇENÍ: Neprovádějte instalaci, konfiguraci, provoz ani údržbu, pokud jste E C E Class I & II; Division I & II Tray rated 600V, 90 °C (194 °F)
dosud nepřečetli dokumentaci k produktu a dokumenty obsažené v sekci Doplňující RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent
informace pro instalaci, konfiguraci, provoz a údržbu. Tuto dokumentaci můžete
získat na rok.auto/literature nebo od obchodního zástupce společnosti Rockwell
Automation. Power Terminal Block
Frame A, B, C, and D Frame E
Summary of Changes L1/R L2/S L3/T T1/U T2/V T3/W
This publication contains new or updated information. Changes throughout this revision are
G H I L1/R L2/S L3/T T1/U T2/V T3/W
marked by change bars, as shown to the left of this paragraph.
F

Mounting Considerations A B C D E F G H I
Frame

• Mount the drive upright on a flat, vertical, and level surface.

A 55.0 72.0 234.0 30.0 223.0 54.0 20.0 23.0 5.5 DC- DC+ BR- DC- DC+ BR-
Frame Screw Size Screw Torque (2.17) (2.83) (9.21) (1.18) (8.78) (2.13) (0.79) (0.91) (0.22) BR+ BR+
A M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) B 70.0 87.0 270.0 35.0 258.0 58.0 25.0 24.0 5.5
(2.76) (3.43) (10.63) (1.38) (10.16) (2.28) (0.98) (0.94) (0.22) Terminal Description
B M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in)
C 70.0 109.0 275.0 37.0 263.0 76.0 25.0 28.0 5.5 R/L1, S/L2 1-Phase Input Line Voltage Connection
C M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in) (2.76) (4.29) (10.83) (1.46) (10.35) (2.99) (0.98) (1.10) (0.22) R/L1, S/L2, T/L3 3-Phase Input Line Voltage Connection
D M5 (#10…24) 2.45…2.94 N•m (22…26 lb•in) D 80.0 130.0 310.0 33.0 298.0 90.0 33.0 28.0 5.5 U/T1, V/T2, W/T3 Motor Phase =
E M8 (5/16 in.) 6.0…7.4 N•m (53…65 lb•in) (3.15) (5.12) (12.20) (1.30) (11.73) (3.54) (1.30) (1.10) (0.22) Connection Switch any two motor leads to
E 80.0 155.0 390.0 32.0 375.0 110.0 33.0 28.0 5.5 change forward direction.
• Protect the cooling fan by avoiding dust or metallic particles. (3.15) (6.10) (15.35) (1.26) (14.76) (4.33) (1.30) (1.10) (0.22)
• Do not expose to a corrosive atmosphere.
DC+, DC- DC Bus Connection
• Protect from moisture and direct sunlight.
Fuses and Circuit Breakers BR+, BR- Dynamic Brake Resistor Connection
Minimum Mounting Clearances See the PowerFlex 520-series Adjustable Frequency AC Drive User Manual for fuses and circuit Safety Ground – PE
Vertical mounting is shown. If mounting horizontally, apply the same clearances plus 50 mm breakers for non-UL applications.
(2.0 in.) clearance from the top and bottom of the enclosure to allow for proper airflow. Fuses and Circuit Breakers – UL 61800-5-1 Applications IMPORTANT Terminal screws may become loose during shipment. Verify that all
Vertical Vertical, Zero Stacking terminal screws are tightened to the recommended torque before you
No clearance required between drives. Catalog No.(1) Output Ratings Input Ratings Branch Circuit Protection
apply power to the drive.
IP20/Open Type

Normal Heavy Voltage 140M/MT

Fuse Ratings
Max Amps(2)

Duty Duty Range Motor

Contactors

Watts Loss

50 mm 50 mm
Min/Max

(2.0 in.) 25 mm (2.0 in.)

HP kW HP kW Protectors Power Terminal Block Specifications
Amps

(1.0 in.)
(3) (4) (5)
kVA

Frame Maximum Wire Size(1) Minimum Wire Size(1) Torque

100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
A 5.3 mm2 (10 AWG) 0.8 mm2 (18 AWG) 1.76...2.16 N•m (15.6...19.1 lb•in)
Esc Sel Esc Sel Esc Sel Esc Sel

25A-V1P6N104 0.25 0.2 0.25 0.2 1.6 85...132 0.8 6.4 10/16 140MT-C3E-B63 100-C09 20.0
140MT-D9E-B63 B 1.76...2.16 N•m (15.6...19.1 lb•in)
8.4 mm2 (8 AWG) 2.1 mm2 (14 AWG)
25A-V2P5N104 0.5 0.4 0.5 0.4 2.5 85...132 1.3 9.6 16/20 140MT-C3E-C10 100-C12 27.0
140MT-D9E-C10 C 8.4 mm2 (8 AWG) 2.1 mm2 (14 AWG) 1.76...2.16 N•m (15.6...19.1 lb•in)
25A-V4P8N104 1.0 0.75 1.0 0.75 4.8 85...132 2.5 19.2 25/40 140MT-D9E-C20 100-C23 53.0 D 13.3 mm2 (6 AWG) 5.3 mm2 (10 AWG) 1.76...2.16 N•m (15.6...19.1 lb•in)
50 mm 50 mm
(2.0 in.) (2.0 in.) 25A-V6P0N104 1.5 1.1 1.5 1.1 6.0 85...132 3.2 24.0 32/50 140M-F8E-C25 100-C23 67.0 E 26.7 mm2 (3 AWG) 8.4 mm2 (8 AWG) 3.09...3.77 N•m (27.3...33.4 lb•in)
200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
(1) Maximum/minimum sizes that the terminal block accepts. These are not recommendations.
50 mm (1) 50 mm (1) 25A-A1P6N104 0.25 0.2 0.25 0.2 1.6 170...264 1.4 5.3 6/10 140MT-D9E-B63 100-C09 20.0
(2.0 in.) (2.0 in.)
25A-A2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140MT-D9E-C10 100-C09 29.0
25A-A4P8N104 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140MT-D9E-C16 100-C12 50.0
Esc Sel Esc Sel Esc Sel Esc Sel
25A-A8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 81.0
25A-A011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 111.0
200...240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0...230V 3-Phase Output
25A-A1P6N114 0.25 0.2 0.25 0.2 1.6 170...264 1.4 5.3 6/10 140MT-D9E-B63 100-C09 20.0
25 mm (2) 25A-A2P5N114 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140MT-D9E-C10 100-C09 29.0
50 mm (1.0 in.) 50 mm
(2.0 in.) (2.0 in.) 25A-A4P8N114 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140MT-D9E-C16 100-C12 53.0
25A-A8P0N114 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 84.0
Vertical with Fan Kit Vertical, Zero Stacking with Fan Kit 25A-A011N114 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 116.0
No clearance required between drives.
(1) For Frame E with Fan Kit only, clearance of 95 mm (3.7 in.) is required.
(2) For Frame E with Fan Kit only, clearance of 12 mm (0.5 in.) is required.
Control Terminal Block AppView Parameter Groups Fault Code Descriptions (Continued)
The parameters in the AppView® parameter groups can be quickly added to the CustomView™
Control I/O Wiring Block Diagram parameter group by doing the following:
No. Fault Description
Typical Typical F125 Flash Update Req Perform a firmware update operation to attempt to load a valid set of firmware.
Stop
(1) SRC wiring SNK wiring Step Keys Example Displays F126 NonRecoverablErr Clear fault or cycle power to the drive. Replace drive or control module if fault
01
DigIn TermBlk 02/(2) 1. Press the Up Arrow or Down Arrow to scroll to an cannot be cleared.
02
Start/Run FWD
AppView group (G1…G8). or FWD
DigIn TermBlk 03/
Direction/Run REV
F127 DSIFlashUpdatReq Perform a firmware update operation using DSI communications to attempt to
03 load a valid set of firmware.
Digital Common
2. Press Enter or Sel to enter a group. The rightmost
SNK SRC
digit of the last viewed parameter in that group or
FWD
04 Sel
(1) This fault may be cleared by the auto-restart routine and is attempted a number of times based on the value that is
05
DigIn TermBlk 05/Pulse flashes.
set in parameter A541 [Auto Rstrt Tries].
DigIn TermBlk 06
06 3. Press the Up Arrow or Down Arrow to scroll to the or (2)
This fault may be cleared by the auto-restart routine and is attempted only once. It ignores the value that is set in
command G1->GC.
FWD

parameter A541 [Auto Rstrt Tries].

Relay N.O.
4. Press Enter or Sel to add all parameters in this
Specifications
R1
Relay Common
R2 +24V AppView group to the CustomView group. The LCD or Sel
+24V DC
Relay N.C.
11 display shows a confirmation.
R3 +10V DC
+10V
12 Input/Output Ratings Approvals
0-10V
4-20 mA
13
Analog Input 13 CustomView Parameter Group Output Frequency: UL 508C NM EN 61800-5-1
0…500 Hz UL 61800-5-1 EN 61800-3
You can copy one entire AppView parameter group to the CustomView parameter group as shown
Analog Common 14 NM EN 61800-3
14 CSA C22.2 No 274
(3) (4) (Programmable)
0-10V
15
Analog Output Pot must be 4-20 mA
1...10 k ohm source above or add individual parameters as show below. Efficiency:
0/4-20 mA
RJ45 Shield 2 W min. 97.5% (Typical) LV Directive 2014/35/EU: EN 61800-5-1
C1 Step Keys Example Displays EMC Directive 2014/30/EU: EN 61800-3
Comm Common RoHS Directive 2011/65/EU & AMD 2015/863
C2 1. Press the Up Arrow or Down Arrow to scroll to the
CustomView group (GC). or FWD

UKSI 2016 No. 1101 (LV): EN 61800-5-1

2. Press Enter to view the parameters that can be added FWD
UKSI 2016 No. 1091 (EMC): EN 61800-3
to the CustomView group. UKSI 2012 No. 3032 (RoHS): EN IEC 63000

Low Voltage TP TC 004/2011

3. Press the Up Arrow or Down Arrow to scroll through or FWD EMC TP TC 020/2011
Article 58-2 of Radio Waves Act, Clause 3
J4 J13 J8 J7 the list of parameters. PROGRAM

RS485
DigIn TermBlk 05 Sel

SNK Pulse In
SEMI F47: AC 156
4-20 mA 0/4-20 mA
(DSI)
4. Press Enter to add the parameter to the CustomView
Analog Out

SEMI F47
Digital In
Analog In

81 group. The LCD display shows a confirmation. Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs
0-10V 0-10V SRC Digital
Input
SRC (Source) Mode: SNK (Sink) Mode: 4…20 mA Analog: 250 Ω input impedance
To delete parameters from the CustomView parameter group: 18…24V = ON 0…6V = ON 0…10V DC Analog: 100 kΩ input impedance
R1 R2 01 02 03 04 05 06 0…6V = OFF 18…24V = OFF External Pot: 1…10 kΩ, 2 W min
Step Keys Example Displays Control Output
1. Press the Up Arrow or Down Arrow to scroll to the Programmable Output, Form C
CustomView group (GC). or FWD
R3 11 12 13 14 15 C1 C2
Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC
(1) Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC
2. Press Enter to view the parameters that are in the
IMPORTANT I/O Terminal 01 is always a stop input. The drive setting determines the CustomView group. Fuses and Circuit Breakers
FWD

stopping mode. Recommended Fuse Type: UL Class CC, J, T, or Type BS88; 600V (550V) or equivalent
The drive is shipped with a jumper that is installed between I/O 3. Press the Up Arrow or Down Arrow to scroll to the Recommended Circuit Breakers: HMCP or equivalent
or
Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as command GC---.
FWD

Protective Features
a stop or enable input. 4. Press Enter or Sel to view the parameters that are FWD Motor Protection:
stored in the CustomView group. or Sel
I2t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
(2) Two wire control shown. For three wire control, use a momentary input on I/O Terminal 02 to command a
Overcurrent: 200% hardware limit, 300% instantaneous fault
start. Use a maintained input for I/O Terminal 03 to change direction. 5. Press the Up Arrow or Down Arrow to scroll through or Over Voltage:
FWD

(3) Analog output (terminal 15) is only available on PowerFlex 523 series B drive, and requires firmware 3.001 and later to the list of parameters. PROGRAM

100…120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line)
configure the analog output parameters (t088, t089, and t090). 200…240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)
(4) Potentiometer connection is only applicable when the 0-10V setting (default) is selected for jumper J4. 6. Press Enter to delete the parameter from the 380…480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)
CustomView group. The LCD display shows a 525…600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line)
confirmation.
IMPORTANT Only one analog frequency source may be connected at a time. If multiple Under Voltage:
100…120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line)
references are connected simultaneously, an undetermined frequency
reference will result.
Fault Codes 200…240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line)
380…480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)
To clear a fault – press the Stop key if P045 [Stop Mode] is set to a value between 0…3, cycle 525…600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line);
power, set A551 [Fault Clear] to 1 or 2, or cycle digital input if t062, t063, t065, t066 [DigIn TermBlk – If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line)
General Grounding Requirements xx] is set to 13. Control Ride-through: Minimum ride-through is 0.5 s – typical value 2 s
Fault Code Descriptions Faultless Power Ride-through: 100 ms

No. Fault Description Additional Resources

F000 No Fault – These documents contain additional information concerning related products from Rockwell
F002(1) Auxiliary Input Check remote wiring. Verify communications programming for intentional fault. Automation. You can view or download publications at rok.auto/literature.
Jumper R/L1 U/T1 F003 Power Loss Monitor the incoming AC line for low voltage or line power interruption. Check
Esc Sel

Location S/L2 V/T2

input fuses. Reduce load. Resource Description
T/L3 W/T3
F004(1) UnderVoltage Monitor the incoming AC line for low voltage or line power interruption. PowerFlex 520-series Adjustable Frequency AC Provides detailed information on the parameters and
Drive User Manual, publication 520-UM001 specifications of the PowerFlex 523 and PowerFlex 525 drives.
F005(1) OverVoltage Monitor the AC line for high line voltage or transient conditions. Motor
AC Drive Installation Considerations, Provides additional information that is needed to install
regeneration can also cause bus overvoltage. Extend the decel time or install
dynamic brake resistor. publication DRIVES-IN003 PowerFlex AC drives properly.
Wiring and Grounding for Pulse Width Modulated Provides basic information that is needed to wire and ground
F006(1) Motor Stalled Increase P041, A442, A444, or A446 [Accel Time x] or reduce load so drive output
(PWM) AC Drives, publication DRIVES-IN001 PWM AC drives properly.
current does not exceed the current set by parameter A484 [Current Limit 1] for
SHLD too long. Check for overhauling load. Industrial Automation Wiring and Grounding, Provides general guidelines for installing a Rockwell
publication 1770-4.1 Automation industrial system.
F007(1) Motor Overload An excessive motor load exists. Reduce load so drive output current does not
exceed the current set by parameter P033 [Motor OL Current]. Verify A530 [Boost PowerFlex AC Drive Performance Specifications Provides specifications per Ecodesign Regulation (EU)
IMPORTANT The MOV to ground jumper must be removed if the drive is installed on an Select] setting. per Ecodesign Regulation (EU) 2019/1781, 2019/1781 and UK SI 2021 No. 745, including efficiency class.
ungrounded (IT mains) or resistive grounded distribution system. publication PFLEX-TD003
Tighten screw after jumper removal. F008(1) Heatsink OvrTmp Check for blocked or dirty heatsink fins. Verify that ambient temperature has not
exceeded the rated ambient temperature. Check fan. Product Certifications website, Provides declarations of conformity, certificates, and other
rok.auto/certifications certification details.
F009(1) CC OvrTmp Check product ambient temperature. Check for airflow obstruction. Check for
Prepare For Drive Startup F012 HW OverCurrent
dirt or debris. Check Fan.
Check programming. Check for excess load, improper A531 [Boost Select] Rockwell Automation Support
setting, DC brake volts set too high or other causes of excess current.
ATTENTION: Power must be applied to the drive to perform the following startup Use these resources to access support information.
F013 (2) Ground Fault Check the motor and external wiring to the drive output terminals for a grounded
procedures. Some of the voltages present are at incoming line potential. To avoid condition.
electric shock hazard or damage to equipment, only qualified service personnel Technical Support Find help with how-to videos, FAQs, chat, user
F021(1) Output Ph Loss Verify motor wiring and motor. rok.auto/support
should perform the following procedure. Thoroughly read and understand the Center forums, and product notification updates.
procedure before beginning. If an event does not occur while performing this F029(1) Analog In Loss An analog input is configured to fault on a signal loss. A signal loss has occurred.
Check for broken/loose connections at inputs. Check parameters. Local Technical
procedure, Do Not Proceed. Remove All Power including user supplied control F033 Auto Rstrt Tries Correct the cause of the fault and manually clear. Support Phone Locate the telephone number for your country. rok.auto/phonesupport
voltages. User supplied voltages may exist even when main AC power is not applied Numbers
F038 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.
to the drive. Correct the malfunction before continuing. Replace drive if fault cannot be cleared.
F039 Phase V to Gnd Technical Quickly access and download technical
F040 Phase W to Gnd Documentation specifications, installation instructions, and rok.auto/techdocs
LCD Display with QuickView Technology F041 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition. Center user manuals.
QuickView® technology enables text to scroll across the LCD display of the PowerFlex 520-series Replace drive if fault cannot be cleared.
F042 Phase UW Short Literature Library Find installation instructions, manuals,
drive. This allows you to easily configure parameters, troubleshoot faults, and view diagnostic rok.auto/literature
F043 Phase VW Short brochures, and technical data publications.
items without using a separate device.
F048(1) Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or Product
cycle power to the drive. Program the drive parameters as needed. Download firmware, associated files (such as
Menu Parameter Group and Description Compatibility and
F063 (1) SW OverCurrent Verify connections between motor and load. Verify level and time requirements. AOP, EDS, and DTM), and access product release rok.auto/pcdc
Download Center
Basic Display notes.
FWD
Commonly viewed drive operating conditions. F064 Drive Overload Reduce load or extend Accel Time. (PCDC)
F070 Power Unit Check that the maximum ambient temperature has not been exceeded. Cycle
 Basic Program
Commonly used programmable functions.
power. Replace drive if fault cannot be cleared.
Documentation Feedback
F071 DSI Net Loss Cycle power. Check communications cabling. Check Modbus or DSI setting.
Check Modbus or DSI status. Your comments help us serve your documentation needs better. If you have any suggestions on
Terminal Blocks how to improve our content, complete the form at rok.auto/docfeedback.
Programmable terminal functions. F072 Opt Net Loss Cycle power. Check communications cabling. Check network adapter setting.
Esc Sel
Check external network status.
Communications F080 Autotune Failure The autotune function was either canceled by the user or failed. Restart Waste Electrical and Electronic Equipment (WEEE)
Programmable communication functions. procedure.
Advanced Display F081 DSI Comm Loss Cycle power. Check communications cabling. Check Modbus or DSI setting.
Advanced drive operating conditions. Check Modbus or DSI status. Modify using C125 [Comm Loss Action]. Connecting At the end of life, this equipment should be collected separately from
No. Display/LED (Color) I/O terminals C1 and C2 to ground may improve noise immunity. any unsorted municipal waste.
Advanced Program Replace wiring, Modbus master device, or control module.
 Fault Status (Red)
Remaining programmable functions. F082 Opt Comm Loss Cycle power. Reinstall option card in drive. Modify using C125 [Comm Loss
Action]. Replace wiring, port expander, option card, or control module.
Key Name Key Name Fault and Diagnostic Rockwell Automation maintains current product environmental compliance information on its
Consists of list of codes for specific fault F094 Function Loss Close input to the terminal and cycle power.
conditions. F100 Parameter Chksum Set P053 [Reset to Defalts] to 2 “Factory Rset”.
website at rok.auto/pec.
Esc Escape Enter Modified F101 External Storage Set P053 [Reset to Defalts] to 2 “Factory Rset”.
Functions from the other groups with values
changed from default. F105 C Connect Err Clear fault and verify all parameter settings. Do not remove or install the control
module while power is applied.
Network
Up Arrow Network functions that are shown only when F106 Incompat C-P The control module could not recognize the power module. Cycle power. Update
Down Arrow a comm card is used. with newer firmware revision.
Replace drive if fault cannot be cleared.
AppView and CustomView
Functions from the other groups organized F107 Replaced C-P The control module was mounted to a power module with another power rating.
Sel Select Stop for specific applications. Set P053 [Reset to Defalts] to any of the reset options.
F109 Mismatch C-P The control module was mounted to another drive type power module. Set P053
Start Reverse [Reset to Defalts] to any of the reset options.
F110 Keypad Membrane Keypad membrane failure/disconnected. Cycle power.
Potentiometer Replace control module if fault cannot be cleared.
F114 uC Failure Cycle power. Replace control module if fault cannot be cleared.
F122 I/O Board Fail Cycle power. Replace drive or control module if fault cannot be cleared.

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Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 520-PC002H-EN-P - July 2023 | Supersedes Publication 520-PC002G-EN-P - January 2022

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