HEMA ENGINEERING INDUSTRIES LIMITED
UNIT :XI
DOC. NO. : QAD-F-15
CUSTOMER: HMCL, Haridwar
DATE (ORIG.) : 20/04/2019
TITLE : FINAL INSPECTION REPORT REV. NO./DATE 0
VENDOR CODE: 100536
SHEET NO. : _ _ OF_ _
PART NAME: FRAME BODY PART NO.: 50100AAC8000
MODEL: INVOICE NO.: DATE: LOT SIZE: SAMPLE SIZE:
AACK
METHOD OF OBSERVATION OBSD AT
S.No PARAMETERS TO CHECK SPECIFICATION
INSPECTION 1 2 3 CUSTOMER END
WELDING INSPECTION
1 HANDLE LOCK WELDING WITH STG HEAD PIPE FREE FROM WELD DEFECT VISUAL
2 GUSSET WELDING WITH STG HEAD PIPE __DO__ VISUAL
3 GUSSET WELDING WITH DOWN TUBE PIPE __DO__ VISUAL
4 STIFFNER R/L WELDING WITH MAIN PIPE __DO__ VISUAL
5 STIFFNER R/L WELDING WITH DOWN TUBE __DO__ VISUAL
6 MAIN PIPE FULL ROUND WELDING WITH BOTTOM PLATE __DO__ VISUAL
7 MAIN PIPE WELDING WITH PIVOT __DO__ VISUAL
8 MAIN PIPE WELDING WITH STG HEAD __DO__ VISUAL
9 DOWN TUBE WELDING WITH STG HEAD __DO__ VISUAL
10 SUB TUBE L/R SIDE WELDING WITH BOTTOM PLATE __DO__ VISUAL
11 SUB TUBE L/R WELDING WITH PIVOT __DO__ VISUAL
12 SUB TUBE L/R WITH BOTTOM PLATE INNER HALF ROUND WELDING __DO__ VISUAL
13 UPPER TUBE L/R UPPER SIDE WELDING WITH MAIN PIPE __DO__ VISUAL
14 UPPER TUBE L/R LOWER SIDE WELDING WITH MAIN PIPE __DO__ VISUAL
15 FUEL TANK PLATE WITH UPPER TUBE L/R WELDING __DO__ VISUAL
16 PLATE TAIL CROSS WELDING WITH UPPER TUBE L/R __DO__ VISUAL
17 STAY TANK STOPPER R/L WELDING WITH UPPER TUBE L/R __DO__ VISUAL
18 BKT CUSHION L/R OUTER WELDING WITH UPPER TUBE __DO__ VISUAL
19 BKT CUSHION L/R INNER WELDING WITH UPPER TUBE __DO__ VISUAL
20 PATCH PLATE R/L WELDING WITH UPPER TUBE R/L __DO__ VISUAL
21 PATCH PLATE R/L WELDING WITH SUB TUBE R/L __DO__ VISUAL
EXTENDED WELDING
22 GUSSET WITH HEAD PIPE UPPER & LOWER 8MM EXTENDED WELDING FREE FROM DENT SCRETCH VISUAL
23 GUSSET WITH DOWN TUBE EXTENDED WELDING 10 MM SHOLD BE AS PER DRAWING VISUAL
STIFFNERR/L WITH MAIN PIPE 8 MM FRONT SIDE & 10MM EXTENDED
24 __DO__ VISUAL
WELDING REAR SIDE
25 MAIN PIPE WITH UPPER TUBE L/R 10 MM EXTENDED WELDING __DO__ VISUAL
26 PLATE FUEL TANK WITH UPPER TUBE R/L 5MM EXTENDED WELDING FR __DO__ VISUAL
& RR SIDE
27 PLATE RR CROSS WITH UPPER TUBE R/L 10 MM EXTENDED WELDING __DO__ VISUAL
FR & 5 MM RR SIDE
28 BKT PILLION R/L WITH SUB TUBE R/L .5 MM EXTENDED WELDING FR & __DO__ VISUAL
5 MM RR SIDE
29 BKT CUSHION L/R WITH SUB TUBE L/R 10 MM EXTENDED __DO__ VISUAL
30 PATCH PLATE WITH UPPER TUBE 8 MM EXTENDED WELDING FR & 6 __DO__ VISUAL
MM RR SIDE
PATCH PLATE WITH SUB TUBE 7 MM EXTENDED WELDING FR & 6 MM
31 __DO__ VISUAL
RR SIDE
DIMENSIONAL INSPECTION
REC
32 HEAD PIPE OFFSET SHOULD BE IN 3 MM
GAUGE/CMM
REC
33 BOTTOM PLATE WIDTH GAUGE SHOULD QUALIFY
GAUGE/CMM
REC
34 PIPE REAR FORK PIVOT ID MANDREL SHOULD QUALIFY
GAUGE/CMM
35 HANDLE LOCK GAUGE SHOULD QUALIFY Handy Gauge
SHOULD BE QUALIFIED IN REC REC
36 STG HEAD ANGLE GAUGE GAUGE/CMM
37 STG HEAD BORING DIA UPPER GAUGE SHOULD QUALIFY Plug Gauge
38 STG HEAD BORING DIA LOWER GAUGE SHOULD QUALIFY Plug Gauge
39 STAG HEAD DEPTH UPPER GAUGE SHOULD QUALIFY Plug Gauge
40 STAG HEAD DEPTH LOWER GAUGE SHOULD QUALIFY Plug Gauge
41 FUEL Tank MTG CD GAUGE SHOULD QUALIFY HANDY Gauge
42 FUEL TANK STOPPER LEVEL GAUGE SHOULD QUALIFY HANDY Gauge
43 Engine Mtg GAUGE SHOULD QUALIFY HANDY Gauge
44 A/C FITMENT GAUGE SHOULD QUALIFY HANDY Gauge
REC
45 FENDER MTG GAUGE SHOULD QUALIFY
GAUGE/CMM
46 IGN COIL CD GAUGE SHOULD QUALIFY HANDY Gauge
47 ENGINE GUARD FITMENT GAUGE SHOULD QUALIFY HANDY Gauge
48 MAIN STAND FITMENT MANDREL SHOULD QUALIFY SNAP Gauge
MANDERIAL
49 MAIN STAND WIDTH GAUGE SHOULD QUALIFY
THRU
THREADING
50 CUSHION BOLT THREAD (NO SPATTERS) SHOULD BE QUALIFY RG. M10X 1.25
51 COLLER BUSH M10X1.25 THREADING __DO__ T.P.G M10X1.25
52 M6X1 NUT THREADING __DO__ T.P.G M6X1.0
53 M8X1.25 NUT THREADING __DO__ T.P.G M8X1.25
INSPECTED BY.: ACCEPTANCE STATUS: VERIFIED AT CUSTOMERS END:
DIRECT PASS
REWORK/ ACCEPTANCE STATUS:
SEGGREGATION
DESPATCH QTY 0-50 51-100 101-500 501-2000 >2000
SAMPLING PLAN ATTRIBUTE 3 5 10 20 40
VARIABLE 1 1 1 2 3
CC: Customer
