PT.
ANEKA PANEL INDONESIA
MANUFACTURE OF
SANDWICH PANEL
CONTENTS
Welcome
Introduction to EPS Sandwich Panel
Product Benefits
Product Details
Manufacturing Process
Other products:
Polyethylene (PE) panel
Lip Channel (CNP)
Aluminum Window
Fiber Roofing
Product Applications
Our Office
Welcome
PT. ANEKA PANEL INDONESIA (PT. API), in association with
PT. MULTI KONSTRUKSI UTAMA (PT. MKU), is proud to
announce its latest Sandwich Panel manufacturing facility.
With extensive overseas construction experiences, knowhow and technological cooperation with No. 1 Sandwich
Panel manufacturer in Korea, we help our clients to enhance
their production efficiency by reducing construction period
and cost. With Sandwich Panel, we help to create a peasant
working environments for our clients when carrying out
projects concerning new factories, office buildings,
warehouse, laboratory, sports centers, and many more.
Welcome
With
products that
meet the
highest
quality
standards
By
providing
the most
competitive
price
For
guaranteed
construction
quality and client
satisfaction
At PT. ANEKA PANEL INDONESIA, our
entire staff is proud of our commitment
to maintain best quality control,
continuous technology innovation,
customer satisfaction, and provision of
excellence in product and workmanship.
If you'd like to see how our panels are
manufactured, we welcome your visits
and would be happy to take you on a
tour of our manufacturing facility.
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Introduction to EPS Sandwich Panel
What is EPS?
Expanded Polystyrene (EPS) is a lightweight cellular plastics material
consisting of small spherical shaped particles. It contains 98% air and
this microcellular closed cell construction provides EPS with excellent
insulating and shock absorbing characteristics. EPS is produced in a
wide range of densities, and these are matched to various applications
where the material is used in order to optimize its performance.
What is EPS Sandwich Panel?
Sandwich panels are typically single piece, factory engineered units
comprising two metal skins and a fully insulating lightweight core. The
metal skins are fully bonded to the core so that the panel acts
compositely when under load, in most cases, providing free standing
panels. Skins used for insulated panels are predominantly of steel. The
insulating core is typically bonded to the skin using a conventional
adhesive bond.
Sandwich Panels are used extensively for the external roof and wall
cladding of buildings in most construction sectors. They are selected for
their thermal and energy saving properties and their construction and
installation cost saving benefits.
Product Benefits
The benefits of EPS Sandwich Panel include, but not limited to:
Moisture resistance
Shock absorption
Durability
Ease of use
Long life, low maintenance
Enhanced product presentation
Absolute water and vapor barrier
Air-tightness for controlled environment
Lightweight, fast and economic construction
Most cost effective insulation material available
High load bearing capacity at low weight
Effective and durable thermal insulation
Optimal working environment through anti-noise function
Reduction of construction duration
WhyEPS ?
Sandwich Panel
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Product Details
Product Details
ROOF
ROOF
UPPER
LOWER
Coil Width
1,219 mm
1,040 mm
Finished Width
1,000 mm
1,000 mm
Pitch
250 mm
100 mm
Depth
34.5 mm
1.5 mm
WALL
WALL
PARTITION
UPPER
LOWER
Coil Width
1,105 mm
1,040 mm
Finished Width
1,000 mm
1,000 mm
Pitch
167 mm
100 mm
Depth
11 mm
1.5 mm
PARTITION
UPPER
LOWER
Coil Width
1,040 mm
1,040 mm
Finished Width
1,000 mm
1,000 mm
Pitch
100 mm
100 mm
Depth
1.5 mm
1.5 mm
A range of color options to suit different characteristics
of the construction and individual preferences.
white
gray
silver
blue
green
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Product Details
Product Specifications
Allowable Maximum Span for Roofing
Simple Span
Type
Continuous Span
Cantilever
W1 mm
W2 mm
W1 mm
W2 mm
W1 mm
W2 mm
APR 50 0.45
3100
2900
3700
3400
1450
1350
APR 70 0.45
4000
3700
4800
4400
1900
1750
APR 100 0.45
5400
5000
6400
5900
2500
2350
Allowable Maximum Span for Wall
Simple Span
Type
Continuous Span
W1 mm
W2 mm
W1 mm
W2 mm
APR 50 0.45
4500
4000
5400
4800
APR 70 0.45
5700
5100
6000
6000
APR 100 0.45
6000
6000
6000
6000
1. Loading W1 based on load combination: Dead Load + Live Load + Wind Load (25 kg/m 2)
2. Loading W2 based on load combination: Dead Load + Live Load + Wind Load (40 kg/m 2)
Table 1. Material of Sandwich Panel
Material Details
Material standard
Description
ASTM A-526 / JIS G 3312 SGCC
Yield Strength = 24.5 kN/cm2
Tensile Strength = 40 kN/cm2
Face sheet (cold
rolled steel sheet)
Mechanical
composition
Base with zinc coat
Pre-treatment with chromate coating
Primer coat
Finish coat with polyester resin
Insulation
(Styrofoam)
Material standard
ASTM C 578-95
Standard
Non fire protection
Fire retardant
Magnesium silicate additive
Density*
15 32 kg/m3
*Special density available upon request
Product Details
Product Specifications
Table 2. Average Weight of Sandwich Panel
No
Thickness of
steel sheet (mm)
Thickness of
sandwich panel (mm)
Self Weight (kg/m2)
0.45
50
9.09
0.45
70
9.49
0.45
100
10.09
Table 3. Comparison insulated material Thermal conductivity (kcal / mh0C)
No
Thickness of
steel sheet (mm)
Watt / 0C
Self Weight (kg/m2)
0.45
50
9.09
0.45
70
9.49
0.45
100
10.09
Table 4. Thermal conductivity (Watt / m2H0C) of Sandwich Panel
Thickness (mm)
50
75
100
150
Wall, Ceiling, and Partition
0.587
0.395
0.309
0.209
Roofing
0.555
0.393
0.303
0.206
Usage
Table 5. Average Sound Transmission Loss
Thickness (mm)
50
75
100
150
R (dB)
20
21.5
23
26
Table 6. Production Capacity
Production Capacity
Description
Unit
Sandwich Panel
M2
1 Hour
1 Day (7 hours)
1 Month (23
days)
720
5,040
131,040
Product Details
Product Details
Comparison of Insulating Effect
Composition of Coating
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Manufacturing Process
Manufacturing Process Description
1. Un-coiling
2. Roll Forming
3. Storage & Feeding
The starting point for
manufacturing of
sandwich panels. This
machine is to provide
steel plate to Roll
Forming Machine.
With a Roll Forming
Machine, corrugated
panels are made by
pressing the steel
plates with the rollers
up and down.
The EPS feeding line
is to provide EPS
foam from its storage
to gap of the steel
plates between up
and down.
4. Laminating
5. Panel Cutting
6. Run-out Conveyor
After completing of
laminating of the
corrugated panels,
the sandwich panels
are cut into desired
sizes
With a run-out
conveyor, the
completed panels are
transferred and turned
over for packing
The purpose of the
laminating machine is to
make bonding tight on
both sides of corrugated
panels filled with EPS
foam by pressing rollers
and PUT chemicals.
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Other Products: Polyethylene (PE) Panel
What is Polyethylene (PE) Panel?
PE panels are produced with chemically cross-linked polyethylene
(PE) foam, which is a very fine, closed-cell structured foam in a
continuous roll with smooth surface on both sides.
Polyethylene is lightweight, durable, cost-effective, impervious to
mildew, mold, and bacteria, and offers excellent thermal stability
and insulating properties.
The benefits of PE Panel include, but not limited to:
Simple, easy, and fast construction
Thermal insulation and shock absorption
Environment friendly material
Excellent chemical resistance
Excellent insulation effect
Cost efficient
Durability
Sound absorption
Water proof
Fire retardant
Why
Polyethylene
(PE)Panel
?
12
Other Products: Polyethylene (PE) Panel
Polyethylene Roofing Material Details (PE Roofing)
A range of color options to suit different characteristics
of the construction and individual preferences.
white
gray
silver
blue
green
13
Other Products: Lip Channel (CNP)
Product Details
Lip Channel
A
20
2.0 mm
s/d
3.2 mm
(thickness)
100
125
50
150
Maximum Length: 12m long
Coil Material for CNP
Chemical Composition
Tolerance on Thickness
Chemical Composition
C-0.15% max
2.00-4.49 mm 0.17 mm
Tensile strength 270 min (N/mm2)
Mn-0.05% max
2.50-3.14 mm 0.19 mm
Elongation 29% 29% min
P-0.05% max
3.15-3.25 mm 0.21 mm
S-0.05% max
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Other Products: Aluminum Window
The benefits of Aluminum Window include, but not limited to:
Good ratio when comparing strength versus weight
Easy-to-customize designs
Strong resistance to moisture
Excellent noise control
Economical
Requires very little maintenance
Why
Aluminum
Window
Examples of type and color of Aluminum Window
Sliding Window
Fixed Window
Casement Window
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Other Products: Fiber Roofing (FRP)
The benefits of Fiber Roofing include, but not limited to:
Why
Volume resistivity
Surface resistivity
Strong resistance to humidity
Strong resistance to high temperature (up to 1400 C)
Anti-corrosive
Durability
Lightweight
Minimal maintenance
Cost efficient
Resistance to most acids, alkalis and chemicals
Weather able and suitable for all kinds of climatic conditions
Fiber Roofing
(FRP)
Color Availability
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Product Applications
Product Application
Location | Mampang
Project | Generator Room
Location | Mampang
Project | Workers Camp
Location | DKI Jakarta
Project | Sports Center
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Product Applications
Product Application
Location | Bandung
Project | Chocolate Factory
Location | Balikpapan
Project | Living Quarters
Location | Cibitung, Bekasi
Project | Indofood Factory
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Our Offices
Our Factory
API Factory
Karawang Timur
Contact Person
Choe, Byoung-Woo (President Director)
Hp. : 62-811-956-227
Mail : cbwapi@gmail.com
cbw15@anekapanel.co.id
Choi, Young-Hee (F/M)
Hp. : 62-811-924-790
Mail : cyh04@anekapanel.co.id
sphilosopher@yahoo.co.kr
Veronika (API Manaager)
Hp. : 62-817883251
Mail : vero@anekapane.co.id
indonesia_api@yahoo.com
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