INSULATED PANELS

Roof & Wall

Table of Contents
02 Introduction
03 Production Technology
05 EIP Panel Benefits
06 Products
07 Material Specifications
09 Roof Panel / EIP TRP 40/333
11 Roof Panel / EIP TRP 45/150
12 Roof Panel / EIP TRP 40/333 flex
13 Wall Panel / EIP HFW
15 Wall Panel / EIP TFW
16 Wall & Ceiling Span Guide
17 Wall Panel / EIP TRP 40/333 and TRP 45/150
18 Surface Profiles
19 Fire Safety
21 Engineering & Design
23 Quality Assurance
25 Typical Installation Details
29 Delivery, Handling and Storage
31 Doors
Introduction
Emirates Industrial Panel LLC (EIP) was set up in Dubai to meet the demand for
quality insulated panels and has established itself as the regional leader in insulated
roof, wall and cold store panel systems.

EIP has achieved consistent high quality in products and services as evidenced
by landmark industrial projects in the MENA region. EIP works closely with industry
regulatory bodies to continuously introduce improved systems and solutions
to the market.

EIP has been at the forefront of performance based testing and certification for
insulated panel products. EIP panels directly contribute to improved building
performance criteria including high standards in energy efficiency, fire resistance,
air infiltration and environmental impact.

EIP provides customised insulated panel solutions to meet the customers’

objectives. Our sales executives together with our engineering personnel are
available to provide solutions for your requirements.

02
 Production Technology
EIP production line is a state of the art continuous production facility from Germany with a production capacity of over
3 million square meters of panels per annum.

The production technology, assisted by a complex automated control system, is designed to streamline the different
parts of the manufacturing process enabling a minimal number of operators to run the line.

The production system consists of multiple stations, a profiling section, a foam application station, a special cut to length
system, curing zone, and an automatic stacking and packaging unit. The fully automated line requires minimum operator
intervention, eliminating mistakes and maximizing quality and efficiency.

The plant operates using environment friendly blowing agents meeting international standards in line with Kyoto Protocols,

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‘‘Pioneers in cladding and
architectural panel systems’’

04
 EIP Panel Benefits
EIP sandwich panels offer unique features which includes:

Light weight
High rigidity
High insulation properties
Air tight fire rated joint
High fire resistance properties
Closed cell foam structure
Easy to install
Fiber free core
Resistant to adverse weather conditions
Hygine surface meeting HACCP regulations
Environment friendly - Zero ODP, low GWP

‘‘Great buildings are all about details’’

05
Products

EIP Roof & Wall Panels are composite prefabricated panels, consisting of two layers of metal facers and PUR/PIR
insulation core between the facers.

EIP panels are versatile cladding products, allowing for use in:

Roofs
External Walls
Partitions

Panel thicknesses range from

50 to 200mm, capable of meeting and
exceeding local building regulation requirements.

Roof Systems
TRP 40/333 Roof
TRP 45/150 Roof
TRP 40/333 Flex
TRP 40/333 Inverse

Wall Systems
HFW Hidden-Fix Wall (Architectural)
TFW Through-Fix Wall
TFW Partition Panel
TRP 40/333 Wall
TRP 45/150 Wall

Roof panels are designed for maximum water-tightness as well as improved structural strength for walkable roofs.

Wall panels offer a wide variety of options to suit different purposes.

HFW Architectural wall panels provide improved aesthetics to the façade with their concealed fixing detail that
eliminates screw heads from view.

TFW panels can be fixed on any external wall, as well as constructing self-standing internal partitions.

TRP Panels can also be used on the external walls for a different effect. All wall panels can be installed horizontally
or vertically.

06
 Material Specifications

Metal Facers
The standard substrate for Internal and external facers are prepainted and hot-dip galvanised steel to
BS EN 10143 standard.

Thickness: 0.50mm
Steel Grade: DX51D
Zinc Coating: Z275 or Z200
Top coat: Polyester, PES, 25microns thick
Colour: RAL9002 Off-White
Surface Protection: Polyethylene film

Variations are possible in the surface material specifications to suite a wide range of specialized applications:

Thickness options: 0.40mm to 0.80mm

Substrate options: Aluzinc-coated steel, Stainless steel (SS 304 or 316), Aluminum
Top coat options: PVDF, Multi-Layer PVDF, High Durable Polyester, Food Safe, Plastisol, PolyDura
Colour: Any colour from RAL catalogue

High Durable Polyester coating is suitable for increased Food Safe coating is suitable for internal applications
resistance against corrosion and harsh cleaning agents. for contact level food safety with anti-microbial
properties.
PVDF coating is suitable for external applications
where higher resistance against corrosion, colour
PolyDura coating is suitable for an all-round improved
fading and harsh environment conditions is required.
performance against all factors, comparable to PVDF
coating but with a wider colour range.
Plastisol coating is suitable for internal applications
for non-contact level food safety and where higher
resistance against washing of surfaces is required.

Primer Top Coat P.E. Protective Film

Zinc/Aluzinc Coating

Steel Facer Detail

Steel Substrate

Backcoat Zinc/Aluzinc Coating

07
Material Specifications
Insulation Core
The core of EIP panels is an environmentally sustainable rigid PUR/PIR insulation foam,
available in,

FM Approved Fire-Resistant Polyisocyanurate (PIR) foam

Flame retardant (PUR or PIR) B2 class
Polyurethane (PUR) B3 class

having properties as,

Density: 40 ± 3 kg/m3
Thermal Conductivity: λPUR = 0.023 W/mK1 & λPIR = 0.021 W/mK1
> 90% Closed Cell content

The blowing agent used in EIP panels is environmentally friendly pentane gas with Zero Ozone Depletion Potential (ODP)
and Low Global Warming Potential (GWP). It does not contain CFC and HCFC.

Applications
EIP roof and wall panels are used to clad almost any type of construction, across a wide variety of sectors including:

Industrial and commercial warehouses

Manufacturing facilities
Agricultural buildings
Office complexes
Retail shops, super/hyper markets
Modular housing
Military establishments
Aircraft hangars, airport maintenance sheds
Education, healthcare and residential structures
Theme parks, shopping malls

1
As per foam laboratory values

08
 Roof Panels

EIP TRP 40/333

The TRP 40/333 is a trapezoid formed roof panel, through-fixed on the side-lap joints. An all-rounder roof cladding
suitable for use in all buildings with roof slopes as low as 30 (5.50%)1

The 40mm high ribs provide improved strength and water-resistance.

1000mm Effective Cover Width

333mm Valley Width

40mm Rib Height

TRP 40/333 panels minimum length is 2.00m and maximum length is 18.00m

t: Core Thickness (mm) 50 60 75 100 150

Weight - Steel (kg/m2)2 10.70 11.10 11.70 12.70 14.70

Weight - Aluminum (kg/m2)3 5.80 6.20 6.80 7.80 9.80

U value - PIR (W/m2K)4 0.36 0.31 0.25 0.19 0.13

U value - PUR (W/m2K)4 0.40 0.34 0.28 0.21 0.14

1
Please contact EIP technical team for selecting the correct design for your slope
2
Based on 0.50mm thick facers
3
Based on 0.70mm thick outer and 0.50mm thick inner facers
4
As per foam laboratory values
09
* Consult factory for improved values with different foam systems
“Trust EIP to build a roof over your head.”

10
 Roof Panels
EIP TRP 45/150
The TRP 45/150 is a trapezoid formed roof panel, through-fixed on the side-lap joints. It is an improved
strength model designed to withstand demanding conditions. Suitable for use in all buildings with roof
slopes as low as 3o (5.50%)1

45mm high and increased number of ribs provide superior strength, longer distance spanning capability
and water-resistance.

900mm Effective Cover Width

150mm Valley Width

45mm Rib Height

TRP 45/150 panels minimum length is 2.00m and maximum length is 18.00m

t: Core Thickness (mm) 45 50 70 95 145

Weight - Steel (kg/m2)2 11.30 11.50 12.30 13.30 15.30

Weight - Aluminum (kg/m2)3 6.00 6.20 7.00 8.00 10.00

U value - PIR (W/m2K)4 0.38 0.35 0.26 0.20 0.13

U value - PUR (W/m2K)4 0.42 0.38 0.29 0.22 0.14

1
Please contact EIP technical team for selecting the correct design for your slope
2
Based on 0.50mm thick facers
3
Based on 0.70mm thick outer and 0.50mm thick inner facers
4
As per foam laboratory values
11
* Consult factory for improved values with different foam systems
Roof Panels
EIP TRP 40/333 Flex
The TRP 40/333 Flex is a lighter variant of the TRP 40/333, with the same trapezoid form but with aluminum foil as the
inner sheet of the panel. Through-fixed on the side-lap joints. An all-rounder roof cladding suitable for use in all
buildings with roof slopes not lesser than 5o (8.75%)1

It is a functional and economic option to clad the roof of buildings.

1000mm Effective Cover Width

333mm Valley Width

40mm Rib Height

TRP 40/333 Flex panels minimum length is 2.00m and maximum length is 10.00m

t: Core Thickness (mm) 50 75

Weight - Steel (kg/m2)2 6.70 7.70

Weight - Aluminum (kg/m2)3 4.40 5.40

U value - PIR (W/m2K)4 0.36 0.25

U value - PUR (W/m2K)4 0.40 0.28

1
Please contact EIP technical team for selecting the correct design for your slope
2
Based on 0.50mm thick outer facers
3
Based on 0.70mm thick outer facers
4
As per foam laboratory values
12
* Consult factory for improved values with different foam systems
 Wall Panels
EIP HFW Hidden-Fix Wall (Architectural)
The HFW is an architectural wall panel, with a hidden-fix joint system. This system conceals the fasteners used to install
the panels, providing a smooth, aesthetic look to the building’s façade. It can be installed horizontally or vertically on
any building with positive internal temperatures.

The top choice of architects, HFW panels can easily be cut and modified to satisfy different needs without sacrificing
the beauty of the façade.

1000mm Effective Cover Width

HFW panels’ minimum length is 2.00 m and maximum length is 18.00 m.

Care must be shown while selecting longer lengths for HFW panels. Mishandling during unloading and installation
can cause damage. Consult EIP technical department for guidance.

t: Core Thickness (mm) 50 75 100

Weight - Steel (kg/m2)1 10.30 11.60 12.60

Weight - Aluminum (kg/m2)2 5.50 6.60 7.60

U value - PIR (W/m2K)3 0.42 0.28 0.21

U value - PUR (W/m2K)3 0.46 0.30 0.23

1
Based on 0.50mm thick facers
2
Based on 0.70mm thick outer and 0.50mm thick inner facers
3
As per foam laboratory values
* Consult factory for improved values with different foam systems
13
“Innovation in building façade systems”

14
 Wall Panels
EIP TFW Through-Fix Wall & Partition
The TFW is a standard, double-tongue-and-groove joint wall panel, through fixed onto the structures. It can be
installed horizontally or vertically on any type of building.

Thanks to their design, TFW panels can be used as self-standing internal partition walls and suspended ceilings.

1110mm Effective Cover Width

TFW panels’ minimum length is 2.00 m and maximum length is 18.00 m.

Care must be shown while selecting longer lengths for TFW panels. Mishandling during unloading and installation
can cause damage to the panels. Consult EIP technical department for guidance.

t: Core Thickness (mm) 55 80 100 120 140 150 170 200

Weight - Steel (kg/m2)1 10.40 11.40 12.20 13.00 13.80 14.20 15.00 16.20

Weight - Aluminum (kg/m2)2 5.60 6.60 7.40 8.20 9.00 9.40 10.20 11.40

U value - PIR (W/m2K)3 0.38 0.26 0.21 0.17 0.15 0.14 0.12 0.10

U value - PUR (W/m2K)3 0.41 0.28 0.23 0.19 0.16 0.15 0.13 0.11

1
Based on 0.50mm thick facers
2
Based on 0.70mm thick outer and 0.50mm thick inner facers
3
As per foam laboratory values
* Consult factory for improved values with different foam systems
15
Wall & Ceiling Span Guide

While using TFW panels as self-standing partition panels, the following wall and ceiling span guide will show the maximum
panel lengths for different thicknesses.

Ceiling Span 8600 mm

CSP200

8000 mm

CSP170

7000 mm

CSP150

6600 mm

CSP140
Wall Height 16000 mm

6000 mm

CSP120
14000 mm

13000 mm

5000 mm

CSP100
12000 mm

4000 mm
10000 mm

CSP80
8000 mm

3000 mm
6000 mm

CSP55
4000 mm

* Span table is based on panels with 0.50mm thick steel internal and external facers
* Wall panel length up to 18000mm

16
 Wall Panels
EIP TRP 40/333 and TRP 45/150 as Wall Panels
The trapezoid formed TRP panels can also be used as wall panels to clad the façades of structures.

The ribbed profile can provide a different aesthetics in the hands of competent architects, either alone
or combined with HFW architectural wall panels for an extended range of design options.

EIP TRP 40/333

EIP TRP 45/150

17
Wall Panels
Surface Profiles
TRP 40/333 and 45/150 panels have 40/333 corrugated and 45/150 corrugated profiles on the external side respectively
and as standard Low Rib profile on the internal side.

HFW and TFW panels have as standard Low Rib profile on both sides.

Alternative profile options such as Micro Lining, Micro Wave, Groove & Flat are available for the internal side of TRP
panels and either side of HFW & TFW panels.

TRP 40/333 TRP 45/150

lowrib

flat groove

microline microwave

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 Fire Safety
In the developing world of construction materials, higher standards in fire safety are being demanded by end
users all across the application spectrum. These demands are firstly motivated by the need to preserve human
life, property and products and secondly, the need to improve the quality and performance of insulated
structures. Standard polyurethane and polystyrene insulated panels are vastly inefficient against fire, providing
hardly any protection at all. Government legislation is now demanding higher fire resistance for insulated panels
while maintaining their structural and insulation properties.

EIP Fire Shield

As a response to industry demands Emirates Industrial Panel (EIP) has introduced a new generation of fire resistant
sandwich panels: EIP Fire Shield !

EIP Fire Shield incorporates a high grade polyisocyanurate (PIR) insulation core together with a specially-designed,
double tongue & groove fire-rated joint. EIP Fire Shield PIR core provides superior fire-resistance and the special joint
further protects the core from flame ingress and enables the panel to maintain its structural integrity when exposed to fire.

Fire Safety Testing & Certification

Panels are classified as fire-resistant when they satisfy certain performance criteria during a real fire situation.
Fire resistant panels do not spread fire, contribute to it, spit out burning droplets or emit excessive smoke.
Fire resistant panels preserve their integrity and heat insulation properties for a certain period of time.
By successfully meeting these criteria during a fire, fire-resistant panels will provide sufficient time for occupants to
safely evacuate the building and implement fire-fighting measures.

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FM Approval
FM Global (Factory Mutual) is the world’s leading commercial insurance body that provides client risk management
through product certification systems to safeguard clients’ properties. FM Approvals is a material testing and
certification body which carefully appraise the construction methods vital to fire protection system certification.
FM systems are widely recognized by investors, property insurers, designers and constructors for their superior
fire engineered performance thus reducing fire risks.

Large scale fire tests such as those carried out by FM Approvals provide a better indication of how panels will
perform in a real fire situation.

EIP Fire Shield panels have received FM Approval as Class 1 insulated panels with no height
restriction in accordance with FM Approvals standards 4880, 4881 and 4471.

In order to achieve this certification EIP Fire Shield panels have successfully passed vigorous testing conducted at
the FM Approvals laboratories in the USA.

With its FM Approved fire-resistant panels, EIP panels have achieved the acceptance of Civil Defence
authorities and set the standard for industrial projects.

In addition to the tests passed during FM Approvals certifications, EIP panel have passed other fire tests according
to various European and American test and classification standards.

EN 13501-1 Fire Classification of Non-Load Bearing Walls

EN 13501-2 Fire Resistance of Non-Load Bearing Elements

NFPA 255 (ASTM E84) Surface Burning Characteristics of Building Materials

NFPA 285 Fire Propagation Characteristics of Exterior Non-Load Bearing Walls

Properties of EIP Fire Shield

EIP Fire Shield panels contain a special polyisocyanurate (PIR) insulation core offering superior fire performance
when compared to most alternative standard insulation materials. PIR is a thermosetting material, which means that
it will permanently become hard and rigid when heated. It will therefore not melt or drip when exposed to fire. The foam
core forms a strong carbonaceous char creating a protective layer from the fire. With these unique properties, spread
of fire within the panel is prevented. EIP Fire Shield PIR panels do not contribute to the fire and have been proven to
help reduce the risk of critical building loss.

With the successful results from tests, it is proven that when exposed to a real life fire situation, EIP Fire Shield Panels :

Do not contribute to the fire or act as fuel to it

Do not spread flame on their surface
Give off minimal smoke
Preserve their insulation properties1
fire
Preserve their structural integrity1
Self-extinguish when the fire source is removed

20
1
As per EN 13501-2 at a certain time limit
 Engineering & Design

Starting from estimation of the panel requirement of any project, EIP is able to provide its customers with a range of
engineering and technical advice services.

Some of the services that EIP can provide are:

Panel estimation based on project drawings

Preparation of shop drawings, including detail solutions
Final BOQ to include panels, flashings & accessories
Preparation of drawings to guide the installation team
Site supervisor to guide the installation team
Assistance in selecting an EIP certified contractor for installation of sandwich panels

*All or a combination of the above services are available upon assessing the requirement of each project.

21
“Engineered to last”

22
 Quality Assurance
EIP Quality System meets the requirements of ISO 9001:2008 standard and is regularly audited by three separate bodies,
namely; Det Norske Veritas, Dubai Central Laboratories and FM Approvals.

EIP is committed to providing clients with quality products and service through having the following systems in place :

Well equipped laboratory with high technology content

An effective Quality Management System
Preset quality objectives and a system of continuous review
A team of qualified and experienced personnel
Extensive interaction program with customers
A motivation program for the employees to achieve optimum results

EIP quality management system stipulates numerous checks for the incoming raw materials, in-process checks during
the production as well as final controls on the finished product.

23
“Quality products for all applications”

24
 Typical Installation Details

03

01

04
02
05

09

08

01 01 Ridge
Roof Roof
Detail
Ridge Detail 02 02 Panel
Roof Roof
Overlap
Panel Detail
Overlap Detail

1
2
3
2
4
3
5 4
5
6

1 Butyl Tape 1 Self-Drilling Screw

2 Self-Drilling Screw 2 GI Angle
3 Purlin 3 Purlin
4 Outer Ridge Flashing 4 Butyl Tape
5 Inner Ridge Flashing 5 Roof Panel
25 6 Roof Panel
 Typical Installation Details

06
07
01. Roof Ridge Detail
02. Roof Panel Overlap Detail
03. Skylight Detail
10 04. Insulated Valley Gutter Detail
05. Insulated Eave Gutter Detail
06. Side Wall Detail
07. Insulated Curved Eave Detail
08. Drip Flashing Detail
09. Joint Flashing Detail
10. Opening Detail

03 03 Detail
Skylight Skylight Detail 04 04 Insulated
Insulated Valley Gutter
ValleyDetail
Gutter Detail

1
1
2
2
3
6
6 3
4
5 4
5

1 Butyl
1 Tape 1 Purlin
2 Self-Drilling
2 Screw 2 Insulated Valley Gutter
3 Skylight
3 3 Filler Block
4 GI Angle
4 4 Foam Enclosure Flashing
5 Purlin
5 5 Self-Drilling Screw
6 Roof
6 Panel 6 Roof Panel 26
 Typical Installation Details
05 Insulated Eave Gutter Detail 06 Side Wall Detail
1
1

9 7
2
11
2 3
3 4
4

6
8 10 7 6 5

1 Cap Flashing 7 Filler Block 1 Concrete Parapet Wall 7 Side Wall Flashing
2 Fiber Insulation 8 Foam Enclosure FLashing 2 Drip Flashing
3 Wall Panel 9 Self-Drilling Screw 3 Expansion Bolt
4 Backer Panel 10 Purlin 4 Roof Panel
5 Drip Flashing 11 Roof Panel 5 Purlin
6 Insulated Eave Gutter 6 Self-Drilling Screw

07 Insulated Curved Eave Detail 08 Drip Flashing Detail

1
2
2
3

4
1

10 4
7
9
8 5
6
1 Roof Panel 7 Fiber Insulation 1 Purlin
2 Self-Drilling Screw 8 Curved Eave Sheeting 2 Wall Panel
3 Butyl Tape 9 Drip Flashing 3 Self Drilling Screw
4 Foam Enclosure Flashing 10 Wall Panel 4 Drip Flashing
5 Purlin 5 GI Angle
27 6 GI Angle 6 Concrete Wall
Typical Installation Details
09 Joint Flashing Detail 10 Opening Detail

1 2

5
3
2

4 3 4

1 Wall Panel 1 Wall Panel

2 Joint Flashing 2 Drip Flashing
3 Self Drilling Screw 3 Opening Flashing
4 GI Angle 4 Purlin
5 Purlin

11 Gable Detail 12 Insulated Curved Eave Detail - 2

1 1

2
2
3

4
3
5
6 9
4 6

5 7
8

1 Roof Panel 1 Roof Panel 7 Fiber insulation

2 Purlin 2 Self-Drilling Screw 8 Curved Eave Sheeting
3 Self Drilling Screw 3 Butyl Tape 9 Wall Panel
4 GI Angle 4 Foam Enclosure Flashing
5 Wall Panel 5 GI Angle
6 Gable Flashing 6 Purlin 28
 Delivery, Handling and Storage

Panels arrive at customer premises packed in “bundles”. Each bundle will contain a number of panels wrapped
together with transparent polyethylene film and supported at the bottom with sufficient number of polystyrene
blocks. Each panel itself will have protective film on the surface to prevent scratches.

Each transport vehicle can take four rows of panels with differing panel counts in each bundle for different panel
types. Land and sea freight vehicle capacities differ due to dimensions of the vehicles. Please contact EIP to get
more details on number of panels per bundle.

Special Packaging
Certain destinations may require special packing. We can create reinforced
packing using extra wrappings, timber elements or crates upon request.
Additional charges apply.

Handling
Panel stacks are carefully loaded and strapped at factory to ensure EIP
clients receive their goods in optimum condition. In order to maintain the
panel quality in top condition, it is critical to pay special attention to
correctly handling the panels while unloading/moving.

When receiving goods at the site, clients are requested to carefully inspect
the panel stacks prior to unloading and to report visible damages on
receipt of goods immediately.

All EIP panel bundles have “Handling, Transport and Storage Instructions”
sheets on them. Please read carefully and abide by the instructions given
therein.

Unloading at Site
Extreme care is advised when unloading the panels at site. A forklift or a
crane equipped with a spreader beam must be used to avoid pressure
on the edges of the panels which can damage the joints as well as
create waviness on panel surface.

29
Storage
The panels should be stored in a covered area, on a clean and flat surface, with no more than two bundles on
top of each other. In case no covered area is available, panels should be stored on a clean and flat surface
outside, and covered with a cloth to protect from dust and rain but allow for air circulation under the cover.
When stored outside, panels should be placed on a slightly inclined surface to avoid water accumulation.
Panels should be kept away from sources of fire risk at all times.

Protective Film
Under normal procedure, panels must be installed soon after they are received at the site and prolonged storage times
should be avoided. The surface protection film should normally be removed from the surface of panels after installation.

In case panels are not installed immediately and are kept in packed condition for extended period, the protective
foil may be detrimental to the surface quality of the panels and will need to be removed. Please contact EIP for
instructions if you are faced with such a situation.

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 Doors

Different types of doors are offered by EIP to suite a wide variety of purposes that are
demanded by industrial and commercial projects.

EIP offers:

Hinged doors
Manual horizontal sliding doors
Automatic horizontal sliding doors
Automatic vertical sliding doors
Rapid access doors for chiller & freezer applications
Dock shelters ,dock levellers and sectional doors for loading points

Doors are supplied in various thicknesses to suite the application and in off-white RAL9002 colour.
Other colour options are available upon request.

Doors incorporate internal safety release for added safety as well as door and floor heating for low
temperature applications.

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Today we work for a greener tomorrow
Emirates Industrial Panel
HEAD OFFICE
P.O. Box: 115408, Plot No: 598-1106
Dubai Investment Park, Dubai
United Arab Emirates
Tel : +971 (0) 4 885 9600
Fax : +971 (0) 4 885 9601
E-mail: info@emiratespanel.com
Location map: 24.9728207, 55.1819567

www.emiratespanel.com